8 7 6 5 4 3 2 1

REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
TABLE OF CONTENTS H

LEGEND

DO29 / DIGOUT3-8
C6-1 PCP1-02 J4-2 J4-1 PCP1-08/12
HIGH SIDE X X HOIST RAISE PILOT SOLENOID
(XXXXX) 417-4782 (E5)
NOTES:
1) COLOR CODE
BLUE: WIRE CODE
G RED: CONNECTION PIN G
VCU / IO CARD CONNECTOR BREAKOUT BOX 3 PIN CONNECTIONS MAGENTA: MODEL SPECIFIC
SEE PAGE 21 FOR FURTHER DETAILS J1-J8

VCU CONNECTOR PIN NUMBER BREAKOUT BOX 3 PIN CONNECTIONS PIN # 2) CROSS REFERENCE
PIN 1 - GND (01239)
PIN 2 - SIGNAL
PIN 3 - 24V
INDICATES LED ON CHANNEL
SEE PAGE 22 FOR FURTHER DETAILS SHEET NO. LINE NO.
HARNESS NAME / WIRE CODE
COLUMN
I/O CHANNEL NAME AND NUMBER CAB --- CAB
LLC ---- LADDER LIGHT CONTROL
PCP --- PILOT CONTROL PANEL 3) GROUND SYMBOLS
FFR ---- FRONT FRAME
I/O TYPE FPL ---- FRONT POLE LIGHT GROUND IN LVCC
F MBR --- MIRROR BAR F
SEE PAGE 21 FOR FURTHER DETAILS KLZ ---- KLENZ
EST ---- EMERGENCY STOP FRAME GROUND
INTERFACE CARD CONNECTOR RFF ---- REAR FRAME FRONT
RFM --- REAR FRAME MIDDLE
DIG: DIGITAL INTERFACE (425-9228) EIC ---- ENGINE INTERFACE CABINET
ALG: ANALOG INTERFACE (425-9224) 4) SEE NOTE(S) AT
RAX --- REAR AXLE BOTTOM OF PAGE
IN: INPUT DCP --- DRIVE COOLING PUMP
*
OUT: OUTPUT RCL --- REAR COWL
PWR: POWER CSP --- CONTROL SWITCH PANEL 5) POWER FLOWS LEFT TO RIGHT
GND: GROUND SRC --- SR CABINET - OUTPUTS ON LEFT
- INPUTS ON RIGHT
HARNESS PINS / WIRE
CONNECTOR PIN NUMBER "/" INDICATES TWO PINS / WIRES ARE USED 6) MACHINE STATE:
PINS 08/12 - GND
PINS 10/11 - 24V - BATTERIES ISOLATED
E - STARTER ISOLATED E
- E-STOP NOT PRESSED
MAIN COMPONENT DETAIL - PARK BRAKES ENGAGED
FUNCTION - ALL LIGHTS OFF
ADDITIONAL INFORMATION - LADDER DOWN
PART NUMBER FOR REFERENCE ONLY (SEE PARTS MANUAL FOR DETAILS) - KEYSWITCHES OFF
- KLENZ ENABLE
PART LOCATION - FLUIDS FULL
SEE FRAME LOCATION MAP ON PAGE 19 - FUSES NOT BLOWN
- HV CABINET DOOR CLOSED

EXAMPLE CIRCUIT
SEE CONNECTOR
COLOR CODES PAGE 23 SEE CONNECTOR COLOR CODES PAGE 23
D 3 PIN 12 PIN D
PCP1-08/12 (J4-1) LOW VOLTAGE CONTROL CABINET (LVCC)
GRN GND
PCP1-02 (J4-2) PCP1-02
2 1 BLK SIG BLU DIGOUT3-8
LLC1 CAB5 CAB3 CAB1
(XXXXX) PCP1-10/11 (J4-3) DIGOUT1 1 DIGPWR 1 DIGOUT2 1

WHT 24V CAB6 CAB4 CAB2

5V

1 1
DIGOUT3 DIGOUT5
J1 J2 1 5V_FP
DIGOUT4
DIGIN3
1

J3 J4
SEE BREAKOUT BOX PAGE 24
DI LEDs

J5 J6
DIGIN2
1

J7 J8
CABLE PCP1 J4
MBR1 KLZ1 FPL1 FFR1 PCP1 DIGITAL
P1
INTERFACE
DIGIN1
1

DO LEDs
MBR2 EST1 FPL2 FFR2 PCP2 CARD
C CABLE PCP1 C
BEHIND CABINET 15V CAN3
DIGCAN

CAN2
1

CARD4 CARD5 CARD6 CAN1

CAN0 C6-1

V1
C
V2
PCP1-10 C
RAX1 EIC1 RFF5 RFF3 RFF1
24V
RED
(VCU)

VEHICLE
VEHICLE
CONTROL UNIT

DCP1 EIC3 RFM1 RFF4 RFF2 PCP1-11 CONTROL

WHT UNIT (VCU)

CARD2 CARD3
PCP1-08
BLK/WHT
ANALOG
PCP1-12 INTERFACE
1 ALGIN1 1 ALGIN4
0 SRC2 CSP1 RCL1
BLK 1 ALGIN2 1 ALGIN3
CARD
1

ALG GND
GND DCP2 SRC1 RCL2
B B

1
THIS DRAWING AND ALL UNLESS OTHERWISE SPECIFIED FIRST USED ON/CONTRACT NO
DATA THEREIN IS THE
PROPERTY OF JOY GLOBAL.
G2 LOADER
IT IS CONFIDENTIAL AND DATE
MUST NOT BE COPIED. IT IS DWN
flovett 9-22-2016
LOANED SUBJECT TO
RETURN UPON DEMAND CHK
AND IS NOT TO BE USED KD 9-23-2016
A IN ANY WAY DETRIMENTAL ENGR
A
TO OUR INTEREST. KD 9-23-2016 ELECTRICAL SCHEMATIC L23502235
INTERPRET DIM & TOL PROD ENGR
PER LETOURNEAU
JMS 9-23-2016
SIZE DWG NO. REV
SPEC 1650.00. PROJ APPROVAL
JMS 9-23-2016 DO NOT SCALE
THIRD ANGLE MATL
E 4289390 00
PROJECTION
SCALE 1/1 EST WT - SHEET 1 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
24V ELECTRICS 00 RELEASE 1333379 9-23-16 FL KD JMS
H 02099 02199 KEYSWITCH H
BATTERY
02100 02200
POS NEG
BATTERY CHARGING SOCKET
02101 416-3355 (D1) 02201
BATT 1 BATT 2
02102 BATTERY 1 & 2 02202

DO3 / DIGOUT1-10 TB 1
DO3
02103 02203 C5-7 HIGH SIDE IGNITION KEEP ALIVE OUTPUT
BATT 3 BATT 4 TB 1
POS NEG
02104 BATTERY 3 & 4 02204
TB 1 CR KS
BATTERY ISOLATION SWITCH 3B GND KEYSWITCH RELAY
02105 SW BI 02205 426-0950 (D4)
LT BI 426-7269 (D1) 85 86
FU 201 (02223)
0 2 FU 201 425-9237 (E2)
02106 02206
150A X1 X2 LT BI 424-0049 (D1)

02107 SW SI STARTER ISOLATION SWITCH 02207 KEYSWITCH

G LT SI 426-7268 (D1) 427-0330 (B4) G
SW KS
S-GND DI7 DI7 / DIGIN1-7
02108 (13145) (13245) (14137) LT SI 424-0048 (D1) 02208 (04201) CAB2-01 CAB2-04 C4-7 KEYSWITCH IGNITION
X1 X2 1 2 STANDARD
2S
02109 (13144) (13244) (14139) 02209

2 FU 202 ALT 3 DI6 / DIGIN1-6 KEYSWITCH CRANK SWITCH

02110 (13158) (13258) (14159) FU 202 427-9013 (E2) 02210 CAB2-05 STANDARD C4-6
200A 4
2
02111 (11255) (13117) (13217) ((14127) (17114) 02211
(02160)

02112 02212
TB 1
02113 02213
FU 02 CR KA
0 0B DO2 DO2 / DIGOUT1-11 VCU / HMI KEEP ALIVE
02114 02214 LOW SIDE C5-6
10A 85 86 426-0950 (D4)
(02220)
02115 02215 TB 2

F 02116 02216 12K VEHICLE CONTROL UNIT F

(VCU)
0BA GND
02117 02217 V1 C VEHICLE CONTROL UNIT (VCU)
(D4)
(03148)
02118 02218 (03101)
EMERGENCY STOP
TB 1
02119 02219
CAB CR KA CR HD
FU 01 SW ES1 DI23 / DIGIN2-11 0B 0BA GND HMI DISPLAY POWER RELAY
0 E-STOP SWITCH
02120 EST1-10 J5-3 J5-2 EST1-03 C4-26 02220 426-0950 (D4)
21 22 STANDARD 427-4443 (B5) 30 87 85 86
10A
(02214) (03103)
02121 TB 2 J5-1 EST1-05 02221 D3 413-5968 (D4)
41 42 D3
TB 1
02122 12K 02222
CR KS CR MP
0B TB 1
0BB1 0BC GND MASTER POWER RELAY
02123 02223
30 87 85 86 426-0950 (D4)
SW ES2 DI24 / DIGIN2-12 HV CABINET (02205) (02226)
02124 J3-4 J3-3 EST1-09 C4-27 E-STOP SWITCH 02224
E 41 42 STANDARD 427-4442 (C4) E
TB 1
02125 J3-2 J3-1 EST1-08 02225
21 22 CR MP CR K1
0B 0BD GND KEYSWITCH POWER RELAY 1
02126 02226 411-9992 (D4)
30 87 85 86
(02223) (06118)
02127 02227
RIGHT REAR CR K2
SW ES4 DI27 / DIGIN3-3 0BD GND KEYWSITCH POWER RELAY 2
02128 J1-4 J1-3 EST1-07 C4-32 E-STOP SWITCH 02228
41 42 STANDARD 427-4442 (E1) 85 86 411-9992 (D4)
(05203)
02129 J1-2 J1-1 EST1-06 02229
21 22
CR K3
0BD GND KEYWSITCH POWER RELAY 3
02130 02230
85 86 411-9992 (D4)
(05228)
02131 02231
LEFT REAR CR K5
SW ES5 DI26 / DIGIN3-2 E-STOP SWITCH 0BD GND KEYWSITCH POWER RELAY 5
02132 J2-4 J2-3 EST1-01 STANDARD C4-31 02232 411-9992 (D4)
41 42 427-4442 (D1) 85 86
D (05247) D
02133 J2-2 J2-1 EST1-11 02233
21 22
TB 1
02134 02234
CR K4 DRIVE SWITCH POWER OUTPUT
0BD DO24 DO24 / DIGOUT2-1 KEYSWITCH POWER RELAY 4
02135 02235 LOW SIDE C5-33
85 86 426-0950 (D4)
SW ES3 DI25 / DIGIN3-1 HYD RESERVOIR (06215) (06217)
02136 J4-4 J4-3 EST1-02 C4-30 E-STOP SWITCH 02236
41 42 STANDARD
427-4442 (F4)
02137 J4-2 J4-1 EST1-12 02237
21 22
0BD
02138 02238 (05125) 24V CAN

