HC900 Process Controller Modules

Specifications
51-52-03-41, June 2015

Overview • 8 point AC or 16 point DC digital output modules

(sinking type). Galvanically isolated point to chassis.
The Honeywell HC900 Process Controller is an advanced
Galvanically isolated in 2 groups of 8 points.(p. 19)
loop and logic controller offering a modular design sized to
satisfy the control and data acquisition needs of a wide range • 32 point digital output: DC voltage (sourcing type).
of process equipment. Galvanically isolated point to chassis. Galvanically
isolated in 2 groups of 16 points. (p. 21)
I/O Modules
• 8 point relay output module: four form C type and four
The following I/O modules are available to create a custom
form A type relays. Galvanically isolated point to
control solution. chassis. Galvanically isolated relay to relay. (p. 22)
• 8 point universal analog input modules: Galvanic • 4 channel Pulse/Frequency/Quadrature I/O module.
isolation point to chassis inputs may be mixed on a Galvanically isolated point to chassis.(p. 23)
module and may include multiple thermocouple types,
RTDs, ohms, voltage or mill voltage types – all easily
Insert and Removal of I/O under Power
assigned using the Process Control Designer
For ease of maintenance, the HC900 controller supports
configuration tool. High point-to-point galvanic isolation
removing and inserting I/O modules from the module rack
simplifies installation and saves the expense of external
without removing power from the controller.
isolation hardware. (p. 5)
Each module is sensed for validity by the controller
• 16 point high level analog input module: each point is and auto-configured on insertion.
configurable for V or mA. Galvanically isolated point to
Other Modules
chassis. Galvanically isolated point to point. (p. 9). 250
In addition to I/O, the following modules are available.
ohm shunt resistors can be added per channel.
• Scanner 1 module, single port (p. 26)
• 4 point galvanically isolated analog output module. • Scanner 2 Module, dual port (p. 27)
Galvanically isolated point to chassis.Supports from 0 to
• Universal AC Power Supply, 60W (p. 3)
20mA each. (p. 11)
• Universal AC Power Supply 28W (p. 3)
• 8 point analog output, galvanically isolated in 2 groups • Power Supply 24VDC, 60W (p. 3)
of 4 points. Galvanically isolated point to chassis. • Redundant Switch Module (p. 28)
Supports from 0 to 20mA each (p 12) • Power Status Module (p. 28)
• 16 point analog output, galvanically isolated in 4 groups Failsafe
of 4 points. Galvanically isolated point to chassis.
All HC900 I/O modules support a user specified failsafe
Supports from 0 to 20mA each (p 13)
value (analog) or state (digital) that the module outputs or
• 16 point digital input modules: Contact closure type, DC inputs will assume if communication between the controller
Voltage, AC Voltage and AC/DC voltage types. (p. 14). and the module is interrupted. Output modules are also
Galvanically isolated in groups of 8 channel to chassis disabled if the controller fails to start. Module diagnostics are
• 32 point digital input module: DC voltage. Galvanically not initiated if the control strategy does not call for the inputs
isolated point to chassis. Galvanically isolated in 2 or outputs on the modules to execute.
groups of 16 points (p. 18) Failsafe is restricted to de-energize in safety applications.
2 HC900 Process Controller Modules

Remote Terminal Panels shunt resistors and transmitter power terminals with individual
Optional DIN rail mounted Remote Terminal Panels (RTPs) circuit fuses. The Relay Output RTP includes a fuse and
are available for use with pre-wired cables to reduce power disconnect switch for each output. All the three types of
installation time and labor expense. Three types of RTPs are RTP panels also switch power to allow module removal and
available: analog inputs relay outputs and other I/O modules. installation under controller power. See page 31.
Three cable lengths are also available to match hardware to
installation variations. Analog inputs RTPs include transmitter
Terminal Blocks
20-screw Barrier style and Euro style terminal blocks are available for use with all HC900 I/O Modules.
Red terminal blocks are used for high voltage connections for added safety while black terminal blocks are used for low
voltage connections. A 36-terminal Euro style block is available with the 16 AI, the 8 and 16 AO as well as the 32 DC DI and
32 DC DO module types.
See page 25.

Specifications for modules

I/O Module Attributes
Remove & Insert under power Standard. Modules are automatically sensed and configured on insertion. Field power
shall be disconnected before removing field terminal blocks.
LED Channel State indicators Via light pipes at front of module, one state LED for each digital I/O point – green
indicates ON, logic side
LED Module Status indicator Via light pipe, one per module, tri-color to represent module status, Green = OK, Red
= Fault (# of flashes indicates fault), Amber = Override (Force)
I/O Labels Color-coded, on module door, removable, with write-on area to label I/O
Processor Micro-controller per module for parallel processing
Terminal Boards 20 screw: Barrier or Euro style, tin-plated or gold-plated (for DC connections)
36 screw: Euro style gold plated (Required with certain higher capacity modules)
Keying Hardware keying matches each module to its terminal block with its field wiring.
Environmental and Vibration Specifications
Mounting
Standard 35mm wide DIN Rail Provides connection of field wiring to controller I/O within an enclosure only.
Dimensions 4.38” (111.1 mm) x 3.70” (94.0mm) x 2.60” (66.0mm) (L x W x H)
Vibration
Amplitude 5Hz to 15.77Hz, 2.03mm(0.08”) amplitude (peak to peak)
Acceleration 15.77 to 250Hz, 1.0-g
Vibration Sweeping, at rate of .33 octave/min.
Tray material
Tray and end caps Polyvinyl Chloride (PVC)
Flammability UL94-V0
Environmental
Temperature Operating: 0 deg. C (32F) to 60 deg. C (140F)
Storage: -40 deg. C (140F) to 70 deg. C (158F)
Relative Humidity Operating: 10% to 90% Non-condensing
Storage: 5% to 95% Non-condensing
Certifications
CE EN61326-1:2013, EN61326-3-1:2008, EN55011:2009/A1,2010,
EN61010-1:2010
UL Certificate: E201698
UL Listed- Process Control Equipment, Electrical UL 61010-1 2nd Edition
HC900 Process Controller Modules 3

ATEX Certificate: HON 08.0201

II 3 G Ex nA IIC T* Gc
EN 60079-0: 2011; EN 60079-15: 2010
CSA Certificate: 1367757
Class I, Division 2, Groups A, B, C D; T*
CAN/ CSA C22.2 No. 0-M91; CAN/ CSA C22.2 No. 94-M94;
CAN/ CSA C22.2 No 1010.1-92; CAN/ CSA C22.2 No 1010.1B-97;
CSA C22.2 No. 213-M1987
FM Certificate: 3011798
Class 1, Div. 2 Groups A, B, C, D; T*
FM 3600: 2010; FM 3611: 2004; FM 3810: 2005
* Module Temperature: Classifications T3 to T6
Cables
High voltage Lengths: 1.0, 2.5, 5.0 meters. Cable power is limited to 24 Amps per module at 60C
(140 degrees F) and 32 Amps at 54C (129 degrees F).
Low voltage Lengths: 1.0, 2.5, 5.0 meters.
I/O module Compliance
CE Conformity This product is in conformity with the protection requirements of the following
European Council Directives:
2006/ 95/ EC, the Low Voltage Directive (evaluated to EN61010-1:2010)
2004/108/EC, the EMC Directive (evaluated to EN61326-1:2013). Conformity of this
product with any other European Council Directive(s) shall not be assumed.
General Purpose Safety Compliant with EN61010-1, UL61010-1 2nd Edition, CSA C22.2 No. 1010-1
Hazardous (Classified) FM Class 1, Div. 2, Groups A, B, C, D
Location Safety Class 1, Zone 2, IIC
Module Type Temperature Classification
Controller (C30, C50, C70, C75) T4
Safety Module Controller (C30S, C50S, C70S and C75S) T4
Power Supply (P01, P02, P24) T4
Power Status (PSM)) T6
Scanner (1 or 2 Port) T4
Safety Scanner (1 or 2 Port) T4
Redundant Switch (RSM) T6
Analog Input (Universal 8 channel) T6
Analog Input (High Level 16 channel) T6
Analog Output (4 Channel) T4
Analog Output (8 channel) T4
Analog Output (16 channel) T3C
Digital Input, Contact type (16 Channel) T5
Digital Input, 24 Vdc (16 channel) T4
Digital Input, 120/240 Vac (16 channel) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Input, 120/240 Vac (16 channel 125 Vdc) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Input Vdc (32 channel) T3C@ Ta = 60 deg. C
T4 @ Ta = 40 deg. C
Digital Output, Relay type (8 channel) T5
4 HC900 Process Controller Modules

Digital Output, 24 Vdc, (16 channel) T4

Digital Output, 120/240 Vac (8 channel) T4
Digital Output Vdc (32 channel) T6
Pulse/Frequency/Quadrature (4 channel) T5

Power Supply
P01 Power Supply (900P01-xxxx )

The P01 power supply provides 5VDC and 24VDC to satisfy the power requirements of a rack with a controller and local I/O,
a rack with a scanner, and remote I/O. The 60 watt capacity allows for almost any mix of I/O modules in one rack. See
Module Specifications starting on page 6. A tool-secured door covers the high voltage connections; test jacks behind the
door allow for quick verification of proper operation. An internal non-replaceable fuse limits supply current under certain fault
conditions.

