Parts Catalog _ a ane eens ayParts Catalog 6CT/6CTA8.3 Generator Drive @2Cummins Engine Co., Inc. New Parts Warranty Midrange COVERAGE PRODUCTS WARRANTED This warranty applies to New Parts marketed by Cummins for its A, B, and C Series engines. It applies anywhere in the world where service Is available through a Cummins distributor or A, B, and C Series dealer.” COVERAGE This warranty covers any failures of parts on or after December 1, 1986, which result, under normal use and service, fram defects in workmanship or material (Warrantable Failures). The coverage’ extends six months from the date of first installation. ‘This warranty continues to all subsequent Owners until the end of the period of coverage. CUMMINS RESPONSIBILITIES ‘Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure, All labor ‘costs will be paid in accordance with Cummins published Standard Repair Time guidelines, Cummins will pay for the lubricating oil, antifreeze, fiter elements, and other maintenance items that are not reusable due to the Warrantable Failure. Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair, OWNER RESPONSIBILITIES [At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of frstallation of the parts; (2) the’ engine serial number; (8) the engine miles, hours or Allometers of operation; (4) the parts, installed, and (6) the location of the parts in the engine. The purpose of this record is to protect Owner's interests and support any clairn for a Warrantable Failure. : Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals. Before expiration of the warranty, Owner must give notice to a Cummins distributor or A, B, and C Series dealer’ of a failure ‘considered to be warrantable and deliver the engine to such facility for repair ‘Owner is responsible for the cost of lubricating ol, antifreeze, fiter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a Warrantable Failure. (Owner is responsibie for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘downtime"" expenses, cargo damage and all business costs and losses resulling from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (in the United States, some states do not allow the exclusion oF jimitation of incidental or consequential damages relating to Consumer Products, So the above limitation or exclusion may not apply f2 you.) LIMITATIONS: Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect. such as: operation without adequate Coolant oF lubricants; overfueling; overspeeding; fack of maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel, or by water, Girt oF other contaminants in the fut. Except for fuel pumps, Cummins does not warrant parts supplied by Cumming which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins, This category of parts includes, but is not finited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, filters, transmissions, torque converters, marine gears, air cleaners, and non-Cummins air compressors, engine compression brakes, and steering pumps. Parts used in warranty repairs may be new Cummins, Cummins approved rebuilt parts, or repaired parts, Cummins is not responsible for failures resulting from the use of parts not approved by Cummins, Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards. This warranty does not apply to parts furnished by Cummins at no charge to the Owner. THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS. CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. INVES Fri BEST Page iiProduct Identification Information Data plates should be referred for parts identification 1, ENGINE DATA PLATE =e eS =Telow cima [Seon fiance oe Srrez ose el i ARON: a memo rey ae | thom aes tenes pao HR ton des gwen of oot contains Pain SS ————$_——- ‘ao 5 ees Tae am tet Pe sce f 2. FUEL PUMP DATA PLATE ei | 69128530 9 400 230 097 \@ e PES6A100D320/3RS2691 Made in USA 16/RSV425 1100A0C2190-8R CDC-NO 390 6541 Made in USA TT ~_\ This catalog was compiled by Carin Newman in Parts Communications. Page iliCustomer Service Information This standard Parts Catalog contains parts information for the following Cummins Engine Model(s) ect D412083GX02 CPL 2216 6CTA 412034Gx02 CPL 755, 2218, 2380 Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Paris List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number siamped on the engine data (name) plate will also help identify the proper service parts for your engine. Control Parts List (CPL) Components Pump, Injection Page 60-67 Piston Page 96-97, 106-107, 112-113, 116-117 Injector Page 102-105, 109-111, 115, 199-121 Cylinder Head Page’ 100-101, 124-127 Camshaft Page 98, 108) 114, 118 Exhaust Manifold Page 145 Turbocharger Page 122, 128-133 USER INFORMATION . Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts. . The reference numbers appearing on the art pages is for publication use only. . Assembly content is shown by part number indentation. . Options are engineered production part groupings, specifically used for compiling engine orders. . Option numbers are for reference only and are not sold for service. Use assembly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG Engine Model __. Engine Serial No. MFG Make Model Chassis No, Fuel Pump Assembly No. _, Injector No. Belt, Fan Belt, Water Pump Belt, Gen Element, Fuel Filter Full Flow Lub. Filter Air Cleaner By-Pass Lub. Filter Special Equipment Page ivTable of Contents Page No. Aftercooler Plumbing 154 Agency Approval 2 Air Fuel Control Plumbing 41 Alternator 22, 25 Alternator Drive =. 30, 33 Alternator Location 27, 28 Block Vent Plumbing censeiennnees 186, 159 Camshatt .... covers 98, 108, 114, 118 Connecting Rod And Piston . 97, 107, 113, 117 Corrosion Resistor ... Crankcase Breather Crankshaft . Cylinder Block Cylinder Block Cover Cylinder Head .. Engine Oil Cooler Exhaust Connection Exhaust Manifold Exhaust Manifold Gasket Fan Drive Flywheel Fiywheel Housing Front Gear Cover Front Gear Drive Fuel Drain Location Fuel Filter Fuel Filter Plumbing Fuel Injector . 102, 103, 105, 109, 110, 111, 115, 120, 121 401, 125, 127 Fuel iniet Tube 47 Fuel Plumbing vee Ay 73 Fuel Pump “61, 63, 65, 67, 82 Fuel Pump Coupling .. 56, 59 Fuel Shutoff Vaive 75,77 Fuel System Accessories . Injector Jacket Water Aftercooler Lifting Bracket Lube Oil Pump Mechanical Tachometer Driv Oil Level Gauge ... ‘Oil Pan Rocker Lever 4 Starter Motor 136 Starting Motor 139 Starting Motor Mounting 134, 135 Thermostat 2 Thermostat Housing - 449 Turbocharger 122, 129, 131, 133 Turbocharger Location Turbocharger Plumbing Valve Cover... Valve Tappets Vibration Damper Water Inlet Connection .. Water Outlet Connection Water Pump ..... Option Number Index ... Part Number Index Page 1 Page No. 141, 147 151 153 17 161 162 163 AA BtGroup No. 01.06.1 Agency Approval Option No. AP9242 [apo4aga fet] part Number Part Name. Req Remarks AGENCY APPROVAL OPTION Apo242 Certified By: EPA,CARB Application: Generator Cert Level: Tier 1,Tier 1 Special Allowance: TPEM Cert Agent: EPAEPA Comments: None Fuel Type: Diesel Manufacturer of Record: Cummins Language: Englisn Engine Family’ B Series, C Series. 908612 Screw, Drive 2 (9990873) Decal 3939222 Dataplate 1 Page 2Group No. 04.01 “ Valve Tappets Option No. BP9717 bpseo2a, Ref Nel] Part Number Part Name Req Remarks VALVE TAPPETS OPTION BP9717 Engine Family: C Series Gylinders: Structure Code: 02 €8M 4] 931623 Tappet, Valve 2 Page 3Group No. 03.01 Rocker Lever Option No. BP9795 “| Ref No. Part Number Part Name Req Remarks ROCKER LEVER OPTION BP9795 Engine Family: C Series Cylinders: 6 1] 9901617 ‘Screw, Twelve Point Cap 12] Mi0.x 1.50 x 65 2} 3901693 Clamp, Retaining 6 3] 3905194 Rod, Push 2 4] 3905870 ‘Support, Rocker Lever 6 3901717 Lever, Rocker 12 5] (3925429) Lever, Rocker 1 6| 3927692 Nut, Heavy Hexagon 1] 918-24 Tha 7| 3997498 Screw, Rkr Lever Adjusting 1 (3902588) Insert, Rocker Lever 8} 3906100 Washer, Spring 12 3919435 Shatt, Rocker Lever 6 9} (3919493) Shaft, Rocker Lever 1 10] _sa1s4a4 Rivet 1 si| 3907206 Washer, Plain 12] 22 12] 3919677 Manifold, Oil 1 13] 3901764 Ring, Retaining 12 Page 4NOTESOption No. BP9826 Front Gear Cover Group No. 01.06Group No. 01.06 Front Gear Cover Option No. BP9826 Ref] Part Number Part Name Req Remarks FRONT GEAR COVER OPTION BP9826 Family: C Series Noise Dampening Panel Provision: No PTO Location: Low Front Support Provision: No ‘Access for Tach Drive: Yes Gear Housing Material: Cast Aluminum Fuel Purr: Bosch P3000 Bosch P7100 3917780 Gasket and 3916193 Goar Cover may be substituted by Brazil for 3925230, Gear Cover, +} s92e86 Screw, Hex Flange Head Cap 6 2| 3007998 Screw, Round Head Cap 2| MS x 0.80 x17 (913995) Fousing, Timing Pin t 3) 3903924 Pin, Timing 1 4) 3904849 Ring, Retaining 1 5| 3913904 Seal, O Ring 1 6| 3919683 Housing, Timing Pin 1 7| 3915772 Seal, Rectangular Ring 1 8) 3025883, Screw, Hex Flange Head Cap 16 | Mex 1.25% 16 9) 3926518 Rousing, Gear 1 10) 3938737 Gasket, Gear Housing 4 11] 3926846 Sorew, Hex Flange Head Cap 5 | Mex 1.25 x 20 (926840) Gover, Gear 1 12| (@szi927) Seal, Ol 1 43] (2925280) Gover, Gear 1 Page 7Group No. 01.01 Cylinder Block Option No. BP9897, Page 8Group No. 01.01 Cylinder Block Option No. BP9897 Ref] Ng| Part Number Part Name Req Remarks CYLINDER BLOCK OPTION BP9897 Engine Family: C Series Cylinders: 6 Aspiration: Charged Air Cooled, Turbocharged ‘Turbo Exh. Outlet Location: HMFO, MFO iow protile, HMFO set forward, HMFO, HMRO set forward Fuel Type: Diesel Tapped Fittings: NPT Brazil (CBL) may substitute 9918986 crank assembly for 3917443 crank assembly. DEP may use 9282987 or 3629497 draincock in place of $9236. 