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CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only
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84516378 05/07/2011
EN
 CRANK SIGNAL
ALTERNATOR
TO CLUSTER
INSTRUMENT CLUSTER
STARTER
KEY ON
FRONT WIPER

FRT WRK LIGHT ALTERNATOR, WIF SENSOR

ECU KEY ON
FLASHER
HOUSINGS ACTUATORS
GROUND POWER RELAYS

COLOR ABBREVIATIONS SPL-XX

INDICATES CIRCUIT SPLICE ALTERNATOR
IGNITION SWITCH B+
ABBREVIATION-------COLOR ABBREVIATION------COLOR
V P T R----------------------------RED OR-------------- ----------ORANGE INDICATES CIRCUIT CONNECTION BRAKE LIGHTS

T----------------------------TAN K--------------------------PINK DRV LIGHTS

LEVER HAND FOOT TEMPERATURE
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP W---------------------------WHITE P--------------------------VIOLET (PURPLE) INDICATES CIRCUIT CROSSING BEACON

Y----------------------------YELLOW DU------------------------DARK BLUE NOT CONNECTED

CONTACT CONFIGURATIONS BK -------------------------BLACK LU------------------------LIGHT BLUE
GROUND

HORN
S ---------------------------GRAY DG------------------------DARK GREEN
ECM DIAG PORT
BK/W----------------------BLACK/WHITE LG------------------------LIGHT GREEN INDICATES INTERNALLY STARTER SOLENOID B+
LIQUID LEVER FLOAT PRESSURE COIL DIODE GROUNDED UNITS IGN SW SUPPLY
NEUTRAL RELAY SIGNAL
INSTR CLUSTER FROM FNR SWITCH
CONTACTS CRANK REQUEST ECU
STARTER SOLENOID
MOMENTARY ECU WIF CRANK REQUEST ECU
SENSOR DOME LAMP
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED CRANK ENABLE ECU
AIR SEAT
MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR
CIRCUIT 1 CIRCUIT 1 CRANK ENABLE ECU
PWR POINTS
CIRCUIT 2 WIRE BUNDLE CIRCUIT 2
POSITIVE BATT
CIRCUIT 3 CIRCUIT 3 TRAX CABLE
CIRCUIT 4 CIRCUIT 4
CIRCUIT DIAGRAM LEGENDS
ALTERNATOR
RADIO
FUSE RELAY GROUND BATTERY CAB POWER
REAR LIGHTS CABLE
B+ FROM
STARTER
SIDE LIGHTS

INSTALLER TAP
WIRE BREAKOUT
ALT TACH

WB-255 SPL WB-254 GROUND

Sheet ? Y 0.8 255 Y 0.8 254 Sheet ?
HVAC BLOWER
COLOR
WIRE ID SPLICE RETURN TO DIG
CUSTOMER
TRANS SPEED SENSOR
WIRE SIZE IGNITION FROM QC,EH CLAM,
KEY ON
KEY SWITCH BOOM LOCK, RADIO TRAX
COMFORT STEER
TRAX
WB - WIRE BREAKOUT
PILOT CONTROL
FB - FUSE BREAKOUT TRAX
GB - GROUND BREAKOUT HEAVY LIFT
TRAX DC SUPPLY
4WD/ RC
DIFF LOCK, KD, DC, CO BUTTON
ACC FROM REAR WIPER
WASHER TRAX BRAKE PRESSURE SWITCH
KEY SWITCH

13 ACC TO GROUND
F&R
SAHR BRAKE

LEGEND POWER DISTRIBUTION/ CHARGING SYSTEM 1 STARTING SYSTEM 2

DIAG PORT QC LDR SOLENOID CLAMP RETURN TO DIG
KEY ON
POWER POINT 1 ECU GROUND
QC LS SOLENOID CLAMP

POWER POINT 2
QC BHOE COLENOID CLAMP
TRAX PWR GND, SEAT POS
RETURN TO DIG
SWITCH, AIR SEAT
GROUND
INSTRUMENT CLUSTER A/C RELAY COIL ECU B+

RADIO GROUND

REAR LIGHTS
SWITCH LAMP QC, EH CLAM, BOOM
LOCK RADIO
RC SW LAMP
PARK BRAKE SOLENOID
4WD SW LAMP
RADIO KEY ON
FUEL SENDER
AUDIBLE ALARM
ECU
GB-046
EH CLAM
BACK UP ALARM
POWER RELAY 2
COIL COMFORT STEER SOLENOID
POWER RELAY 1
COIL AIR FILTER RESTRICTION
NEUTRAL REALY
COIL EH CLAM GROUND
Q COUPLER
INTERLOCK LS SOLENOID CRANK
RELAY COIL Q COUPLER LDR ENABLE ECU
SAHR BRAKE TRANS SOLENOID
CRANK
CIRCUIT RELAY COIL Q COUPLER REQUEST ECU
REAR LIGHTS BHOE SOLENOID
CRANK
RELAY COIL TORQUE CONTROL REQUEST ECU
HEAVY LIFT SOLENOID
CRANK
RELAY COIL
ENABLE ECU
SAHR BRAKE
PILOT CONTROL
RELAY COIL
CS POWER
RELAY COIL
RTD SWITCH
POWER RELAY 3
COIL
HORN
CS CUTOUT
RELAY COIL ECU KEY ON POWER
RIDE CONTROL
FLASHER RELAY ACCUMULATOR SOLENOID GROUND
RIDE CONTROL
POWER RELAY 4 TANK SOLENOID
COIL
FRONT WORK LIGHT
SWITCH LAMP HEAVY LIFT SOLENOID
ROTATING BEACON
SWITCH LAMP GROUND
HAZARD SWITCH
LAMP
TURN INDC LAMPS AUTO/MAN SWITCH
LAMP
FRONT WASHER PUMP COMFORT STEER
SWITCH LAMP GROUND
REAR WASHER PUMP CAN TO TRAX
REAR LIGHTS CAB
FRONT LIGHTS CAB
CAN TO TRAX
REAR LIGHTS CANOPY
FRONT LIGHTS CANOPY
CAN TO INSTRUMENT CLUSTER
QC LS SOLENOID CLAMP GROUND

CAN TO INSTRUMENT CLUSTER

QC LDR SOLENOID CLAMP GROUND

DIAG PORT GROUND QC BHOE SOLENOID CLAMP GROUND

GROUNDING 3 ENGINE CONTROL 4 POWERSHIFT TRANSMISSION INPUTS 5 HYDRAULICS 6

FRONT WORK LIGHTS FRONT WASHERS AND WIPERS
KEY ON KEY ON

FRONT WASHER
PUMP GROUND

FRONT LIGHTS
SIGNAL LIGHTS CAB GROUND
KEY ON

DOME LIGHT B+

FRONT WIPER DOME LIGHT GROUND

MOTOR GROUND
FRONT WORKLIGHT SWITCH
LAMP GROUND REAR WASHERS AND WIPERS
RIGHT REAR TURN SIGNAL KEY ON
FRONT WIPER
FRONT WORK LIGHT MOTOR GROUND
BACKLIGHT

