(1a)

Design Data
Design Pressure 1.95 kg/cm2
Design Temperature 100 0
C

Flange MOC SA 516 Gr. 70

Bolt MOC SA 193 Gr. B7
Gasket MOC Asbestos (3 Thk)
Flange Type Loose
Shell I/D 1200 mm
Shell / Neck thk 6 mm
Corrosion Allowance 0 mm

Allowable Stress Values

Flange (Ambient Temp) 1406.14 kg / cm²
Flange (Design Temp) 1406.14 kg / cm²
Bolt (Ambient Temp) 1757.67 kg / cm²
Bolt (Design Temp) 1757.67 kg / cm²

Assumptions
Flange Thickness 55 Hole Dia
Bolt Size M16 18

Flange I/D (B) 1212 mm 1215

h 6 mm
go 6 mm
g1 12 mm
Bolt Size M16
Radial Dist. (R) 20.64 mm
Edge Dist. (E) 20.64 mm
Bsmin 44.45 mm
Recommended Value
Flange B.C.D. (C) 1250 1265.28 1296 1296
Flange O/D (A) 1295 1291.28

Gasket Width (N) 28 mm 10

Gasket Thickness (T) 3 mm
Tongue Width (w) 28 mm
Factor m 2
Seating Stress (y) 1600 psi
Facing Sketch Type 1c
Basic gasket Width (bo) 15.5 mm
Eff. gasket Width (b) 9.92 mm

Bsmax 164 mm

No. of Bolts
Max. 88.34625010095 Nos.
Min. 23.94506595724 Nos.
No. of Bolts provided 16 Nos.
Bsact 245.4369260617 mm
Factors
K (A/B) 1.07
T 1.89
U 32.00
Y 29.12
Z 15.12
ho 85.28
Ratio (g1/go) 2
Ratio (h/ho) 0.07
FL 8
VL 100
d 982.24
e 0.09

Tongue I/D 1212.00 mm

Tongue O/D 1240 mm
Gasket Mean Dia. (G) 1226 mm

Loads
H 23020.00603201 Kg
Hd 22497.26543481 Kg
Ht 522.7405972051 Kg
Hp 2980.489919394 Kg

Flange Design Bolt Load

Operating
Wm1 26000.496 Kg
Gasket Seating
Wm2 42984.445 Kg

Operating
Am1 14.7925599 cm²
Gasket Seating
Am2 24.4553019 cm²

Am 24.4553 cm²
Ab 22.1318 cm² Provided Bolt Size and Nos. are not O.K.

Operating
W 26000.496 Kg
Hg 2980.48992
Gasket Seating
W 40942.5008 Kg
Hg 40942.5008
Actual
W 40942.5008 Kg

Lever Arms
 hd 1.9 cm
hg 1.2 cm
ht 1.55 cm

Moments
Md 42744.8043
Mg 3576.5879
Mt 810.247926

Mo
Operating
Mo 47131.6402 Kg cm
Gasket Seating
Mo 49131.001 Kg cm

Mo 47131.6402
M'o 49131.001

t 28.3762607 mm
t 28.9718812 mm

Actual t 28.9718812 mm

Operating
St 374.294319 kg / cm²
Gasket Seating
S't 390.172175 kg / cm²
 Bolt Size
Bolt M.O.C.

Lower
Upper limit
Limit
<=
>
1 0 63.5
2 63.5 101.6
3 101.6 177.8
4 0 19.05
5 19.05 25.4
6 25.4 31.75
7 31.75 38.1
8 0 19.05
9 19.05 25.4
10 25.4 31.75
11 31.75 38.1

Actual Bolt Size

 Provided Gasket material

Gasket width (N) 28

Gasket Thk (T) 3
Tongue Width (w) 28
Actual Facing 1c

I
0 0
2 14.000000
3 7.000000
4 10.500000
5 7.000000
6 3.500000
1a 14.000000
1b 14.000000
1c 15.500000
1d 15.500000

