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CRAFTSMAN 917273180 - Owners - Manual LT-2000 42 in DECK 17.5 HP

Craftsman LT-2000 owners manual

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Ivan Panin
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100% found this document useful (2 votes)
4K views60 pages

CRAFTSMAN 917273180 - Owners - Manual LT-2000 42 in DECK 17.5 HP

Craftsman LT-2000 owners manual

Uploaded by

Ivan Panin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Owner's Manual

JCRnFTSMAN'I
LAWN TRACTOR
17.5 HP, 42" Mower
Electric Start
Automatic Transmission

Model No.
917.273180

i_ differently
This productfrom
haspreviously built engines.
a low emission Before operates
engine which you start the
engine, read and understand this Owner's Manual.

IMPORTANT: For answers to your questions


Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
operating this equipment. Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A


Visit our Craftsman website:www.sears.com/craftsman
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Warranty ................................................ 2 Maintenance Schedule ........................ 18
Safety Flules .......................................... 3 Service and Adjustments ..................... 22
Product Specifications ........................... 6
AssemblyPre-Operation ........................ 8
Storage
.........................................
Troubleshooting ................................
Operation ............................................. 11 Repair Parts ......................................... 34
Maintenance ....................................... 18 Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT


For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issuescovered by this warranty.(See exclusions below). For your conve-
nience IN HOME warranty service will stillbe available after the first 30 days of pur-
chase but a trip charge will apply.This charge will be waived if the Craftsman productis
dropped off at an authorized Sears location.For the nearest authorized Sears ocat on,
please call 1-800-4-MY-HOME®. This warranty applies only while this productis within
the United States.

This Warranty does not cover:


• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

caused by towing objects beyond the capability of the riding equipment, impacting
i objects
epairs that
necessarybecause
bend the frame or
of crankshaft,
operator abuse,
or over-speeding
including butthe
notengine.
limited to, damage
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at yourHOME. After
the first 30 days, for your convenience,iN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
!ng objects. Failure to observe the following safety instructions could result in serious
mjury or death.
• Do not mow in reverse unless abso-
&WARNING: In order to prevent ac-
lutely necessary. Always look down and
cidental starting when setting up, trans-
behind before and while backing.
porting, adjusting or making repairs, • Be aware of the mower discharge direc-
always disconnect spark plug wire and tion and do not point it at anyone. Do
place wire where it cannot contact spark not operate the mower without either
plug.
the entire grass catcher or the guard in
_I_WARNING: Do not coast down a place.
hill in neutral, you may lose control of the • Slow down before turning.
tractor. • Never leave a running machine unat-
tended. Always turn off blades, set
_,WARNING: Tow only the attachments parking brake, stop engine, and remove
that are recommended by and comply with keys before dismounting.
specifications of the manufacturer of your • Turn off blades when not mowing.
tractor. Use common sense when towing. • Stop engine before removing grass
Operate only at the lowest possible speed catcher or unclogging chute.
when on a slope. Too heavy of a load, • Mow only in daylight or good artificial
while on a slope, is dangerous. Tires can light.
lose traction with the ground and cause • Do not operate the machine while under
you to lose control of your tractor. the influence of alcohol or drugs.
_,WARNING: Engine exhaust, some • Watch for traffic when operating near or
of its constituents, and certain vehicle crossing roadways.
• Use extra care when loading or un-
components contain or emit chemicals
known to the State of California to cause loading the machine into a trailer or
truck.
cancer and birth defects or other reproduc-
tive harm. • Data indicates that operators, age 60
A
years and above, are involved in a large
_I_WARNING: Battery posts, terminals percentage of riding mower-related in-
and related accessories contain lead and juries. These operators should evaluate
lead compounds, chemicals known to the their ability to operate the riding mower
State of California to cause cancer and safely enough to protect themselves
birth defects or other reproductive harm. and others from serious injury.
Wash hands after handling. • Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
I. GENERAL OPERATION not allow the mower deck to plow leaves
or other debris which can cause build-
• Read, understand, and follow all instruc- up to occur. Clean any oil or fuel
tions in the manual and on the machine
spillage before operating or storing the
before starting. machine. Allow machine to cool before
• Only allow responsible adults, who are storage.
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks, II. SLOPE OPERATION
toys, wire, etc., which could be picked Slopes are a major factor related to loss-
up and thrown by the blade. of-control and tipover accidents, which can
• Be sure the area is clear of other people result in severe injury or death. All slopes
before mowing. Stop machine if anyone require extra caution. If you cannot back
enters the area. up the slope or if you feel uneasy on it, do
• Never carry passengers. not mow it.

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DO:
• Never carry children. They may fall off
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree and be seriously injured or interfere with
safe machine operation.
limbs, etc.
• Never allow children to operate the
• Watch for holes, ruts, or bumps. Un- machine.
even terrain could overturn the machine.
• Use extra care when approaching blind
Tall grass can hide obstacles.
corners, shrubs, trees, or other objects
• Use slow speed. Choose a low gear
that may obscure vision.
so that you will not have to stop or shift
while on the slope. IV. SERVICE
• Follow the manufacturer's recommend- • Use extra care in handling gasoline and
ations for wheel weights or counter- other fuels. They are flammable and
weights to improve stability. vapors are explosive.
• Use extra care with grass catchers or - Use only an approved container.
other attachments. These can change - Never remove gas cap or add fuel
the stability of the machine. with the engine running. Allow
• Keep all movement on the slopes slow engine to cool before refueling. Do
and graduaL Do not make sudden not smoke.
changes in speed or direction. - Never refuel the machine indoors.
• Avoid starting or stopping on a slope. - Never store the machine or fuel
if tires lose traction, disengage the container inside where there is an
blades and proceed slowly straight open flame, such as a water heater.
down the slope. • Never run a machine inside a closed
DO NOT: area.
• Do not turn on slopes unless neces- • Keep nuts and bolts, especially blade
sary, and then, turn slowly and gradually attachment bolts, tight and keep equip-
downhill, if possible. ment in good condition.
• Do notmow near drop-offs, ditches, • Never tamper with safety devices.
or embankments. The mower could Check their proper operation regularly.
suddenly turn over if a wheel is over • Keep machine free of grass, leaves, or
the ed.ge of a cliff or ditch, or if an edge other debris build-up. Clean oil or fuel
caves in. spillage. Allow machine to cool before
• Do not mow on wet grass. Reduced storing.
traction could cause sliding. • Stop and inspect the equipment if you
• Do not try to stabilize the machine by strike an object. Repair, if necessary,
putting your foot on the ground. before restarting.
• Do not use grass catcher on steep • Never make adjustments or repairs with
slopes. the engine running.
III. CHILDREN • Grass catcher components are subject
to wear, damage, and deterioration,
Tragic accidents can occur if the operator
which could expose moving parts or
is not alert to the presence of children. allow objects to be thrown. Frequently
Children are often attracted to the ma-
check components and replace with
chine and the mowing activity. Neveras- manufacturer's recommended parts,
sume that children will remain where you
last saw them. when necessary.
• Mower blades are sharp and can cut.
• Keep children out of the mowing area Wrap the blade(s) or wear gloves, and
and under the watchful care of another
use extra caution when servicing them.
responsible adult. • Check brake operation frequently. Ad-
• Be alert and turn machine off if children
just and service as required.
enter the area.
• Before and when backing, look behind
and down for small children.

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• Be sure the area is clear of other people • Remove obstacles such as rocks, tree
before mowing. Stop machine if anyone limbs, etc.
enters the area. • Watch for bores, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
• Never carry passengers or children
even with the blades off. grass can hide obstacles.
• Do not mow in reverse unless abso- • Use slow speed. Choose a low gear
lutely necessary. Always look down and so that you will not have to stop or shift
behind before and while backing. while on the slope.
• Never carry children. They may fall off • Avoid starting or stopping on a slope. If
and be seriously injured or interfere with tires lose traction, disengage the blades
safe machine operation. and proceed slowly straight down the
• Keep children out of the mowing area slope.
and under the watchful care of another • If machine stops while going uphill,
responsible adult. disengage blades, shift into reverse and
• Be alert and turn machine off if children back down slowly.
enter the area. • Do not turn on slopes unless necessary,
• Before and when backing, look behind and then, turn slowly and gradually
and down for small children. downhill, if possible.
• Mow up and down slopes (15 ° Max), not
across.

5
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PRODUCT SPECIFICATIONS In the state of California the above is re-
quired by law (Section 4442 of the Califor-
Gasoline 1.25 Gallons nia Public Resources Code). Other states
Capacity Unleaded may have similar laws. Federal laws apply
and Type: Regular on federal lands. A spark arrester for the
Oil Type SAE 10W30 muffler is available through your nearest
(Above 32°F) Sears service center (See REPAIR PARTS
(API-SG-SL):
SAE 5W30 section of this manual).
(Below 32°F) REPAIR PROTECTION
Oil Capacity: W/Filter 4.0 Pints AGREEMENTS
W/O Filter 3.5 Pints Congratulations on making a smart pur-
Spark Plug: Champion RC12YC chase. Your new Craftsman® product is
designed and manufactured for years of
(GAP: .040")
dependable operation, But like all prod-
Ground Speed Forward: 5.5 ucts, it may require repair from time to
(MPH): Reverse: 2.4 time. That's when having a Repair Protec-
Tire Pressure: Front: 14 PSI tion Agreement can save you money and
Rear: 10 PSI aggravation.
Purchase a Repair Protection Agreement
Charging 15 Amps @ 3600RPM now and protect yourself from unexpected
System: hassle and expense.
Battery: Amp/Hr: 28 Here's what's included in the Agreement:
Min. CCA: 230 • Expert service by our 12,000 profe-
Case Size: U1R sional repair specialists.
Blade Bolt • Unlimited service and no charge for
parts and labor on all covered repairs.
Torque: 27-35 Ft. Lbs.
• Product replacement if your covered
CONGRATULATIONS on your purchase product can't be fixed.
of a new tractor. It has been designed, • Discount of 10% from regular price of
engineered and manufactured to give service and service-related parts not
you the best possible dependability and covered by the agreement; also, 10%
performance. off regular price of preventive mainte-
Should you experience any problem you nance check.
cannot easily remedy, please contact a • Fast help by phone- phone support
Sears or other qualified service center. from a Sears technician on products
We have competent, well-trained techni- requiring in-home repair, plus conve-
cians and the proper tools to service or nient repair scheduling.
repair this tractor. Once you purchase the Agreement, a
Please read and retain this manual. The simple phone call is all that it takes for you
instructions will enable you to assemble to schedule service. You can call anytime
and maintain your tractor properly. Always day or night, or schedule a service ap-
observe the "SAFETY RULES". pointment online.
CUSTOMER RESPONSIBILITIES Sears has over 12,000 professional repair
• Read and observe the safety rules. specialists, who have access to over 4.5
• Follow a regular schedule in main- million quality parts and accessories.
taining, caring for and using your tractor. That's the kind of professionalism you can
• Follow the instructions under "Mainte- count on to help prolong the life of your
nance" and "Storage" sections of this new purchase for years to come. Purchase
owner's manual. your Repair Protection Agreement today!
_WARNING: This tractor is equipped Some limitations and exclusions apply.
with an internal combustion engine and For prices and additional information
should not be used on or near any unim- call 1-800-827-6655.
proved forest-covered, brush-covered or SEARS INSTALLATION SERVICE
grass-covered land unless the engine's
For Sears professiona/ insta//ationof home
exhaust system is equipped with a spark
appliances, garage door openers, water
arraster meeting applicable local or state
heaters, and other major home items, in
laws (if any). If a spark arrester is used, it the U.S.A. call 1-800-4-MY-HOME®
should be maintained in effective working
order by the operator. 6
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Steering Steering Wheel
Wheel Insert

(1) Large Flat Washer

(1) Locknut
1/2-20
(1) Hex Bolt
1/4-28 x 1-1/4
(1) Locknut
1/4-28

Steering
Steering Steering Extension
Boot Wheel Adapter Shaft

(1) Washer
17/32 x 1-3/16 x 12
Gauge

_i_ (1) Knob

(_1_(1) Oil Drain_


For Future Use

Keys

Slope Sheet Video Cassette

7
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR


ASSEMBLY _._ Insert
A socket wrench set will make assembly
easier, Standard wrench sizes are listed. _1/2 Rex Nut
(1) 3/4" wrench Pliers Large Flat Washer
(2) 7/16" wrenches Utility knife
Tire pressure gauge

When right or left hand is mentioned in


this manual, it means when you are m Steering/@ eering Boot
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM Wheel
CARTON _Tabs
UNPACK CARTON
Adapter---------_
1. Remove all accessible loose parts and
parts boxes from carton. _/Extension Shaft
2. Cut along dotted lines on all four pan-
1/4 Locknut---_...._ 1
els of carton. Remove end panels and
lay side panels flat. _'_1/4 Hex Bolt
3. Check for any additional loose parts or
cartons and remove.
Lower• _ _ "_--" "-
I
Steenng _ . '_
BEFORE REMOVING TRACTOR Shaff----_""_l\ • _/ ' ,'
FROM SKID
ATTACH STEERING WHEEL - - - -, F lau
",.. -. _ Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT 7, Snap steering wheel insert into center
1. Slide extension shaft onto lower steer- of steering wheel.
ing shaft. Align mounting holes in ex- 8, Remove protective materials from trac-
tension and lower shafts and install 1/4 tor hood and grill.
hex bolt and Iocknut. Tighten securely. IMPORTANT: Check for and remove any
IMPORTANT" Tighten bolt and nut se- staples in skid that may puncture tires
curely to 10-12 ft. Ibs torque. where tractor is to roll off skid.
2. Place tabs of steering boot over tab
HOW TO SET UP YOUR TRACTOR
slots in dash and push down to secure.
INSTALL SEAT
INSTALL STEERING WHEEL
Adjust seat before tightening adjustment
3. Position front wheels of the tractor so
knob.
they are pointing straight forward. 1. Remove adjustment knob and flat
4. Remove steering wheel adapter from
washer securing seat to cardboard
steering wheel and slide adapter onto
packing and set aside for assembly of
steering shaft extension•
seat to tractor.
5. Position steering wheel so cross bars
2. Pivot seat upward and remove from
are horizontal (left to right) and slide
the cardboard packing. Remove the
inside boot and onto adapter.
cardboard packing and discard.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.