REAR TAIL LIGHTS

LEFT REAR TURN SIGNAL

REAR WASHER
FLASHER RELAY GROUND PUMP GROUND

TURN SIGNAL
INDICATOR GROUND

HAZARD LIGHTS
SWITCH GROUND

FRONT DRIVING LIGHTS

KEY ON

REAR WIPER
MOTOR GROUND

PILOT CONTROLS 7 FRONT EXTERIOR LIGHTS 8 INTERIOR LIGHTING 9 WINDSHIELD WIPERS 10

INSTRUMENT CLUSTER B+

GROUND SAHR BRAKE

580SN, 580SN-WT AND 590SN

SOLENOID
GROUND

ELECTRICAL SCHEMATIC
POWER POINT B+ HPCR ENGINE
SPS/PS TRANSMISSION
GROUND

SAHR PARK BRAKE

POWER POINT 1 GROUND SIGNAL TO CLUSTER

SAHR PARK BRAKE

KEY ON
RAC 84470420
DRIVING LIGHTS BACKLIGHT

FRONT WORK LIGHTS BACKLIGHT

REAR WORK LIGHTS BACKLIGHT

LEGEND
BRAKE LIGHTS TO CLUSTER GROUND

INSTRUMENT CLUSTER KEY ON

INDICATES CONSTANT POWER

POWER POINT 2 GROUND

HEAVY LIGHT OUTPUT

NEUTRAL SIGNAL TO CLUSTER

INDICATES POWER WHEN KEY
A/C FAULT SIGNAL

CRANK SIGNAL SAHR PARK BRAKE

SWITCH IS ON
INDICATES POWER WHEN KEY
DE-CLUTCH RELAY KEY ON
SAHR PARK BRAKE SIGNAL

CAN BUS LOW AUDIBLE ALARM

CAN BUS HIGH

GROUND

SWITCH IS IN START POSITION

HEAVY LIFT INPUT

INDICATES SWITCHED POWER

FROM CONTROL RELAYS
ALTERNATOR CHARGE SIGNAL FRONT DC BUTTON

SAHR BRAKE DECLUTCH

RELAY GROUND

DECLUTCH TO TRAX

ONE-TOUCH DECEL INSTRUMENT CLUSTER GROUND

SAHR BRAKE SOLENOID
GROUND

INSTRUMENT CLUSTER 11 POWER POINTS 12 SAHR PARK BRAKE 13

RAC84470420S1S1
 RADIO B+

A/C RELAY COIL

HOUSINGS ACTUATORS GROUND

V P T
LEVER HAND FOOT TEMPERATURE
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP
RADIO KEY ON
CONTACT CONFIGURATIONS
A/C FAULT SIGNAL
TO CLUSTER

RADIO GROUND
LIQUID LEVER FLOAT PRESSURE COIL DIODE

CONTACTS

MOMENTARY
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED
MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR

FUSE RELAY GROUND BATTERY

HVAC BLOWER
KEY ON BLOWER MOTOR GROUND

FUSE LOCATIONS HVAC 14 RADIO 15

COMFORT STEER
REAR LIGHTS KEY ON SW LAMP GROUND

AIR SEAT MOTOR B+

REAR LIGHTS
RELAY GROUND
HORN B+
REAR LIGHTS SWITCH
LAMP GROUND
DRIVING LIGHTS
BACKLIGHT
REAR TAIL LIGHTS

CS CUTOUT RELAY
COIL GROUND
3/4 GEAR
COMMANG SIGNAL
RIGHT REAR TURN SIGNAL

SIDE LIGHTS
AIR SEAT MOTOR GROUND
KEY ON

3/4 GEAR COMMAND SIGNAL

REAR LIGHTS
CAB GROUND
COMFORT STEER KEY ON

LEFT REAR TURN SIGNAL DECLUTCH TO TRAX

REAR WIPER MOTOR KICK DOWN TO TRAX

GROUND
BLOWER MOTOR CS POWER RELAY
GROUND DIFF LOCK TO TRAX COIL GROUND
DOME LIGHT
GROUND
COMFORT STEER
KEY ON POWER SOLENOID
GROUND

ROTATING BEACON
KEY ON

RIDE CONTROL SWITCH COMFORT STEER

KEY ON SOLENOID GROUND

RIDE CONTROL ACCUMULATOR

HORN SOLENOID GROUND
BRAKE LIGHTS REAR WORK LIGHTS BACKLIGHT GROUND
KEY ON
BRAKE LIGHTS TO CLUSTER

ROTATING BEACON
SWITCH LAMP GROUND
RIDE CONTROL TANK
SOLENOID GROUND

REAR EXTERIOR LIGHTS 16 OPTIONS 17 HORN 18 COMFORT STEER/ RIDE CONTROL 19

POWER LIFT KEY ON

HYDRAULIC POWER
LIFT SWITCH
POWER LIFT REQUEST
TO CLUSTER

POWER LIFT ACTIVATED WHEN SWITCH IS CLOSED

POWER LIFT
RELAY

POWER LIFT ENABLE

FROM CLUSTER

POWER LIFT RELAY COIL

POWER LIFT
SOLENOID
POWER LIFT
SOLENOID GROUND

TORQUE CONTROL
SOLENOID GROUND

CANOPY EXTERIOR LIGHTS 20 POWERSHIFT TRANSMISSION JUMPER HARNESS 21 TRAX SPS/ PS CONTROLLER 22 HYDRAULIC POWER LIFT 23

580SN, 580SN-WT AND 590SN

ELECTRICAL SCHEMATIC
HPCR ENGINE
SPS/PS TRANSMISSION
RAC 84470420

LEGEND

INDICATES CONSTANT POWER

INDICATES POWER WHEN KEY
SWITCH IS ON
INDICATES POWER WHEN KEY
SWITCH IS IN START POSITION
INDICATES SWITCHED POWER
FROM CONTROL RELAYS

RAC84470420S1S2
COMBO HYDRAULICS 24 PILOT CONTROL INPUTS 25 DIA KITS 26
 ALTERNATOR B+
CRANK SIGNAL TO CLUSTER
STARTER
INSTRUMENT CLUSTER KEY ON
FRONT WIPER

FRONT WORK
LIGHT ALTERNATOR, GRID HEATER
FLASHER FUEL SOLENOID
WB-009
21 GRID HEATER MODULE 1511 OG 20GA
HOUSINGS ACTUATORS GROUND KEY ON
POWER RELAYS