P02 Power Supply (900P02-xxxx)

The P02 power supply provides 5VDC and 24VDC to satisfy the power requirements of a rack with a controller and local I/O,
a rack with a scanner and remote I/O or a redundant controller rack. The 28 watt capacity provides a cost-effective solution
for smaller I/O configurations. A tool-secured door covers the high voltage connections. An
internal non-replaceable fuse limits supply current under certain fault conditions.

P24 Power Supply (900P24-xxxx)

The P24 power supply provides 5VDC and 24VDC to satisfy the power
requirements of a rack with a controller and local I/O, a rack with a scanner and remote
I/O or a redundant controller rack.. The 60 watt capacity requires minimal de-rating of
the available HC900 I/O modules. A tool-secured door covers the voltage connections. An
internal non-replaceable fuse limits supply current under certain fault conditions.

P01 Power Supply P02 Power Supply P24 Power Supply

(900P01- xxxx ) (900P02-xxxx) (900P24-xxxx)
Wiring Screw type terminals, Wire Screw type terminals, Wire Screw type terminals, Wire
gauge #12-22 AWG gauge #12-22 AWG gauge #12-22 AWG
Operating Voltage Universal Power, 90-264VAC, Universal Power, 90-264VAC, 21-29VDC
47-63 Hz 47-63 Hz
Input Rating 130VA 90VA 72.5W
Output Rating 60W 28W 60W
In Rush Current 7 Amps peak-to-peak for 150 7 Amps peak-to-peak for 120 In-rush current: 30A for 3ms
ms at 240 VAC ms at 240 VAC @29VDC
Fuse Internal, non-replaceable Internal, non-replaceable Internal, non-replaceable
Test jacks 5 volt, 24 Volt None None
Hold up time 20milliseconds @ 115VAC, 60HZ maximum Load
See next section for how to choose an AC power supply.
HC900 Process Controller Modules 5

How to choose an AC Power Supply

A B C D E
Max Max Calculate 5V
Enter Current @ Current @ current Calculate 24V current
Module type Quantity 5V 24 V (D=A*B) (E=A*C)
SIL CPU
Controller C30S CPU ( ) 820 mA 0 mA ( ) ( 0 )
Controller C50S CPUL ( ) 930 mA 0 mA ( ) ( 0 )
Controller C70S CPU ( ) 1150 mA 0 mA ( ) ( 0 )
Controller C75S ( ) 1500 mA 0 mA ( ) ( 0 )
I/O Scanner 1 Port (1 per I/O 670 mA 0 mA
rack) - SIL ( ) ( ) ( 0 )
I/O Scanner 2 Port (1 per I/O 770 mA 0 mA
rack) - SIL ( ) ( ) ( 0 )
Non-SIL CPU
Controller C30 CPU ( ) 820 mA 0 mA ( ) ( 0 )
Controller C50 CPU ( ) 930 mA 0 mA ( ) ( 0 )
Controller C70 CPU ( ) 1150 mA 0 mA ( ) ( 0 )
Controller C70R CPU ( ) 1500 mA 0 mA ( ) ( 0 )
I/O Scanner 1 Port (1 per I/O 670 mA 0 mA
rack) ( ) ( ) ( 0 )
I/O Scanner 2 Port (1 per I/O 770 mA 0 mA
rack) ( ) ( ) ( 0 )
Power Status Module (PSM) ( ) 22 mA 0 mA ( ) ( 0 )
Analog Input (8 pts) ( ) 40 mA 25 mA ( ) ( )
Analog Input (16 pts) ( ) 75 mA 50 mA ( ) ( )
Analog Output (4 pts)* ( ) 40 mA 200 mA ( ) ( )
Analog Output (8 pts)*** ( ) 225 mA 350 mA ( ) ( )
Analog Output (16 pts)*** ( ) 350 mA 700 mA ( ) ( )
AC Digital Input (16 pts) ( ) 130 mA 0 mA ( ) ( 0 )
DC Digital Input (16 pts) ( ) 130 mA 0 mA ( ) ( 0 )
AC/DC Digital Input (16 pts) ( ) 130 mA 0 mA ( ) ( 0 )
Contact Input (16 pts) ( ) 130 mA 40 mA ( ) ( )
DC Digital Input (32 pts) ( ) 215 mA 0 mA ( ) ( 0 )
AC Digital Output (8 pts) ( ) 220 mA 0 mA ( ) ( 0 )
DC Digital Output (16 pts) ( ) 340 mA 0 mA ( ) ( 0 )
DC Digital Output (32 pts) ( ) 235 mA 0 mA ( ) ( 0 )
Relay Output (8 pts) ( ) 110 mA 100 mA ( ) ( )
Pulse/Frequency/Quadrature** ( ) 110 mA 250 mA ( ) ( )
6 HC900 Process Controller Modules

*Limit 10 Analog Output modules per I/O rack.

** Limit 4 PFQ modules per I/O rack.
*** Limit 2 16-pt. modules per rack. Limit 5 8-pt. modules per rack with
internal power supply. Use 0 mA for 24V value when using an external Total mA @ 5V = Total mA @ 24V=
24V supply. ( ) ( )
Complete columns A, D and E above.
1. Is column D total mA @ 5V less than 2000mA? Yes/No
2. Is column E total mA @ 24V less than 900mA? Yes/No
3. If the answers to 1 and 2 are YES, go to 4. If the answer to 1 or 2 is NO, use power supply 900P01-0001.
4. Multiply 5V total by 5.1. ( )
5. Multiply 24V total by 24.5. ( )
6. Sum results of 4 and 5. ( )
7. Divide results of 6 by 1000 ( )
8. Is the result of 7 less than 28? Yes/No
If the answer to 8 is Yes, use power supply 900P02-0001
If the answer to 8 is No, use power supply 900P01-0001

Analog Input Module (900A01-xxxx)

The Universal Analog Input module supports up to 8
user-configurable inputs on a per point basis for
thermocouple, RTD, Resistance, V, mV, mA or slidewire.
Point-to-point isolation and back-plane isolation are
provided. Modules perform analog to digital conversion
in synchronization with CPU control execution,
eliminating data interchange latency. All analog input
modules are processed in parallel, eliminating scan time
increases as modules are added.

A green blinking status LED on the module indicates

when the module is being scanned. An amber blinking
status LED when input channels are forced and a red
status LED when module diagnostics exist. A user-
selectable failsafe value is supported on a per channel
basis. A warning signal is provided for thermocouple
inputs to indicate maintenance is needed prior to a
sensor failure. A sensor failure signal is also provided.

Table 1 - Analog Input Specifications

Inputs per module 8 (isolated)
Input types mV, V, T/C, RTD, ohms, mA, slidewire assigned to any channel
Signal Source See Table 2 on page 7 for range types.
Thermocouple with cold junction compensation
RTD , PT100 3 wire, 40 ohms balanced maximum
Thermocouples: 100 Ohms/Leg
100 (except Low), 500 & 1000 RTD: 100 Ohms/Leg
100 YIS: 100 Ohms/Leg
100-Low RTD & 10 ohm Cu: 10 Ohms/Leg
Slidewire 100 to 6,500 Ohms: 10% of total res./leg
HC900 Process Controller Modules 7