8
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3. Place seat on seat pan so head of NOTE: You may now roll or drive your
shoulder bolts are positioned over the tractor off the skid. Follow the appropriate
large slotted holes in pan. instruction below to remove the tractor
4. Push down on seat to engage shoul- from the skid.
der bolts in slots and pull seat towards
rear of tractor. TO ROLL TRACTOR OFF SKID (See
5. Pivot seat and pan forward and as- Operation section for location and
semble adjustment knob and flat function of controls)
washer loosely. Do not tighten. 1. Press lift lever plunger and raise
6. Lower seat into operating position and attachment lift lever to its highest po-
sit in seat. sition.
7. Slide seat until a comfortable position 2. Release parking brake by depressing
is reached which allows you to press clutch/brake pedal.
clutch/brake pedal all the way down. 3. Place freewheel control in "trans-
8. Get off seat without moving its ad- mission disengaged" position (See "TO
justed position. TRANSPORT" in the Operation section
9. Raise seat and tighten adjustment of this manual).
knob securely. 4. Roll tractor forward off skid.
Seat 5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
Seat Pan function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Shoulder Operation section of this manual. Be sure
Bolts tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
FlatWasher have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See =TO
TRANSPORT" in the Operation section
Adjl of this manual).
CHECK BATTERY 4. Sit on seat in operating position,
depress clutch/brake pedal and set the
1. Lift seat pan to raised position.
parking brake.
NOTE: If this battery is put into service 5. Place motion control lever in neutral
after month and year indicated on label
(N) position.
(label located between terminals) charge
6. Press lift lever plunger and raise
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance attachment lift lever to its highest posi-
tion.
section of this manual for charging instruc-
tions). 7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
erminal skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11 .Turn ignition key to "STOP" position.
Continue with the instructions that follow.

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INSTALL MULCHER PLATE CHECK BRAKE SYSTEM

(If previously removed) After you learn howto operate your trac-
tor, check to see that the brake is properly
1. Raise and hold deflector shield in
adjusted. See "TO ADJUST BRAKE" in
upright position. the Service and Adjustmentssection of
2. Place front of mulcher plate over front this manual.
of mower deck opening and slide into
place, as shown. o/CHECKLIST
3. Hook front latch into hole on front of
Before you operate your new tractor, we
mower deck. wish to assure that you receive the best
4. Hook rear latch into hole on back of
performance and satisfaction from this
mower deck.
quality product.
Mulcher Please review the following checklist:
Deflector Plate •/ All assembly instructions have been
Shield completed.
,/No remaining loose parts in carton.
4 Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Latch / Seat is adjusted comfortably and tight-
Hooks ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
_k CAUTION: Do not remove deflector flated at the factory).
shield from mower. ,/Be sure mower deck is properly leveled
TO CONVERTTO BAGGING OR side-to-side/front-to-rear for best cutting
DISCHARGING results. (Tires must be properly inflated
Simply remove mulcher plate and store in for leveling).
,/Check mower and drive belts. Be sure
a safe place. Your mower is now ready for
they are routed properly around pulleys
discharging or installation of optional grass
and inside all belt keepers.
catcher accessory.
NOTE: It is not necessary to change ,/Check wiring. See that all connections
are still secure and wires are properly
blades. The mulching blades are designed
for discharging and bagging also. clamped.
,/Before driving tractor, be sure freewheel
CHECKTIRE PRESSURE control is in "transmission engaged"
position (see "TO TRANSPORT" in the
The tires on your tractor were overinflated
Operation section of this manual).
at the factory for shipping purposes. Cor-
While learning how to use your tractor, pay
rect tire pressure is important for best
extra attention to the following important
cutting performance.
items:
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
of this manual.
regular unleaded gasoline.
CHECK DECK LEVELNESS ,/Become familiar with all controls - their
For best cutting results, mower hous- location and function. Operate them
ing should be properly leveled. See "TO before you start the engine.
LEVEL MOWER HOUSING" in the Service ,/Be sure brake system is in safe oper-
and Adjustments section of this manual. ating condition.
/ It is important to purge the transmission
CHECK FOR PROPER POSITION
before operating your tractor for the first
OF ALL BELTS time. Follow proper starting and trans-
See the figures that are shown for replac- mission purging instructions (See 'q'O
ing motion and mower blade drive belts START ENGINE" and "PURGE TRANS-
in the Service and Adjustments section MISSION" in the Operation section of
of this manual. Verify that the belts are this manual).
routed correctly.

10
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These symbols may appear on your tractor or in literaturesupplied with the product.
Learn and understandtheir meaning.

R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER UFT
UGHT

AITACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS
AND FEET AWAY (SEE SAFETY RULES SECTION)

& DANGER indicates a hazard which, if not avoided,


will result in death or serious Injury.

FREE WHEEL
& WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
(Automatic Models only)
& CAUTION indicates a hazard which, if not avoided,

&
might result in minor or moderate injury.

CAUTION when used without the alert symbol,


indicates a situation that could result in damage
Failure to follow instructions to the tractor and/or engine.
could result in serious injury or HOT SURFACES indicates a hazard which,
death. The safety alert symbol if not avoided, could result in death, serious injury
is used to identify safety inform- and/or property damage.
ation about hazards which can
FIRE indicates a hazard which, if not avoided,
result in death, serious injury J_ could result in death, serious injury and/or
and/or property damage. property damage.

11
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KNOW YOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourseff with the locations of
various controls and adjustments. Save this manual for future reference.

Light Switch
Attachment Ignition Switch
Clutch Lever

Lift Lever
Ammeter
J Plunger

Throttle/Choke Attachment
Control Lift Lever

Clutch/Brake Height
Pedal Adjustment
Indicator

Freewheel
Parking Brake Lever
Control

MotionControl
Lever

Our tractors conform to the safety standards of the


American National Standards Institute.

AMMETER - Indicates charging (+) or IGNITION SWITCH - Used for starting and
discharging (°) of battery. stopping the engine.
ATTACHMENT CLUTCH LEVER - Used LIFT LEVER PLUNGER - Used to release
to engage the mower blades, or other at- attachment lift lever when changing its
tachments mounted to your tractor. position.
ATTACHMENT LIFT LEVER - Used to LIGHT SWITCH POSITION - Turns the
raise, lower, and adjust the mower deck or headlights on and off.
other attachments mounted to your tractor. PARKING BRAKE LEVER - Locks clutch/
CLUTCH/BRAKE PEDAL - Used for brake pedal into the brake position.
declutching and braking the tractor and THROTTLE/CHOKE CONTROL - Used
starting the engine. for starting and controlling engine speed.
MOTION CONTROL LEVER - Selects the FREEWHEEL CONTROL - Disengagages
speed and direction of tractor. transmission for pushing or slowly towing
the tractor with the engine off.

12
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend standard safety glasses or a wide vision safety I
mask worn over spectacles. I
HOW TO USE YOUR TRACTOR IMPORTANT: Leaving the ignition switch
TO SET PARKING BRAKE in any position other than "STOP" will
cause the battery to discharge and go
Your tractor is equipped with an operator dead.
presence sensing switch. When engine NOTE: Under certain conditions when
is running, any attempt by the operator tractor is standing idle with the engine
to leave the seat without first setting the running, hot engine exhaust gases may
parking brake will shut off the engine. cause "browning" of grass. To eliminate
1. Depress clutch/brake pedal all the way
down and hold. this possibility, always stop engine when
stopping tractor on grass areas.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal. _J_CAUTION: Always stop tractor com-
Pedal should remain in brake position. pletely, as described above, before leaving
Make sure parking brake will hold trac- the operator's position.
tor secure.
"Brake" Attachment Clutch
Position Lever "Engaged" TO USETHROTTLE CONTROL
Throttle/Choke
Always operate engine at full throttle.
Control Key • Operating engine at less than full
"Disengaged" throttle reduces the battery charging
rate.
Brake
Pedal Parking Brake • Full throttle offers the best bagging and
mower performance.
Position
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
"Disengaged" Position Control Lever neutral (N) position.
STOPPING 2, Release parking brake,
3. Slowly move motion control lever to
MOWER BLADES - desired position.
• To stop mower blades, move attach-
TO ADJUST MOWER CU'I-rlNG HEIGHT
ment clutch lever to disengaged posi-
tion. The position of the attachment lift lever
determines the cutting height.
GROUND DRIVE -
• Grasp lift lever.
• To stop ground drive, depress clutch/ • Press plunger with thumb and move
brake pedal all the way down. lever to desired position.
• Move motion control lever to neutral (N) The cutting height range is approxi-
position. mately 1-1/2 to 4". The heights are mea-
IMPORTANT: The motion control lever sured from the ground to the blade tip with
does not return to neutral (N) position the engine not running. These heights
when the clutch/brake pedal is depressed. are approximate and may vary depending
ENGINE - upon soil conditions, height of grass and
• Move throttle control between half and types of grass being mowed.
• The average lawn should be cut to ap-
full speed (fast) position.
NOTE: Failure to move throttle control proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
between half and full speed (fast) posi- months. For healthier and better look-
tion, before stopping, may cause engine
to "backfire". ing lawns, mow often and after moder-
• Turn ignition key to "STOP" position and ate growth.
remove key. Always remove key when • For best cutting performance, grass
leaving tractor to prevent unauthorized over 6 inches in height should be
use.
mowed twice. Make the first cut rela-
13 tively high; the second to desired height.
• Never use choke to stop engine.
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TO ADJUST GAUGEWHEELS Attachment Attachemnt
Gauge wheels are properly adjusted
when they are slightly off the ground when =Engaged" High
Position _? Position
mower is at the desired cutting height in
operating position. Gauge wheels then
ke'ep the-deck ,n proper pos'tion to help Position
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor Position
Deflector
on a flat level surface.
I. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut TO OPERATE ON HILLS
position, gauge wheels should be _kWARNING: Do not drive up or down
assembled so they are slightly off the hills with slopes greater than 15° and do
ground. Install gauge wheel in ap- not drive across any slope. Use the slope
propriate hole with shoulder bolt, 3/8 guide at the back of this manual.
washer, and 3/8-1 6 Iocknut and tighten • Choose the slowest speed before start-
securely. ing up or down hills.
3. Repeat for opposite side, installing • Avoid stopping or changing speed on
gauge wheel in same adjustment hole. hills.
• If slowing is necessary, move throttle
control lever to slower position.
Gauge --_.,
_--J-_ • If stopping is absolutely necessary, push
Wheel _"_-I_ _,, clutch/brake pedal quickly to brake posi-
Mountin_.-_ (" _.X_
tion and engage parking brake.
• Move motion control lever to neutral (N)
3/V-16 position.
IMPORTANT: The motion control lever
Locknut _ r does not return to neutral (N) position
318Washer f ..._,, when the clutch/brake pedal is depressed.
Gauge Wheel • To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
TO OPERATE MOWER
slowest setting.
Your tractor is equipped with an operator • Make all turns slowly.
presence sensing switch. Any attempt
by the operator to leave the seat with the TO TRANSPORT
engine running and the attachment clutch When pushing or towing your tractor, be
engaged will shut off the engine. You must sure to disengage transmission by placing
remain fully and centrally positioned in the freewheel control in freewheeling position.
seat to prevent the engine from hesitating Freewheel control is located at the rear
or cutting off when operating your equip- drawbar of tractor.
ment on rough, rolling terrain or hills. 1. Raise attachment lift to highest position
1. Select desired height of cut. with attachment lift control.
2. Start mower blades by engaging at- 2. Pull freewheel control out and down
tachment clutch control. into the slot and release so it is held in
TO STOP MOWER BLADES - the disengaged position.
disengage attachment clutch control. • Do not push or tow tractor at more than
/=.

_uLCAUTION: Do not operate the mower two (2) MPH.


without either the entire grass catcher, • To re-engage transmission, reverse
on mowers so equipped, or the deflector above procedure.
shield in place.