02139 02239
TB 1 TB 1
02140 02240
CR ES1 CR DP
E-STOP RELAY 1 0B DO23 DO23 / DIGOUT2-3 DIGITAL OUTPUT POWER
02141 411-9992 (D4) 02241 LOW SIDE C5-32
C 85 86 85 86 411-9992 (D4) C
(05107) (05107)
02142 02242
CR ES3
GND E-STOP RELAY 3
02143 426-0950 (D4) 02243
85 86
(05111) (05115)
02144 02244
TB 1
02145 02245
CR ES2
E-STOP RELAY 2
02146 411-9992 (D4) 02246 PARK BRAKE
85 86
(05107)
02147 02247
CR ES4
GND E-STOP RELAY 4
02148 426-0950 (D4) 02248
85 86
CR PI
(05111) (05113) DO8 / DIGOUT1-5 DO8 GND PARK BRAKE INTERLOCK OUTPUT
02149 02249 C5-14 HIGH SIDE 85 86 426-0950 (D4)
B (02252) B
02150 02250
TB 1
02151 02251
CR PI CR PB PARK BRAKE SWITCH
PS FS DI31 / DIGIN3-7 FIRE SYSTEM STATUS SW PB GND
DI8 13B 426-5193 (B4)
02152 (05228) RFF5-10/11 J8-3 J8-2 RFF5-06 C4-36 415-5057 (D4) 02252 (04201) CAB2-01 CAB2-02 PARK BRAKE RELAY DRIVE
1 3 STANDARD 1 2 30 87 85 86
(02249) 426-0950 (D4)
(10230)
02153 02253

02154 02254

RFF1-01 TB 1 RFF5-06 DI8 DI8 / DIGIN1-8

02155 02255 STANDARD C4-8 PARK BRAKE SWITCH
TB 1 GND
02156 02256

02157 02257
CR TD SOL TD
FU 10
0 0H GND HYD TANK DUMP SOL
02158 RFF1-01 J2-2 J2-1 RFF1-08/12 02258
A 6 8 1 2 426-1177 (D4) A
10A
(05115) 2
02159 TB 2 02259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

02160 12K (10224) 02260

DRAWN
(02211) flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 2 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
24V ELECTRICS H

HUMAN MACHINE INTERFACE (HMI) SPEED CONTROL PEDAL

03101 03201
(02218) (03109)

03102 DISPLAY 03202

CONVERTER SPD CTRL PEDAL
CR HD (426-8335) (427-4632)
0 FU 06 0E1 0E1A FU 104 0E1B DIGPWR-1 SPD CONTROL PEDAL
CAB1-02 CAB1-11
AI1 / ALGIN1-1
03103 24+ 12+ CAB1-01 1 Backlight 2 03203 +5V_FP CAB1-12 C2-1 425-9998 (B4)
30 87 C B 0-40V
10A 5A
(02220)
03104 TB 2 TB 2 24- 12- 6 Video Board 7 03204
(03115)
12K 12K A
03105 03205

HMI DIGPWR-2
03106 03206 CAB1-09 FOOT PEDAL
(428-2786) GND - FP
FU 105
03107 CAB1-05 24V GND CAB1-06 03207
G 5A G
(03121)
03108 TB 2 03208

12K ETHERNET SW AI2 / ALGIN1-2

03109 03209 CAB1-10 C2-2 SPD CONTROL PEDAL SUPPLY
(03201) (426-5750) 0-40V
03110 VI + VI - 03210

(03133)
03111 03211

03112 03212

CAB 03213
WIPERS
03113

03114 DISPLAY 03214

(427-4632)
CR FH
DO17 / DIGOUT2-10 DO17 GND FRONT WIPER HIGH
03115 USB 03215 C5-24 HIGH SIDE 426-0950 (D4)
85 86
F (03226) (03228) F
03116 VGA 03216
CR FL
(03103) DO18 / DIGOUT2-9 DO18 FRONT WIPER LOW
03117 03217 C5-25 HIGH SIDE 426-0950 (D4)
85 86
(03228) (03230)
03118 03218
CR RL

426-8346

426-8348
DO19 / DIGOUT2-8 DO19 GND REAR WIPER LOW OUTPUT
03119 03219 C5-26 HIGH SIDE 426-0950 (D4)
85 86
(03232) (03234)
03120 HMI 03220
(428-2786) MTR WF
DO14 / DIGOUT2-13 FRONT WASHER PUMP
03121 DVI 03221 C5-21 RFF5-07 J1-2 J1-1 RFF5-08/12 425-5182 (A5)
HIGH SIDE
USB SVC
03122 USB1 PORT 03222
MTR WR
DO15 / DIGOUT2-12 REAR WASHER PUMP
03123 USB2 03223 C5-22 RFF5-09 J3-2 J3-1 RFF5-08/12 425-5182 (A5)
428-6141 HIGH SIDE

03124 03224
E E
03125 03225
COM PORT ADAPTER CR FH
IBN1-04 0 FU 22 0Z
03126 (423-9844) 03226 CAB3-10
428-8538 RED 30 87
10A
DATA 4 (03215)
IBUTTON
03127 COM1 03227 TB 2
GND 3 (423-9848) MTR FW
CR FH CR FL
IBN1-03 12K 0ZA H GND
03128 03228 CAB3-11 L FRONT WIPER MOTOR
WHT 30 87a 30 87 P 426-8500 (B4)
(03215) (03217)
03129 03229
CR FL
0ZA
03130 TO PREVAIL DATA 03230 CAB3-12
LOGGER LAN1 (06109) 30 87a
ETHERNET SW (03217)
(426-5750)
03131 03231
3 4 CR RL MTR RW
ETHERNET
SERVICE H GND
03132 03232 CAB3-01 L REAR WIPER MOTOR
30 87 P 426-8497 (A4)
(03219)
D 03133 LAN2 1 2 03233
D
427-4677 427-4679
CR RL
(03110)
03134 03234 CAB3-02
30 87a
(03219)
03135 03235

03136 03236

03137 LAN1 03237

426-4192
(03107)
COOLING PUMPS
03138 03238 PUMP 1
(4 PIN)
P1-4 P1-2
03139 03239 (05118) DCP1-02 4 ENABLE GND 2 COOLING PUMP 1
426-7796 (D2)
03140 03240

0 FU 221 P1-3 P1-1

03141 03241 3 POWER ADDRESS 1 NC
C 25A C
(09118)
03142 03242 TB 2

03143 03243 12K PUMP 2

(4 PIN)

426-4195
P2-4 P2-2
03144 03244 4 ENABLE GND 2 COOLING PUMP 2
426-7796 (D2)
03145 03245

0 FU 222 P2-3 P2-1

03146
LOW VOLTAGE CONTROL CABINET 03246 3 POWER ADDRESS 1
(LVCC) 25A
(09118)
03147 03247 TB 2
426-4193 12K
03148 03248 PUMP 3
(PIN 4)
VEHICLE CONTROLLER P3-4 P3-2 COOLING PUMP 3
03149 03249 4 ENABLE GND 2
426-7796 (D2)
L1850, L2350 ONLY
B 03150 03250 B
V1 FU 223
C 0 P3-3 P3-1
03151 V2 03251 3 POWER ADDRESS 1 RESISTOR
C 25A 10K 098-9548 (D1)
(09118)
03152 03252 TB 2

03153 03253 12K

(04200)
03154 03254

DI34 / DIGIN3-10 DRIVE COOL RESERVOIR LEVEL SWITCH

03155 03255 (05231) RFM1-10/11 J8-3 J8-2 RFM1-06 C5-2 411-7627 (E2)
RED BLU PULL-UP
BLK
03156 03256

03157 03257 J8-1 RFM1-08/12

(02217)
03158 03258
A A
3
03159 03259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

03160 03260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 3 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
24V ELECTRICS 00 RELEASE 1333379 9-23-16 FL KD JMS
H LIGHTS & ALARMS LIGHTS & ALARMS (CONT.) H
(03253)
04100 04200

0 FU 25 0X
04101 04201 CAB2-01 (02208) (02252)
10A
04102 04202 TB 2 LT CA1
CR L1A SW CA1 CAB INTERIOR LIGHTS
DO4 / DIGOUT1-9 DO4 GND POLE WORK LIGHTS LEFT 12K SWRTN GND 424-5974 (A5)
04103 C5-8 HIGH SIDE 04203 CAB3-09
85 86 426-0950 (D4) 3 1 2 3 SW CA1 427-0329 (A4)
(04234)
04104 04204 LT CA2 SW CA2
CR L1B CAB INTERIOR LIGHTS
04105 POLE WORK LIGHTS RIGHT 04205 424-5974 (A4)
85 86 426-0950 (D4) 3 1 SW CA2 426-8357 (A5)
(04238)
04106 04206
SW CA3
CR L2
DO5 / DIGOUT1-8 DO5 GND CAB LIGHT BAR LIGHTS LEFT GND
04107 C5-11 04207 SW CA3 426-8357 (B4)
G HIGH SIDE 85 86 426-0950 (D4) G
(04242)
04108 04208
CR L3 CR BL
FU28
CAB LIGHT BAR LIGHTS RIGHT 0 01 GND BEACON (B4)
04109 04209 MBR2-09 MBR2-10 (OPT)
85 86 426-0950 (D4) 30 87
10A
(04248) (03219)
04110 04210 TB 2
CR L4 TB1
DO7 / DIGOUT1-6 DO7 GND REAR COWL LIGHTS 12K
04111 C5-13 HIGH SIDE 04211
85 86 426-0950 (D4) SW LL1 0JA SW LL2
CSP1-08 LLC1-01 CR LL LADDER LIGHT CONTROL RELAY
(04255) FU13 1 2 1
0 GND 426-0950 (D4)
04112 04212 CSP1-09 LLC1-02
2 0JB 85 86 SW LL1 405-9189 (D1)
5A CSP1-12 LLC1-03 SW LL2 425-3960 (A5)
3 4 3 (04217)
04113 04213 TB 2
TB1
04114 04214 12K
LT AL1
SW ML CR ML MAINTENANCE LIGHT RELAY
DO9 / DIGOUT1-4 GND RED ALARM LIGHT GND 426-0950 (D4)
04115 C5-15 HIGH SIDE CAB2-07 CAB2-06 04215 CSP1-07
+ 424-0170 (B5) 3 2 85 86 SW ML 403-1378 (D1)
F (04221) F
04116 04216 LT LL1
LT AL2 CR LL
DO10 / DIGOUT1-3 0 FU 14 0K 0KA
04117 C5-16 CAB2-08 YELLOW WARNING LIGHT 04217 MBR1-11 MBR1-12 LADDER LIGHT FRONT
HIGH SIDE + 424-0171 (B4) 30 87 2 1
10A 425-8790 (A5)
ALM AU (04212)
04118 04218 TB 2 LT LL2
DO11 / DIGOUT1-2 CAB AUDIBLE ALARM 12K
04119 C5-17 HIGH SIDE CAB2-03 04219 RCL2-02 RCL2-01 LADDER LIGHT REAR
+ 409-4849 (B4) 2 1 425-8790 (D1)
04120 LT PB1 04220 LT MT1
CR ML
DO16 / DIGOUT2-11 FU 15 0L 0LA FU 109 0LB
04121 C5-23 CAB2-09 PARK BRAKE SWITCH LIGHT 04221 0 FFR1-09 J3-2 FFR1-08/12
HIGH SIDE J3-1 MAINTENANCE LIGHT LEFT FRONT
X1 X2 (B4) 30 87 2 1
10A 5A 425-8790 (D5)
(04215)
04122 04222 TB 2 TB 2 LT MT2

