TurboNest 2 Quick Start Guide
TurboNest 2 Quick Start Guide
TRADEMARKS
TurboNest is a registered trademark of MTC Software, Inc. in the United States and/or other countries.
Microsoft, Windows, and Internet Explorer are registered trademarks of Microsoft Corporation in the United
States and/or other countries. Adobe and Adobe Reader are registered trademarks of Adobe Systems
Incorporated in the United States and/or other countries. AutoCAD is a registered trademark of Autodesk
Incorporated in the United States and/or other countries.
2 Rev-06/07.
TurboNest Installation and Quick Start Guide
In this guide…
What’s new in this release ................................................................................................................... 2
TurboNest Installation Guide ................................................................................................................ 4
System requirements .................................................................................................................... 4
Installing TurboNest ...................................................................................................................... 5
Opening and closing TurboNest....................................................................................................... 6
Authorizing TurboNest ................................................................................................................... 7
Obtaining your authorization code ................................................................................................... 8
TurboNest Quick Start Guide ................................................................................................................ 9
Main TurboNest window ................................................................................................................. 9
Starting a new job ...................................................................................................................... 10
Adding parts to your part list ........................................................................................................ 11
Automatic and interactive nesting ................................................................................................. 15
Modifying the nest ...................................................................................................................... 16
Creating clusters of parts ............................................................................................................. 18
Moving and rotating selected parts................................................................................................ 19
Creating a new nest .................................................................................................................... 20
Deleting a nest ........................................................................................................................... 21
Cut simulation ............................................................................................................................ 22
Saving and opening jobs .............................................................................................................. 23
Output....................................................................................................................................... 24
Reports ..................................................................................................................................... 24
Contacting MTC Software, Inc. ........................................................................................................... 25
Index .............................................................................................................................................. 27
This guide performs two functions. The first half is an installation guide. It describes what’s new and updated
in this release and helps you install and start the latest version of TurboNest. It also provides information
about system requirements, program authorization, and how to contact MTC Software, Inc.
The second half of the guide starts in the last chapter, called “TurboNest Quick Start Guide.” The purpose of
the quick start guide is to walk you through many of the important tasks in TurboNest. By following the steps
presented in this guide, you will get a basic understanding of how to use TurboNest.
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TurboNest Installation and Quick Start Guide
Settings enhancements
Machines: Settings are organized by machine in this version of TurboNest. This allows you to develop
unique settings for each machine in your operation.
General layout: The layout and flow of the settings pages have been modified to better match the
general flow of the application: Importing Parts is first, Output is last. Additionally, the settings have been
reorganized slightly to simplify the experience of editing settings. For example, all the settings that act as
defaults for importing parts are now located on the Importing Parts settings page.
Standard plate sizes: Build a list of standard plate sizes for each machine you develop in TurboNest.
You can add an unlimited number of rectangular plate sizes to your list.
Settings tables: Leads, part and plate edge separations, feed rate and kerf are tied to material type and
thickness through easy to use spreadsheets.
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TurboNest Installation and Quick Start Guide
Feature enhancements
One material per job: Every job in TurboNest is associated to a single material and thickness. When you
begin a job, simply select the appropriate material and thickness from a list of available materials. The
material list is completely customizable and contains information that helps select material-specific
settings (like lead styles) and to calculate cost information.
Importing parts: Advanced CAD layer support provides a richer, more intuitive way of identifying and
assigning CAD layers to a machine process. As CAD parts are selected, TurboNest automatically detects
and presents the layers found. All you have to do is select the layers that need processing. Also, a
Favorites button has been added for importing CAD files. With this feature, you can maintain a list of
commonly used CAD folders for quick navigation.
Measurement: Measurement lines will now automatically snap to a nearby profile. This allows you to
make precise measurements of part geometry without having to be precise with the mouse. By holding
CTRL, TurboNest will also snap to the nearest end-point for straight lines or to the center of arcs.
Cut Sequence: Several enhancements have been made to Cut Sequencing including a general speed
improvement that allows for faster manual sequencing of large nests. When sequencing parts manually,
sequenced parts appear dim. This provides an easy way to see which parts still need sequencing.
Reports: Reports have been completely redesigned for this version of TurboNest. TurboNest reports are
accessed from a checklist which can be used to print or preview multiple reports at the same time.