14
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Transmlsslon Engaged CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcoholblended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
Transmission Disengaged tion and formation of acids during storage.
Acidic gas can damage the fuel system of
NOTE: To protect hood from damage an engine while in storage.
when transporting your tractor on a truck To avoid engine problems, the fuel system
or a trailer, be sure hood is closed and should be emptied before storage of 30
secured to tractor. Use an appropriate days or longer. Drain the gas tank, start
means of tying hood to tractor (rope, cord, the engine and let it run until the fuel lines
etc.). and carburetor are empty.
Use fresh fuel next season. See Storage
TOWING CARTS AND OTHER ATTACH- Instructions for additional information.
MENTS Never use engine or carburetor cleaner
Tow only the attachments that are recom- products in the fuel tank or permanent
mended by and comply with specifications damage may occur.
of the manufacturerof your tractor. Use
TO START ENGINE
common sense when towing.Too heavy
of a load, while on a slope, is dangerous. When starting the engine for the first time
Tires can lose tractionwith the ground and or if the engine has run out of fuel, it will
cause you to lose control of your tractor. take extra cranking time to move fuel from
BEFORE STARTING THE ENGINE the tank to the engine.
1. Be sure freewheel control is in the
CHECK ENGINE OIL LEVEL
transmission engaged position.
The engine in your tractor has been 2, Sit on seat in operating position,
shipped, from the factory, already filled depress clutch/brake pedal and set
with summer weight oil. parking brake.
1. Check engine oil with tractor on level 3. Place motion control lever in neutral
ground. (N) position.
2. Unthraad and remove oil fill cap/ 4. Move attachment clutch to disengaged
dipstick; wipe oil off. Reinsert the dip- position.
stick into the tube and rest oil fill cap on 5. Move throttle control to choke position.
the tube. Do not thread the cap onto NOTE: Before starting, read the warm
the tube. Remove and read oil level. If
and cold starting procedures below.
necessary, add oil until "FULL" mark 6. Insert key into ignition and turn key
on dipstick is reached. Do not overfill. clockwise to start position and release
• For cold weather operation you should key as soon as engine starts. Do
change oil for easier starting (See the oil not run starter continuously for more
viscosity chart in the Maintenance sec- than fifteen seconds per minute. If the
tion of this manual). engine does not start after several
• To change engine oil, see the Mainte- attempts, move throttle control to fast
nance section in this manual.
position, wait a few minutes and try
ADD GASOLINE again. If engine still does not start,
• Fill fuel tank to bottom of tank filler neck. move the throttle control back to the
Do not overfill. Use fresh, clean, regular choke position and retry.
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.

15
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WARM WEATHER STARTING (50 ° F and PURGE TRANSMISSION
above) CAUTION: Never engage or dis-
7. When engine starts, move the throttle engage freewheel lever while the engine
control to the fast position. is running.
• The attachments and ground drive can To ensure proper operation and per-
now be used. If the engine does not formance, it is recommended that the
accept the load, restart the engine and transmission be purged before operating
allow it to warm up for one minute using tractor for the first time. This procedure will
the choke as described above. remove any trapped air inside the trans-
COLD WEATHER STARTING ( 50 ° F and mission which may have developed during
shipping of your tractor.
below)
IMPORTANT: Should your transmission
7. When engine starts, allow engine require removal for service or replace-
to run with the throttle control in the
ment, it should be purged after reinstall-
choke position until the engine runs ation before operating the tractor.
roughly, then move throttle control 1. Place tractor safely on level surface
to fast position. This may require an with engine off and parking brake set.
engine warm-up period from several 2. Disengage transmission by placing
seconds to several minutes, depending freewheel control in "transmission dis-
on the temperature. engaged" position (See =TO TRANS-
AUTOMATIC TRANSMISSION WARM UP PORT" in this section of manual).
Before driving the unit in cold weather, 3. Sitting in the tractor seat, start engine.
the transmission should be warmed up as After the engine is running, move
follows: throttle control to slow position. With
1. Be sure the tractor is on level ground. motion control lever in neutral (N)
2. Place the motion control lever in position, slowly disengage clutch/brake
neutral. Release the parking brake pedal.
and let the clutch/brake slowly return 4. Move motion control lever to full
to operating position. forward position and hold for five (5)
3. Allow one minute for transmission to seconds. Move lever to full reverse
warm up.This can be done during position and hold for five (5) seconds.
the engine warm up period. Repeat this procedure three (3) times.
• The attachments can also be used dur- NOTE: During this step there will be no
ing the engine warm-up period after the movement of drive wheels. The air is being
transmission has been warmed up. removed from hydraulic drive system.
NOTE: If at a high altitude (above 3000 5. Move motion control lever to neutral
feet) or in cold temperatures (below 32 F) (N) position. Shutoff engine and set
the carburetor fuel mixture may need to parking brake.
be adjusted for best engine performance. 6. Engage transmission by placing
(See "TO ADJUST CARBURETOR" in the freewheel control in "transmission
Service and Adjustments section of this engaged" position (See 'riO TRANS-
manual.) PORT' in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever for-
ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and
ready for normal operation.
16
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MOWING TIPS MULCHING MOWING TIPS
• Mower should be properly leveled for IMPORTANT: For best performance, keep
best mowing performance. See "TO mower housing free of built-upgrass and
LEVEL MOWER HOUSING" in the trash. Clean after each use,
Service and Adjustments section of this • The special mulchingblade will recut
manual. the grass clippings many times and
• The left hand side of mower should be reduce them in size so that as they fall
used for trimming. onto the lawn they will disperse into
• Drive so that clippings are discharged the grass and not be noticed. Also, the
onto the area that has already been cut. mulched grass will biodegrade quickly
Have the cut area to the right of the trac- to provide nutrients for the lawn. Always
tor. This will result in a more even distri- mulch with your highest engine (blade)
bution of clippings and more uniform speed as this will provide the best recut-
cutting. ting action of the blades,
• When mowing large areas, start by Avoid cutting your lawn when it is wet,
turning to the right so that clippings will Wet grass tends to form clumps and
discharge away from shrubs, fences, interferes with the mulching action. The
driveways, etc. After one or two rounds, best time to mow your lawn is the early
mow in the opposite direction making afternoon. At this time the grass has
left hand turns until finished. dried, the newly cut area will not be
f exposed to direct sunlight.

1
.Ip
For best results, adjust the mower

J
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-

t II
duce your width of cut on each pass and
mow slowly.

• If grass is extremely tall, it should be


mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
• Certain types of grass and grass
undesirable clumps. Allow grass to dry conditions may require that an area be
before mowing. mulched a second time to completely
• Always operate engine at full throttle
hide the clippings. When doing a sec-
when mowing to assure better mow-
ond cut, mow across (perpendicular) to
ing performance and proper discharge the first cut path.
of material. Regulate ground speed by
• Change your cutting pattern from week
selecting a low enough gear to give the to week. Mow north to south one week
mower cutting performance as well as
then change to east to west the next
the quality of cut desired. week. This will help prevent matting and
• When operating attachments, select a
graining of the lawn.
ground speed that will suit the terrain
and give best perform_,nce of the at-
tachment being used.

17
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MAINTENANCE SCHEDULE _ ,_. _ ,_. _o_ ,_ ,_
AS YOU COMPLETE _ ._e _._q_ _> _, _ _
REGULAR SERVICE DATES

Check
Check Brake Operation
Tire Pressure _
Check Operator Presence and
T Interlock Systems t_
R Check for Loose Fasteners _ l_s I_

T Lubrication Chart
A0 Check Battery Level
Sharpec/Replace Mower Blades _a
R Clean Battery and Terminals I_
Check Transaxle Cooling I_
Check V-Belts I_'

Check Engine Oil Level tf V'


Change Engine 011 (with OHfilter) I_,;

E Change Engine Oil (without oil filter) I_IR


,/
N Clean Air Filter
G Clean Air Screen

Inspect Muffler/Spark Arrester


E Replace Oil Filter (if equipped) 1_,2
Clean Engine Cooling Fins _ 2

Replace Spark Plug _ l# #


Replace Air Filter Paper Cartridge
Replace Fuel Filter if #
1 - Change more often when operating under a heavy load or 3 - Replace blades more often when mowing In sandy soil.
in high ambient temperatures. 4 - Not required if equipped with maintenance-free battery.
2 - Service more often when operating in dirty or dusty condittens, 5 - Tighten front axle pivot bolt to 35 It.-Ibe. maximum.
Do not overtighten.

GENERAL RECOMMENDATIONS LUBRICATION CHART


The warranty on this tractor does not
cover items that have been subjected to (D Spindle -- _) Spindle
Zerk Zerk
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual. O)Front Wheel -_ (DFront Wheel
Some adjustments will need to be made Bearing Zerk
periodically to properly maintain your Zerk
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air
filter, and check blades and belts for
wear. A new spark plug and clean air (!) General Purpose Grease
filter assure proper air-fuel mixture and (2) REFER TO Maintenance "ENGINE" SECTION
help your engine run better and last
longer. IMPORTANT: Do not oil or grease the
pivot points which have special nylon
BEFORE EACH USE bearings. Viscous lubricants will attract
t. Check engine oil level. dust and dirt that will shorten the life of the
2. Check brake operation. self-lubricating bearings. If you feel they
3. Check tire pressure. must be lubricated, use only a dry, pow-
4. Check operator presence and dered graphite type lubricant sparingly.
interlock systems for proper operation. 18
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TRACTOR 4. Reassemble blade bolt, lock washer
Always observe safety rules when per- and flat washer in exact order as
forming any maintenance. shown.
BRAKE OPERATION 5. Tighten blade bolt securely (27-35 Ft.
If tractor requires more than six (6) feet Lbs. torque).
stopping distance at high speed in highest IMPORTANT: Blade bolt is heat treated. If
gear, then brake must be adjusted. (See bolt needs replacing, replace only with ap-
"TO ADJUST BRAKE" in the Service and prove bolt shown in the Repair Parts.
Adjustments section of this manual). Blade Center
TIRES Edge Up Hole
• Maintain proper air pressure in all tires Mandrel
(See =PRODUCT SPECIFICATIONS"
Assembly
section of this manual).
• Keep tires free of gasoline, oil, or insect Lock Washer
control chemicals which can harm rub- Blade Bolt
bar. TO SHARPEN BLADE
• Avoid stumps, stones, deep ruts, sharp NOTE: We do not recommend sharp-
objects and other hazards that may ening blade - but if you do, be sure the
cause tire damage. blade is balanced.
NOTE: To seal tire punctures and prevent Care should be taken to keep the blade
flat tires due to slow leaks, tire sealant balanced. An unbalanced blade will cause
may be purchased from your local parts excessive vibration and eventual damage
dealer. Tire sealant also prevents tire dry to mower and engine.
rot and corrosion.
• The blade can be sharpened with a file
OPERATOR PRESENCE SYSTEM or on a grinding wheel. Do not attempt
Be sure operator presence and interlock to sharpen while on the mower.
systems are working properly. If your trac- • To check blade balance, you will need a
tor does not function as described, repair 5/8" diameter steel bolt, pin, or a cone
the problem immediately. balancer. (When using a cone balancer,
• The engine should not start unless follow the instructions supplied with
the brake pedal is fully depressed and balancer.)
attachement clutch control is in the NOTE: Do not use a nail for balancing
disengaged position. blade. The lobes of the center hole may
• When the engine is running, any at- appear to be centered, but are not.
tempt by the operator to leave the seat • Slide blade on to an unthreaded portion
without first setting the parking brake of the steel bolt or pin and hold the
should shut off the engine. bolt or pin parallel with the ground. If
• When the engine is running and the blade is balanced, it should remain in a
attachment clutch is engaged, any at- horizontal position. If either end of the
tempt by the operator to leave the seat blade moves downward, sharpen the
should shut off the engine. heavy end until the blade is balanced.
• The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
Blade
For best results mower blades must be
5/8" Bolt
kept sharp. Replace bent or damaged
blades. Center t
BATTERY
BLADE REMOVAL
1. Raise mower to highest position to al- Your tractor has a battery charging system
low access to blades. which is sufficient for normal use. How-
2. Remove blade belt, lock washer and ever, periodic charging of the battery with
an automotive charger will extend its life.
flat washer securing blade.
• Keep battery and terminals clean.
3. Install new or resharpened blade
• Keep battery bolts tight.
with trailing edge up towards deck as
shown. • Keep small vent holes open.
• Recharge at 6-10 amperes for I hour.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
19
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SAEVISCOSRY GRADES
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is •3O O
not necessary. TI_PERATURE R/_IGE ANTICIPATED BEI=OI_ NEXT OIL CHANGE