04123 04223 12K 12K FFR2-01 J2-2 J2-1 FFR2-08/12 MAINTENANCE LIGHT RIGHT FRONT
2 1 425-8790 (E5)
04124 LT TL1 04224 LT MT3
E E
DO37 / DIGOUT4-12 DO37 0LA FU 110 0LC
04125 C6-11 MBR1-01 MBR1-02 LEFT TURN SIGNAL FRONT 04225 RFM1-09 J3-2 J3-1 RFM1-08/12 MAINTENANCE LIGHT MIDDLE LEFT
HIGH SIDE 1 2 426-4984 (B5) 2 1
5A 425-8790 (D4)
04126 LT TL2 04226 TB 2 LT MT4
RCL1-05/06 GND LEFT TURN SIGNAL REAR 12K
04127 RCL1-10 RCL1-05 04227 RFF2-02 J4-2 J4-1 RFF2-08/12 MAINTENANCE LIGHT MIDDLE RIGHT
3 1 425-3924 (D1) 2 1 425-8790 (D4)
04128 04228 LT MT5
0LA FU 111
04129 LT TR1 RCL1-06 04229 RCL1-08 RCL1-09 MAINTENANCE LIGHT LEFT REAR
5A 2 1 425-8790 (D2)
DO38 / DIGOUT4-11 DO38 LT MT6
04130 C6-12 MBR2-01 MBR2-02 RIGHT TURN SIGNAL FRONT 04230
HIGH SIDE TB 2
1 2 426-4984 (B4)
MAINTENANCE LIGHT RIGHT REAR
12K 2 1 425-8790 (E2)
04131 LT TR2 04231 LT MT7
RCL1-05/06 RIGHT TURN SIGNAL REAR
04132 RCL1-03 04232 MAINTENANCE LIGHT RIGHT HOOD
3 1 425-3924 (E1) 2 1 425-8790 (E2)
D 04133 04233
D
LT TA1 LT FP1
CR L1A
DO27 / DIGOUT3-10 FU 16 0M 0MA
TAIL LIGHTS LEFT 0
04134 C5-36 HIGH SIDE RCL1-04 04234 FPL1-01 FPL1-02 POLE WORK LT (FLOOD) LEFT
3 1 424-5975 (D1) 30 87 1 2
15A 427-0214 (C5)
(04103)
04135 LT TA2 04235 TB 2 LT FP2

04136 TAIL LIGHTS RIGHT 04236 12K FPL1-03 FPL1-04 POLE WORK LT (WIDE FLOOD) LEFT
3 1 424-5975 (E1) 1 2 426-8632 (C5)
04137 LT BU1 04237 LT FP3
CR L1B
DO58 / DIGOUT5-3 DO58 RCL1-05/06 FU 17 0N 0NA
04138 C6-35 RCL1-07 BACKUP LIGHT LEFT 04238 0 FPL2-01 FPL2-02 POLE WORK LT (FLOOD) RIGHT
HIGH SIDE 3 1 424-5974 (D1) 30 87 1 2
15A 427-0214 (F5)
(04105)
04139 LT BU2 04239 TB 2 LT FP4
BACKUP LIGHT RIGHT 12K
04140 (17158) 04240 FPL2-03 FPL2-04 POLE WORK LT (WIDE FLOOD) RIGHT
3 1 424-5974 (E1) 1 2 426-8632 (F5)
04141 ALM BU 04241 LT MB1
C CR L2 C
HW FU 18 0P 0PA
BACKUP ALARM 0
04142 405-6055 (D1) 04242 MBR1-03 MBR1-04 CAB LIGHT BAR LT (WIDE FLOOD) LEFT
30 87 1 2 426-8632 (B5)
25A
(04107)
04143 04243 TB 2 LT MB2
CR BL
DO35 / DIGOUT3-2 DO35 GND BEACON 12K
04144 C6-7 HIGH SIDE 426-0950 (D4) 04244 MBR1-05 MBR1-06 CAB LIGHT BAR LT (FLOOD) LEFT
85 86 1 2 427-0214 (B5)
(04209)
04145 04245 LT MB3

04146 04246 MBR1-07 MBR1-08 CAB LIGHT BAR LT (TRAP) LEFT

1 2 426-8631 (B5)
04147 04247 LT MB4
CR L3
0 FU 19 0R 0RA
04148 04248 MBR2-03 MBR2-04 CAB LIGHT BAR LT (WIDE FLOOD) RIGHT
30 87 1 2
25A 426-8632 (B4)
(04109)
04149 04249 TB 2 LT MB5
B 04150 04250 12K MBR2-05 MBR2-06 CAB LIGHT BAR LT (FLOOD) RIGHT
B
1 2 427-0214 (B4)
04151 04251 LT MB6

04152 04252 MBR2-07 MBR2-08 CAB LIGHT BAR LT ((TRAP) RIGHT

1 2 426-8631 (B4)
04153 04253

04154 04254 LT RC1

CR L4
0 FU 20 0S 0SA
04155 04255 RCL1-11 RCL1-12 REAR COWL LT (WIDE FLOOD) LEFT
30 87 1 2
15A 426-8632 (D1)
(04111)
04156 04256 TB 2 LT RC2

04157 04257 12K RCL1-01 RCL1-02 REAR COWL LT (WIDE FLOOD) RIGHT
1 2 426-8632 (E1)
04158 04258
A (05101) A
4
04159 04259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

04160 04260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 4 OF 29

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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
24V ELECTRICS H
POWER DISTRIBUTION POWER DISTRIBUTION (CONT.)
(04258)

05101 05201 (05128)

0 AI4 / ALGIN1-4
05102 C2-4 BATTERY 05202
0-40V CR K2
FU 23 0V 0VA FU 120 0VB FFR1-10/11
0
05103 05203 FFR1-10 (10126) 10128) (11108) FRONT FRAME 1
30 87
30A 10A BREAKOUT BOX
FU 137 (02228)
0F4
05104 EIC1-04 (13100) (13200) (14100) ENGINE E-STOP 05204 TB 2 TB 2 FFR1-11
5A
05105 TB2 05205 12K 12K

0VA FU 121 0VC FFR2-10/11

05106 12K 05206 FFR2-10 (06134) (06138) (11112) FRONT FRAME 2
CR ES1 CR ES2 CR DP 10A BREAKOUT BOX
0 FU 07
0F 0F1 0FA DIGPWR-8
05107 05207 TB 2 FFR2-11
G 30 87 30 87 30 87 24V G
25A
(02141) (02146) (02241)
05108 TB 2 05208 12K

0VA FU 122 0VD PCP1-10/11

12K DIGPWR-9
05109 05209 PCP1-10 (11119) PILOT CONTROL PANEL 1
24V 10A BREAKOUT BOX
05110 05210 TB 2 PCP1-11
CR ES3 CR ES4
0 FU 08 0F 0F2 0F2A 0FA DIGPWR-10 12K
05111 (06221) 05211
30 87 30 87 24V
25A
(02143) (02148) 0VA FU 123 0VE PCP2-10/11
05112 TB 2 05212 PCP2-10 (11123) (11125) (11127) (11129) PILOT CONTROL PANEL 2
CR ES4 10A BREAKOUT BOX
12K DIGPWR-11
05113 05213 TB 2 PCP2-11
30 87a 24V
(02148)
05114 05214 12K
CR ES3 CR TD TIME DELAY RELAY FU 124
0F3 0FA DIGPWR-12 0VA 0VF RFF1-10/11
05115 427-4535 (D4) 05215 RFF1-10 (06130) (10138) (10224) (11103) REAR FRAME FRONT 1
30 87a 1 2 24V SET FOR 0.5 SEC BREAKOUT BOX
10A (11149)
(02143) (02158)
F 05116 05216 TB 2 RFF1-11
F

05117 05217 12K

0FA FU 139 0VA FU 125 0VG RFF2-10/11

05118 DCP1-02 (03239) COOLING PUMPS ENABLE 05218 RFF2-10 (10243) (11233) (17103) REAR FRAME FRONT 2
5A 10A BREAKOUT BOX
05119 TB2 05219 TB 2 RFF2-11

05120 12K 05220 12K

0VA FU 126 0VH RFF3-10/11

05121 05221 RFF3-10 (11131) (11133) (11135) (11137) REAR FRAME FRONT 3
10A (11141) (11143) (11145) BREAKOUT BOX
05122 05222 TB 2 RFF3-11

0 FU 09
0G DIGPWR-6 12K
05123 05223
10A 24V_BATT
0VA FU 127 0VJ RFF4-10/11
05124 TB 2 05224 RFF4-10 (10130) (10132) (11139) (11147) REAR FRAME FRONT 4
E 10A (11157) (11159) BREAKOUT BOX E
12K 0BD DIGPWR-7
05125 (02238) 05225 TB 2 RFF4-11
24V CAN
05126 05226 12K

DIGPWR-3 GND
05127 05227
GND CR K3
FU 24 0W 0WA FU 128 0WB RFF5-10/11
0
05128 05228 RFF5-10 (02152) (10140) REAR FRAME FRONT 5
(05201) 30 87
30A 10A BREAKOUT BOX
(02230)
DIGPWR-4
05129 05229 TB 2 TB 2 RFF5-11
GND
05130 05230 12K 12K

DIGPWR-5 GND 0WA FU 129 0WC RFM1-10/11

05131 05231 RFM1-10 (03255) (06126) (10109) (11151) REAR FRAME MIDDLE
GND 10A BREAKOUT BOX
05132 05232 TB 2 RFM1-11

D 05133 05233 12K D

0WA FU 130 0WD RAX1-10/11
05134 05234 RAX1-10 (10134) (10136) (11114) REAR AXLE
10A BREAKOUT BOX
ALG GND-1 GND
05135 05235 TB 2 RAX1-11
GND
05136 05236 12K

GND FU 131 0WE

ALG GND-2 0WA
05137 05237 CSP1-03 (10103) (11110) CONTROL SWITCH PANEL
GND 10A
05138 05238 TB 2 CSP1-11 (11250)

05139 05239 12K

0WA FU 132 0WF

05140 05240 KLZ1-10 (10124) KLENZ
10A
05141 05241 TB 2 KLZ1-11 (10239)
C C
05142 05242 12K
FU 133
0WA
05143 05243 EIC1-11 (13106) (13206) (14106) ENGINE INTERFACE CABINET
10A
05144 05244 TB 2

05145 05245 12K

05146 05246
CB 21 CR K5
FU 134 CLIMATE CONTROL
0 0T 0TA CIRCUIT BREAKER 40A
05147 05247 CAB4-01 (16103)
40A 30 87 427-7163 (D4)
15A
(02232)
05148 05248 TB 2 CAB4-09 (16103)

05149 05249 12K

0TA FU 135
B 05150 05250 CAB4-03 (16105) B
15A
05151 05251 TB 2 CAB4-11 (16105)

05152 05252 (06101) 12K

FU 136
0TA
05153 05253 CAB4-05 (16122)
15A
05154 05254 TB 2 CAB4-07 (16121)

05155 05255 12K

05156 05256

05157 05257

05158 05258
A A
5
05159 05259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

05160 05260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 5 OF 29

8 7 6 5 4 3 2 1
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
24V ELECTRICS H

DEALER OPTIONS DRIVE SYSTEM INTERFACE

06101 06201
(05252)

