APQP Progress Report - Coversheet
Supplier: Using Plant:
Location: SDE:
Supplier Code:
Contact:
Part number: Program:
Part Name: Model Year:
Revision: PPAP Due:
Date of Rev: PPAP Run:
Team Members Company Phone
Open Issues Responsibility Completion Date
Cayman Business Systems
2/2000 -- 16949.com
APQP Progress Report - Checklist
Supplier:
Part Number: Rev:
Person Due
APQP Element % GY R Comment/Action Required Responsible Date
DESIGN FMEA
1 Header complete to AIAG standards
2 Cross functional team formed.
3 RPN value for corrective action established
4 Corrective action for high RPN.
5 Design verification plan complete.
DRAWING
1 Drawing is understood, all specs. in hand.
2 Tolerances are realistic and attainable.
3 Significant characteristics are agreed upon.
4 Team feasibility commitment complete.
TIME LINE - GANTT CHART
1 Time line is established.
2 Customer report dates included.
3 Required due dates are included.
RAW MATERIALS/COMPONENTS
1 Sub-contractors/Suppliers are determined.
2 APQP is on time. (components).
3 Raw materials are ordered.
4 Raw materials are in-house.
5 Raw materials have been tested/verified.
PROTOTYPE CONTROL PLAN
1 Header complete to AIAG standards.
2 All significant characteristics included.
3 Evaluation method included.
PROCESS FLOW CHART
1 Flow chart is complete.
2 characteristics.
PFMEA
1 Header complete to AIAG standards.
2 Cross functional team formed.
3 RPN value for corrective action established.
4 Corrective action for high RPN.
CONTROL PLAN
1 Header complete to AIAG standards.
2 All significant characteristics included.
3 Evaluation method included.
4 Sample sizes adequate.
5 Sample frequencies adequate.
6 Reaction plan for nonconforming matl.
7 Pre-launch control plan is completed.
MEASUREMENT SYSTEMS ANALYSIS
1 New gages have been dimensionally verified.
2 Gage R&R's are complete.
3 R&R's are acceptable.
TOOLING
1 Tooling on time
2 Tooling sampled at toolshop.
3 Tooling is properly identified
4 Tooling sampled on production equipment.
TRIAL PRODUCTION RUN
1 Capacity verified.
2 All dimensions are within tolerance.
3 SC's, CC's, DC's are capable (>1.67 Ppk).
4 Samples have been submitted for ES test.
5 ES testing is complete and satisfactory.
CAPITAL EQUIPMENT
1 Equipment is on time.
2 Run off at supplier complete.
3 Run off at installation to machine specs.
4 Capacity has been verified.
5 Equipment is properly identified.
Disk File Name: 606759003.xls The Cove! Page 2
Sheet Name: Checklist 16949.com Print Date: 08/22/2022
APQP Progress Report - Checklist
Supplier:
Part Number: Rev:
Person Due
APQP Element % GY R Comment/Action Required Responsible Date
TRAINING
Adequate staffing for new equipment/processes
1 is acquired and trained.
2 Maintenance personnel are trained.
3 Production personnel are trained.
OPERATOR INSTRUCTIONS
1 approved.
2 Includes instructions for nonconforming material.
3 Includes packaging requirements.
PROCESS SET-UP INSTRUCTIONS
1 Process parameters are determined.
Parameters are in a range to allow for variation in
2 materials and environment.
3 required.
INSPECTION INSTRUCTIONS
1 Incoming inspection instructions are complete.
2 In-process inspection instructions are complete.
3 Final inspection instructions are complete.
4 All are keyed to the Control Plan, Flow Chart.
PACKAGING INSTRUCTIONS
1 Packaging per customer specifications.
2 Ensures product integrity.
Disk File Name: 606759003.xls The Cove! Page 3
Sheet Name: Checklist 16949.com Print Date: 08/22/2022