TO CLEAN BATTERY AND TERMINALS


Corrosion and dirt on the battery and Change the oil after every 50 hours of op-
terminals can cause the battery to =leak" eration or at least once a year if the tractor
is not used for 50 hours in one year.
power.
Check the crankcase oil level before start-
1. Disconnect BLACK battery cable first
then RED battery cable and remove ing the engine and after each eight (8)
battery from tractor. hours of operation.
I
2. Rinse the battery with plain water and TO CHANGE ENGINE OIL
dry. Determine temperature range expected
3. Clean terminals and battery cable ends
before oil change. All oil must meet API
with wire brush until bright. service classification SG-SL
4. Coat terminals with grease or petro- • Be sure tractor is on level surface.
leum jelly. • Oil will drain more freely when warm.
5. Reinstall battery (See =REPLACING • Catch oil in a suitable container.
BATTERY" in the Service and Adjust- 1. Remove oil fill cap/dipstick. Be careful
ments section of this manual).
not to allow dirt to enter the engine
TRANSAXLE COOLING when changing oil.
The transmission fan and cooling fins 2. Remove yellow cap from end of drain
should be kept clean to assure proper valve and install the drain tube onto the
cooling. fitting.
Do not attempt to clean fan or transmis- Oil DrainValve
sion while engine is running or while the
transmission is hot. To prevent possible Closed and ,_.L_ Drain
damage to seals, do not use high pressure Locked _ _li .'_- Tube
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
Position_
• Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com- Yellow Cap
pressed air or high pressure sprayer to
clean cooling fins. 3. Unlock drain valve by pushing inward
TRANSAXLE PUMP FLUID slightly and turning counterclockwise.
The transaxle was sealed at the factory 4. To open, pull out on the drain valve.
and fluid maintenance is not required for 5. After oil has drained completely, close
the life of the transaxle. Should the trans- and lock the drain valve by pushing
axle ever leak or require servicing, contact inward and turning clockwise until the
a Sears or other qualified service center. pin is in the locked position as shown.
6. Remove the drain tube and replace the
V-BELTS cap onto the end of the drain valve.
Check V-belts for deterioration and wear 7. Refill engine with oil through oil fill dip-
after 100 hours of operation and replace stick tube. Pour slowly. Do not overfill.
if necessary. The belts are not adjustable. For approximate capacity see "PROD-
Replace belts if they begin to slip from UCT SPECIFICATIONS" section of this
wear. manual.
ENGINE 8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into
LUBRICATION
the tube and rest the oil fill cap on the
Only use high quality detergent oil rated tube. Do not thread the cap onto the
with API service classification SG-SL. tube when taking reading. Keep oil
Select the oil's SAE viscosity grade at "FULL" line on dipstick. Tighten cap
according to your expected operating onto the tube securely when finished.
temperature.

20
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AIR FILTER CLEAN AIR INTAKE/COOLING AREAS
Yourengine will not run properly using a To insure proper cooling, make sure the
dirty air filter. Clean the foam pre-cleaner grass screen, cooling fins, and other exter-
after every 25 hours of operation or every nal surfaces of the engine are kept clean at
season. Service paper cartridge every all times.
100 hours of operation or every season, Every 100 hours of operation (more often
whichever occursfirst. under extremely dusty, dirty conditions),
Service air cleaner more often under dusty remove the blower housing and other
conditions. cooling shrouds. Clean the cooling fins and
1. Remove knob and cover. external surfaces as necessary. Make sure
2. Remove wing nut and air cleaner from the cooling shrouds are reinstalled.
base. NOTE: Operating the engine with a
TO SERVICE PRE-CLEANER blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re-
3. Slide foam pre-cleaner off cartridge. moved will cause engine damage due to
4. Wash it in liquid detergent and water. overheating.
5. Squeeze it dry in a clean cloth. Allow it
MUFFLER
to dry.
6. Saturate it in engine oil. Wrap it in Inspect and replace corroded muffler and
clean, absorbent cloth and squeeze to spark arrester (if equipped) as it could cre-
remove excess oil. ate a fire hazard and/or damage.
SPARK PLUG(S)
TO SERVICE CARTRIDGE
Replace spark plug(s) at the beginning of
1. Replace a dirty, bent, or damaged
each mowing season or after every 100
cartridge.
hours of operation, whichever occurs first.
NOTE: Do not wash the paper cartridge
Spark plug type and gap setting are shown
or use pressurized air, as this will damage in "PRODUCT SPECIFICATIONS" section
the cartridge.
of this manual.
2. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge. IN-LINE FUEL FILTER
3. Reassemble air cleaner, wing nut, The fuel filter should be replaced once
cover and tighten knob securely. each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
Air Cleaner
retor, replacement is required.
Cover _ Knob
1. With engine cool, remove filter and
Nut plug fuel line sections.
Foam \
Pre- \ Rubber 2. Place new fuel filter in position in fuel
Cleaner Grommet line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
Paper line.
Cartridge
Clamp
Air Cleaner
Fuel Filter
Base
CLEANING
Fill Cap/ • Clean engine, battery,seat, finish, etc. of all
Screen Dipstick foreign matter.
• Keep finished surfaces and wheels free of all
ENGINE OIL FILTER gasoline, oil, etc.
Replace the engine oil filter every season • Protect painted surfaceswith automotive
or every other oil change if the tractor is type wax.
used more than 100 hours in one year. We do not recommend using a garden hose or
CLEAN AIR SCREEN pressurewasher to clean your tractor unless
the engine and transmissionare covered to
Air screen must be kept free of dirt and keep water out.Water in en.gineor transmis-
chaff to prevent engine damage from sion willshorten the useful lifeof your tractor.
overheating, Clean with a wire brush or Use compressed air or a leaf blowerto remove
compressed air to remove dirt and stub- grass, leaves and trash from tractor and
born dried gum fibers, 21 mower.
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WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in =DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR IMPORTANT: If an attachment other


TO REMOVE MOWER than the mower deck is to be mounted
on the tractor, remove the front links and
Mower will be easier to remove from the
hook the clutch spring Into square hole in
right side of tractor. frame.
1. Place attachment clutch in "DISEN-
TO INSTALL MOWER
GAG ED" position.
2. Move attachment lift lever forward to 1, Raise attachment lift lever to its high-
lower mower to its lowest position. est position.
2, Slide mower under tractor with deflec-
3. Roll belt off engine pulley.
tor shield to right side of tractor.
4. Remove small retainer spring, and
3. Lower lift lever to its lowest position.
remove clutch spring off pulley bolt. 4. Connect front links to mower deck and
5. Remove large retainer spring, slide
secure with retainer springs.
collar off and push housing guide out 5. Connect suspension arms to rear
of bracket. deck brackets and secure with retainer
6. Disconnect anti-sway bar from chassis springs.
bracket by removing retainer spring. 6. Connect anti-sway Dar to chassis
7. Disconnect suspension arms from rear bracket and secure with retainer
deck brackets by removing retainer spring.
springs. 7. Push clutch cable housing guide into
8. Disconnect front links from deck by bracket, slide collar onto guide and
removing retainer springs. secure with large retainer spring.
9. Raise lift lever to raise suspension 8. Place flat washer and clutch spring on
arms. Slide mower out from under trac- idler pulley bolt and secure with small
tor. retainer spring.
9. Install belt onto engine pulley.

Small Retainer Sprin

Clutch Spring

Small Retainer Sprin

Clutch Spring
line Pulley

Retainer Sprin

Anti-Swa_
Retainer Springs
Collar ._. (Both Sides)

Deflector Shield

Housing •Large
Retainer
Spring Bracket
22
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TO LEVEL MOWERHOUSING • When distance =D" is 1/8" to 1/2' lower
Adjust the mower while tractor is parked at front than rear, tighten nuts =F"against
on level ground or driveway. Make sure trunnion on both front links.
tires areproperly inflated (See "PROD- • To raise front of mower, loosen nut "F"
UCT SPECIFICATIONS" section of this from trunnion on both front links. Tighten
manual). If tires are over or underin- nut =E" on both front links an equal
flated, you will not properly adjust your number of turns. The two front links must
mower. remain equal in length.
SIDE-TO-SIDE ADJUSTMENT • When distance =D" is 1/8" to 1/2" lower
• Raise mower to its highest position. at front than rear, tighten nut "F" against
• At the midpoint of both sides of mower, trunnion on both front links.
measure height from bottom edge of • Recheck side-to-side adjustment.
mower to ground. Distance "A" on
both sides of mower should be the Mandrel
same or within 1/4" of each other.
• If adjustment is necessary, make ad-
justment on one side of mower only.
• To raise one side of mower, tighten lift "D" "IY'
link adjustment nut on that side.
• To lower one side of mower, loosen lift Both Front Links Should be Equal in Length
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge Bottom edge
of mower to _ __of mower to

ground _ ground
Nut =E"
A--_-
TL'""_
Ground Line _'""_

_.j[.__ Arm

Lift
Link
Adjustment Nut _ _ - Front Links

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to TO REPLACE MOWER BLADE DRIVE
side. If the following front-to-back adjust- BELT
ment is necessary, be sure to adjust both The mower blade drive belt may be re-
front links equally so mower will stay level placed without tools. Park the tractor on
side-to-side.
level surface. Engage parking brake.
To obtain the best cutting results, the
BELT REMOVAL -
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2" 1. Remove mower from tractor (See '_O
lower than the rear when the mower is in REMOVE MOWER" in this section of
its highest position. manual).
Check adjustment on right side of tractor. 2. Work belt off both mandrel pulleys and
Measure distance "D" directly in front and idler pulleys.
behind the mandrel at bottom edge of 3. Pull belt away from mower.
mower housing as shown. BELT INSTALLATION -
• Before making any necessary adjust-
ments, check that both front links are I. Work beltaround both mandrel pulleys
and idler pulleys
equal in length.
2. Make sure beltisinallpulleygrooves
• If links are not equal in length, adjust and insideallbeltguides.
one link to same length as other link. 3. Install mower (See =To Install Mower" in
• To lower front of mower loosen nut "E"
thissectionofthismanual).
on both front links an equal number of
turns. 23
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Mandrel Idler Pulleys o Road test tractor for proper stopping
Pulle distance as stated above. Readjust
if necessary. If stoppingdistance is
stillgreater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Mandrel Sears or other qualifiedservice center.
Pulley TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
TO CHECK AND ADJUST BRAKE parking brake. For assistance, there is a
Your tractor is equipped with an adjustable belt installation guide decal on bottom side
brake system which is mounted on the of left footrest.
right side of the transaxle. BELT REMOVAL-
If tractor requires more than five (5) feet to 1. Remove mower (See "TO REMOVE
stop at highest speed in highest gear on a
MOWER" in this section of manual).
level, dry concrete or paved surface, then NOTE: Observe entire motion drive belt
brake must be checked and adjusted. and position of all belt guides and keepers.
TO CHECK BRAKE 2. Remove belt from stationary idler and
1. Park tractor on a level, dry concrete or clutching idler.
paved surface, depress clutch/brake 3. Remove belt downward from around
pedal all the way down and engage engine pulley.
parking brake. 4. Pull belt slack toward rear of tractor.
2. Disengage transmission by placing Carefully remove belt upwards from
freewheel control in "transmission dis- transmission input pulley and over
engaged" position. Pull freewheel con- cooling fan blades.
trol out and into the slot and release so 5. Remove belt from center span keeper
it is held in the disengaged position. and pull belt away from tractor.
The rear wheels must lock and skid when BELT INSTALLATION -
you try to manually push the tractor for- 1. Carefully work new belt down around
ward. If the rear wheels rotate, the brake
transmission cooling fan and onto the
needs to be adjusted or the pads need to input pulley.
be replaced. 2. Slide belt into the center span keeper.
TO ADJUST BRAKE 3. Pull belt toward front of tractor and roll
1. Depress clutch/brake pedal all the way around the top groove of engine pulley.
down and engage parking brake. 4. Install belt through stationary idler and
2. Measure distance between brake oper- clutching idler.
ating arm and nut "A" on brake rod. 5. Make sure belt is in all pulley grooves
3. If distance is other than 1-9/16", loosen and inside all belt guides and keepers.
jam nut and turn nut "A" until distance 6. Install mower (See "TO INSTALL
becomes 1-9/16". Retighten jam nut MOWER" in this section of manual).
against nut "A".
4. Engage transmission by placing
freewheel control in "transmission Engine Pulley --_-
engaged" position.
With perking brake "Engaged"
Clutching Idler "'_ _ I
t "A"

KT::P:mission
Input Pulley _ \-:;-;J _ A
erating
m
7_
Do not touch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center. 24
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TRANSAXLE MOTION CONTROL FRONT WHEEL TOE-IN/CAMBER
LEVER NEUTRAL ADJUSTMENT The front wheel toe-in and camber are not
The motion control lever has been preset adjustable on your tractor. If damage has
at the factory and adjustment should not occurredto affect the front wheel toe-in or
be necessary. camber, contact a Sears or other qualified
1. Loosen adjustment bolt in front of the service center.
rightrearwheel,andlightlytighten.
TO REMOVE WHEEL FOR REPAIRS
2. Start engine and move motion con-
trol lever until tractor does not move 1. Blockup axle securely.
forward or backward. 2. Remove axle cover, retaining ring and
3. Hold motion control lever in that posi- washers to allow wheel removal(rear
tion and turn engine off. wheels have a square key - Do not
4. While holding motion control lever in lose).
place, loosen the adjustment bolt. 3. Repair tire and reassemble.
5. Move motion control lever to the neu- NOTE: On rear wheels only: align grooves
tral (N) (lock gate) position. in rear wheel hub and axle. Insert square
6. Tighten adjustment bolt securely. key.
NOTE: If additional clearance is needed 4. Replace washers and snap retaining
to get to adjustment bolt, move mower ring securely in axle groove.
deck height to the lowest position. 5. Replace axle cover.
After above adjustment is made, if the NOTE: To seal tire puncturesand prevent
tractor still creeps forward or backward flat tires due to slow leaks, purchase and
while motion control lever is in neutral use tire sealant from Sears. Tire sealant
position, follow these steps: also preventstire dry rot and corrosion.
1. Loosen the adjustment bolt.
Washers
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to Retaining,
creep.
Axle
'3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied. Square Key ._.___--_'
MotionControl Lever Neutral (Rear Wheel Only)
Lock Gate
TO START ENGINE WITH A WEAK
BATTERY

