| @ HEWLETT PACKARD Dept. 346 AUTORANGING DC POWER SUPPLY HP MODEL 6010A St a BH6A-005 97 PRELIMINARY OPERATING AND SERVICE MANUAL FOR INSTRUMENTS WITH SERIAL NUMBERS 2536A-00101 AND ABOVE For instruments with Serial Numbers above 253600101, a change page may be included HP Part No. 08010-90001 Printed: August, 1985 Microfiche Part No. 06010-90002SAFETY SUMMARY The following general safety precautions must be observed during all phases of operation, service, and repair of this instr ‘ment, Failure to comply with these precautions or with specific warnings elsewhere in this manua/ violates safety standards of design, manufacture, and intended use of the instrument Hewlett customer's failure to comply with these requirements Vas BEFORE APPLYING POWE! Verify that the product is set to match the available tine voltage and the correct fuse is installed GROUND THE INSTRUMENT, ‘This product is @ Safety Class 1 instrument {provided with a protective earth terminal. To minimize shock hazard, the in strument chassis and cabinet must be connected to an elec: rica} ground. The instrument must be connected to the ac ower supply mains through a thres-conductor power cable, with the third wire firmly connucted to an electrical ground (safety ground at the power outlet. For instruments designed tobe hard-wired to the ac power lines (supply mains), connect the protective earth terminal 1o a protective conductor before ‘any other connection is made, Any interruption of the protec tive |grounding) conductor or disconnection of the protective teath terminal will cause a potential shock hazard that could result in personal injury. Ifthe instrument isto be energized via {an external autotransformer for voltaga reduction, be certain thatthe autotransformer common terminal is connected to the reutral (earthed pole} of the ac powerlines (supply mains) INPUT POWER MUST BE SWITCH CONNECTED. For instruments without a built line switch, the input power lines must contain a switch or another adequate means for disconnecting the instrument from the ac power lines (supply mains} DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the instrument in the presence of flammable 192808 oF fumes, KEEP AWAY FROM LIVE CIRCUITS. Operating personnel must not remave inetrument covers. Component replacement and internal agjustments must be made by qualified service personnel, Do not replace com ponents with power cable connected.’ Under certain cond tions, dangerous voltages may exist even withthe power cable Femoved, To avoid injuries, ahways disconnect power. discharge circuits and rermove external vatage sources before touching components, DO NOT SERVICE OR ADJUST ALONE. Do not attempt internal service or adjustment unless another person, capablo of rendering first aid and resuscitation, is present, Packard Company assumes no tabitty tor the DQ NOT EXCEED INPUT RATINGS. “T rh instrufnent may be equipped with a fine fier to reduoe electromagnetic interference and must be connected toa pro erly groundad receptacle to minimize electric shock hazard Operation at line voltages ar frequencies in excess of those stated on the data plate may cause leakage currents in excess of 5.0 mA peak SAFETY SYMBOLS. Instruction manual symbol: the product / will be marked with this symbol when i is necessary for the user to celer to the instruction manual (refer to Table of Contents) © = WARNING Indicates hazardous voltages. or ae Indicate earth (ground) termina. ‘The WARNING sign denotes a hazard. It calls attention to a procedure, practice, fr the like, which, i not correctly per. formed or adhered to, could result in personal injury. 00 not proceed beyond 2 WARNING sign until the indicated Conditions are fully understood and met ‘The CAUTION sign denotes a hazard. It cals attention to an operating pro cedure, or the like, which, it not corract 'y partormed or adhered to, could result in damage to or destruction of part or all Of the product. Do not proceed beyond 8 CAUTION sign unti the ingicated con: ditions are fully undorstood and met. CAUTION DO NOT SUBSTITUTE PARTS OR MODIFY INSTRUMENT. Because of the danger of introducing additional hazards, de hot install substitute parts or perform any unauthorized modification to the instrument. Return the instrument to 3 Hewlett-Packard Sales and Service Office for service and repair to ensure that safety features are maintained. Instruments which appear damaged or defective should be made inoperative and secured against unintended operation until thoy can be repaired by qualiied service personnel.24 23 25 27 an 243 218 27 219 221 224 230 34 33 35 37 312 317 320 331 333 335 337 3.45 3.80 3.82 3.54 386 358 CONTENTS Section | GENERAL INFORMATION INTRODUCTION DESCRIPTION. SAFETY CONSIDERATIONS ‘SPECIFICATIONS OPTIONS. ACCESSORIES, INSTRUMENT ANO MANUAL IDENTIFICATION ORDERING ADDITIONAL MANUALS Section 11 INSTALLATION INTRODUCTION INITIAL INSPECTION Mechanical Check Electrieal Check... PREPARATION FOR USE Lozation and Cooling Outline Diagram. Bench Operation ack Mounting Input Power Requirements. Power Connection, LINE VOLTAGE OPTION CONVERSION, REPACKAGING FOR SHIPMENT. Section ili OPERATING INSTRUCTIONS INTRODUCTION. CONTROLS AND INDICATORS ‘TURN:ON CHECKOUT PROCEDURE, CONNECTING THE LOAD. OVERVOLTAGE PROTECTION (OVP| PROTECTIVE SHUTDOWN OPERATING MODES NORMAL OPERATING MODE Constant-Voltage Operation Constant-Current Operation OTHER OPERATING MODES Remote Voltage Sensing Remote Programming CV Output, Remote Vattage Control CC Output, Remote Voltage Control CV Output, Remote Resistance Control CC Dutpur, Remote Resistance Contr! MULTIPLE'SUPPLY OPERATION 42 12 aa 34 32 32 32 33 33 34 35 35, 35 38 37 a7 38 368 360 44 43 43 an 423 422 aa at aaa 1 54 56 58 510 515 5.7 518 519) 5.20 5.21 52 523 524 528 527 5.29 5a 533 537 5.39 Sat 547 550 553 Section II OPERATING INSTRUCTIONS ‘Auto Parallel Oporation ‘Auto Series Operation OUTPUT MONITORS: V-MON & MON Section IV PRINCIPLES OF OPERATION AUTO-RANGING POWER OVERVIEW, ‘SYSTEM DESCRIPTION REGULATION & CONTROL SUBSYSTEM PROTECTION SUBSYSTEM INPUT POWER SUBSYSTEM. DC POWER CONVERSION SUBSYSTEM OUTPUT SUBSYSTEM THE FRONT PANEL BOARD Section V MAINTENANCE INTRODUCTION TEST EQUIPMENT REQUIRED... OPERATION VERIFICATION TESTS PERFORMANCE TESTS. Measurement Techniques Constant Voltage (CV! Tests Load Effect (Load Reguation! Source Effect (Line Regulation) PARD (Ripple & Noise) PARD (Peak-to-Peak) Measurement Load Trensient Recovery Time Temperature Coefficient Drift (Stability) Constant Current (CC) Tests Load Effect (Load Regulation) Source Effect (Line Regulation) PARD (Ripple & Noise. CALIBRATION PROCEDURE Initial Setup TROUBLESHOOTING ~ GENERAL Initial Troubleshooting Procedures Slectrostatic Protection Repair and Replacement 82 Control Board Removal. ‘Ad FET Board Removal AS Diode Board Removal ‘A3 Front Panel Board Removal 38 310 311 44 At at at 45 45 45 47 47 514 514 514 514559 561 5.69 573 377 579 5.22 5-102 5-108 5-110 5.116 53 5.128 5134 5141 Section V (cont.) MAINTENANCE Al Main Board Removal. ‘TROUBLESHOOTING PROCEDURES Using the Tabies Main Troubleshooting Setup, Troubleshooting No-Ourput Flutes. Front-Panel Troubleshooting ‘Troubleshooting Bias Supplies Power Section Blocks Troubleshooting AC-Turn-On Circuits Troubleshooting PWM & Clock: Troubleshooting DC-to-DC Converter Troubleshooting Down Programmer Troubleshooting CV Circuits Troubleshooting CC Circuit Troubleshooting OVP Circuit 514 515 515 5.16 57 517 517 520 520 521 521 522 5.22 5.23 Section VI REPLACEABLE PARTS LIST 61 INTRODUCTION, 6A 54 ORDERING INFORMATION 6A Section Vil COMPONENT LOCATION DRAWINGS AND CIRCUIT DIAGRAMS APPENDIX A OPTION-002Section | GENERAL INFORMATION 1-1 INTRODUCTION 1:2. This Operating and servicw manual contains descrip tion of the HP Model 60104 System Power Supply, including ‘specifications installation and operating instructions, theory of operation, maintenance procedures and schematics, 1-3 DESCRIPTION 1-4 The HP 610A is 1000 W autoranging power supply with maximum ratings of 200 V and 17 A. It uses power MOSFETs in 20 kHz switching converter to provide an utoranging output characteristic with laboratory performance. ‘Output voltage and current are continuously indicated on in ‘vidual maters. LED indicators show the complete operating ‘state ofthe unit. Front-panel controls allow the user 10 set Out pur voltage, current and overvaliage protection wip level. Over- voltage pratection [OVP] protects the user's load by quickly and automatically interrupting energy transfer if a preset wip voltago is exceeded, 4-5 Output connections are made to rear-panel screw-on terminals. Either the positive or negative output terminal may bbe grounded or the output may be floated up to +880 Vd {in- cluding output voltage! from chassis ground. Output voltage cean be locally or remotely sensed. 1-6 The HP 6010A fs considerably smaller, ighter and more eficint shan older-design supplies with similar output power Capability. The unitis fn cooled and is packaged in a Hever Packard System |-commpatible modular onciosure which is stur- dy, attractive and provides easy access for servicing 1-7 SAFETY CONSIDERATIONS 1-8 This product isa Safety Class 1 instrument {provided with a protective earth terminal). The Instrument and this ‘manual should be reviewed for safety markings and instructions before operation. Refer to the Safety Summary page at the ‘beginning of this manual for a summary of general safety in- formation. Safety information for specific procadures is located at appropriate places in this manual. 19 SPECIFICATIONS 1-10 Instrument specifications ate fied in Table 1-1, Thase specifications are the peformance standards or lirits against wich the instrument is tasted, Supplemental information is also Nstes in Table 1-1, inckiding typicel but non-warranted characteristics. ui 1-11 OPTIONS 412 Options are standard factory modifications or accessories that are delivered with the instrument. The follove- ing options ace available with the HP 60104. Option Description 902 Systems Option: allows the supply to operate remotely in system applications. t enchances resistance, voltage, and current programming of output voltage and current; and provides for status and isolated control: sk isolated status lines; three isolated control fines; +8 V and 215 bias voltages. This option ‘s mounted on a single additional printed circuit board, which includes a rear-pane! connector. 120 Input power: 120 Vac +6%, — 13%. 48-63 He single phase 220 Input Power: 220 Vac +63, ~ 13%; 48.63 Hz, single phase. 240 Input power: 240 Vac +6%, ~ 129%, 48-63 Hz, single phase. 908 Rack mounting kit 909 Rack Mounting flange kit. 810 One additional operating and service manusl for ‘ach Option 910 ordered 113 ACCESSORIES 1-14 The Systerl cabinet accessories ised below may be ‘ordered wth the power supply or separately from your local Hewiett-Packard Sales and Service Office see list of addresses, at rear of this manual) HP Part No. Description 5061-9688 1460-7345 Front handle kit for 5} inch high cabinets “Tit stand (1) snaps into standard foot on instru ment, must be used in pairs. Rack flange kit for 8% inch high cabinet (vl be shinped with instrument if ordered as option 908) Rack mount flange kit with handles, Rack slide kit, non tting 5081-9677 5061-9683 1494-0060 5060-2865 Service kit, includes extenders for contrl and power mash boards, Cables allow boards tie fn tabla outside unit, and control board test connector 000-2008 CT service kit, Includes FETS and all com ponents that should be ceplaced with FETS.115 INSTRUMENT AND MANUAL IDENTIFICATION 1-16 Hewiett-Packerd poner supplies are identified by 2 ‘two-part serial number, The fist partis the serial number pref, a number-letter combination that denotes the dave ofa signif ‘cant design change and the country of manufacture, The first two digits indicate the year (23= 1983, 24= 1984, etc}. The second two digits indicate the week, and A designates the U.S.A. The second part ofthe serial numberis # cifferent se {quential number assigned to each pawer supaly, starting with ‘0101 1-17 Ifthe serial number on your instrument dos not agree with thoso on the ttle page of this menual, a yollow Manual Table 11 Changes shent supplind with the manual datines the difference between your instrument and the instrument described by this ‘manuel. The change sheat may also contain information fer cor recting errors in the manval. 1-18 ORDERING ADDITIONAL MANUALS, 1.18 One manuat is shipped with each power supply. Ad iional manuals may 8 purchased crectly trom your focal Hevileti-Packard Sales office. Specify the model number, in strurmont sarial number prefix, and the manual part number pr vided on the title page. (When ordored at the same time asthe power supply, additional manuals may be puchasod by adding Option 910 10 the order and specifying the numberof addtional manuals desired} ‘Specifications and Supplementary Characteristics Al performance specifications are at bus bars with a resistive load. All specifications apply over tha full operating temperature range unless otherwise specified, AC Input “Three internal switehee and one intemal umper permit opere: tion from 120, 220,o° 240 Vac |+6%, ~ 13%; 48-63 He), Input Curront (Maximurn) 120 Vac: 24 A rms 220 Vac: 15 A rms 240 Vac: 14.4 rms Peak Inrush Current (Maximum) 120 Vee: 32.4 20 Vac: 14 A 240 Vac: 15 A 2C Output Output is autorenging from 80 to 200 V. Voltage and cur rent can be programmed via front-panel control, of remote analog control over the following ranges: Voltage: 0~200 V Current: 0-17 & Output Boundary Specification Voltage Current Power w (al wi 0 7 1020 80 1375 1100 100 Ms 1150 120 10.0 1200 140 85 "190 60 74 1184 180 64 1105 200 8 1000 jency (Typicall £807 on maximum output boundary. 