Elasto-Plastic Solutions of Engineering Problems 'Initial Stress', Finite Element Approach
Elasto-Plastic Solutions of Engineering Problems 'Initial Stress', Finite Element Approach
1 75-100 (1969)
SUMMARY
The paper presents first a general formulation of the elasto-plasticmatrix for evaluatingstress increments
from those of stresses for any yield surface with an associated flow rule. A new 'initial stress' computa-
tional process is proposed which is shown (I) to yield more rapid convergence than alternative approaches
(2) to permit large load increments without violating the yield criteria and thus simply to establish lower
bound solutions. Several solutions showing stress distribution, strain developnient and growth of plastic
enclaves are given both for the von Mises and for Coulomb (Drucker) type yield surfaces. Load reversal
and thermoplastic behaviour are dealt with.
INTRODUCTION
It is probably true to say that the recent development of numerical methods in general, and of
the finite element method in particular, permits solutions to be obtained for any rationally
conceived constitutive laws of the material behaviour. Of practical interest in this context are
the numerous problems in which plasticity plays a dominating part. Such problems range in
application from machine technology, through structural applications, to geophysics. The
materials for which solutions are required may exhibit a variety of yield surfaces. One of the
objectives of this present paper is to provide a unified treatment of general viability so that with
a minimum of programming effort, diverse situations can be accommodated.
In this context it is essential that the method should be able to deal with problems of ideal or
work hardening plasticity.
As the interest in a particular solution may be in the prediction of displacements and strains
at various stages of the loading, in the development of plastic zones or in the prediction of residual
strain distribution on load removal it is important that all these should be adequately represented.
In particular it is important that the method should be able to follow both loading and unloading
cycles without difficulty, reproducing fully the elasto-plastic behaviour.
Quite frequently the only information required by the designer is that of determining the
collapse situation. Here quite simple computational processes suffice and there is no apparent
need to go through all the stages of a complete elasto-plastic solution. However, for various
important situations only bounding answers can be achieved and indeed kinematic (upper)
bound is usually the only one readily achieved. Here it is hoped that the methodology presented
will be of interest as it will invariably provide an assessment of the equilibrium (lower) bounds.
Various computational procedures have been used with success for a limited range of elasto-
plastic problems utilizing the finite element approach. Two main formulations appear. In the
first, during an increment of loading, the increase of plastic strain is computed and treated as an
initial strain for which the elastic stress distribution is adjusted.',' This approach manifestly
Received 23 May 1968
75
76 0. C. ZIENKIEWICZ, S. VALLIAPPAN AND I. P. KING
fails if ideal plasticity is postulated or if the degree of hardening is small. The second approach
is that in which the stress-strain relationship in every load increment is adjusted to take into
account plastic deformations. The work of Pope,3 Swedlow,’ Marcal and King,’ Reyes and
Deere6 and Popov and others’ falls into this category. With a properly specified elasto-plastic
matrix this incremental elasticity approach can successfully treat ideal as well as hardening
plasticity.
From the computational point of view the ‘incremental elasticity’ process has one serious
disadvantage. At each step of computation the stiffness of the structure is changed and iterative
processes of solution are necessary to avoid excessive computer times. In this paper an alternative
approach which we shall refer to as the ‘initial stress’ process is developed. By using the fact
that even in ideal plasticity increments of strain prescribe uniquely the stress system (while the
reverse is not true for ideal plasticity) an adjustment process is derived in which ‘initial stresses’
are distributed elastically through the structure.
This approach permits the advantage of initial processes (in which the basic elasticity matrix
remains unchanged) to be retained. The process appears to be the most rapidly convergent. It
will be found that no special treatment of unloading cycles is now required. The method will be
fully described later but is in principle similar to the treatment of cracking materials described
elsewhere.*
A comprehensive bibliography on the finite element method in general and on non-linearity
in particular will be found in a text.’ No description of the finite element method or of the
nomenclature is thus called for here.
In this a vectorial notation is used for stress components and K is a hardening parameter.
This yield condition can be visualised as a surface in n-dimensional hyper space of stress with
the position of the surface dependent on the instantaneous value of the parameter K (Figure 1).
Figure I . Yield surface and normality criterion in two dimensional stress space
ELASTO-PLASTIC s o L u r i o N s OF ENGINEERINGPKOULEMS 77
Flow Rule
von Mises" first suggested the basic constitutive relation dcfinine the plastic strain increments
in relation to the yield surface. Heuristic argniiients for the validity of the relationship proposed
have been given by various workers in the field".'2 and at the present time the following hypothe-
sis appears to be generally accepted:
If 6 { ~ denotes
] ~ the increment of plastic strain then
In this 1is a proportionality constant, as yet undetermined. The rule is known as the norrnality
principle because relation (2) can be interpreted as requiring the normality of the plastic strain
increm,ent vector to the yield surface in the hyper space of n stress dimensions.