In addition to a new graphical interface design, all reports can be exported in PDF and HTML formats.
Nesting improvements
Pattern Array: Pattern array can now identify parts that produce better patterns when used in groups of
three. Most parts create their best patterns when used in pairs, but some parts produce better three-part
patterns.
Speed enhancements: Optimizations have been made to improve the speed of automatic nesting. For
example: the speed of pattern array has improved by as much as 80% - benefiting the nesting strategies
that make use of it.
Part filling: Some nesting strategies use Pattern Array to fill available regions during automatic nesting.
This can result in improved material utilization.
Cropping: TurboNest’s automatic cropping algorithm has been greatly improved. It tries three different
style crops of increasing complexity: straight, L-shaped, and profile. Complex crops are selected only if
they produce a significantly larger remnant.
Modify leads: With TurboNest you have full control over the style and location of the leads on any part
on the nest.
New modules
Pipe: This module was designed to automatically generate flat-plate developments for fabricated, welded,
cylindrical pipe joints and transitions used in Blowpipe applications. It is a flexible solution for users
creating their own pipe developments. The interface provides developments for Offset Cone, Reducing
Elbow, Ellipse, Ellipse in Rectangle, Flange, Angle Pipe, Straight Pipe, Offset Pipe, Rectangle to Round,
Segmented Elbow, Tee into Partial Pipe and Y-Joint. Most developments can be customized to add various
shape tee branches in Conical, Cylindrical, Rectangular or Boot format. Compared to developing these
types of fittings in CAD, the programming time savings is immense.
VSP: The Variable Shape Profiles feature offers an easy way to create commonly used geometric profiles
within TurboNest, without the need of a CAD file. A simple interface allows you to specify dimensions for
interior and exterior geometries. These simple profiles can also be used in combination with each other to
create an endless variety of profiles.
Custom Remnants: Create remnants based on a series of points specified in either absolute or
incremental coordinates. Custom remnants can be used to create new nests – much like standard
rectangular or circular plates.
Part Cut-Up: Manually or automatically divide a part into sections so that it can fit on a plate.
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TurboNest Installation Guide
Hardware
1 GHz processor or faster (3 GHz recommended)
512 MB RAM (1 GB recommended)
VGA display with at least 256 colors and a resolution of 1024 x 768
200 MB available disk space
* Microsoft Excel 2000 or later is recommended for editing TurboNest settings spreadsheets (.xls). If Microsoft
Excel is not available, then the XLS editor provided in the installation can be used.
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TurboNest Installation Guide
Installing TurboNest
Important: Before installing TurboNest, be sure that you have logged in as the system administrator.
Otherwise, TurboNest cannot install properly.
To install TurboNest:
1 Close all programs.
2 Insert the CD labeled TurboNest into your CD-ROM drive. If Autorun is enabled on your system, the
installation starts automatically and you can skip steps 3 and 4.
3 From the Start menu, select Run.
4 Type D:\setup (substitute the appropriate letter of your CD-ROM drive for D).
5 Follow the instructions on the screen to complete the installation.
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TurboNest Installation Guide
Note: If this is your first time opening the program, you will need to authorize the product (for more
information, see “Authorizing TurboNest” in the next section).
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TurboNest Installation Guide
Authorizing TurboNest
As soon as you install TurboNest, you should launch the application and authorize the product. Follow the
process below to authorize TurboNest.
To authorize TurboNest:
1 When you open TurboNest for the first time, the TurboNest License dialog will appear. If you have
already completed this dialog and clicked OK, the dialog will not appear. In this case you may skip steps 2
and 3.
2 Depending on the type of installation you need, select either the first option, TurboNest will be licensed
for this computer only, or the second option, TurboNest will be licensed on my local network.
If you select the second option, you will also need to specify the location of the network license file. Type
the path to the license file (tn2.lic) in the Location of the network license file box. You can also click
on to browse for the license file.
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TurboNest Installation Guide
Note: When you click Submit on the Authorization Code Request web page, an email is sent to MTC
Software, Inc., concerning your request for authorization. You will then receive an email containing your
authorization code. Since our response is not automated, it may take up to an hour to process your
request if it is received during our normal business hours.