200 looow Seo 20ow 0] 200 ol € oz 7 awes Input Protection The AC input is protected by a rear panel mounted 25 A single pole ercuit braaker and an internal fuse. Load Effect [Load Regulation) Fora load change equal to the maximum available current rating of the supply at the set voltage (CV) or maximum available voltage at the set current [CC Voltage: 0.01% +5mV Current: 0.019% +10 ma, Source Effect (Line Regulation) For a line change within rating: Voltage: 0.01% +5 mV Current: 0.01% +5 mA, PARD (Ripple and Noise) 20 He—10 MHz CV 22 mV rms 42.4 mV/°C initially 50 mV po CC 15 mA rms $1.4 V/V after load is applied for 15 minutes CC PARO is peciiod for a 4-100 (1.2 engl Hol 12Table 1-1. Specifications and Supplementary Character ties (continued) DC Output Isolation Either output terminal may be floated up to ++ 860 Va fir cluding output voltage) from earth ground. Temper Change in output per °C after 2 30 minute warm-up, ture Coetticiont Voltage: 80 ppm +18mV_ Current: 100 ppm +4 mA DRIFT (Stability! ‘Change in output over an 8-hour interval under constant ine, load, and ambient temperature fatter 30 minutes warm-up). Voltage: 0.03% +17 mV Current: 0.03% +5 mA Load Transiont Recovery ‘The time requices for the output voltage to recover within 2 band around the nominal value following @ change in current, 10% load current change: 2 ms to within 150 mY 50% load current change: 3 ms to within 500 mV Resolution: (Minimum ourput voltage or current change that can be obtained using the front panel controls. Voltage: 70 mV Current: 7 mA Programming Response Time Maximum time for output voltage to change from 0 V to 200 V or 200 V to 2 V and sette within specified band 300 mv Up: Full Load (3.4 ohms) 300 ms No Load 300 ms Down: Full Load (3.4 ohms) 600s No Lead 356 Remote Analog Programming (25 =6 °C) Resistance Programming: 010 4k provides 0 to maximum vokage or current output Accuraey: CV 0.60% +218 mv CC 1% =179 ma Voltage Programming: 0105 V provides 0 to manimum voltage or current output Accuracy: CV 0.3% ‘Output Impedance (Typical) See graph 9 & oo ~ ; rE | | £ ool co a a reoieucy Front Panel Motors (25 = 6°0) fame Reson Reamer sare amp, Conti" Voluge 200 DW OSL +25 ess Ta + MOY WW 6 435 ome ta + Bp Guvet Yk OER stems 2 wh 4 10 OP MODY VD snIY 3 tm Remote Sensing ‘Moots load effect specication at load by correcting fr load lead crop of up t0 0.5 V per lsd with sense wire resistence less than 0.20 per lead and sense lead length less than 5 motes. Operation with up to.2 V drog per load lead is poss ble: however the load effect specification will be degraded and depends upon sense wiee resistance, Overvoltage Protection Trip voltage adjustable via front panel contro! Range: 0—214 v Resolution: 600 mv Accuracy : 0.3% +1.25 mv Reverse Voltage Protection Maximum permissible current caused by reversed voltage impressed across autput terminals 17 A continuous with ac power on 7 A continuous with ac power off 13Table 1-1. Spe ications and Supplementary Characteristics (continued) Reactive Loads Stable with inductive loads up to 100 mH and capacitive loads upto 10 F. CC compensation that provides up to 10H \with increased settling time! is available on special order. Voltage Overshoot (Typical The output voltage will overshoot its steady state valua by less than 280 mV duo to any of the following conditions: 1, Up programming 2, Cross-over from CC to CV mode 3, A stop load change of up to 5 A Monitoring Outputs ©1055 V signals from rear panel terminals indicate 0 to full scale output voltage and current. Tolerances specified below are referred to actual values of ‘output voltage and current Accuracy (25 +5°C): CV 0.3% 60 mv CC 0.36% +10 mA Output Impedance: 10 2 ‘Multiple Unit Operations Up to two units may be connected in soros or auto-paralle! to provide increased output capabilty. Other multiple supply Combinations including combinations of aifferent mode! rhumbers are possible, Contact HP New Jeteey Division for application assistance, Tomperature Ratings Operating: 0 to +50°C (measured at fan intakel Storage: ~40 10 + 75°C Certification Tho unit is designed to comply with these requirements: IEC 348 ~ Safety Requirements for Electronic Measuring Apparatus CSA Electrical Bulletin 5588—Electronic Instruments and Scientitie Apparatus for Special Use and ‘Applications ‘VDE 0871/6.78 RFI Suppression of Radio Frequency Equipment for Industral, Scientific, and Medical ISM) ‘and similar purposes. Conducted is level B. Radiated is level A, VDE 0411. Electronic Measuring Instruments and Automatic Contos. UL 1244- Electical and Eleotronic Measuring & Testing Equipment ANSI C395 Part 0 Diatt 8—Eleottisal Testing, Measurement, and Control Equipment. HP Class 8 —Environmantal Specifications. CSA 22.2.0-1975- Definitions Dimensions ‘See Figure 24 Weight 1S kg. 85 1b) 14Section II INSTALLATION 24 INTRODUCTION 22 This section contains instructions for checking and repacking the unit, bench er rack mounting, connecting the Unit to ac input power, and converting the unit fram one line ‘voltage to another if required. Instructions for connecting the load is given in Section I 2:3 INITIAL INSPECTION 24 — Before shipment, this instrument was inspected and ‘ound to be free of mechanical and electrical defects. As soan 2s the instruments unpacked, inspect for any damage that may have occurred in transit. Save all packing materials url the inspection is completed. If damage is found, fle claim with car ‘ier immediately. The Hewlett-Packard Sales and Sevice office should be notified as soon as possible. 25 Mechanical Check 26 This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are ‘ree of dents and scratches, and that the meter face and rear- panel plastic covers are not scratched or cracked. 27 Electrical Check 28 Section V contains complete verification procedures for this instrument. Section Ill contains an abbreviated check which can be used quickly to place the unit into operation. Refer to ‘the insce front cover of the manuel for Certification and Wer- ranty statements gr (425mm) 16.0" 0.5" TERMINAL STRIPDETAIL (420 em fmm 5 IF E A F el 1d bem ' Figure 21 2 Outline Bi2.9 PREPARATION FOR USE 2.10 Imorder to be putinto service, the power supply must bbe connected to an appropriate ac input power souree, Also, the line voltage for which the unit is set must be checkad. Ad- ditional steps may include line voltage conversion and rack mounting. Do nat apply power to the instrument before reading paragraph 2-19, 2-11 Location and Cooling 212 The nstrumentis fan cooled and must be installed with sufficient space in the rear and on sides for airflow. It should be used in an area where the ambient temperature does not exceed +50°C. 243 Outline Diagram 2:14 Figure 2-1 illustrates the outline shape and dimensions of the cabinet 245 Bench Operation 216 The instrument cebinet has plastic foot, which are shaped to ensure sof aligning when stacked with othor Hewat Packard System W) cabinets. 247 Rack Mounti a 218 Tho unit can be mounted in @ standrd 19-inch rack fenelosure, Rack mounting accessories for this unit are listed in the ACCESSORIES paragraph in Section | Complete installation instructions are included with each rack mounting kt 2.19 Input Power Requirements 220 This supply may be operated from 3 nominal 120 V, 220 V, oF 240 V single-phase ac power source (48-63 H2). The input voltage range and input current require for each of the ominal inputs are listed below. A label on the rear panel in tlcates the nominal ine voltage for which the instrument was sot at the factory, f necessary, the user can convert the in- strument from one line voltage option to another by following the instructions in paragraph 2.24 Nominal Line Voltage Maximum Voltage Range Input Current 120 120 Vac +69, ~13% 24 Arms 20v 220 Vac +6%, ~13% Arms 20Vv 280 Vac +6%, -13% 14 Arms 22 221 Power Connection CAUTION. Connection of this instrument to an ac power source should be done only by an electrician or other qualified personnel. Before connecting the instrament to the ac power source, check the label (9n the rear panel to ansure thatthe instrument is set for the ac voltage to be used. If necessary, the user can convert the instrument from one fine voltage option to another by following the instruc tions in paragraph 2-24. 2.22 Input power is connected to the instrument via the AC Fiter Assembly on the rear panel. The power cord must be 2 ‘three-conduotor cord rated for atleast 85°C. For 120'V opera: tion, each conductor must be AW #10 (6mir2) or larger. For 220 V 07 240 V operation, each conductor must be AWG #14 [2.8 mm@ or larger. Larger wire sizes may be raquired to pre: vent excessive voltage drop in the sc input Do not use three individual wires to connect power to the instrument. The strain relief on the rer panel is designed for use only with 2 single three: conductor cord. 2.23 To connect input power to the instrument proceed as follows ‘8, Remove the AC fiter assembly cover by unscrewing the four locating screws, b. Prepate the power cord as shown in Figure 2-2 and insert It through the strain rolief clamp located on the cover. «, Connect the wites to the terminal block in accordance with the prevailing color codes. Green or green yallow to the terminal labelled “= White oF blue wie to the torminallabellod “N” Black or brown wire to the torminal labelled “L” 4, Replace the cover, tighten all the screws and tighten the sivain rll clamp, To ensure good radio frequency ground Ing of the AC filer Assembly, make certain that all four screws are properly tightened 1. Connect the other end of the power cord to an anpropriats| power source NOTE Connections to the ac power fine must be made in accordence with applicable electrical codes. The international color cade for identifying mains supply conductors is green/yellow, blue, and brown for arth, neutral, and fine respectively. Corresponding USA/Canadian codes are green, white, and black.100mm | 4) ——af emmie—ol/ja—ae ricren Ts F veyron, wire eeeeemreson 7) ne onc Power Cord Preparation For proper protection by the instrument circuit ‘breaker, the wire connected t0 the “L” ternal fn the instrument must be connected to the "L” side of the fine (hot): the wire connected to the °N" terminal must be connected to the “N" side of the live (neutral or common). To protect operating personnel, the wire connected 0 the © terminal must be connected to earth ground. In no event shall this instrament be ‘operated without an adequate ground connection. Before applying power to the instrument, check to see that the rear panel circuit breaker CBT is on (breaker may tip because of rough handing dar- ing teansit). f the breaker tps while power ison, ‘ifthe breaker is found to be toped at any time or unknown reasons, refer to troubleshooting pro cedures in Section V. Figure 22 2.24 LINE VOLTAGE OPTION CONVERSION 2.25 Line voltage conversion is accomplished by adjusting ‘Hwee components: the two-section line select switch A1S2, AISI, and line-voltege jumper AIW1. To convert the supply {rom one fine voltage option to ancther, proceed as folios: Some components and circuits are at ae line voltage even with the LINE switch off. To avoid electric shock hazard, disconnect fine cord and load, and wait suo minutos before removing cover. 23 22. Remove the top cover trom the instrument by removing the two screws that secure the cover to the rear panel, ‘nd carefully lide tho cover to the rear ofthe instrument ntl it i clasr. Next remove the top inside cover by removing the nine screws, four on top, thee on right side, and two on left sido, which connect the top inside caver to the instrument chasse, b. Remove the FET board to raach the line-voltage jumper (W1) terminals CAUTION FETs are static sonsitive, ©, Switches A1S2 and A1S1 are located at the front of the instrument. In front of the power transformer T3. Con- Sider switch A1S2, let the section closer to the front of the instrument be called the upper half and the other sec> tion the lower half 6. To select aline voltage setting, switch AIST is setiden- tically with the setting of the lower half of A1S2 at all times. The settings ofthe upper and lower halves of ATS2 2are selected to ratch the pettesn silt-screened on the ‘A1 boa es shown in Figure 23. Use a small bade sew iver to set the switch positions of AIS2. 2. One end of W1 is soldered to the main board; the other fend has a female quick-connect terminal that fis onto ‘ona of two terminals soldered to the main board. For 120-V operation, WI must be connected to terminal J8; for 220 V or 240 V operation, WI must be connected t0 torminal J10. Be cortain that jumper is firmly mated with ‘connector on main board, Do not gp jumper insulation vith ples; either grip jumper wire by hand or grip jumper torminal with pliers, Replace FET board, inside top cover and outside top cover. Mark the unit clearly with a tag or label indicating correct fine voltage to be used, 1. Change fine label 2:26 AC LINE IMPEDANCE CHECK 2.27 The power supply is designed for proper operation with line impedance typically found in ac power lines. However, if the supply is connected ta an ac power line having high is ppedance combined with tine voltage near the minimum spectod value, (e.9., 104 Vac for nominal 120 Vach, the suaply will go ‘out of regulation, ifthe unit is asked to provide full rated out- ‘put power. Such a situation might occur if the supply is con- nected 10 ac power an extended distance from the main ac dstrbution torrinals and/or if the ac power wieesfror the main ‘ac distribution terminals are of relatively small gauge. 