3934906 Block, Cylinder 1 +} (9934901) Block, Cylinder 1 2| 143066 Plug, Expansion 2| 1118 inch 3) 3004258 Plug, Expansion 4 | 13/16 inch 4) 158075 Plug, Expansion 2 5} 3922072 Plug, Expansion 4 6) 3945920 Bushing 7 7] 399605 Cap, Main Bearing 7 8) 3905401 Plug, Expansion 3 9] 3016969 Screw, Hex Flange Head Cap 14 | 4 x 2.00 x 128 3802367 Kit, Cyl Block Hardware 4) 158075 Plug, Expansion 2 12) S923 Draincock 4 | 44 NTE 13} 9920706 Plug, Expansion 2 14] 9008468 Plug, Pipe 6| vener 15] 9008469 Pug, Pipe 4} 94 NPT 16} 3008470 Plug, Pipe 4 | NPT 17| 3900257 Dowel, Pin 2| mio x16 1a] 3901840 Dovel, Pin 4 ig] 3901969 Plug, Expansion 1 20} 3928031 Nozzle, Piston Cooling 12 ai} 3908619 Plug, Pipe 6| ener 3800328 kat, Liner 6 10} (2948095) Liner, Cylinder 1 si] s90ri77 Seal, Rectangular Ring 1 COUNTERBORE SERVICE SHIMS 3924445 shim NR | 0.25mm (0.010 inch) Oversize 3924446 Shim ‘AIR | 0.38mm (0.015 inch) Oversize 3028447 Shim NR | 0.50mm (0.020 inch) Oversize 3924448 Shim ‘NR | .030 Inch Oversize 3924449 Shim ‘AIR | 040 inch Oversize Page 9Group No. 01.02 Crankshaft And Main Bearings Option No. BP9897 Rel] part Number Part Name Req Remarks oPTION Paes7 aeresce | Crakahat assembly TA : 1| “Bertin, | Sranthat: geen : 3) See | Gomera Soa : 3| Sous | Semcon : bain BEARING SETS sos | an, poe 1 send 4] SEAS | See ee san eu ; 3) conmey | Seeing a ; sexes | an p00 «| 25mm (0.010 ery Overs 4) (3944159) Bearing, Main 6 §) eS | See ee pan Teast : 3) oars | Seeing ee ; 3945919 Kit, PDC 1 | 0.50mm (0.020 inch) Oversize 4] (3944160) Bearing, Main 6 4] SEN | Set eae eu ‘ 8] isons) See wan ; sosssco | x, p00 + | zon (0.020 inet) Oven S| Soi | See Oe sona thst ; 6| (3944156) Bearing, Main 7 soesse x, Poe «| comm (0.040 ine) Oversize 4°86 | See van 3 8) See | Bee eae pan Teast : 3) comren | Senn an ; SERVICE PaaTS 7) sooo | rrseaisoniss Waeoe 1 Fron 3) Sease Beane ee 1| Roa OVERSIZE THRUST BEARINGS soeeieo Beer, Crantaat Tht + | Seouna ameter 050mm oie tus sees Soaring, Crankset Thst + | 85$:m 2 jounal ameter 080 oversize face. Page 11Option No. BP97009 Front Gear Cover Group No. 01.06Group No. 01.06 Front Gear Cover Option No. BP97009 Ref] Ref] Part Number Part Name Req Remarks FRONT GEAR COVER OPTION BPS7009 Engine Family: C Series Noise Dampening Panel Provision: Yes PTO Location: Low PTO Front Support Provision: Yes ‘Access for Tach Drive: Yes Gear Housing Material: Cast Aluminum Fuel Pump Mounted Angle: 35 degree ‘Additional Clearance for Engine Mount: No ‘Compatible wiOil Pan Corner Stitfener: No Engine Design Phase: Current Product Fuel Pump: Bosch A, Bosch A3500, Bosch MW. 1] so0ant6 ‘Screw, Hex Flange Head Cap 4| M12 x 1.75 x50 2| 3907998 Screw, Round Head Cap 2| M5 x 0.60 x 17 3| 3903924 Pin, Timing 4 4| 9904849 Ring, Retaining 1 5) 3913994 Seal, O Ring 1 6| 3919683, Housing, Timing Pin 1 7| 391872 Seal, Rectangular Ring 1 a| 3925883, Screw, Hex Flange Head Cap 16 | M8 x 1.25 x16 9) 3926721 Housing, Gear 1 10| 3938737 Gasket, Gear Housing 1 st] 3926846 Screw, Hex Flange Head Cap 5 | max 1.25 x20 12] (921927) Seal, Oil 1 13] 3926847 Cover, Gear 1 14] 3926863 Sorew, Hex Flange Head Cap 6 | Mex 1.25 x50 Page 13Group No. 03.02 Crankcase Breather Option No. BR9002 | Page 14* Group No. 03.02 Crankcase Breather Option No. BR9002 Fel] part Number Part Name Red Remarks CRANKCASE BREATHER OPTION BRo002 Engine Design Phase: Curent Product Brouvor Open Bronte Ve Toke Ed Location: Slow O ara Te Retr Fuel Pump Sido tachrent ip Povsun Yee Brosh Vont ocator Botwacn 3 84 Rested Mourne Prov 2826 da. Fit Supe Motte Nourtod Fuel Type: Diesel Plumbing Mounting Responsibility: Cummins ‘ie Rouen Ahead of Seer it Sack No ‘toc to Hert over No Eran Fama © Sores 1| rosea cip 1 3| deorzes Stew Hox Fange Heed Cap 1| aon 17x28 5| soornee Sip, Sons nbee : 2 Seorna Gin i 5] Sovoees Tube, aeather i 8] Serzora Seren Sa ping Mata 1 | aa x25 x18 5| Sestee> vece Pan i 2] Soieere fess, Pn : 8] secrets Gime ose 2 18) Sse Sea Fciangut ing ; 1) sossr Gomecion Yon + se soH065 rectangular ng sea when servicing vent connection Page 15Option No. DA9022 Vibration Damper Group No. 01.02.2 Page 16Group No. 01.02.2 Vibration Damper Option No. DA9022 Ref] Ne] Part Number Part Name Req Remarks 1] 3925568 2] 3906733 VIBRATION DAMPER OPTION DAs022 Damper, Vibration Screw, Hex Flange Head Cap Engine Family: © Series Damper Pulley Effective Diameter (mm): 173.76 Damper Diameter (mm): 246.00 Damper RPM Limitation: 2200 and below Damper Type: Rubber Pulley Type: Cast @ Groove Front PTO Provision: No Tach Pick-up Provision: No High Inertia Damper: No Structure Code: 02 8M ‘Additional Putley Provision: None To be used on applications where governed speed or rated speed is 2200 RPM or below. M14 X 1,50 X 35 Page 17Group No. 09.04 Front Gear Drive Option No. DF9063 5 aie00gs Retl part Number Part Name Ri Remark Ref eq jemarks FRONT GEAR DAIVE OPTION DF9063 Cover Plate Provided: Yes Structure Code: 02 8M Engine Families: C Series Gover plate only, 0 be selected when no air compressor, raw” water pump or gear drive vacuum pump is selected +} 9938655 Gasket, Acc Drive Cover 1 2] 3ei4868 Plate, Cover 1 3] Se01249 Screw, Hex Flange Head Cap 2| Mia x 1.75 x 25Group No. 06.07 Fuel Drain Location Option No. DL9009 o n g— [ai950gb] Ref Nol] Part Number Part Name Req Remarks FUEL DRAIN LOCATION OPTION DL9009 DRAIN LOCATION Drain Tube ID (MM): 7.90 Connection Type: Fue! Pump Customer Connect Location: Fuel Pump - Outboard Urique Characteristics: ‘Attaches ta inboard side of pump. Engine Family: 8 Series C Series Restricted Fuel Pump Mfg/Mode!: Bosch P3000 Bosch P7100 3900826 Screw, Hex Flange Head Cap 1] M6 x 1.00 x 12 3863988 Washer, Sealing 2 3921652 Tube, Fuel Drain 1 Page 19Group No. 06.07 Fuel Drain Location Option No. DL9O11 di920gh Ref No| Part Number Part Name Req Remarks 3933959 3863988 FUEL DRAIN LOCATION OPTION DL9o11 Connector, Banjo Washer, Sealing Drain Tube OD (mm): 7.90 Connection Type: Filter head Customer Connect Location: Fuel Pump - outboard Engine Family: B Series C Series Restricted Fuel Pump MigiModel:. Bosch P3000 Bosch P7100 Nippondenso EPS Drain connection at customer altachment point is for push on hose with 7.9 1,D.(5/16 inch). Connector mounts to inboard side of pump on P7100 or outboard side of pump on P3000 and Nippondenso EPS. Page 20Group No. 08.07 Thermostat Option No. EC9002 Ref Ney] Part Number Part Name Req Remarks THERMOSTAT OPTION Ec9002 Degree © Thermostat Opens: 83 C No. of Thermostats: 2 ‘Thermostat Type: Jiggle-Pin VentediNon-Vented: Vented Requires By-Pass Housing: No Engine Family: C Series Required Housing Bore Dia. (mm): 49.50 9928638 ‘Thermostat 2 Page 21Group No. 13.02 Alternator Option No. EE9007 Ref] part Number Part Name Req Remarks ALTERNATOR OPTION EE9007 ‘Alternator Manufacturer/Model: Delco Remy 20 SI up to 24V/60A, Voltage: 24 Amperage: 35 Functions w/Horizontal Oil Filter: No Alternator Body Length (mm): 143 Engine Family B Series C Series 9016627 Alternator 1 Page 22NOTESGroup No. 13.02 Alternator Option No, EE9023 Page 24Group No. 13.02 Alternator Option No. EE9023 Rel] part number Part Name Real Remarke ALTERNATOR . OPTION E0023 Atorato Ant Malate Mode: Bosch K-1 Chagos Amperage: 65 Ar ssn Ot iter: Yee fice Boay Sent (28 Orson Phase Carm rodct ero Fon 5 Shes Ceres 3] Seoree fon Arto : 3) Ssoosst Fares, Wiig : 3) Seosras re Rota Bango : Page 25Group No. 13.02.3 Alternator Location Option No. EH9020 ehe2tge Page 26Group No. 13.02.3 Alternator Location Option No. EH9020 Re! Part Number Part Name Req Remarks ALTERNATOR LOCATION OPTION EH9020 Engine Design Phase: Current Product Puley Retainer Provided: Yes Allernator Puley Provided: Yes Belt Supplier: Cummins Belt Tensioner Supplier. Cummins Alternator Mount Type 2 in. Spool Damper Pulley Effective Diameter (rm): 173.76 Alternator Driven by AUX Bet: No Required Tensioner Puley Matera: Stoel Pad for Freon Compressor Provided: No Engine Family: C Series Allernator ManulacturerMode: Bosch K- 1 Stud for Wiring Harness Attachment: No ALT Tai Suppor Required: No REF. Comprester MTG Hardware Included: No Tall Tensioner Bracket: No +} ss00ss1 Sorew, Hex Flange Head Cap 3 | Me x25 x 25 2] 3908563 Retainer, Puley 1 3| set07is Spacer, Mounting 1 4) 3083905 Screw, Hex Flange Head Cap 1| mio x 1.50 x90 5] 266976) Sorew, Hex Flange Head Cap 2 6] 3829253 Suppor, Alternator 1 7| ss07673 Brace, Aternator 1 8} 39088560 Paley, Alternator 1 Page 27Group No. 13.02.3 Alternator Location Option No. EH9095 [eh925g0] Page 28Group No. 13.02.3 Alternator Location Option No. EH9095 Ref No, Part Number Part Name Req Remarks 3052061 3900631 3913345 3918275 3920447 3920418, ALTERNATOR LOCATION OPTION EH9095 Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Brace, Alternator Pulley, Alternator Screw, Hex Flange Head Cap Support, Alternator ‘Aternator Location Engine Design Phase: Current Product Pulley Retainer Provided: Yes Alternator Pulley Provided: Yes Belt Supplier: Cummins Belt Tensioner Supplier: Cummins. Alternator Drive Speed: 2.8 Alternator Mount Type: 4 in. hinge Maximum Amperage @ 14 Volt: 130 Maximum Amperage @ 28 Volt: 60 Pulley Loc. Hor. from Crank C/L (mm): 286 Pulley Loc. Vert, from Crank C/L (mm): 287.6 Damper Pulley Effective Diameter (mm): 173.76 Alternator Driven by AUX Belt: No aquired Tensioner Pulley Material: Stee! Pad tor Freon Compressor Provided: No Engine Family: C Series Alternator Manutacturer/Mode!: Bosch N-1 up to 14V/130A Bosch N-1 up te 28V/80A Delco Remy 20 SI up to 12V/60A, Delco Remy 20 SI up to 24VI60A Delco Remy 22 SI12V/100A Deico Remy 22 SI12V/130A Delco Remy 22 SI12V/160A Delco Remy 22 S124V/70A Required Water Pump Pulley Type: Hardened Standard Stud for Wiring Harness Attachment: No ALT Tail Support Required: No FEF. Compressor MTG Hardware Included: No Tall Tensioner Bracket: No DEP may substitute 3284474 for 918275. 