COLOR ABBREVIATIONS SPL-XX ALTERNATOR

INDICATES CIRCUIT SPLICE
IGNITION SWITCH B+
ABBREVIATION-------COLOR ABBREVIATION------COLOR
T
BRAKE LIGHT

V P R----------------------------RED OR-------------- ----------ORANGE INDICATES CIRCUIT CONNECTION

DRIVE LIGHTS
T----------------------------TAN K--------------------------PINK
LEVER HAND FOOT TEMPERATURE BEACON
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP W---------------------------WHITE P--------------------------VIOLET (PURPLE) INDICATES CIRCUIT CROSSING
Y----------------------------YELLOW DU------------------------DARK BLUE NOT CONNECTED GROUND
CONTACT CONFIGURATIONS BK -------------------------BLACK LU------------------------LIGHT BLUE HORN
SP-103
S ---------------------------GRAY DG------------------------DARK GREEN ECM/DIAG PORT
BK/W----------------------BLACK/WHITE LG------------------------LIGHT GREEN INDICATES INTERNALLY
IGNITION SW STARTER SOLENOID B+
LIQUID LEVER FLOAT PRESSURE COIL DIODE GROUNDED UNITS SUPPLY
INSTRUMENT NEUTRAL RELAY SIGNAL P050 RD 2GA GRID HEATER
21
CLUSTER FROM FNR SWITCH POWER
CONTACTS GRID HEATER
STARTER 21BB WH 16GA CRANK CUTOUT
21
SOLENOID
MOMENTARY FUEL SHUTOFF SOLENOID
DOME LAMP
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED AIR SEAT
ALTERNATOR CHARGING SIGNAL 3405 YE 20GA
MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR
CIRCUIT 1 CIRCUIT 1 POWER POINTS
CIRCUIT 2 WIRE BUNDLE CIRCUIT 2
TRAX
CIRCUIT 3 CIRCUIT 3
CIRCUIT 4 CIRCUIT 4

FUSE RELAY GROUND BATTERY

CIRCUIT DIAGRAM LEGENDS CAB B+ POWER
RADIO

REAR LIGHTS CAB POWER

CABLE

SIDE LIGHTS

INSTALLER TAP
WIRE BREAKOUT
ALT TACH TO TRAX

WB-255 SPL WB-254

GROUND
Sheet ? Y 0.8 255 Y 0.8 254 Sheet ?
HVAC BLOWER
COLOR RTD
WIRE ID SPLICE
CUSTOMER KEY ON TRANS SPEED SENSOR
WIRE SIZE IGNITION FROM KEY SWITCH QC, EH CLAM
BOOM LOCK RADIO TRAX KEY ON
COMFORT STEER
TRAX KEY ON
WB - WIRE BREAKOUT
PILOT CONTROL
FB - FUSE BREAKOUT TRAX KEY ON
GB - GROUND BREAKOUT
TRAX DC SUPPLY

4WD/RC
DIFF LOCK, KD, DC, CO BUTTONS

ACCESSORY FROM KEY SWITCH REAR WIPER

WASHER
ACCESSORY TO SAHR BRAKE GROUND F&R

LEGEND POWER DISTRIBUTION/ CHARGING SYSTEM 1 STARTING SYSTEM 2

FUEL SHUTOFF
SOLENOID Y-020
WB-011
Sheet 1 FUEL SHUTOFF SOLENOID
1504 OG 20GA

ENGINE TEMPERATURE
X-462 X-463
CORRECTION RESISTOR
WB-006 SP-240 1 1 1 1 84271440
Sheet 11 ENGINE TEMP SENDER
TO CLUSTER
31T1 BL 20GA 31T5 BL 20GA
2 2 2 2 430 Ohms
WB-112
Sheet 1 DIAGNOSTIC PORT B+
430 OHM RESISTOR GROUND
GB-157
G217 BK 20GA Sheet 3

P011 RD 20GA
X-001
X-051 ENGINE TEMPERATURE
R-004 RESISTOR
43 43
4 4 31T4 BL 20GA 31T2 BL 20GA
F-001 8 8

10A

1010 RD 16GA
X-013

DIAGNOSTIC PORT
X-009
B
B+
E
K LINE
C SP-220 WB-066
E353 YE 20GA CAN TO INSTRUMENT CLUSTER
CAN HIGH E354 YE 20GA Sheet 11
D
SP-221 CAN TO INSTRUMENT CLUSTER
WB-065
CAN LOW E343 YE 20GA E344 GN 20GA Sheet 11
A
DIAGNOSTIC PORT GROUND
GB-028
GROUND G076 BK 20GA Sheet 3

E341 GN 20GA

E351 YE 20GA
SP-223
SP-222
CAN TO TRAX
WB-051
E346 GN 20GA Sheet 22

CAN TO TRAX
WB-050
E356 YE 20GA Sheet 22

X-460 X-461
CAN BUS TERMINATING
1 1 1 1 RESISTOR
E357 YE 20GA
2 2 2 2 120 Ohms
E347 GN 20GA

GROUNDING 3 ENGINE CONTROL 4 SPS TRANSMISSION INPUTS 5 HYDRAULICS 6

FRONT WORK LIGHTS
FRONT WASHER AND WIPERS
KEY ON
KEY ON

FRONT WASHER PUMP

GROUND

FRONT LIGHTS
CAB GROUND

SIGNAL LIGHTS
KEY ON

DOME LIGHT B+

FRONT WIPER MOTOR GROUND

FRONT WORK LIGHT SWITCH

LAMP GROUND
RIGHT REAR TURN SIGNAL DOME LIGHT GROUND FRONT WIPER MOTOR
REAR WASHERS AND WIPERS GROUND
FRONT WORK LIGHTS BACKLIGHT KEY ON

TAIL LIGHTS

LEFT REAR TURN SIGNAL

REAR WASHER PUMP
FLASHER RELAY GROUND GROUND

TURN SIGNAL INDICATOR GROUND

HAZARD LIGHT SWITCH GROUND

FRONT DRIVING LIGHTS

KEY ON

REAR WIPER MOTOR GROUND

PILOT CONTROLS 7 FRONT EXTERIOR LIGHTS 8 INTERIOR LIGHTING 9 WINDSHIELD WIPERS 10

CLUSTER B+

SAHR BRAKE
SOLENOID GROUND

580N ELECTRICAL SCHEMATIC

28-25
31P1 BL 20GA
39 39
31P2 BL 20GA
MECHANICAL ENGINE
SPS TRANSMISSION
RAC 84470422
SAHR PARK BRAKE
SIGNAL TO CLUSTER

POWER POINT B+

SAHR PARK BRAKE

DRIVING LIGHTS BACKLIGHT KEY ON
POWER POINT 1 GROUND
FRONT WORK LIGHT BACKLIGHT
ENGINE OIL PRESSURE

LEGEND
REAR WORK LIGHTS BACKLIGHT

BRAKE LIGHTS TO CLUSTER

88-1 S-012

INSTRUMENT CLUSTER
KEY ON

SEAT POSITION
SWITCH GROUND
INDICATES CONSTANT POWER
POWER POINT 2 GROUND

NEUTRAL SIGNAL TO CLUSTER INDICATES POWER WHEN KEY

SWITCH IS ON
A/C FAULT SIGNAL

CRANK SIGNAL SAHR PARK BRAKE DECLUTCH

RELAY KEY ON

INDICATES POWER WHEN KEY

SAHR PARK BRAKE SIGNAL

CAN BUS LOW

CAN BUS HIGH

ENGINE TEMP SENDER

AUDIBLE ALARM GROUND
SWITCH IS IN START POSITION
ALTERNATOR CHARGE SIGNAL
INDICATES SWITCHED POWER
FROM CONTROL RELAYS
FRONT DC BUTTON