2.29 Measurement of ac line voltage atthe supply input tor. Tminals typically i not a eelable indication of the actual ac line voltage because of the peak clipping effect of the power sup-oJ FRONT OF UNITply and the averaging effect of the voltmeter. Symptome of ‘excessive line impedance may include eratic or no output from ‘he supply and/or inability ofthe supply to provide full output power. If there is reason to suspect the ac power lines to the supply may have high impedanes, perorm: the following check: This check should be performed only by service- trained personnel who are aware of the hazards involved (for example, fre and electrical shock) Turn power supply off and disconnect line cord. Wait for two mimites, Hazardous voltages are pre sent with the unit even when power switch is tumed off. . Connect variable load (Table 6:1 lists wecornendad load) 1 the supply. Using the Voltage, and Current conirol, 25 and DISPLAY SETTINGS switeh, set voltage and cur. rant (899 Section Il for detailed description! te maximum rating. Set tho toad to 17 A. Tho units ourput voltage should be greater than or equal to 65 V. If this isnot so, proceed te power limit ealiration in Section V, if the let- tor is correct, but the unit still does not provide the re uid output, then the instrument is not receiving ade- quate 2c line input. 2.30 REPACKAGING FOR SHIPMENT 231 Toinsure safe shipment of the instrument, tis recom. ‘mended that the package designed for the instrument be used. The original packaging material is reusable. I itis not available, contact your focal Hewiett-Packard Sales and Ser vice office to obtain the materials. Ths office will also furnish the address of the nearest service office to which the insti ‘ment can be shipped. Be sure to attach a tag tothe instrument specifying the over, model number, full serial number, and serviee required or a brief descrintian of the trouble.Section Ill OPERATING INSTRUCTIONS 34 INTRODUCTION 1. LINE Switch: Prossing at top of switch applies ac ming voltage to unit's bias and power cicuits, Unit 32 This section explains the operating controls and in is operational 3 seconds aftor power on Gicators and provides information an the many operating modes 2. VOLTAGE Control: Clockwise rotation increases out possible wth your unit. WARNINGS give information for your put voltage, 0 to 200 Vee range. safety; CAUTIONS give information to protoct the unit or other 3, CURRENT Control: Clocknise rotation incveases out equipment. and NOTES highlight importent operating put curent, 0 4017 Ade range information 4, OVP ADJUST Serowdriver Control: Clockwise rote tion wth a aml ft blade sreweriverncroases sot tng for overatage shutdown, 0 to 214 Va> range (wane ] 5. VOLTS Dissay. Digs) danly of seta outa Voltage, outputvolage seting, oF OVP shutdown ‘rhe unis operated without connection to arth oa. ground through its mains cord and @ grounded 6. AMPS Display: Digital display of actual output cur- power outlet, hosardous faut vonage may sxe AR orone omer eee Ge fe es ee Te vtec oa 7. DISPLAY SETTINGS Switch: Pressing causes shock hazard and can case persona nin Belo \VOLTS Diepiay to show programmed output voltage Pee ete rere eter oe ata and causes the AMPS Display to show programmed ioe toast are uad et otrecmer ey eset ‘output current, Programmed values are front-panel set- sion cord, auto transformer, or other device con. ‘ings or settings from remote voltage, or resistance eecied ean Hi programming. 8, DISPLAY OVP Switch: Pressing causes VOLTS ee Display to show voltage setting for overvoltage Foplace fuses only with 250 V fuses of tho requited shutdown reece tee eereeeeerereeeeeeeeae 9. CV LED Indicator: Shows output voltage is regulated when lighted 33 CONTROLS AND INDICATORS 10. CC LED Indicator: Shows output current is regulated when lighted. (Bath CV and CC LEDS ight when the 3-4 The following numbers are for front-panel controls and unit is crossing over from constant voltage to constant indicators, and they refer to Figure 3:1 current or the reveree.) 222 ea \ { se Figure 31, Front Panel Controls and Indicators a411. UNREGULATED LED Indicator: Shows that naithor ‘output voltage nor current are regulated whan lighted This occurs when output is power limited or shutdown by @ protective cicutt ‘OV LED Indicator: Shows that output i shutdown by occurrence of overvoltage. Removing the cause of ‘overvoltage and switching the power off and then on resets the unit OVERTEMPERATURE LED INDICATOR: Shows en ‘overheating condition in sither the diode or FET Board when it is lighted, 2 33. 35 TURN-ON CHECKOUT PROCEDURE 3.6 This procedure checks that the unit provides constant ‘voltage operation and ean be used as an incoming inspection check. Section V contains mare extensive checks that dete ‘rine whether the supply meets al specifications. ‘2. Check that the rear-panel, MODE switch settings are as ‘shown in Figure 3:2 . Chock that the + OUT terminalis jumpered to the +S) terminal, and the ~ QUT terminal sjumpered to the ~S terminal ‘. Check that the rear-pane! abel indicates thatthe unit fs set for the mains voltage to be used. {If not, refer to MAINS VOLTAGE CONVERSION in Section tI.) 4. Hunt is furnished with System Option 002, disconnect the option cable from the rear panel option connector. Plug the unit into an appropriate ac power outlet, turn the VOLTAGE control all the way down, and turn the CURRENT control up slightly —to assure CV operation. {Switch on power; turn up output voltage slightly fabout ‘quarter turn) and verify that the VOLTS display, the AMPS display and CV LED ere lighted. 1. Press the DISPLAY OVP switch, snd verity that the OVE shutdown is s2t above 200 Vde. if not, tern up OVP AJDUST with a small flat-blade scrowdriver fh. Turn up the output votage; verity thatthe VOLTS dsplay ‘can increasa to 200 Ve, and chock that the CC LED lights while voltage is adjusted quickly i. Verity that the VOLTS display does not change when DISPLAY SETTINGS Is pressed, i. With OISPLAY SETTINGS deprossad tun the CURRENT control up, and verty that the AMPS display can increase 0 17 Ade, 37 CONNECTING THE LOAD Tum off input ac power before changing any rear panel connection and make certain all wires and ‘straps are properly connected and terminal block 32 screws are securely tightened before reapplying power. Be certan to replace both terminal block overs before reepolying power. Wires must be properly terminated with connectors securely at tached. Do not connect unterminated wires to the power supply. 38 Load connections 0 the power supply are made at the + and-terminals on the rear panel, Two factors must be con: ‘iderec wrhen selecting wito sie fr load connections, conductor tomperature and voltage drop. 39 To satisty safety requirements, the wires to the load should be at least Heavy enough not to overheat while carry ing the power suppiy output current that would flow if the load ‘were shorted. Stranded AWG #16 copper wire (1.5 mm? cross section area) is rated for 18 amps at 105°C conductor ‘temperature. (The maximum allowable conductor temperature jis based on the +60°C ambient temperature plus 45°C ‘temperature rise because of continuous de current). This rating Js based on use of a twisted pair to connect the load to the supply. Ifthe wire insulation is rated for lass than 105°C or it the wiras are located such that hest build up isa factor, then larger wires must be used. The minimum load wire size is AWG. 116 (1.5 mm?) 3:10 The minimum wire size cequired to prevent overheating ‘will not usually be large enough to provide good voltage regula: tion at the load. For proper regulation the load wires should, bo large enough to limit the voltage drop to no more than 0.5 vols per lead, Table 31 liste resetvty for various wire sizes ‘and the maximum lengths that may be used to limit voltage ‘drop to 0.5 V for various currents. Lengths listed aro the sum of the (++) and (—} load wires, 3.11 To determine maximum lengths for the current Tisted, use the formula Maximum Length = £00. rR where 1 = Current in amps. R= Resistivity in ‘ohms/1000 ft or ohms /km. IF load regulation is critical, use remote voltage sensing. 3-12 OVERVOLTAGE PROTECTION (OVP) 3-13 When the voltage atthe output terminals increases (or is increased by an external squrcel to the OVP shutdown voltage ‘set by the the OVP ADJUST control, the unit's OVP circuit in hibits the output, and the output voltage and current drop to 2010, During OVP shutdown the OV and UNREGULATED LEDs light, 3-14 False OVP shutdowns mey occur if you set the OVP shut-down too close to the unit's operating voltage. Set the (OVP shutdown voltage at about + 1.0 V or more times the out put voltage 10 avold false shutdowns trom load-inducedTat 3-1. Maximum Wire Lengths To Limit Voltage Drops 7 Size Resistivity Meximum Length In Metres (FeetTo Limit Voltage Drop To 0.6 Cross. Section Area AWG | (sq. mm snk ken 5A 1A vA 0.2486 (05) (205) 1136) 25.0 0.798 126 63 42 2 0.1864 (640) (320) 214) % 0.585 7 9 59 50 0.393 256 war cy ° o.03892 (1020) (605) 1340) Table 3:2. Maximum Wire Lenaths Wire Size Resistivity Maximum Length in = _} Meters (feet) to limit ‘Cross-Section Resistance to 0.20 Awe | Area ark te aver or loss (sq. mm) _| (Sense Leads) 2 1618 112.0) 08 40.1 5.0 0 10.16 (19.0) 075 2627 75 18 63.88 31.0) 10 200 i0.0 16 4.018 7.0) 15 137 45 4 2.526 73.0) 28 a2 240 2 4.589 125.0) 3.48 Adjusting OVP. Follow this procedure to adjust the ‘OVP shutdown voltage. ‘a. With the VOLTAGE control all the way down switeh on the power. », Depress DISPLAY OVP, and adjust the OVP ADJUST control athe desired OVP shutdown using a small, flat blade screwdriver. €. Follow the procedure for CV or CC operation to set the output voltage end current 348 Resetting OVP. If OVP shutdown occurs, reset the Unit by switching power off. Wait ane or mare seconds, ancl switch power on again. If OVP shutdowns continus to accur, check the connections to the load and sense terminals, and cheek the OVP limit esting 3.47 PROTECTIVE SHUTDOWN 3-18 The unitincludes protection circuits which inhibit the ‘output when required to protect the unit or the load. The out- put shuts down when any of three conditions occurs: an aver. voltage at the output, an overtempereture inside the unit, or 8 low or high ac mains input voltage. When an overvoltage oo- curs reset the unit after eliminating the cause of shutdown by ‘snitching the power off for one second and then beck on, In ‘the other cases the supply resets auromatically 33 3:19 Front-panel LEDs indicate that a protective shutdown has occurred. During an overvoltage shutdown CV and CC. LEDs are out and the OV and UNREGULATED LEDs light. Our ing overtemperature or ac mains shutdown only the UNREGULATED LED lights. 3.20 OPERATING MODES 32% Settings of the rear-panel MODE switch determine the ‘operating modes af the unit. The Normal Operating Mode is with tho unit set up for sersing of output voltage directly at the output terminals tocal sensing—and set up for operation using the front-panel controls loeal programming, Figura 2-2 shows the MODE switch settings for the normal operating mode. Other operating modes covered inthis section are remote voltage sensing, remote programming of output voltage and current using external voltages of resistances, and multiple supply operation in auto-parallel, auto-seris, and auto-tracking operating modes. 3:22 _Evon if you plan to use one of the unit’s ather modes, ‘of operation, road the NORMAL OPERATING MODE section ‘on noxt page fist. The operating coneiceratone deserved apply to the othor modes as well. If you desire a more thorough ex pletion of power-supply operating modes and applicationpossibilities, ask your local HP Sales office for a free copy of ‘the OC Power Supply Handbook, Application Note AN9OB. 3.23 NORMAL OPERATING MODE 324 The unitis shippad from the factory configured in the rnormal operating mode -lozal sensing and programming Besides jumpers between output and sense terminals, normal ‘operating mode tequires the MODE switch sottings shown in Figure 32, ae £550VDC MAX TO we Figure 32. MODE Switch Settings for Front Panel Control 325 The unit provides constant-voltage (CVI or constant- ‘current (CC) output. For CV operation set the output voltage with the VOLTAGE control, and set a current limit by setting the CURRENT control to a value of current higher than the load current atthe selected voltage. For CC operation set the out put current with the CURRENT contro, and set a voltage fimit by getting the VOLTAGE control to a voltage higher than the load voltage with the selected output current flowing through the fad. 3-25 Tha settings of the VOLTAGE and CURRENT contiols and the load resistance jointly determine whether the unit sup plies constant voltage, constant current, or unregulated {power limited) output. For all rated combinations of output voltage ‘and current the unit isin CV or CC operation: CV if the selected voltage ean be applied to the load with loss than the selectec Curent, and CC if tha selected current can flow with less than the selected voltage across the load. 3.27 Figure 33A shows a rectangular operating locus that is dafinod by voltage and current settings of the power supply. ‘The point on that Iocus at whieh the power supply actually operates. is detarmined by the load rasistance. Three load a4 resistance lines are shown. The line repeesenting load resistance ‘A, crosses the operating locus at 1. Point 18 on the part of the operating locus defined by the voltage setting, so the power supply operates in CV mode. Similarly the line representing load resistance C, crosses the locus at 3. Point 3 is on that part Cf the operating locus defined by the current setting, so the ower supply operates in CC mode, Figure 838. Unregulated Operation 3:28 Load resistance 8 equals tha cross over resistance for, the particular combination of voltage and currant settings shown in the graph. Either the CV or CC LED or both vel ight. If any (of the following conditions & true, he aovver supaly wil operate in CV mode: increasing resistance; decreasing voltage setting: increasing current setting. Conversely, if tho above conditions {are reversed, then the power supely will operate in CC mode. 3.29 The voltoge and current sattings in Figure 338 are high fenough that the rectangular operating locus is cut off by the maximum output boundary of the supply. For load resistance A, the supply operates in CV mode at the voltage and current ‘values for point 1. Similly, for load resistance D, the power supply operates in CC mode at point 4. For load resistances between B and C, the operating point will be on the maximum ‘output-power boundary between points 2 and 3, and the UNREGULATED LED will be on.320 The VOLTS and AMPS displays will indicate the ‘voltage and current being supplied to the output. The product Cf tho two readings will exceed the rated output power of the supply.