Evangelista - Portable Drill Press - 2020 2021
Evangelista - Portable Drill Press - 2020 2021
A Project Study
College of Engineering
Lucena City
In Partial Fulfillment
by
Mark T. Evangelista
May 2021
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 2 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Approval Sheet
prepared and submitted by Mark T. Evangelista in partial fulfillment of the requirements of the
Equivalency and Accreditation Program and has been presented and passed the Oral
Examination.
Adviser
Member Member
Chairperson
Accepted in partial fulfillment of the requirements for the degree of Bachelor of Science in
Mechanical Engineering.
Date:_________________
Acknowledgment
The researcher would like to express her sincere gratitude to all the people who have been a huge
Foremost, to the Design Engineering Team of the Engineering Department who have guided his
in making the prototype. To Mr. Noel Go, Eric Honor, and Ms. Camille Montemayor who
mentored his and giving some advice related to the project even in their busiest schedules and
never get tired of teaching and understanding his. To his superiors, Mr. Reyno Destura and
Michael Anthony Camacan of Design Team who have been very considerate and very supportive
of my studies.
To his project study adviser, Engr. James Louie Meneses for the help guidance and assistance for
his to finish the project and to his Mechanical adviser Engr. Remar Fuentes for all the shared
knowledge
To his Girl friend Ms. Maria Jessa B. Belano, who gives his motivations in the most stressful
times. And for all other friends' names who are not mentioned but helped her a lot. Thank you
very much.
To his family who always there to support his, they are the reasons and his motivation for
Most of all to Almighty God has been giving his the perseverance and strength to keep moving.
Dedication
Table of Contents
Title................................................................................................................................................. 1
Approval Sheet................................................................................................................................ 2
Acknowledgment ........................................................................................................................... 3
Dedication ...................................................................................................................................... 4
Abstract ........................................................................................................................................ 11
1. Introduction..............................................................................................................................9
1.7 Acronyms.............................................................................................................................13
3.3 Procedures.......................................................................................................................42
3.3.2 Design............................................................................................................................43
3.3.3 Fabrication.....................................................................................................................44
4.3 Fabrication......................................................................................................................72
6. References..............................................................................................................................87
7. Appendixes.............................................................................................................................92
9. Expected Outputs and Deliverables (This refers to the products of the research which would
10. Target Beneficiaries of Research Results: (who and how many are the direct / indirect
beneficiaries of the study, what are the benefits that are likely to accrue in the short or long term)
94
11. Dissemination Plan: (what is the plan for sharing / communicating research results to dif-
12. Activities.............................................................................................................................96
Researcher’s Contact :
09772377106
Details
Abstract
A full-sized stationary drill press is heavy, relatively expensive, and takes up valuable
floor space in your work area. Reducing the size will result in portability, saving space in the
work area and increased production. The Portable Drill Press Machine was designed and fab-
ricated so to display the intended goal of improved functionality, efficiency and effectiveness.
The first part of the simulation and evaluation tested the Functionality, Efficiency and Effec-
tiveness of the Machine. Evaluators were comprised of engineers, machine designers, techni-
cian, fabricators and operators. The simulation will run 20 samples. Each sample will have
varying drill bit size from 3.5 to 6.5 mm and materials from plastic, aluminum to stainless
steel. The machine worked accurately, simplified the process, operated smoothly during the
tests, and been easily manageable to users. It also worked appropriately according to function
and features. Stopper, measuring device and speed control is recommended for better safety
practice.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 10 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
1. Introduction
Reducing objects and materials, especially in machine parts and components, has
become a demand today. Engineers and innovators found out that smaller machines will
further reduce the effort and time of work done when used. This is why in manufacturing
and in stores today, you’ll see products that are portable. A few examples of big
contributions are generators in power distribution at home and work and portable welding
machines in construction.
Converting a massive machine into its portable version means convenience. One
particular factor is the weight. Having a machine reduced in size will make the use of its
mobile and handy. One no longer needs a lift and an extra hand to carry such a machine
from place to place. The second is accessibility. Who needs to run to a machine shop or
fabrication house when you have a tool on hand? It can easily be accessed. That enters
the third factor, which is the storage space. Having a smaller machine or device certainly
Although the need for bigger machines is there, ones that are portable as its
valuable purpose thus the reason why we innovate portable products; (1) mobility,
convenience, easy to access, storage space, time and urgency, (2) Construction,
The main objective of the study is to design and develop a Portable Drill Press
1. to gather and analyze data in developing a Portable Drill Press Machine for
Automation Prototyping;
4. to test and evaluate the Potable Drill Press Machine in terms of functionality,
This study was undertaken to develop solutions using the latest innovations avail-
machines also speed up the process and increase manufacturing efficiency, just as the de-
mand in the market requires. Aside from that, the cost of maintenance will be achieved.
The Researcher: The researcher will be able to introduce this new technology of
advancement to the public. In the future, he may contribute to the success of other com-
panies, people, and individuals by sharing his invention. We may be able to gain profit
their fabrication time as this machine is portable, easy to access, and a storage saver.
Parameters such as time, efficiency, maintenance and cost will be considered. This
Machine will be fabricated, assembled, and used, and tested at Manuel S. Enverga
University Foundation University, Lucena City. The output of this project is a prototype
only.
Output
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 13 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Utilizing a flowchart, figure 1 above presents the conceptual framework that the
researcher proposed in this study and how it will be developed after data gathering and
analysis. Through Design and Development, Prototype and Fabrication, Testing and
To clearly understand the study, below are the technical terms with an operational
definition:
Bearing is a machine element that constrains relative motion to only the de-
Drill bit is a tool used to cut or crush rock. With rotary drilling, a hole is
drilled by the continuous turning of a drill bit. The drill bit is the mechanism
that cuts into the ground layers to reach the gas deposit or to cut a core sam-
ple.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 14 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Hand drill is a small portable drilling machine resembling a breast drill but
Linear Guides are a block and rail system that helps support the motion of an
application.
The edge of each tooth is straight and aligned parallel to the rotation axis.
These gears mesh together correctly only if they are fitted to parallel shafts.