GRID HEATER ON SIGNAL

SAHR BRAKE DECLUTCH RELAY GROUND

DECLUTCH TO TRAX
INSTRUMENT CLUSTER GROUND
SAHR BRAKE RELAY GROUND

INSTRUMENT CLUSTER 11 POWER POINTS 12 SAHR PARK BRAKE 13 RAC84470422S1S1

 RADIO B+

HOUSINGS ACTUATORS

COLOR ABBREVIATIONS SPL-XX

INDICATES CIRCUIT SPLICE

ABBREVIATION-------COLOR ABBREVIATION------COLOR
V P T R----------------------------RED OR-------------- ----------ORANGE INDICATES CIRCUIT CONNECTION
A/C RELAY COIL GROUND

T----------------------------TAN K--------------------------PINK
LEVER HAND FOOT TEMPERATURE A/C FAULT SIGNAL

VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP W---------------------------WHITE P--------------------------VIOLET (PURPLE) INDICATES CIRCUIT CROSSING TO CLUSTER

Y----------------------------YELLOW DU------------------------DARK BLUE NOT CONNECTED

CONTACT CONFIGURATIONS BK -------------------------BLACK LU------------------------LIGHT BLUE
RADIO KEY ON

S ---------------------------GRAY DG------------------------DARK GREEN

BK/W----------------------BLACK/WHITE LG------------------------LIGHT GREEN INDICATES INTERNALLY
LIQUID LEVER FLOAT PRESSURE COIL DIODE GROUNDED UNITS RADIO GROUND

CONTACTS

MOMENTARY
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED
MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR
CIRCUIT 1 CIRCUIT 1
CIRCUIT 2 WIRE BUNDLE CIRCUIT 2
CIRCUIT 3 CIRCUIT 3
CIRCUIT 4 CIRCUIT 4

FUSE RELAY GROUND BATTERY

CIRCUIT DIAGRAM LEGENDS

WIRE BREAKOUT

WB-255 SPL WB-254

Sheet ? Y 0.8 255 Y 0.8 254 Sheet ?

COLOR
WIRE ID SPLICE
HVAC BLOWER
WIRE SIZE KEY ON
BLOWER MOTOR GROUND

WB - WIRE BREAKOUT
FB - FUSE BREAKOUT
GB - GROUND BREAKOUT

HVAC 14 AUDIO 15
COMFORT STEER SWITCH
AIR SEAT MOTOR B+ LAMP GROUND

HORN B+

CS CUTOUT RELAY
COIL GROUND
3/4 GEAR COMMAND
AIR SEAT MOTOR GROUND SIGNAL

3/4 GEAR
COMMAND SIGNAL

DECLUTCH TO TRAX

KICK DOWN TO TRAX

COMFORT STEER
KEY ON
DIFF LOCK TO TRAX

CS POWER RELAY
KEY ON POWER COIL GROUND

CS SOLENOID
GROUND

RIDE CONTROL SWITCH RC SW LAMP GROUND

KEY ON

RIDE CONTROL
ACCUMULATOR
SOLENOID GROUND

HORN GROUND

RIDE CONTROL
TANK SOLENOID
GROUND

REAR EXTERIOR LIGHTS 16 OPTIONS 17 HORN 18 COMFORT STEER / RIDE CONTROL 19

GRID HEATER
R-013

X-249
GRID HEATER
RELAY K-010
87A
F-036 30
GRID HEATER POWER GRID
Sheet 2 P050 RD 2GA 87
HEATER BAR
GRID HEATER MODULE 300A
Sheet 2 KEY ON 1511 OG 20GA
X-012 85 86 X-248
X-001
X-051 GRID HEATER
MODULE
F-035
41 41 6 6 7
1512 OG 20GA 1514 OG 20GA CRANK CUTOUT
5A 1 1 1 RELAY K-016
31C3 YE 20GA
3 87A
3 5 6 30
X-001 21BB WH 16GA
X-051 87
2 2 4
3405 YE 20GA
GRID HEATER ON 5 5 1 2 10
Sheet 11 SIGNAL TO CLUSTER
31C1 YE 20GA 3500 YE 20GA 85 86
R-011
3 8
KKSB CUTOUT
4 4
ENGINE TEMP RELAY K-009
GRID HEATER CRANK CUTOUT
Sheet 2 SENDER 87A
30
ALTERNATOR CHARGING SIGNAL
Sheet 1 87

85 86

GRID HEATER ENGINE

TEMP. SENDER
R-012

C B

G270 BK 16GA GRID HEATER HARNESS GROUND

Sheet 3

GRID HEATER TEMP SENDER GROUND

G271 BK 20GA Sheet 3

CANOPY EXTERIOR LIGHTS 20 MECH. ENGINE GRID HEATER 21 TRAX SPS CONTROLLER 22 PILOT CONTROLS INPUT 23

580N ELECTRICAL SCHEMATIC

MECHANICAL ENGINE
SPS TRANSMISSION
RAC 84470422

LEGEND

INDICATES CONSTANT POWER

INDICATES POWER WHEN KEY
SWITCH IS ON
INDICATES POWER WHEN KEY
SWITCH IS IN START POSITION
INDICATES SWITCHED POWER
FROM CONTROL RELAYS

RAC84470422S1S2
COMBO HYDRAULICS 24 FUSE DIAGRAMS
 ST FROM IGNITION SWITCH

INSTRUMENT CLUSTER

FRONT WIPER

FRONT WORK
LIGHT ALT/ECU

FLASHER

HOUSINGS ACTUATORS GROUND

ACC FROM IGNITION SWITCH

COLOR ABBREVIATIONS SPL-XX

INDICATES CIRCUIT SPLICE
ALTERNATOR

IGNITION SW B+

ABBREVIATION-------COLOR ABBREVIATION------COLOR
V P T R----------------------------RED OR-------------- ----------ORANGE INDICATES CIRCUIT CONNECTION
BRAKE LIGHTS

DRIVE LIGHTS
T----------------------------TAN K--------------------------PINK
LEVER HAND FOOT TEMPERATURE
BEACON
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP W---------------------------WHITE P--------------------------VIOLET (PURPLE) INDICATES CIRCUIT CROSSING
Y----------------------------YELLOW DU------------------------DARK BLUE NOT CONNECTED GROUND
CONTACT CONFIGURATIONS BK -------------------------BLACK LU------------------------LIGHT BLUE HORN
SP-103
S ---------------------------GRAY DG------------------------DARK GREEN
ECM/DIAGNOSTIC
BK/W----------------------BLACK/WHITE LG------------------------LIGHT GREEN INDICATES INTERNALLY PORT
STARTER SOLENOID B+
IGN SWITCH
LIQUID LEVER FLOAT PRESSURE COIL DIODE GROUNDED UNITS SUPPLY
NEUTRAL SIGNAL TO NEUTRAL RELAY
INSTRUMENT
CLUSTER
CONTACTS CRANK REQUEST/ ECU
STARTER SOLENOID