Table 1 - Analog Input Specifications

Input Impedance 10 megohms for T/C and mV inputs; >1 megohm for volts and 250 ohms
for mA inputs
Galvanic Input Isolation 400 VDC point to point, 1K VDC to logic
RTDs are isolated in pairs (IRTD is common to two inputs).
Noise Rejection Series Mode >60dB.
Common Mode >130dB at 120VAC.
Burnout T/C, mV, V (except for ranges below) configurable to upscale,
downscale, defined value, or none.
Volt: –500 mV to 500 mV; –1 V to 1 V; –2 V to 2 V; –5 V to 5 V; 0 V to 10
V; –10 V to 10 V; inherent to zero volt
RTD: Inherent upscale
mA: Inherent downscale
Over-range limit +/- 10% for linear ranges (volts). +/-1% for non-linear ranges (T/C, RTD).
T/C Break Detection Via current pulse
Faulty thermocouple detection If greater than 100 ohms, a warning status is provided as an output for
the AI block
Accuracy Factory configured accuracy = ± 0.1 % of range (± 0.2 % of range for 0V
to 10V and -10V to 10V)
Cold junction accuracy = ± 0.7 °C
Field calibration accuracy = ± 0.05 % of range
Reference conditions:
Temperature = 25 °C ± 3 °C (77 °F ± 5 °F)
Humidity = 45 % to 55 % RH non-condensing
Line voltage = Nominal ± 1 %
Source resistance = 0 ohm
Series mode and common mode = 0 V
Frequency = Nominal ± 1 %
Temp. Effect on Accuracy ± 0.01% of full scale per degree Celsius maximum
A/D Converter One per module
A/D Resolution 15 Bits
Reference Junction Sensing Via 2 RTDs at top/bottom of module
Update rate 500ms (Analog to Digital Converter per module)
Long term Stability 0.1% per year
Calibration Data is stored in non-volatile memory
Redundant Factory Calibration
Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, 24 VDC supply, and
configuration.
Channel Configuration Data Stored in non-volatile memory
Power supply loading 5V; 40mA max
24V; 25mA max
8 HC900 Process Controller Modules

Table 2 – Analog Input Reference Accuracy

Input Type Range Reference Accuracy
Thermocouple inputs °F °C °F °C
B T/C 0 to 105 -18 to 41 NA NA
105 to 150 41 to 66 55.0 30.6
150 to 500 66 to 260 30.0 16.7
500 to 1000 260 to 538 8.0 4.5
1000 to 3300 538 to 1815 4.0 2.3
E T/C -454 to -202 -270 to -130 25.0 14.0
-202 to 1832 -130 to 1000 2.3 1.3
E (low) T/C -200 to 1100 -129 to 593 2.0 1.2
J T/C 0 to 1600 -18 to 871 1.2 0.6
J (low) T/C 20 to 770 -7 to 410 1.0 0.5
J T/C -292 to 32 -180 to 0 1.0 0.5
K T/C 0 to 2400 -18 to 1316 2.0 1.2
K (low) T/C -20 to 1000 -29 to 538 1.6 0.8
K T/C (mid)** 0 to 1800 -18 to 982 1.8 1.0
K T/C 32 to 2192 0 to 1200 2.0 1.2
Ni-NiMo (NNM68) 32 to 500 0 to 260 2.0 1.2
500 to 2500 260 to 1371 1.5 0.8
Ni-NiMo (low) 32 to 1260 0 to 682 1.3 0.7
NiMo-NiCo (NM90) 32 to 500 0 to 260 2.0 1.2
500 to 2500 260 to 1371 1.5 0.7
NiMo-NiCo (low) 32 to 1260 0 to 682 1.3 0.7
N T/C 0 to 2372 -18 to 1300 2.0 1.2
N T/C 0 to 1472 -18 to 800 1.4 0.9
N T/C 32 to 2192 0 to 1200 2.0 1.2
R T/C 0 to 500 -18 to 260 5.0 2.8
500 to 3100 260 to 1704 2.2 1.2
S T/C 0 to 500 -18 to 260 4.5 2.5
500 to 3100 260 to 1704 2.2 1.2
T T/C -300 to 700 -184 to 371 4.0 2.3
-100 to 700 -73 to 371 2.0 1.2
T (low) T/C -200 to 500 -129 to 260 1.0 0.5
W_ W 26 -4 to 600 -20 to 2320 27.0 15.0
600 to 3600 316 to 1982 4.0 2.3
3600 to 4200 1982 to 2316 4.2 2.4
W5 W 26 T/C * 0 to 600 -18 to 316 3.5 2.0
600 to 3600 316 to 1982 3.0 1.7
3600 to 4200 1982 to 2316 3.5 2.0
W5 W 26 (low) T/C* 0 to 2240 -18 to 1227 2.5 1.4
*W5W26 is also known as type “C” Thermocouple.

** Type K thermocouple (mid-range) has a working range from 75 to 1800 °F, 25 to 982 °C. Input measurements below
75°F or 25°C may cause the input to default to the programmed failsafe value. Use type K low or full ranges if
measurements are required outside the mid- working range.
HC900 Process Controller Modules 9

Table 2 – Analog Input Reference Accuracy

Input Type Range Reference Accuracy
RTD °F °C °F °C
Platinel -94 to 1382 -70 to 750 3.0 1.7
Platinel (low) 32 to 2516 0 to 1380 1.5 0.8
100 Pt. (high) RTD*** –300 to 1500 –184 to 816 1.8 1.0
100 Pt. (mid) RTD*** -300 to 1200 -184 to 649 1.4 0.8
100 Pt. (low) RTD*** -300 to 600 -184 to 316 0.9 0.5
500 Pt. RTD*** -300 to 1200 -184 to 649 0.9 0.5
1000 Pt RTD***** -40 to 500 -40 to 260 0.8 0.4
100 JIS -328 to 932 -200 to 500 1.3 0.7
100 JIS (low) 0 to 212 -18 to 100 0.5 0.3
Cu10 -4 to 482 -20 to 250 2.0 1.0
YSI405 50 to 100 10 to 37.8 0.05 0.03
Input Type Range Reference Accuracy
Ohms, 200 0 to 200 +/- 0.4 ohms
Ohms, 500 0 to 500 +/- 1.0 ohms
Ohms, 1000 0 to 1000 +/- 2.0 ohms
Ohms, 2000 0 to 2000 +/- 4.0 ohms
Ohms, 4000 0 to 4000 +/- 8.0 ohms
Milliamperes 4 to 20 mAdc ± 0.2% F.S. (mA)****
0 to 20 mAdc ± 0.2% F.S. (mA)****
Millivolts 0 to 10 mVDC ± 0.17% F.S. (mV)
0 to 50 mVDC ± 0.1% F.S. (mV)
0 to 100 mVDC ± 0.1% F.S. (mV)
-10 to 10 mVDC ± 0.2% F.S. (mV)
-50 to 50 mVDC ± 0.1% F.S. (mV)
-100 to 100 mVDC ± 0.1% F.S. (mV)
-500 to 500 mVDC ± 0.1% F.S. (mV)
Volts 1 to 5 VDC ± 0.1% F.S. (mV)
0 to 1 VDC ± 0.1% F.S. (mV)
0 to 2 VDC ± 0.1% F.S. (mV)
0 to 5 VDC ± 0.1% F.S. (mV)
0 to 10 VDC ± 0.2% F.S. (mV)
-1 to 1 VDC ± 0.1% F.S. (mV)
-2 to 2 VDC ± 0.1% F.S. (mV)
-5 to 5 VDC ± 0.1% F.S. (mV)
-10 to 10 VDC ± 0.2% F.S. (mV)
Slidewire ≤ 250 ohms
250 to 1250 ohms
1250 to 4000 ohms
4000 to 6500 ohms
Carbon 0 to 1250 mVDC ± 0.1% F.S. (mV)
Oxygen -30 to 510 mVDC ± 0.1% F.S. (mV)
*** Conforms to IEC751
****Tolerances for these input types include that of the external Dropping Resistors.

***** 0.00375 Ohm/Ohm/ DegC

Calibration standards are based on ITS-90; except Ni-NiMo is based on IPTS-68.
10 HC900 Process Controller Modules

High Level Analog Input Module (900A16-xxxx)

The High Level Analog Input module supports up to 16
user-configurable inputs on a per point basis for Voltage In 1+ 1
or current. Point-to-point isolation and back-plane In 2+ 2
In 1- 3
isolation are provided. Modules perform analog to digital In 2- 4
conversion in synchronization with CPU control In 3+ 5
execution, eliminating data interchange latency. All In 4+ 6
In 3- 7
analog input modules are processed in parallel, In 4- 8
eliminating scan time increases as modules are added. In 5+ 9
In 6+ 10
In 5- 11
A green blinking status LED on the module indicates
In 6- 12
when the module is being scanned. An amber blinking In 7+ 13
status LED when input channels are forced and a red In 8+ 14
In 7- 15
status LED when module diagnostics exist. A user- In 8- 16
selectable failsafe value is supported on a per channel In 9+ 17
In 10+ 18
basis. 19
In 9-
In 10- 20
The module supports field calibration. Each of the inputs In 11+ 21
In 12+ 22
has its own integrated 250-ohm shunt resistor which is 23
In 11-
activated through DIP switches. In 12- 24
In 13+ 25
In 14+ 26
Requires Euro style 36-terminal terminal block. In 13- 27
In 14- 28
In 15+ 29
In 16+ 30
In 15- 31
In 16- 32
NC 33
NC 34
NC 35
NC 36