Basic Gasket Seating Width(bo) 15.5

Effective Gasket Seating Width (b) 9.92

Flange O/D (A) 1295

Flange I/D (B) 1212
K (A/B) 1.07
T 1.888307
U 31.99531
Y 29.1158
Z 15.11896

h 6
 go 6
g1 12
ho 85.28

Loose Integral

FL 3.698E-05

A 1
C 0.00107048
C1 0.41666667
C2 0.16964286
C3 0.00753968
C4 3736.6723
C5 -7473.244
C6 3736.64174
C7 35364.6532
C8 4828.50976
C9 4248.21894
C10 -4181.45501
C11 1879.44372
C12 1174.37002
C13 373.664482
C14 -507.113293
C15 191.280326
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
 Material SA 516 Gr. 70

Flange
o
C F
o
Stress at Temp
design Temp

Design Temp. 100 212 20 200

Amb. Temp. 37 98.6 250
212

Bolt Stress
at design Temp
Temp
25 200
250
212
 500 13.3
600 12.6
550 12.95

Max. Temp. Ext. Press.

Flange Material 0 100 150 200
Limit Chart
SA 240 Gr. 304 1500 HA1 20 20 18.35 16.7
SA 240 Gr. 316 1500 HA2 20 20 18.65 17.3
SA 516 Gr. 70 1000 CS2 20 20 20 20

16
SA 193 Gr. B7 1

Max. Temp.
Bolt Material No 0 100 150 200
Limit
SA 193 Gr. B7 1000 1 25 25 25 25
SA 193 Gr. B7 1000 0 23 23 23 23
SA 193 Gr. B7 1000 0 18.8 18.8 18.8 18.8
SA 193 Gr. B8 1000 0 25 25 25 25
SA 193 Gr. B8 1000 0 20 20 20 20
SA 193 Gr. B8 1000 0 18.8 18.8 17.75 16.7
SA 193 Gr. B8 1000 0 18.8 18.8 17.75 16.7
SA 193 Gr. B8 M 800 0 22 22 22 22
SA 193 Gr. B8 M 800 0 20 20 20 20
SA 193 Gr. B8 M 800 0 18.8 18.8 18.25 17.7
SA 193 Gr. B8 M 800 0 18.8 18.8 18.25 17.7

SA 193 Gr. B7
SA 193 Gr. B8
SA 193 Gr. B8 M

M16 2 138.324 44.45 20.64 20.64 18

Bolt Size Pitch Root Area Bolt Spacing Radial Dist. Edge Dist Hole Size
M12 1.75 72.398 31.75 15.68 15.68 14
M16 2 138.324 44.45 20.64 20.64 18
M20 2.5 217.051 52.39 23.81 23.81 22
M22 2.5 272.419 53.98 25.4 25.4 24
M24 3 312.748 58.74 28.58 28.58 26
M27 3 413.852 63.5 29 29 30
M30 3.5 502.965 73.03 33.34 33.34 32
M36 4 738.015 84.14 39.69 39.69 38
M42 4.5 1018.218 100 49.21 49.21 44
M48 5 1342.959 112.71 55.56 55.56 50
 M56 5.5 1862.725 127 63.5 63.5 58
M64 6 2467.15 139.7 66.68 66.68 66
M72 6 3221.775 155.58 69.85 69.85 74
M80 6 4076.831 166.69 74.61 74.61 82
M90 6 5287.085 188.91 84.14 84.14 92
M100 6 6651.528 207.96 93.66 93.66 102

Asbestos (3 Thk) 2 1600 II

y
Gasket Material m Column
psi
Asbestos (0.75 Thk) 3.5 6500 II
Asbestos (1.5 Thk) 2.75 3700 II
Asbestos (3 Thk) 2 1600 II
Elastomer 0 0 II
Vegetable Fibre 1.75 1100 II