MOMENTARY ECU WIF SENSOR CRANK REQUEST/ ECU

DOME LIGHT
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED AIR SEAT
CRANK REQUEST/ ECU

MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR

CIRCUIT 1 CIRCUIT 1 POWER POINTS
CRANK REQUEST/ ECU

CIRCUIT 2 WIRE BUNDLE CIRCUIT 2

CIRCUIT 3 CIRCUIT 3
CIRCUIT 4 CIRCUIT 4

FUSE RELAY GROUND BATTERY

CIRCUIT DIAGRAM LEGENDS RADIO

REAR LIGHTS
CAB B+ POWER
B+ FROM STARTER

SIDE LIGHTS

INSTALLER TAP
WIRE BREAKOUT 3 3

F-009 19E8 OG 20GA

7 7
WB-255 SPL WB-254 GROUND 19E6 OG 20GA NEUTRAL RELAY COIL
7.5A X-040

19E2 OG 20GA
Sheet ? Y 0.8 255 Y 0.8 254 Sheet ?
CLUTCH INTERLOCK RELAY COIL
HVAC BLOWER X-150
COLOR 21 21 16 16 RELAY K-009
WIRE ID SPLICE RETURN TO DIG
19E7 OG 20GA 19E3 OG 20GA 87A
30
WIRE SIZE 15 15 DE-CLUTCH BUTTON (SHIFT HANDLE)
87
IGNITION FROM KEY SWITCH QC,EH CLAM, S-041 B B WB-009
BOOM LOCK, RADIO 24 24 LOADER CONTROL HARNESS KEY ON
Sheet 17
COMFORT STEER 1 2
WB-077
WB - WIRE BREAKOUT FNR KEY ON FROM 19 19 85 86 A A
PILOT CONTROL Sheet 5
THE CLUTCH RELAY 2103 YE 20GA 2508 BL 20GA 2508 BL 20GA
FB - FUSE BREAKOUT WB-053 INSTALLER TAP
GB - GROUND BREAKOUT HEAVY LIFT KEY ON AP52 OG 12GA
CUSTOMER
Sheet 1
35 35 OPTION DECLUTCH TO
4WD/RIDE CONTROL TAP INTO 35 35 WB-035
CLUTCH RELAY
F-034 X-003 2501 BL 20GA 2506 BL 20GA 2503 BL 20GA Sheet 17
ACCESSORY FROM IGNITION SWITCH REAR WIPER, WASHER 39 39
AP53 OG 12GA CLUTCH
GB-032
WB-010
SAHR PARK BRAKE GROUND
30A G005 BK 20GA RELAY COIL Sheet 3
4041 OG 20GA X-013
POWER DISTRIBUTION/ CHARGING SYSTEM 1 STARTING SYSTEM 2
RETURN TO DIG
KEY ON
ECU GROUND

ECU B+

RETURN TO DIG GROUND

QC, EH CLAM, BOOM LOCK, RADIO

RADIO KEY ON

EH CLAM GROUND

CRANK ENABLE/ ECU

CRANK REQUEST/ ECU

CRANK REQUEST/ ECU

CRANK ENABLE/ ECU

ECU KEY ON POWER

CAN TO INSTRUMENT CLUSTER

G018 BK 20GA QC LS SOLENOID CLAMP GROUND

CAN TO INSTRUMENT CLUSTER QC LDR SOLENOID CLAMP GROUND

G017 BK 20GA

DIAGNOSTIC PORT GROUND G019 BK 20GA QC BHOE SOLENOID CLAMP GROUND

GROUNDING 3 ENGINE CONTROL 4 DRIVES 5 HYDRAULICS 6

FRONT WORK LIGHTS FRONT WASHERS AND WIPERS
HAL EFFECT SWITCH KEY ON KEY ON
+5V OUTPUT
LEFT HAND STABILIZER

RIGHT HAND STABILIZER

EHOE RETRACT

EHOE EXTEND FRONT WASHER

PUMP GROUND

LEFT HAND STABILIZER PRESSURE SWITCH

FRONT LIGHTS
RIGHT HAND STABILIZER PRESSURE SWITCH
CAB GROUND
SIGNAL LIGHTS
BI-DIR AUX FORWARD KEY ON

BI-DIR AUX REVERSE

DOME LIGHT B+
PILOT
CONTROLS
SOLENOID
GROUND
PILOT CONTROLS
ON OFF SW
MIDDLE POS
PILOT
CONTROLS FRONT WIPER
MODULE MOTOR GROUND
GROUND
FRONT WORK LIGHT SWITCH
LAMP GROUND DOME LIGHT GROUND
REAR WASHERS AND WIPERS
RIGHT REAR TURN SIGNAL KEY ON
FRONT WIPER MOTOR GROUND
FRONT WORK LIGHT BACKLIGHT

TAIL LIGHTS

LEFT REAR TURN SIGNAL

PILOT REAR WASHER PUMP GROUND

CONTROLS FLASHER RELAY GROUND
SOLENOID
GROUND

PILOT CONTROLS TURN SIGNAL INDICATOR

ON OFF SW GROUND
ALL ON POS

HAZARD LIGHT SWITCH

GROUND

FRONT DRIVING LIGHTS

KEY ON

PATTERN CHANGE SWITCH OUTPUT

HAMMER VALVE GROUND REAR WIPER MOTOR GROUND

PILOT CONTROLS 7 FRONT EXTERIOR LIGHTS 8 INTERIOR LIGHTING 9 WINDSHIELD WIPERS 10

CLUSTER B+

580SN, 580SN-WT AND 590SN

ELECTRICAL SCHEMATIC
HPCR ENGINE
28-25 39 39
31P1 BL 20GA 31P2 BL 20GA

POWERSHUTTLE TRANSMISSION
POWER POINT B+
RAC 84470423
DRIVING LIGHTS BACKLIGHT
POWER POINT 1 GROUND
FRONT WORK LIGHT BACKLIGHT

REAR WORK LIGHTS BACKLIGHT

ENGINE OIL PRESSURE

88-1 S-012
LEGEND
BRAKE LIGHTS TO CLUSTER

INSTRUMENT CLUSTER
KEY ON

SEAT POSITION
INDICATES CONSTANT POWER
SWITCH GROUND

NEUTRAL SIGNAL TO CLUSTER POWER POINT 2 GROUND

INDICATES POWER WHEN KEY
A/C FAULT SIGNAL
SWITCH IS ON
CRANK SIGNAL

SAHR PARK BRAKE SIGNAL

INDICATES POWER WHEN KEY
SWITCH IS IN START POSITION
CAN BUS LOW

CAN BUS HIGH AUDIBLE ALARM GROUND

62 28-9
20 POWER LIFT INPUT

INDICATES SWITCHED POWER

ALTERNATOR CHARGE SIGNAL
FROM CONTROL RELAYS
X-054 X-001
28-21
E E 17 17
ONE TOUCH DECEL 1212 BL 20GA 1211 BL 20GA
PILOT CONTROL HARNESS X-051 INSTRUMENT CLUSTER GROUND