42 -13x 1 inch MB x 1.25 x 25 M12 x 1.75 x 40 Page 29Group No. 13.02.2 Alternator Drive Option No. EH9734 eh920gk Ref] No.| Part Number Part Name Req Remarks 3925208 3900631 3997553 3282081 (3288900) ALTERNATOR DRIVE OPTION EH9734 Bracket, Belt Tensioner Screw, Hex Flange Head Cap Tensioner, Belt Sorew, Hex Flange Head Cap Belt, V Ribbed Fan Drive Ratio: 1.10:1 Fan Center (mm): 292.0 Tensioner Pulley Type: Standard Water Pump Pulley Diameter (mm): 110,74 Belt Supplier: Cummins Belt Tensioner Supplier: Cummins Damper Pulley Effective Diameter (mm): 173.76 Engine Design Phase: Current Product, Tall Tensioner Bracket: No Engine Family: C Series Alternator Manufacturer/Model: Bosch K-1 MB x 1.25 x 25 M10 x 1.50 x 75 Page 30NOTESGroup No. 13.02.2 Alternator Drive Option No, EH9855 eh920gk Page 32Group No. 13.02.2 Alternator Drive Option No. EH9855 Ref] No, Part Number Part Name Req Remarks 3919471 3925186 3997553 3282081 (3288955) ALTERNATOR DRIVE OPTION EH9855 Bracket, Belt Tensioner Screw, Flat Head Cap Tensioner, Belt Screw, Hex Flange Head Cap Balt, V Ribbea Fan Drive Ratio: 0.87:1 Fan Center (mm): 292.0 Tensioner Pulley Type: Standard Water Pump Pulley Diameter (mm): 110.74 Belt Supplier: Cummins Belt Tensioner Supplier: Cummins Damper Pulley Effective Diameter (mm) 173.76 Engine Design Phase: Current Product Tall Tensioner Bracket: No Engine Family: C Series Alternator Manufacturer/Model: Bosch N-1 up to 14V/110A Bosch N-1 up to 28V/80A Delco Remy 20 SI up to 12V/608 Delco Remy 20 SI up to 24V/60A Delco Remy 22 SI 12V/1008 Delco Remy 22 $112V/120A Delco Remy 22 SI12V/160A Delco Remy 22 SI 24V/70A Noihoff 1-200 Series up to 12Vi60A Neihoff 1-200 Series up to 24V/S0A Neihoff 1-300 Series up to 12V/1504, Neihoff A1-300 Series up to 24V/B0A, (Output with fan loads up to 24 HP measured at 2420 fan RPM, MB x 1.25 x 25 M10 x 1.50 x 75 Page 33,Group No. 15.06 Mechanical Tachometer Drive Option No. E19701 Ret] Part Number Part Name Req Remarks MECHANICAL TACHOMETER DRIV ‘OPTION E1a701 Mechanical Tach Drive Provision: No Structure Code: 02 EM Oil Fill Location: Fuel Pump Side Exhaust Side Valve Cover None Engine Family © Series 3 Seties | 3903463 Cover, Access Hole 1 2| 3903475 Seal, Rectangular Ring 1 Page 34Group No. 08.03 Fan Drive Option No. FA9053 1e00%9r Ref] part Ni N Ref] "part Number Part Name Req Remarks FAN DRIVE OPTION FAg059 Component Supplier. Cummins Fan Drive Ratio. 1.101 Mounting Bolt Cirle (MM): 60 Engine Fan Centar (MM): 292.0 (11.5 In} Horizontal Offset 0.0 Unique Charactoristis: Increased fan weight capability. Fan Hub Pulley Material: Spun Stee! Required Damper Pulley Diameter (MM) 173.76 Structure Code: 02 EBM Engine Family: C Series 1] 3900833 screw, Hox Flange Head Cap 4] Mex 1.25 x 50 3042898 Suppor, Fan 1 2] 3035960 Ring, Retaining 1 3| 3907769 Screw, Hexagon Head Cap 4] Mio « 1.78.x70 4) se2s0ae Retainer, Fan Hub 1 5| sst07a9 Bearing, Ball 4 8] aer024 Hub, Fan 1 3] (s942095) Support, Fan + 8) aorase2 Pulley, Fan i Page 35Group No. 08.03 Fan Drive Option No. FA9057 fa9019r] Ref] part Number Part Name Req Remarks FAN DRIVE OPTION FA9057 Component Supplier: Cummins Fan Drive Ratio: 0.87:1 Mounting Bolt Circle (rim): 60 Engine Fan Center (mm). 292.0 (11.Sn) Horizontal Offset 0.0 Unique Characteristics: Increased fan weight capability Fan Hub Pulley Materia: Spun Stee! Required Damper Pulley Oiameter (MM) 173.78 Structure Code: 02 8M Engine Famiy: C Series. 1}, s900888 Sorew, Hex Flange Head Cap 4] Me x 1.28 x 60 3982696 Support, Fan 1 2) 5035960 Ring, Retaining 2 3) se07769 Screw, Hexagon Head Cap +] mio x 1.75 x70 4) 3925086 Retainer, Fan Hub 1 5] se10739 Bearing, Ball 1 8] soris24 sub, Fan 1 7| (2342695) Support, Fan 1 a) ssi4aer Paley Fan 1 Page 36Group No. 08.03 Fan Drive Option No. FA9706 Ref Part Number Part Name Req Remarks FAN DRIVE, OPTION FA9706 Required Bolt Circle (mm): 60 Engine Design Phase: Current Product installation Responsibility: Customer Fastener Length (mm): 20 Spacer Type: Clamping plate Fan Hub Material: Spun Stee! Engine Family: B Series, C Series. 3803990 Screw, Hex Flange Head Cap 4] Mio x1.50x 20 Page 37Group No. 05,01.5 Air Fuel Contro! Plumbing Option No. FE9857 Ref] part Number Part Name Req Remarks AIR FUEL CONTROL PLUMBING OPTION FES867 Air Fuel Control Plumbing Family: C Series Pump MignModet Bosch A Fuel Pump Governor: RSV Boost Contra NO Turbo Exraust Location: MFO “Turbocharger Type Wastegate Wastogate Bracket Orientation: 30 degree up Turbo SPIG Orientation 130 degree Air Healer Provision: Yes 1} 8 1087 Connector Male 1 2} 3900589 Nut, Hexagon Flange 2} Mex 1.25 3] se0ztes Washer Sealing +] Zen 4} 3908819 Plug, Pipe 1) eNPT 3| sezorie Clamp, Hose 2 | sezosri Hose, Pain 1 | se2ises Piug, Threaded 1 8| sea0769 Tee, Street Pipe 1 | se26e68 Tube, Air Fuel Control 1 Page 38NOTESGroup No. 05.01.5 Air Fuel Control Plumbing Option No. FE9859 Page 40Group No. 05.01.5 Air Fuel Control Plumbing Option No. FE9859 Ref] Nol] Part Number Part Name Req Remarks AIR FUEL CONTROL PLUMBING OPTION FE9859 Engine Family: C Series Aspiration: Jacket Water Attercooled Fuel Pump Mig/Model: Bosch P3000 Fuel Pump Governor: RSV Boost Control: No Turbo Exhaust Location: HMFO Turbocharger Type: Wastegate Wastegate Bracket Orientation: 30 degree up Turbo S°1G Orientation: 0 degree Air Heater/Spacer Provision: Yes CPR Angle: 345 Turbo Angle: 1 Boost Line Routing: External 1] s 1097 Connector, Male 1 2} 3000589 Nut, Hexagon Flange 2] MB x 1.25 3] 3902425 Washer, Sealing 1| 22MM 4] 3906619 Plug, Pipe 1| 4/@ NPT 5) 3914420 Clamp, Hose 2| 105-13mm 6] 3938056 Hose, Plain 4 . 7] 3921594 Plug, Threaded 1 8| 3930769 ‘Tee, Street Pipe 1 9} 3926732 Tube, Air Fuel Control 1 Page 41Fuel FilterGroup No. 06.04 Fuel Filter Option No. FF9009 Ref] Roi] Part Number Part Name Req| Remarks FUEL FILTER OPTION FF9009 Engine Family: C Series Engine Cylinders: 6 Engine Design Phase: Current Product Element Type: Dual Mounting Angle: Parallel to crank Water Separator Provision: Yes Element Style: Spin on Filter Location: Under head cylinder #5 First Filter Horz. from Crank C/L (mm: 158 First Filter Ver. from Crank Gil (mm): 348 First Filter Loc from FEOB (rm): -402 Heater Element included: No Compatible with Lift Pump: Yes Absolute Filtration (microns): 26 Supply Method; Mounted 2nd Fir Location Horiz from CCL: 168.0 2nd Fitr Location Vert from CCL: 928.2 2nd Fitr Location from FFOB: -497.0. 3996315 Head, Fue! Fiter 3 +] (996313) Head, Fuel Fiter 1 2} 9908604 Seal, Rectangular Ring 1 3] 3908ees Seel, Rectangular Ring 1 4} 3925955 Adapter, Filter Head 1) 116 x 1.50(Both Ends) 5] 3903293, Nut, Regular Hexagon Jam 1] M6 x 1150 8| (9931009) Filter, Fuel 1 7] 990942 Filter, Fuel 1 Page 43Group No. 06.04 Fuel Filter Option No. FF9011 #941gb Page 44Group No. 08.04 Fuel Filter Option No. FF9011 Ref] Ng Part Number Part Name Req Remarks 3286503 2 3925954 FUEL FILTER OPTION FF9011 Filter, Fuel Adapter, Filter Head Fuel Filter Element Type: Single Water Separator Provision: Yes Element Style: Spin on Installation Responsibility Cummins Filter Location: Under Head Cylinder #5 Absolute Filtration (microns): 25 Compatible with Lift Pump: Yes Air Heater Connection Provided: No Filter Inlet Diameter: 4/2 Inch Engine Family: C Series Engine Cylinders: 6 M46 x 1.50(Both Ends) x 93.5, Page 45Group No. 06.03 Fuel Inlet Tube Option No. FF9713 Page 46Group No. 06.03 Fuel Inlet Tube Option No. FF9713 Nel] Part Number Part Name Req Remarks FUEL INLET TUBE OPTION FF9713, Series Cylinders: 6 Structure Code: 02 EBM Engine Design Phase: Current Product Pump Mtg/Model: Bosch a Governor Type: RSV Filter Location: Under head cylinder #5 . Fuel Pump Mounted Angle: 35 degree Banjo screw to filter head: M6 threaded hole injection pump supply line material: Stee! baig 3905860 Screw, Banjo Connector 1 | Order lower level componets 1] gonae Sorew, Banjo Connector 1] M12 x 1.50x 26 2| 3939570 Screw, Captive Washer Cap 2 | M6 x 1.00 x 10 3| 9863988 Washer, Sealing 2 44| 3924725 Serax, Banjo Connector 4 | M14 x 1.50x 28 5) 3963963, Washer, Sealing 2 6} 393660 Tube, Fuel Supply 1 Page 47Group No. 06.04.14 Fuel Filter Plumbing Option No. FFO766 ff9599H1 Page 48,Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9766 Ref] Rel] Part Number Part Name Req Remarks FUEL FILTER PLUMBING OPTION FF9766 Engine Family: C Series Cylinders: 6 Engine Design Phase: Current Product Pump Mfg/Model: Bosch P3000, Bosch P7100 Governor Type: RSV Filter Location: Under head cylinder #5 Banjo Screw to Filer Head: M6 threaded hole Injection Pump Supply Line Material: Stee! Braid Engine RPM Limitation: < = 2500 Use with Jacket water aftercooler. Can be used with or without dropdown grid heater. 