Table 3 – High Level Analog Input Specifications

Inputs per module 16 (isolated)
Input types V, mA
Signal Source See Table 4 on next page for range types.
Input Impedance >1 megohm for volts and 250 ohms for mA inputs
Galvanic Input Isolation 400 VDC point to point, solid state switching; 1K VDC to logic.
Noise Rejection Series Mode >31dB
Common Mode >90dB at 120VAC
Over-range limit +/- 10% for linear ranges (volts).
HC900 Process Controller Modules 11

Table 3 – High Level Analog Input Specifications

Accuracy Factory configured accuracy = ± 0.1 % of range.
Field calibration accuracy = ± 0.05 % of range
Reference conditions
Temperature = 25 °C ± 3 °C (77 °F ± 5 °F)
Humidity = 45 % to 55 % RH non-condensing
Line voltage = Nominal ± 1 %
Source resistance = 0 ohm
Series mode and common mode = 0 V
Frequency = Nominal ± 1 %
Temp. Effect on Accuracy ±0.01% of full scale per degree Celsius maximum
A/D Converter One per module
A/D Resolution ±15 Bits
Update rate 500ms (Analog to Digital Converter per module)
Long term Stability 0.1% per year
Calibration Data is stored in non-volatile memory
Redundant Factory Calibration
Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, 24 VDC supply, and
configuration.
Channel Configuration Data Stored in non-volatile memory.
Power supply loading 5V ; 75mA max
24V ; 50mA max

High Level Analog Input Module (900A16-xxxx) (cont’d)

Table 4 - High Level Analog Input Reference Accuracy

Input Type Range Reference Accuracy
Milliamperes 4 to 20 mAdc ± 0.15% F.S. (mA)**
0 to 20 mAdc ± 0.15% F.S. (mA)**
**Tolerances for these input types include that of the internal Dropping Resistors.

Volts 0 to 1VDC ± 0.1% F.S. (mV)

0 to 2 VDC ± 0.1% F.S. (mV)
0 to 5 VDC ± 0.1% F.S. (mV)
0 to 10 VDC ± 0.1% F.S. (mV)
1 to 5 VDC ± 0.1% F.S. (mV)
-1 to 1 VDC ± 0.1% F.S. (mV)
-2 to 2 VDC ± 0.1% F.S. (mV)
-5 to 5 VDC ± 0.1% F.S. (mV)
-10 to 10 VDC ± 0.1% F.S. (mV)
12 HC900 Process Controller Modules

Analog Output Module (900B01-xxxx)

The Analog Output module provides 4 isolated 0 to 21.8 Out 1 + 1
mA outputs that may be scaled by the user to any span Out 1 - 2
3
within this range on a per output basis. 4
5
6
A green blinking status LED on the module indicates Out 2 + 7
Out 2 - 8
when the module is being scanned. A red status LED
9
when module or channel diagnostics exist. A user 10
11
specified failsafe value is supported to allow predictable 12
operation in the event communication between the Out 3+ 13
Out 3 - 14
module and the controller is interrupted. 15
16
17
Outputs are updated synchronous with control execution. 18
A user specified rate of change limit may be applied to Out 4+ 19
Out 4 - 20
each output when needed.

Outputs per module 4 (isolated)

Current 0 to 21.8 mA, range selectable
Load resistance 750 ohms max
Galvanic Isolation 500VDC Channel to Channel.
Galvanic Isolation from logic 600 VDC
Accuracy 0.1% full scale at reference conditions
Modules per rack 10 max, up to 12 with product ambient temperature de-rating (see figure below)
Minimum current sensing > 3.5 mA per output
Calibration Data Data is stored in non-volatile memory. Redundant Factory Calibration, with
automatic rejection of Bad version. Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, Configuration, and +24 VDC
power supply.
Output Verification Feedback to controller that indicates output current flowing.
D/A Resolution 12 bits
Power Supply Loading 5V; 40mA max
24V; 200mA max

P01 Power Supply De-rating for AO Modules

HC900 Process Controller Modules 13

Analog Output Module (900B08-xxxx)

The Analog Output module provides eight 0 to 21.0 mA
outputs that may be scaled by the user to any span within
this range on a per output basis. Outputs are isolated in
groups of 4 with no isolation between outputs in a group.
All points are isolated from controller logic.

A green blinking status LED on the module indicates when

the module is being scanned. A red status LED when
module or channel diagnostics exist. A user specified
failsafe value is supported to allow predictable operation in
the event communication between the module and the
controller is interrupted.

Outputs are updated synchronous with control execution. A

user-specified rate of change limit may be applied to each
output when needed. Requires Euro style 36-terminal
terminal block.

Outputs per module 8, isolated in 2 groups of 4 outputs (1-4, 5-8)

Current 0 to 21.0 mA, range selectable
Load resistance 750 ohms max
Galvanic Isolation 500VDC group to group. Groups 1-4, 5-8
Galvanic Isolation from 500 VDC
logic
Accuracy 0.1% full scale at reference conditions
Modules per rack 4 max when powered from internal 24V backplane
power
Minimum current sensing >0.5mA per output
Calibration Data Data is stored in non-volatile memory. Redundant
Factory Calibration, with automatic rejection of
Bad version. Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field
Calibration, Configuration
Output Verification Feedback to controller to indicate output current is
flowing.
D/A Resolution 13+ bits (1 part in 13332)
Power Supply Loading 5V; 225 mA max
24V; 350 mA max
Terminal Block 36 Position – Euro style, (Model 900TCK-0001)

A DIP switch on the module selects the use of 24V from External Power Source requirements:
Rack PS (internal) power or external loop power via a
Voltage Vin: 18 to 36 Vdc
separate 24V DC power source. The as-shipped (default)
Current 350 mA per module
switch setting is external power.
14 HC900 Process Controller Modules

Analog Output Module (900B16-xxxx)

The Analog Output module provides 16, 0 to 21.0 mA
outputs that may be scaled by the user to any span within
OUT 1+ 1
this range on a per output basis. Outputs are isolated in 2
OUT 2+
groups of 4 with no isolation between outputs in a group. OUT 1- 3
All points are isolated from controller logic. OUT 2- 4
OUT 3+ 5
OUT 4+ 6
A green blinking status LED on the module indicates OUT 3- 7
OUT 4- 8
when the module is being scanned. A red status LED OUT 5+ 9
when module or channel diagnostic exist. A user OUT 6+ 10
OUT 5-
specified failsafe value is supported to allow predictable 11
OUT 6- 12
operation in the event communication between the OUT 7+ 13
module and the controller is interrupted. OUT 8+ 14
OUT 7- 15
Outputs are updated synchronous with control execution. OUT 8- 16
A user-specified rate of change limit may be applied to OUT 9+ 17
OUT 10+ 18
each output when needed. Requires Euro style 36- 19
OUT 9-
terminal terminal block. OUT 10- 20
OUT 11+ 21
OUT 12+ 22
Outputs per module 16, isolated in 4 groups of 4 outputs (1-4, 5-8, 9-12, 13-16) OUT 11- 23
OUT 12- 24
Current 0 to 21.0 mA, range selectable OUT 13+ 25
Load resistance 750 ohms max OUT 14+ 26
OUT 13-
Galvanic Isolation 500VDC group to group.Groups 1-4, 5-8, 9-12, 13-16. 27
OUT 14- 28
OUT 15+ 29
Galvanic Isolation 500 VDC
OUT 16+ 30
from logic OUT 15- 31
OUT 16- 32
Accuracy 0.1% full scale at reference conditions
NC 33
Modules per rack 2 max when powered from internal 24V backplane power. NC 34
24VDC+ 35
Minimum current > 0.5mA per output 24VDC- 36
sensing
Calibration Data Data is stored in non-volatile memory. Redundant Factory
Calibration, with automatic rejection of Bad version.
Individual Channel Field Calibration
Diagnostics Monitoring of Factory Calibration, Field Calibration, and
Configuration.
Output Verification Feedback to controller to indicate output current is flowing.
D/A Resolution 13+ bits (1 part in 13332)
Power Supply 5V; 350 mA max
Loading 24V; 700 mA max
Terminal Block 36 Position – Euro style, (Model 900TCK-0001)

A DIP switch on the module selects the use of 24V from rack PS (internal) power or external loop power via a separate 24V
DC power source. The as-shipped (default) switch setting is external power.