RAC84470423S1S1
INSTRUMENT CLUSTER 11 POWER POINTS 12 SAHR PARK BRAKE 13
 RADIO B+

HOUSINGS ACTUATORS

COLOR ABBREVIATIONS SPL-XX

INDICATES CIRCUIT SPLICE

ABBREVIATION-------COLOR ABBREVIATION------COLOR
V P T R----------------------------RED OR-------------- ----------ORANGE INDICATES CIRCUIT CONNECTION A/C RELAY COIL
GROUND
T----------------------------TAN K--------------------------PINK
LEVER HAND FOOT TEMPERATURE
A/C FAULT SIGNAL
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LAMP W---------------------------WHITE P--------------------------VIOLET (PURPLE) INDICATES CIRCUIT CROSSING TO CLUSTER
Y----------------------------YELLOW DU------------------------DARK BLUE NOT CONNECTED RADIO KEY ON
CONTACT CONFIGURATIONS BK -------------------------BLACK LU------------------------LIGHT BLUE
S ---------------------------GRAY DG------------------------DARK GREEN
RADIO GROUND
BK/W----------------------BLACK/WHITE LG------------------------LIGHT GREEN INDICATES INTERNALLY
LIQUID LEVER FLOAT PRESSURE COIL DIODE GROUNDED UNITS

CONTACTS

MOMENTARY
S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.
MAINTAINED
MISCELLANEOUS SYMBOLS VARIABLE RESISTOR RESISTOR
CIRCUIT 1 CIRCUIT 1
CIRCUIT 2 WIRE BUNDLE CIRCUIT 2
CIRCUIT 3 CIRCUIT 3
CIRCUIT 4 CIRCUIT 4

FUSE RELAY GROUND BATTERY

CIRCUIT DIAGRAM LEGENDS

WIRE BREAKOUT

WB-255 SPL WB-254

Sheet ? Y 0.8 255 Y 0.8 254 Sheet ?

COLOR
WIRE ID SPLICE HVAC BLOWER
WIRE SIZE KEY ON
BLOWER MOTOR GROUND

WB - WIRE BREAKOUT
FB - FUSE BREAKOUT
GB - GROUND BREAKOUT

HVAC 14 AUDIO 15

HORN B+

HORN GROUND

REAR EXTERIOR LIGHTS 16 OPTIONS 17 HORN 18 COMFORT STEER / RIDE CONTROL 19

HYDRAULIC POWER
LIFT SWITCH S-012

HYDRAULIC OPTIONS 20 PILOT CONTROL INPUTS 21 COMBO / AUX / UNI HYDRAULICS 22 CANOPY EXTERIOR LIGHTS 23

580SN, 580SN-WT AND 590SN

ELECTRICAL SCHEMATIC
HPCR ENGINE
POWERSHUTTLE TRANSMISSION
RAC 84470423

LEGEND

INDICATES CONSTANT POWER

INDICATES POWER WHEN KEY
SWITCH IS ON
INDICATES POWER WHEN KEY
SWITCH IS IN START POSITION
INDICATES SWITCHED POWER
FROM CONTROL RELAYS

FUSE DIAGRAMS RAC84470423S1S2

 ALTERNATOR
INSTRUMENT CLUSTER
STARTER

RESISTOR FRONT WIPER

PIN CONTACT ALT/ECU

RD - RED
FRONT WORK
LIGHTS
BATTERY SOCKET CONTACT
GRID HEATER
FLASHER
ACC. FROM IGNITION

BK - BLACK DIODE GROUND SWITCH

WIRE ID ALTERNATOR
FALUT SIGNAL
IGNITION SWITCH
B+

YE - YELLOW
BRAKE LIGHTS
WIRE COLOR CONNECTOR
WIRE BREAKOUT PIN NUMBER
DRIVE LIGHTS

WIRE SIZE
OG - ORANGE BEACON

1 2

GN - GREEN NORMALLY OPEN SWITCH GROUND

SPLICE SOLENOID HORN

CHASSIS STARTER

LB - LIGHT BLUE GROUND

IGNITION SW
SUPPLY
STARTER
SOLENOID B+
NEUTRAL SIGNAL

DIRECTION OF 1 2
SOLENOID
TO NEUTRAL RELAY

CONNECTION NORMALLY CLOSED SWITCH GRID HEATER B+ CABLE

GY - GRAY CURRENT FLOW

DOME
LAMP
FUEL SOLENOID
AIR SEAT

ALT. SIGNAL TO

PK - PINK GRID HEATER POWER

POINTS

WH - WHITE RADIO Sheet 1 B+ FROM

BATTERY
REAR Sheet 1 B+ FROM
LIGHTS ALTERNATOR

BL - BLUE LAMP SIDE

LIGHTS
Sheet 1 CAB B+
POWER

NORMALLY OPEN SWITCH

B+ FROM

STARTER
STARTER INSTALLER
TAP

VT - VILOT WITH LIGHT

ALT TACH

FUSE GROUND NEUTRAL RELAY COIL

TN - TAN HVAC
BLOWER
STARTER RELAY COIL

CONNECTOR RTD CRANK SIG TO GRID

HEATER MODULE

BN - BROWN NUMBER QC,EH CLAM BOOM

LOCK, RADIO

COMFORT
STEER
PILOT LOADER CONTROL HARNESS
CONTROL

MOTOR
KEY ON
FNR KEY ON FROM

SPEAKER
CLUTCH RELAY
INSTALLER TAP
KEY ON

RELAY ALARM IGNITION FROM KEY SWITCH 4WD/RC

DECLUTCH TO
ACC. FROM KEY SWITCH REAR WIPER CLUTCH RELAY
WASHER
ACC. TO SAHR BRAKE GROUND CLUTCH RELAY COIL

CIRCUIT LEGEND SCHEMATIC SYMBOLS POWER DISTRIBUTION/ CHARGING SYSTEM 1 STARTING SYSTEM 2
QC LDR SOLENOID RETURN TO DIG
CLAMP IN GEAR SIGNAL KEY ON
TO CLUSTER
POWER POINT 1
QC LS SOLENOID
CLAMP
POWER POINT 2

INSTR CLUSTER
RETURN TO DIG GROUND
RADIO GROUND A/C REALY COIL FUEL SENDER
KEY ON
REAR LIGHTS
SWITCH LAMP PARK BRAKE
RC SW LAMP SOLENOID
FUEL SENDER
4WD SW LAMP
BACK UP ALARM