No axial thrust is produced by tooth loads. Spur gears are excellent at moder-
Simulation
Fabrication
1.7 Acronyms
AC – Alternating Current
DC – Direct Current
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 15 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
HP – Horsepower
Two men in Melbourne, Australia were the first to patent the electric drill, in
1889. Arthur James Arnot and William Blanch Brain. Human powered drills had been
around for hundreds of years beforehand – and were referred to as “drilling machines”.
The breakthrough these two men made was seismic, however, and opened up a wealth of
Into the 1930s drills improved greatly, mostly in terms of precision. By 1917,
Black and Decker had patented a hand-held electric drill with a trigger, much like those in
use today. For drill presses though, it was all about accuracy. Heavyweights such as
Delta, JD Wallace and others were all entering the industry and starting to product very
Advancements in modern motor design and electronics have introduced the ability
to control the drill using a knob electronically, rather than altering the gear ratio of the
drill using a system of belts. Besides allowing more seamless speed changes, this
technology is impressive because the torque and power of the drill can be preserved
The next major advancement is in the field of laser alignment. With older drills,
you needed a special drill bit called a center finder in order to accurately align the drill
over the desired hole location. This was a frustrating and time-consuming process, and
With the advent of laser beams however, modern drills shine a laser down onto
the work piece to indicate where the drill will position the hole. This allows the operator
to easily move the workpiece to the correct position before clamping it down and drilling
it [1].
A portable drilling machine is a perfect choice for applications that require good
maneuverability due to limited space. These machines are convenient, compact, small,
and usually lightweight. The greatest advantage of these types is the fact that you can use
them from any position and even very small diameters. You can use them with different
sizes of drills, up to 12 mm and there will be no need for a drill press table [2].
A drill press could be used for a variety of job like wood and metal working. The
drill press could also be used for sanding of wood and even metal by using the
appropriate accessory. The important thing to understand is that the drill press would
always work in a circular motion and depending on the power of the motor you could
spot-facing [3].
Drilling
systems can significantly reduce hole-making costs and increase the efficiency of the
drilling operations. This chapter first presents the basics of a system approach to the
design of high-efficient drilling operations, arguing for the coherence of the components
of drilling systems. It then reveals the principal steps in the design of drilling systems.
The main emphasis is placed on the design/selection of the proper tool for the application
[4].
Reaming
toleranced diameter. A reamer is similar to a mill bit in that it has several cutting edges
arranged around a central shaft, as shown below. Because of the delicate nature of the
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 18 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
operation and since little material is removed, reaming can be done by hand. Reaming is
most accurate for axially symmetric parts produced and reamed on a lathe [5].
Tapping
Tapping is the process of cutting a thread inside a hole so that a cap screw or bolt
can be threaded into the hole. Also, it is used to make thread on nuts.
Tapping can be done on the lathe by power feed or by hand. Regardless of the method,
the hole must be drilled with the proper size tap drill and chamfered at the end [6].
Counter-boring
hole to a predetermined depth and machine a square shoulder at that depth [7].
Counter Boring operation basically enlarges a pre-drilled bore. Usually counter boring is
used when machine power does not allow solid drilling of that size. It covers a large
range of diameters up to 500mm. The number of cutting edges on the tool can vary
depending upon the amount of stock removal. As the counter bore tool enters the
component, the pads are supported by the finished bore diameter. The Coolant and chips
Countersinking
enlargement at the end of a hole to provide recess for a flat head screw or a countersunk
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 19 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
rivet. The counter-sunks (tools used for counter sinking) carry included angles of 60°, 82°
or 90° and the cutting edges of the tool are formed at the conical surface [9].
Spot-facing
Spot-facing provides a seat or flat surface at the entrance and surrounding area of
a hole. This flat surface allows the bottom of a cap screw or bolt to seat squarely with the
proper size pilot must be used whenever this is done on the drill press. Spot-facing, when
machined on a mill, a center cutting end mill may be the tool of choice. Spot-facing on
the lathe is commonly done with a facing tool or form tool [10].
Spot-facing is the operation of smoothing and squaring the surface around and at
the end of a hole so as to provide a smooth seat for a nut or for the head of a cap screw.
Head
The head part of the drill press houses the spindle as it is attached at the top
region of the spindle. It is responsible for the spindle movement because the spindle can
Spindle
Spindle is the most important part of the drill press that is used to hold the tool
and is responsible for its rotation. The spindle of the tool is held with the help of arm that
is gripped with the column. In order to keep the spindle in its place, the manufacturer has
used a spindle return spring and the spindle moves up and down easily. The weight of the
spindle is very useful in the performance of the drill press as counter balances the spindle
spring. At the bottom side of the spindle, chuck is placed and this chuck is used to hold
Column
The column of the drill machine is used to tie the table. The work is hold in place
by the table during the drilling process. It is a long rod in shape that stands vertical with
the table. Both the column and the tables are placed at the 90 degree with each other.
Table
Table is also one of the best parts of the drill press. This is used to hold the
working material in place. It is adjusted right at 90 degree to the column. It can be moved
upward, downward and rotated around the column as required. The shape of the table
does not matter. You can make a round shape or a rectangular shape table for your drill
press.
Base
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 21 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
The base of the drill press is made up of the steel or iron. The main function of the
base of the drill press is used to support the column and stabilize it. With the help of the
base or the foot, the drill press can be placed in the upward direction.
Power transmission
The part of the drill press that is used to transmit the power for its working is
known as the power transmission. This power is supplied from the electric motor. The
process of transmission takes place with the help of the v-bolt and the pair of pulley
stacks opposite to each other. The speed of the spindle is fixed or controlled with the help
of the pulley stacks. The given figure shows the parts of the drill press [12].
The heart of the drill Press, the motors in a typical drill press, may range from
1/6th of horsepower to 2 HP or more based on the model. It’s electrical, and almost
Electric Motor
In the kind of small, battery-powered motors we use around the home, a better
solution is to add a component called a commutator to the ends of the coil. In its simplest
form, the commutator is a metal ring divided into two separate halves and its job is to
reverse the electric current in the coil each time the coil rotates through half a turn. One
end of the coil is attached to each half of the commutator. The electric current from the
battery connects to the motor's electric terminals. These feed electric power into the
commutator through a pair of loose connectors called brushes, made either from pieces
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 22 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
of graphite (soft carbon similar to pencil "lead") or thin lengths of springy metal, which
(as the name suggests) "brush" against the commutator. With the commutator in place,
when electricity flows through the circuit, the coil will rotate continually in the same
direction [14].