External Power Source requirements:

Voltage
18 to 36 Vdc

Current 700 mA per module

HC900 Process Controller Modules 15

Digital Input Module – C ontac t C los ure T ype

(900G 01- xxx x)
The Contact Closure Digital Input Module is self-powered,
providing 15VDC to external switching hardware to close In 1 1
the input loop. A closed external circuit causes current In 2 2
In 3 3
flow to the input to establish an ON state. Logic in the
In 4 4
controller allows this state to be inverted when In 5 5
necessary. Four common terminals are provided to In 6 6
In 7 7
simplify field wiring. In 8 8
There is a green LED state indicator for each channel to COM 9
COM 10
indicate when a digital input is ON. A green blinking 11
COM
status LED on the module indicates when the module is COM 12
being scanned. An amber blinking status LED indicates In 9 13
In 10 14
when channels are forced and a red status LED when In 11 15
module diagnostics exist. In 12 16
In 13 17
In 14 18
In15 19
In 16 20

Inputs per module 16 (single-ended)

Voltage Supplied by controller 15 VDC nominal
Maximum contact resistance 1000 ohms
Galvanic Isolation Isolation - Between Field wiring (input or output)
and Module (Microcontroller or Backplane).
OFF to ON response time* 4 ms max
ON to OFF response time* 6 ms max
Switching current 2.6 mA nominal
Power supply loading 5V; 130mA max
24V; 40mA max

*excluding controllers scan time and excluding

transmission time from module to backplane
16 HC900 Process Controller Modules

Digital Input Module - DC Voltage type

(900G02-xxxx)
The DC Digital Input module provides two groups of 8
inputs, each with a pair of terminals for connection to
common. DC power applied between the common
terminal and an input cause the input to turn ON. There is
a green LED state indicator for each channel on the
module to indicate when a digital input is ON. A green
blinking status LED on the module indicates when the
module is being scanned. An amber blinking status LED
indicates when channels are forced and a red status LED
when module diagnostics exist. Logic in the controller
allows the state to be inverted when necessary.

Inputs per module 16 (sinking)

Input Voltage Range 10 VDC to 32 VDC In 1 1
Peak Voltage 32 VDC In 2 2
In 3 3
AC Frequency N/A In 4 4
Galvanic Isolation 2 groups of 8 inputs In 5 5
(42.4VDC max.) In 6 6
In 7 7
ON Voltage Level 9.5 VDC minimum In 8 8
1-8 COM 9
OFF Voltage Level 3.5 VDC maximum 10
1-8 COM
Input Impedance 2.6 K ohms nominal 9-16 COM 11
9-16 COM 12
Input Current 2.3 mA @ 12 VDC 6.9 mA
In 9 13
@ 24 VDC nominal 14
In 10
Minimum ON Current 1.0 mA In 11 15
In 12 16
Maximum OFF Current 0.7 mA In 13 17
In 14 18
OFF to ON response time* 4 ms max
In15 19
ON to OFF response time* 4 ms max In 16 20
Power Supply Loading 5V; 130mA max
24V; 0mA

*excluding controllers scan time and excluding transmission time from module to backplane
HC900 Process Controller Modules 17

Digital Input Module – AC Voltage type (900G03-xxxx)

The AC Digital Input modules are externally powered and
accommodate two circuit voltages for up to 8 inputs each.
Two common terminals are provided for each circuit. AC In 1+ 1
power applied between the common terminal and an input In 2 + 2
cause the input to turn ON. There is a green LED state In 3+ 3
In 4+ 4
indicator for each channel on the module to indicate when a In 5+ 5
digital input is ON. Logic in the controller allows the state to In 6+ 6
In 7+ 7
be inverted when necessary. 8
In 8+
1-8 COM 9
A green blinking status LED on the module indicates when 1-8 COM 10
9-16 COM 11
the module is being scanned. An amber blinking status 9-16 COM 12
LED indicates when channels are forced and a red status In 9+ 13
In 10+ 14
LED when module diagnostics exist.
In 11+ 15
In 12+ 16
In 13+ 17
Inputs per module 16 (sinking) In 14+ 18
In15+ 19
Input Voltage Range 80 VAC to 264 VAC 20
In 16+
Peak Voltage 264 VAC
AC Frequency 47 Hz to 63 Hz
Galvanic Isolation 2 groups of 8 inputs (350VAC
max.)
ON Voltage Level 75 VAC
OFF Voltage Level 20 VAC
Input Impedance 48 K ohms nominal
Input Current 1 mA nominal @ 120 VAC, 60 Hz
2 mA nominal @ 230 VAC, 50 Hz
Minimum ON Current 0.3 mA
Maximum OFF Current 0.2 mA
OFF to ON response time* 4 ms + 1.5 line cycles maximum
ON to OFF response time* 4 ms + 2 line cycles maximum
Power Supply Loading 5V; 130mA max
24V; 0mA

Active input De-rating table for ACDI

18 HC900 Process Controller Modules

Digital Input Module – AC DC Voltage type (900G04-xxsx)

The AC/DC Input Module provides sixteen individually isolated,
inputs that are powered externally. Two terminals are provided
for each circuit. AC or DC power
applied between the input terminals cause the inputs to turn
On. There is a green LED state indicator for each channel on
the module to indicate when a digital input is ON.
A green blinking status LED on the module indicates when the
module is being scanned. An amber blinking status LED
indicates when channels are forced and a red status LED when
module diagnostics exist.. Logic in the controller allows the state
to be inverted when necessary.

Requires Euro style 36-terminal terminal block.

Parameter AC Application DC Application

Inputs per Module 16 16
Input Voltage Range 80 VAC to 264 VAC 80 VDC to 125 VDC
Peak Voltage 264 VAC 150 VDC
AC Frequency 47 Hz to 63 Hz NA
Galvanic Isolation Input to Input & Input to Input to Input & Input to
Chassis (350VAC max) Chassis (350VAC max)
On Voltage Level 75 VAC 75 VDC
Off Voltage Level 20 VAC 30 VDC
Input Impedance 48 k ohms nominal 48 k ohms nominal
Input Current 1 ma nom. @120 VAC, 60 Hz 2 ma nom. @125 VDC
2 ma nom. @240VAC, 50 Hz
Minimum On Current 0.3 mA 0.3 mA
Maximum Off Current 0.2 mA 0.2 mA
Off to On response 6 ms + 1.5 line cycles max. 6 ms + 2 line cycles max.
time*
On to Off response 6 ms + 2 line cycles max. 6 ms + 2 line cycles max.
time*
Power Supply 5 V, 130 mA max. 5 V, 130 mA max.
Loading 24V 0 mA. 24V 0 mA.

* Nominal times excluding controllers scan time and excluding transmission time from
module to backplane. DC application must include controller line filter setting of 50/60 Hz
Active input De-rating table for AC/DC DI
240 Vac
264 Vac / 150 Vdc
HC900 Process Controller Modules 19

32 Point Digital Input Module - DC Voltage type

(900G32-xxxx)

The DC Digital Input module provides 32 inputs

separated in to 2 groups of 16 channels each. Each
group has a pair of screw terminals for the COM
In 1+ 1
connection. DC power applied between the common
In 2+ 2
terminal and an input cause the input to turn ON. There is 3
In 3+
a green LED state indicator for each channel on the In 4+ 4
module to indicate when a digital input is ON. A green In 5+ 5

In 6+ 6
blinking status LED on the module indicates when the
7
module is being scanned. An amber blinking status LED In 7+
In 8+ 8
indicates when channels are forced and a red status LED In 9+ 9
when module diagnostics exist. Logic in the controller In 10+ 10
allows the state to be inverted when necessary. In 11+ 11
In 12+ 12
In 13+ 13
Requires Euro style 36-terminal terminal block In 14+ 14
In 15+ 15
In 16+ 16
Inputs per module 32 (sinking) 1-16COM 17
18
Input Voltage Range 10 VDC to 32 VDC 1-16COM 19
In 17+
Peak Voltage 32 VDC In 18+ 20
AC Frequency N/A In 19+ 21
In 20+ 22
Galvanic Isolation 2 groups of 16 inputs 23
In 21+
(30VDC max.) 24
In 22+
In 23+ 25
ON Voltage Level 9.5 VDC minimum
In 24+ 26
OFF Voltage Level 3.5 VDC maximum In 25+ 27
Input Impedance 6.9 K ohms nominal In 26+ 28
In 27+ 29
Input Current 1.7 mA @ 12 VDC 3.5 mA In 28+ 30
@ 24 VDC nominal In 29+ 31
In 30+ 32
Minimum ON Current 1.0 mA 33
In 31+
Maximum OFF Current 0.7 mA In 32+ 34
17-32COM 35
OFF to ON response time* 5 ms max 17-32COM 36
ON to OFF response time* 5 ms max
Power Supply Loading 5V; 215mA max
24V; 0mA
*excluding controllers scan time and excluding
transmission time from module to backplane
20 HC900 Process Controller Modules

Relay Output Module (900H01-xxxx)

The Relay Output Module provides eight individual
galvanically isolated, electromechanical relay outputs.
Four of the outputs are Form-C, and the other four are
Form-A. Outputs are not fused in the Relay module.
Install a fuse for each output at the field device that is
appropriate for the load and the wire used.