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TurboNest Quick Start Guide
Note: Discussion of TurboNest settings is beyond the scope of this guide. For more information about
TurboNest settings, consult online help or the TurboNest 2 manual. To open help, press F1 from the
main TurboNest window. The manual is installed in the following location:
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TurboNest Quick Start Guide
Note: When you click OK to create a new job, the Edit Part List window will automatically appear. Adding
parts to your part list will usually be the first step after creating a new job. For now, close this window.
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TurboNest Quick Start Guide
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TurboNest Quick Start Guide
The CAD tab works like Windows Explorer, allowing you to browse the folders and files on your system.
Use the Look in box to help navigate. By default, the Files of type box will be set to AutoCAD files
(*.dwg;*.dxf). The selection in this box will filter the contents of the current folder, only showing the
files that match.
2 In the CAD tab, browse to the following folder:
C:\Program Files\MTC\TurboNest 2\Examples
3 Find and click MF2.DXF once to select it.
When selected, the name of the part will appear highlighted.
The Preview tool window will display the selected CAD file and the Properties tool window will display the
properties that will be used to add the part.
Important: The CAD files installed into the Examples folder were drawn using specific layer names. Each
layer name defines a different attribute such as profiles for cutting, scribing, punching, or
dimension information. Using the properties for a selected CAD part, you can match each
CAD layer with a machine process. Using layers in this way allows TurboNest to distinguish
between the different aspects of a drawing when the part is added. When adding parts,
assigning layers to the proper machine processes is critical to correct output.
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TurboNest Quick Start Guide
This will display a list of the CAD layers found in the selected part and in the machine settings for Scribe-
P. In the illustration above, the layers found for MF2.DXF are 0, CUT, PUNCH, and SCRIBE. Notice that
each of these layer names has a small image of a part next to it ( ). This image indicates that the layer
was found in the part. Other layer names may appear simply because they have been assigned to the
process as a default layer mapping. Default layer mappings are defined in your machine settings. In the
illustration above, the SCRIBE, 2, and Mark layers have been specified in the default layer mapping
setting for Scribe-P. These layer names have a small settings image next to it ( ). When MF2.DXF is first
selected, SCRIBE is the only layer mapped to the Scribe-P process because it is the only layer name that
is found both in the part and in the machine settings for Scribe-P.
3 Clear the SCRIBE check box (but do not click OK or Cancel).
Notice that as you clear the SCRIBE check box, the blue scribe lines in the preview disappear. This means
that if you were to click OK and then add the part, the information on the part’s SCRIBE layer would not
be imported into TurboNest. By not mapping a layer name to a process, you are instructing TurboNest to
ignore the contents of that layer. Also notice that you cannot select 2 or Mark because neither layer was
found in the part.
4 Select the SCRIBE check box and click OK.
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TurboNest Quick Start Guide
Prior to adding a part to the part list, it is common to edit the property values in the Nesting and CAD Import
tabs. Typically, you will need to change the quantity and material for the part (although these can be changed
after the part is added).
To add MF2.DXF to the part list (be sure that MF2.DXF is selected):
1 In the Properties tool window, select the Nesting tab.
2 Change the value for Required to 5.
3 In the Standard toolbar at the top of the window, click Add Part.
MF2.DXF will be added to the Part List.
To add BLADE.DXF to the part list:
1 In the CAD tab, select BLADE.DXF.
2 In the Properties tool window, select the Nesting tab.
3 Change the value for Required to 12.
4 On the Edit menu, click Add Part.
BLADE.DXF will be added to the Part List.
Tip: There are several ways to add parts from the CAD source.
In addition to using the menu and toolbars, you can:
Double-click a part
Drag a part from the CAD source down into the Part List
Similar to Windows Explorer, you can select multiple part files and add them. To select a range of parts,
select the first part and then hold SHIFT as you select the last part in the range. You can also hold CTRL as
you individually select multiple parts in the list.
Now that you have a simple part list developed, return to the main window.
To close the Edit Part List window:
In the upper-right corner of the window, click Return to Nesting.
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TurboNest Quick Start Guide
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TurboNest Quick Start Guide
Selecting parts
Nested parts cannot be moved or rotated until they are selected.
To select a single part:
Click anywhere inside the part.
To select all parts on the nest:
On the Edit menu, click Select All.
To select multiple parts:
Hold SHIFT as you select each part.
To area-select multiple parts:
Right-click and drag a rectangular area to surround the parts that should be selected. As you drag, the
selection area will be drawn as a box with dotted lines.