The portable drill press of this invention is universal in its application by its being
components of the standard it is possible to position the drill in almost any desired
position for a drilling operation. Moreover, it is possible to obtain the desired drill
pressure for the drilling operation. The standard provides a most desirable guide for
The standard of this invention for the portable drill is simple in its construction
involving a minimum number of parts which include a clamp for securing the standard to
a stationary base support, a fulcrum member is connected to the clamp and a lever arm is
connected to the fulcrum member and to an attachment means which is connected to the
Similar portable drill presses can be found in U.S. Pat. Nos. 2,373,065 of Piersall,
Ennemoser. All of the above cited patents are characterized by an elongated support post
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 23 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
and means of attaching an electrical hand drill to the support post such that the hand drill
A disadvantage of prior art portable drill press mechanisms is that they are usually
special purpose devices designed to do one or two specialized jobs. For example, the drill
press mechanism of Ennemoser has a base plate clamping mechanism which allows it to
be used solely for the purpose of drilling out vehicle wheel studs. While other portable
drill press mechanisms are slightly more flexible in use, they are all limited by the type of
A further disadvantage with prior art portable drill press mechanisms is that they
are designed to move an electric hand drill in a direction parallel to their support post.
Again, this limits their usefulness, since it is often necessary to drill angled holes into a
that do not admit of the use of a conventional drill press while at the same time these
holes might be of such a nature as to require considerable effort to accomplish the drilling
thereof.
device adapted for being associated with a hand drill which will convert the hand drill to
a drill press arrangement whereby power drilling operations can be carried out.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 24 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
In a device for use with a hand drill; a frame part comprising a split portion
adapted for freely adjustable detachable connection with a pipe or a like cylindrical
elongated support member, a split clamping collar adjacent the frame part adapted for
being detachably clamped about the neck of a hand drill adjacent the chuck end thereof,
link means movably connected to the split collar and frame part supporting said split
collar on said frame part for movement relative thereto in a direction substantially
parallel with the axis of a support member clamped in said split portion while
simultaneously supporting the split collar so that the axis of the drill remains parallel with
the support member, said link means comprising a plurality of parallel links arranged on
both sides of the frame part and split collar, a hand lever pivoted between the frame part
and the split collar for actuating the split collar, and a load supporting foot adapted for
being adjustably mounted on said support member for sustaining the drilling thrusts
imparted to the hand drill by the hand lever, said load supporting foot comprising an arm
of a length to extend across the axis of the drill when the supporting -foot is mounted on
the support member, and a foot member floatingly carried by said arm 'substantially on
A drill press includes a housing and a motor assembly, with a motor carriage
attached to the housing. The motor assembly includes an electric motor and drill bit, and
the motor carriage is operable for moving the motor assembly relative to the housing. A
base, coupled to a portion of the housing, is operable for magnetically coupling the tool
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 25 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
to a workpiece. The drill press also includes a DC power source and an AC power input
for providing power to the motor. A power supply switching unit, electrically coupled to
DC power source and the AC power input, selectively electrically couples the motor with
one of the DC power-sources and the AC power input for providing power to the motor.
The present invention generally relates to power tools and, more specifically, to
portion of the drill press magnetically to a ferromagnetic workpiece. The magnetic base
magnetic drill presses may be run non-stop, so long as they receive a constant source of
AC electric power. However, AC powered magnetic drill presses lack utility under
and a base coupled to a portion of the housing. The base is operable for magnetically
coupling the tool to a workpiece. The power tool includes an electric motor supported by
the housing, and a DC power source and an AC power input for providing power to the
motor. A power supply switching unit, electrically coupled to the DC power source and
the AC power input, selectively electrically couples the motor with one of the DC power-
and a motor assembly. The motor assembly includes an electric motor and drill bit. A
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 26 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
motor carriage is attached to the housing, and the motor carriage is operable for moving
the motor assembly relative to the housing. A base, coupled to a portion of the housing, is
operable for magnetically coupling the tool to a workpiece. The drill press also includes a
DC power source and an AC power input for providing power to the motor. A power
supply switching unit, electrically coupled to the DC power source and the AC power
input, selectively electrically couples the motor with one of the DC power-sources and
Power drills are very old and usually are in the form of a drill press or electric
hand drill. In the case of the drill press, the operator must apply continuous manual
pressure on the hand lever to force the drill bit point through the object being drilled.
When the hand drill is used, the entire unit is manually forced in a direction toward the
hole being bored. Obviously, with either tool the pressure would vary between operators,
and furthermore, the pressure would not be uniform or consistent throughout any one
drilling operation. Such uneven and uncontrolled pressure on the bit may well bur-n its
point and in any event, shorten its useful life. Furthermore, considerable labor and
attention must be given to the drilling phase. A still further objection to the present
drilling equipment is that the object to be drilled must be manually held and stabilized
during the drilling and this is often difficult and dangerous especially in the matter of
The drill press comprises a base for supporting the drill press on a surface, a
housing supported on the base and defining an opening, a telescoping spindle assembly
positioned for movement relative to the housing along an axis and for rotation about the
axis, a motor operable to rotatably drive the spindle assembly, a drive system connected
between the motor and the spindle assembly, and a feed system for moving the spindle
assembly between a lowered position and a raised position. The feed system is supported
by the housing so that a portion of the feed system is exposed through the opening. The
drill press also comprises a flexible barrier member to cover the exposed portion of the
feed system. The feed system includes a sprocket rotatably supported by the housing and
a flexible member movably engaging the sprocket and connected to the spindle assembly
such that rotation of the sprocket moves the spindle assembly between the lowered
The present invention generally relates to drill presses and, more particularly to a
base, and a motor assembly that drives a rotating spindle. The spindle supports a drill bit.