3905860 ‘Screw, Banjo Connector 1,| Order lower level componets 1] a91t446 ‘Screw, Banjo Connector 4] M12 x 1.50 x 24 2| 3939570 Screw, Captive Washer Cap 4] MB x 1.00 x 10 3] 3a6a988 Washer, Sealing 2 4] 3924725 ‘Screw, Banjo Connector 4] M14 x 1.50 x 26 5| 396983, Washer, Sealing 2 6| 3937342 ‘Tube, Fuel Supply 1 Page 49Group No. 06.04 Fuel Filter Option No. FF9773 . 2 1 a 3 [ro40gi Rel Part Number Part Name Req Remarks FUEL FILTER OPTION FF9773, Heater, air heater Contains banjo connector screw and captive washer capecrew to connect the fuel supply tube at the cylinder head For use when an air intake heater is not required 3908860 ‘Screw, Banjo Connector 1| Order lower love! componets 4] 3999570 Screw, Captive Washer Cap 1) Me x 1.00 x 10 2| settee Screw, Banjo Connector 1 Mt2x 1.80 x 24 3) 9925171 Washer, Sealing 2 ‘Page 50NOTESGroup No. 16.01 Flywheel Housing Option No. FH9030 a \ the20gv Page 52Group No. 16.01 Flywhee! Housing Option No. FH9030 Refl No| Part Number Part Name Req = Remarks 3928089 3904181 3910248 3910260 (311699) 9993384 3934488 9912072 3912473 3991306 (3939353) 3920847 3908729 3928204 BBISo@ VOM soma FLYWHEEL HOUSING OPTION FHS030 lip Plug, Threaded Plug, O Ring Seal, O Ring Cover, Rear Cover, Rear Rr Crankseal Serv Kit Screw, Sait Tapping Metal Seal, O Ring ‘Screw, Hex Flange Head Cap Gasket, Rear Cover Screw, Hex Flange Head Cap Housing, Flywheel Plate, Cover Engine Design Phase: Current Product Wet/Dry Cluteh: Ory Housing Material: Aluminum SAE Size or Type: SAE 9 Starter Mount SAE: SAE #9 - 9 Bolt 120 degree Slarter Mount Thread Type: Metric St Quadrant: 1st Starter Pad Offset from RFOB (mm): 0.00 Starter Mounting Hole Diameter (rm): 92.05 Mount Type: Pad Engine Mounting Hole Dimension: Mi2xi.75-6H # Mount Holes: 12 Engine Mount Top Hole +/- OR GIL (mm) 82.56 Tach Sensor Location: ath Tach Size: 3/6 - 16 UNF Tach Count: 1 Trans Mt Holes Count Thread: 12 - M10 x 1.50 6H Starter Pad +/- CR GIL Y Axis (mm): 146.14 Starter Pad +/- CR C/L X Axis (mm): 168.12 Starter Bore Angle (deg): 49 Fiywhee! Housing Altachment Provision: Cylinder Block Starter Center Distance: 222.758 Doweled for Oil Pan: No Engine Family: G Series Brazil may use Fear Cover pin 3357700 instead of pin 3811699, 814-15 UNE Includes Installaton Tools MB x 1,25 x 15 M6 x 1,00. 16 M12 x 1.75 x 40 Page 58Group No. 16.01 Flywheel Housing Option No. FH9032 \ ~ A 1h920gv Page 54Group No. 16.01 Flywheel Housing Option No. FH9032 Ref] No.| Part Number Part Name Reg] Remarks 10 12 13 3928989 3904181 3910248, 3910260 [ggti6g9) 3993365, (3903262) 3912072 3012473 3991308 (8939353) 3820447 3806689 3925224 FLYWHEEL HOUSING OPTION FH9032 lip Plug, Threaded Plug, O Ring Seat, O Ring Cover, Rear Cover, Rear Seal, Oil Sorex, Self Tapping Metal Seal, O Ring Soret, Hex Flange Head Cap Gasket, Rear Covor ‘Screw, Hex Flange Head Cap Housing, Flywheel Plato, Cover Engine Design Phase: Current Product Wet/Dry Clutch: Dry Housing Material: Aluminum SAE Size or Type: SAE 2 Starier Mount SAE: SAE #3 - 9 Bolt 120 degree Startor Mount Thread Type: Metric ‘St Quadrant: 18t Starter Pad Offset from RFOB (mm): 0.00 Starter Mounting Hole Diameter (mm): 108.0 Mount Type: Pad Engine Mounting Hole Dimension: M12x1.756H # Mount Holes: 12 Engine Mount Top Hole +/- CR G/L. (mm): 104.78 Tach Sensor Location: 4th Tach Size: 3/4 - 16 UNF Tach Count: 1 - Trans Mt Holes Count/Thread: 12- M10 x 1.50 6H Stater Pad +/+ CR OIL ¥ Axis (mm: 197.59 Starter Pad +/- GR G/L X Axis (mm): 181.29 Starter Bore Angle (ded): 49 Fiywhee! Housing Attachment Provision: Gylindor Block. Slarier Center Distance: 240.21 Deweled for Oil Pan: No Engine Family: C Series Brazil may use Rear Cover pin 8957700 instead of pin 8811699, 3/4 - 16 UNF 3994486 Kit wfinstallation tools MB x 1.25 x 15 M6 x 1.00 x 16 Mi2 x 1.75 x 40 Page 55Group No. 09.01 Fuel Pump Coupling Option No. FP9884 Ret] Part Number Part Name. Req Remarks FUEL PUMP COUPLING OPTION FP98as Engine Family: © Series Governor Type: RSV Engine Design Phase: Current Product ‘Adverlised Speed Restriction (< RPM): None Fuel Pump MigiModel: Bosch ‘Aspiration Natruaily Aspirated Turbocharged Jeckel Water Aftercooled NOx Level: 6.0 Fuel pump gear less keyway. For engines with looktime pumps. DEP may substitute 3282872 in place of 3915036, 1} 9902662 ‘Nut, Hexagon Flange 4] miox 1.50 2| 3282372 Stud 4 3| aaie204 Seal, © Ring 1 4] 3935032 Seal, Rectanyular Ring 1 5| 3935455 Gea, Fuel Pump. 1 Page 56NOTESFuel Pump Coupling Option No. FP97838 Group No. 09.01Group No. 09.01 Fuel Pump Coupling Option No. FP97838 Rell Part Number Part Name Req Remarks FUEL PUMP COUPLING OPTION FP97838 Engine Family: © Sorios Boost Contiol Provision: Yes Engine Gylinders: 6 Engine Design Phase: Current Product ‘Advertised Speed Restriction (< RPM): Nore Fuel Pump MigiMedel: Bosch P300FP9783000 Bosch P7100 Aspiration: Jacket Weler Alercooled NOx Level 6.0 Used with and without “droppedin” grid heater installed Compatible With dimpled aftercooler used with formed.in place gasket. BZL may use stud 3997128 quantity 4 inst6ad of 8282372 1} s000see Nu, Hexagon Flange 1 | Mex 128 2} s00%eas, Serou, Hex Flange Head Cap 1] Max 1°25 x 45 3} s90zs62 Nut, Hexagon Flange 4 Mi0x 1.60 4] s90ss64 Scren, Hex Flange Head Cap 1] M0 x 150 x 40 5} 3e03e00 Soren, Hex Flange Head Cep 2| Mio x 1:50 x20 5} se1gc66 Screw, Hex Flange Head Cap 2| Mex 1.2590 7| see2372 Stud = 4 8} 3920622 Screw, Hex Flange Head Cap 1) Miro x 1.0030 9] 3924605 Seal, Rectangular Ring 1 10] 826275, Suppor, Fue! Pump 1 si| 9926722 Seal, Rectangular Ring 1 12] 9930382 Brace, Fuel Pump 1 13], 3930363 Suppor, Fuel Purp 1 val sea08at Suppo, Fuel Pump 1 15] 9904360 Gear, Fu Pump 1 Page 59Option No. FP98034 Fuel Pump, Group No. 05.21 Page 60Group No. 05.21 Fuel Pump Option No. FP98034 Ref] No| Part Number Part Name Req Remarks 3931253 FUEL PUMP ‘OPTION FP98034 Pump, Fuel Injection Fuel Pump Advertised HP: 207 @ 1800 Governed HP: 207 @ 1800 Torque Peak (ib-f): 0 @ 0 High Idle: 1950 Peak Power: 207 Governor Break RPM: 1860 Governor Regulation (9): 4.8 Compatible Fuel Rating - FR: 90240 CPL: 2216 Fuel Pump Type: Inline ‘Pump Manufacturer/Model: Bosch A3500 Fuel Pump Mounted Angle: 35 deg Fuel Pump Mounted Location: Front C Series lors: 6 Engine Design Phase: Current Product, Governor Type: RSV ‘Shutdown Device: Manual Laich-out Linkage Provision: Yes External Oiling Provision: No Bolt-on ELE. GOV. Capable: No High Pressure Tube ID (mm): 1.8 Page 61Option No. FP98035 Fuel Pump Group No. 05.21 “Page 62Group No. 05.21 Fuel Pump Option No. FP98035 Ref No| Part Number Part Name Req Remarks 3931254 FUEL PUMP. ‘OPTION FP98035 Pump, Fuel injection ‘Advertised HP: 181 @ 1500 Goveried HP: 181 @ 1500 Torque Peak (Ib-: 0. @ High idle: 1575 Peak Power: 181 Governor Break RPM: 1500 Governor Reguiation (9): 5 Compatible Fuel Rating - FR: 90241 CPL: 2216 Fuel Pump Type: Inline Pump Manufacturer/Model: Bosch A3500 Fuel Pump Mounted Angle: 35 deg Fuel Pump Mounted Location: Front Engine Family: C Series Engine Cylinders: 6 Engine Design Phase: Current Product Governor Type: RSV Shutdown Device: Manual Latch-out Linkage Provision: Yes External Gling Provision: No Bolt-on ELE. GOV. Capable: No High Pressure Tube ID (mm): 1.8 Page 63Option No. FP98036 Fuel Pump Group No. 05.21Group No. 05.21 Fuel Pump Option No. FP98036 Ref] No| Part Number Part Name Req] Remarks 3994780 FUEL PUMP OPTION FPS8036 Pump, Fuel Injection Fuel Pump Advertised HP: 27 @ 1800 Governed HP: 277 @ 1800 Torque Peak (Ib-): 0. @ 0 High lale: 1955 Peak Power: 277 Governor Break RPM: 1860 Governor Regulation (94): 5.1 Compatible Fuel Rating - FR: 90242 GPL: 2218 Fuel Pump Type: fnline Pump Manufacturer/Modet: Basch P3000 Fuel Pump Mounted Angle: 35 deg Fuel Pump Mounted Location: Front Engine Family: C Series, Engine Cylinders: 6 Engine Design Phase: Current Product Governor Type: RSV Shutdown Device: Manual Latch-out Linkage Provision: Yes External Oiling Provision: No Bolton ELE. GOV. Capable: No High Pressure Tube ID (mm): 1.8 Page 65Option No. FP98037 Fuel Pump. Group No. 05.21 g ia < SL 1S {p941gh) Page 66Group No. 05.21 Fuel Pump Option No. FP98037 Ref] No,| Part Number Part Name Req Remarks (3931256) FUEL PUMP. ‘OPTION FP98037 Pump, Fuel Injection Fuel Pump Advertised HP: 241 @ 1500 Governed HP: 241 @ 1500 Torque Peak (Ib-f): 0 @ 0 High idle: 1575 Peak Power: 241 Governor Break RPM: 1500 Governor Regulation (0): 5 Compatible Fuel lating - FR: 90243 CPL: 2218 Fuel Pump Type: Inline Pump Manufacturer/Model: Bosch P3000 Fuel Pump Mounted Angle: 35 deg Fue! Pump Mounted Location: Front Engine Family: C Series Engine Cylinders: 6 Engine Design Phase: Current Product