_k WARNING: Lead-acid batteries gen-


erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
....... -... _ Adjustment Bolt around batteries.
If your battery is too weak to start the
TRANSMISSION REMOVAL/
REPLACEMENT engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
Should your transmission require removal this manual).
for service or replacement, it should be If "jumper cables" are used for emergency
purged after reinstallation and before op- starting, follow this procedure:
erating the tractor. See "PURGE TRANS- IMPORTANT: Your tractor is equipped
MISSION" in the Operation section of this with a 12 volt system. The other vehicle
manual.
must also be a 12 volt system. Do not use
TO ADJUST STEERING WHEEL your tractor battery to start other vehicles.
ALIGNMENT TO ATTACH JUMPER CABLES -
If steering wheel crossbars are not 1. Connect one end of the RED cable
horizontal (left to right) when wheels are to the POSITIVE (+) terminal of each
positioned straight forward, remove steer- battery(A-B), taking care not to short
ing wheel and reassemble with crossbars against tractor chassis.
horizontal. Tighten securely. . Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
25 fully charged battery.
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3. Connect the other end of the BLACK TO REPLACE HEADLIGHT BULB
cable (D) to good chassis ground, 1. Raise hood.
away from fuel tank and battery. 2. Pull bulb holder out of the hole in the
TO REMOVE CABLES, REVERSE backside of the grill.
QRDER - 3. Replace bulb in holder and push bulb
1. BLACK cable first from chassis and holder securely back into the hole in
then from the fully charged battery. the backside of the gdU.
2. RED cable last from both batteries. 4. Close hood,
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
Weak or Dead Fully Charged plug-in fuse. The fuse holder is located
Battery Battery behind the dash.

REPLACING BATTERY TO REMOVE HOOD AND GRILL AS-


SEMBLY
_I=WARNING: Do not short battery
terminals by allowing a wrench or any 1. Raise hood.
other object to contact both terminals at 2. Unsnap headlight wire connector.
the same time. Before connecting battery, 3. Stand in front of tractor. Grasp hood at
remove metal bracelets, wristwatch bands, sides, tilt toward engine and lift off of
rings, etc. tractor.
Positive terminal must be connected 4. When replacing hood, be sure to re-
first to prevent sparking from accidental connect the headlight wire connector.
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery. Headlight Wire
4. First connect RED battery cable to Connector
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten securely.

Seat Pan

Terminal
Hex
Bolt

Positiv_
(Red)
Cable
Negative (Black) Cable
26
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ENGINE 2. Start engine and allow to warm for five
Maintenance, repair, or replacement of minutes. Make adjustments with engine
the emission control devices and systems, running and shift/motion control lever
which are being done at the customers ex- in neutral (N) position.
pense, may be performed by any non-road 3. Idle speed settina - With throttle control
engine repair establishment or individual. lever in slow position, engine should
Warranty repairs must be performed by an idle at 1750 RPM. If engine idles too
authorized engine manufacturer's service slow or fast, turn idle speed adjusting
outlet. screw in or out until correct idle is at-
TO ADJUSTTHRO'I'FLE CONTROL tained.
CABLE 4. in - With throttle
The throttle control has been preset at the control lever in slow position, turn idle
factory and adjustment should not be nec- fuel adjustment needle in (clockwise)
until engine begins to die and then turn
essary. Check adjustment as described
below before loosening cable. If adjust- out (counterclockwise) until engine
ment is necessary, proceed as follows: runs rough.Turn needle to a point
1. With engine not running, move throttle midway between those two positions.
control lever from slow to choke posi- 5. Recheck idle speed. Readjust if nec-
tion. Slowly move lever from choke to essary.
fast position. ACCELERATION TEST -
2. Check to see if hole in throttle lever 6. Move throttle control lever from slow
and hole in speed control bracket are to fast position. If engine hesitates or
aligned. dies, turn idle fuel adjusting needle out
3. If holes are not aligned, loosen cable (counterclockwise) 1/8 turn. Repeat
clamp screw and align the holes by test and continue to adjust, if neces-
inserting a pencil or a 1/4" drill bit sary, until engine accelerates smoothly.
through both holes. High speed stop is factory adjusted. Do
4. Pull throttle cable up to remove slack not adjust - damage may result.
and tighten cable clamp screw. Re- IMPORTANT: Never tamper with the
move alignment pencil or drill bit. engine governor, which is factory set
TO ADJUST CARBURETOR for proper engine speed. Overspeed-
The carburetor has been preset at the ing the engine above the factory high
factory and adjustment should not be nec- speed setting can be dangerous. If you
essary. However, minor adjustment may think the engine-governed high speed
be required to compensate for differences needs adjusting, contact a Sears or other
in fuel, temperature, altitude or load. If the qualified service center, which has proper
carburetor does need adjustment, proceed equipment and experience to make any
as follows: necessary adjustments.
In general, turning the adjusting needles
in (clockwise) decreases the supply of Cable
fuel to the engine giving a leaner fuel/air Clamp
mixture. Turning the adjusting needles out Screw
(counterclockwise) increases the supply Speed Control
of fuel to the engine giving a richer fuel/air Bracket
mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in
too tight.
Throttlu L
NOTE: The carburetor on this engine is
low emission, it is equipped with an idle
fuel adjusting needle with a limiter cap, Idle Speed
which allows some adjustment within the Adjusting_T____ |
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
Sorewtl
Idle Fuel _ _----_1
cannot be removed without breaking the Adjusting------"_ I_ I cJfn'.
I I
adjusting needle.
1. Be sure you have a clean air filter and .eod,e !!
the throttle control cable is adjusted
properly (see above). 27
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Immediately prepare your tractor for stor- Also, alcohol blended fuels (called gasohol
age at the end of the season or if the trac- or using ethanol or methanol) can attract
_will not be used for 30 days or more. moisture which leads to separation and
WARNING: Never store the tractor formation of acids during storage. Acidic
with gasoline in the tank inside a building gas can damage the fuel system of an
where fumes may reach an open flame engine while in storage.
or spark. Allow the engine to cool before • Empty the fuel tank by starting the en-
storing in any enclosure. gine and letting it run until the fuel lines
and carburetor are empty.
TRACTOR
• Never use engine or carburetor cleaner
Remove mower from tractor for winter products in the fuel tank or permanent
storage. When mower is to be stored for a damage may occur.
period of time, clean it thoroughly, remove • Use fresh fuel next season.
all dirt, grease, leaves, etc. Store in a NOTE: Fuel stabilizer is an acceptable
clean, dry area. alternative in minimizing the formation of
1. Clean entire tractor (See "CLEANING" fuel gum deposits during storage. Add
in the Maintenance section of this stabilizer to gasoline in fuel tank or stor-
manual). age container. Always follow the mix ratio
2. Inspect and replace belts, if necessary found on stabilizer container. Run engine
(See belt replacement instructions in at least 10 minutes after adding stabilizer
the Service and Adjustments section of to allow the stabilizer to reach the car-
this manual). buretor. Do not empty the gas tank and
3. Lubricate as shown in the Maintenance carburetor if using fuel stabilizer.
section of this manual. ENGINE OIL
4. Be sure that all nuts, bolts and screws
Drain oil (with engine warm) and replace
are securely fastened. Inspect moving
with clean engine oil. (See "ENGINE" in
parts for damage, breakage and wear.
the Maintenance section of this manual).
Replace if necessary.
CYLINDER(S)
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting. 1. Remove spark plug(s).
2. Pour one ounce of oil through spark
BATTERY plug hole(s) into cylinder(s).
• Fully charge the battery for storage. 3. Turn ignition key to start position for a
• After a period of time in storage, battery few seconds to distribute oil.
may require recharging, 4. Replace with new spark plug(s).
• To help prevent corrosion and power OTHER
leakage during long periods of storage,
battery cables should be disconnected • Do not store gasoline from one season
to another.
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in • Replace your gasoline can if your can
the Maintenance section of this manual). starts to rust. Rust and/or dirt in your
• After cleaning, leave cables discon- gasoline will cause problems.
nected and place cables where they • If possible, store your tractor indoors
cannot come in contact with battery and cover it to give protection from dust
terminals. and dirt.
• If battery is removed from tractor for • Cover your tractor with a suitable pro-
tective cover that does not retain mois-
storage, do not store battery directly on
concrete or damp surfaces. ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
ENGINE
form and will cause your tractor to rust.
FUEL SYSTEM IMPORTANT: Never cover tractor while
IMPORTANT: It is important to prevent engine and exhaust areas are still warm.
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

28
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. , Fill fuel tank.
2. Engine not "CHOKED" 2. See "TO START ENGINE" in
properly. Operation section.
3. Engine flooded. 3. Wait several minutes before
attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Loose or damaged wiring. B. Check all wiring.
9. Carburetor out of adjustment. 9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10.Engine valves out of 10. Contact a Sears or other
adjustment. qualified service center.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.


2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Empty fuel tank and refill tanl
with fresh, clean gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Engine valves out of 8. Contact a Sears or other
adjustment. qualified service center.

Engine will not 1. Brake pedal not depressed. 1. Depress brake pedal.
turn over 2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. B. Check/replace solenoid or
starter.
9. Faulty operator presence 9. Contact a Sears or other
switch(es). qualified service center.

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.


will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter.

Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce


fast. speed.
2. Throttle in "CHOKE" position. 2. Adjust throttle control.
3. Build-up of grass, leaves and 3. Clean underside of mower
trash under mower. housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
29
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TROUBLESHOOTING CHART:
See appropriate ;ection in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION

Loss of power 6. Faulty spark plug. 6. Clean and regap or change


(continued) spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8, Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Water in fuel. 9, Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark
plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/cloggedmuffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Engine valves out of 15. Contact a Sears or other
adjustment. qualified service center.

Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade


vibration bolt.
2. Bent blade mandrel. i 2. Contact a Sears or other
qualified service center.
3. Loose/damaged part(s). 3. Tighten loose part(s).
Replace damaged parts.

Engine continues 1. Faulty operator-safety 1. Check wiring, switches and


to run when presence control system. connections, if not corrected
operator leaves contact a Sears or other
seat with qualified service center.
attachment
_-Iutch engaged

Poor cut - uneven . Worn, bent or loose blade. 1. Replace blade. Tighten blade
bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and 3. Clean underside of mower
trash under mower. housing.
4. Bent blade mandrel. 4. Contact a Sears or other
qualified service center.
5. Clogged mower deck vent 5. Clean around mandrels to
from build-up of grass, leaves, open vent holes.
and trash around mandrels.

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.


not rotate mechanism.
2. Worn/damaged mower drive 2. Replace mower drive belt.
belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a Sears or other
qualified service center.

Poor grass 1. Engine speed too slow. 1. Place throttle control in


discharge "FAST" position.
2. Travel speed too fast. 2. Shift to slower speed.

30
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass 3. Wetgmss. 3. Allow grass to dry before


discharge mowing.
(continued) 4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade.
Tighten blade bolt.
7. Buildupof grass, leaves and 7. Clean undersideof mower
trash under mower. housing.
8. Mower drive belt worn. 8, Replace mower drive belt.
9. Blades improperlyinstalled. 9. Reinstall blades sharp edge
down.
10oImproper blades used. 10. Replace with blades listed in
this manual.
11, Clogged mower deck vent 11. Clean around mandrelsto
holes from buildupof grass, open vent holes.
leaves, and trash around
mandrels.

Headlight(s) not 1. Switch is"OFP. 1. Turn switch "ON".


working 2. Bulb(s)or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
(if so equipped) 3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiringand connections.
5. Blown fuse. 5. Replace fuse.

Battery will not . Bad battery cell(s). 1. Replace battery.


charge 2. Poor cable connections. 2, Check/clean all connections.
3. Faulty regulator 3, Replace regulator.
(if so equipped).
. Faulty alternator. 4, Replace alternator.

Loss of drive 1. Freewheel control in 1. Place freewheel control in


"disengaged" position. "engaged" position.
2. Motion drive belt worn, 2. Replace motion drive belt.
damaged, or broken.
3. Air trapped in transmission . Purge transmission.
during shipment or servicing.