Generally, the motor assembly and the spindle are supported on the housing by a feed
system, such as a rack and pinion assembly, so that the motor assembly and the spindle
are movable relative to the housing. In this manner, the drill bit is movable into and out of
The rack and pinion assembly for a drill press described above has several
problems. For example, in order to accommodate displacement of the rack relative to the
pinion, increased overhead space is required for the drill press to be operated. Further, in
a typical drill press, the motor assembly is movable with the drill bit and spindle, also
increasing the required overhead space. However, the rack and pinion assembly would
interfere with a motor assembly positioned on the stationary housing making such a
stationary motor assembly unfeasible. Additionally, in a portable drill press, with the drill
bit in the "up" or out-of-engagement position, the raised motor assembly and spindle
The present invention provides a feed system for a power tool, such as a drill
press, that attempts to alleviate the problems relating to existing feed systems for drill
presses. In one aspect, the invention provides a drill press that includes a flexible member
feed system to produce vertical travel of the drill bit within a limited space. To replace the
rack and pinion assembly, the belt feed system utilizes a flexible member which is
Specifically, the present invention provides a drill press comprising a base for
supporting the drill press on a surface, a housing supported by the base, a spindle
positioned for movement relative to the housing along an axis and for rotation about the
axis, and a motor supported by the housing and operable to rotatably drive the spindle.
The spindle has an end adapted to support an output element, such as a drill bit. The
spindle is movable along the axis between a lowered position, in which the output
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 29 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
element is engageable with a workpiece, and a raised position, in which the output
A drill press and stand providing an improved apparatus for cutting holes in plate
vitreous material. The drill press includes a drill motor, a drill tool attached to the drill
motor for cutting through the work piece, and a motor support interconnecting to and
supporting the drill motor on the stand. The stand includes a base which is attachable to
the work surface by a large suction cup which is attached to the lower surface of the stand
base. The stand also includes a collar integral to and generally perpendicular to the upper
surface of the base into which a mating drill press standard, a part of the motor support
may be inserted. The motor support also includes a positioning mechanism for
longitudinally moving the drill motor along the standard and may include a biasing spring
to counteract the weight of the motor, etc. The standard, along with the attached drill
motor, may be pivoted about its longitudinal axis within the mating collar to allow
drilling two holes at fixed distances apart through the work surface without repositioning
the stand. The base includes a cutting coolant reservoir drill tool access hole which traps
coolant inserted therein atop the work surface and around the hole cutting tool. A resilient
coolant retaining ring fixed to the lower surface of the base just outside the perimeter of
the tool access hole presses against the work surface as the stand is attached to the work
In the past, when it was desired to cut an opening in a sheet of plate vitreous
material such as glass or mirror, a carbide-tipped drill tool bit was used. Holes were
drilled through the glass in regularly spaced intervals along the perimeter of the desired
opening. A groove was then scored between each adjacent hole with a hand-held
diamond-tipped cutting tool. A perimeter was thus formed by the holes and grooves in the
glass encompassing the material to be removed. This unwanted section of glass was then
This very old method of making an opening in plate glass or mirrors was tedious
and time consuming. The resulting opening could be jagged and uneven unless it was cut
by an experienced glass cutter and/or ground smooth after breaking away the unwanted
section. With this method, the entire sheet of glass could crack or break while removing
Another more recent method was to drill a first relatively large hole, then
reposition the entire drilling apparatus in relation to the work surface after which a
second adjacent hole of the same size is drilled. A hand glass cutting tool is then used to
score a pair of tangent lines between the two holes after which the glass remaining
There was also a problem in placing the sheet of glass to the drill press stand and
holding it in place while drilling without cracking the glass. Clamps tended to hold the
glass so tightly that they cracked the glass, or so loosely that the glass would shift,
causing inaccuracy in the placement of the drilled holes. In U.S. Pat. No. 2,151,205,
resilient suction cups were incorporated to attach the ceramic drill to the work surface,
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 31 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
providing secure attachment to the work surface, but had to be disengaged then
A cooled, lubricated drill tool cuts through the glass faster, and leaves a neater
hole. In the past, the drill bit had to be cooled while drilling manually and applying
coolant against the drill bit at the work surface. Coolant had to be constantly added
because the drill bit tends to disperse the coolant as it rotates [21].
I have devised an improved tool for hand use in drilling and pressing operations
plumbers trade, and others who frequently find it necessary to perform work, such as
repairs of various kinds, at points distant from their work shop where access may be had
My invention has for its object to provide a drilling press in which the parts are
compact, yet of a size to hold work pieces such as water faucet stems and the like,
comprising a frame having upper and lower spaced arms, the former carrying the tool
holder and its feed screw while the latter serves as the support or bed to which the work
piece is clamped.
comprehends a novel construction of the work piece bed and holder therefor, together
with an improved mounting for the parts by which the rotatable tool is adjustable and fed
arrangements of parts all as will be fully described in the accompanying specification, the
novel features thereof being set forth in the appended claims [22].
on the drill axis, in the manner of a pencil or pen. The tool includes mass eccentric to the
drill axis for absorbing reaction torque occasioned by drill operation. In one employment,
the fingers of the hand which holds the sleeve also steady the drill against the workpiece,
and in another employment a work-supporting jig fastened to the sleeve converts the tool
into a portable miniature drill press, assuring accurate tool alignment upon entering and
Portable drills incorporating their own electric motor or other drive are common
and valuable tools. In smaller sizes, they employ a pistol grip or other means of manual
grasp. However, when using such drills for the smaller drill-bit sizes, problems arise from
lack of balance, and from off-axis motor reaction torque, with the result that the drill-bit
may be broken or may skid over the work, as control over the desired drill-bit alignment
is momentarily lost. Such problems become more acute when the work to be drilled
presses for drilling holes in metals, and the main object of my invention is to provide
such a simple and effective form of a hand drill press that the drill can be used in any
position in the drilling of holes, and a further object is to provide such a form of press
and combination of parts, as hereinafter more specifically set forth and described, and
revoluble joint and adapted to carry a sleeve, a threaded tube fitting Within said sleeve, a
spindle secured Within said threaded tube and adapted to carry a drill, means connected
to said threaded tube and drill-spindle respectively for feeding and revolving the same,
and a threaded bar adapted to be connected to and disconnected from said threaded tube.
to said revoluble joint and adapted to carry a sleeve, a threaded tube fitting within said
sleeve and adapted to carry a drill-spindle, means connected to said threaded tube for
feeding the same, means connected to said drill-spindle for revolving the same, a
threaded bar fitting Within a seat in said sleeve and adapted to engage with said threaded
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 34 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
tube, and a spring within said seat. for holding said bar in engagement with the threaded
tube.
