Code Word/ Client:

Kiln
Girth gear
Measurement record Place: Date:
(Supplementary sheet 1)
ThyssenKruppPolysius

The girth gear joint is

between the measuring
points
Measuring point (e.g. n = 6)
5
4
6 and

Ø Measuring circuit

3
7
Ø Girth gear

2
88
1
Dial gauge A Dial gauge B

Distance d = A -B

Dial gauge H

Measurement 1 (dial gauges with identical starting value) Measurement 2

6
5

7
6
5
4

8
7

4
3

1
8

Dial gauge B 3
2
Dial gauge B
Dial gauge A 2 (> starting value)
1 Dial gauge A
(< starting value)

Tolerances see the supplementary sheet on the girth

gear measurement record

KN.08en Vs 02 Page 1
 Code Word/ Client:
Kiln
Girth gear
Measurement record Place: Date:
(Supplementary sheet 2)
ThyssenKruppPolysius

5
4
6

3
7

8 2
1
Dial gauge A Dial gauge B
axial eccentricity axial eccentricity
Dial gauge H
radial eccentricity

The values for the diameter and the modul have to be

entered in the respective chart (dark areas) first

Excel t able

AXIAL TRUE RUN / RADIAL TRUE RUN

Girth gear- maximum permissible maximum permissible
Outer Axial eccentricity Radial eccentricity
Ø [Standard] [ Int er mediat e value]

(mm) (mm) (mm)

3100 ± 0,23
± xxxxx
3400 ± 0,28
± xxxxx 0.07 x module : ± 0
3700 ± 0,33 (referred to
± xxxxx total circumference)
4300 ± 0,45
± xxxxx
4900 ± 0,55 0.04 x module : ± 0
± xxxxx (referred to
5500 ± 0,60 ⅛ circumference)
± xxxxx
6100 ± 0,73
± xxxxx
6700 ± 0,88
± xxxxx
≥7300 ± 1,00 ± xxxxx
Diameter (mm): Module:

KN.08en Vs 02 Page 2
 Code Word/ Client:
Kiln
Girth gear
Measurement record Place: Date:
(Supplementary sheet 3)
ThyssenKruppPolysius

Working flank backlash Sa

(measurement by means of feeler gauge)
Total backlash S
valid for all pitch Contact area
2 mm (in cold condition)
circle - Ø
(if possible, no clearance
during measurement of
Must in no place be lower during kiln rotation the backlash)

In operating condition the total backlash is greater

than in cold condition. Non-working flank backlash Se
(measurement by means of feeler gauge)
Direction of pinion rotation

The total backlash S results from the measured

working flank backlash Sa plus the measured non-
working flank backlash Se
The working flank backlash Sa should be 0 mm on
the complete width of the tooth during control
measurement

Girth gear

Tooth bearing pattern (girth gear)

Impressions at least at 4 points of the

circumference are said to be clearly visible on
approx. 75% of the load-bearing face width.

Bottom clearance

Measure the bottom clearance after adjustment of Bottom

the correct meshing backlash and enter in the clearance
measurement record.
If the girth gear and the pinion have to be turned
at a later point of time due to wear of the tooth
flanks, the pinion/girth gear will exclusively be
aligned via the bottom clearance.
The bottom clearance is not stated in the drawing
as this measure depends on the manufacturer's
cutting tool.
In operating condition, the bottom clearance is
greater than in the cold condition.

KN.08en Vs 02 Page 3
 Code Word/ Client:
Kiln
Girth Gear
Place: Date:
Measurement record axial eccentricity
ThyssenKruppPolysius

5 - The dial gauge in A starts at measuring point 1.

4 6 - Select the number of measuring points n and enter in table 1. The

distance between A and B is automatically calculated.
- Simultaneously read off the values at A and B and enter in the
3 7 same column.
- Use dial gauges with 1/100 mm resolution.
- Enter the measured values multiplied by 100 in table 2 (5.00 mm =
2 8
B 500).
1 (l) - The two dial gauges start at the starting value 5.00 mm. In case
the measuring range of the dial gauge is not adequate: adjust the
starting value correspondingly.
A
- Enter the actual measured values (no differences).

Excel table Girth gear outer diameter (ØL) mm

Number of measuring points 8

Distance A - B (chordlenght) (l) mm

Attention: fill in only the felds underlaid in grey !

Axial eccentricity
Measurement 1 2 3 4 5 6 7 8 9(=1)
A
B

d = A-B
Axial eccentricity measuring circuit diameter
0 (mm)
0 0 0 0 0 0 0 0Axial eccentricity
Tolerance

S = Σd = 0 S/n = 0 Vn = V (n-1) + S/n - d(n-1)

1,00

V Planlauf V1 V2 V3 V4 V5 V6 V7 V8 V1
0,80
0 0 0 0 0 0 0 0 0 0

0,60 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000
0 0 0 0 0 0 0 0 0
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,40 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00

0,20

0,00
1 2 3 4 5 6 7 8 9(=1)

Maximum axial eccentricity measuring circuit diameter (ACTUAL): ± 0,00 mm

Maximum permissible axial eccentricity (NOMINAL) [see page 2]: ± 0,00 mm

POLYSIUS Client
Signature Signature

KN.08en Vs 02 Page 4
 Code Word/ Client:
Kiln
Girth gear
Place: Date:
Measurement record radial eccentricity
ThyssenKruppPolysius
Notes on the measurement
- The dial gauge in C starts measurement at measuring point 1.
- Use dial gauges with 1/100mm resolution.
5 - In the subsequent table the measured values are multiplied by 100
4 (5.00 mm = 500).
6
- The dial gauge starts measurement at starting value 5.00 mm. In
case the measuring range of the dial gauge is not adequate, the
3 7 starting value must be correspondingly adjusted.
- Enter the actual measured values (no differences).

2 8

Excel table Girth gear outer Ø (ØZ ) mm

Module m
Excel table
Number of measuring points n 8

Attention: fill in only the fields underlaid in grey!

Radial eccentricity
Measurement 1 2 3 4 5 6 7 8 9 (=1)
C

Radial
0 eccentricity
0 (mm) Radial eccentricity Tolerance
0 0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00

0,5

0
1 2 3 4 5 6 7 8 9 (=1)

Radial eccentricity of girth gear diameter (ACTUAL): ± 0,00 mm

Max. permissible radial eccentricity based on total circumference (NOMINAL) [s. page 2]: ± 0,00 mm

Max. permissible radial eccentricity based on 1/8 circumference (NOMINAL) [s. page 2]: ± 0,00 mm

POLYSIUS Client
KN.08en Vs 02 Page 5
 Code Word/ Client:
Kiln
Girth gear
Place: Date:
Measurement record
ThyssenKruppPolysius

Working flank backlash Sa

(measurement by means of feeler gauge)

Contact area
(if possible, no clearance
during measurement of
the backlash)

Se

Non-working flank backlash Se

(measurement by means of feeler gauge)

Direction of pinion rotation

Total backlash S (in cold condition)

Working flank backlash Sa Non-working flank backlash Se Actual total backlash S Set point
Pos. inlet-side outlet-side inlet-side outlet-side inlet-side outlet-side Total backlash

(mm) (mm) (mm) (mm) (mm) (mm) (mm)

Girth gear

Bottom
clearance

Bottom clearance Tooth bearing pattern

inlet-side outlet-side Item Impression visible on …

Item
(mm) (mm)
approx. % of the face width

approx. % of the face width

approx. % of the face width

approx. % of the face width

POLYSIUS Client

KN.08en Vs 02 Page 6
Signature Signature