| Note that the actual boundary is beyond the specified ‘minimum boundary. The UNREGULATED LED will light only if the actual boundary is exceeded. The supply can operate in the unregulated region for sustained periods without being damaged. However, the supply 's not gueranteed to meet specifications in unregulated made. Output ripple increases substantially and regulation is seriously degraded. NOTE Under cerisin condos of ine anc oad, itis poss ble forthe supply to provide more than rated out- ‘Put power and stil maintain regulation. if this oc- ‘curs, the unit will operate normally and the UNREGULATED indicator willbe off. Howve, tho ‘slightest change in either ne or foed may cause the unit to go out of regulation. Operation of the Unit Beyond the rated output power boundary is ‘not recommended under any eireumstances. 3.31 Constant-Voltage Operation 3.32 This procedure sets up the unit to supply a selected, constant voltage to the loae. 2. With power off, connect the load to the rear-panel out- put terminals b. With the VOLTAGE contro all the may down, switch on the power ‘c. With DISPLAY SETTINGS dopressed, adjust CURRENT control for the desired current limit, 4. Turn up the VOLTAGE cantrol to the desired output voitage. Verity thatthe CV LED is lighted. (H the GC LED Js lighted, choose a higher current limit. A current set ting gteater then the voliaga eating divided by the laud ‘esistance in ohms is required for CV operation. ifthe UNREGULATED LEO is lighted, the voltage cannot be supplied to your load within the unit's rated power. Con sider Auto-Series operation if two units are available.) 333 Constant-Current Operation 3.34 This procedure sets up the unit to supoly a selected Constant current through the load. 2. With power off, connect the load to the rear-panel out: put terminals b. With the VOLTAGE contrat all the way down, switch on ‘the power. ©. With DISPLAY SETTINGS depressod, adjust CURRENT control for the desizod output current, 6. Turn up the VOLTAGE control to te desired voltage nit. Verity thatthe CC LED i lighted. (Ifthe CV LED is lighted, ‘choose a higher voltage limit. A voltage setting more than. ‘the current setting times the load resistance in ohms is roquited for CC operation. the UNREGULATED LED is fghted, the current cannot be supplied to yout lead within the uni's rated power. Consider Auto-Parallel ‘operation if two units are avaliable.) 3.35 OTHER OPERATING MODES 3.38 Other operating modes discussed below are remote voltage sensing, remote voltage programming and remote resistance programming. You can set up the unit for remote sensing by raconnecting the leads between auiput and sense terminals, and you can set up the unit forthe other modes by Changing the settings of the rearpanel MODE switch, Pro: ‘caaures follow. Switch off ac power while making changes 10 MODE switch settings or rear-panel connections. This avoids the possiblity of damage to the load ‘and OVP shutdawn from unintended eutput from the unit 3.37 Remote Voltage Sensing 3.38 Remote voltage sensing of the output voltage at the oad allows the unit to automaticaly increase the output voltage {and compensete for the voltage drops in the load leads. This Improves the voltage regulation at the load, and is espacally useful for CV operation with loads that vary and have signif cant load-lead resisiance, Remote sensing hes no effect dur ing CC operation. 3:39 Connect the unit for remote voltage sensing by con- necting foad leads from the + OUT and —OUT terminals tothe load, and sense leads from the + and ~ § terminals to tho load as shavin in Figure 3-4 ejlel | / }] Y Toon | Figure 34. Remote Voltage Sensing2.40 With slightly cegrared CV load rngulation perfor ‘mance, the unit wil provide remote voltage sensing with uD 10.2 Vdc in each load lead and with more than 0.2 ohms in each ‘sense lead. As the voltage drop in the load leads increases, the load voltage error due to the sense load resistance increases according to the formula (Rs + 1) VE 1000 ‘where Re i the resistance in ohms of each sense lead and VI isthe voltage c-op in each load lead. For example, ifthe voltage ‘drop in each load lead is 2 Vdc and the resistence in each sense lead is 1 obm, the load voltage is about (2{1) +1.012/1000=6 ‘mVde less than with no sense-lead resistance. NOTE During remote sensing the toad-ead voltage drops ‘cause the voltage at the output terminals 10 n- ‘reuse boyond the sat value. Re-adjust the OVP shutdown voltage as required to avoid nusiance OVP shutdowns. 3-41 Any noise picked up on the sense leads will appear ‘on the unit's output voltage and may degrade voltage regula tion. To reduce noise pick up use a twisted pair or shielded pale withthe shiald grounded at one end only. Connect the sense loads as close to tho load as possible. It is bast to avoid groun- {ding the output at any point other than the powor supply out put te:minals to avoid noise problems. Always use two wires {0 connect the load to the supply regardless of whore or how the system is grounded, * Figure 35. Gonnecting a Bypass Capacitor 36 3.42 Tho PARD specifications in Table 1-1 apply at the ower supply output terminals, However, noise spikes in duced in the load leads at of near the load may affect the load though the spikes are inductively ‘olated from the power ‘supply. To minimize voisge spikes atthe load, connect bypass capacitor as shown in Figura 3-5. With this setup, peak-to-peak noise at the load can actually be reduced to a level below the value specifid at the powor supply output terminals. 3.43 Tho bus bars are protected by an impact resistant plastic cover, which is secured to the unit with four Nd x 8 screws. Be certain to replace the cover after making connections. 3.44 Accidental open-cannections of sense or load leads ‘during remote-sensing operation produces undesireable effect. Provide secure, permanent connections—especially for the sense leads, The sense leads are part of the unit’s programm ing feedback contra! loop, NOTE The power supply includes protection resistors which reduce the effect of open sense leads. With local sensing it the +S sense lead opens, the output voltage increases about 1.6%. if the ~ S sense laad opens the output voltage decreases about 0.1% . Itboth sense leads open, the output voltage increases about 1.5% 345 Remote Programming 3.45 This section describes programming the cutput voltage for output current fram zer0 to Full output using either 0-5 Veo voltages or 0-4 k ohm resistances. Remote programming ro- quires changing settings of the MODE switch and connecting external Voltages of resistors to screw terminals VP, IP and {VP on the reer-panel barrier strip. 2.47 The stability of the external voltages or resistances directly affects the stability ofthe output. Low noise, 's watt resistors with a temperature coefficient of 25 ppm/°C are suitabie, f external switches are used to interchange resistors for citferent fixed outputs, use make-before-break contacts to avoid output transients during program switching 343A 1.0Vde change in the remote programming voltage ‘produces a 40 Vide change in output voltage or 3.4 Ade change in output current, During remote resistance programming in temal CV and CC current sources force a 1.25 mA current ttough the remate arogrammming resistors to create program: rming voltages for the unit. The 1.25 mA current allow 8 1 k ‘ohm change in remote programming resistance to produce @ 50 Vde change in output voltage or 4.25 Adc change in out put currentThe unit includes clamp circuits to prevent it rom supplying more than about 120% of rated output voltage or current vihen the remote programming voltage is greater than 5 Vde or remote program ming resistence is greater than 4 & ohm. Do not intentionally operate the unit above 100% rated ‘output, Limit your programming voltage to 6 Vde ‘and programming resistance to 4k ohm to assure refable operation. NOTE When external resistors are used to limit the the remote-programming voltage to § Vdc, the ‘resulting high programming-source resistance can ‘degrade the unit's programming speed, offset and drift performance. Limit the equivalent source ‘resistance to 10k ohm maximum. Figure 36 shows ‘convenient way of cafculating suitable voltage- divider resistance vatues for a 5 k ohm source resistance Tero MAT Figure3-6, Optional Voltage Divider for Program Source 3-49 Any noise picked up on the programming leads wil ‘appear on the unit's output and may degrade roguiation. To reduce noise pickup, use a shielded pair of wires for program ‘ming with the shield! grounded at one end oniy. Do not use the shield as a conductor. 3-50 CV Output, Remote Voltage Control 251 Figure 3:7 shows the rear-panel MODE switch settings And terminal connections for remote-voltage contro! of output voltage. AD to & Vde programming voltage produces a 0 t0 200 Ve output voltage. The output voltage is 40 times the input, The load on the programming voltege source is tess than 5 pA, a7 Or ae oe Figure 37, Voltage Programming of Output Voltage 352 CC Output, Remote Voltage Control 353 Figute3-8 shows the rear panel MODE switch settings ‘and terminal connections for semote-voltage contol of output current. A 0 to 5 Vde programming produces @ 0 0 17 Ade ‘output current. The output current is 3.4 times the input. The Joad on the programming voltage source is less than 5 A. eae 24 Bee = Figure 3.8. Voltage Programming of Output Current384 CV Output, Remote Resistance Control 365 Figure 3.9 shows the roar panel MODE switch settings {and terminal connections for remote-resistance control of out put voltage. A.0 104 k ohms extemal programming resistance wll produce a 0 to 200 Vee output. Tho resistance programm. ing coefficient is normally 20 ohms/vot gum PB Figure 3-9, Resistance Programming of Output Voltage 3.56 CC Output, Remote Resistance Control 2.87 Figure 2-10 chowe the rear-panel MODE switch eat ‘ings and terminal connections for remote-resistance control of output current. A 0 to 4 k ohms external programming reeistance produces @ to 17 Ade output current. Tho resistanco programming coefficient is nominally 236.3 ohms/amp. a Figure 3-10, Resistance Programming of Output Current 38 CAUTION Ita programming resistor to @ programming ter- ‘minal opens during resistive programming, the out ‘put voltage or current wil rise. If CV programm ing is interrupted, the units voltage wil rise to the 0.V. setting and shut down. if CC programming Is interrupted, the unite output eurrent wil rise (0 approximately 19 amps. The user should be sure that these two conditions wil not damage the load. To provect against OVP shutdown viben switching CV programming resistors, and to protect the load against over current when switching CC program ‘ming resistors, connect a parallel, resistor directly to the programming terminals as shown in Figures 3.9 and 3-10 to set an upper limit on output vottage ‘and currant. (The resistance value which deter- ‘mines the output is the paral! combination.) 3.58 MULTIPLE-SUPPLY OPERATION 3.59. _ This section includes procedures for interconnecting two units in master/slave configuration. To connect the unit ‘as amaster or slave with other HP autoranging poner supplies, use the information here to help develop interconnection clagrams which accomodate the different rear pane! terminal strips on other supplies, Auto-Paraliel operation provides in- creased output current; Auto-Series provides increased output voltage, 360 Auto-Parallel Operation 3.61 Figure 3-11 shows the rear-panel MODE switch set- tings and terminal connections for Auto-Parallel operation of ‘wo units. The master regulates the output and the slave ‘operating in CC mode—contributes proportionally to the load current. This configuration provides 0 t0 200 deat an output ‘current af up to 34 Ade for two units. You can Auto-Parallel the unit with other HP autoranging power supplies. 