Governor Type: ASV Shutdown Device: Manual LLatch-out Linkage Provision: Yes External Oiling Provision: No Bolt-on ELE. GOV. Capable: No High Pressure Tube ID (mm): 1.8. Page 67Group No. 05.19 Fuel System Accessories Option No. FS9089 ffs92090] Re!) Part Number Part Name Req Remarks FUEL SYSTEM ACCESSORIES OPrion Fs9089 Pump Style: Piston Pump Operation: Mechanical Pump Supplier: Curnmins Pump Stand Measured Fiow (LPH): 183.229 Pump Measured Flow (Pump RPM): 1250 Fuel inlet Size: 1/2-14 NPTF Filler Location: #4 cylinder Pre-Fiter Provided: No Restricted Fuel Pump Angle: 26 degree Unique Characteristics: Includes 46 Mounting Studs Restricted Fuel Pump Bosch MW Bosch P3000 Bosch P7100 Nippondenso EP-9 Cylinders: 8 Engine Family: C Series +| 3908310 ‘Screw, Hexagon Head Cap 2| Max 1.25 x M6 x 1:00 2) 3916361 Screw, Banjo Connector +] Miz 1.50 x24 3) 3939258 Gasket, Cover Plate 1 4{ 3996316 Pump, Fuel Transfer 1 5| 3963983, Washer, Sealing 2 6] s91a5ae Tube, Fuel Supply 1 Page 68NOTESGroup No. 06.03 Fuel Plumbing Option No. FT9982Group No. 06.03 Fuel Plumbing Option No. FT9982 Rel] Part Number Part Name Req| Remarks FUEL PLUMBING OPTION FT9982 Engine Family: C Series Engine Cylinders: 6 High Pressure Tube ID.: 18 Fuel Pump Governor: RSV Roost Control: With Unique Characteristics: Plastic fuel drain manifold. Restricted Aspiration: Jacket Water Aftercooled Fuel Pump Manufacturer/Model: Bosch 3000) 1} 3282059 Giip 1 2| 328241 Screw, Banjo Connector 6 | we x 1.00% 163 3) 3003380 Seal, Banjo Connector 6| 6.2mm 2) 3018188 Washer, Sealing 2| 8mm 5| 3020595 Manifold, Fuel 5 | 3924726 Valve, Check 1 | Me x 1.25 x 17.5 5| 3904519 Brace, Tube 3 8] 3904711 Brace, Tube 1 | 390686 Brace, Tube 4 10) 391716 Brace, Tube 1 | set77i7 Brace, Tube 1 42) 3917740 Brace, Tube 1 39] 391746 Isolator, Vibration 2 44) 391747 Isolator, Vibration 6 45) 391749 Isolator, Vibration 2 46) 3016788, Isolator, Vibration 2 47) 3920854 Screw, Captive Washer Cap 14| MS x0.8x265 48] Seatats Brace, Tube 1 19) 3921416 Brace, Tube 1 20} 3929801 “Tube, injector Fu! Supply 4 21) 3929802 Tube, Injector Fuel Supply 1 22| 3929903 Tube, Injector Fuel Supply 1 23] 3929804 ‘Tube, Injector Fuel Supply + 2a] 3929805 Tube, Injector Fue! Supply 1 25] 3929806 Tube, Injector Fuel Supply 1 3918785 Brace, Tube 1} Not Shown Page 71Option No. FT97006. Fuel Plumbing Group No. 06.03Group No. 06.03 Fuel Plumbing Option No. FT97006 Roi] Part Number Part Name Req Remarks FUEL PLUMBING . OPTION FT97006 Fuel Plumbing Engine Family: C Series Engine Cylinders: 6 High Pressure Tube ID. 1.8 Fuel Pump Governor: RSV Unique Characteristics: Plastic fuel drain maniold Restricted Aspiration Turbocharged Fuel Pump Manufacturer/Model: Bosch A +} 9903380 Seal, Banjo Connector 6 | 8.2mm 2) 3905307 Screw, Banjo Connector 6 | Mex 1.00% 14.9 5} 391186 Washer, Sealing 2| 8.0mm | 3920595 Manifold, Fue! 4 5| 3924726 Valve, Check 4 | Mo x 1.25% 17.5 8) 3262982 Brace, Tube 2 7| 3904519 Brace, Tube 3 | sooa711 Brace, Tube 4 9| s917716 Brace, Tube 1 yo] gai7717 Brace, Tube 1 i] 3917746 isolator, Vibration 1 j| 3017747 Isolator, Vibration 1 19| 3917748 isolator, Vibration 1 44] 3920854 Sorew, Captive Washer Cap 5 | M5 x 0.8 x 24.5 +5] 3920855 Screw, Captive Washer Cap 2 | M5 x 0.80 x35, 16] 3930721 Tube, injector Fuel Supply 1 47] 3930722 Tube, injector Fuel Supply 1 48] 3930723 Tube, Injector Fue! Supply 1 19| 3930724 Tube, injector Fuel Supply 1 20) 3930725 “ube, Injector Fue! Supply 1 21} 3930726 “Tube, Injector Fuel Supply 1 Page 73Group No, 05.06 Fuel Shutoff Valve Option No. FV9098 fvo4ige Page 74Group No. 05.06 Fuel Shutoff Valve Option No. FV9098 Ref] No| Part Number Part Name Req| Remarks 3903980 13928254 FUEL SHUTOFF VALVE OPTION Fv9098 Screw, Hex Flange Head Cap Bracket, Solenoid Fuel Shutoff Valve Valve Activation: Electrical Shutoff Valve Supplier: Customer Unique Characteristics: Direct link fue! pump. Fuel Pump Manufacturer/Mode!: Bosch A Pump Governor Type: RSV Engine Family: C Series Solenoid to be oriented with wiring pigtall at 6 o'clock position when mounted on engine. M10 x 1.50 x 20 Page 75Group No. 05.06 Fuel Shutoff Valve Option No. FV9132Group No. 05.06 Fuel Shutoff Valve Option No. FV9132 Rell Part Number Part Name Req Remarks FUEL SHUTOFF VALVE OPTION Fv9132 Valve Activation: Electrical Engine Design Phase: Current Product Voltage: 12 Valve Manufacturer: Syncro- Start ‘Shutoff Valve Supplier: Cummins Unique Characteristics Direct lnk fuel pump. Solenoid Lever Design: NIA Boltan Governor: No Fuel Pump Manufacturer/Modet: Bosch P3000 Pump Gavernor Type: RSV Engine Family: C Series Shutdown Lever: PN3929322. +} 3913638 Screw, Hex Flange Head Cap 2| 6x 1.00 x16 2| 3930290 Bracket, Solenoid 1 3} 3830233, Solenoid, Fuel Pump i | 3903990, Screw, Hex Flange Head Cap 2 | M0 x 1.50.x 20 5| 3930683, ‘Nut, Lock 1 Page 77Option No. Fw9024 Flywheel Group No, 16.02 Page 78Group No. 16.02 Flywheel Option No. Fw9024 Ref] No, Part Number Part Name eq Remarks 3936822 (8996820) 3905427 3901395 3900269 FLYWHEEL OPTION Fwo024 Flywheel Flywheel Gear, Flywheel Ring Screw, Hexagon Head Cap Washer, Plain Flywheel “Wpe: Flywheel Housing SAE Size Or Type: SAE 3 Intended Drive Hardware: 10 IN. & 1 1/2 IN. OC. Clutch Material Specification: 40,001 Ring Gear Pitch: 8/19. Ring Gear Pitch Diameter: 403.225mm (18.875in) Ring Gear Tooth Count: 127 Crank Flange To Ring Gear Leading Edge (mm): 15.13, Maximum APM: 2850 Pilot Bearing Bore Dia. (mm): 71.973mm Clutch Mounting Bolt Circle (mmm): $33.38 Clutch Mounting Hole Count 16 Clutch Mounting Hole Nomenclature: 3/8-16 UNC-2 b Moment of Inertia (Kg/m2}: 0.56 Structure Code: 02 EBM Required Starter Center Distance (mm): 216.40 Applicable Engine Families B Series C Series Multiple Clutch Face Bolt Circle. M12 x 1.25 x 32 M2 Page 79Group No. 16.02 Flywheel [fw920gs| Option No. Fw9232Group No. 16.02 Flywheel Option No. Fw9232 Ref] No Part Number Part Name Req Remarks (8282170) 3902127 3900269 3901395 FLYWHEEL OPTION FWo232 Flywheel Gear, Flywheel Ring Washer, Plain ‘Screw, Hexagon Head Cap Flywheel! ‘ype: Flywheel Housing SAE Size Or Type: SAE 2 Intended Drive Hardware: 11 1/2 IN. 0. C. Clutch Material Specification: 1084 Ring Gear Pitch: 8/10 Ring Gear Pitch Diameter: 438. 15mm (17.25in) Ring Gear Tooth Count: 138 Crank Flange To Ring Gear Leading Edge (mm): 9.075 Maximum RPM: 3700 Pilot Bearing Bore Dia. (mm): 71.973, Clutch Mounting Bolt Circle (mm): 333.38 Clutch Mounting Hole Count: 8 Clutch Mounting Hole Nomenclature: 3/8-16 UNC-2 b Moment of Inertia (kg/m2): 447 Required Starter Center Distance (mm): 284.19 Applicable Engine Families: C Series Conforms to SAE housing to wheel standard: Yes. M12. Mi2 x 1.25 x 92 Page 81Group No. 06.03 Injection Pump Supply Option No. FX9004 fx920gq] Ref No. Part Number Part Name Req) Remarks Ban 68139 3916779 3918002 3918190 FUEL PUMP. OPTION Fx9004 Elbow, Male Adapter Hose, Flexible ‘Screw, Banjo Connector Washer, Sealing Injection Pump Oil Supply External Cling Provision: No Latch Out Provision: Yes ‘Air Compressor Provision: No Connection Hose Material: M213 Restricted Fuel Pump Governor: RSV Structure Language: 02 EBM Location/Length/Orientation: #8 Hole/ 508mm! 9:00 Engine Family: C Series Restricted Fuel Pump Mfg/Model: Bosch MW Bosch A Bosch P3000 DEP may use 3280572 in place of 3918002. “18 NPTF x 7116-20 (90) M10 x 1.00 x 19) Page 82Group No. 17.06 Lifting Bracket Option No. LA9006 1280088 Ret] part Number Part Name Req Remarks LIFTING BRACKET OPTION LA9006 Structure Code: 02 EBM Engine Family: C Series Capsorew Length: 25MM Bilows ‘or intake trunking: No Max Liting Loads (LBS): 2000 Bracket Pre-Painted: No Brackets} Provided: Front and Rear 1] s9or209 Soren, Hex Flange Head Cap 2| Mig 1.75 x25 2} 3809200 Serew Hexagon Head Cap 2] wie 1:75 x 25 3) 3906400 Brack, Lifting 1 4] sooreat Bracke, iting 1 Page 83Group No. 07.05 Engine Oil Cooler Option No. LC9028 /Group No. 07.05 Engine Oil Cooler Option No. LC9028 Rel part Number Part Name Rea Remarks ENGINE OWL COOLER OPTION L.csoz8 ontnsrs'6 Ghote: Pate Fier iateal Cale Unite Choate Fie: Heed Tess 13 50mm l Jacket Water Aftercooled | ‘Sea Water Aftercooled Tebocharges 3] Stostes Beeps 1 stener 3| acerase us Pipe 1) Sener 3) ioe — | lotr Lu on itor i 3} Soouste Be Pe 2] ener 8] congas) | SEs lox Fange Head Cap ‘ 5} Soren Gest St Cader Cor ' 3] sss Gare Coot ‘ Sesion Bios Three ' us| “eon | Bue Trees ' 2) Sse? | Sah nee i sol “tear beens i 12] Sizes | Seen tn rtange Head Cap 1] ec125.25 16] (3992092) Gasket, Connection 1 18] Gswrn | over ius Goce ! 