to said revoluble joint and adapted to carry a sleeve, a threaded tube fitting Within said
sleeve and adapted to carry a drill-spindle, means connected to said threaded tube for
feeding the same, means connected to said drill-spindle for revolving the same, a
threaded bar fitting within a seat in said sleeve and adapted to engage with said threaded
tube, a spring within said seat for holding said bar in engagement with the threaded tube,
and a handle connected to said bar and extending through an elongated slot in said sleeve
revoluble joint and adapted to carry a sleeve, a threaded tube fitting Within said sleeve, a
spindle secured within said threaded tube and adapted to carry a drill, a handle connected
to said drill for revolving the same, and a handle loosely connected to said threaded tube
having a pin therein adapted to engage With an annular seat in said tube for feeding the
same.
revoluble joint and adapted to carry a sleeve, a threaded tube fitting Within said sleeve, a
spindle secured within said threaded tube and adapted to carry a drill, a threaded bar
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 35 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
adapted to be connected and disconnected from said threaded tube, a handle connected to
said drill for revolving the same, and a handle connected to said threaded tube having a
pin therein adapted to engage with an annular seat in said tube for feeding the same [24].
My invention relates to that class of drill presses, which are used in those lines of
trade and manufacture, where technical accuracy is required4 in the boring and fitting of
machine parts, utilities, and devices made of metal, rubber, wood, or composition of
various textures.
combining quick adjustment of parts, instant control of power transmission, and drill feed
horizontal plane, drill table being adjustable on horizontal plane to a like radius around
supporting column and vertically adjust-able for thickness of material, and an adaptability
Further objects and advantages will appear in the following description, it being
understood that various changes in form, proportions and minor details of construction
Portable Drill
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 36 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
attachment for drills of this character whereby the drill may be handled with greater ease
and efficiency and will have practically the same advantages as characterize stationary
drills.
designed for portable electric drills whereby the latter may be used with efficiency for
cross section and having one edge open, clamps connected with the other edge and
extending therefrom for positively securing the gear case on a portable drill, a cover plate
attached to the open edge of the case, a rack bar passing through the case with one edge
of the bar engaging the cover 10 plate and the opposite edge having teeth thereon, upper
and lower pinions journaled in the case and engaging the teeth of the rack bar, a large
gear in the case and located between the pinions and engaging the teeth of the rack bar, a
shaft passing transversely through the case and to which the gear is connected, the ends
of the shaft projecting well beyond the sides of the case, a handle, means for detachably
connecting the handle to either end of the shaft, the lower part of the rack bar being
curved downwardly and outwardly and a guide at the terminals of said curved end, said
guide being in alignment with the bit of a drill held by the clamp [26].
This invention relates to certain novel and useful improvements in portable drill-
presses.
The object of the invention is to provide a drill-press of the type above referred to,
expense, one which shall possess both hand and automatic screw feed-motors, one which
is provided with antifriction or ball bearings, and finally one in which the drill is capable
With these objects in view the invention consists in the certain peculiar
specification, illustrated in the drawings, and set forth in the appended claims [27].
unit from an existing structure at locations above a work area, thereby enabling the
portion of the existing structure, such as a ceiling, and provides vertical support for a
power-operated drilling unit. The upright member is extensible, enabling the drilling unit
the upright member is provided by brace members which connect the upright member to
The present invention relates to a drill press having an overhead mount for
desired locations in a large workpiece positioned in a work area located beneath the
drilling unit.
from which the upright depends. The upright is laterally supported by a pair of braces,
each of which is connected near one end to the existing structure, and near its other end to
mount which enables a power-operated drilling unit to be positioned above a work area
without the need for support members which intersect the horizontal plane of the work
area. By supporting the drilling unit entirely from above the work area, a throat-free drill
press is provided. Such the throat limitations of prior drill presses have been eliminated,
holes can be drilled at any desired location in a large workpiece, with the size of the
workpiece being limited only by the size of the available workspace [28].
In the conventional drill press, the drill unit carrying a rotating bit is movable
along a vertical axis toward a work supporting platform which usually defines a plane
perpendicular to the line of movement of the drill unit. Thus, it is fairly simple to drill a
perpendicular hole through a piece of material. It is simply placed on the work supporting
platform of the drill press while the drill unit carrying the rotating bit is advanced
The portable unit may, of course, be easily and quickly manipulated. It may be
position in a drill press. The main limitation associated with a portable drill is that it is
extremely difficult to drill a hole normal to the surface of a piece of material. This is a
particularly important aspect of use, inasmuch as drilled holes are frequently used to
receive dowels, bolts and other assembly means wherein it is necessary that the holes
through the adjacent pieces to be assembled be parallel and coextensive. There are, of
course, innumerable other applications where perpendicular holes are desirable. For this
reason, a suitable means has long been sought to improve the versatility of the portable
A new hand-held drill press for enabling a power hand drill to be converted into a
drill press. The inventive device includes a hollow cylindrical sleeve having an open
upper end, an open lower end and a cylindrical side wall therebetween. An interior of the
cylindrical side wall has an inwardly extending cylindrical wall disposed on a lower half
portion thereof. The open lower end of the sleeve has an annular recess formed on an
interior surface thereof. A cylindrical drill engagement collar is provided. The cylindrical
drill engagement collar is dimensioned for coupling with a nose of a hand-held drill. The
collar is slidably received within the open upper end of the hollow cylindrical sleeve. A
spring member is disposed interiorly of an upper half portion of the cylindrical side wall
of the hollow cylindrical sleeve. The spring member has a lower portion secured to an
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 40 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
upper end of the inwardly extending cylindrical wall. An upper end of the spring member
is disposed inwardly of the cylindrical drill engagement collar for upward biasing thereof.
The present invention relates to drill guides and more particularly pertains to a
new hand-held drill press for enabling a power hand drill to be converted into a drill
press.
open upper end, an open lower end and a cylindrical side wall therebetween. An interior
of the cylindrical side wall has an inwardly extending cylindrical wall disposed on a
lower half portion thereof. The open lower end of the sleeve has an annular recess formed
cylindrical drill engagement collar is dimensioned for coupling with a nose of a hand-
held drill. The collar is slidably received within the open upper end of the hollow
cylindrical sleeve. A spring member is disposed interiorly of an upper half portion of the
cylindrical side wall of the hollow cylindrical sleeve. The spring member has a lower
portion secured to an upper end of the inwardly extending cylindrical wall. An upper end
of the spring member is disposed inwardly of the cylindrical drill engagement collar for
upward biasing thereof. At least one extension disk is provided. The extension disk is
aperture has an upwardly extending cylindrical flange. The flange has an annular
protuberance disposed thereon. The flange is dimensioned for being received within the
open lower end of the sleeve with the annular protuberance snap engaging the annular
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 41 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
recess of the sleeve. The central aperture has an annular recess disposed on an interior
surface thereof.