362 Setting Voltage and Current. Sot the slave unit's ‘output voltages above the mastor's to avoid interference with rmasterunit CV control. Adjust the master unt’s controls to set ‘the desired output voltage and currant. Verity that the slave Is in CC operation 3462 In CV operation the output voltage isthe same as the ‘ester unit's voltage setting, and the output currents two times the master unit's current ifthe master and slave units have the ‘seme rated current. In general, for two units or for units wth different fulkrated currents, the Auto-Parallel output current (lohis lo = imi + 1+ Bb + inl lim = master unit's output current il.an = ratio of slave unit's rated current to master unit's = number of slave uniteWASTER Figure 3-11. Auto-Paraliel Operation ea == [om S ae A AL | fas, ole] ©} Re ve S St Ei Bie je] |e [is ala Lg) Le | Ist cme i etter ee Figure 3.12, Auto-Series Operation 39NOTE Proportional curents from Auto-Paraleled units re- ‘quizes equal load-fead voltage drops. Connect each unit t0 the load using separate pairs of vie with lengths and gauge chosen to provide equal voltage ‘drops from pair to pair. f this is not feasible, con rnect each unit to-9 pair of distribution terminals using equal-voltage-drop wire pair, and then con- inect the distribution terminals to the foad with single pair of leads 364 You may connect 1wo units in Auto-Parallel. The out put current is the sum of both units’ rated output current 365 Overvoltage Protection. Adjust the desired OVP Shutdown limit using the master uni’s OVP ADJUST control, Set the slave unis OVP limits above the master's. When a ‘asterunit shuts down, the master programs the slave units to 2270 voltage output, If @ slave unit shurs down Ibecause its OVP shutdown limit i set lower than the master’s), it shuts ‘down only itso, and the other units supply all the load current ps 1 to 4 Ade of current to the shut-down slave. f the re Auired current is great enough, the master will switch from CV t0 CC operation. 3-65 Remote Sensing. To remote sense with Auto-Paralll ‘aperation, connect remote-sense leads only tothe master unit ‘and according to the remote-sensing instructions given in paragraph 3-23 267 Remote Programming. To remote program with ‘Auto-Parallel operation, set up only the master unit for remote programming and follow the remote-programming instructions lescrbed earlier in this section NOTE [No load Down- Programming speed is slower with ‘Auto-Parale! operation because only the master unit's Bown-Programmer operates: 3-68 Auto-Series Operation 269 Figure 3-12 shows the rear-panel MODE switch set tings anc terminal connections for Auto-Series operation of two Units. + OUT of the master unit connects directly to the load, This configuration provides 0 to 17 Ade of output current at ‘an output voltage of up to 400 Ve 1000 W max) fortwo uit {in general, the output voltage is up to the sum of both units full output.) 2.70 To provide postive and negative tracking outputs, con ect two units in Auto-Series, and provide separate loads as ‘show in Figure 3-13, Connect to ground at one point, either at tho master unit's -S terminal or at a common connection bet- ‘ween the loads. The master unit has a positive output and con: trols a negativa output voliage from the slave unit. Ground any fone output terminal as required to achiave the desired range of positive and nogative outputs. Figure #13. 340 Poattive and Negative Tracking Output371 Connect two units in Auto-Seriae, No output termina can be more than 580 volts from ground. Duplicate the con rections shown in Figura 3-12 and determine values for new resistors Rx and Ry by considering the mast-negative unit a the master unit for the unit to be added. 372 Connect the unit in Auto-Serlos with any slave unit designed for Auto-Series operation, or use any well-ragulated ‘supply as the master unit, The supply with the lower current rating Sots the maximum current for the Auto-Sories combina ‘Yon, Determine values of resistors Rx and Ry for slave unit as required to provide the needed remote programming voltage. “Tho method of paragraph 3-74 assumes a5 Vac programming voltage produces 200 Vide output (k=40) 373 Determining Resistors. Resistors Rx and Ry con- trol the fraction (or multiple} of the master unit's voltage set- ting thatis supplied from the slave unit. For two units in Auto- Series the ratia of Rx to Ry is Rx/Ry=kIVo/Vsl—1 Wen/Vs-+(k—11 Vo= Auto-Serias voltage = Ve+ Vm Ve = slave output voltage Vm = master output voltage k = ratio of slave output voltage to slave progam voltage 3-74 Sot the value of Ry to 10 k ohms and caleulate the value of Rx from eithor equation above. For the 610A the con stant k equals 40, 60 when using a 6010A as the siave unit nd with Ry set to 10 k ohms the equations reduce to Rx/Ry = & (WmiVs) + k= 1) where Ry = 10k ohms; Vo = Vs = 1; k = 40 Ru/Ry = 40 (1/1) + (@0 - 1) Rx/Ry=40 + 39 Rx/Ry = 79 Rx = 79 (Ry! Rx = 79 (10 k ohms) Rx = 780k t watt 3.75 Tomaintain the tomporature coefficient and stability performence of the units, choose low noise resistors with temperature coefficients of less than 25 ppm°C. When Ry is 10k ohms, appropriate power ratings are % W for Ry and 1 Wor Rx. In general, set Ry to 10k ohms or less and use power ratings 30-times actual to avoid degrading program speed, off sot and deft performances. Lower resistance values allow faster programming but diasipste more power. an 3.76 Setting Voltage and Current. Uso the master unit's Controls to set the desired output voltage and current. The VOLTAGE control of tho stave unit is disabled. Sot the (CURRENT control of slave unt above the mastor unit's cur ront satting to avoid having the slave switch to CC operation. 3:77 When in CC operation the output current is the same 2 the master unit's current seting, and when in CV operation ‘the output votage is the sum of the master unit's and the slave unit's output voltages. Read the output voltage by adding the voltages displayed on the master and slave units. For two 6O10A’s the Auto-Series output volage {Vo} is equal to Vo=lIVs) (Rx-+ Ry}/RxlIK). If Rx is 790 k ohms and Ry is 10 kK ohms, Vm and Vs are equal and the output voltage is 2 Vm. 378 —Overvoltage Protection. Set the OVP shutdown voltage in each unit so that it shuts down at a voltage higher than its output voltage during Auto-Series operation. When a ‘master unit shuts down, it programs the slave(s) to zer0 out- put. When a slave shuts down, ic only shuts down itself (and any slaves below it in the stack). The master (and all staves {ebove the shut-down slave] continues to supply output voltage. 3.79 Remote Programming. To ramote program with ‘Auto-Series operation, set up only the mastar unit for remote programming and aecording z0 the remote-programming in structions discussed earl inthis section. To vary the fraction of the output voltage contributed by the slave unit, connect 2 vatlable resistor in place of Ry. 3-80 OUTPUT MONITORS: V-MON & I-MON 3.81 The unit provides two de output signals at rear-panel terminals which monitor the output voltage and current. Both {are referenced to the unit's monitor common. V-MON vaties from 0 to § Vide as the voltage between +S and —S varies from 0 to 200 Vie. V-MON is connected + to Voltage-Monitor ‘terminal VM and ~ to moritor-common terminal M. LON. varies from 0 to § Vde as the current isto — OUT varies from 0077 Adc, FMON is connacted + to curtent-oritor terminal IM and — to monitorscommon (7M, 3.82 To monitor output voltage or current with a ramote voltmeter, simply connect ade voltmeter to V-MON and mutip: ly the voltage reading by 12 to obtain the output voltage, or connect @ de voltmeter to F MON and multiply the reading by 10 to obtain the output current. Use atleast 820,000 ohms per volemeter or | megohm impedanee electronic meter to avoid significant error caused by the monitor signals’ 10.2 k ohm output impedances.Section IV PRINCIPLES OF OPERATION 41 AUTORANGING POWER 42 Autoranging allows the unit to be compact and light weight and yet to deliver a renge of output voltage/urrent con binations which would othenwise require the use of more than ‘one supply or a higher rated power supply. Autoranging is a ame for circuitry which automatically makes full power available at all but low reted output voltages and currents. By ‘comparison, a conventional constant voliage/constant current {CV/CC) power supply can provide full output power oniy at ‘maximum rated output voltage and current. Refer to Operating Modes in Section III for a more detailed discussion of the autoranging characteristic. 43° OVERVIEW 44 The Simplified Schematic, Figure 41, shows how the major cireuits are connected. Segmenting the Simplified schematic into Functional ciruit blocks will highlight hovr these blocks work and ilustrate overall system function, 45 Table 4-1 briefly describes the major circuits employed in the design of this unit. When used in conjunction with the ‘Simpifiad Schematic, the reader is povided witha quick overall poreciation of the unit's operation. 46 — Power flows from the ac mains at the loft of the schematic through circuit blocks connected by heavy lines to the output terminals at the right. Follow the schematic from right to left to see how the output voltage is regulated during CV mode of operation, The output voltage is monitored both at the output sense terminals +$ and 8; OVS (Outerloop Voltage Sensel and also before the two stages of output fiter IVS UinnerLoop Voltage Sense) 47 Sensing with output sense terminals provides accurate load.voltage control and sensing before the output fier stablzes the supply and permis it io power reactive loads. The CV monitor amplfir buffers the OVS voltage to produce the \V-MON output monitoring voltage. A buffer amplifier monitors the voltage before the output filter to produce the IVS voltage. 48 When in CC operation, the output current is regulated in a similar mannner. Output current is sensed as the OCS outerlaap voltage across a current monitoring resistor, OCS is buffered to produce I-MON. IVS is differentiated to produce an innerloop current sensing voltage. 49 SYSTEM DESCRIPTION 410. _ The HP 6010A is a power supply which utilizes the pin ciple of switching to achieve regulation. Basically, the power supply employs five major functional sub-systems togetner with the Front Pane! to achieve its overall objective of delivering maximum of 17 A oF 200 V at the power output of 1000 W, 4a “These sub-systems are 1, Regulation & Contro! 2, Protection 3. Input Power 4, DC Power Conversion 5. Output 4-11 REGULATION & CONTROL SUBSYSTEM. 4:12 This sub-systern may be considered to be the reins ‘of the unit. It provides the control pulses to open and close the switching elements which deliver power to the output. This section also regulates the output to ensure that the unit is dalivering a constant power at either a constant voltage or con: stant current setting. In the event that this cannot be achiev 2, then the protection subsystem is employed to limit the power to the output 4-13 To understand how this contral is achieved, consider Figure 4-1, the simplified schematic. Power from the output is sampled and attenuated before itis fed-back to the Cons- tant Voltage Error Amplifier. Another input to this amplifier is the Program Voltage which the user sets via the Front Panel. ‘The differenca between these two voltages is amplified end becomes the CV Err Signal. The output of the supply is also ‘sampled by the CC Monitor Amp. This sample voltage is #ed into the Constant Curent Error Amp. The other input to the Constant Current Erot Amp isthe program current which the ser sats via the front panel, The difference between these two ‘voltages is amplified and becomes the Constant Current Exror Signal. These two signals are connected in @ wired-OR con: figuration and fed into the Constant Voltage Comparator. 414 The control mechanism which the unit employs to regulate its output comprises the Primary Current Monitor Transformer, the Control Voltage Comparator and the Pulse Width Modulator. The Primary Current Monitor Transformer ‘senses the power transferred by the FETs and generates the Ip Remp Voltage which continues to build up es the output in ‘creases. This Ramp Voltage and the Control Voltage are used 2s inputs to the CONTROL VOLTAGE COMPARATOR. If the Ramp Voltage excaeds the Control Voltage, the output of the ‘comparator goes low and resets the Pulse With Modulator in the process. If the unit develops power in excess of its re: ‘quirements, the POWER LIMIT COMPARATOR effectively ‘monitors this condition and returns @fow signal whieh disables the Pulse Width Modulator and prevents any further power ‘development. 