06102 06202
MTR SS
0 FU 04 0D 0D GND DI12 / DIGIN1-12
06103 CAB3-03 SEAT SUSPENSION 06203 (25204) SRC1-01 C4-14 HV CABINET DOOR SWITCH
STANDARD
25A
06104 TB 2 06204

12K GND
06105 CAB3-06 PHOENIX / CISCO ROUTER 06205
R81019D1
06106 06206
LAN2 GND AI3 / ALGIN1-3
06107 PREVAIL DATA LOGGER W/ SOFTWARE 06207 (25215) SRC1-04 C2-3 FRAME IMPEDANCE
LAN1 0-40V
G 428-1300 G
06108 06208

06109 (03130) 06209

06110 06210 (06121)

CONVERTER
(427-0219)
06111 (6 PIN UNUSED) 06211
FU27 (4 PIN) FU 102 FU 11
0 03 12V1 12V2 12V2 GND 0
06112 1 4 CAB1-03 12V POWER POINT 06212 SRC1-05 (25204) 24V MOTOR CONVERTERS
25A 15A 410-0796 (B5) 10A
06113 TB 2 2 3 NC TB 2 CAB1-04 06213 TB 2

12K 12K GND 12K

06114 CAB3-05 12V POWER POINT 06214
410-0796 (B5) CR K4
0 FU 26 0Y
06115 CAB3-08 06215 SRC1-03 (25214) DRIVE SWITCH POWER OUTPUT
87 30
10A
(02235)
F 06116 LOCAL OPTIONS OVERHEAD CONSOLE 06216 TB 2
F
CR K4
06117 LOCAL OPTIONS DASH 06217 12K
87a 30
CR K1
0 FU 05 0E 0EA 0EA (02235)
06118 CAB3-04 LOCAL OPTION OVERHEAD CONSOLE 06218
30 87
20A
(02226)
06119 TB 2 CAB3-07 LOCAL OPTION DASH 06219
(10202)

06120 12K (17152) 06220

0F2A FU 138
06121 (06210) 06221 (05111) SRC1-06 (25220) 24V GENERATOR CONVERTERS
10A
06122 06222 TB 2

06123 06223 12K

06124
POSITION SENSORS 06224 (25222) SRC1-10
E E
FUEL LEVEL
06125 LOW TO FULL 06225
XDR FL 426-5195 (D2)
(05231)
AI38 / ALGIN3-6 L950, L1150 ONLY (25217)
06126 RFM1-10/11 J6-3 J6-2 RFM1-04 C3-6 06226 SRC1-11
5 4 4-20mA 427-0064 (D2)
L1350, L1850, L2350 ONLY
06127 FRM 06227

06128 J6-1 RFM1-08/12 06228 (25213) SRC1-12

06129 06229
XDR SA
AI21 / ALGIN2-5 STEER POSITION
06130 (05215) RFF1-10/11 J6-3 J6-2 RFF1-04 C2-24 0-120° 06230
BRN GRN 4-20mA
1 2 425-7857 (E4)
06131 06231

WHT/YEL
06132 J6-1 RFF1-08/12 06232
3
D 06133 06233
D
XDR LA
AI13 / ALGIN1-13 LIFT ARM POSITION
06134 (05206) FFR2-10/11 J1-3 J1-2 FFR2-07 C2-15 0-120° 06234
BRN GRN 4-20mA
1 2 425-7857 (E5)
06135 06235

WHT/YEL
06136 J1-1 FFR2-08/12 06236
3
06137 06237
XDR BA
AI14 / ALGIN1-14 BELLCRANK TO LIFT ARM
06138 (05206) FFR2-10/11 J3-3 J3-2 FFR2-09 C2-16 0-120° 06238
BRN GRN 4-20mA
1 2 425-7857 (E7)
06139 06239

WHT/YEL
06140 J3-1 FFR2-08/12 06240
3
06141 06241
C C
06142 06242

06143 06243

06144 06244

06145 06245

06146 06246

06147 06247
SPEED SENSORS
06148 06248

06149 06249

DI2 / DIGIN1-2 BLOWER

B 06150 RFF4-8/12 J7-1 J7-2 RFF4-05 C4-2 45 PULSES PER ROTATION 06250 B
FREQUENCY 426-7540 (D4)
06151 06251

DI3 / DIGIN1-3 RADIATOR FAN

06152 RFM1-8/12 J1-1 J1-2 RFM1-07 C4-3 60 PULSES PER ROTATION 06252
FREQUENCY 698-0376 (D1)
06153 06253

06154 06254

06155 06255

06156 06256

06157 06257

06158 06258
A A
6
06159 06259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

06160 06260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 6 OF 29

8 7 6 5 4 3 2 1
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
24V ELECTRICS H

07101 07201 07301

07102 SPARE I/O - ANALOG INPUT 07202 SPARE I/O ANALOG INPUT (CONT.) 07302 SPARE I/O DIGITAL OUTPUT
07103 07203 07303

07104 07204 07304

AI5 / ALGIN1-5 AI60 / ALGIN4-12 DO1 / DIGOUT1-13

07105 C2-5 UNUSED 07205 C3-33 UNUSED 07305 C5-5 UNUSED
0-40V 4-20mA LOW SIDE

07106 07206 07306

AI6 / ALGIN1-6 AI61 / ALGIN4-13 DO6 / DIGOUT1-7

07107 C2-6 UNUSED 07207 C3-34 UNUSED 07307 C5-12 RFF4-06 J8-2
G 0-40V 4-20mA HIGH SIDE G
07108 07208 07308

AI7 / ALGIN1-7 AI62 / ALGIN4-14 DO12 / DIGOUT1-1

07109 C2-7 UNUSED 07209 C3-35 UNUSED 07309 C5-18 UNUSED
0-40V 4-20mA HIGH SIDE

07110 07210 07310

AI8 / ALGIN1-8 AI63 /ALGIN4-15 DO13 / DIGOUT2-14

07111 C2-8 UNUSED 07211 C3-36 UNUSED 07311 C5-20 HIGH SIDE UNUSED
0-40V 4-20mA
07112 07212 07312

AI9 / ALGIN1-9 AI64 / ALGIN4-16 DO20 / DIGOUT2-7

07113 C2-11 UNUSED 07213 C3-37 UNUSED 07313 C5-27 UNUSED
0-40V 4-20mA HIGH SIDE

07114 07214 07314

AI15 / ALGIN1-15 DO26 / DIGOUT3-11

07115 C2-17 UNUSED 07215 07315 C5-35 HIGH SIDE UNUSED
4-20mA
F 07116 07216 07316
F
AI40 / ALGIN3-8 DO28 / DIGOUT3-9
07117 J4-2 FFR2-02 C3-8 UNUSED 07217 07317 C5-37 HIGH SIDE UNUSED
4-20mA
07118 07218 07318

AI42 / ALGIN3-10 DO46 / DIGOUT4-3

07119 J8-2 PCP1-06 C3-12 UNUSED 07219 07319 C6-21 HIGH SIDE UNUSED
4-20mA
07120 07220 07320

AI44 / ALGIN3-12 DO47 / DIGOUT4-2

07121 J4-2 RFF5-02 C3-14 RESERVED 07221 07321 C6-22 HIGH SIDE UNUSED
4-20mA
07122 07222 07322

AI45 / ALGIN3-13 DO49 / DIGOUT5-12

07123 J6-2 RFF5-04 C3-15 RESERVED 07223 07323 C6-24 HIGH SIDE UNUSED
4-20mA
07124 07224 SPARE I/O DIGITAL INPUT 07324
E E
AI46 /ALGIN3-14 DO55 / DIGOUT5-6
07125 C3-16 UNUSED 07225 07325 C6-32 HIGH SIDE UNUSED
4-20mA
07126 07226 07326

AI47 / ALGIN3-15 DI1 / DIGIN1-1 DO59 / DIGOUT5-2

07127 C3-17 UNUSED 07227 C4-1 UNUSED 07327 C6-36 UNUSED
4-20mA HMI POWER HIGH SIDE

07128 07228 07328

AI48 / ALGIN3-16 DI4 / DIGIN1-4

07129 C3-18 UNUSED 07229 C4-4 07329
4-20mA FREQUENCY UNUSED

07130 07230 07330

AI49 / ALGIN4-1 DI5 / DIGIN1-5 DIGOUT1-12

07131 C3-20 UNUSED 07231 STANDARD C4-5 UNUSED 07331 UNUSED
4-20mA LOW PWR
07132 07232 07332

D AI50 / ALGIN4-2 DI9 / DIGIN1-9 DIGOUT1-14 D

07133 C3-21 UNUSED 07233 STANDARD C4-11 UNUSED 07333 UNUSED
4-20mA LOW PWR
07134 07234 07334

AI51 /ALGIN4-3 DI13 / DIGIN2-1 DIGOUT2-2

07135 C3-22 UNUSED 07235 STANDARD C4-15 UNUSED 07335 UNUSED
4-20mA LOW PWR
07136 07236 07336

AI52 / ALGIN4-4 DI16 / DIGIN2-4 DIGOUT2-4

07137 C3-23 UNUSED 07237 STANDARD C4-18 07337 UNUSED
4-20mA UNUSED LOW PWR
07138 07238 07338

AI53 / ALGIN4-5 DI17 / DIGIN2-5

07139 C3-24 UNUSED 07239 STANDARD C4-20 UNUSED 07339
4-20mA
07140 07240 07340

AI54 / ALGIN4-6 DI18 / DIGIN2-6

07141 C3-25 UNUSED 07241 STANDARD C4-21 UNUSED 07341
C 4-20mA C
07142 07242 07342

AI55 / ALGIN4-7 DI28 / DIGIN3-4

07143 C3-26 UNUSED 07243 STANDARD C4-33 UNUSED 07343
4-20mA
07144 07244 07344

AI56 / ALGIN4-8 DI30 / DIGIN3-6

07145 C3-27 UNUSED 07245 STANDARD C4-35 UNUSED 07345
4-20mA
07146 07246 07346

AI57 / ALGIN4-9 DI32 / DIGIN3-8

07147 C3-30 UNUSED 07247 STANDARD C4-37 UNUSED 07347
4-20mA
07148 07248 07348

AI58 / ALGIN4-10
07149 C3-31 UNUSED 07249 07349
4-20mA
B 07150 07250 07350 B
AI59 / ALGIN4-11
07151 C3-32 UNUSED 07251 07351
4-20mA
07152 07252 07352

07153 07253 07353

07154 07254 07354

07155 07255 07355

07156 07256 07356

07157 07257 07357

07158 07258 07358

A A
7
07159 07259 07359
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

07160 07260 07360

DRAWN flovett E 4289390 00
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H H

G G

F F

E E

BLANK

D D

C C

B B

A A
8
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

DRAWN flovett E 4289390 00

ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 8 OF 29

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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
CAN H

KEYPAD JOYSTICK LEFT JOYSTICK RIGHT

09101
(426-4118) (426-5191) (426-5192)
CAB
09102 1 2 3 4 1 2 3 4 5 1 2 3 4 5
CAN 0
09103

09104 C7CAN0-2 DIGCAN-1 CAB5-05

CAN LOW
09105 120 RESISTOR
426-6254 (A4)
09106 C7CAN0-7 DIGCAN-2 CAB5-04
CAN HIGH
09107
G G
09108 C7CAN0-3 DIGCAN-3 CAB5-01
GND
09109