There is a green LED state indicator for each channel on

the module to indicate when a digital output is ON.

A green blinking status LED on the module indicates

when the module is being scanned. An amber blinking
status LED indicates when channels are forced and a red
status LED when module diagnostics exist.

8 Relays per module 4 form A, 4 form C

Output Device Electromechanical relay
Voltage 120/240 VAC, 30 VDC
Current Rating 4A @ 240VAC or 30VDC resistive load
0.5 A @ 240VAC or 30VDC incandescent lamp load
Galvanic Isolation Relay Output Contact to Relay Output Contact
Relay Output Contact to Logic
Max. Leakage Current 1 mA @ 350 VDC
De-rating Max. outputs at max. load – none
Max. modules per rack - none
OFF to ON response time* 11 ms max
ON to OFF response time* 8 ms max
Power Supply Loading 5V; 110mA max
24V; 100mA max
Expected life (min. Mechanical at 180 cpm: 5 x 10E7
operations) Electrical: 10E5
*excluding controllers scan time and excluding transmission time from module to backplane
Life expectancy curves (1a1b type)
HC900 Process Controller Modules 21

Digital Output Module – DC Type (900H02-xxxx)

The DC Digital Output module provides 16 outputs
separated in to 2 groups of 8 channels each that are
powered externally. Each group has a pair of screw
Out 1+ 1
terminals for +V and COM connections. The outputs are 2
Out 2 +
low side switching (current sinking) type. Overload Out 3+ 3
protection is built into each output; when tripped the Out 4+ 4
power must be recycled to reset the module. Out 5+ 5
Out 6+ 6
Out 7+ 7
There is a green LED state indicator for each channel on Out 8+ 8
the module to indicate when a digital output is ON. + V1 9
1-8 COM 10
+ V2 11
A green blinking status LED on the module indicates 12
9-16 COM
when the module is being scanned. An amber blinking Out 9+ 13
status LED indicates when channels are forced and a red Out 10+ 14
Out 11+ 15
status LED when module diagnostics exist..
Out 12+ 16
Out 13+ 17
Outputs per module 16 (current sinking, low Out 14+ 18
side) Out15+ 19
Out 16+ 20
Galvanic Isolation 2 groups of 8 outputs
Operating Voltage 6.5 to 32 VDC (5.0 to 6.5
V @ <0.5A per channel)
Output Type Intelligent power switch
(IPS)
Peak Voltage 34 VDC
AC Frequency N/A
ON Voltage Drop 0.3VDC @ I A load
Overload Protection Electronic high current
and high temperature
limiting, resets after
cycling field power
Maximum Load Current 1 A per point, 8A max. per
module, resistive load
0.5 A per point
incandescent lamp load (5
mH max)
Maximum Leakage 0.15mA @ 32 VDC
Current
Maximum Inrush Current 4 A for 10 ms
Minimum Load 0.0 mA
OFF to ON response time* 6 ms
ON to OFF response time* 6 ms
Fuses Electronic limiting
Power Supply Loading 5V; 340mA
24V; 0mA

*excluding controllers scan time and excluding transmission time from module to backplane
22 HC900 Process Controller Modules

Digital Output – AC Type (900H03-xxxx)

The AC Digital Output module provides 8 isolated zero
switching Triac solid-state outputs. A shorting comb is Out 1 H 1
available for use with barrier type terminal blocks to Out 1NO 2
simplify connections to a common voltage source for all 3
4
outputs. Each output has a MOV for transient over- Out 2 H 5
voltage protection and a field-replaceable fuse. Out 2 NO 6
Out 3 H 7
Out 3 NO 8
There is a green LED state indicator for each channel on Out 4 H 9
the module to indicate when a digital output is ON. Out 4 NO 10
Out 5 H 11
Out 5 NO 12
A green blinking status LED on the module indicates Out 6 H 13
when the module is being scanned. An amber blinking Out 6 NO 14
Out 7 H 15
status LED indicates when channels are forced and a red Out 7 NO 16
status LED when module diagnostics exist.. 17
18
Out 8 H 19
Out 8 NO 20

Outputs per Module 8

Galvanic Isolation Per output to output, output to logic
Operating Voltage 85 VAC to 240 VAC
Output Type Triac (zero switching voltage)
Peak Voltage 250 VAC
AC Frequency 47 Hz to 63 Hz
ON Voltage Drop <2.0 VAC (>0.1 A)
<3.0 VAC (<0.1 A)
Transient Over voltage MOV
Protection
Maximum Load Current 2 A per point, 8 A max. per module,
resistive load
Maximum Leakage Current 4 mA (240 VAC, 60 Hz)
1.2 mA (100 VAC, 60 Hz)
0.9 mA (100 VAC, 50 Hz)
Maximum Inrush Current 15 A for 10 ms
Minimum Load 50 mA
OFF to ON response time* 3 ms + 0.5 line cycle max
ON to OFF response time* 3 ms + 0.5 line cycle max
Fuses 1 per output, 3.15 A Time-lag.
Replacement part: Littelfuse
37413150410
Power Supply Loading 5V; 220mA max
24V; 0mA
*excluding controllers scan time and excluding transmission time from module to backplane
HC900 Process Controller Modules 23

32 Point Digital Output Module – DC Type (900H32-xxxx)

The DC digital Output module provides 32 outputs
separated in to 2 groups of 16 channels each that are
incandescent lamp load
powered externally. Each group has a pair of screw
(5 mH max)
terminals for +V and COM connections. The outputs are
Maximum Leakage 0.15mA @ 32 VDC
high side switching (current sourcing) type. Over current
Current
protection is provided for all outputs in 4 groups of 8
Maximum Inrush Current 2 A for 10 ms
channels each. In case of short circuit for any output
channel, that whole group of 8 is switched off. Power Minimum Load 0.0 mA
cycling is not required to reset the module. OFF to ON response 6 ms
time*
There is a green LED state indicator for each channel on ON to OFF response 6 ms
the module to indicate when a digital output is ON. time*
Fuses Electronic limiting
A green blinking status LED on the module indicates Power Supply Loading 5V; 235mA
when the module is being scanned. An amber blinking 24V; 0mA
status LED indicates when channels are forced and a red
*excluding controllers scan time and excluding
status LED when module diagnostics exist. Requires
transmission time from module to backplane
Euro style 36-terminal terminal block.

Outputs per module 32 (current sourcing, high

side).
Note: Outputs 17 through Out 1+ 1
Out 2+ 2
32 may not be used for Out 3+ 3
TPO (Time Proportioning Out 4+ 4
Out 5+ 5
Output), PPO (Position
Out 6+ 6
Proportioning Output) or Out 7+ 7
TPSC (Three Position Out 8+ 8
Out 9+ 9
Step Output) output types.
Out 10+ 10
Galvanic Isolation 2 groups of 16 outputs Out 11+ 11
Out 12+ 12
Operating Voltage 10.5 to 32 VDC Out 13+ 13
Out 14+ 14
Output Type High side driver Out 15+ 15
Out 16+ 16
Peak Voltage 32 VDC +V1 17
COM1 18
AC Frequency N/A Out 17+ 19
Out 18+ 20
ON Voltage Drop 0.15 VDC @ 0.5 A load Out 19+ 21
Out 20+ 22
Overload Protection Active Current Limiting is Out 21+ 23
integrated into the output Out 22+ 24
Out 23+ 25
driver as 4 groups of 8
Out 24+ 26
channels each. Power Out 25+ 27
cycling is not required to Out 26+ 28
Out 27+ 29
reset the module after a Out 28+ 30
fault condition. Out 29+ 31
Out 30+ 32
Maximum Load Current 0.5 A per point, 6 A max Out 31+ 33
Out 32+ 34
per channel group +V2 35
12 A max. per module, COM2 36

resistive load
0.25 A per point
24 HC900 Process Controller Modules

4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx)

The 4 Channel Pulse/Frequency/Quadrature Module
provides four different functionalities in the form of Pulse
In 1+ 1 Input, Frequency measurement, Quadrature encoder input
In 1 - 2
In 2+ and Pulse Output. Each of these channels can be
3
In 2 - configured for any one of these four functions; with the
In 3+ 5
In 3 - 6 exception that quadrature encoder input
In 4+ 7 (A and B pulses) can be applied to only Channels 1 and 2
In 4 - 8
INDEX+ 9 respectively. When configured for quadrature, the other two
INDEX- 10 channels will still be available for use. The Pulse Output
SENSE+ 11
SENSE- 12 functionality uses the digital output available on the module
OUTPUT1 13 for outputting pulses.
OUTPUT2 14
OUTPUT3 15
OUTPUT4 16
COM A green blinking status LED on the module indicates when
17
ENCODE+ 18 the module is being scanned. An amber blinking status
ENCODE- 19
20 LED indicates when channels are forced and a red status
LED when module diagnostics exist.