415 The PULSE WIDTH MODULATOR (PWM) is the ‘dovice which the unit employs to constantly alior the duty ‘oyele OF tru switching waveform procuced by the FETs, Once reset, i tigger the off pulse one-shot which tums off the FETS.Table 41. Quick Reference Guide to Major Circuits ‘Dependent Girculte Cirouit Major Function | Input from” Output to Operstion ies Power Proves Bis ond Mars ‘onl Greuts | Muins vtgo a BYS input is converted to kavervotage Simo BPS) | Rane Voter. ns re inl prog vege eb rms crete. as Voge Debs te units operation | BVS ety Dees, OVP | Hots al arcs rest unl at ineal veges are at Detect) | at pone on acpi Tied Dey Enatles power ‘0, 000 | uM, Roy ais for 3 sands afr pows’ on ard then sts ot | cet 100 | ce, in reg ister To ee ge! by 20 ween ho» MOC sl Power Limit Determines maxrnum "BV; Fame Pw Compares Vip gaye With Voge and produces @ signal to Comper ch | sna eet iit PRN en Vp > Ya ‘canto! Vatage | Ragultes the Vp rau PM “TF compares Vip yn 2nd Nop ad proces # gal to Comper eve | epoaon ot bw ath | Ca Po it tm Pat hen Ypage > en Voto Wg} Corstet Votage | Pres CV ur Veto | OVC, ‘Merits OVS sepa am wich VON is dared. ‘et Cont! Voto Sere cS) | oy Css | Camis YS a 0 gC Crate one (NG; spay | Mantes 06S sana rom wich PON did, Cortes ‘anit Guvent | Pods GE Conia Gea 6h Votage Sense 069) 00 | Greats ‘CS and: fretted WS to giv te CC cone voace Pra Yotas Fike With Soices Fes “Y aestor trai, | Fete ‘Siig cin aid a ate wih op atte Nutr PM a, owe ty 20 obo: ant ofa by CVC, PL, 20 cock or seutdown eats Frinawy Gare’ | Gone b Ronn Voge] FETs OW ‘Sore coon Bap whe FETS ae on Monitor Tantn Fewer Tansy | Steros and vanstors is ‘hapa ecifer | Wien Fe ae on to pier windings of tbe Hasfrmer put pow slre ee ut he FETs ae sithd of wen the ensgy is trnsered to the sosnday fo ett oats worse Ctl gang of eae in] PHM Sensing Tranfrmer | FEs pon and dso resooe ope Fon the PUM The powe, an Sense length of eit te pends he cron of the PM Trensfomers. cow fob ‘Down Praganmer | Rep Ivers exten | OV Groit OVP, | Guta Rat | Out tr cpa re apy charged st varyng ners oF votae. 00 rates depending neu vatge Crt ceed nr com cn of a¢ power ls, shutdown or low vote ‘rp ot Decor | Sets down aut Bias Teslorer| PAM, DP To pe dete fer 20m the ocak iis te ‘000 power wen ne dap ot AM ord tinge tbe Down Prgrarimes for mere tan ore cre ‘vr Voiane ints ation | Ow Sens | OF PAM ‘Sees Og Voltage od compaes with rset Sint et Froectin (OV | outt voto. by as reference eet bggers the Dav Programs in Ceait eee satis, 42Figure 41, 6010A Simplified Schematic 43ro feet ore egress sec UL ek imrigies OF IES gpargg. ror. ard Pramary CURRENT eave, oR aL TASE Sot aoe lee : I coxa, eae File roe yitiaL RAMP cheactror oh biderne Figure 42, FET Gontiol Signals Timing Diagram via the off-pulse driver, The 20 kHz entering the PWM holds itresat for 1.5 ps and on the next clock pulse from the osciltor the output i clocked high. This in turn triggers the on-pulse ‘one-shot which enables the FETS, Other inputs which can dlsable the PWM are the outputs from the Powar Limit Com: parator, the Master Enable, the CV and CC loop. 416 Figure 42 shows the timing diagram of the signals which contro! the FETs. Notice that on the rising edge of the ‘on-pulsa, the PWM is activated and remains on until tho off- pulse is sont. There is @ slight delay in the time the off-pulse Js gentand tho time the FETs are actualy turned off. This turn off delay results in greater power being generated than Is ro ‘quired es shown by the Ramp Voltage exceeding the Control Voltage. To prevent this situation, there isan Initial Ramp Cir ‘uit which increases the Ramp Voltage and enables the voltage 10 ramp up to the Control Voltage level earlier. 4.17 The sampled output voltage is fed-back through the Constant Voltage Circuit and the Constant Current Circuit betore it becomes the Control Voltage. The CV and CC circuits provide the means forthe instcument to deliver power at ether constant voltage or constant current, 418 The CONSTANT VOLTAGE circuit takes its input from ‘two pasitions on the autput voltage rail: the Innerloop Voltage Sanse {IVS}, and the Outortoop Voltage Sense (OVS! at the 4S and ~§ terminals. The CV Monitor Amplifier attenuates the OVS in the ratio of 1:40 and produces the Voltage MonitertV-MON) signal. Ths signel connects through protec: 44 tive excuitry to the rear panel and display circuits on the front ppanel,anc! also forms the input to the CV Ereor Amplifier. The Program Vottage which the user sets at the ‘ront panel voltage Contralis also an input to this amplifier, The output is the error signal which together with the output from the Innerloop Voltage Sense (IVS) generates the CV Contro! Voltage. 419 In addition to the Front Panel settings, the CV Pro- ‘gram Voltage can be sot from an external voltage applied bet- ‘ween tear panel terminals VP and ‘JP, or from an external resistor between those same terminals. 420 The CONSTANT CURRENT CIRCUIT also produces ‘control voltage. The outsrloop current sense (OCS) is taken ‘across the current monitoring resistor and the combined signal is amplified by the CC Monitor amplifier to give the Outerloop Current-Sense Voltage, MON. This signal is then diverted ‘along two paths: ane terminating atthe bari strip while along ‘the other path the signal combines withthe differentiated out pput ofthe innetloop Voltage Sense IVS). The CC error ampifier ‘compares this combined output withthe user-set CC Program Voltage to produce the CC Control Voltage 421 The Control Voltage used to raguiate the unit may be {dorived from eithar tho CV oF CC citeuit. These elcuits are con: ‘nectad via a wired-OR connection to the CV or CC circuit. If the CV Controt Voltage exeaeds the CC Control Voltage then ‘diods A2CR24 ie revarsed biased but diode AZCR11 Is forware biased and the CC Circult provides the controling signal. Simierly when CC Control Voltage exoveds CV Control Veltage, ‘the CV circuit provides the regulating control voltage.422 When the unit is operating in CV mode, the CV Con- ‘Wol Voltage varies between —0.5 Vac and —0.9 Vee, fis most negative when the load is drawing no power but as power out- put increases the voltage becomes more positive 423 PROTECTION SUBSYSTEM 4.24 The diverse system configurations and operating vironments under which the unit will be required to operate, il certainly cequie it to be adequately protected if it must func tion reliably. The protection clteults of the unit offer protec- tion at turn-on and also during operation, 425 The CURRENT LIMIT RESISTORS is the frst protec- tion along the power rat which the unit utlizes. This circuit prevonts any surges of AC Input to the input filter By limiting the inrush current. After @ predetermined elapsed time the resistor is bypassed and the unitis ready to daliver power. The Cateuit which caries out this funcson isthe TIMED DELAY CIR- CCUIT. Winen both the Dropout Detector and tho PCLR are high, this doigy circuit is enabled and counting atthe clock froquen cy of 1.25 kHz bogins. Aftor 3 seconds, DROPOUT goos high and enables the PWM 4-26 Turn-On protection Is alco offered by the BIAS VOLTAGE DETECTOR (BVD1 which prevents spurious opere tion that may occur at power on of the unit cicuite attempt to oporate before the +5 Vde bias voltage ie at the clock, PWM, and logie circuits. After power-on, a8 the output of the +5 Vee bias power supply rises the BVD is turned on Inhibiting the Relay Driver and the On-Pulse Driver and ereating tho power clear signal PCLA’. The latter signal is hele lows unt tho unregulated input to the +8 Vée bies sunaly is greater than ‘an input voltage sufficiont to assure a +6 Vee output 427 Cortain circuits also give the unit on-going protection during ite operation The AC SURGE AND DROPOUT DETEC- ‘TOR is such s circuit. This circuit protects the unit from damage from AC mains voltage surges. It shuts down the unit when thoro is either & 40% overvoltage or a 20 ms voltage interrup tion in the ac mains voltage. The mains detect signal senses the ac mains voltage and pulls the DROPOUT signal low thereby Inhibiting the PWM and shutting off the power. 428 During conditions of overvoltage when @ monitored {rection of the output voltage exceeds the limit set by the front panel OVP Adjust, the OVER VOLTAGE PROTECTION circuit inhibits the the PWM and triggers the Down Programmer. This condition persists until tha unit is turned off. At power-on, the Bias Voltage Detector resets the OVP. 429. ‘The DOWN PROGRAMMER is another protection cir cuit which is activated when any of the following adverse operating conditions oveurs: aver voltage: aver temperature; primary power failure; and programming of a lower output voltage. Under these conditions, the Down Programmer lowers the output voltage by rapidly discharging the output ‘iter capacitors. The Down Programmer takes its input from the Master Enable and the CV Error Amplifier. When elther of thes signals is low, itisactivated. The +8.9 Vae bias supply orovide 45 ‘enough energy to the Down Programmer to discharge the out put eirult even when primary power 1s lost. 430 The TEMPERATURE PROTECTION citcuit protects the FETS from excessive temperature gradients. & thermostat, ‘mounted on the FET heatsink monitors the temperature build up of the FETs and disables the PWM when the temperature, exceeds a predetermined limit. 431 In addition to an over-temperature protection, there. Js also an OVERVOLTAGE PROTECTION circuit. When the. FETS turn off, the leakage inductance of the power transformer forces current to continue to flow inthe primary. Clamp diodes. are employed to protect the FETs trom excessive reverse voltage bby bypassing the FETs and conducting the current tothe input fier. 4.32 INPUT POWER SUBSYSTEM 4-33. This subsystem forms the interface between the ac mains supply and the switching elements of the unit. It takes ‘ac powar from the mains, convers it to de and delivers this Unregulated de to the switching elements and internal control Circuitry. Input power takes two distinct pathways 10 carry out the above function: maine -racifier/ iter —switehing elements {and mains—bias supply—control circus 4-34 ifthe first pathway is taken, it is seen that primary power from the ae mains anters the INPUT RECTIFIER via the invush current limiting resistor. The rectifier converts the ac voltage to de voltage and passos its output to the input fier. ‘Tho unit has a feature which allows it to operate sithor at 110/120 or 220/240 Vac mains voltage. The voltage doubling capability 26 ti called is offected by connecting jumper ATW ‘between the rectifior and fiter. When the mains voltage Is 220/240 Vac, the jumper is opan permitting the filter to develog 2 typical bus voltage of about 300 Vde. However, when the: ‘maine voltage fs 110/120 Vac, the jumper terminals are con- nected and the rectifer/fiter combination now behaves as a voltage doubler enabling @ bus voltage of 300 Vde to bo developed, 4.35 For the second pathway, primary power passes the Mains Voltage Select Switches to the BIAS POWER SUPPLIES ‘which provide the operating voltages for the internal clreuts. ‘The Mains Voltage Select Switches connect the primary win- ings of the Bias-Supples’ transformer for operation at 120, 228, oF 240 Vee. 496 Theunit checks thatthe +5 Vdc bias voltage and the ‘ac mins voltage are within acceptable limits 8s part ofits turn ‘on sequence. 437 DC POWER CONVERSION SUBSYSTEM 4.38 The current available atthe input rails after recifca tion enters the power transformer AIT2 and Primary Current Monitor Transformer AIT1. This current flow is controlled by the FETs which act as high fraqueney switches. The FETs driver Circults are under the control of the Pulse Width Modulator ‘where the On/Off pulses originateFigure 43, G010A Simplified Front-Panel Schematic439 During the on-pulse the FETs are turned on and cur- rent enters the primaries of transformers ATT! and A1T2 as described above. The output rectifiers ASCR4 and ABCRE be- Ing ravarsad biased block the flow of current from the secon: dary of A1T2 to the output. There is therefore a current built Lp and the secondary windings of AIT2 act as a storage device ‘Meanuitile the current in the secondary of current transformer AIT! davelops a linearly increasing voltage waveform across resistors AZRT18 and AZR117. This waveform isthe Ip Ramp Voltage and corresponds to the energy bud up in the secon dary of the power transformer. 440 When the FETs ara turned off, the collapsing magnetic field reverses the polarity across the power transformer ‘causing the output rectifiers to be forward biased. Current therefore flows from the secondary windings to the output ‘ers. 4a 442 As discussed above, power reaches the output rail ‘whan the FETs are turned off and the output diodes are for- ‘ward biased. The signal is frst passed through the first stage ‘of the output filter network where most ofits 20 kH2 ripple deriv~ ‘ed from the switching FETs are attenusted. Part of the signal leaving the first stage fiter is fed back to the CV and CC Cir- cults as the Innertoop Voltage Sense and becomes part of the inner control loop. The primary purpose of these feed-back oops isto impart sufficient stability to the power supply and tenable It to cope with a variety of loads. OUTPUT SUBSYSTEM 4.43 The signal from the frst stage filter also becomes the Input to the second stage capacitor filter which provides the ‘ditional fltering necessary for the unit to meet its specfce tions. This fer is close to + and ~S output terminals thereby insuring that the fiter is as close to the user's load as poss ble, Tae output from the = S and ~S terminals is aiso fed back to the CV and CC Circults and forms part of the outer feed bck loon, 4-44 THE FRONT PANEL BOARD 4.45 Figure 4s a simpified schematic ofthe front panel 47 ‘board. The V-MON, MON, and OVP signals are passed to the. front panel boara trom the AZ Conttol woara. the V-MON anc MON signals are then-amplfied by butfer amplifiers before they are dicscted 10 thor respective digital volureters for dspley, Asan intermediate stop before display, the V-MON signal passes, ‘rough a pair of bilateral range switches A3U4 & UaD which dotermine the resolution of the voltage display. When the votage tobe displayed is below a certain value, the unit selects ‘the low-range bilateral switch A3U4 which enables the voltage 10 be displayed to an accuracy of two decimal places; however ‘above ths critical output voltage value, the high-range switch ‘A3UAD assumes control and the voltage displayed is accurate to one decimal place. 