It is to be realized that the optimum dimensional relationships for the parts of the
invention, to include variations in size, materials, shape, form, function and manner of
operation, assembly and use, are deemed readily apparent and obvious to one skilled in the
art, and all equivalent relationships to those illustrated in the drawings and described in the
mechanisms to enable transform and transmit motion(s) from the power source(s) to the
cutting tool and the workpiece for the desired machining action. The kinematic structure
varies from machine tool to machine tool requiring different type and number of tool-work
motions. Even for the same type of machine tool, say column drilling machine, the designer
may take different kinematic structure depending upon productivity, process capability,
Cutting motion
The cutting motion in drilling machines is attained by rotating the drill at different
speeds (r.p.m.). Like center lathes, milling machines etc, drilling machines also need to
have a reasonably large number of spindle speeds to cover the useful ranges of work
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 42 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
material, tool material, drill diameter, machining and machine tool conditions. The drill
gets its rotary motion from the motor through the speed gear box (SGB) and a pair of
bevel gears. For the same motor speed, the drill speed can be changed to any of the 12
speeds by shifting the cluster gears in the SGB. The direction of rotation of the drill can
Feed motion
In drilling machines, generally both the cutting motion and feed motion are imparted
to the drill. Like cutting velocity or speed, the feed (rate) also needs varying (within a range)
depending upon the tool-work materials and other conditions and requirements. The drill
receives its feed motion from the output shaft of the SGB through the feed gear box (FGA),
and the clutch. The feed rate can be changed to any of the 6 rates by shifting the gears in the
FGB. And the automatic feed direction can be reversed, when required, by operating the
speed reversal mechanism. The slow rotation of the pinion causes the axial motion of the drill
by moving the rack provided on the quil. The upper position of the spindle is reduced in
diameter and splined to allow its passing through the gear without hampering transmission of
its rotation.
The taper shank drills are fitted into the taper hole of the spindle either directly or
through taper socket(s). Small straight shank drills are fitted through a drill chuck having
taper shank. The workpiece is kept rigidly fixed on the bed (of the table). Small jobs are
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 43 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
generally held in vice and large or odd shaped jobs are directly mounted on the bed by
clamping tools using the T-slots made in the top and side surfaces of the bed. [31]
The following are presented briefly with different methods and procedures that
will be used in the development of the study. This includes the important components of
The research and development (R&D) process focused on the progress of the
prototype has been applied to this project for better execution of each vital step towards
completion and effective research study. The project's idea came from the data gathered
and information that will potentially result in the quality of the product.
Machines and its ability to diminish human error, improve production speed and
efficiency play a crucial role in the survival of a company. It is the presence of high-end
machines in assembly lines that enables the company to meet the requirements of the
customers in time.
A concept developing a Portable Drill Press is seen as the best solution when a
necessity to fabricate a machine part or component in faster and more convenient way
arises. One reason why technicians and machinist of a company see this as a potential
solution is the fact that being able to provide a machine component or have one repaired
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 44 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
faster will reduce downtime rate. Downtime happens when production stops for a
moment in the production line. It is commonly caused by machine failure. For example, a
need for a replacement of base plate which will be needing drill press will save the
The study of Portable Drill Press targeted Nidec Philippines Corporation at Binan
City Laguna. Data were recorded by testing the prototype of the design at the assembly
area of the company. The result served as a basis whether the study will bring positive de-
III.3Procedures
This chapter presents the data gathered by the researcher in order to design
and develop the Portable Drill Press. This part elaborates all the needed
testing and evaluation that are significant to the fulfillment of the study.
involving Portable Drill Press. The daily problems encountered in the production lines,
contributors of downtime during production and data based on the company’s monthly
production were taken into consideration. A discussion among R & D engineers and
machine designers in the company was conducted to justify and strengthen the claim of
the study.
Existing designs of Portable Drill Press and the different components used were
analyzed according to what was cited from books and researches published online. The
researcher made a comparison out of the results and discussion made by different related
studies.
3.3.2 Design
This design of Portable Drill Press will carry a 710-watts motor. The column sup-
port is an aluminum hollow shaft with its own dedicated base to hold the motor assembly
hold the motor in place by screws. The linear guide will reduce the movement of the mo-
tor and chuck to vertically linear motion. A spring mechanism is applied to pull the chuck
The Main Base Assembly will be made of aluminum material. The switch will be
located at the left side of the main base for safe easy access.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 46 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
3.3.3 Fabrication
In the fabrication and assembly of this machine, the researcher considered ma-
chine processes such as cutting, milling, and lathing operations. Refer to Figure 2 below.
Machining Process
Figure 2 explained the Fabrication Process flow. As shown in the flowchart, the
fabrication depended on the design of the 2D drawing of the Portable Drill Press.
The testing and evaluation of the Portable Drill Press will be divided into two
parts. The first part will test the Functionality, Efficiency and Effectiveness of the
Machine. This will be evaluated using questionnaires. The evaluators shall see a demo of
the machine before answering the questions. The 20 evaluators shall be comprised of
The second part will test the quality of the machine based on its output. Two
criteria to be assigned will be “good” and “no good” to determine whether the machine
produced good results or not. The simulation will run 20 samples. Each sample will have
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 47 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
varying drill bit size from 3.5 to 6.5 mm and materials such as plastic, aluminum, and
stainless steel.
For testing and evaluation, the researcher will create a modified Likert scale to be
distributed with a professional who can check the prototype's accuracy. The
questionnaires will be prepared according to what prototype values it should possess and
aim to test the prototype's functionality and effectiveness after a demo of the prototype.