09110 CAB5-03

09111 C7CAN0-6

DIGCAN-4
09112 CAB5-02
24V CAN
09113

09114
+15V
09115 C7CAN0-9
* COOLING PUMP 3
COOLING PUMP 1 COOLING PUMP 2 (6 PIN)
F 09116 (03249) F
(6 PIN) (6 PIN)
(03239) (03244) L1850, L2350 ONLY
09117
1 2 6 1 2 6 1 2 6
09118
ENGINE / COOLING PUMP
09119
CAN 1
09120

09121 C7CAN1-2 DIGCAN-5 EIC3-05

CAN LOW
EIC3-05
09122 (13139) (13239) (14134) RESISTOR
120 426-6254 (D2)
09123 C7CAN1-7 DIGCAN-6 EIC3-04
CAN HIGH
EIC3-04
09124 (13140) (13240) (14135)
E E
09125 C7CAN1-3 DIGCAN-7 EIC3-01
GND
EIC3-01
09126 (13141) (13241) (14136)

C7CAN1-6 DIGCAN-8
09127
24V CAN
09128

09129
+15V
09130 C7CAN1-9
*
09131

09132

D
DRIVE SYSTEM D
09133
CAN 2
09134

09135 C8CAN0-2 DIGCAN-9 SRC2-05 CAN LOW (25228)

CAN LOW
09136

09137 C8CAN0-7 DIGCAN-10 SRC2-04 CAN HIGH (25226)

CAN HIGH
09138

09139 C8CAN0-3 DIGCAN-11 SRC2-01 GND (25230)

GND
09140

DIGCAN-12
09141 C8CAN0-6
C 24V CAN C
09142

09143
+15V
09144 C8CAN0-9
*
09145

09146

09147
SPARE CAN
09148
CAN 3
09149

B 09150 C8CAN1-2 DIGCAN-13 DCP2-05 B

CAN LOW
09151

09152 C8CAN1-7 DIGCAN-14 DCP2-04

CAN HIGH
09153

09154 C8CAN1-3 DIGCAN-15 DCP2-01

GND
09155

DIGCAN-16
09156 C8CAN1-6
24V CAN
09157

09158
A +15V A
* 9
09159 C8CAN1-9 +15V SUPPLIED FROM DIGITAL INTERFACE CARD
* ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

09160
DRAWN flovett E 4289390 00
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
AIR H

SWITCHES SOLENOIDS
10101 10201

(06219)
10102 10202
SOL AH
SW KE DI20 / DIGIN2-8 DO36 / DIGOUT3-1 GND
10103 (05237) CSP1-03 CSP1-05 C4-23 KLENZ ENABLE SWITCH 10203 C6-8 MBR1-09 MBR1-10 HORN SOL
3 2 STANDARD HIGH SIDE 1 2 426-1177 (A5)
403-1378 (D1)
10104 10204

10105 10205

10106 10206
SOL K1
DO39 / DIGOUT4-10 GND KLENZ 1 SOL
10107 10207 C6-13 KLZ1-01 KLZ1-12
G HIGH SIDE 1 2 423-4074 (E4) G
10108 10208
SOL K2
PS ES1 DI15 / DIGIN2-3 DO40 / DIGOUT4-9 KLENZ 2 SOL
10109 (05231) RFM1-10/11 J2-3 J2-2 RFM1-01 C4-17 ENGINE SAFETY FILTERS 10209 C6-14 KLZ1-02
STANDARD HIGH SIDE 1 2 423-4074 (E4)
423-5601 (D3)
10110 10210
SOL K3
PS ES2 DO41 / DIGOUT4-8 KLENZ 3 SOL
10111 423-5601 (D3) 10211 C6-15 HIGH SIDE KLZ1-03 423-4074 (E4)
1 2

10112 10212
SOL K4
PS ES3 DO42 / DIGOUT4-7 KLENZ 4 SOL
10113 423-5601 (D3) 10213 C6-16 HIGH SIDE KLZ1-04
L1850, L2350 ONLY 1 2 423-4074 (E4)

10114 10214
SOL K5
PS ES4 DO43 / DIGOUT4-6 KLENZ 5 SOL
10115 423-5601 (D3) 10215 C6-17 HIGH SIDE KLZ1-05
1 2 423-4074 (E4)
L1850, L2350 ONLY
F 10116 10216
F
SOL K6
DO44 / DIGOUT4-5 KLENZ 6 SOL
10117 10217 C6-18 HIGH SIDE KLZ1-06 423-4074 (E4)
1 2 L1350, L1850, L2350 ONLY
10118 10218
SOL K7
DO45 / DIGOUT4-4 KLENZ 7 SOL
10119 10219 C6-20 HIGH SIDE KLZ1-07 423-4074 (E4)
1 2 L1850, L2350 ONLY
10120 10220

10121 10221
TRANSDUCERS TB 1 GND
10122 10222

10123 10223
XDR KF SOL HA
AI19 / ALGIN2-3 KLENZ FILTER 0VF HYD TANK AIR SOL
10124 (05240) KLZ1-10 KLZ1-09 C2-22 0-20 PSI IN H2O 10224 (05215) RFF1-10/11 J2-3 (02160)
E 4-20mA 1 2 426-1177 (D4) E
425-5418 (E4)
10125 10225
XDR SB1 SOL KA
FRONT SERVICE BRAKES
AI11 / ALGIN1-11 0-200 PSI KLENZ AIR SOL
10126 (05203) FFR1-10/11 J4-3 J4-2 FFR1-02 C2-13 10226
4-20mA 425-5489 (E6) 1 2 426-1177 (D4)
1 3
10127 10227
XDR PB1
AI12 / ALGIN1-12 FRONT PARK BRAKES TB 1 GND
10128 (05203) FFR1-10/11 J6-3 J6-2 FFR1-04 C2-14 0-200 PSI 10228
1 3 4-20mA
425-5489 (D6)
10129 10229
XDR AS CR PB SOL PB1
SYSTEM AIR 0 FU 03
AI31 / ALGIN2-15 0C 13 FRONT PARK BRAKES SOL
10130 (05224) RFF4-10/11 J1-3 J1-2 RFF4-07 C2-36 0-200 PSI 10230 FFR1-06 J8-2 J8-1 FFR1-08/12
4-20mA 425-5489 (D4) 30 87 1 2 426-1177 (D6)
1 3 10A
(02252)
10131 10231 TB 2
XDR HA SOL PB2
AI34 / ALGIN3-2 HYD RESERVOIR GND
10132 (05224) RFF4-10/11 J6-3 J6-2 RFF4-04 C3-2 10232 12K RAX1-09 J3-2 J3-1 RAX1-08/12 REAR PARK BRAKES SOL
0-15 PSI
4-20mA 1 2 426-1177 (D3)
1 3 426-5196 (D4)
D 10133 10233
D
XDR SB2
AI35 / ALGIN3-3 REAR SERVICE BRAKES
10134 (05234) RAX1-10/11 J7-3 J7-2 RAX1-05 C3-3 0-200 PSI 10234
1 3 4-20mA 425-5489 (E3)
10135 10235
XDR PB2
REAR PARK BRAKES
(05234) RAX1-03
AI36 / ALGIN3-4
10136 RAX1-10/11 J5-3 J5-2 C3-4 0-200 PSI 10236
1 3 4-20mA 425-5489 (D3) HEATERS
10137 10237
XDR KT
AI37 / ALGIN3-5 KLENZ RESERVOIR AIR
10138 (05215) RFF1-10/11 J1-3 J1-2 RFF1-07 C3-5 0-200 PSI 10238
1 3 4-20mA 425-5489 (E3) HTR KH SW KH KLENZ HEATER
GND
10139 10239 (05241) KLZ1-11 KLZ1-08 426-0507 (E3)
XDR AT SW KH 426-0508 (E3)
AI39 / ALGIN3-7 AMBIENT
10140 (05228) RFF5-10/11 J2-3 J2-2 RFF5-01 C3-7 -58° TO 185°F 10240
1 3 4-20mA 426-8390 (E3)
10141 10241
C C
10142 10242 HTR AD
AIR DRYER HEATER
GND CLOSES AT 40°F
10143 10243 (05218) RFF2-10/11 J1-3 J1-1 RFF2-08/12
OPENS AT 90°F
425-8484 (E3)
10144 10244

10145 10245

10146 10246

10147 10247

10148 10248

10149 10249

B 10150 10250 B

10151 10251

10152 10252

10153 10253

10154 10254

10155 10255

10156 10256

10157 10257

10158 10258
A A
10
10159 10259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

10160 10260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 10 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
HYDRAULICS H

SWITCHES SOLENOIDS
11101 11201

11102 11202
SOL HU
DI35 / DIGIN3-11 DO29 / DIGOUT3-8
11103 (05215) RFF1-10/11 J7-3 J7-2 RFF1-05 C5-3 HYD RESERVOIR LEVEL SWITCH 11203 C6-1 HIGH SIDE PCP1-02 J4-2 J4-1 PCP1-08/12 HOIST RAISE PILOT SOL
RED BLU PULL-UP 1 2
411-7627 (E4) 417-4782 (E5)
BLK
11104 11204
SOL HD
DO32 / DIGOUT3-5
11105 J7-1 RFF1-08/12 11205 C6-4 PCP1-01 J2-2 J2-1 PCP1-08/12 HOIST LOWER PILOT SOL
HIGH SIDE 1 2 417-4782 (E5)
11106 11206
SOL RB
DO31 / DIGOUT3-6
11107 11207 C6-3 PCP1-07 J1-2 J1-1 PCP1-08/12 BUCKET ROLLBACK PILOT SOL
G SW AL1 HIGH SIDE 1 2 G
AUTOLUBE SWITCHES 417-4782 (E5)
DI10 DI10 / DIGIN1-10 SW AL1 423-4957 (E6)
11108 (05203) FFR1-10/11 J1-3 J1-2 FFR1-07 C4-12 11208
STANDARD SOL DB
DO30 / DIGOUT3-7
11109 11209 C6-2 HIGH SIDE PCP1-09 J3-2 J3-1 PCP1-08/12 BUCKET DUMP PILOT SOL
1 2 417-4782 (E5)
SW AL2
11110 (05237) CSP1-03 CSP1-04 SW AL2 403-1377 (D1) 11210
2 1 SOL SD
DO25 / DIGOUT3-12
11111 11211 C5-34 HIGH SIDE PCP2-04 J6-2 J6-1 PCP2-08/12 DUMP PRESS REDUCING SOL
FRONT DRIVER LUBE FLOW SWITCHES 1 2 424-4836 (E5)
DI11 / DIGIN1-11 427-0058 (D5)
11112 (05206) FFR2-10/11 J7-3 J7-2 FFR2-05 STANDARD C4-13 427-0058 (E5) 11212
L1350, L1850, L2350 ONLY SOL FD
DO22 / DIGOUT2-5 FLOAT SOL
11113 11213 C5-31 HIGH SIDE PCP2-06 J8-2 J8-1 PCP2-08/12 424-4836 (E5)
REAR DRIVER LUBE FLOW SWITCHES 1 2 L1350, L1850, L2350 ONLY
DI19 / DIGIN2-7 427-0058 (D2)
11114 (05234) RAX1-10/11 J1-3 J1-2 RAX1-07 C4-22 11214
STANDARD 427-0058 (E2)
L1350, L1850, L2350 ONLY
11115 11215