15) Soassee) | Sale! Bette Rater ; ossssio vate Bypess ' 8] Gasset) | oe, Bypass i Page 85Group No. 07.02 Oil Level Gauge Option No. LG9028 O Ref Nol] Part Number Part Name Req Remarks OIL LEVEL GAUGE OPTION LGs028 Lube Oil Gauge Structure Language: 02 EBM Family: C Series Cylinders: 6 Supplier: Cummins Oil Pan High Limit (qt): 20 Oil Pan Low Limit (gt): 16 Oil Pan Sump: Front or Rear Entry Location from FFOB (mm): 428.0 Power Angle (deg): 0 Engine Tilt (deg): 0 Pull Direction: Vertecal ‘Tube Termination Side: Fuel Pump Side Tube Effective Length (mm): 65 Cannot use in conjunction with hydraulic pump mounted on rear of air compressor. With this combination use dipstick on exhaust side of engine 1} 3900955 Plug, Expansion 1 2} 3908772 Dipstick 1 3} 3279104 Tube, Oil Gauge 1 Page 86NOTESGroup No, 07.02 Oil Level Gauge Option No. LG9029 em Page 88Group No. 07.02 Oil Level Gauge Option No. L@9029 Ref Nol] Part Number Part Name Req Remarks 3900955 3906757 3279104 OIL LEVEL GAUGE OPTION Lasoz9 Plug, Expansion Dipstick Tube, Oil Gauge Engine Design Phase: Current Product Engine Family: C Series Cylinders: 6 Supplier: Cummins Oil Pan High Limit (qty: 20 il Pan Low Limit (qt): 16 Oil Pan Sump: Center Entry Location from FFOB (mm): 428.0 Tube Block Entry Side: Fuel Pump Side Power Angle (deg): 0 Engine Tilt (deg): 0 Pull Direction: Vertical Tube Termination Side: Fuel Pump side ‘Tube Effective Length (mm): 65 Restricted Breather Type: Open Restricted Fuel Pump Type: Inline Brazil may use dipstick P/N 3857058 with tube P/N 3357073 in place of dipstick 3906757 with tube 3279104. Page 89Group No. 07.06 Lube Oil Pump Option No. LP9710 Tps0oga| Roi| Part Number Part Name Req Remarks LUBE OIL PUMP. OPTION LP9710 Engine Design Phase: Current Product, Pump Drive: Non-Crank Concentric Body Material: Cast iron body Flow Rate (GPM @ RPM): 27.5 @ 2200 Gear Type: Steel HCR Gear Piston Cooling Method: Saddle Jet Engine Fenniies: C Series Cylinders - Engine Aspiration: 6 - Charge Air Cooled, 6 - Jacket Water Aftercooled, 6 - Naturally Aspirated, 6 - Sea Water ‘Aftercooled, 6 - Turbocharged 3800828 Kit, Lube Pump 1 (3948071) Pump, Lubvicating Oil 3900877 Screw, Hexagon Head Cap 4) MB x 1.25 x 30 Page 90Group No. 01.08 Cylinder Block Cover Option No. OB9006 Ret] part Number Part Name. Req Remarks CYLINDER BLOCK COVER OPTION OBs006 Engine Family: C Series Fill Tube Supplier: Cummins il Fill Location: Fuel Pump Side Fill Position From FFOB (MM): 496.5 Position Vert From Crank G/L (MM): 266.1 Position Horiz From Crank C/L (MM): 187.9 Fil Cap Supplier: Cummins so1g22 Cap, Filler 3905408 Tube, Oil Filler 1 Page 91Group No. 07.01 Oil Pan Option No. OP9012 [op355a8| Page 92Group No. 07.01 Oil Pan Option No. OP9012 Rs'| Part Number Part Name Reaq| Remarks ol PAN OPTION oPs012 Family: © Series Gylindere: 6 Sump Style: Standard Sump Location: Rear Oil Pan Material: Stamped Steet Drain Location: Exhaust Manifold Sige Pan High Capacity (al): 20 Pan Low Capacity (i): 16 Front Up Angular (deg): 45 Front Down Angularty (deg): 45 Sige To Side Anguiarty (629): 45 Heater Boss Size & Location: 22mm Exhaust Washer 3610960 must be assembled between fastener bearing suraco and brace 3927611 DEP may use 3282266 plug in place of 3924148 plug 1] se2ata7 Plug, Throaded + | re x1.50°Tha 2} 3920773 Washer Sealing +] 18MM 3} 3900628 Serew, Hex Flange Head Cap 2 | M6 x 1.00 30 2} 3901865 Screw, Hox Flange Head Cap + | M6 x 1.00 x 20 5} 3908216 Nut, Hexagon Flange 4] 8 x 1.00 6] 3920400 Screw, Hex Flange Head Cap 2 | MB x 1:25 x21 7} 3002425 Washer, Sealing + | 2am 3} 3026065 Spacer, Mounting 2 9 3924148, Plug, Threaded | M22 1.50 Tha 10| e2aeze Connection, Oil Suction : 11] 3910880 Washer, Pain 1| me 12| e2zert Brace, Tube 1 13) 3913635 Screw, Hex Flange Head Cap 3] Mex 1.00% 16 a| 3814013 Pan, Oi 1 13| 3908160 Gasket, Oil Pan 1 16} (9939952) Gasket, Oil Suc Connection 1 Page 93Group No. 07.01 Oil Pan Option No. OP9013 op854gi Page 94Group No. 07.01 oil Pan Option No. OP9013 Ref] No| Part Number Part Name. Req Remarks lL PAN OPTION OP9013, Family: C Series Cylinders: 6 ‘Sump Style: Standard ‘Sump Location: Center Oil Pan Material: Stamped Stee! Drain Location: Fuel Pump side Pan High Capacity (qt): 20 (18.921 1) Pan Low Capacity (ql): 16 (18.137 )) Front Up Angularity (deg): 35 Front Down Angularity (deg): 35 Side To Side Angularity (deg): 45 Structure Code: 02 EBM Oil Pan Type: Nonisolated Internally Cast Suction Tube: No Requited Oil Fiter Medium: Cellulose Heater Boss Size & Location: 22mm Fuel Pump Washer 3910960 must be assembled betweon fastener bearing surface and brace 9927611 DEP may use 3282266 plug in place of 3924148 plug. 1| (9339352) Gasket, Oil Suc Connection 1 2| 3921719 Connection, Oil Suction 1 3] 3900828 Sorew, Hex Flange Head Cap 2 | M6 x 1.00 x 30 a] 3926865, Spacer, Mounting 2 5] 3927611 Brace, Tube 1 6] 3913698 Screw, Hex Flange Head Cap 2| M6 x 1.00 x16 7} 3902425 Washer, Sealing 1 | 22MM a] s9ce216 Nut, Hexagon Flange 1| Me x 1.00 9] 3938160 Gasket, Oil Pan 1 10} 3914015, Pan, Oil 1 11] 3820400 Screw, Hex Flange Head Cap 92 | MB x 1.25 x 21 32) 901865 Screw, Hex Flange Head Cap 4| Me x 1:00 x 20 43) 3920773 Washer Sealing +] 1am sa} 3928147 Plug, Threaded 4] M18 x 1.50 Thd 15} 3910980 Washer, Plain 1| M6 16) s92a148 Plug, Threaded 1| M22 x 1.50 Tha Page 95ting Rod And Piston Option No. PP755 Group No. 01.04Group No. 01.04 Connecting Rod And Piston Option No. PP755 Ref] Part Number Part Name Req Remarks “| CONNECTING ROD AND PISTON OPTION PP755 Performance Parts for: 6CTAB.S Litre Engine Family: C Series Releience CPL#: 0755 Corttied By: Non-Certfied Gylingers: 6 Exh Mfid Type: Dry Aspiration: Jacket Water Aftercooled Fuel Pump MigiModel: Bosch A Comments: Current Product Catalytic Converter Required: No High Pressure Fuel Line ID (rm): 2.0 Cylinder Head Valve Materia: Premium yl Head Valve Inserts: No Valve Bridge Scalloping: No Required Gylinder Head Swit: High Required Lube Pump Flow (GPM @ RPM): 20.5 at 4200 Engine Design Phase: Current Product Base Turbocharger 1017/5: 3524034, 3528777, 3590079 Brazil (CBL) may substitute 3925732 camshatt “ assembly for 3912526 camshaft assembly 3001983 Rot, Engine Connecting 6 1] (2924350) Rod, Engine Gonnecting 1 2) 3928870 Bolt, Connecting Rod 2 3| 3034864 Nut, Connecting Rod 2 4) 3013990 Bushing 5 5] 3901430 Bearing, Connecting Rod 2 3802398 Kit, Engine Piston 6 6| 923164) Piston, Engine 1 7| 3920692 Ring, Retaining 2 2] 3802420 Set, Piston Ring 5 9} 3934046 Pin, Piston 6 8] soos Bearing, Connecting Rod AIR | (0.010) Oversize 5| s0or4a2 Bearing, Connecting Rod ‘AIR | (0.020) Oversize 5] 3901433 ‘Bearing, Connecting Rod AIR | (0.030) Oversize 5] s90r434 Bearing, Connecting Rod ‘AIR | (0.040) Oversize Page 97Group No. 01.07 Camshaft Option No. PP755 Coy fegs00gb Fel] pant Numb Part re Remarks Fel] part Number art Name eq jemar CAMSHAFT OPTION PP755 1] se2aars Camshat 1 2| 302332 Key, Pain Wooarut 3 3] 3016777 Gear, Camshatt 1 4) 3900227 Screw, Hexagon Head Cap 2| ma x 1.25 x22 5] 3927165 Supper, Camshaft Thrust 4 Page 98NOTESOption No. PP755 Cylinder Head Page 100 Group No. 02.01Group No. 02.01 Cylinder Head Option No. PP755 Refl part Number Part Name Req Remarks CYLINDER HEAD OPTION PP755 CPL# 755 Gylinder Head Assembly with Single Exhaust Valve Spring aorstis Head, Cylinder 1] 911286) Head, Cylinder 1 2] 156075 Plug, Expansion + | 4.1075 ineh 3] s0s26e3 Plug, Expansion 5 | 12198 inch 4} 900965) Plug, Expansion 2 | 58.06 mm 5] seotie Guide, Valve Stem 2 8] se0a7i6 Insert, Valve 6 | Exnaust 7} (3908630) Insert, Valve 6 | Intake 8] Soogds Plug, Pipe 1| shener 9] 5008466 Plug, Pipe +) la Ner 10| | s008468 Plug, Pipe 2| iner si] 3915707 Seal Vaive Stem 2 3802083 Valve, Intake 6 12] 9915506, Valve intake 6 13] s90ui77 Collet, Vave B 3802085 Valve, Exhaust 6 14] 3902254 Valve, Exhaust 6 43| 3900177 Collet, Valve 2 15| 9902425 Washer, Sealing 2| 2mm 16] 3904986 Plug, Threaded 2| M22 x 1.50 x 14 47| 390812 Spring, Valve 2 18] 2912076 Rotainer, Valve Spring 2 19| 9907234 Screw, Hex Flange Head Cap 42 | Mt4x 2.00 x 70 20| s028t68 Gasket, Cylinder Head +] Standara 2s] 3907283 Screw, Hex Flange Head Cap 14 | Mid 200 x 150 SERVICE PARTS 20| soztese Gasket, Cylinder Head 0.25 mm oversize thickness 20| s921853 Gasket, Oyinder Head 0.50 mm oversize thickness Page 101Group No. 06.01 Fuel Injector Option No. PP755 Tel] Part Number Part Name Rea Remarks FUEL WaECTOR OPTION pP7e6 crtrss 202098 Ineo 5 | Bios | ier +} sosen 1] 3903380 Seal, Banjo Connector 1) 6.2mm 2) ssooeee | Sea incor ; 3] Seocess | Seat Moco: 1 or 7mm Has 2] wena Sten Her Farge Head Cap 2] ws 2738 20 @| sotoere Sim, Neer fl Page 102Option No. PP755 Group No. 06.01.1 Fuel Injector * ¥ _ | 8 6 S+_5 am WU a =e fi940ga] Ret] Pan Number Part Name fea Remarks FUEL WJECTOR OPTION 738 oPtrss sepvice IrEMs =251 Manifold Type: Dry. 3932063 Gasket, Exhaust Manifold 6 Page 144Group No. 10.06.1 Exhaust Manifold Option No. TB9809 Roi] Part Number Part Name Req Remarks EXHAUST MANIFOLD OPTION TB9809 ‘ Structure Code: 02 EBM Engine Family: C Series Engine Cylinders: 6 Manifold Material: Standard Turbo Exhaust Location: HMFO Manifold Type: Dry Additional Mounting Bosses: 6 1} 3932180 Manifold, Exhaust 1 Page 145Group No. 10.06.1 Turbocharger Location Option No. TB90076 tb942g9] Page 146Group No. 10.06.41 Turbocharger Location Option No. TB90076 Ref] No Part Number Part Name Req| Remarks 3914708 3914942 3916437 3924386 3920537 TURBOCHARGER LOCATION OPTION TB90076 Lockplate 2 Tube, Air 1 Hose, Plain 2 Clamp, T Bolt 4 ‘Screw, Hexagon Head Cap 2 Engine Family: C Series Cylinders: 6 Exhaust Outlet Location: HMFO “Turbo Exh Loc from FFOB (mm): 377.4 Extn Vert from Crank CiL (rim): 602.9 Exh Horz. Crank G/L. (mm): 254.7 Aspiration: Jacket Water Aftercooled Crossover Routing: Top standard il Supply Routing: Outboard Intake