II
0
14.000000
10.500000
12.250000
10.500000
0.000000
14.000000
14.000000
15.500000
15.500000

G Gact
0.610236220472441 1240 1248.15812509
0.390588088807263 1248.1581251
 Flange Stress
Stress Value Temp Stress Value
at Amb. Temp

20 20 0 20
20 100 20
20 98.6 20

Bolt Stress at
Stress Value Temp Stress Value
Amb. Temp
25 25 0 25
25 100 25
25 98.6 25
250 300 400 500 600 650 700 750 800
15.85 13.8 12.9 12.3 12 12 11.7 11.5 11.2
16.45 15.6 14.3 13.3 12.6 12.3 12.1 11.9 11.8
20 20 20 20 19.4 18.8 18.1 14.8 12

250 300 350 400 450 500 550 600 650

25 25 25 25 25 25 25 25 25
23 23 23 23 23 23 23 23 23
18.8 18.8 18.8 18.8 18.8 18.8 18.8 18.8 18.8
25 25 25 25 25 25 25 25 25
20 20 20 20 20 20 20 20 20
16.5 16.3 16.3 16.3 16.3 16.3 16.3 16.3 16.3
15.85 15 14.4 13.8 13.35 12.9 12.7 12.5 12.5
22 22 22 22 22 22 22 22 22
20 20 20 20 20 20 20 20 20
17 16.3 16.3 16.3 16.3 16.3 16.3 16.3 16.3
16.65 15.6 14.95 14.3 13.8 13.3 12.95 12.6 12.5

16

db
12
16
20
22
24
27
30
36
42
48
 56
64
72
80
90
100
850 900 950 1000 1050 1100 1150 1200 1250
11 10.8 10.6 10.4 10.1 9.8 7.7 6.1 4.7
11.6 11.5 11.4 11.3 11.2 11.1 9.8 7.4 5.5
9.3 6.7 4 2.5 0 0 0 0 0

700 750 800 850 900 950 1000 1200 1250

25 23.6 21 17 12.5 8.5 4.5 0 0

23 22.2 20 16.3 12.5 8.5 4.5 0 0
18.8 18.8 18 16.3 12.5 8.5 4.5 0 0
25 25 25 25 25 24.8 24.1 0 0
20 20 20 20 20 20 20 0 0
16.3 16.3 16.3 16.3 16.3 16.3 16.3 0 0
12.5 12.5 12.5 12.5 12.5 12.5 12.5 0 0
22 22 22 0 0 0 0 0 0
20 20 20 0 0 0 0 0 0
16.3 16.3 16.3 0 0 0 0 0 0
12.5 12.5 12.5 0 0 0 0 0 0
1300 1350 1400 1450 1500
3.7 2.9 2.3 1.8 1.4
4.1 3.1 2.3 1.7 1.3
0 0 0 0 0