4:46 _Inaddition to providing the display voltage, the V-MON land LLMON signals ate used to generate the CV and CC ‘control voltages respectively. When the CV contro! voltage is ‘ound to be more negative than the Control Port Voltage, the power supply is operating in the CV Mode and the CV LED Fights. Similarly the CC LED lights when the CC Control Voltage is botow the Control Por Voltage coafiming thatthe power sup: ply is operating in CC Made. When both CV and CC Control Voltages exceed the Control Part Voltage, the power supply ‘becomes unregulated and the unregulated LED tights. 447 The CV of CC Program voltages are obtained by depressing the “DISPLAY SETTINGS” switch and reading the respective display. By depressing this switch and turning the Voltage or Current contiothe technician can set the program voltage or current. Ifthe instrument is operating in CV Mode for example, then the display voltage and the CV Program Voltage are identical but the dsplay current may vary with the CC Program Voltage. This consition is raversed when the unit ig under CC Mode, 4.48 The OVP set potentiometer is also located on the front panel. By dopressing the “OVP DISPLAY” switch and adjusting the pot with ¢ small fat scrawecllver, the OVP limit can be set. ‘When the output voltage exceeds this pre-set limit, the unit J disabled and the OVP LED lights.SECTION V MAINTENANCE 5-1 INTRODUCTION 5-12 Electronic Load. The test and calibration procedures use an electronic load to test the unit quickly and accurately. 52 This section provides test and calibration procedures, _f an electronic load is not avellable, you may substitute a ‘and troubleshooting and repair information. Tho operation: ‘vrification tests comprise @ short procedure to verify that the unit 13 performing properly, without testing all specified parameters. 53. Alter troubleshooting and repair of a defective power supply you can usualy verify proper operation with the func: tional test procedure in Section Il, Repairs to the Al main board, and the A2 control board can involve circuits which, although functional, may prevent the unit from performing within specified limits, So, after At or A2 board repair, decide If recalibration and operation verification tests are nasded ac cording tothe faults you discover. Use the calixation procedure both to check repairs and for regular maintenance. 64 TEST EQUIPMENT REQUIRED 55 Table 5-1 Fists the equipment required to perform the ‘sis and adjustments ofthis section. You can separately iden- {ify the equipment for performance tests, calibration, and ‘oubleshooting in the USE column of the table, 56 OPERATION VERIFICATION TESTS 5-7 The following tests determina that the units perform. ing propeely to within 8 confidence level ot spproximately 90%. They do not, however, eheckell the epecified parameters tested in the complete Performance Test described below. Procoed as follows: 1, Perform turn-on checkout procedure given in paragraph 38, b. Porform tho CV & CC Load Effect Performance Tests, siven in paragraphs §-17 and 5-26 respectively. 5-8 PERFORMANCE TESTS 5.9 The following paragraphs provide test procedures for verifying the unit's compliance with the specifications of Table 1-1, Please refer to CALIBRATION PROCEDURE or TROUBLESHOOTING it you observe any out-ol-ssecifiation performance. 5-10 Measurement Techniques 5-11 Setup For All Tests. Measure the DC output voltage directly at the +S and —$ terminals. Connect unit for local sensing, and ensure that MODE switches are set as shown in Figure 3-2. Select an adeauate wire gauge for load leads using the procedures given in paragraph 3-7 for connecting the load 51 3.5 @load resistor, capable of safely dissipating > 1000 watts, tor the electronic load in these tests: CV Source Effect (Line Regulation) CC Load Effect (Load Regulation) You may substitute a 40:9, 1000 W or more, load resistor in these tests: CV Load Effect {Load Regulation) GV PARO (Ripple and Noise! CC Source Effect (Line Regulation) CC PARO (Ripple and Noise! ‘The substitution of the load resistor requires adding a load ‘witch to open and short tho load in the CC or CV load roguis tion tests. Tho load transient racovery time tost procedure can- not be performed using load rosistore, 513 An electronic load is considerably easier to use than load resistor. It eliminatas the neod for connecting resistors for theostats in parallel to handle the power, it is much more stable than a carbon-pilo load, and it makes easy work of swit: ching between load conditions as roquted for the load rogule tion and load transiont-responso test, 5.14 Current-Monitoring Resistor Rm. To eliminate output-current measurement error caused by voltage drops in the leads and connections, connect the current-monitoring resistor between — OUT and the load ae a four-rerminal device. Figura 6-1 shows correct connections, Select a resistor with stabie characteristics: 0.010, 0.02% accuracy, 30 ppm/°C for lower temperature cosfficiant and a current rating of 17 A. whey oe BO - S,REQUIRED RECOMMENDED TPE CHARACTERISTICS use MODEL Oscilloscope Sensitivity: 1 mV Pr HPT7408 ‘Bandwidth: 20 MHz & 100 Mz Input: differential, 50 @ & 10 Mi lsoletion Transformers 100 VA, 4 EVA T MS Voltmeter “True rms, 10 Miz bandwidth P P3008 Sensitivity: 1 mv Accuracy: 5% Logie pulser 4.5 to 5.8Vde @ 35 mA T HPS46A, Mukimeter Resolution: 100 nv PAT HP3A6A Accuracy: 0,0035%, 6 digit (GC PARO Test "No saturation at 20 Ade P Tektronix P6303 Current Probe Bandwidth: 20 He to 20 MHz Probe! AMBG3 Amp/ ‘TMB00 Power Module Electronic Load Voltage range: 200 Vd PA Trensistor Current range: 20 Ade Devices, Model Power range: 1000 watts LP 10-50-2600 Open and short switches DLA400-15-2500, (CC PARD Test ‘Value: 0.4 ohms > 1000 W PA - Resistive Load Accuracy: 19% Rheostat or Resistor Bank Current: Monitoring ‘Value: 100 mv @ 10 A\10 ma must be Resistors ‘Accuracy: 0.00% «* ‘apsble of 20 Amps) PA Te: 40 ppmn/sC Calibration and Value: 60 0, 5%, 40W aT Test Resistors 2kD, 0.01%, & W Terminating Value: 60 #5%, P a Resistors (4) roninductive Blocking Value: 0.01 aF, 400 Ve P Copacitors (2) Common-mode & 82uH/tuen® P Ferrox-Cube Toroidal Core =23mm 1D. 500T800-3¢8, HP 8170-0081 DC Power Voltage range: 0-60 Vdc TP P0128 Supply Current range: 0-80 Ade Variable Voltage Auto vanstormer Range greater than — 13% to + 6% fof nominal input AC Voltage 4kva P= performance testing A= calibration adjustments T= troubleshooting "3.50, 3.89, 280, and 409 resistors may be substituted for test where an electronic load is not available **Loce acoura and current meter reading can be checked must be reduced accordingly. 52 nd laee expansive, current-monitoring resistors can be used, but the accuracy ta which current programminghss conan Votage (2) Tene 5-18 CV Setup. If more than one meter or a meter and ‘an oscilloscope are used, connect each to the +S and ~S ter- mminals by a separate pair of feads to avoid mutual coupling effects. Connect only fo +$ and ~ $ (except for peak-to-peak PARD) because the unit regulates the output voltage betwoen “+S and ~S, notbenween + OUT and -OUT. Use coaxial cable fr shielded 2-wire cable to avoid pickup on test leads. For al CV tess sot the output current at full rated output to assure CV operation. 5.17 Load Effect (Load Regulation} Definition: CV Load Effect Is the change in de output voltage whan load resistance changes from ‘open circuit to full load oF from full load 10 ‘open circuit Test Parameters: Measured Variable: Output Voltage “Tost Points: Sae Figure 6:2 Expected Results: Recorded readings must be within 0.011 Ve Tost Procedure: 2. Connect the test equipment as shown in Figure 6.2. Operate the electronic load in constant rosistance mode (Amps/ Volt} anc set resistance to maximum. b. Turn the unit's power on, and turn up cur ront setting to full output. ‘c. Turn up output voltage to 60 Vde as read on the digital votmeter. jure 62, Basic Test Setup 4. Reduce the resistance of the load to draw ‘an output current of 17 Ade [0.170 Vde ‘across Rm), Check that the units CV LED remains lighted. &. Record the output voltage at the digital voltmeter F. Open circuit the load. 9. When the reading settles, record the output voltage again. Check thatthe two recorded readings differ no mote than =0.011 Vde. 518 Source Effect (Line Regulation) Definition: Source effect is the change in de output voltage when the ac input voltage changes from e minimum to @ maximum value. Test Parameters: Measured variable: Output Voltage Test Points: See Figure 5:2 Expected Results: Recorded readings must be within a 40.011 Vado range Test Procedure: ‘a, Connect the test equipment as shown in Figure &2. Operate the electronic oad in constant resistance mace (Amps/Volt] and set resistance to maximum, b. Connect the unit to the 2c power tine through a variable autotransformer which is set for low line vokage (108 Vac for 120 Vac ©. Tur the unit's pow on, and turn up cur rent setting to full output 4d. Tum up output voltage to 60 Vdcas read on the digital voltmeter f. Reduce the resistance of the load to draw fan output current of 17 Adc 10.170 Vdc ‘across Fimb, Check thet the unit's CV LED remains lighted. {. Record the output voltage at the digital voltmeter. {9 Adjust uiovansformer tothe maximum fer your line volage h. When the reading sertas record the output voltage again, Check thatthe two recorded reacings aitfer no more than 0.011 Vee. Vs19 PARD (Ripple & Noise) Definition: Periodic and random deviations {PARD) in the units output ripple and noise combine to produce a residual ac voltage superimpos- fed on the de output voltage. Constant voltage PARD is speciosa the root-mean- square {rms} or peak-to-peak po) output voltage ina frequency range of 20 H2 to 20 Miz 53ee | | i | meme | Aiea (igaeees. << ae Figure 63, AMS Measurement Tost Setup, GVPARD ‘Figure BA. Poakcio-Peak Measurement Feat Setup, PARO RMS Measurement: Test Parameters: Measured Variable: Output Voltage (rms) Test Points: See Figure 5.3 Expected Results: Noise Voltage (ims) < Zan ems Test Procedure: a. Connect the test equipment as shown in Figure 5-3, Operate the electronic load in Constant resistance mode (Amps/Vott) and set rasistance to maximuen. b. Turn the unit’s power on and surn up cur rant satting to full output. . Turn up output voltage to 60 Vde. 4, Reduce the resistance of the load to draw ‘an output curront of 17 Ads. Check that the Uni’ CV LED remains fighted 2, Chack that the ems noise voltage atthe tue rms volimeter is no more than 22 mV rms, NOTE To ensure that no potentis! difference exists between the voltmeter and the case of the unit ‘either connect both to the same ac power outlet ‘or check that the ac outlets have the same earth ground. 64 CV PARD Tost Use common mode choke as in Figure 5:3 10 reduce ground loop currents from interfering with ‘measurement. Reduce noise pickup on the test leads by using 80.0 coaxial cable, and wind it & turns through the magnetic core t0 form the ‘common-mode choke. Test Parameters: Test Procedure: 5:20 PARD (Peak-to-Peak) Measurement: Measured Variable: Output Voltage Poak-to-Poak ‘Test Points: See Figure 5:4 Expected Results: Pesk-to-Peak noise voltage < 50 mV Connect the test equipment as shown in Figure 5:4. Operate the electronic load in ‘constant resistance mode (Amps/Volt! and set resistance to maximum. ‘Turn the unit's power on and turn up cur- rent setting to full output. Turn up output voltage to 60 Vale. |. Reduce the resistance of the load to draw ‘an output current of 17 Ado. Check thatthe units CV LED remains lighted, Set the osciloscope's input impedance 0 50 0 and bandwidth to 20 MHz. Adjust the20 (O4vac 60.0V@ 174 oall5VAC 60,0v@ 174 15 03| 7 roft o| a t ol smy/owv © ove 0 5 t 0.1 x10 -02 “8 -03 %0 Tous 70 oe ‘me/Biv Figure 65. 20 KHz Noise, GV Poakto-Peak PARD Figure 56. Load Transient Recovery Waveform Contre to show the 20 kHz and higher frequen: ey output-noise waveform of Figure 55. Check that the poak-to:peak noise is no more then 80 mv, NOTE The equioment grounding ard power connection remain the same as in the PARD rms test, Connect the osciloscope to the + OUT and ~ OUT terminals through 0.01 w blocking capacitor to protect the asciloscope's input fram the unit's out- ‘put voltage. To raduce common-mode noise pick-up, set up the oscilloscope fora differential, two-charmnl voltage ‘measurement. To reduce normel mode pick-up, use twisted, 7 ‘metre or shorter 50 ohm coaxial cable with shiolds connected to the oscilloscope case and t0 each other at the other ends. 621 Load Transient Recovery Time Definition Test Parameters: Test Procedure: This is the time for the output voltage to return to within @ specified band around its voltage following a step change in load. Measured Variable: Output Voltage Transients ‘Test Set-up: Seo Figure 5-2 Expected Results: Pulse width < 2.ms (at 150 mV from base line) 8. Connect the test equipment as shown in Figure 5-2. Operate the slactronic load in constant-currant mode and sot for minimum cureent, 55 bb, Turn the unit's power on and turn up cur tent satting to full ousput cc. Tum up output voltage to 60 Vide as read on the igital voltmeter ‘6. Set tha load 10 vary theload current batwoen 15 Adc anc 17 Ado at 3 30 Hz rate, €@, Set the osciloscope for ac coupling, inter- ral syne and lock on either the positive or negative load transient 4. Adjust the oscloscope to display transients a8 in Figure 5-6. 