GRID HEATER QC, EH CLAM, RADIO KEY ON

EH CLAM TEMP SENDER BOOM LOCK, RADIO
COMFORT STEER
POWER RELAY SOLENOID
2 COIL
TRANS RELAYS POWER
POWER RELAY
1 COIL Q COUPLER
NEUTRAL REALY COIL LS SOLENOID SAHR PARK BRAKE
Q COUPLER DECLUTCH RELAY KEY ON
INTERLOCK LDR SOLENOID
FORWARD RELAY
RELAY COIL GROUND
SAHR BRAKE TRANS EH CLAM GROUND
REVERSE RELAY
CUTOUT REALY COIL GRID HEATER GROUND
REAR LIGHTS
RELAY COIL
FNR KEY ON
FWD RELAY FROM THE NEUTRAL SIGNAL TO
PILOT CONTROL
CLUTCH RELAY NEUTRAL RELAY
REV RELAY SHUTTLE INTER
TIMING GROUND
RETURN TO DIG
CS CUTOUT SWITCH DIFF LOCK FROM
RELAY COIL
HORN LOADER CONTROL
SAHR BRAKE
RELAY COIL
RIDE CONTROL
POWER RELAY
ACCUM SOLENOID
3 COIL
RIDE CONTROL
FLASHER RELAY TANK SOLENOID

POWER RELAY AIR FILTER

4 COIL RESTRICTION
FRONT WRK
LIGHT SW LAMP LOAD SENSE GROUND
REVERSE SOLENOID
ROTATING BEACON
SW LAMP FORWARD SOLENOID
HAZARD
SW LAMP DIFF LOCK SOLENOID
BACKUP ALARM GROUND
TURN INDIC.
LAMPS 4WD SOLENOID LOADER QUICK COUPLER
SOLENOID GROUND
FRONT WASHER
PUMP SEAT SWITCH
REV SOLENOID GROUND
REAR WASHER
PUMP AIR SEAT MOTOR
4WD/ RIDE CONTROL
SHUTTLE INTERLOCK KEY ON
RELAY GROUND
FWD SOLENOID GROUND
CLUTCH REALY
COIL
AUTO/MAN DIFF LOCK SOLENOID GND
FRONT LIGHTS CAB SW LAMP
COMFORT STEER
FRONT LIGHT CANOPY SWITCH LAMP 4WD SW LAMP
GROUND QC LS SOLENOID CLAMP GROUND
REAR LIGHTS CAB
RIDE CONTROL KEY ON
REAR LIGHTS CANOPY QC LDR SOLENOID CLAMP GROUND
SHUTTLE INTERLOCK RELAY GROUND

GROUNDING 3 ENGINE CONTROL 4 DRIVES 5 HYDRAULICS 6

HAL EFFECT
SWITCH +5V FRONT WASHERS AND
FRONT WORK LIGHTS
OUTPUT WIPERS KEY ON
LEFT-HAND STABILIZER KEY ON

RIGHT-HAND STABILIZER

EHOE RETRACT
FROT WASHER
PUMP GROUND
EHOE EXTEND

LEFT-HAND STABILIZER PRESSURE SWITCH

FRONT
SIGNAL LIGHTS LIGHTS
RIGHT-HAND STABILIZER PRESSURE SWITCH
KEY ON GROUND

BI-DIR AUX FORWARD

BI-DIR AUX REVERSE

DOME LIGHT B+

PILOT
CONTROLS
SOLENOID
GROUND

PILOT CONTROLS
ON/OFF SWITCH
PILOT CONTROLS FRONT WIPER MOTOR GROUND DOME LIGHT GROUND
MIDDLE POSITION
MODULE GROUND
G062 BK 20GA
FRONT WORK LIGHT SWITCH LAMP GROUND

RIGHT REAR TURN SIGNAL

FRONT WIPER MOTOR GROUND
REAR WASHERS AND
FRONT WORK LIGHT BACKLIGHT WIPERS KEY ON

TAIL LIGHTS

LEFT REAR TURN SIGNAL

REAR WASHER
PILOT PUMP GROUND
FLASHER RELAY GROUND
CONTROLS
SOLENOID
GROUND
PILOT CONTROLS
ON/OFF SWITCH TURN SIGNAL INDICATOR GROUND
ALL ON POSITION

HAZAD LIGHT SWITCH GROUND

FRONT DRIVING
LIGHTS KEY ON

PATTERN CHANGE SWITCH OUTPUT

HAMMER VALVE GROUND

REAR WIPER MOTOR GROUND

PILOT CONTROLS 7 FRONT EXTERIOR LIGHTS 8 INTERIOR LIGHTING 9 WIPERS AND WASHERS 10

AIR FILTER

580SN, 580SN-WT AND 590SN

DRIVING LIGHTS BACKLIGHT RESTRICTION
GROUND
SAHR BRAKE
FRONT WORK LIGHT BACKLIGHT
SOLENOID
GROUND

ELECTRICAL SCHEMATIC
REAR WORK LIGHTS BACKLIGHT

ALT TACH
POWER POINT B+

POWER POINT 1 GROUND MECHANICAL ENGINE

FUEL SENDER
GROUND
POWERSHUTTLE TRANSMISSION
RAC84470424
SAHR PARK BRAKE
SIGNAL TO CLUSTER

SAHR PARK BRAKE

KEY ON
INSTRUMENT CLUSTER
KEY ON

POWER POINT 2 GROUND LEGEND

INDICATES CONSTANT POWER

IN-GEAR SIGNAL TO CLUSTER

SEAT SWITCH
GROUND
INDICATES POWER WHEN KEY
A/C FAULT SIGNAL TO CLUSTER
TRANS RELAYS POWER
SWITCH IS ON
SAHR PARK BRAKE DECLUTCH