The type of questionnaire used is the rating scale which the respondents will rate from
highly satisfied (5) to strongly agree (1). There are three to five questions each of the
criteria. Each question has a column which the respondents can rate the prototype. The
Statistical treatment will be used in analysis of the data that will be accumulated
from the respondents and evaluation sheets. Each criterion will be computed using the
5 ( f )+ 4 ( f ) +3 ( f ) +2 ( f )+1( f )
WM=
TR
Where:
WM = Weighted Mean
T = Total Respondents
F = number of responses
Table 1
Questionnaire
The researcher will use the Likert Scale to measure the effectiveness, efficiency,
and cost-saving benefits of the proposed Portable Drill Press. This scale will also be used
to interpret the respondents’ response to the proposed design using five categories: highly
If the chosen respondent will not be able to fulfill his duty in answering the pre-
pared questionnaire of the researchers, the researchers will get another respondent who is
involved in facility, to fill in the spot of the respondent who can’t answer the question-
naire.
III.4Design Concept
Press machine. Design and modelling are good ways to check whether your design
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 49 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
assembly is possible. Using CAD for example SolidWorks and AutoCAD, the designer
Fabrication. The researcher prepared first the parts and materials needed in
designing the proposed system. The availability of parts is then checked. In case the parts
are not available, the logistics will purchase the needed parts. In this study, linear guide
and AC motor were purchased outside. Common items such as bolts, switch, and
Simulation. This method helps the researcher to see fully functioning parts before
the production phase, via enhanced views and powerful simulation capabilities. These
features help to ensure the feasibility of your product’s design, catching errors before
The researcher made an evaluation procedure to test the Portable Drill Press Machine in
terms of its functionality, efficiency and effectiveness. These three aspects will determine
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 50 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
whether the machine would bring big impact, ease and difference in the daily operation of the
Functionality
In order to find out the machine’s range of operations, the function of its design,
practicality, and the quality of being suited to serve its purpose well, the researcher tested the
machine in terms of functionality. Twenty (20) respondents were able to witness a demo of
Table 4.1 gives data about the functionality of the Portable Drill Press Machine. It
shows that out of 20 respondents, 18 were Highly Satisfied that the machine is easy to
use and manage, which is 90% if expressed in percentage. 15 respondents said that the
machine gained a High Satisfaction rate in terms of full operation during testing and
evaluation giving a 75% in percentage. While the machine is new to users, 14 of the
respondents agreed that the machine can be easily adapted and learned by the users were
Efficiency
over the total number of outputs. One can say that a machine is efficient when it delivers
samples. Samples with successful outputs were recorded, as well as samples with
The efficiency of the Portable Drill Press Machine as shown in Table 4.2 is rated
by 20 respondents. Nine questions were raised which include convenience, cycle time,
increased numbers of deliverable, assembly time, material cost and material availability.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 54 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
19 out of 20 respondents, (95%), said that the Potable Drill Press Machine lessens
the assembly time of the process giving it a rate of Highly Satisfied. Compare to the
previous setup of Drill Press Machine, 17 out of 20 respondents, (85%) were Highly
Satisfied that the current setup is more convenient. When it comes to productivity in
production line, 8 were Highly Satisfied and 12 were Satisfied of the machines increase
the materials’ affordability in price, and 15 out of 20 said they are Less Satisfied of the
Effectiveness
the capability of producing a desired result or the ability to produce desired output. When
study we considered, capacity of machine, safety function, the quality of the output
respondents were able to attend the simulation demo and made a technical review on the
machine. Six questions in the survey were raised which include capacity of machine,
safety function, the quality of the output produced and environmental pollution awareness
When innovators come up ideas for new technology, they follow a certain set of
standards, rules and policies that promote sustainability in design, one that does avoid
environment ruin. In this study, 19 out of 20 respondents (95%) agreed that the machine
does not contribute harmful material that may cause environmental pollution giving it a
rate of Highly Satisfied. With regard to the topic of production requirement, 18 out of 20
respondents (90%) agreed to give a rate of High Satisfactory for the reason that the
machine meets its maximum capacity. They were also Highly Satisfied of the machine’s
output quality. Factors such as improved safety in the working environment, and
Efficiency and Effectiveness of the Portable Drill Press Machine. The researcher
considered material selection as one major consideration of the machine. See Table 4.4
the operating features of the machine should be carefully studied. The starting,
of material should be studied, to learn whether it has the maximum capacity consistent
The third among many important considerations is the use of standard parts. The
standard or stock parts should be used whenever possible; parts for which patterns are
already in existence such as gears, pulleys and bearings, and parts that may be selected
Base Box Assembly is where the AC Inlet, Toggle Switch and Connector
Plug are located. They are composed of plates that form a box. It will serve as the
column will hold these parts in place to impend the movement for steady fixtures.
selection. Standard Mechanical Parts such as gears, bearing, tension spring, shaft
plates that hold, protect and cover the motor and drill bit in place. The electric
Ac Inlet
Ball Bearing
Connector Plug
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 62 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Knurled Knobs
Linear Guide
Power Cord
Robot Cable
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 63 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Shaft Support
Socket Head
Cap Screws
Socket Head
Cap Screws
Socket Button
Head Cap
Screws
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 64 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
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QUALITY FORM Approved by: President
Socket Button
Head Cap
Screws
Chuck Key
Tension Spring
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 65 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Toggle Switch
Rack Gear
Spur Gear
Motor Cover
Motor Cover
Motor Cover
Motor Cover
Top
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 67 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Mechanical Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
Base_Box Fix
1.3 Fabrication
The fabrication of parts is based on the 2D detail made and specified by the
researcher. Standard safety protocol and guidelines were followed on fabrication. Every
process including the measurement were made in the fabrication area of the company.
Cutting Process
CNC Process
Milling Process
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 76 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Lathe Process
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 77 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Material cost is composed of raw materials used to build the Portable Drill Press
Machine and their cost in the market. It includes specification of materials, description,
quantity, unit price, and total amount. The detailed cost of the materials is listed below on
Table 4.5.
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 79 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Total
Qty Unit Price
Component & Material Specification Unit Amount in
. in Peso
peso
1 AC Inlet (WTN-1171AA) 1 pc 65 65
(SBCB3-12)
6 mm)
mm)
Total 35,255.86
After fabrication process has been completed, the simulation process came next.
We run 20 samples. Each workpiece has a thickness of 12mm with varying material
Aluminum (A5052), Sample 11 to 15 are made Stainless Steel (SUS304), and Sample 16 to 20
are made of Steel (SKD 11). The sizes of the drill bit vary from 3.5mm dia, 4.5mm dia, 5.5mm
dia, 6.0mm dia to 6.5mm dia. Both Stainless Steel and Steel materials needed the application of
coolant. Table 4.6 shows the Simulation Output of Portable Drill Press Machine.