Engine "backfires" , Engine throttle controlnot set 1. Move throttle control


when turning between half and full speed between half and full speed
engine "OFF" (fast) positionbefore stopping (fast) positionbefore
engine. stoppingengine.

31
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32
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TRACTOR - - MODEL NUMBER 917.273180
SCHEMATIC

BA'P_ERY SOLENOID

RED

FUSE
AMMETER
(OPTIONAL)
CLUTCH / BRAKE
(PEDAL UP)

AT'PMENTCLUTCH
IGNITION (CLUTCH OF_
SWITCH

I I ...... .._ _ -I

i j m.uEI 85 88 i FUEL SHUT-OFF


SEAT SWITCH = IIF _OEQUIPPED)
(NOT OCCUPIED) 187 ' 301
........ _ SOLENOID

....... I

= PRESENCE RELAY #1
uE t85 86 1

,-Y--_:'---: I _ _ PLUG
._
SPARK

i / ,-,=.=._,_-,-,_ I _rl UNIT .._ v GAP


CYL. ENGINES)

EE
S'EI_CEI_ _y _2t _--_--- TWI_ PLUGS ON
C_ARG_ 8ys3BA OUTPUT I
,6 AMP0C O _e00 RPM •

I _ I
REGU *OR _ ALTERNATOR
28_t.T$ AC • 3500 RF_

V
PRESENCERELA*°
OPERATOR •

='u_ i , HEAD_U"G
.TS /

IL __'Z ..... t

O O
IGNITION SWITCH NON-REMOVABLE REMOVABLE

WIRING INSULATED CUPS


CONNECTIONS
NOTE: IF WIRING INSULATED CLIPS WERECONNECTIONS
REMOVED FOR
SERVICING OF UNIT. THEY SHOULD BE REPLACED TO
02374 RELAY PROPERLY SECURE YOUR WIRING.

33
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TRACTOR - - MODEL NUMBER 917.273180
ELECTRICAL

22

I
/
+ \ I t
I i
I I
I 4 I t

43 I
I
I
i
i

41

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34
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TRACTOR - - MODEL NUMBER 917,273180
ELECTRICAL

KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4
8 176689 Box Bakery Fender
16 176137 Switch,Intedock
21 183759 Harness, LightSocket(Includes4152J)
22 4152J Bulb,Light
24 4799J Cable, Battery,6 Ga. Red, 11'
25 146147 Cable, Battery, 6 Ga. Red, W/16 Wire
26 175158 Fuse,20 Amp
27 73510400 Nut Keps Hexl/4-20 uric
28 4207J Cable, Ground, 6 Ga. Black,12"
29 160784 Switch,PlungerNormal Op Olive
30 175566 Switch,Ignition
33 140403 Key, Ignition
40 179722 Harness, Ignition
41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2
42 131563 Cover,Terminal,Red
43 178861 Solenoid
45 122822X Ammeter Rectangular
52 141940 ProtectionWire Loop
81 109748X Relay Asm.
90 180449 CoverTerminalBattery

NOTE: All component dimensions given in U.S. inches


1 inch = 25.4 mm

35
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TRACTOR -- MODEL NUMBER 917.273180
CHASSIS AND ENCLOSURES

261

18

31

2O9

2O8
74

chassis-Laser-fl.stfl_16

36
Downloaded from www.Manualslib.com manuals search engine
TRACTOR - - MODEL NUMBER 917.273180
CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION
1 174619 ChassisStamping
2 176554 Drawbar
5 155272 BumperHood/Dash
9 187846X013 Dash
10 STD533710 Bolt, Cardage 3/8-16 x 1
11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H.
14 17490608 ScrewThdrol3/8-16 x 1/2
17 185682X613 Hood Assembly
18 184921 BumperHood
26 STD541437 Nut
28 184247 Grille Lens Asm (includesKey Nos.258 - 261,212)
30 188570)(613 Fend/FtrestPntSTLT
31 139976 Bracket,FenderSupport
37 17490508 ScrewTl_ml 5/16-18 x 1/2 Tyt
38 175710 Bracket Asm. PivotMower Rear
39 174714 BracketPivot
58 150127 DuctAir Engine P/L LT
60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4
64 154798 Dash LowerSTLT
74 73680600 Nut Crownlock3/8-16 unc
142 175702 Plate ReinfomementSTLT
143 186689 BracketSwaybarChassis
144 175582 BracketPnt FootrestSTLT
145 156524 Jod PivotChassis/Hood
159 155123)(428 Cupholder
166 171875 Screw13-16 x 3/4
206 170165 Bolt Shoulder5/16 -18 l-r
207 17670508 ScrewThdrol 5/16-18 x 1/2 TYT'r
208 17670608 ScrewThdml 3/8-16 x 1/2
209 17000612 Screw3/8-16 x 3/4
212 184248 InsertLens Reflective
258 184245X599 Lens RH
259 184246X599 Lens LH
260 184250X428 Cover Lens
261 184258X428 InsertGrille
5479J Plug,Button
187801 Plug, DomedPlastic

NOTE: Allcomponentdimensions givenin U.S. inches


1 inch= 25.4 mm

37
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TRACTOR - - MODEL NUMBER 917.273180
GROUND DRIVE

32

/_32 36 3_ .+ 53

30

38
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TRACTOR - - MODEL NUMBER 917.273180
GROUND DRIVE

KEY PART KEY PART


NO, NO. DESCRIPTION NO, NO. DESCRIPTION
I ...... Transaxle(See Breakdown) 69 142432 Screw
Hydro Gr 314-0510 70 134683 KeeperBelt Engine
8 185866 Rod ShiftFender Adjust 71 169183 StrapTorqueLh Hydro
10 STD561210 Pin Cotter 1/8 x I CAD 73 169182 StrapTorqueRh Hydro
14 10040400 WasherLock Hv'/Helical 74 137057 Spacer
15 74490544 BoltHex FLGHD 5/16-18 x Gr 5 75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
16 STD541431 Nut Lock HexW/_ns.5/16-18 unc 76 STD581075 E-Ring
19 STD541437 NutLockHexW/Wsh 3/8-16unc 77 123583X Key,Square
21 130564 Knob,Deluxe 1/2-13 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.
22 169498 Rod, Brake Hydro 81 165596 Shaft AsmCrossTapered
24 73350600 Nut, Hex Jam 3/8-16 uric 82 165711 SpdngTorsion
25 106888X Spring, BrakeRod 83 19171216 Washer 17/32 x 3/4 x 16 Ga.
26 STD551037 Washer 13/32 x 13/16 Ga. 84 169594 Unk Transaxle
27 STD561210 PinCotter 1/8 x 3/4 CAD. 89 188309X428 Console,Shift
28 175765 Rod, ParldngBrake 95 170201 ControlBypassHydro 20"Tires
29 71673 Cap, ParkingBrake 96 4497H RetainerSpdng 1• Zinc/Cad
30 169592 Bracket,Transaxle 112 19091210 Washer 9/32 x 3/4 x 10 Ga.
32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 116 72140608 Bolt Rdhd Sqneck 3/8-16 x 1.25
34 175578 Shaft, Foot Pedal 120 73900600 Nut LockFig 3/8-16
35 120183X Bearing, Nylon 150 175456 Spacer Retainer
36 19211616 Washer 151 19133210 Washer 13/32 x 2 x 10 Ga.
37 1572H Pin, Roll 156 166002 Washer Srrted5/16 ID x 1.125
38 179114 Pulley,Composite,Flat 158 165589 BracketShift Mount
39 72110622 BoltRdHd 3/8-16 unc x 2-3/4 Gr. 5 159 183900 Hub Shift
41 175556 Keeper,Belt Idler 161 72140406 BoltRdhdSqnk 1/4-20 x 3/4 Gr, 5
47 127783 Pulley,Idler,V-Groove 162 73680400 Nut Crownlock1/4-20 unc
48 154407 Bellcrank,Clutch 163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
49 123205X Retainer,Belt 165 165623 BracketPivot Lever
50 72110612 Bolt3/8-16 x 1-1/2 166 17490510 Screw5/16-18 x 5/8
51 STD541437 Nut Crownlock 3/8-16 unc 168 165492 Bolt Shoulder5/16-18 x .561
52 STD541431 Nut, Crownlock 5/16-18 unc 169 165580 Plate Fastening
53 105710X Link,Clutch 197 169613 Nyliner Snap-In 5/8"1D
55 105709X Spring, Return,Clutch 198 169593 Washer Nyl 7/8 ID x .105" Hyd
56 17060620 Screw3/8-16 x 1.04 199 169612 Bolt Shoulder5/16-18 unc
57 140294 V-Belt 200 72140508 BoltRdhdSgnk 5/16-18 uric x 1
59 169691 Keeper,Center Span 202 72110614 BoltCarr Sh 3/8-16 x 1-3/4 Gr. 5
61 17120614 Screw. 3/8-16 x .875 212 145212 Nut Hex Fig.Lock
62 8883R Cover,Pedal 263 17000612 Screw 3/8-16 x .75
63 175410 Pulley,Engine
64 173937 BoltHex 7/16-20 x 4 Gr. 5-1.5 thr.
65 STD551143 Washer NOTE: Allcomponentdimensionsgiven in U.S.
66 154778 KeeperBelt EngineHydro inches1 inch= 25.4 mm

39
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TRACTOR - - MODEL NUMBER 917.273180
STEERING ASSEMBLY

39

I • _ • t

I t

66 87 67

29 48
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6 13

steering o1.1t_47

4O
Downloaded from www.Manualslib.com manuals search engine
TRACTOR -- MODEL NUMBER 917,273180
STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION
1 184704X428 SteeringWheel
2 184706 Axle Assembly
3 169840 SpindleAssembly,L.H.
4 169839 SplndleAssembly,R.H.
5 6266H Bearing, Race, Thrust,Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring,Klip
10 175121 Dragllnk
11 STD551137 Washer, Lock
12 7394O8O0 Nut Hex Jam Toplock1/2-20 unf
13 136518 Spacer BrgAxle Front
15 145212 Nut, HexflangeLock
17 180641 Shaft Assembly,Steering
26 126847X Bushing,Link, Drag
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
3O STD561210 Pin
32 130465 Rod, Tie
36 155099 Bushing,Steedng
37 152927 Screw
38 159946X428 Insert, SteeringWheel
39 19182411 Washer 9/16 x 1-1/2 11 Ga.
40 73540600 Nut Crownlock3/8-24
41 159945 Adaptor,SteeringWheel
42 145054x428 Boot,Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 180640 ExtensionShaft Steering LR.LT
46 184946X505 Cap, Spindle
51 73540400 Nut Crown Lock 1/4-28
54 71130420 BoltHex 1/4-28 unf x 1-1/4 Gr, 8
65 160367 Spacer Brace Axle
67 72110618 BoltRdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 SteeringAsm
82 169835 BracketSuspChassis Front
87 173966 Washer .781 x 1-1/2 x .14
88 175118 BoltShoulder7/16-20
91 175553 Clip Steering
95 188967 WasherHardened.793 x 1.637 x ,060

NOTE: All componentdimensionsgivenin U.S. inches


1 inch= 25.4 mm

41
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TRACTOR - - MODEL NUMBER 917.273180
ENGINE

33

31
29

40

OPTIONAL EQUIPMENT

Spark Arrester
23

engine-kohler_39

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170548X505 Control, Throttle 38 181654 Plug, Drain Oil Easy


2 17720408 Screw, Hex Head, Thread Cutting 40 124028X Bushing Snap
1/4-20 x 5/8 44 17670412 Screw, Hex Washer Head, Thd.,
3 Engine, Kohler Model No. Roll. 1/4-20 x 3/4
CV490-27532 45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
4 174667 Muffler 46 19091416 Washer 9/32 x 7/8 x 16 Ga.
13 12-041-03 Gasket Kohler 77 19101216 Washer 5/16 x 3/4 x 16 Ga.
14 148456 Tube Drain Oil Easy 81 73510400 Keps Nut Hex 1/4-20 unc
23 169837 Shield Brn/Dbr Guard 80 74760508 Bolt Hex Hd 5/16-18 unc x 1/2
29 137180 Arrestor, Spark 101 184362 Nut Flan-ge M8-1.25
31 184900 Tank, Fuel 105 17120616 Screw 3/8-16 x 1
32 140527 Cap Fuel
NOTE: All component dimensions given in U.S. inches
33 123487X Clamp, Hose 1 inch = 25.4 mm
37 137040 Line, Fuel
42
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TRACTOR - - MODEL NUMBER 917.273180
SEAT ASSEMBLY

22

21

11

17
seat_It.knob9

KEY PART KEY PART


NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 180597 Seat 13 121248X Bushing, Snap
2 180166 Bracket, Pivot, Fender 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
3 71110616 Bolt 15 134300 Spacer, Split .28 x .88
4 19131610 Washer 13/32 x 1 x 10 Ga. 16 121250X Spring
5 145006 Clip, Push-In Hinged 17 123976X Locknut, Flange 1/4 Grade 5
6 STD541437 Nut 21 171852 Bolt, Shoulder 5/16-18 Unc
7 124181X Spring, Seat 22 STD541431 Nut
8 17000616 Screw 3/8-16x 1-1/2 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
9 19131614 Washer 13/32 x 1 x 14 Ga.
10 180186 Pan, Seat NOTE: All component dimensions given in U.S.
11 166369 Knob Seat inches 1 inch = 25.4 mm
12 121246X Bracket, Switch Mounting