Input Voltage Range 0 VDC to 24 VDC

Note: For Quadrature input
Differential mode, connect wires
Inputs per module 4
using reverse polarity (+ to -) on Outputs per module 4
Input 1, Input 2 and Index.
Digital Output type Open collector, 5 to 24V, 30mA
max, used for fast signaling
Power Supply 5V; 110mA max
Loading 24V; 250mA max (with Encoder)
24V; 100mA max (without
Encoder)
Pulse Input Specifications
Input Voltage Range 0 VDC to 24 VDC
ON Voltage Level 3.0 VDC minimum
OFF Voltage Level 1.0 VDC maximum
Input Impedance 25K ohm
Frequency 10 KHz maximum
Minimum Pulse Width 3 µsec
Pulse Counter 32 bits
Preset Value User may configure a preset count value within the range of 32 bit counter
Preset Action Settable as ON or OFF in HC Designer
Digital Output If preset action ON, output turns ON for 1 second.
If preset action OFF, output latches ON, and remains ON until counter reset
command.
Counting based When the count equals preset value:
on Preset • If preset action ON, counter is reset and immediately resumes count.
• If preset action OFF, counter is not reset and counts beyond preset value.
Counter HOLD When the HOLD input to the pulse input function block is ON in HC Designer, the
counter holds its current value.
Counter RESET The counter may be reset only via its function block in HC Designer, when an OFF to
ON transition occurs on the ^RST input in Monitor mode.
Counter Flags The OVERFLOW flag gets set when the module counter overflows. This flag can be
reset only with the ^CLFG command sent through HC Designer. Also, the PREI flag is
set when the digital output of the module turns ON.
HC900 Process Controller Modules 25

4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx) (cont’d)

Frequency Input Specifications

Input Voltage Range 0 VDC to 24 VDC

ON Voltage Level 3.0 VDC minimum
OFF Voltage Level 1.0 VDC maximum
Input Impedance 25K ohm
Frequency 10 Hz minimum
100 KHz maximum
Minimum Pulse width (frequency Settable only through HC Designer:
ranges) 500 µsec (10 Hz to 500 Hz)
50 µsec (10 Hz to 5 KHz)
2.5 µsec (10 Hz to 100 KHz)
Digital Output ON if input frequency out of range, else OFF

Quadrature Input Specifications

Channels Used Only channels 1 and 2 can be used for quadrature pulses A and
B respectively.
Index pulse is provided in addition.
Input Voltage Range Differential: -6 VDC to +6 VDC
Single-ended: 0 VDC to 24 VDC
ON Voltage Level Differential: 0.2 VDC minimum
Single-ended: 3.0 VDC minimum
OFF Voltage Level Differential: -0.2 VDC maximum
Single-ended: 1 VDC maximum
Common Mode Voltage +/- 12VDC
Input Sensitivity +/- 200mV
Hysteresis +/- 50mV
Module powered encoder 5V DC, 0.50A
Frequency 200 KHz maximum
Minimum Pulse Width 2.25 µsec
Quadrature Counter 32 bits signed
Quadrature Modes For variable resolution there are three count modes for the
Pulse/Quadrature input:
X1: rising edges of signal A are counted (increment); falling
edges of signal A (decrement)
X2: rising & falling edges of signal A are counted
X4: rising & falling edges of signals A & B are counted
Quadrature LEDs Two LEDs indicate UP and DOWN direction of counting.
26 HC900 Process Controller Modules

4 Channel Pulse/Frequency/Quadrature Module - DC Voltage type (900K01-xxxx) (cont’d)

Pulse Output Specifications

Channels Used Any one of the channels can be used for Pulse Output.
However, the use of a particular channel for outputting pulses
will render the particular input channel unusable for either of
pulse, frequency or quadrature input.
Digital Output Type Open Collector, 5 to 24V, 30 mA max
Frequency Range 25 Hz – 10 KHz
Duty cycle Always 50%
Pulse Output Duration Selectable CONTINUOUS or NUMBERED PULSES.

Terminal Blocks (900TEK-xxxx, 900TBK-xxxx, 900TER-xxxx, 900TBR-xxxx)

HC900 I/O modules use terminal blocks with various The rear of the Terminal block provides keying to prevent
features available. accidental terminal block insertion into incorrect module
slots. Labels are provided to identify the module type by
Terminals are available in Barrier style and Euro style. name and color, offer wiring instructions and provide an
The Barrier style terminal block provides a floating area for customer identification of field circuits. Shorting
washer to accommodate two different size conductors. combs are available for use with Barrier terminal blocks
The Euro style offers a more compact terminal design to connect common signal pairs together or to jumper
providing more room within the terminal block cavity for together common signals on AC and Relay output
conductors. modules.

All terminal blocks support customer wiring entering the Shield terminal strips are also available to terminate the
block from the top or bottom when mounted in the shields of shielded cables at the controller.
controller. A locking swing out door provides easy access
for wiring and covers potential high voltage connections
during operation.

For low voltage terminals accepting thermocouple inputs,

cold junction compensation is provided by the AI
modules.

Terminal blocks are secured to the rack assembly with

screws. These screws provide vibration immune terminal
connections during operation and also serve as jacking
screws when removing modules to minimize the
extraction force required.

Sample terminal blocks

(L) 20-terminal high voltage Barrier
(R) 36-terminal Euro
HC900 Process Controller Modules 27

Number of 20 36*
terminals
Type Terminal blocks removable Terminal blocks removable
under instrument power. under instrument power.
(Field power disconnected) (Field power disconnected)
Terminal styles
Gauge Wires Barrier and Euro: #14 to 26 Euro: #12 to 26 AWG, solid (top) Barrier
AWG, solid or stranded or stranded (middle) Euro
(bottom) 36-terminal
Terminal color High voltage: Red Black Euro

Low Voltage: Black

Contacts High Voltage: Tin Coated Gold plated
Low Voltage: Gold Plated
Contact Style Post and socket Post and socket
Door Access Tool accessible Tool accessible
Cold Junction Yes (provided by AI N/A—thermocouples not
compensation for module) used
thermocouples
*Required with the following I/O modules: 16 HL AI, 8 AO, 16 AO, 32 DI, 32
DO and 16 AC/DC DI.

I/O Scanner Module (900S50x-xxxx)

The I/O Scanner 1 module resides in a remote I/O rack
along with the I/O modules. The Scanner 1 and the
controller are connected to each other’s I/O port (see the
photo on the right side of this page). The scanner collects
data from the Input modules populated in its remote rack
and communicates the information to the controller.
Output data is sent from the controller to the Scanner 1
module which in turn sends the data to appropriate output
module. Data exchanges are synchronous with the
controller scan time to maintain deterministic operation.
Diagnostic status of I/O modules is also monitored and
reported to the controller when detected. The Rack
address of a Scanner 1 is set via DIP switches on the
Scanner 1’s circuit board. Connection to the controller
uses IEEE 802.4 Ethernet 100base-TxPhysical Layer. An
external Ethernet switch is required when multiple I/O
scanners are used with a single controller. Scanner 1
modules do support removal and insertion under power.
Process Scanner (blue) Safety Scanner (orange)

Type I/O Scanner

Status indicators Scanner: Module status Red/Green LED indicates mode
or error
Expansion I/O port: Green and Yellow LEDs indicate
receive/transmit
Power supply loading 5V; 770 mA max
28 HC900 Process Controller Modules

I/O Scanner 2 Module (900S75x-xxxx)

The I/O Scanner 2 module resides in a remote I/O rack
along with its I/O in a Redundant Controller System. The
Scanner 2 has two I/O connections I/O A is connected to
CPU-A and I/O B is connected to CPU-B in the
Redundant Controller rack. The scanner 2 collects data
from the Input modules populated in its remote rack and
communicates the information to the Lead controller.
Output data is sent from the Lead controller to the
Scanner 2 module which in turn sends the data to
appropriate output module. Data exchanges are
synchronous with the controller scan time to maintain
deterministic operation. Diagnostic status of I/O modules
is also monitored and reported to the controller when
detected.

The Rack address of a Scanner 2 module is set via

switches on the module. Connection to both of the
redundant controllers is made using both ports, each
conforming uses IEEE 802.4 Ethernet 100base-
TxPhysical Layer. An external Ethernet switch is required
when multiple I/O scanners are used with a single
controller. Scanner modules do support removal and
Process Scanner (blue) Safety Scanner (orange)
insertion under power.