The elastic strain increments are related to stress increments by a symmetric matrix of constants
[D] known as the 'elasticity matrix'. Thus
When plastic yield is occurring the stresses are on the yield surface given by (1). Differentiating
this we can write
or
A=?dK.- I
in which
OK i
78 0. C. ZIENKIEWICZ, S. VALLIAPPAN A N D I. P. KING
‘
I^.
aF
on1
I
This form is convenient for use directly provided that ‘A’ is not zero as shown in a particular
form by Marcal and King.5 Alternatively 3, can be eliminated (taking care not to multiply or
divide by A which may be zero in general). This results in an explicit expansion which determines
the stress changes in terms of imposed strain changes.
The elasto-plastic matrix [D]jp takes the place of the elasticity matrix [D] in incremental
analysis. It is symmetric, positive definite, and the expression (9) is valid whether or not ‘A’
takes on a zero value.
in which suffixes 1, 2, 3 refer to the normal stress components and 4, 5, 6 to shear stress com-
ponents.
On differentiation it will be found that
The quantity = 0 (K) is the uniaxial stress at yield. If a plot of the uniaxial test giving a
versus the plastic uniaxial strain eUpis available then
and
d-F - dZ
- -- .
di? -1- -H'
du - d u - denp 0 - 5
A = H' (17)
This re-establishes the well known Prandtl-Reuss stress strain relations.
F,, F , . . . Fn
the state of strain below the yield limit being defined by negative values of all the functions F.
For most of the bounding surface only a single condition such as F,,, = 0 will define the yield
surface and the previously written flow rules (and elasto-plastic matrices) apply.
At a 'corner' of the yield surface we may have however the condition that
Fh= ... =F,,,=O
80 0. C. ZIENKIEWICZ, S. VALLIAPPAN A N D I. P. KING
i18)
Matrices of type equation (8) can once again be written now with several undetermined para-
meters A. Procedures similar to those above will yield new forms for the elasto-plastic matrix
applicable at such corners.
The computation of singular points on yield surfaces is best avoided by a suitable choice of
continuous surfaces which usually can with a good degree of accuracy represent the true
conditions.
App Iica t ion
The ‘elasto-plastic’ matrix has been given in a general form in equation (10). Particular forms
will obviously depend on the problem at hand. A generalized stress vector was used throughout
as the process is equally applicable to full three dimensional stress fields, to special two dimen-
sional situations or to moment-curvature relations in plate bending. An explicit form of a plane
strain matrix for a Prandtl-Reuss material has recently been published by Yamada and other^.'^
In this paper various forms of this matrix will be used in different examples.
inconvenience is overcome by an essentially different approach which we shall call the ‘initial
stress’ method.
The ‘initial stress’ process which is used in this paper approaches the solution of a non-linear
problem as a series of approximations. In the first place during a load increment a purely elastic
problem is solved determining an increment of strain A{&}‘ and of stress A{a}’ at every point
of the continuum (or structure).
The non-linearity implies however that for the increment of struin found, the stress increment
will in general not be correct. If the true increment of stress possible for the given strain is A{.}
then the situation can only be maintained by a set of body forces equilibrating the ‘initial’ stress
system A{a}’-A{c}.
At the second stage of the computation this body force system can be removed by allowing
the structure (with unchanged elastic properties) to deform further. An additional set of strain
and, corresponding, stress increments is caused. Once again these are likely to exceed those
permissible by the non-linear relationship and the redistribution of equilibrating body forces has
to be repeated.
If the process converges then finally within an increment the full non-linear compatibility and
equilibrium conditions will be satisfied just as they are in an ‘incremental elasticity’ solution.
It appears ‘a priori’ in an elastic-plastic situation that the process is a natural one making use
of the fact that for any prescribed strain the increment of stress is a determinate one and one that
changes slowly. Indeed application shows that convergence is rapid, three or four cycles of re-
distribution (iteration) being necessary in any increment.
As for each cycle the same elastic problem is being solved then, clearly, if use is made of a partial
invertion of the elastic equation very rapid computer times will result.
Obviously the process is of a general applicability not limited to the elasto-plastic situation.
Indeed if the situation is such that a limit on stress is imposed without a corresponding strain
relationship a single increment of load can be used to achieve a final solution, as for instance has
been done in ‘tension cut-off‘ situations.’
In full elasto-plastic situations it is generally necessary to proceed in a series of load increments
to follow the appropriate flow rules. If however a single load increment is used it will be found that
an approximate lower bound is achieved, the final solution satisfying equilibrium and yield criteria
but not necessarily following the current strain development. The use of such bounding solutions
in practice is important.
For the elasto-plastic situation the steps during a typical load increment can be summarized
as follows:
1. Apply load increment and determine elastic increments of stress and strain
{ A E ’ } ~which correspond.