1300 1350 1400 1450 1500

0 0 0 0 0 1
0 0 0 0 0 2
0 0 0 0 0 3
0 0 0 0 0 4
0 0 0 0 0 5
0 0 0 0 0 6
0 0 0 0 0 7
0 0 0 0 0 8
0 0 0 0 0 9
0 0 0 0 0 10
0 0 0 0 0 11
Manufacturer M/s. Doshi Engineering Works Project
Client M/s. Deepak Nitrate P.O.No.
Equipment Distillation Column Ref. Drg. No.
DESIGN CONDITION
Design Pressure, P (Kg / cm2) 1.95 Allowable Stresses
Design Temperature (oC) 100 Flange Bolting
Flange material SA 516 Gr. 70 Design temp,Sfb 1406.14 kg / cm² Design temp,Sb 1757.67 kg / cm²
Bolting Material SA 193 Gr. B7 Amb temp, Sfa 1406.14 kg / cm² Amb temp, Sa 1757.67 kg / cm²
Corrosion Allowance (mm) 0
DESIGN INPUT DATA
Neck I/D (mm) 1200 Flange O/D (A) 1295 mm go (mm) 6
Neck Thickness (mm) 6 Flange I/D (B) 1212 mm h (mm) 6
Bolt Size M16 Flange B.C.D. (C) 1250 mm g1 (mm) 12
No. of Bolts 16 Flange thickness provided 55 mm
Tongue O/D 1240 Tongue I/D 1212
GASKET AND FACING DETAILS
Gasket Material Asbestos (3 Thk) Facing 1c
Gasket Width (N) 28 mm Factor m 2
Gasket thickenss (T) 3 mm Seating Stress (y) 1600 psi
Tongue width (w) 28 mm Basic Gasket Width (bo) 15.5 mm
Gasket Mean Diameter (N) 1226 mm Eff. Gasket Width (b) 9.92 mm
SHAPE CONSTANTS
1295 O/D k = A/B 1.07 Y 29.12
1250 P.C.D. BOLT SPACING
1226 Groove O/D Min. Bolt spacing (Bsmin) 44.45 mm
1212 Groove I/D Act. Bolt spacing (Bsact) 245.44 mm
1212 Flange I/D Max. Bolt spacing (Bsmax) 164 mm
FLANGE DESIGN BOLT LOAD
28 x 3 H = G2πP/4 23020.01 Kg
HP=2bπGmP 2980.49 Kg
Operating Conditions
5 Wm1 = H + HP 26000.5 Kg
55
Am1=Wm1/Sb 14.79 cm²
Gasket Seating Conditions
1200 Shell I/D 6 thk Wm2=πGby 42984.44 Kg
18 Ø Holes Am2=Wm2/Sa 24.46 cm²
16 Nos. W=(Am+Ab)/2 40942.5 Kg
Actual
Reqd. bolt area Am 24.46 cm²
Act bolt area Ab 22.13 cm²
MOMENT CALCULATIONS
Load Lever Arm Moments
Operating
HD = πB2P/4 22497.27 Kg hd = (C-B) / 2 1.9 cm MD = HD x hd 42744.8 Kg cm
HG = Wm1 - H 2980.49 Kg hg = (C-G) / 2 1.2 cm MG = HG x hg 3576.59 Kg cm
HT = ( H - HD) 522.74 Kg ht = (hd+hg) / 2 1.55 cm MT = HT x ht 810.25 Kg cm
MO 47131.64 Kg cm
Gasket Seating
HG = W 40942.5 Kg hg = (C-G) / 2 1.2 cm M'O 49131 Kg cm
FLANGE THICKNESS
Operating Gasket Seating Actual
t = √(MoY) t = √(M'oY)
28.38 mm 28.97 mm Thickness 55 mm
(SfbB) (SfaB)
STRESSES INDUCED
Operating Gasket Seating Allowable
ST = YMO S = YM'O Design temp,Sfb 1406.14 kg / cm²
374.29 kg / cm² T 390.17 kg / cm²
t² B t² B Amb temp, Sfa 1406.14 kg / cm²
Flange Material

SA 240 Gr. 304

SA 240 Gr. 316
SA 516 Gr. 70

Bolt Material

SA 193 Gr. B7
SA 193 Gr. B8
SA 193 Gr. B8 M

Gasket material

Asbestos (0.75 Thk)

Asbestos (1.5 Thk)
Asbestos (3 Thk)
Elastomer
Vegetable Fibre

Facing

2
3
4
 5
6
1a
1b
1c
1d

Bolt Size

M12
M16
M20
M22
M24
M27
M30
M36
M42
M48
M56
M64
M72
M80
M90
M100
Provided Bolt is not O.K.

Min. Values
Flange O/D (A) 1291.28
Flange I/D (B) 1215
Flange B.C.D. (C) 1296

Edge Dist (E)

Bsmin 44.45
Bsmax 164

Nmin 23.945065957
Nmax 88.346250101