Cover Provided: No Turbine Outlet Flange Type: 1/2 Marmon Manifold Type: Ory Turbocharger Type: Non- wastegate Engine Design Phase: Current Product Requires Air Heater/Spacer: No Intake Cover Opening Position: Rear Compressor Qutlet Flange Type: Half Marmon Compressor Outlet Diameter (mm): 50.8 (2in) Compressor Outlet Fixed Loc. (CCW\(deg): 20 ‘Additional Mounting Bosses: 6 ‘Turbo Drain Location: Front drain Bearing Housing Manufacturer: Holset CPR Angle: 200 Turbine Angle: 0 ‘Turbo Drain Tube Type: Flexible Exhaust Support Flange: 2- M14 92.60mm apart Turbocharger Model: HXx40 Alternator Support Provision: No Manifold Style: 1 Piece Base Turbo ID17 Number: 9595507 Bearing HSG Cooling Provision: Oil Cooled. M10 x 1.50 x 70. : Page 147Group No. 08.07 Thermostat Housing Option No. TH9007 Page 148Group No. 08.07 Thermostat Housing Option No. TH9007 Ref] Ref] part Number Part Name Req Remarks ‘THERMOSTAT HOUSING OPTION TH9007 Thermostat Bore: 43.50 Outlet Type/0D (mm): Flanged ‘Outlet Direction: Vertical Bracket Direction: VerticaliRearward Aration Method: Non-vented Integral Corrdsion Resistor Head: Yes ‘Tappings for Bel Tensioner: No Water Outlet Bott Spread (mm): 100.0 Engine Design Phase: Current Product Engine Families: C Series DCEC may use 3415317 flexible hose in place of 3921530, flexible hose and meanwhile 3919687 female connector must be subst: tuted for 3415347 female connector. 4) 3818865 Seal, O Ring 1 2| 3826509 Housing, Thermostat 1 3] 206963 Adapter, Filter Head 1 4] 3010536 Shatt, Shutoff Valve 1 5| 3900625 Sorevi, Hox Flange Head Cap 4] M6 x 1.00 x 10 6| s90zn12 Screw, Hex Flange Head Cap 2| Mex 1.25 x 80 7| 3914310 Gasket, Thermostat Housing 4 Page 149Group No. 10.06.2 Turbocharger Plumbing Option No. TP9709 \, ‘sg 2 <5 <4 8 $46 1< (tp950gr] Page 150Group No. 10.06.2 Turbocharger Plumbing Option No. TP9709 Refl Part Number Part Name Req Remarks TURBOCHARGER PLUMBING OPTION TP9709 Structure Code: 02 £8M Engine Cylinders: 6 Engine Famiy: C Sories Turbo Exhaust Location: HMFO Oil Filter Mounted Location: On Engine Manifold Type: Dry Turbo Drain Line outing: Outboard Block Drain Location: Front Drain +} 3900630 ‘Sorew, Hex Flange Head Cap 2| Mex 1.25 x 20 2| 393708 Gasket, Oi Drain 1 3| sotas62 Hose, Fexible 4 3019687 Connector Female 2 4} 3037236 Seal, O Ring 5 5| _(s2aazae) Connector, Female 4 6] sszaae9 Washer, Sealing 2| 72mm 3904086 Connection, Tur Oil Drain 1 7] 3028624 Seal, O Ring 2 8} (2034091) Connection, Tur Ot Drain 1 Page 151Group No. 03.01.1 Valve Cover Option No. VC9014 Page 162Group No. 03.01.1 Valve Cover Option No. VC9014 Ref] Nel] Part Number Part Name Req| Remarks VALVE COVER OPTION vcouL4 Valve Cover Family: C Series Cylinders: 8 ii Fill Cylinder: Between 1 & 2 Noise Supression Provision: No Breather Location: Between 3 & 4 Breather Mounting: 22.26mm dia. Structure Code: 02 EBM. 1] 3902466 Seal, Rectangular Ring 1 2] 3002468 Cap, Filler 1 3] 3905449 Seal, Rockar Lever Cover 1 4] 3910824 Seal, O Ring 6 5} 3922639 Screw, Hex Flange Head Cap 6| Mex 1.25 x56 6| 3930903, Cover, Valve 1 Page 153,Group No. 10.01.1 Aftercooler Plumbing Option No. WA9703 jwas00ge | Ref No| Part Number Part Name Req Remarks AFTERCOOLER PLUMBING OPTION WAS703 AFTERCOOLER WATER PLUMBING 1} 145530 Seal, O Ring 2 2) 3937613 Clamp, Hose 8 3), 3925883 Screw, Hex Flange Head Cap 1] MB x 1.25 x 16 4] 3908436 ‘Tube, Water Inlet 1 5| 2917304 Connection, Water Tiansfer 2 6} 3908439 Plate, Clamping 1 7| sora6i Hose, Plain. 4 8} 3908402 “Tube, Water Outlet 1 Page 154Group No. 08.08 Corrosion Resistor Option No. WF9003 wreooa Ret] Part Number Part Name Req Remarks ‘CORROSION RESISTOR OPTION WF9003 Eight unit DCA-4 corrosion resistor element direct mounted on thermostat housing, Can 367" OD by 5.32" long. Suitable for use with cooling systems with capabilites for 16 32 Us, quarts +} 4058954) Resistor, Corrosion 1 | Purchase trom Fleetguars Page 155Group No. 08.13.1 Block Vent Plumbing Option No. WH9004 2 é. L we I | S&S [whoa3od Ref] Part Number Part Name Req Remarks BLOCK VENT PLUMBING OPTION WH9004 Cooling system vent arrangement, for use wit thermostat housing mounted corrosion resistor on" Series engines. Includes petcock for manually venting Cooling system during fil DOEC may use 3415380 tube, vent in place of 3924569 tube, vent. Meanwhile, S1000A male adapter elbow and 81087 male connector must be substituted for 3615326 male adapter slbow and 8415852 male connector. a] $ 1000 Elbow, Male Adapter 1 2) S 1097 Connector, Male 1 3] 214945, Draincock 1 4) Se06si0 Plug, Pipe 1] 18 ner 3| 9910778 Decal 1 6| s924569 Tube, Vent 1 Page 156NOTESOption No. WH9005 Block Vent Plumbing Group No. 08.13.1 ‘Page 158Group No. 08.13.1 Block Vent Plumbing Option No. WH9005 Ref] Remarks | Ret] Part Number Part Name Req| BLOCK VENT PLUMBING OPTION WH3005 Gaoling system vent arrangement With check valve for plumbing to radiator top tank. For tse with thermostat housing mounted Corrosion resistor. DEP may use 3283498 coupling, plain hose instead of 3911925, +] $ 1000 4 Elbow, Male Adapter 1 2| S 1097 Connector, Male 1 3] 3906619 Plug, Pipe 4] 118 NPT 4| 3911901 Valve, Check 1 8| asi1925 Coupling, Plain Hose 1 8| 3924589 Tube, Vent 1 Page 159Option No. WI9007 Water iniet Connection Group No. 08.07.1 Page 160Group No. 08.07.1 Water Inlet Connection Option No. WI9007 TRef [.No.| Part Number Part Name Req Remarks so1e521 3920762 WATER INLET CONNECTION Clamp, Hose Hose, Elbow OPTION Wi9007 Structure Code: 02 EBM Engine Family: C Series Inlet Connection OD (MM): 58.00 Connection Type: Beaded Connection Orientation: 50 Degree Down Contains Mtg Pad for Freon Compressor: No Attachment for Low Profile Tensioner: No Unique Characteristics: For Butec Alternator and Crank Mid. Fans 59 - 83mm Page 161Group No. 08.07.1 Water Outlet Connection Option No. WO9004 Retl part Number Part Name Req Remarks WATER OUTLET CONNECTION OPTION Wos004 WATER OUTLET onnection Included: Yes Connection OD (MM): 45 Connection Orientation: Vertical Vent Fitting Included: No Outlet Center from Cylinder Head (MM): 110 Water Outlet Bolt Spread (MM): 100 Engine Family: C Series 1} 3906715 ‘Screw, Hex Flange Head Cap 2| MB x 1.25 x 95 2] 3924591 Connection, Water Outlet 1 3] 3918773 Gasket, Connection 1 Page 162Group No. 08.01 Water Pump Option No. WP9028 Ref] part Number Part Name Req Remarks WATER PUMP OPTION wPs028 Water Pump Pulley Type: Standard Engine Family: C Series Structure Code: 02 EBM Pulley Diameter (mm): 110.74 Engine Design Phase: Current Produet Unique Characteristics: Increased bearing capacity Restricied Application: Construction Long Nose with SiC/C Seal Revised Weep Charn- : ber Vent Arrangement, 3800974 Kit, Water Pump 1 1} (9285323) Pump, Water 1 2| 3902089 Seal, O Ring 1 3} 3934054 Sorew, Hex Flange Head Cap 3 Page 163Group No. 11.01.14 Exhaust Connection Option No. XS9080 xs92098| Ref] No, Part Number Part Name Req Remarks $9108 3902460 13905216 910994 3917923 EXHAUST CONNECTION OPTION xs9080 Plug, Pipe ‘Screw, Hex Flange Head Cap Clamp, V Band Pipe, Exhaust Outlet Brace, Exh Out Connection Engine Design Phase: Current Product, Engine Family: C Series Support Flange Bolt Pattern: 2-M14 92.50mm apart Exhaust Manifold Type: Dry Exhaust Pipe Diameter (in): 4.00 Connection Orientation: TBD Mounting Flange to Turbo: 4 Bolt Restricted Cylinders: 6 Maximum Moment Load (in-ibs): 0 ‘Turbo Connection: 101.72mm Restricted Turbocharger Location: HMFO Restricted Turbo Model: HX40, HX¢0W, WHIE, 4/4 NPT M10 x 1.50 x 25 Page 164Group No. 17.01 Service Repair Kits Rell part Number Part Name Req Remarks SERVICE GASKET SET LOWER GASKET SET NOTE: Gastat set contains ‘ONLY a ty ‘yarn! nocaing sel Por wot ye! oumnge os Tas gasket st pls eal 600558 Set, Loner Engine Gasket 1 3901798 Washer, Sealing 1 3002088 Sea'O Ring i senzeas Washer Sosing 1} zon So0sose Nozzle Piston Booting 3 Sorzet9 Seat Recianguer Fig setseae Seal 0 fing 1 sersoas Sea Rectasgular Ring i Seresor Gaoket Rear Cover 1 Seraane Gasket, OF Sue Connection i sorsa08 Gasket LO Si Gover i seisrre Seek Fectangusr Ping ; Sorenee Gesket, yale Pu 1 Sotezes Sear Rng i se Gacker, Gog Cover 1 Sol7re0 Gasket, Gear Cover 1 Selgin Gasket Ol Gover Cow 1 Sereseo Gasket hysrale ap 1 Seo0r73 Wesnel Seating 1] sex so280e1 Nozzle, Piston Coating 2 Sez00r! Gecket Lub Oi ir Cover i Seasrar Gast, oor tlusing 1 3934410 Valve, Bypass 1 Sorsee | Sear o Rng i (aaszore) | Van, Bypass i oSouaos Fr Gantecl Ser Kt + | tncludesInstallatn Tels (2008025) | Toot Seal station i Ssooa00. | Tool Sea Intaloton i (539260) | Seal, i osssose Seal, Rectanguiar Ring i Ssset60 Gasket O1 Pan i Ssoroso Gantt, Cover Plate ; ‘ase Ki Pont Seal Sonice + | tetas instatation To! Seoste: | Tost Sea Inctaaton i xzroen | Seal, oF i Ssoaor?” | NutlLock 3 Page 165Group No. 17.01 Service Repair Kits Ref] No. Part Number Part Name Req| Remarks ‘3900747 145530 3902825 3902486 3906695 3969983 3903380 3903546 3905440 3909886 3935586 3909397 3910824 3997142 Bortoat 3932063 3927642 3918779 3914310, 3936993 3921440 3937708 3014708 3037155 3917892 3800748 145530 3902425 3902466 13963983 3903380 3903546 3905449 (3937142) 3908695 3935587 3909397 3910824 3911941 3932063 3918779 3914310, 