Tip: The direction of an area-select drag changes how parts are selected. If the selection area is created by
dragging to the right, then parts will be selected only if they are fully contained by the selection area. If the
selection area is created by dragging to the left, then parts will be selected if they are fully contained by
the selection area or if they come in contact with the border of the selection area.
When a part (or group of parts) is selected, it will turn blue and will be surrounded by a selection box. The
selection box surrounds the entire selection and features bump and rotate handles. These handles provide
specialized ways to move and rotate the selection. See the section called “Moving and rotating selected parts”
for more information about using the selection box handles.
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TurboNest Quick Start Guide
Unselecting parts
When parts are selected, they are not truly nested. It is more correct to think of selected parts as a floating
group of parts. To nest a selection, unselect it.
To unselect all parts:
Click anywhere in the nesting area that is not inside any part.
OR
On the Edit menu, click Unselect All.
To remove a single part from the selection:
Hold SHIFT and select the part you want to unselect.
All other parts in the selection will remain selected.
Note: As you select and unselect nested parts, you may have noticed changes in the Part List. Sometimes the
reported nested quantity appears like this:
2 of 5 nested [1]
This means that 2 out of 5 parts are nested and that 1 part is selected. If the selected part were then
unselected, the quantities would appear like this:
3 of 5 nested
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TurboNest Quick Start Guide
Note: Notice that the two selected (and clustered) parts on the nest act as if they are a single part. If you
unselect them and then click on either part they both become selected. If you drag one of the parts,
they both move together. Clustered parts will act like a single part until they are unclustered.
To uncluster parts:
1 Select parts on the nest that are clustered.
2 On the Part menu, click Uncluster.
The parts are now independent from each other. One part can be selected without the other becoming
selected. This does not, however, remove the cluster from the part list (the part called Custom Part 1).
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TurboNest Quick Start Guide
Tip: You can also use the arrow keys to bump parts. Pressing the UP ARROW key, for example, acts just like
clicking the top bump handle.
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TurboNest Quick Start Guide
At this point, a custom rectangular plate will already be selected. To specify the dimension of your new
plate, you can either type values in the Length and Width boxes or you can select a standard plate size
from the box directly above Length.
2 Type 150 in the Length box.
3 Type 50 in the Width box.
Notice that the preview updates as you change the plate dimensions.
4 Click OK.
TurboNest will create the new nest and make it current. You should now see your new (and empty) nest
in the main window.
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TurboNest Quick Start Guide
Deleting a nest
Deleting a nest will place all of its parts back in the part list, adjusting their quantities appropriately.
To delete the current nest:
On the Nest menu, click Delete Nest.
To delete all nests in the job:
On the Nest menu, click Delete All Nests.
Note: TurboNest always has a current nest – even if you delete all nests or if you delete the only nest in the
job. If you delete the last remaining nest in the job (referred to as Nest 1 of 1), the end result will be
similar to selecting all the parts on this nest and then deleting them. Similarly, if you delete all nests,
the end result will be similar to deleting every nest past the first nest and then clearing the first nest.
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TurboNest Quick Start Guide
Cut simulation
Before generating output, it is often convenient to see how a nest will be cut. Cut simulation presents an
animation that approximates how a nest would be cut by your machine. TurboNest allows simple control over
the simulation, similar to playing a movie.
To view cut simulation for the current nest:
On the Nest menu, click Cut Simulation.
When you enter cut simulation, the parts on the nest will be drawn in the Uncut color from the Color
Legend tool window. Also, the Cut Simulation toolbar will appear.
Tips:
The speed of the cut simulation can be controlled by moving the Speed slider. Move the slider to the left for
a slower simulation. Move the slider to the right for a faster simulation.
You can advance or rewind the simulation by clicking on any profile in the nest.
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TurboNest Quick Start Guide
Tip: On the right-hand side of the Open Job dialog is a box containing job information. Displayed in this box is
the job’s description (if any), the machine settings that were saved, date created, date modified, and the
version of TurboNest last used to save the job.
When a job is opened, TurboNest will first load a fresh copy of settings from the machine shown in the job
information box. Then, as it opens the job, it may or may not restore the settings that were saved.