2. Add to stresses existing at start of increment {ao}to obtain {a’}. Check whether
F{a’} <O (with K referring to the initial value at start of increment). If above satisfied
only elastic strain changes occur and process is stopped, if not proceed to 3.
3. If F{o‘}2 0 and also F{ao}= 0 (i.e. element was in yield at start of increment) find
The cycling is terminated when the nodal forces of 5 reach sufficiently small values. If this is
not achieved in a predetermined number of cycles (20 in our case) collapse condition is deemed to
have been achieved and the process is stopped.
This brief description shows the necessary modifications to any standard finite element elastic
program to enable it to deal with the elasto-plastic situation.
The process is illustrated graphically in a two dimensional stress space in Figure 3. Note that
after a few cycles the resulting stress is always brought back to the yield surface.
Ul (€J
It is evident (vide step 2) that if an unloading occurs the program will automatically follow
the elastic unloading process until a new intersection with the yield surface again occurs. Thus
complete cycles of load can be dealt with.
By ‘load‘ increments, implicitly any set of external loads or internal initial strains is meant.
Thus thermal problems fall readily into the method described.
* The standard notation of the finite element process is used here, reference 9 in which the matrix [B] defines
strains in terms of nodal displacements-see Appendix.
ELASTO-PLASTIC SOLUTIONS OF ENGINEERING PROBLEMS 83
Any specified increments can be used from the start of loading. It is convenient however to
start the incremental process only when first yield has occurred and in the program this allows
the subsequent load increments to be related to the load at which first yield is noted.
Plane Stress
If z is chosen as the direction normal to the plane we note immediately that
da, = az, = dr,, = 0
and that appropriate columns may be deleted from the relationship. The rows corresponding to
these stress components cease to be of interest in the two dimensional analysis and we are left
with the special form of equation (8)
CDI-
where [D] stands for the simple elasticity plane stress matrix and F is the ‘cross-section’ of the
yield surface with a, =,.z, = r,, = 0. The same transformation equation (10) will obviously
be still used to eliminate A.
Although a plastic strain e z P now occurs it is not necesary to record this as with a work
hardening situation assumed, its contribution to equation (1 1) is zero.
Plane strain
Once again two shear stress components (r,, and rZx)become zero and rows and columns
corresponding to these can be omitted. The normal stress a, is however no longer zero and the
condition that
E, = 0
has to be imposed.
84 0. C. ZIENKIEWICZ, S. VALLIAPPAN AND I. P. KING
D o 1- '
----
symmetric
[Do] - = [uij l
P I-
iymmetric (A - '(")z)
a44 8%
In this [DI-' is the usual reduced plane strain elastic matrix. For an isotropic material
1 V
E
a14 = a24 = - -E and aS4= 0
Elimination of 1 can still be carried out in the manner of equation (10) noting however that
appropriate substitutions have to be made. In particular A is now replaced by
As oZis now no longer zero it is necessary to keep a record of it in the computation as plastic
strains in the normal direction will now occur.
Axial symmetry
Here the situation is once again more simple as four stress and strain components have non
zero values and only two shear stress and strain components vanish. The form of the relationship
will be identical with that of equation (20) but with the fourth non zero strain component.
Q1L 7 3 18 31
5 23
0*2L 7 4 21 43
6 29
0.032 0.4L 4 6 21 -
1L 30 31 failed to
~~
converge
149 4 22 30
O*IL 7 6 30
0 Q2L 7 S 21 50
I 31
z
- 0.IL 14 5 12 -
94 I49 0
26
z: 26 0.2L I1 6 61 69
2 IT rneon
1
0.92
1-00
1.08
0.9
lOmm
I
1.25
/
/
/
0.75.
0.50
- EXPERIMENTAL RESUCT FROM
THEOCARIS P MARKETOS 16
"0" INITIAL STRESS METHOD
--X--.PARflAL STIFFNESS METHO0
SOLUTION FOR YNGLE
A STEP m PLASTIC REGION
1.00
0.75
-
-
-0
FROM THEOCARIS 6 MARKETOS
x YIELD LOAD
INCREMENT ~ 0 . 1
-X - INCREMENT = O ~ YIELD
X LOAD
0.2 5 --A - INCREMENT = O ~ YIELD
X LOAD-
0 2
Figure 7 shows how closely the stresses at a particular element follow the yield criterion specified.
This indeed appears to be a particularly satisfactory feature of the method used.
t f +
(a) Mesh 149 elements 94 nodes
E = 7000 kg/mm*
v = 0.2
18mm
0” = 24.3 kg/mm*
I
I
I
I
1-
I
2.0
1.5 / o<
/
A
,
#
.