F 11116 11216
F

11117
TRANSDUCERS 11217

11118 11218
XDR BR SOL OB
AI43 / ALGIN3-11 BUCKET CYL ROD DO50 / DIGOUT5-11
11119 (05209) PCP1-10/11 J6-3 J6-2 PCP1-04 C3-13 0-5000 PSI 11219 C6-25 RFF3-06 J8-2 J8-1 RFF3-08/12 OIL COOLER BYPASS SOL
4-20mA HIGH SIDE 1 2
1 3 425-5491 (E5) 424-4836 (E4)
11120 11220
SOL RF
DO52 / DIGOUT5-9
11121 11221 C6-27 RFF2-01 J2-2 J2-1 RFF2-08/12 RADIATOR FAN CONTROL SOL
HIGH SIDE 1 2 424-4836 (E3)
11122 11222
XDR PS SOL BF
AI16 / ALGIN1-16 PILOT SUPPLY DO57 / DIGOUT5-4
11123 (05212) PCP2-10/11 J4-3 J4-2 PCP2-02 C2-18 0-1500 PSI 11223 C6-34 RFF5-05 J7-2 J7-1 RFF5-08/12 BLOWER CONTROL SOL
4-20mA HIGH SIDE 1 2
1 3 425-5490 (E5) 424-4836 (D3)
11124 11224
E XDR PP SOL AL E
AI17 / ALGIN2-1 GREATEST PILOT CMD DO21 / DIGOUT2-6
11125 (05212) PCP2-10/11 J1-3 J1-2 PCP2-07 C2-20 0-1500 PSI 11225 C5-30 FFR1-03 J5-2 J5-1 FFR1-08/12 AUTOLUBE SOL
4-20mA HIGH SIDE 1 2
1 3 425-5490 (E5) 425-5111 (E6)
11126 11226
XDR LW
AI18 / ALGIN2-2 HOIST CYL BASE
11127 (05212) PCP2-10/11 J3-3 J3-2 PCP2-09 C2-21 0-5000 PSI 11227
1 3 4-20mA
425-5491 (E5)
11128 11228
XDR HR
AI41 / ALGIN3-9 HOIST CYL ROD
11129 (05212) PCP2-10/11 J7-3 J7-2 PCP2-05 C3-11 0-5000 PSI 11229
1 3 4-20mA
425-5491 (E5)
11130 11230
XDR FH
AI22 / ALGIN2-6 FAST HOIST PUMP STEERING
11131 (05221) RFF3-10/11 J7-3 J7-2 RFF3-05 C2-25 0-5000 PSI 11231 STEERING INTFC CARD
1 3 4-20mA 425-5491 (E4) (426-8362)
11132 11232
XDR BH1
D AI23 / ALGIN2-7 HOIST / BUCKET PUMP A 1 D
11133 (05221) RFF3-10/11 J5-3 J5-2 RFF3-03 C2-26 0-5000 PSI 11233 (05218) RFF2-10/11 J8-3
1 3 4-20mA 24V
425-5491 (E4)
11134 11234 J6-3
2
XDR BH2 24V STEER VALVE
AI24 / ALGIN2-8 HOIST / BUCKET PUMP B 3
11135 (05221) RFF3-10/11 J3-3 J3-2 RFF3-09 C2-27 0-5000 PSI 11235 STR1-03 STEER VALVE (E4)
1 3 4-20mA 425-5491 (E4) 24V 1 GDM
DO60 / DIGOUT5-1 4 2
11136 11236 C6-37 HIGH SIDE RFF2-04 J6-2 STEER LEFT OUTPUT
XDR BH3 STEER LEFT
HOIST / BUCKET PUMP C
(05221) RFF3-07
AI25 / ALGIN2-9 0-5000 PSI
11137 RFF3-10/11 J1-3 J1-2 C2-30 11237
4-20mA 425-5491
1 3
L1850, L2350 ONLY DO53 / DIGOUT5-8
11138 11238 C6-30 RFF2-06 J8-2
5
HIGH SIDE STEER RIGHT OUTPUT
XDR BP STEER RIGHT
AI26 / ALGIN2-10 BLOWER PUMP 9
11139 (05224) RFF4-10/11 J5-3 J5-2 RFF4-03 C2-31 0-5000 PSI 11239 STR1-02
1 3 4-20mA STEER OUTPUT
425-5491 (D4)
11140 11240
8 STR1-01
XDR SP1 GND
AI27 / ALGIN2-11 STEER PUMP A 10
11141 (05221) RFF3-10/11 J4-3 J4-2 RFF3-02 C2-32 0-5000 PSI 11241
C 1 3 4-20mA FEED BACK C
425-5491 (E4)
11142 11242
6 RFF2-08/12
J8-1
XDR SP2 GND
STEER PUMP B
(05221)
AI28 / ALGIN2-12 0-5000 PSI 7
11143 RFF3-10/11 J6-3 J6-2 RFF3-04 C2-33 11243 J6-1
4-20mA 425-5491 GND
1 3
L1350, L1850, L2350 ONLY
11144 11244
XDR AP
AI29 / ALGIN2-13 ACCESSORY PUMP
11145 (05221) RFF3-10/11 J2-3 J2-2 RFF3-01 C2-34 0-5000 PSI 11245
1 3 4-20mA
425-5491 (E4)
11146 11246
XDR FP
AI30 / ALGIN2-14 RADIATOR FAN PUMP
11147 (05224) RFF4-10/11 J3-3 J3-2 RFF4-09 C2-35 0-5000 PSI 11247
1 3 4-20mA LADDER
425-5491 (D4)
11148 11248
XDR HT
AI20 / ALGIN2-4 HYD RESERVOIR OIL 02A
11149 (05215) RFF1-10/11 J5-3 J5-2 RFF1-03 C2-23 -13 TO 212°F 11249 CSP2-01
1 3 4-20mA 425-6107 (E4)
B DI22 / DIGIN2-10 LADDER RESISTOR B
11150 11250 (05238) CSP1-11 CSP2-03 CSP2-02 CSP1-10 STANDARD C4-25
XDR AL 10K 098-9548 (D1)
AI10 / ALGIN1-10 AUTOLUBE GREASE
11151 (05203) RFM1-10/11 J7-3 J7-2 RFM1-05 C2-12 0-5000 PSI 11251
1 3 4-20mA 425-5491 (E6)
02B SW LP
11152 11252 LADDER POSITION SWITCH
L1350, L1850, L2350 ONLY
11153 11253

11154 11254 LADDER

FUSE FUSE 250A
11155 11255 (02111) 24V GND 425-8663
250A L1350, L1850, L2350 ONLY
SUPPLIED WITH THE LADDER
11156 11256
XDR GT
AI32 / ALGIN2-16 HPD GEARBOX OIL
11157 (05224) RFF4-10/11 J2-3 J2-2 RFF4-01 C2-37 -13 TO 212°F 11257
1 3 4-20mA
425-6107 (D4)
11158 11258
A XDR GP A
(05224) RFF4-10/11 RFF4-02
AI33 / ALGIN3-1
C3-1
HPD GEARBOX 11
11159 J4-3 J4-2 0-200 PSI 11259
1 3 4-20mA
425-5489 (D4) ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

11160 11260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 11 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H H

G G

F F

E E

BLANK

D D

C C

B B

A A
12
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

DRAWN flovett E 4289390 00

ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 12 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
ENGINE 00 RELEASE 1333379 9-23-16 FL KD JMS
H 13099 DDEC IV 13199 ADEC H
CR 215 ENGINE E-STOP RELAY CR 215
13100 (05104) EIC1-04 426-0950 (E3) 13200 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 86 85 426-0950 (E3)
(13120) (13226)
13101 13201
CR 211 CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION DO56 / DIGOUT5-5 GND ENGINE IGNITION
13102 C6-33 EIC1-05 EIC1-12 426-0950 (E3) 13202 C6-33 EIC1-05 EIC1-12
HIGH SIDE 86 85 HIGH SIDE 86 85 426-0950 (E3)
(13120) (13219)
13103 13203
CR 212 CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD DO54 / DIGOUT5-7 ENGINE START CMD
13104 C6-31 EIC1-01 426-0950 (E3) 13204 C6-31 EIC1-01 426-0950 (E3)
HIGH SIDE 86 85 HIGH SIDE 86 85
(13149) (13217)
13105 13205
CR 213
13106 (05243) EIC1-11 13206 (05243) EIC1-11 ENGINE POWER ENABLE RELAY
86 85 426-0950 (E3)
ECU HARNESS ECU HARNESS (13226)
13107 RESISTORS (2 EA) 13207
G INTFC TB3 TB3 426-4993 (E3) INTFC TB3 TB3 RESISTORS (2 EA) G
10k 10k 10K 10K 426-4993 (E3)
CONNECTOR CONNECTOR
13108 13208
(37 PIN) W001
D115M D509 DI36 / DIGIN3-12 DI36 / DIGIN3-12
13109 COOLANT A EIC2-02 c n EIC1-02 PULL-UP C5-4 ENGINE RED LAMP 13209 29 EIC1-02 PULL-UP C5-4 ENGINE RED LAMP
LEVEL SNSR
D953
13110 CONNECTOR B EIC2-03 G 13210 30

D419 DI33 / DIGIN3-9 DI33 / DIGIN3-9

13111 p EIC1-09 C5-1 ENGINE YELLOW LAMP 13211 31 EIC1-09 C5-1 ENGINE YELLOW LAMP
PULL-UP PULL-UP
CR 214
D900 EG
13112 A H 13212 33 READY FOR CRANK RELAY
86 85
426-0950 (E3)
DIAGNOSTIC D901 (13249)
13113 B P 13213
CONNECTOR
2A TB3
13114
(6 PIN DEUTSCH) C 13214 34 RESISTOR
121
S.A.M. (MTU) 426-8580 (E3)
GND EA
13115 E 13215 1 3 FIELD BUS 0

F EB F
13116 13216 2 2
CR 212 -X6 FUSE 40A
2 FU 217 2 FU 211 2A FU 213 2AC 2ACA EC 425-9995 (E3)
2A
13117 (02111) 13217 (02111) 9 3 1 FUSE 6A
40A 6A 87 30
5A 425-9992 (E3)
(13204) TB3
13118 TB 2 13218 RESISTOR
CR 211 121 426-8580 (E3)
12K 2AC 2ACB ED
13119 13219 21 5 3 FIELD BUS 1
87 30
CR 211 CR 215
FU 211 (13102) EE
2 2B 2BA D439
13120 A 13220 6 2
30 87 30 87 -X7
10A
(13102) (13100) EF
13121 TB 2 13221 4 1
POWER
12K CONNECTOR GND-E
13122 13222 10
(16 PIN)
FU 212 D150M
2 D240M
13123 G A 13223 22
20A
D150M
13124 TB 2 B 13224
E POWER E
12K D150R CONNECTOR
13125 C 13225
CR 213 CR 215 W005
FU 213 D241M D150R 2A FU 215 GND-E GND-E
2 2AA 2AA1 2AAA FU 214 2AAAA
13126 H D 13226 1 10 4 FUSE 6A
87 30 87 30 6A
20A 25A 425-9992 (E3)
D151 (13206) (13200) GND-E
13127 TB 2 P 13227 TB 2 9 3

12K D953 12K

13128 R 13228 8
FU 214 D240R 2A FU 216 2AB GND-E FU 212
2 D150R
13129 J S 13229 6 7 FUSE 40A
20A 25A 40A 425-9995 (E3)
5
13130 TB 2 13230 TB 2 -X13
4
13131 12K 13231 12K 2AB
3
FU 215 D241R
2
13132 K 13232
20A
D 2AAAB D
13133 TB 2 13233 2