Below the job information box is a check box called Restore settings from Job. Select this check box to
restore the settings that were saved in the job. This tells TurboNest to completely restore settings to what
they were when the job was saved. Clear this check box to open the job and use the machine settings as
they are. This is typically done when you have edited your machine settings and want to re-output a job
using those new settings.
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TurboNest Quick Start Guide
Output
Ultimately, the purpose of any TurboNest job is to generate correct output for your machine controller. When
a job is ready for this step, CNC output can be generated.
To create CNC output for the current job:
1 On the File menu, click Output CNC.
The Output CNC dialog will open. Use this dialog to select the file name for the output file.
2 In the File name box, type a name for your output file.
3 Click Save.
TurboNest will generate a CNC file for each nest in your job, creating a unique file name that is based on
the file name you chose in
step 2. These CNC files would then be sent to your machine controller.
Important: This guide was designed to show some of the basic features of TurboNest. TurboNest is
typically not ready to produce valid output code immediately after installation. Output code
produced as a result of following the steps in this guide should not be expected to work for
your particular machine controller. While most applications are easy to setup, special files are
sometimes required. For help with setup issues, contact Technical Support.
Reports
At any time you can view and print reports for your current job. There are several standard reports to choose
from in the Reports dialog.
To open the Reports dialog:
On the File menu, click Reports.
The Reports dialog will open, showing a list of reports that are available.
To preview a particular report:
1 Select the check box for the report you want to preview.
2 Click Preview.
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TurboNest Installation and Quick Start Guide
Technical Support
MTC Software, Inc. is committed to providing you with the best overall product experience. This includes
intuitive technical products and flexible options to fit your support needs. Our products are designed with
superior quality and ease of use in mind, but we understand that issues do arise from time to time that need
the backing of our support resources.
For current hours of operation, details about all support offerings, and a knowledge base, please visit our
website:
www.mtc-software.com/support
Sales
Contact your account representative for information about the latest MTC Software, Inc. products, the
Subscription Services program, upgrade options and prices, and more. If you have a technical question or
problem, please contact Technical Support.
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TurboNest Installation and Quick Start Guide
Locations
Worldwide Headquarters:
Asia Pacific:
* When sending an email, please include your company name and address to ensure prompt handling of
your request.
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TurboNest Installation and Quick Start Guide
Index
MTC Software, Inc.
A contacting, 25
locations, 26
Adding parts. See Part List Sales, 25
Authorization code Technical Support, 25
obtaining, 8
using, 7 N
Authorizing TurboNest, 6–8
Automatic nesting, 15 Nest
AutoNest Setup dialog, 15 creating new, 20
deleting, 21
B modifying, 16
Nesting
Bump, 19 automatic, 15
Bump handles, 16, 19 interactive, 15
Network installation, 7
C New Job dialog, 10
New Nest Setup dialog, 20
CAD files Nudge, 19
adding to the part list, 14
browsing for, 12 O
layer information, 13
sample files, 11 Opening TurboNest, 6
selecting, 12 Output. See CNC Output
CAD Import
layer information, 13 P
properties, 14
Closing TurboNest, 6 Part List
Clusters, 18 adding parts, 10–14
CNC Output, 24 toolbar, 10
Contacting MTC Software, Inc., 25 Parts
locations, 26 area select, 16
Sales, 25 cluster, 18
Technical Support, 25 removing, 17
Cut simulation, 22 selecting, 16
unselecting, 17
D
R
Deleting parts, 17
Removing parts, 17
E Reports, 24
Requesting an authorization code, 8
Edit Part List window Restore settings from job, 23
closing, 14 Rotate
layout, 11 free, 19
opening, 11 incremental, 19
long side, 19
I to next 90, 19
Rotate handles, 16, 19
Installing TurboNest, 5
Interactive nesting, 15 S
J Selecting parts, 16
Selection box, 16
Job. See TurboNest Job Simulation. See Cut simulation
Start AutoNest button, 15
L yellow vs. green, 15
System requirements, 4
Local installation, 7
Locations, 26
T
M Technical Support, 25
TurboNest
Manual nesting. See Interactive nesting authorizing, 7
Modifying the nest, 16 closing, 6
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TurboNest Installation and Quick Start Guide
installing, 5 saving, 23
opening, 6 starting new, 10
user manual, location of, 9 TurboNest main window, 9
TurboNest Job
information, 23 U
opening, 23
restore settings from, 23 Unselecting parts, 17
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