43
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TRACTOR - - MODEL NUMBER 917.273180
DECALS

18

13 16
7 7
9

11

5,6

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 156811 Decal, Oper. Instr. 13 191018 Decal, Lower Dash


2 190962 Decal, HP Engine 14 160396 Decal, V-Belt Schematic
3 186280 Decal, Hood, R.H. 16 138047 Decal, Battery Diehard
4 186281 Decal, Hood, L.H. 18 164065 Decal, Steedng
5 191060 Decal, Hood Replacement 20 149516 Decal, Battery Dngr/Psn Eng
6 133644 Decal, Customer Maintenance -- 138311 Decal, Lift Handle
7 186283 Decal, Hood Side -- 184310X428 Pad, Footrest LH STLT
8 172331 Decal, Deck -- 184311X428 Pad, Footrest RH STLT
9 186282 Decal, Fender, Craftsman - - 166960 Decal By Pass LT Hydro
10 156439 Decal, Fender Danger -- 191114 Owner's Manual, English
11 179128 Decal, Deck "B"42" - - 191115 Owner's Manual, Spanish
12 146046 Decal, V-Belt Drive Schematic

WHEELS & TIRES KEY PART


NO. NO. DESCRIPTION

1 59192 ValveCap,Tire
2 65139 Stem,Valve
3 106222X Tire, Front
4 59904 Tube, FrontTire
(Not Provided,Service ItemOnly)
4,10 5 106732X624 Rim, Front
7 6 278H Fitting,Grease (FrontWheel Only)
7 9040H Bearing, Flange (FrontWheel
Only)
8 106108X624 Rim, Rear
11 9 122082X Tire, Rear
10 7152J Tube, Rear Tire
(Not Provided, Service Item Only)
11 104757X428 Cap, Axle
144334 Sealant, Tire 10 oz.

NOTE: All componentdimensionsgivenin U.S.


Inches 1 inch= 25.4 mm

44
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TRACTOR - - MODEL NUMBER 917.273180
LIFT ASSEMBLY

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13 4
6
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13

19

13
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31 _ 19
32
lift-rh.1
piece_3

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO, DESCRIPTION
1 159460 Lift Lever Inner Wire Assembly 15 173288 Link, Front
2 159471 Shaft Assembly,Lift 16 73350800 Nut, Hex, Jam 1/2-13 unc
3 105767X Pin,Groove 17 175689 Trunnion
4 12000002 E-Ring 18 73800800 Locknut, Hex, with Washer Insert
5 19211621 Washer 21/32 x 1 x 21 Ga. 1/2-13 unc
6 120183X Bearing, Nylon 19 139868 Arm, Suspension, Rear
7 125631X Grip, Handle, Fluted 20 163552 Retainer Spring
8 122365X Button,Plunger,Red 31 169865 Bearing, Pvt, Lift
11 139865 Link, Lift,L.H. 32 73540600 Nut, Crownlock 3/8-24
12 139866 Link, Lift, R.H.
13 STD624008 RetainerSpring NOTE: All componentdimensions givenin U.S. inches
1 inch= 25.4 mm

45
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TRACTOR - - MODEL NUMBER 917.273180
MOWERDECK

67

106"_;_ 102 103 1105


105_="_'./
,146

.;147142 102_'

34

>21

\
2
16

27
14 29
18

18

5
6

19F 21

42_D_man-t-pat h_stlt_3

46
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TRACTOR - - MODEL NUMBER 917.273180
MOWER DECK

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Deck Assembly, 42" 55 155046 Arm, Idler


2 STD533107 Bolt 56 165723 Spacer,Retainer
3 138017 Bracket Assembly, Sway Bar, 59 141043 Guard,TUV Idler
Front 67 184939 Knob CustomOval Red
4 165460 Bracket Sway Bar 38/42" eck 68 144959 V-Belt
5 STD624008 Retainer Spdng 92 73800600 Nut LockHex w/Ins.3/8-16
6 178024 Bar Sway Deck 101 136420 MulcherCover
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 102 71081010 Screw Pan Hd Phillips10-24 x 5/8
9 STD551137 Washer, Lock 103 19061216 Washer #10
10 140296 "Washer, Hardened 104 STD551110 Washer,Lock#10
(The following blades are 105 160793 LatchAssembly,Bagger
available) 106 2029J Nut, Weld
11 134149 Blade, 42" Mulching Std 111 179292 Bracket,Gauge,Wheel L.H.
(For mulching mowers only) 112 179293 Bracket,Gauge,Wheel R.H.
-- 139775 Blade, 42" Mulching Premium 113 17000510 Bolt 5/16-18 Hex Whs.Hd. Lckserr
(For better wear when mulching) 116 4898H Bolt, Shoulder
-- 138971 Blade, 42" HI-Lift 117 165746 Wheel, Gauge
(For bagging or discharging) 118 73930600 Nut,Centerlock3/8-16
13 137645 Shaft Assembly, Mandrel, Vented 119 STD551037 Washer3/8 x 7/8 x 14 Ga.
14 128774 Housing, Mandrel, Vented 129 19131312 Washer 13/32 x 13/16 x12 Ga.
15 110485X Bearing, Ball, Mandrel 130 STD523710 Bolt,Fin Hex 3/8-16 unc xl Gr. 5
16 174493 Stripper, Mower Deck 131 STD533710 Bolt, Rdhd Sqnk3/8-16 uncx 1
18 72140505 Bolt, Carriage 5/16-18x 5/8 142 165890 Arm SpringBrake Mower
19 132827 Bolt, Shoulder 143 157109 BracketArm Idler 42"
20 159770 Baffle, Vortex 144 158634 KeeperBelt 42"ClutchCable
21 STD541431 Nut Crownlock5/16-18 unc 145 165888 PulleyIdler Flat
23 177563 Bracket, Deflector 146 171977 BoltCarriage Idler
24 105304X Cap, Sleeve 147 131335 SpringExtension
25 123713X Spring, Torsion, Deflector 148 169022 SpringReturn Idler
26 110452X Nut, Push 149 165898 Retainer SpringYellowZinc
27 130968X428 Shield, Deflector 150 19091216 Washer 9/32 x 3/4 x 16 Ga.
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 152 169676 Cable Clutch42 In
29 131491 Red, Hinge 158 17720408 Screw HexThd Cut 1/4-20 x 5/8
30 173984 ScrewThdrolDOD PTHex 159 72140614 Bolt Rdhd Sqn 3/8-16 uncx 1-3/4
31 187690 Washer, Spacer 184 19131410 Washer 13/32 x 7/8 x 10 Ga.
32 153535 Pulley, Mandrel 185 188234 Head Asm.Cable Clutch
33 178342 Nut, Toplock, Flanged -- 130794 MandrelAssembly(Includes
34 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 housing,shaftand shafthardware
36 131494 Pulley, Idler, Fiat only-pulleynotincluded)
40 73900600 Nut Lock Fig. 5/8-16 unc -- 169583 ReplacementMower, Complete
44 140088 Guard, Mandrel, L.H. (Std Deck, OrderseparatleyMul-
45 STD624003 Retainer cher Coverand GaugeWheel
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 componentsKey nos. 101 - 106
48 133944 Washer, Hardened and 116- 119)
52 139888 Bolt, Shoulder 5/16-18 unc
NOTE: All componentdimensionsgivenin U.S.inches
53 184907 Arm Assembly, Pad, Brake
54 178515 Washer, Hardened 1 inch= 25.4 mm

47
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TRACTOR - - MODEL NUMBER 917.273180
HYDRO GEAR TRANSAXLE -- MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake


2 1.70352 Side Housing, Assembly 60 142883 Brake Puck
3 170353 Center Section, Assembly 61 142882 Puck Plate
4 170354 Swashplate, Trunlan 62 142887 Brake Actuating Pin
Machined 63 170410 Hfhcs 1/4-20x2 W/
5 169898 Block - Assembly Patch,SpeclalFlange
6 170355 Sealant 10.50z 64 142892 Bolt, 1/4-20 X 1 W/Patch
7 170356 Hex Flange Screw 1/4-20 X 65 170411 Spacer
1.25 66 170412 Spring, Brake Arm Bias
8 170357 Stud, 5/16-24 Hex Double 67 170413 Sq. Hd. Bolt5/16-24-Ribbed
End 68 170414 Arm, Brake
9 170358 Shaft, Input 69 170415 Slotted Hex Nut 5116-24
10 170359 Ring - Retaining 70 170416 Cotter Pin 3/32 X 3/4
11 170360 Spacer 71 170417 Compression Spring Brake
12 169870 Ring - Retaining Anti-Drag
13 170361 Seal, Lip .67 X 1.58 X .276 72 170418 Washer, Ht .5 I.D. X 10.D. X
14 169869 Ball Brg 17mm Id X 40mm .032
Od X 12ram 73 142884 Flat - Washer 11/32 I.D. X 7/8
16 170362 Hex Flange Head Screw 5/ O.D
16-24X0,75 74 170419 Oil Seal .625 X 1.0 X .25
17 170363 Lip Seal 18 X 32 X 7 75 170420 Check Plug Assembly, .027,
18 170354 Arm, Control Washer
19 150771 Bearing, 30x52x13 Thrust 76 170421 Stud, 5/16-24 FrictionPack
23 170365 CheckPlug Assembly,Washer 77 170422 Puck, .330 X 1.50 X .0975
24 170366 Shaft, Motor 78 142969 Spring, Helical Comp
27 170367 Gear - Pinion, 13t 79 142980 Spacer
28 170368 10V48t Gear 80 150778 Hex Lock Nut 5/16-
29 170369 Gear, 10t Jackshaft 24Unjf(Nylon Insert)
30 170370 60t Bull Gear 81 176423 Wedge, Friction Pack
31 170371 Sleeve Bearing .75 X 1.575 82 170424 Clip, Washer .316xl .50x. 1646
X .625 (Plated)
32 170389 SleaveBaadng(Outboard) 83 161168 Pin, Standard Headless
.75x1.750x.625 84 170425 Fitting,5/16 Sea 5/32 Tube
33 142991 Washer, 3/4 Id X 1-1/20d X 85 170426 Hose, E_pansion Tank
.13Thk 87 142917 Cap - Poppet Valve
34 170390 Lip Seal Axle Seal 88 170429 Bolt, SerfTapping 10-32X1/2
35 170391 Shaft, Axle .75 X 11.39 (Key, 90 170430 Puck, Inner Wedge
R.H.) 93 170431 Spdng Clip - Housing Thrust
36 170392 Shaft, Axle .75 X 16.99 (Key, 107 170432 Deflector
L.H.) 108 170433 Washer, Motor Shaft
37 150792 Miter Gear (Spnned) .71idx1.t 5odx.0.30thk
38 150793 Miter Gear 15t (0.5 Id) 109 170434 Plug, Sae #6
39 150809 Shaft 111 170435 O-Ring .07 X .301 I.D.
40 170393 Ring, Spiral Retaining 113 170437 Bracket, Support Expansion
41 170394 Pin, Jackshaft Tank
42 170395 Ma_lnet, Ring 116 170438 SiliconSponge
43 170396 Spring, Bypass 119 170439 Fan, 7 In.
44 150797 Hydro Mtg Screw 3/8-24 X 120 170440 Pulley
2.5 Long 121 170441 Hex Lock Nut 112.20 (Nylon
45 170397 Filter
46 170398 Base, Filter Insert)
47 170399 Actuator, Bypass 122 170442 Washer, Belleville
48 170400 Rod, Bypass Actuator 123 170443 Belt Keeper
49 170401 Arm, Bypass 124 170444 Center Section-Filter-Bypass
50 170402 Retaining Ring .250 External Assembly
51 170403 Seal, Lip .741 X .250 X .250
Tc 125 170445 Filter Assembly
52 170404 Flat Washer, 5/8 Id X 1.00d 126 170446 Fan - Pulley Service
X .05 Thk Assembly
53 170405 Retaining Ring 127 170447 Seal - O-Ring Kit
54 170406 Bearing, Center Block 128 173165 Kit, Expansion Tank
55 142977 Spring - Helical Compression
56 142978 Washer 900 166768 Transaxle Complete
57 150798 20w-50 Oil
58 170407 Brake Yoke NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

49
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TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE - MODEL NUMBER CV490 TYPE NUMBER 27532

CYLINDER HEAD, VALVE AND BREATHER J

23

10

12

20_

17
lg 18 17

CRANKCAS_

1
/
@

10

5O
Downloaded from www.Manualslib.com manuals search engine
TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE - MODEL NUMBER CV490TYPE NUMBER 27532
CRANKCASE
CYUNDER HEAD/VALVE/BREATHER

KEY PART KEY PART


NO. NO. DESCRIPTION NO. N_ DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S Seal, crankshaft