19. Check that the pulse wicth ofthe transients at 1B0 mY from the baseline sno more than 2 me as shown, NOTE While pertormming this test, it is important to adhere to the requiremonts thatthe change in cur- rant must bo no groster than 10% of the set cur tant, and that the total current must be no more than the rated current at tho set voltage, 5-22 Temperature Coefficient Definition: Temperature coefficient (TC) isthe change In ourput voltage for each °C change in am bient temperature with constant ac line Voltage, constant output voltage setting and constant load resistance. Test Parameters: Measured Variablets): Output Voltage Test Points: +S and -$ Expected Results: Output Voltage enanga < 620 mV Tost Procedures Connect DVM between +S and ~S. by, Place power supply in oven, and sot temperature to 90°C‘Ture tha unit's power on and turn up cur: rent setting to full output, Turn up output voltage to 200 Vale as road fon the DVM. After 20 minutes stabilization record the temperature to the naarest 0.1°C. Record the output voltage at the DVM. Set oven temperature to 50°C. After 30 minutes stabilization, record the ‘temperature to the nearest 0,1C. Record output voltage, Check that the magnitude of the output voltage change is no greater than 620 mv. 4 NOTE Measure temperature costtcient by placing the unit jinan oven, varying the temperatute over a renge within the unit's operating tempereture range, anid ‘measuring the change in output voltage. Use a Jarge, forced air over for even temperature distriow- ‘ion. Leave the unit at each temperature measure ‘ment for half hour to ensure stebilty in the measured variable. Measure the output voltage with a stable DVM located outside the oven so voltmeter dift oss not affect the measurement accuracy. To measure offset TC, repeat the pro: ‘cedure with output voltage set to 0.10 Vado. 5-23 Drift (Stability) Definition: Test Parameters: Test Procedure: Drift is the change in output voltage begin- ning after a 30-minute warm-up during 8 hours operation with constant ac input line voltage, constant load resistance and cons: tant ambient temperature, Measured Variable: Output Voltage Test Points: +S and ~$ Expocted Results: Output Voltage £75 mV from wading taken after 20-minute warm-up Connect DVM between +S and —S. ‘Tum the unit's power on and ture up cur ront setting t0 full output. ‘Tum up output voltage to 200 Vdc as read ‘on the digital voltmeter. Atter# 30-minute warmup, nate eading on DVM. The output vokage should not deviate more ‘than 77 mv from the reading obtained in step over @ period of & hours 56 NOTE Use a DVM and record the output at intervals, or Lise a strip-chart recorder to provide a continuous record. Check that the DYM's or recorder’s specified drift during the & hours will be no more than 0.007%. Place the unit in alocation with con- ‘stant air temperature preferably a large forced ar oven set to 30°C and verify that the ambient temperature does not change by monitoring with 2 thormometer near the unt. Typieally the drift dur- {ng 30-minute warm-up oxcoeds the drift during the hour test. To maasure offset chit, repeat the pro- cedure with output voltage set 10 0.10 Vie. 5-24 Constant Current (CC) Tests 525 GC Setup. Constant currant tosts are analogous to constant-valtage tests, with the voltage set to full output to assure CC operation. Follow tho general sotup instructions of paragraphs 6-9 through 6-14 5:26 Definition Test Parameters: Test Procedure: Load Effect (Load Regulation) CC Load Effect is the change in de output current yihen load resistance changes from short circuit to full load or from full load to short circuit Measured Variable: Output Current Test Points: See Figure $2 Expected Results: Recorded readings ‘must be within £0,105 mVde range Connect the test equipment as shown in Figure 5-2. Operate the electronic load in constant resistance mode (Amps/Volt) and 59t resistance to minimum. ‘Turn the unit's power on ang tur up voltage satting to full output. Turn up ouput current to 5 Adc(0,050 Vale across Fim}. Check that the AMPS display reads about § amps. Increase the load resistance until the output voltage at +S and — $ increases to 200 Vac ‘Chack that the CC LED is ighted and AMPS display reads ~5 A, Record voltage across Am. Short circuit the load ‘When the eading settles, racord the voltage ‘across Rm again. Check that the two record {ed readings eiffer no more than 0.105 mvc. Disconnect the shor across Ure load.5-27 Source Effect (Line Regulation) Definition: Source effects the change in de output eur- rent when the ac input voltage changes from ‘the minimum to the maximum value as listed in the Specifications Table. Test Parameters: Measured Variable: Output Current Tost Points: Soe Figure 5:2 Expected Results: Recorded readings must bbe within 2 £0.087 me range. Test Procedure: 4. Connect the test equipment as shown in Figure 52. Operate the load in constant resistance mode (Amps/Volt) and set resistance to minimum. b. Connect the nit to the ac power fine through a variable autotransformer set for low line voltage (eg. 104 Vac for 120 Vac) Tum the unit's power on and turn up out pput voltage setting to-full output. 4. Turnup output current to 17 Ade (0.170 Vdc ‘across Aim. Check that the AMPS display reads 17 A, e. Increase the load resistance until the output voltage between +S and —§ increases to 60.0 Ve, Check that the CC LED is on and the AMPS display sil reads 17 A. 1. Record the output voltage across Rm. . Agjust autotransformer to the maximum for your line voltage, h, When the reading settles record the voltage feross im agin. Check thatthe two recor ed readings differ no more than 0.067 m Vee. 5:28 PARD (Ripple & Noise) Definition: Periodic and random deviations (PARD! in the unit's output ripple and noise combine 10 produce a residual ac current as well as ‘an ac voltage superimposed on the de out put. The ac voltage is measured as CV (PARD) paragraph 6-20. Constant current PARD is specifiad as the root-mean-square (ams) output currentin a frequency range of 20 Hz to 10 MH2 with the unit in CC operation Tost Parameters: Measured Variable: Output Current (rms) st Points: Seo Figure 5:7 Expacted Results: Noiee Current (rmsl <18 mA cms 87 a NOTE To avoid incorrect measurements caused by the impedence ofthe electronic load at noise frequen cies.use a 0.49 load resistor that & capable of safely dissipating 1000 wats. Test Procedure a. Connect the test equipment as shown in Figure 5-7. b. Turn the uni’s power on and tuin the out- put voltage all the way yp. . Turn up output current to 17 Ade. Check that the CC LED remains lighted 4d. Check that the rms noise current measured by the current prote and ims voltmeter sno more than 15 mA rms. 629 CALIBRATION PROCEDURE 5.30 Calbrate the unit twice per year and when required {uring repair. The calfbration procedures which follow should be performad in the sequence given. Table 5-2 describasin data these calibration procedures and lists tho expected results to which each adjustment must be made. Some of the calibra- tion procedures for this instrument can be performed independently and coma must be performed together and/or in the prescribed order. If a procedure makes no cross- references to other procadures then it can be assumed that pro- ‘cedure can be independently calibrated 531 To rotuma serviced unit to specifications as quickly 28 possible with minimel calibration, the technician need only perform calibration procedures that affect the repaired circuit “Table 5-3 lts various power supply circuits with callbration pro- ‘eelutne that should ba performed after those cicuits are sor vices, Circuits are identitad by schematic designators; ether‘Table 6:2. Calibration Procedure vest tested _ | rest ‘TEST SEQUENCE AND ADJUSTMENTS EXPECTED RESULTS variate | POINTS Meter Meter A208 ‘8, Connect DVM across test points and turn on FS Ret. pin? ac power Adjust Voltage ( b. Acjust AZR24 to obtain the 243 ‘voltage range specified in the results pin 101~| Resisiance | Prog. 8 Connect a 2 k? 0.015, % W programming | 25V Programming) Voltage resistor and DVM between test points, FIs VPI) |] b. Set MODE switch as in Figuee 3-8 and turn Adjust ‘on ac power Wri-1 | c. Adjust A2A23 to obtain the voltage range ‘specified in the results. V-MON 18, Set voltage and current controls to minimum | 060,V 2er0 V-MON satings. Adjust. vMi+) |b. Disable power supply as in paragraph 532k) vm €. Short clruit output terminals and connect, the DVM between test points, Tur on power supply. 4, Adjust V-MON Zero trim pot A2R22 0 voltage range specified in the results ‘common | Residual 2. Sot voltage and current controls to minimum — | 1R*:+80,V Mode Output ‘and short the uni’s sense terminals, Adjust Voltage (48 8 -s) vette) b. Attach the DVM across test points and VM +) tisable power supply as in paragraph 5-22 tk) ©. Tura on ac power and record the initial voltage (Ri with OVM across test points. 4. Remove the local sensing straps and conneet a 1 Vde power supply between =S{+) and -OUT(—1, See Figure 5-8. 6. Adjust A2R21 to the voltage range specified. 4. Remove the 1 V supply and replace jumpers MON, 2, Set voltage and current controls to Zero at Lon im (4) |b. Disable power supply as in paragraph 5:22 1K) and short output terminals. Turn on a6 power, ©. Connect DVM across test points and adjust | 0: 100, vei ILMON Zero tim pot A2RB as shown in routs “WW = lata Feeding 58Table 5:2. Calibration Procedure (continued) TEST SEQUENCE AND ADJUSTMENTS 4. Perform MON Zero Adjust before b. Connect @ 0.0109, current monitaring resistor Rn across the output terminals, ‘6. Turn on ac power and using the "Display Settings”, set currant control to 17 A and voltage control to 8 V. 4. Connect DVM across test points and take an initial reading (IR) ©. Connect DVM across Am monitoring Terminals and adjust A2RS ac shown in the results. 2, Perform LMON F/S Adjust before b. Connect the unit to the ac powerline via e TEST testeD | Test vaataate | Points Mon FS proceeding Ads. | EMON ym Bm (+) fm (=) Power | V(OUT) Limit proceeding Adjust noun) variable tansformer. Set input power rall to 240 Vde; DVM | +) on rear of AIRS and DVM (—) to rear of AIRY. Note that power rail must be maintained at 240 Vdc during calforation The inner cover must be removed to connect the voltmeter. Disconnect the power lie and wait two minutes before connecting or discon- necting the voltmeter. 6, Connect a 3.8 0, resistor or an electronic foad across the unit's output terminals 4. Set the load for 18 A In CC mode, and ‘turn ARQ llower knee) fully counter clockwise €, Turn on power supply and set voltage at 65 V land eutrant at 17.5 A using DISPLAY SETTINGS, 4, Turn A2R25 clockwise until CV LED lights. ‘Output should be 65 V 0.6 V end 17.A in CV mode, 19. Turn off ac power and replace the 3.8 2 resistor with a 380 resistor or reset electronic load for 5.5 A in CC mode. hh, Turn A2R26 [upper knee) fully counter clockwise. Turn on the supply and set voltage at 200 V and current at 6.25 A using DISPLAY SETTINGS, J. Turn A2R26 (upper knee! clockwise until CV LED lights. Output should be 200 +2 V ‘and 5:25 in CV mode. EXPECTED RESULTS i 0.034 IR* 33.5, "IR = Initial Reading 59Table 5-3. Guide to Recalibration after Repair 1. VIMON Zoro Calibration 2. Common-Made Calibration 3. MON Zero Calibration Printed "Block Name Circuit Within Reference Perform Circuit Board Designator Those AT Main Board Ri ‘Al Main Board 12 [AS Diode Board cra 5 ‘Ad Control Constant Volage ‘All Except al 1 then 2 Board (CV) Circuit Current Source ‘A2 Control Constant Voltage: Current Source al 8 Boara (CV) Circuit ‘A2 Control Constant Current All ‘3 then 4 Board ACC} Circuit 2 Control Power Limit Comparator all 5 Board ‘A2 Control Bias Power Supplies £18 V Supplies all ‘al Board ‘AZ Control U7, Rea 7 Board RB, ROS * Cade To Calibration Procedures To Be Performed 4. MON Full Seale (F/S} Calibration 5, Power Limit Calibration 6, Resistance Programming Full Scale (F/S) Calibration 7. Meter Full Scale (F/S! Calibration ‘the tintod block and/or specific circuit area within o tnt block, Or the reference designator of specific components. In both 62908, the printed circuit beard containing the circuit is also listed 5-32 Initial Setup Maintenance described herein is performed vith ower supplied to the instrument, and protective ‘overs removed. Such maintenance should be per formed only by service treined personnel who are amare of the hazards involved Ifor example, fie and electrical shack). Turn off ac power when making ‘or removing connections to the power supply. {Unplug the tne cable and remove the top cover by remou: ing two screws, b, Slide the cover to the rear ¢. Plug a control board test connector AZP7 onto the A2J7 carc-edge fingers. 4d, Tu OVERVOLTAGE ADJUST control ASRS? fully clockwise. @, Disconnect all loads trom output terminal, 4. Connect power supply for local sensing, and ensure that MODE switches are set ae shown in Figure 3-2. 19 Reconnect tine cable and tuin on ac power 510 bh, Allow unit to warm up for 30 minutes. i. tthe beginning of each calioration procedure, the power supply should be in its power-off stata, with no external Circuitry connected except ae instructed, [ [s|6[s} maanai sto} 7 J Gee tacre Figure 68, Common Mode Setup