2AAA FU 217 2AAAB 2AAAB

13134 12K 13234 1
20A
FU 216 D440
2
13135 N 13235 TB 2
5A
13136 TB 2 13236 12K

13137 12K ECU 13237

ENGINE CAN
13138 13238
(6 PIN)
EIC3-05 EIC3-05
13139 (09122) E 13239 (09122) EIC3-05 1

EIC3-04 EIC3-04
13140 (09124) F 13240 (09124) EIC3-04 2
-X23
EIC3-01 EIC3-01
13141 (09126) D 13241 (09126) EIC3-01 3
C C
13142 13242

13143 13243

2S 2S DI21 / DIGIN2-9 2S 2S DI21 / DIGIN2-9

13144 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH 13244 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD STANDARD
S-GND S-GND
13145 (02108) 13245 (02108)

13146 ENGINE 13246 ENGINE

S-GND S-GND S-GND S-GND
13147 13247

STARTER 1 STARTER 1
13148 13248
CR 212 SOL 213 CR 214 SOL 213
2S 4L S-GND 2S 4L S-GND
13149 13249
30 87 87 30
(13104) (13151) (13212) (13251)
B 13150 13250 B
MTR ST1
SOL 213 SOL 213
2S S-GND 2S S-GND
13151 13251
(13149) (13249)
13152 13252
COMPONENTS COMPONENTS
STARTER 2 STARTER 2 SUPPLIED WITH ENGINE
13153 SUPPLIED WITH ENGINE 13253
SOL 214 SOL 214
4L S-GND 4L S-GND
13154 13254
(13156) (13256)
13155 13255
MTR ST2
SOL 214 SOL 214
2S S-GND 2S S-GND
13156 13256
(13154) (13254)
13157 13257
ALT
ALT GND ALT GND
13158 (02110) + - 13258 (02110) + -
A A
13
13159 13259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

13160 13260
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 13 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
ENGINE 00 RELEASE 1333379 9-23-16 FL KD JMS
H 14099 CUMMINS H
CR 215
14100 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 426-0950 (E3)
(14131)
14101
CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION
14102 C6-33 EIC1-05 EIC1-12
HIGH SIDE 86 85 426-0950 (E3)
(14131)
14103
CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD
14104 C6-31 EIC1-01
HIGH SIDE 86 85 426-0950 (E3)
(14141)
14105

14106 (05243) EIC1-11

ECU HARNESS
14107
G G
14108 RESISTORS (4 EA)
TB3 TB3 TB3 426-4993 (E3)
10K 10K 10K
14109

QSK 60 HPI

QSK 38/50
QSK 60 MCRS
QST 30
14110
(31 PIN) (31 PIN) (31 PIN)
460 DI36 / DIGIN3-12 ENGINE
14111 16 14 18 EIC1-02 PULL-UP C5-4
RED LAMP

14112

461 DI33 / DIGIN3-9 ENGINE

14113 17 12 16 EIC1-09 PULL-UP C5-1
YELLOW LAMP

14114

462 DI29 / DIGIN3-5 ENGINE

14115 18 13 17 EIC1-03 STANDARD C4-34
BLUE LAMP
F 14116 1
F

14117
(21 PIN)
EA
14118 A 9 T
EB
14119 COOLANT B 21 V
SENSOR
EC
14120 CONNECTOR C 20 U
ED
14121 D 8 S

14122
(23 PIN)
14123 A J

14124
COOLANT
B W
E SENSOR E
CONNECTOR
14125 C X

14126
(16 PIN) (21 PIN)
2 FU 211
F01 FUSE 40A
14127 (02111) A D D
40A 425-9995 (E3)

14128 C G G
F01
14129 D

14130 F
CR 211 CR 215
F01 F01A R01
14131 H A
30 87 30 87
(14102) (14100)
GND
14132 J B
ECU
D 14133 ENGINE CAN K E
D
(3 PIN)
EIC3-05 GND
14134 (09122) B L
EIC3-04
14135 (09124) A
EIC3-01
14136 (09126) C
S-GND S-GND
14137 (02108)

14138

2S DI21 / DIGIN2-9
14139 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD

14140
CR 212 CR 213
2S 2SA 2SAB S-GND PRELUBE RELAY
14141
C 30 87 1 2 85 86 426-0950 (E3) C
(14104) (14144) (14147)
14142

14143
ENGINE
CR 213 SOL 212
2SA 2SAB
14144
30 87
(14141) STARTER 1
14145
SOL 212 SOL 213
2S 4L S-GND
14146
CR 213 (14148)
2SAC
14147
30 87a MTR ST1
(14141) SOL 213
2S 2S S-GND
14148
(14146)
14149

B STARTER 2 B
14150
SOL 214
4L S-GND
14151
(14153)
14152
MTR ST2
SOL 214
2S 2S S-GND
14153
TB 1
(14151)
14154
SOL 211
14155 2SAC

14156
MTR PL
FU 213 SOL 211
2S 2SB 2SBA S-GND
14157
300A
14158
A ALT A
(02110)
ALT GND
14
14159 + -
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

14160
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 14 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H H

G G

F F

E E

BLANK

D D

C C

B B

A A
15
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

DRAWN flovett E 4289390 00

ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 15 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
CLIMATE CONTROL H

16101

16102
CR AC1 MTR AC1
0TA1 AC MOTOR 1
16103 (05247) CAB4-01 CAB9-01 A 426-8488 (A5)
RED 30 87 BLU
(16111)
16104 CAB4-09 CAB9-09
CR AC2 MTR AC2
0TA2 AC MOTOR 2
16105 (05250) CAB4-03 CAB9-03 B
RED 30 87 BLU 426-8488 (A4)
(16113)
16106 CAB4-11 CAB9-11

HVAC3
16107 CAB4-04 CAB9-04 D
G BLK G
16108 CAB4-12 CAB9-12

HVAC4
16109 CAB4-02 CAB9-02 C
BLK

16110 CAB4-10 CAB9-10

CR AC1
HVAC1 AC RELAY 1
16111 CAB9-05 A 426-8487 (A4)
LT GRN BLK/WHT 86 85
(16103)
16112
CR AC2
AC RELAY 2
16113 426-8487 (A4)
86 85
PS AC (16105) AC SWITCH
16114 CAB9-06 B
WHT 426-8486 (A4)

16115

F HVAC2 F
16116 CAB9-07 C
BLU

16117
SOL AC
AC COMPRESSOR SOL
16118 CAB10-02
1 2 424-4836 (E4)

16119 CAB10-01
CONTROL PANEL
16120
with
220 TOUCH PAD
16121 (05254) CAB4-07 (427-4341)

16122 (05253) CAB4-05 3

RED RED 220 RED

16123 1
ORG

16124 CAB4-06 2
E BLK BLK BLK E
16125 CAB4-08

16126 ELECTRONIC CONTROL UNIT (ECU)

(426-8490)
16127

16128 22 4
BLU BLU

16129 24 21 6
LT GRN WHT WHT

16130

16131 CAB AIR

THERMISTOR
16132 (426-8489)
D 16133 4
D
RED

16134 2
BLK

16135 10 1
YEL YEL

16136 17 3
YEL YEL

16137

16138
THERMOSTAT
16139 (426-8491)

16140 11 A
BRN BRN

16141 16 B
C BRN BRN C
16142

16143 13
RED
WATER VALVE
16144 (426-8484)

16145 1
RED

16146 4
BLK

16147 32 2
GRN GRN

16148 8 3
LT BLU LT BLU

16149

B 16150 B
B
BLK

16151
MTR BL1
AC BLOWER MOTOR 1
16152 A 426-8483 (A5)
BLK/WHT RED

16153
MTR BL2
AC BLOWER MOTOR 2
16154
426-8483 (A4)

16155

16156

16157

16158
A A
16
16159
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

16160
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
COMPONENT OPTIONS H

AUXILIARY STEER HEATERS (COLD CLIMATE)

17101 17201

17102 17202
PS AS STEER SUPPLY PRESSURE SWITCH
DI14 / DIGIN2-2 CLOSED AT < 30 PSI RECP 1
17103 (05218) RFF2-10/11 J5-3 J5-2 RFF2-03 C4-16 17203
STANDARD 422-4575 (E4)
X Y
9A 9B
17104 17204 RECEPTACLE
125/250V 50A
W HTR HT1 426-5178
17105 17205

9B FU 901 9BA 9AA HYDRAULIC TANK HEATER

17106 17206
25A SET AT 120°F
CR AS 403-8051
DO48 / DIGOUT4-1
17107 C6-23 RFF2-05 J7-2 J7-1 RFF2-08/12 AUX STEER ENABLE 17207
G HIGH SIDE + - G
422-8641 (E4)
(17114) 9A FU 902 9AA 9AA
17108 17208 FUSE 25A (4 EACH)
25A 426-5172
17109 17209
AUX STEER DIODE
404-6417 (E4) HTR HT2
17110 17210
SOL AS1
9B FU 903 9BB 9AB HYDRAULIC TANK HEATER
17111 AUX STEER SOLENOID 1 17211 SET AT 120°F
NC2 C2 111-5519 (E4) 25A 403-8051
(17121) L1350, L1850, L2350 ONLY
17112 17212
AUX STEER DIODE
404-6417 (E4) 9A FU 904 9AB 9AB
17113 17213
CB AS SOL AS2 CR AS 25A
2 2C 2CA AUX STEER CIRCUIT BREAKER
17114 (02111) RFF2-08/12 J5-1 423-0771 (E4) 17214
NC2 C2 NO2 C2
12A AUX STEER SOLENOID 2
(17123) (17107)
17115 111-5519 (E4) 17215

9B FU 905 9BC 9BC

F 17116 STR2-01 17216 FUSE 8A (2 EACH)
F
8A 426-5173
17117 17217
SOL AS HTR BATT1 HTR BATT2
AUX STEER SOLENOID FU 906
9A 9AC 9ACA 9BC
17118 STR2-02 424-4836 17218 BATTERY HEATERS (4 EACH)
L1850, L2350 ONLY 8A 403-8052
17119 17219

17120 17220
MTR AS1 HTR BATT3 HTR BATT4
SOL AS1
2 2D GND 9AC 9ACB 9BC
17121 AUX STEER MOTOR 1 17221
406-0275 (E4)
(17111)
17122 17222
MTR AS2
SOL AS2
2 2F GND HTR GT
17123 AUX STEER MOTOR 2 17223
(17114) 406-0275 (E5)
9AC 9BC
17124 17224 GREASE TANK HEATER
E 427-4363 E
17125 17225

17126 17226
AUXILIARY OIL COOLER (Standard Feature September 2014)
17127 17227

RECP 2
17128 17228
SOL AF
X Y
DO51 / DIGOUT5-10 9C 9D
17129 C6-26 HIGH SIDE RFF1-06 J8-2 J8-1 RFF1-08/12 AUX FAN ENABLE SOL 17229 RECEPTACLE
1 2 424-4836 125/250V 50A
W 426-5178
17130 17230

9D FU 907 9DA 9DA

17131 AUX FAN SPEED SENSOR 17231 FUSE 25A (2 EACH)
45 PULSES PER ROTATION 25A 426-5172
426-7540 (E1)
17132 L1350, L1850, L2350 ONLY 17232
TAS EH1 HTR ENG1 THERMOSTAT
9C FU 908 9CA 9CAA 9DA 058-3631
D 17133 17233 ENGINE COOLANT HEATER
D
25A 085-3460
17134 17234

