The Origin of Chemical Engineering
The Origin of Chemical Engineering
1
Origins of Chemical
Engineering
F. J. VAN ANTWERPEN
16 Sun Road, West Millington, NJ 07946
0-8412-0512-4/80/33-190-001 $05.00/1
1980 American Chemical Society
"Ifone asks
generally how Bell invented the telephone
most individuals would assume its complete origin was in his
mind, and that al that was needed was a fortuitous accident
with acid and a call for help to Mr. Watson. Bell had
good
examples to inspire him; the telegraph was well established;
the multiple
telegraph, a scheme to allow several telegraph
messages to be sent simultaneously over a single wire, inter-
rupting tones of different frequencies, had been thought of;a
device, known as a manometric capsule, in which the voice
actuateda membrane to produce flame distortations existed;
and another device, via a voice-actuated membrane traced
(through a stylus) voice patterns ona pane of glass treated
with lamp black" (1).
The term engineer was not new: our Revolutionary Army had engi-
neering officers and a corps of engineers; in England John Smeaton in
1782 signed himself "Civil Engineer."
In his excellent paper (3) on the evolution of unit operations, W. K.
Lewis points out that Modern chemical industries started with the
Le Blanc process in France during the (French) Revolution" and that "the
expansion of the chemical industry during the nineteenth century was
every-
meditation than the structure of democratic society
and others in
one is in motion sOme in quest of power
quest of gain (5)
Tocqueville-I must admit
Perhaps I have dwelt too long on de
fascination-but the analysis in 1831 still fts conditions during the devel-
opment of chemical engineering
50 to 60 years later. when
in chemical engineering was ofered at
M.I.T.
The first course
known in this
"The chemical engineer has been but little
at all, under that name;
country or England, and perhaps
not
although his profession is recognized in France and Germany.
The chemical engineer is not primarily a chemist, but a mech-
anical engineer. He is, however, a mechanical engineer who
has given special attention to the problems of the chemical
manufacture. There are a great number of industries which
require constructions, for specific chemical operations, which
can best be built, or can only be built, by engineers having a
knowledge of the chemical processes involved. This class of
industries is constantly increasing, both in number and in
importance. Heretofore, the required constructions have,
generally speaking, been designed, and work upon them has
been supervised and conducted, either by chemists, having an
inadequate knowledge of engineering principles and un-
familiar with engineering, or even building practice; or else by
engineers whose designs were certain to be either more labor-
i0us and expensive than wvas necessary or less efficient than
was desirable, because they did not thoroughly understand the
objects in view, having no familiarity, or little familiarity, with
the chemical conditions under which the processes of manu-
facture concerned must be carried on. It was to meet this
demand for engineers having a good knowledge of general and
applied chemistry, that the course in chemical engineering was
established.
"The instruction to be given, while following mainly in the
line of mechanical engineering, includes an extended study of
industrial chemistry, with laboratory practice.
tigations into fuels and draught, with reference toSpecial inves-
combustion,
will be a feature of the course. The
been fully marked out; but a
plan of study has not yet
standing committee of the
Faculty, consisting of the professors chiefly
give their attention, throughout the year, to concerned, will
the further de-
velopment of this department, which, it is believed, will add
much to the
strength and usefulness of the school (6).
One wonders if the
profession really was
Germany, or, are these words of justification forrecognized in France and
curriculum? yet another course in the
The twig was
definitely bent in the direction of mechanical engineer
ing, for in the M.I.T.
catalog for 1888-1889 the description for CourseX
was
"This course is
arranged to meet the
who desire a general training in mechanical needs of students
devote a portion of their time to the study ofengineering and to
the application of
chemistry to the arts,
which relate to the useespecially
to those
engineering problems
and manufacture of
(7). chemical products
was a combination of
the
trial chemistry and perhaps (note the perhaps)
with a mechanical engineer in
European techniques of a chemist workingdeference to W. K. Lewis' (8)
in
the design of a plant. The perhaps is
several conclusions in 1958 that:
the verbal brilliance of A.Hausbrand, Sorel, Norton, and Davis and it took
D. Little to bound the
pioneers would find pay dirt. country where our early
For the record, the first-the very first-person entitled to call
himself a chemical engineer by virtue of a degree was William
Page
Bryant, who, after graduating from M.I.T. in 1891, promptly entered the
insurance business and spent most of his life
Boston Board of Fire Underwriters.
as a rating auditor for the
(11).
of
suspects that the arguments against forming society
a
Then too one
the ACS, Marston
chemical engineers, expressed by the then President of
and his insistence that chemical engineers and industrial
T. Bogert,
chemists were the same, gave the soon-to-be-hatched society a goal-to
it should be pointed out (I knew him: he
prove we are different. Bogert,
was a fine courtly gentleman of sincere concern for chemistry in all ot its
in
manifestations), tried to assure the founders of AIChE that he was not
any way opposing the formation of a society of chemical engineers.