INDICATES POWER WHEN KEY

REALY KEY ON
SAHR PARK BRAKE SIGNAL TO CLUSTER

GRID HEATER ON INDICATOR

SWITCH IS IN START POSITION

INDICATES SWITCHED POWER
FROM CONTROL RELAYS
ALTERNATOR NOT CHARGING FAULT SIGNAL
SAHR BRAKE DECLUTCH
RELAY GROUND

SAHR BRAKE
RELAY GROUND
INSTRUMENT CLUSTER GROUND

RAC84470424S1S1
INSTRUMENT CLUSTER 11 POWER POINTS 12 SAHR PARK BRAKE 13
 RADIO B+

RESISTOR
PIN CONTACT
RD - RED BATTERY SOCKET CONTACT

BK - BLACK DIODE
WIRE ID
YE - YELLOW WIRE COLOR CONNECTOR
RADIO KEY ON

WIRE BREAKOUT PIN NUMBER

WIRE SIZE
OG - ORANGE RADIO GROUND
1 2

GN - GREEN NORMALLY OPEN SWITCH

SPLICE SOLENOID
CHASSIS
LB - LIGHT BLUE GROUND
DIRECTION OF 1 2

CONNECTION NORMALLY CLOSED SWITCH

GY - GRAY CURRENT FLOW

PK - PINK
WH - WHITE
BL - BLUE LAMP
STARTER NORMALLY OPEN SWITCH
VT - VILOT FUSE WITH LIGHT

TN - TAN
CONNECTOR
BN - BROWN NUMBER HVAC BLOWER
KEY ON

MOTOR
SPEAKER
RELAY ALARM

CIRCUIT LEGEND SCHEMATIC SYMBOLS HVAC 14 AUDIO 15

COMFORT STEER SWITCH
AIR SEAT B+ LAMP GROUND

REAR LIGHTS
KEY ON

REAR LIGHTS
RELAY GROUND

REAR LIGHTS
SWITCH LAMP GROUND HORN B+ 36-2 36-3
DRIVING LIGHTS
BACKLIGHT
REAR TAIL LIGHTS
AIR SEAT MOTOR GROUND

DECLUTCH TO CLUTCH RELAY

DIFF LOCK FROM LOADER CONTROL

LOADER CONTROL HARNESS KEY ON COMFORT STEER RELAY

RIGHT REAR COIL GROUND
TURN SIGNAL

SIDE LIGHTS
KEY ON COMFORT STEER
SOLENOID GROUND
COMFORT STEER
REAR LIGHTS
CAB GROUND

LEFT REAR TURN SIGNAL

REAR WIPER
MOTOR GROUND
BLOWER MOTOR GRID HEATER B+ CABLE
GROUND
DOME LIGHT
GROUND
GRID HEATER KEY ON

ROTATING BEACON
KEY ON

HORN GROUND RIDE CONTROL SWITCH RIDE CONTROL SWITCH

KEY ON LAMP GROUND

GRID HEATER
ON INDICATOR
TO CLUSTER

RIDE CONTROL ACCUMULATOR

CRANK SIGNAL TO SOLENOID GROUND
REAR WORK LIGHTS GRID HEATER MODULE
BRAKE LIGHTS BACKLIGHT
ALT. SIGNAL TO GRID HEATER
KEY ON

GRID HEATER ENGINE

TEMP SENDER
ROTATING BEACON
SWITCH LAMP GROUND RIDE CONTROL
TANK SOLENOID GROUND
GRID HEATER TEMP SENDER

GRID HEATER COMMON GROUND

REAR LIGHTS EXTERIOR 16 OPTIONS 17 HORN 18 COMFORT STEER/ RIDE CONTROL 19

PILOT CONTROLS
KEY ON

PILOT CONTROLS ON/OFF SWITCH

MIDDLE POSITIONS
PILOT CONTROLS ON/OFF SWITCH
ALL ON POSITIONS

PATTERN CHANGE SWITCH

PILOT CONTROLS SOLENOID GROUND OUTPUT

PILOT CONTROLS SOLENOID GROUND

HAL EFFECT SWITCH +5V OUTPUT

EHOE EXTEND

EHOE RETRACT

BI-DIR AUX FORWARD

BI-DIR AUX REVERSE

RH STABILIZER

PILOT CONTROLS
MODULE GROUND

HORN B+
LH STABILIZER

PILOT CONTROLS GROUND

ONE-TOUCH DECEL
COMBO AUX SWITCH GND
LH STAB PRESSURE SW
HAMMER VALVE
GROUND RH STAB PRESSURE SW

HORN OUTPUT

PILOT CONTROL INPUTS 20 COMBO/ AUX/ UNI HYDRAULICS 21 CANOPY EXTERIOR LIGHTS 22 FUSE DIAGRAM 23

580SN, 580SN-WT AND 590SN

ELECTRICAL SCHEMATIC
MECHANICAL ENGINE
POWERSHUTTLE TRANSMISSION
RAC 84470424

LEGEND

INDICATES CONSTANT POWER

INDICATES POWER WHEN KEY
SWITCH IS ON
INDICATES POWER WHEN KEY
SWITCH IS IN START POSITION
INDICATES SWITCHED POWER
FROM CONTROL RELAYS

RAC
RAC
 580N MECHANICAL
RAC 84390774
LEGEND

VARIABLE PISTON PUMP SUPPLY STEERING PRIORITY

VARIABLE PISTON PUMP SUPPLY LOADER VALVE SUPPLY
VARIABLE PISTON SUPPLY BACKHOE VALVE SUPPLY
RETURN TO TANK/SUMP
RAC 84390774S1
 580SN, 580SN-WT AND 590SN RAC 84390776
HYRDAULIC VVOC WITHOUT BOOST (HEAVYLIFT)
VARIABLE PISTON PUMP SUPPLY STEERING PRIORITY
VARIABLE PISTON PUMP SUPPLY LOADER VALVE SUPPLY
VARIABLE PISTON SUPPLY BACKHOE VALVE SUPPLY
RETURN TO TANK/SUMP

HPCO PUMP CONTROL TO BE SET

AT 238 BAR (3450 psi)

RAC 84390776S1S1
 CONNECTIONS BETWEEN THE JOYSTICKS, BACKHOE VALVE AND MULTI-FUNCTION
PRERSSURE REDUCING VALVE ARE SHOWN ON SHEET 2.

580N
PILOT HYDRAULICS
RAC 84390777

GEAR PUMP SUPPLY STEERING UNIT

GEAR PUMP SUPPLY TO CONTROLS
RETURN TO TANK/SUMP
RAC 84390777S1S1
 580N
PILOT HYDRAULICS
RAC 84390777

GEAR PUMP SUPPLY STEERING UNIT

GEAR PUMP SUPPLY TO CONTROLS
RETURN TO TANK/SUMP

RAC 84390777S1S2
 580SN, 580SN-WT AND 590SN RAC 84390776
HYRDAULIC VVOC WITH BOOST (HEAVYLIFT)
VARIABLE PISTON PUMP SUPPLY STEERING PRIORITY
VARIABLE PISTON PUMP SUPPLY LOADER VALVE SUPPLY
VARIABLE PISTON SUPPLY BACKHOE VALVE SUPPLY
RETURN TO TANK/SUMP

HEAVY LIFT RELIEF SET AT

250 BAR FOR 580SN & 590SN UNITS.
580SN-WT UNITS WILL HAVE RELIEF SET AT 261 BAR.

NORMAL MODE RELIEF TO BE SET AT 238 BAR.

DIPPER CYLINDER SHOWN WITH

DUAL ORIFICE CUSHION FOR 590SN UNITS.
580SN & 580SN-WT UNITS HAVE A SINGLE ORIFICE CUSHION.

RAC 84390776S1S2
NOTES ON PAGE 2.
580SN, 580SN-WT AND 590SN
HYDRAULIC VVCC RAC 84390778
GEAR PUMP SUPPLY STEERING UNIT
GEAR PUMP SUPPLY TO CONTROLS
RETURN TO TANK/SUMP
RAC 84390778S1S1
 580SN, 580SN-WT AND 590SN
HYDRAULIC VVCC RAC 84390778
GEAR PUMP SUPPLY STEERING UNIT
GEAR PUMP SUPPLY TO CONTROLS
RETURN TO TANK/SUMP

HEAVY RELIEF VALVE SET AT 250 BAR FOR 580SN & 590SN. DIPPER CYLINDER SHOWN WITH DUAL ORIFICE CUSHION FOR 590SN UNITS.
580SN-WT UNITS HAVE RELIEF SET AT 261 BAR. 580SN & 580SN-WT UNITS HAVE A SINGLE ORIFICE CUSHION.

NORMAL MODE RELIEF TO BE SET AT 238 BAR. COMMECTIONS BETWEEN THE JOYSTICK, BACKHOE VALVE AND MULTI-FUNCTION
PRESSURE REDUCING VALVE ARE SHOWN ON THIS PAGE.

RAC 84390778S1S1