2 12-755-97-S Kit, cylinder head (Includes 3-16, 2 N/A Crankcase (Use Short Block 12 522 51)

Gaskets 12 041 01-S (Qty. 2), 3 12-445-02-S Strap, lifting


12 041 O2-S, & 12 041 03-S) 4 M-8390P-5-S Screw, hex. flange M8x1.25x25

3 12-411-05-S Rod, push (2) 5 24-380-13-S Pin, locating (4)


4 12-041-10-S Gasket, cylinder head 6 12-010-31-S Camshaft assembly
5 12-O17-01-S Valve, intake (Std.) 7 12.422-08-S Shim, camshaft - blue (A.R.)
6 12-O16-01-S Valve, exhaust (Std.) 12-422-09-S Shim, camshaft - red (A.R.)
7 12-318-36-S Cyitnder Head 12.422-10-S Shim, camshaft - yellow (A.R.)
8 25-186-01-S Arm, rocker (2) 12-422-11-S Shim, camshaft - green (KR.)
9 12-599-03-S Pivot, rocker arm (2) 12-422-12-S Shim, camshaft- gray (A.R.)
10 M-640034-S Screw, hex. flange M6xl.0x34 (2) 12-422-13-S Shim, camshaft - black (A.R.)
11 12-089-34-S Spring, valve (2) 12-422-07-S Shim, camshaft - white (A.R.)
12 12-173-01-S Cap, valve spring (2) 8 12-144-28-S Shaft, balance
13 12-755-03-S Kit, retainer (2) 9 12-874-07-S Piston w/Ring Set (Std.)
14 12-468-05-S Washer, plain 13/32 _ (Includes 11,12)
15 12-112-13-S Spacer, head bolt exhaust port 12-874-11 -S Piston w/Ring Set (.08)
16 20-086-02-S Screw, hex. flange M10x1.5x81 (5) 12-874-O8-S Piston w/Ring Set (.25)
17 25-237-14-S Clamp, hose (2) 12-874-09-S Piston w/Ring Set (.50)
18 12-326-18-S Hose, braather 10 12 018 02-S Retainer, piston pin (2)
19 M-645016-S Screw, hex. flange M6xl.0x20 (5) 11 12-108-07-S Ring Set (Std.)
20 12-096-47-S Cover, valve w/nipple
12-108-08-S Ring Set (.25)
21 M-545010-S Screw, hex. flange M5x0.8xl0
12-108-09-S Ring Set (,50)
2;2 66-018-04-S Retainer, breather reed
12 12-067-11 -S Connecting Rod (Std.)
23 12-402-02-S Reed, breather
12-067-12-S Connecting Rod (.25)
13 12-380-01-S Pin, governor regulating
NOT ILLUSTRATED
Gear, governor
12-017-02-S Valve, intake (.25) 14 12-043-05-S
12-016-02-S Valve, exhaust (.25) 15 M-631005-S Washer, plain 6 mm
16 12-144-02oS Shaft, governor gear
17 52-139-09-S Plug, cup
18 12-755-64-S Kit, governor cross shaft w/cUp
(Includes 22)
19 X-25-102-S Washer, pJain 1/4"
20 12-032-01-S Seal, governor cross shaft
21 M-631015-S Washer, plain 6 mm
22 12-154-05-S Clip, hitch pin

NOTE: All component dimensions glvea in U.S. inches


1 inch = 28.4 mm

51
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TRACTOR -- MODEL NUMBER 917.273180
KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER 27532

IGNITIONIELECTRICALI BLOWER HOUSING AND BAFFLESl

3-_e

12

10

I-t°

AIR INTAKE J

_-5]-_

61
m7

2- 8

52
Downloaded from www.Manualslib.com manuals search engine
TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE - MODEL NUMBER CV490TYPE NUMBER 27532
IGNITION/ELECTRICAL BLOWERHOUSING & BAFFLES

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex. flange M10x1.5x46 1 M-545010-S Screw, he)(. flange M5x0.8xl0 (5)
2 12-468.03-S Washer, plain 3/6` 2 24-468-10-S Washer, plain 1/4"
3 24-018-O3-S Retainer, grass screen (3) 3 12.146-07-S Plate, blower housing
4 24-162-03-S Screen, grass 4 M-550010-S Screw, hex. flange M5x0.8xl0
5 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 5 24-O96-05-S Cover, pinion
6 12-157-06-S Fan 6 12-027-55-S Housing, blower
7 X-42-15-S Key 7 12-063-18-S Baffle, intake side
8 12-0_5-15-S Flywheel 8 25-154-02-S Clip, mounting (3)
9 12-155-09-S Connector 9 12-086-37-S Screw, captive washer M5x0.8x20 (3)
10 M-548025-S Screw, hox. cap M5x0.8x25 (2) 10 12-063-20-S Baffle, cylinder head
11 237878-S Kit, stator (Includes 25 452 01 -S) 11 M-645016-S Screw, he)(. flange M6x1.0x16 (2)
12 M-545020-S Screw, hex flange M5x0 8_>0 (2) 12 12-063-19-S Baffle, cylinder
13 12-154-06-S Cllp, cable (2)
14 41-403-09-S Rectifior-regulator - 15 amp NOT ILLUSTRATED

15 X.25-92-S Washer, lock I/4" (2) M.541050-S Nut, hex. flange M5x0.8

16 12-086-42-S Screw, hex. flange M6xl.0xl 6 (2) 25-113-39-S Decal, clear lamination

17 236602-S Connector
18 12-154-07-S Clip, rectifier-regulator AIR INTAKE/FILTRATION
19 12-132-02-S Spark Plug
20 X-728-1-S Clip, cable (2) KEY PART
21 M-545010.S Screw, hex. flange M5x0.8xl0 (2) NO. NO. DESCRIPTION

22 12-584-04-S Module, ignition 1 12-281-02-S Duct, sir

23 24-018-03-S Retainer, grass screen (3) 2 20-341-01-S Knob, air cleaner cover
3 12-096-44-S Cover, air cleaner

NOT ILLUSTRATED 4 12-083-12-S Precleaner, eiomant


12-176-44-S Harness, wiring 5 12-083-10-S Kit, air cleaner element (Includes 5, 6)
24-518-12-S Lead, black (6" - 12 gauge- insulated 6 12-100-01-S Wing Nut

grip barrel eyelet terminals) 7 12-032-11 -S Seal 1-7/16"

12-518-35-S Lead, white (36" - 18 gauge - fully 8 12-094-14-S Base, air cleaner (Includes 9, 10)

insulated push on tab and 9 12-072-04-S Stud, mounting plate M6x1.0x75


uninsulated socket terminals) 10 12-086-01-S Screw, #10 Hi-Lo thread forming (2)

25-452-01 -S Terminal (2) 11 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED
12.113-53-S Dscal, air cleaner

NOTE: All component dimensions given in U.S. inches


! inch = 25.4 mm

53
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TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER 27532
STARTING SYSTEM i ENGINE CONTROLS

11

OIL PAN I LUBRICATION I


g_10

11

I m
21 i

O--_4
i
8 m

54
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TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER27532

ENGINE CONTROLS
STARTING SYSTEM

KEY PART KEY PART


NO. NO. DESCRIPTION
NO. NO. DESCRIPTION

1 12-076-11-S Linkage, choke


1 M-839076-S Screw, hex. flange M8x1,25x70 (2)
2 12-237-01-S Clamp, cable
2 25-098-07-S Starter assembly (Includes 38)
3 24-086-43-S Screw, he)(. flange
3 12-756-54-S Kit, drive end
4 M-664020-S Screw, lobed socket M6xL0x20 (2)
4 12-227-18-S Cap, drive end
5 12-170-(_5-S Armature
5 12.536-10-S Control,
speedassembly
(Includes 6-9)
6 12-221-01 -S Kit, brush & spring
6 M-443026-S Screw, pan head M4x0,7x25
7 12-227-13-S Cap, commutator end
7 M-443020-S Screw, pan head M4xO.7x20
8 12-211-01 -S Bait, hex, flange 1/4-20x4-5/8 (2)
8 12-089-11-S Spdng, choke (2)
9 12-089-23-S Spring, choke return
OIL PAN/LUBRICATION
10 12-089-24-S Spring, governor

KEY PART 11 12-755-83-S Kit, governor lever (includes 12-14)


12 12-I00-07-S Nut, hex flange 114-20
NO, NO. DESCRIPTION
13 52-211-04-S Bolt, 1/4-20x1"
14 12-090-28-S Lever, govemor
1 12-038-01.S Dipstick assembly (Includes 2-3)
15 25-158-08-S Bushing, throttle linkage
2 25-755-13.S Kit, oil fill cap (InCludes 3)
16 12-079-10-S LInknge, throttle
3 25-153-0_-S O-Ring, oil flit cap
17 25-158-11-S Bushing, throttle linkage
4 12-153-(_.S O-Ring, upper oil fill tube
5 12-123-04-S Tube, oil fill
NOTE: Ancomponent dimensions given in U.S. inches
6 M.645025-S Screw, he)(. flange M6xl.0)(25
1 inch = 25.4 mm
7 12-153-01-S O-Ring, Iov_r oil fill tube
8 25-162-07-S Screen, oil pickup
9 12-O96-03-S Cover, oil pickup screen
10 M.545016-S Screw, hex. flange M5xO.8x16
11 25-462-09-S Valve, oil pressure relief
12 52-050-02-S Filter, oil
13 25-139-57-S Plug, sq. hd. solid 3/8"
14 12-393-01-S Pump assembly, oil
15 12-153-06-S O-Ring, oil pump cover
16 12-096-34-S Cover, oil pump
17 M-545016-S Screw, he)(. flange M5xO.8x16 (3)
18 12-032-03-S Seal, oil (RT.O. end)
19 24-086-16-S Screw, hex. flange M8x1.25x45 (11)
20 24-086-17-S Screw, he;<.flange M8xl.25x45
21 12-199-56-S Oil pan assembly (Includes 11,14-17

55
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TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE - MODEL NUMBER CV490TYPE NUMBER 27532

CRANKSHAFT J EXHAUST I

ml

FUEL SYSTEM I

5
/ 6
/

58
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TRACTOR - - MODEL NUMBER 917.273180
KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER 27532

FUEL SYSTEM CRANKSHAFT

KEY pART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-641060-S Nut, hes. flange M6xl.0 (2) 1 12-O14-57-S Crankshaft (Includes 2)


2 M-62911 5-S Stud M6x1.0xl 16 (2) 2 25-139-27-S Plug, cup
3 12-853-118-S Kit, carburetor w/gaskets
(includes 4,5[qty 1], wire tie 12-454- EXHAUST
03-S, Terminal 25-452-20-S)
4 12-041-02-S Gasket, air cleaner KEY PART
5 12-O41-01 -S Gasket, carburetor {2) NO. NO. DESCRIPTION
6 12-265-06-S Deflector, heat
7 25-237-14-S Clamp, hose (2) 1 25-072-04-S Stud, M8x1.25x33(2)
8 25-353-10-S Line, fuel 9" 2 12-041-03-S Gasket, exhaust manifold
9 12-050-13-S Filter, fuel (In-line) 3 12-126-88-S Bracket, muffle( mounting
10 47-154-01-S Clip cable 4 12-125-87-S Bracket, lifting strap
5 M-645020-S Screw, hes. flange M6xL0x20 (2)
NOT ILLUSTRATED
•M-561010-S Screw, thread forming M5x0.8xl0 12-522-69 Short Block
•X-22-11-S Washer, lock 1/4" 12-755-93-S Gasket Set
12-757.02-S Kit, float
12-757-03-S Kit, carburetor repair NOTE: All component dimensions given in U.S. inches
12-757-33-S Kit, solenoid repair 1 inch = 25.4 mm

12-757-37-S Kit, bowl replacement


25-452-20-S Terminal

12-518-37-S Lead, red (37" - 20 gauge - insulated


socket and uninsulated socket

terminals)
12-454-03-S Tie, wire
25-454-03-S Tie, wire

*attaches carburetor ground load to carb baffle.

57
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SERVICE NOTES

58
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ol
€O

1. Fold this page along dotted line indicated above.


2. Hold page before you so that its left edge is vertically parallel to e tree
trunk or other upright structure.
3, Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

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Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold itl
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _ Anytime,
dayornight
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca

Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com

To purchase a protection agreement (U.S.A.)


or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A) 1-800-361-6665 (Canada)

Para pedirserviciode reparack/_n Au Canadapourserviceen frar_2ais:


a domicilio,y para ordenarpiezas: 1-800-LE-FOYERMc
1-888-SU-HOGARsa (1_7)
www.sears.ca
(1-888-784-6427)

EARS
© sea_ Roebud_a-d Co.
® Registered Trademark / TM Trademark / SM Service Mark of Seam, Roebuck and Co.
® Marca Registrada / TMMarca de F_brica / SMMama de Servicio de Sears, Roebuck and Co.
McMarque de commerce/ MOMarque ddpos6ede Sears, Roebuck and Co,

191114 Rev. 2 4.30.04 MH/rad/MH Printed in U.S.A.


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