13936993 3921440 3937708 3914708 3997155 3917802 3927642 3909886 ‘SERVICE GASKET SET UPPER ENGINE SET 0.25MM OVER THICKNESS. Set, Upper Engine Gasket Seal, O Ring Washer, Sealing Seal, Rectanguiar Ring Seal, Rectangular Ring Washer, Sealing Seal, Banjo Connector Seal, O Ring Seal, Rocker Lever Cover Seal, Injector Gasket, Cylinder Head ‘Seal, O Ring Seal, O Ring Seal, Injector Gasket, Turbocharger Gasket, Exhaust Manifold Seal, Valve Stem Gasket, Connection Gasket, Thermostat Housing Gasket, Int Manifold Cover Gasket, int Manifold Cover Gasket, Oil Drain ‘Lockplate, Washer, Sealing Gasket, Connection 0.50MM OVER THICKNESS. Set, Upper Engine Gasket Seal, O Ring Washer, Sealing Seal, Rectangular Ring Washer, Sealing Seal, Banjo Connector Seal, O Ring Seal, Rocker Lever Cover Seal, Injector ‘Seal, Rectangular Ring Gasket, Cylinder Head Seal, O Ring Seal, O Ring Gasket, Turbocharger Gasket, Exhaust Manifold Gasket, Connection Gasket, Thermostat Housing Gasket, Int Manifold Cover Gasket, Int Manifold Cover Gasket, Oil Drain Lockplate Washer, Sealing Gasket, Connection Seal, Valve Stem Seal, Injector 22MM 6.2mm 2emInd 6.2mm age 166Group No. 17.01 Service Repair Kits Ref] part Number Part Name Req| Remarks: PISTON RING SETS 02429 Set, Piston Ring 6 | standard PISTON KITS 3802667 Kit, Engine Piston 6 CYLINDER KIT 00028 Kit, Liner 6 Page 167Group No. 17.01 Service Repair Kits Ref Nell Part Number Part Name Req| Remarks ‘SERVICE REPAIR KITS MAIN BEARING KITS 3945917 Set, Main Bearing 1| Standara 3945918 kit, POC, +| 0.25mm Oversize 3945919, kit, PDS 1} 050mm Oversize 3945920 kit, PDC + | 0.75mm Oversize 3945921 Kit, PDE + | 14.00mm Oversize 3944168 Bearing, Crankshaft Thrust 1 | Std journal diameter, 0.25mm oversize thrust face. 944169 Bearing, Crankshaft Thrust 1 | Std. Journal Diameter, .050mm oversize thrust face. 944170 Bearing, Crankshaft Thrust 1,| 0.50mm oversize journal diameter. 0.60 oversize face. Page 168Group No. 17.01 Service Repair Kits Ref No, Part Number Part Name Req Remarks 4025271 145530 3918779 3902425 3902466 3906695 3963983 3997155 3903380 3903546 3905449 3909886 3938267 3909397 910824 gottoat 3927642 3917892 3914310 3936903 3921440 3992063 3937708 3914708 (3937142) SERVICE GASKET SET UPPER ENGINE SET STANDARD THICKNESS. Set, Upper Engine Gasket Seal, O Ring Gasket, Connection Washer, Sealing Seal, Rectangular Ring Seal, Rectangular Ring Washer, Sealing Washer, Sealing ‘Seal, Banjo Connector Seal, O Ring ‘Seal, Rocker Lever Cover Seal, Injector Gasket, Cylinder Head Seal, O Ring ‘Seal, O Ring Gasket, Turbocharger Seal, Valve Stem Gasket, Connection Gasket, Thermostat Housing Gasket, Int Manifold Cover Gasket, Int Manifold Gover Gasket, Exhaust Manifold Gasket, Oil Drain Lockplate Seal, Injector 22MM 6.2mm Page 169Option No. ‘AP9242 . BP9717 BP9795 . BP9826 . BP9897 BP97009 BR9002 DAg022 . DF9063 DLg008 DL9O11 Ec9002 E9007 E9023... EH9020 EH9095 EH9734 EH9855 19701 FA9053 FA9057 FA9706 FE9857 FE9859 FF9009 FFOO1 FFO7I3, FFO766 FFO773 FH9030 FH9032 FP9884 .. FP97838 FP98034 FP98035 FP98036 FP98037 Fs9089 FT9982 FT97006 FVv9098 . Fvgi32 Fw9024, Fw9232..... votteee eee eeee Fx9004 LAg006 Lc9028 Lag028 . L@9029 LP97I0 . 089006. oP9012 P9013 PP755 - Valve Tappets . . « Rocker Lever . Front Gear Cover Alternator Drive Alternator Drive - Fan Drive ~ Oil Pan . + Oil Pan. ~ Camshaft Option Index Description ‘Agency Approval Crankshaft Cylinder Block . Front Gear Cover Crankcase Breather Vibration Damper Front Gear Drive . Fuel Drain Location . . Fuel Drain Location . Thermostat . Alternator + Alternator Alternator Location Alternator Location Mechanical Tachometer Driv . Fan Drive Fan Drive Air Fuel Control Plumbing . . Air Fuel Control Plumbing Fuel Filter . Fuel Filter Fuel Inlet Tube Fuel Filter Plumbing Fuel Filter ..... Fiywheel Housing Flywheel Housing . Fuel Pump Coupling Fuel Pump Coupling Fuel Pump Fuel Pump Fuel Pump oa Fuel Pump : Fuel System Accessories Fuel Plumbing Fuel Plumbing Fuel Shutoff Valve Fuel Shutoff Valve Flywheel Flywheel . Fuel Pump Lifting Bracket Engine Oil Cooler Oil Level Gauge Oil Level Gauge Lube Oil Pump . Cylinder Block Cover Page A-1Option No. Description Page No. Connecting Rod And Piston coe Cylinder Head .. . 101 Fue! Injector 102, 103, 105' PP2216 eee ee eee eeeeeeee sees Camshaft 108 - Connecting Rod And Piston : 107 ~ Fuel injector... 199, 110, in PP2218 . . - : Camshaft 114 - Connecting Rod And Piston 2113; ce eeeenbeeeee Fuel Injector a 2115; P2380 - ~ Camshaft... 118 * Connecting Rod And Piston 17 Fuel Injector fees = 120, 121 : Injector vee eeeet es 119 PPOT96 2. eee eee +.» Turbocharger... 122 PP9B30 . . Cylinder Head 125 PP9BES . Cylinder Head 127 PP97491 Turbocharger » 129 PP97944 Turbocharger : cette eeee ees 131 PPOTS45 0.2... fietesseees Turbocharger... 133 ‘SM9706 Starting Motor Mounting vtec e eee e eens 134 SMO7I5. 0. eee vee ev eeee s+ Starting Motor Mounting 135 ‘ST9063 .... : Starter Motor . .. . weet eee eens 196 sT9238 Starting Motor 139 789349 ‘Turbocharger Location . . 141 TB9757 .... Jacket Water AMtercooler 0... cece eeeee eee 142 789788 : a 2... Exhaust Manifoid Gasket 143, 789789... Exhaust Manifold Gasket .... . vette eee 144 89809 : tecciceses. Exhaust Manifold 145 TB9OO76 .... vies Jurbocharger Location 147 TH9007 .. . + Thermostat Housing... . cee ees 149 P9709 foes + Turbocharger Plumbing .. . : cence 151 voso14 . - Valve Cover ........ - 153 WA9703... eeeenree Alteroooler Plumbing oes eeee eee +154 WF9003 foeeee es - Corrosion Resistor 155 WH9004..... Block Vent Plumbing... 6... ..eee eee : - 156 WH9005, - ++ Block Vent Plumbing 159 WI9007 eee Water Inlet Connection. - 161 wo9004 .... Water Outlet Connection . - 162 WP9028.... soo - Water Pump vee cee 163 x$9080 Exhaust Connection : 164 Page A-2Part No. $9108 S 1000 S 1097 68199 68274 70622 401322 118227 143086 145530 196075, 208963 214345 3008258 3008464 3008466 3008468 3008469 3008470 3010536 3016627 3027232 3032693 3035960 3037236 3052081 3072919 3093936 93201562 3279104 3282059 3282081 aogatat 3282170 3260372 3282342 284244 3285328 3286503 3288900 3288955 3401544 3519807 13528789 13590079 3590080 3595507 3595507 3800328 3800558 3800747 3800748 3800828 3800374 9802083 3802085 3802098 3802257 3802367 3802398 3802429 3802463 Description Plug, Pipe Elbow, Male Adapter Connector, Male Elbow, Male Adapter Spring, Compression Clip Cap, Filler Dowel, Ring Plug, Expansion Seal, O Ring Plug, Expansion Adapter, Filter Head Drainoock Plug, Expansion Plug, Pipe Plug, Pipe Plug, Pipe Plug, Pipe Plug, Pipe Shaft, Shutoff Valve Alternator Plug, Pipe: Plug, Expansion Ring, Retaining Seal, O Ring Screw, Hexagon Head Cap Gasket, Turbocharger Screw, Hex Flange Head Cap Seal, O Ring Tube, Oil Gauge lip Screw, Hex Flange Head Cap ‘Screw, Banjo Connector Flywheel ‘Stud Brace, Tube, Connector, Female Pump, Water Filter, Fuel Belt, V Ribbed Belt, V Ribbed Element, Lub Oil Filer ‘Gasket, Turbocharger Turbocharger ‘Turbocharger Turbacharger “Turbocharger Turbocharger kit, Liner Set, Lower Engine Gasket Set, Upper Engine Gasket Set, Upper Engine Gasket kit, Lube Pump kit, Water Pump Valve, Intake Valve, Exhaust Injector Turbocharger Kit, Cyl Block Hardware Kit, Engine Piston Set, Piston Ring Kit, Intake Valve INDEX Page No. 164 186, 159 38, 41, 156, 159, 154, 166, 169 9, 101, 127 149 188 9 101, 125, 127 101, 125, 127 9, 101, 125, 127, 141 9, 85 9 149 22 85 101, 125, 127 35, 36 181 29 131 27 85, 165, 86, 89 n 30, 33 7 ai 56, 59 73 151 163, 45 30 33 85 133 122 129 129 191 133, 9, 167 165 166 166 90 163, 101, 127, 101, 125, 127 102, 103, 122 9 97,17 97, 107,113, 117, 167 128 Part No. 3802501 3802648 3802657 3802753 3818823 3818824 3818885, 3863988 3900227 3900257 3900269 3900589 3900825 3900826 3900628 3900630 3900631 3900633 3900677 3900955 3900965 3901177 3901187 3901249 3901383 3901395 3901430 3901431 3901432 2901488 00184 3901445 3901617 3901693 3901717 3901764 3901798 3901846 3901865 3901969 3902089 3902112 3902116 3902127 3902254 3902332 Page B-1 Description Kit, Injector Injector Kit, Engine Piston Kit, Fuel Injector Stud Nut, Hexagon Flange Seal, 0 Ring ‘Washer, Sealing Screw, Hexagon Head Cap Dowel, Pin Washer, Plain Nut, Hexagon Flange Screw, Hex Flange Head Cap ‘Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap ‘Screw, Hexagon Head Cap Plug, Expansion Plug, Expansion Collet, Valve Guide, Valve Stem Screw, Hex Flange Head Cap Rod, Engine Connecting ‘Screw, Hexagon Head Cap Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod ‘Screw, Hex Flange Head Cap Screw, Twelve Point Cap Clamp, Retaining Lever, Rocker Ring, Retaining Washer, Sealing Dowel, Pin Screw, Hex Flange Head Cap Plug, Expansion Seal, O Ring Screw, Hex Flange Head Cap ‘Screw, Hex Flange Head Cap Gear, Flywheel Ring Valve, Exhaust Key, Plain Woodrutt Page No. 119, 120 15 107, 113, 187 408, 110 122, 129, 131 138 122, 129, 131, 133, 149 19, 20, 47, 49 98, 108, 114, 118 9 79, 81 38, 41, 59 149 19 93, 95 181 27,29, 30 35, 36 90 86, 89 101, 127, 101, 126, 127 101 15, 18, 83 97, 107, 113, "7 79, 81 97, 107, 13, a7 97, 107, 113, id 97, 107, 13, 7 97, 107, 113, 17 97, 107, 113, M7 59 4 4 4 4 165 9 93, 95 9 163, 165 102, 109, 115, 101, 127 98, 108, 114