Type I/O Scanner

Status indicators Scanner: Red/Green LED indicates mode or error
I/O A Port: Green and Yellow LEDs indicate receive/transmit
I/O A Port: Green and Yellow LEDs indicate receive/transmit
Power supply loading 5V; 770mA max
HC900 Process Controller Modules 29

Redundant Switch Module (RSM) (900RSM-xxxx)

The Redundant Switch Module resides in a HC900
Redundant controller rack and interfaces with both CPUs
of a redundant system and indicates which CPU is
functioning as the Lead controller and which is the
Reserve. A key switch on the module sets the mode of
both the Lead and Reserve controllers, guaranteeing
synchronization of CPUs. A momentary contact position
of the key switch allows the user to switch the Lead
control function from CPU-A to CPU-B or vice versa.

The RSM module supports insertion and removal

under power.

Type Redundant CPU Status and Mode control Module

Lead/Reserve Green arrow LEDs
indication
Mode Switch Removable key ( 2 keys supplied) , three stationary
positions, one momentary
Power Supply Loading 5V; 22mA max

Power Status Module (PSM) (900PSM-xxxx)

The Power Status Module resides in a local or remote I/O
rack containing redundant power supplies. The PSM and
second power supply are contained in a rack extension
assembly adjacent to the power supply slot position. The
PSM module is positioned in a dedicated slot between
the two power supplies.

Redundant power and the PSM may be used with a

Controller rack with local I/O, a Scanner 1 rack with
remote I/O controller racks of non-redundant systems and
a Scanner 2 rack with remote I/O racks of redundant
systems.

Directional indicators on the module indicate

when both voltage sources of the power supply
are operating properly.

Type Redundant Power Supply Status indicating

Module
Status indication Green directional indicators using LEDs
Power Supply 5V; 22mA max
Loading
30 HC900 Process Controller Modules

Remote Terminal Panels

DIN rail mounted Remote Terminal Panels (RTPs) are available
for use with pre-wired cables to reduce installation time and
labor expense. Three types of RTPs are available: analog inputs
relay outputs and other I/O modules. Two cable lengths are
available; one for high voltage I/O and one for low voltage I/O.
Analog input RTPs include transmitter shunt resistors and
transmitter power terminals with individual circuit fuses. The
Relay Output RTP includes a fuse and power disconnect switch
for each output. All RTP panels switch field power to allow
module removal and installation under controller power.

Mounting
Standard 35mm wide DIN Rail Provides connection of field wiring to controller I/O within an enclosure only.
Dimensions 4.38” (111.1 mm) x 3.70” (94.0mm) x 2.60” (66.0mm) (L x W x H)
Cables
High voltage Lengths: 1.0, 2.5, 5.0 meters. Cable power is limited to 24 Amps per module
at 60C (140 degrees F) and 32 Amps at 54C (129 degrees F).
Low voltage Lengths: 1.0, 2.5, 5.0 meters.
 HC900 Process Controller Modules 31

Remote Terminal Panel for Analog Input Modules (900RTA-xxxx)

The Analog Input RTP integrates some of the HC900
Terminal Block J1 TB1
typical externally connected components such as
1 2
6
switch selectable shunt resistors for current loops 3
22
SW 1(2) 250 Ohm
and common power supply terminals with 2 7 23
4
individual fuses for powering two-wire transmitters. 3 5
8
6
A power switch is provided to disconnect power 4
9 7
from all transmitters for I/O module maintenance. SW 2 (2) 250 Ohm 26
5 10 27
6 20 8
9
The RTP also minimizes the need for multiple SW 3 (2) 250 Ohm
28
7 19 29
wires under a single screw connection by 10
8 18 11
expanding the connectivity of the shared terminals
9 17 12
of the I/O module.
SW 4 (2) 250 Ohm
10 16 32

11
The analog input RTP cannot be used for 15 13

thermocouple inputs. SW 5 (2) 250 Ohm

33
12 14
14
13 13 15
14 12
16

SW 6 (2) 250 Ohm

15 11 36

16 1 17

SW 7 (2) 250 Ohm 37

17 2 18
18 3 19
19 4 20

SW 8 (2) 250 Ohm

20 5 40

21
SW SW SW SW SW SW SW SW
8(1) 7(1) 6(1) 5(1) 4(1) 3(1) 2(1) 1(1)
SW 9
1
F1 24
F2 25
F3 30
F4 31
F5 34
F6 35
F7 38
F8 39

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+
24 VDC

-
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Note:
You must set
switches 1- 8 for
transmitters. - - - -
+ - - -
- + +
+ + +
+ +
Input 3 Input 5
Input 1 Input 7
Transmitter Input 4 Transmitter Input 6
Transmitter Input 2 Transmitter Input 8
Transmitter Transmitter
Transmitter Transmitter
32 HC900 Process Controller Modules

Remote Terminal Panel for Analog Input

Modules (900RTA-xxxx) (cont’d)
Analog input Module Excludes Thermocouple Input types.
Accuracy De-rating (Module + RTP)
100 ohm Plat. RTD = +/- 0.14% of range
JIS RTD = +/- .22% of range
10 ohm Cu. RTD = +/- .67% of range
200 ohm = +/- 0.17% of range
0 – 10 mV = +/- 0.14% of range
Transmitter power Common supply terminals – selectable per circuit.
Fuse per circuit - 80mA, time lag type
Shunt Resistor Selectable per circuit
250 Ohms, 0.05% - 15ppm

Remote Terminal Panel for Relay Output Modules (900RTR-xxx)

The RTP for Relay Output modules provides individual
fuses for each output. A load disconnect switch is also
provided for each output to support maintenance of the
relay module under instrument power.

HC900
Terminal Block
J1 TB1

1 6 1
F1 SW1
2 7 2

3 8 3

4 9 4
F2 SW2
5 10 5

6 20 6

7 19 7
F3 SW3
8 18 8

9 17 9
F4 SW4
10 16 10

11 15 11
F5 SW5
12 14 12

13 13 13
F6 SW6
14 12 14

15 11 15
F7 SW7
16 1 16

17 2 17

18 3 18
F8 SW8
19 4 19

20 5 20

Relay Output RTP Used with Relay Output Relay common disconnect per circuit
Module Fuse per circuit – 6.3A, time lag type
24A maximum per RTP
HC900 Process Controller Modules 33

Remote Terminal Panel for Other HC900 Modules

(900RTS-xxxx)
Remote Terminal Panel(s) may be used with the following
HC900 I/O Modules:

• 16 Point Digital Input Module, Contact Type

• 16 Point Digital Input Module, AC & DC Types

• 8 Point Digital Output Module, AC type

• 16 Point Digital Output Module, DC type

• 4/8/16 Point Analog Output Module

• 16 Point Digital Input Module, AC/DC types not
available
Jumpers on the Remote Terminal Panel may be
positioned to accommodate the above input and output
modules. A switch on the module is used to disconnect
field power from I/O modules to facilitate maintenance of
the module under instrument power. .
 Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one
of the offices below.

ASIA PACIFIC EMEA AMERICA’S

Honeywell Process Solutions, Honeywell Process Solutions, Honeywell Process Solutions,
(TAC) hfs-tac- Phone: + 80012026455 or Phone: (TAC) 1-800-423-9883 or
[email protected] +44 (0)1344 656000 215/641-3610
(Sales) 1-800-343-0228
Australia Email: (Sales)
Honeywell Limited [email protected] Email: (Sales)
Phone: +(61) 7-3846 1255
FAX: +(61) 7-3840 6481 or [email protected]
Toll Free 1300-36-39-36 (TAC) [email protected] or
Toll Free Fax: (TAC) [email protected]
1300-36-04-70

China – PRC - Shanghai

Honeywell China Inc.
Phone: (86-21) 5257-4568
Fax: (86-21) 6237-2826

Singapore
Honeywell Pte Ltd.
Phone: +(65) 6580 3278
Fax: +(65) 6445-3033

South Korea
Honeywell Korea Co Ltd
Phone: +(822) 799 6114
Fax: +(822) 792 9015

Specifications are subject to change without notice.

For more information

To learn more about HC 900 Process Controller,
visit www.honeywellprocess.com
Or contact your Honeywell Account Manager

Process Solutions
Honeywell

1250 W Sam Houston Pkwy S

Houston, TX 77042

Honeywell Control Systems Ltd

Honeywell House, Skimped Hill Lane
Bracknell, England, RG12 1EB

Shanghai City Centre, 100 Jungi Road

Shanghai, China 20061
51-52-03-41
June 2015
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