The formation of AIChE, with its infant pledge to the future, organi
zationally congealed the dedicated protagonists of the profession in a
search first for identity, then for systems and applications which bore out
that identity and their claim to uniqueness.
And these new men insisting on the specificity of their calling-that
they were not industrial chemists, but rather were engineers-found
their way, slowly true, but they found it. And the industry profited.
A primary premise relating to the development of an engineering
discipline is that it is required by an established industry. The chemical-
process industries in the United States popularly are assumed to have
developed after the First World War. Up to that time Germany is
credited with being the preeminent chemical power. This is not so.
Many developments that we assume are modern were firmly established
by 1908, the year AIChE was founded. In that year the United States
began the first large-scale chlorination of water; William H. Walker
received the Nichols Medal for his work in chemical engineering. The
first ten years of the twentieth century saw other notable developments in
thechemical industry. J. B. F. Herreshoff developed the first American
sulfuric acid contact process in 1900; the Semet-Solvay Company made
pure benzene, toluene, and solvent naphtha from coke-oven gas; David
Wesson, one of the founders of AIChE, vacuum-deodorized cottonseed
oil; A. J. Rossi began the electrolytic manufacture of ferrotitanium at
Niagara Falls. The next year the first oil gusher was discovered; Mon-
santo Company was formed to manufacture saccharin; Diamond Alkali
was organized; and the beginnings of the artificial-silk, or rayon, industry
were underway. A year later the Hooker Electrochemical Company got
its start and J. V. N. Dorr
invented the mechanical classifier in 1904.
These werethe basic developments that later were to become
industries. Rubber accelerators were discovered by
huge
of Goodrich in 1906 and the
George Oenslager
cyanamide process for nitrogen fixation was
developed in 1905. That same year phenolformaldeyde plastic was de-
veloped by L. H. Baekeland, who later became President of AIChE. In
the year before the founding of the AIChE, the calcium
cyanamide
manufacturing process was begun at Niagara Falls; E. L. Oliver produced
the first continuous-vacuum filter; and the first kraft paper mill in North
America was operated at Quebec. All of this activity testifed to the
establishment of a huge chemical industry; as a matter of fact, the chemi-
cal production in dollars and tons in America in 1910 was greater than the
English and the German outputs combined, and it was against this
background that chemical engineers came on stage.
But while there was a
fourishing inorganic chemical industry, the
United States of America had little in the
revealed
organic field. World War I
dramatic fashion our dependence on
in
Gernmany for dyes, dye
intermediates, pharmaceuticals, and many other organic chemicals,
which were largely cut off
by a naval blockade. We were also dependent
on
foreign sources for supplies of nitrogen and potash for fertilizers.
There was no synthetic ammonia, Our fixed nitrogen came from Chilean
nitrate; a small amount of
atmospheric nitrogen was combined with
oxygen by the now-obsolete arc
the cyanamid process was process, and the fixation of nitrogen by
practiced
United States has a large chemical
on a small scale.
Even though the
industry by 1917, there were still no
high-pressure syntheses for making methanol and
rubber, and no high-octane gasoline. (n fact, ammonia,
octane
no synthetic
number hadn't
been conceived
yet.) The thermal cracking of
begun; there were no synthetic fibers, no hydrocarbons had just
organic plastics. synthetic detergents, and few
The first synthetic
ment of the Burton
indigo was produced in 1917. Until the develop
process for cracking
leum industry had been
confined to
hydrocarbons in 1913, the petro-
separating
from the erude the
as a science,
as distinguished from the
"Chemical engineering in courses of that
aggregate
number of subjects comprised
and mechanical and civil
composite of chemistry
the basis of which is those
not a
name, is
but a science of itself, coordina-
in their proper sequence and
engineering,
unit operations which as conducted on the indus-
a chemical process
tion constitute grinding, extracting, roast
scale. These operations, as on,
trial
distilling, air-drying, separating, and so
ing, crystallizing, as
such nor of mechan-
are not the subject
matter of chemistry way
Their treatment is in the quantitative
ical engineering. the controlling
laws them and of the
with proper exposition of in them is the province of
materials and equipment concerned
engineering. lt is
this selective emphasis on the unit
chemical
Literature Cited