Sample 1 to Sample 20, with materials and specifications stated above showed
Good results. Each material was put to trial for 5 times and all resulted to Good output,
Conclusion
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 86 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
The Portable Drill Press Machine designed and developed here has been shown to be
capable of drilling holes as intended in the work environment. It has demonstrated the
1. Portability: The Portable Drill Press Machine has been reduced in size, weight thus
making it easy to transport from one place to another in case of emergency or usual
need.
cation area if they have the machine available near them. Especially if the only fix
needed is drilling, having the machine accessible is a big saving of time and human
effort.
3. Storage Space: A problem most of the company faces is storage space. This design of
Portable Drill Press Machine has proven to have saved space in the workplace, as size
was reduced.
The Portable Drill Press Machine also exhibited a High Satisfactory rating on
process, operated smoothly during the tests, and been easily manageable to users. The
20 workpieces with varying materials and drill bit sizes delivered good results
Recommendations
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 87 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Based on the testing and final result of the study, the following were recommended:
Functionality
1. Put know screws to all parts that can be assembled and dismantled for the purpose of
pose.
3. Place a motor speed controller to control speed of the motor. Tapping process will
5. To control the feed and the depth of the hole, additional adjuster stopper is recom-
mended.
Efficiency
6. Consider materials with low price value without compromising the quality of the Ma-
7. Consider materials that are available in local hardware stores. This will save time in
Effectiveness
3. References
[2] B. Butterworth, “Different Types of Drill Presses Explained with Their Usability,” [Online].
[3] S. Angel, “All What You Needed to Know About Drill Press and Its Types,” Nov. 2018.
2020]
[4] J. P. Davim, “Drilling,” in Modern Machining Technology, Woodhead Publishing, 2011, pp.
79–212.
https://openoregon.pressbooks.pub/manufacturingprocesses45/chapter/unit-5-tapping [Accessed
https://www.precihole.com/machines/machines-by-process/counter-boring-machines [Accessed
2020]
http://thevms.net/2cutting_tools/2cutting_tools_csink/cutting_tools_csink_04.html [Accessed:
2020]
[12] “Drill Press Parts Diagram and Their Functions,” [Online]. Available:
10, 2020]
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 91 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
[13] “Drill Press Parts Names Explained – Good to Know Before Start Using It,” [Online].
[15] R. L. Yeaman and O. D. Corbin, “US3552239A - Portable drill press,” Google Patents.
Mar-2021].
[16] A. L. Leaf, “US4494895A - Portable drill press mechanism,” Google Patents. [Online].
[17] W. E. Johnson, “US2925001A - Portable drill press device,” Google Patents. [Online].
[18] E. D. Wilbert, J. S. Scott, and J. A. Zick, “US8376667B2 - AC/DC magnetic drill press,”
[20] N. U. Proctor, “US6102633A - Feed system for a drill press,” Google Patents. [Online].
Available: https://patents.google.com/patent/US6102633A/en#:~:text=Feed%20system
[21] S. M. Oster, “US4468159A - Drill press and stand,” Google Patents. [Online]. Available:
https://patents.google.com/patent/US4468159A/en#:~:text=Drill%20press,and%20stand.
[Accessed: 31-Mar-2021].
[22] A. P. Kjerulff, “US2508402A - Portable drill press,” Google Patents. [Online]. Available:
[23] J. V. Hollen, “US3640635A - Hand drill and drill press,” Google Patents. [Online]. Avail-
able: https://patents.google.com/patent/US3640635A/en#:~:text=Hand%20drill,drill
[25] Rose Benjamin, “US1513786A - Portable drill press,” Google Patents. [Online]. Available:
[26] S. Frank, “US2261746A - Portable drill,” Google Patents. [Online]. Available: https://
[28] R. W. Hengesbach, “US4523882A - Drill press with overhead mount,” Google Patents.
[29] J. Ivar, “US2909085A - Portable drill guide,” Google Patents. [Online]. Available: https://
[30] M. A. Costa, “US6247879B1 - Hand held drill press,” Google Patents. [Online]. Available:
https://patents.google.com/patent/US6247879B1/en#:~:text=Hand%20held,drill%20press.
[Accessed: 31-Mar-2021].
[31] “Kinematic system and operations of drilling machines,” in General Purpose Machine
4. Appendixes
Assembly A
Main Assembly
Assembly B
Assembly C
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 95 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
Please describe how you will ensure that The researcher collected information about the
the activity will be carried out to the study only on reliable source of information. He
highest standards of ethics and research followed manufacturing and fabrication protocols
Please describe how potential ethical, The health and safety issues arising was
health and safety issues arising as part of considered according to safety standards that we
this research have been considered and impose in the fabrication. Any problems arising
Will the proposed research involve No, it will not involve research on animals, human
Has the proposed research been reviewed No, the proposed research hasn’t been reviewed
committee?
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 96 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
6. Expected Outputs and Deliverables (This refers to the products of the research which
The expected output and deliverables will arise to new discovery of knowledge and information
regarding the Portable Drill Press. Results from this study will be used for future reference.
7. Target Beneficiaries of Research Results: (who and how many are the direct / indirect
beneficiaries of the study, what are the benefits that are likely to accrue in the short or
long term)
8. Dissemination Plan: (what is the plan for sharing / communicating research results to
Activities Strategy
machine.
9. Activities
Document Code: DCAVRKMI-F-PSP
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
Lucena City Document Title: Project Study Proposal
An Autonomous University Page No.: Page 99 of 105
Revision No.: 0
DR. CESAR A. VILLARIBA RESEARCH AND Effectivity Date: August 2019
KNOWLEDGE MANAGEMENT INSTITUTE Prepared by: DCAVRKMI
Reviewed by: QMR
QUALITY FORM Approved by: President
MARK T. EVANGELISTA
PERSONAL INFORMATION
Citizenship : Filipino
WORKING EXPERIENCE
Job Description:
and Inventor.
requirements.
Position: Operator-Technician
Job Description:
duction of goods.
down time.
machine
many trouble
Naga City
Naga City
CHARACTER REFERENCES