*AQ
B/ ’*O’ AARAL X - PARTIAL STIFFNESS METHOD
b Ib &.+fivr -- 0 INITIAL STRESS METHOD (0.2 INC )
Figure 9. Notched specimen. Development of maximum strain for different load increments
90 0. C. ZIENKIEWICZ, S. VALLIAPPAN AND I. P. KING
4Y W
0.690.9451.0
Figure 10. Cantilever Beam-Plane stress, ideal plasticity. The spread
of plastic zones for different ratios of w/w,when w, is calculated as
from plastic beam theory. w, = collapse load
0.E
0.E
- % 0.4
4
0-2
+-A Reversal
0-0 Residual
Section AA Section BB
Figure 13. Cantilever beam
a, stress distribution at various stages of loading-unloading
92 0. C. ZIENKIEWICZ, S. VALLIAPPAN AND I. P. KING
20ft
4 *
lo
/
Elastic
0.71T
I.OT
\
Elastic plastic
Thermo-plastic behaviour
To illustrate that no difficulties are encountered with thermo-plastic behaviour an illustrated
problem is shown in Figure 14. A steady temperature shown is for simplicity assumed to be
applied in several increments.
ELASTO-PLASTIC SOLUTIONS OF ENGINEERING PROBLEMS 93
The yield stress was taken as temperature independent although inclusion of temperature
effects on the yield surface would have caused no major difficulties.
F = ctJ, + J2f - K = 0
where J , is the first invariant
J, = 0, + av + bz
and J2 is the second invariant given as
in which CL and K are constants depending on cohesion and friction of the material. The
constants of equation (23) are related to the standard ones of equation (22) as
tan 4 3c
01= K=
J(9 + 12 tan’ 4) J(9 + 12 tan’ 4)
Other possible forms are discussed in some detail by Bishop” but for the present purposes
the formulation given by Drucker will suffice.
It is a simple matter of algebra to evaluate the appropriate differentials of the yield surface
F = 0 and use in the general formulation already discussed.
A word of warning is perhaps due at this stage. In the first place the yield surface of ideal
non-hardening type has been assumed. This is not true in general for such materials as a t first
yield work hardening followed by work softening occurs in practice. The latter presents several
difficultie~’~and will be dealt with in another publication. For practical purposes the approxi-
mation of ideal plasticity is valid providing the total strains developed are limited.
The second difficulty is that of the ‘normality’ principle built into the general program as
described. This for a material with an appreciable value of 4implies a continuing volume increase
in plastic deformation-a fact at variance with experimental evidence.” Alternative ‘non-asso-
ciated’ flow rules could be adopted2’ but these are by no means verified.
Three problems of the category described are solved.
cu
I .E
soft1
Horizonial
displacement = 0
X I
Figure 15. A circular underground opening
existed before excavation with horizontal component equal to 0.25 of the vertical. The spread of
plastic zones is due to progressive removal of boundary loads on excavation.
Figure 16 shows the stress distribution resulting as well as a stress distribution which could have
arisen under purely elastic conditions. Note the appreciable reduction of tensile stresses which now
have to be limited to a value C/tan 4 by the yield criterion.
A lined tunnel
This example only differs from the previous in two respects. Firstly a more realistic tunnel shape
is adopted and secondly the tunnel is lined with a material assumed to be elastic throughout.
The excavation loads are ‘externally supported’ during the process of lining and any stresses in
this are due to subsequent removal of the support.
Figures 17 and 18 show similar results to those of the previous two figures.
A strip foundation
Figure 19 illustrates the solution to this problem of a strip loading on a half space.
The spread of plastic zones can be observed and contrasted with the usual mechanism of
failure assumption.
Bounds for the collapse load on this example have been estimated according to Finnz3 and
are
Lower bound 18,040 Ib.
Upper bound 46,300 lb.
In the computation the problem did not converge at a load of 23,000 lb., hence the highest
estimate of the lower bound is given by the previous step, i.e. 20,OOO Ib.
(a) (b)
Gmnd surface
t
A \\\ \\\ \\\ \\\ "
I Horizontal displacement = 0
Vertical displacement = 0
+ + -c
- -c +
+
+
+
--c
+
-- - +
-I-
+ +
+
L
-4-
+
--
-a.
t
+
+
x
-c
c +
+ +
+ +
- - - +
t
+
+
&
24ft
Horizontol I
displacement = 0
-i- .$
\ Horizontal displacement = 0
Vertical displacement = 0
APPENDIX
Determination of nodal forces corresponding to ‘initial’ stresses.
The displacement vector {f) at any point of an element is defined in terms of its nodal
displacements { as
{fl = “I (61‘
where [N]are the chosen ‘shape functions’.
Thus the total strains {E} will now also be defined by substitution into strain-displacement
relations as
(4 = CBI (61‘
If now a system of initial stresses {AQ) exists within an element and is to be balanced by a set of
nodal forces {P},’ we must have for any variation S{6)’ the equality of internal and external
work.
Thus
or
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