17135 17235
HTR ENG1
9CAA 9DA ENGINE OIL HEATER LEFT
17136 17236 425-3381

17137 17237

17138 17238

17139 17239

9D FU 909 9DB 9DB FUSE 25A (2 EACH)

17140 17240 426-5172
25A
17141 17241
C TAS EH2 HTR ENG2 THERMOSTAT C
9C FU 910 9CB 9CBA 9DB 058-3631
17142 17242 ENGINE COOLANT HEATER
SOL CO 25A 085-3460
DO33 / DIGOUT3-4 L1150 CUMMINS
17143 C6-5 HIGH SIDE PCP2-01 J2-2 J2-1 PCP2-08/12 CLAMSHELL OPEN PILOT SOL 17243
1 2 L1350, L1850, L2350 ONLY

17144 17244
SOL CC HTR ENG2
DO34 / DIGOUT3-3 9CBA 9DB ENGINE OIL HEATER RIGHT
17145 C6-6 HIGH SIDE PCP2-03 J5-2 J5-1 PCP2-08/12 CLAMSHELL CLOSE PILOT SOL 17245 425-3381
1 2 L1350, L1850, L2350 ONLY
17146 17246

17147 17247

17148 17248

17149 17249
REAR VISION CAMERA
B 17150 17250 B
MONITOR / CONTROL BOX
(427-0326)
17151 17251
(424-3456) FUSE 3A
FUSE 426-5099
17152 (06120) 12-24V CAM 1 CAMERA CABLE - 65 FT 17252
RED 3A 425-0900
17153 17253

17154 NC TRIGGER 2 CAM 2 17254

WHT

17155 GND 17255

BLK

17156 17256

17157 17257

17158 (04140) CAB2-12 TRIGGER 1 17258

A GRN A
17
17159 17259
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

17160 17260
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REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H H

G G

F F

E E

BLANK

D D

C C

B B

A A
18
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00 RELEASE 1333379 9-23-16 FL KD JMS
H H

FRAME LOCATION MAP

G G

F F

E E

D D

C C

CAB & LIGHT BAR LIGHTS

B B
LIGHT
HORN

A A
19
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ZONE REV DESCRIPTION ECN DATE CHG CHK APP

REFERENCE INFORMATION 00 RELEASE 1333379 9-23-16 FL KD JMS

H H
WIRE LOCATION CHART

TB1
DIODE TERMINAL BLOCK
(426-4181)

G G

TB2
ATC FUSE TERMINAL BLOCK
(426-4182)
F F

12K

TB3
RESISTOR TERMINAL BLOCK
E E

D D

C C

B B

A A
20
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REVISIONS
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00 RELEASE 1333379 9-23-16 FL KD JMS
H INDICATES PIN 1
REFERENCE INFORMATION H
TYP

DIGOUT1 1 DIGPWR 1 DIGOUT2 1

5V VEHICLE CONTROL UNIT (VCU) COMPONENT IDENTIFICATION I/O EQUIVALENT CIRCUITS
DIGOUT3 1 DIGOUT5 1

DIGOUT4 1 5V_FP
DIGITAL OUTPUTS
CONTROLLER C3 (ANALOG IN) C4 (DIGITAL I/O)
(426-8633) (425-8750) (425-8751) 24V (05107)

DIGIN3
POWER CONNECTION C2 (ANALOG IN) C5 (DIGITAL I/O)

1
(425-8750) (425-8751) VCU
STATUS LEDS
C1 (BLANK) C6 (DIGITAL I/O) C7 (CAN) HIGH SIDE
G (426-0947) (425-8751) (425-8752) G

DIGITAL INTERFACE CARD C8 (CAN)

DI LEDs
(425-8752)

DIGIN2
(P/N: 428-1247)

1
24V_BATT (05121)
(LEDs STATUS - SEE PAGE 22 FOR DETAILS)
ETHERNET V1
(UNUSED) C LOW PWR (UNUSED)
V2
C
ETHERNET

LOW SIDE

DIGIN1
C7CAN0 C8CAN0
VCU

1
DO LEDs

F DIP SWITCHES F
(ALL OFF)
C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1

15V CAN3

DIGCAN
CAN2 SERIAL PORT CHASIS
(425-8754)
USB PORT RESET BUTTON
CAN1

1
CARD4 CARD5 CARD6
CAN0 CABLE DB9
(426-0953) DIGITAL INPUTS
4 PLCS

STANDARD VCU

E E

V1
C
V2
C

24V_CAN (05107)
C7CAN0 C8CAN0

VEHICLE
CONTROL
UNIT (VCU)
C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1

PULL-UP VCU
D CABLE DB37 D
(426-0954)
5 PLCS

FREQUENCY
x100 VCU
CARD2 CARD3

ANALOG INTERFACE CARD

(P/N: 425-9224)
C C
ANALOG INPUTS
1 ALGIN1 1 ALGIN4
1 ALGIN2 1 ALGIN3
1 ALG GND 0-40V VCU
10K

1K
INDICATES PIN 1
TYP

STEERING INTERFACE CARD

B (P/N: 426-8362) 4-20mA VCU B
[LOCATE IN STEERING INTERFACE J-BOX] 400

100
CONN1

INDICATES PIN 1 1
TYP

A A
21
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8 7 6 5 4 3 2 1
 F

B
E

C
D
H

DIGITAL INPUTS
DI5 - 32 DI33 - 36
LED OFF = 0 VDC INPUT LED OFF = 24 VDC INPUT
LED ON = 24 VDC INPUT LED ON = 0 VDC INPUT
8

8
5
8

6
7
9
20
29
30
33
36

16
17
18
19
22
23
25
27
31
32
35

10
11
12
14
15
21
24
26
28
34

13
DI
ENGINE RED LAMP

ENGINE BLUE LAMP

CAB E-STOP SWITCH

PARK BRAKE SWITCH

KEYSWITCH IGNITION
FIRE SYSTEM STATUS
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

AUTOLUBE SWITCHES
ENGINE YELLOW LAMP

KLENZ ENABLE SWITCH

ENGINE SAFETY FILTERS

FUNCTION

LADDER POSITION SWITCH

HYD RESERVOIR LEVEL SW

HV CABINET DOOR SWITCH

LEFT REAR E-STOP SWITCH

KEYSWITCH CRANK SWITCH

HYD RESERVOIR E-STOP SW

HV CABINET E-STOP SWITCH

RIGHT REAR E-STOP SWITCH

STARTER ISOLATION SWITCH

REAR DRIVER LUBE FLOW SWITCH

STEER SUPPLY PRESSURE SWITCH

DRIVE COOL RESERVOIR LEVEL SW

FRONT DRIVER LUBE FLOW SWITCH

7

7
-----
-----
-----
-----
-----
-----
-----
-----
-----

11114
10103
02132

02210
02208
02255
11108
11112
06203
17103
10109
11250
02120
02124
02136
02128
14115
02152
03255
11103
LINE #

DO FUNCTION LINE #
1 UNUSED -----
13109, 13209, 14111

13144, 13244, 14139

13111, 13211, 14113

2 VCU / HMI KEEP ALIVE 02214

3 IGNITION KEEP ALIVE OUTPUT 02203
4 POLE WORK LIGHTS 04103
5 CAB LIGHT BAR LIGHTS 04107
6 UNUSED -----
6

6
7 REAR COWL LIGHTS 04111
8 PARK BRAKE INTERLOCK OUTPUT 02249
9 RED ALARM LIGHT 04115
10 YELLOW WARNING LIGHT 04117
11 CAB AUDIBLE ALARM 04119
12 UNUSED -----
5V CARD SUPPLY

25 DUMP PRESS REDUCING SOL 11211

26 UNUSED -----
27 TAIL LIGHTS 04134
1 DIGCAN 1 DIGIN1 1 DIGIN2 1 DIGIN3
5V

28 UNUSED -----
5

5
29 HOIST RAISE PILOT SOL 11203
30 BUCKET DUMP PILOT SOL 11209 DI LEDs
31 BUCKET ROLL BACK PILOT SOL 11207
32 HOIST LOWER PILOT SOL 11205
CARD4
DIGOUT1

33 CLAMSHELL OPEN PILOT SOL 17143

DIGOUT3

34 CLAMSHELL CLOSE PILOT SOL 17145

35 BEACON 04144
36 HORN SOL 10203
1
1

37 LEFT TURN SIGNAL 04125

38 RIGHT TURN SIGNAL 04130
4

4
39 KLENZ 1 SOL 10207
CARD5

40 KLENZ 2 SOL 10209

41 KLENZ 3 SOL 10211
DIGPWR

42 KLENZ 4 SOL 10213

DIGOUT4

43 KLENZ 5 SOL 10215

DO LEDs

44 KLENZ 6 SOL 10217

(P/N: 428-1247)

45 KLENZ 7 SOL 10219

1

DIGITAL OUTPUTS
46 UNUSED -----

LED ON = >0% DUTY CYCLE

LED OFF = 0% DUTY CYCLE
DIGITAL INTERFACE CARD

47 UNUSED -----

(BRIGHTNESS VARIES WITH DUTY CYCLE)

48 AUX STEER ENABLE 17107

CARD6
3

3
DIGOUT2

49 UNUSED -----
15V
50 OIL COOLER BYPASS SOL 11219
17129
DIGOUT5

51 AUX FAN ENABLE SOL

52 RADIATOR FAN CONTROL SOL 11221
53 STEER RIGHT OUTPUT 11238
DIGITAL INTERFACE CARD STATUS LEDs

54 ENGINE START CMD 13104, 13204, 14104

1

5V_FP

55 UNUSED -----
56 ENGINE IGNITION 13102, 13202, 14102

CAN0
CAN2
CAN3

CAN1
57 BLOWER CONTROL SOL 11223
58 BACKUP LIGHTS & ALARM 04138
ZONE
REV

59 UNUSED -----
2

2
60 STEER LEFT OUTPUT 11236

ISSUED
DRAWN
00 RELEASE

flovett
9-22-2016
13 UNUSED -----
14 FRONT WASHER PUMP 03221
15 REAR WASHER PUMP 03223
DESCRIPTION

ELECTRICAL SCHEMATIC L23502235

16 PARK BRAKE SWITCH LIGHT 04121

SIZE
15V CARD SUPPLY

SCALE
E
1/1
17 FRONT WIPER HIGH 03215
03217
REVISIONS

18 FRONT WIPER LOW

EST WT
19 REAR WIPER LOW OUTPUT 03219

DWG NO.
20 UNUSED -----
ECN

5V SPEED CONTROL PEDAL SUPPLY

1333379

21 AUTOLUBE SOL 11225

1

1
22 FLOAT SOL 11213
DATE
9-23-16

SHEET
4289390
23 DIGITAL OUTPUT POWER 02241
FL
CHG

24 DRIVE SW POWER OUTPUT 02235

CHK
KD

22 OF 29
22
REV

00
APP
JMS

A
F

B
E

C
D
H

G
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H
REFERENCE INFORMATION H

CONNECTOR INDENTIFICATION
BACK PANEL CONNECTOR COMMON CABLES CONNECTOR COLOR CODES
LOW VOLT CONTROL CABINET (LVCC)
5 PIN FEMALE CAN RECEPTACLE
CABLE 3 PIN - M12x1 (GRAY)
5-PIN RCPT (426-5234)
(426-4189)
M12x1 PIN-1 PIN-2

3 PIN M12x1
PIN-1 PIN-2
CAB1 CAB3 CAB5 LLC1 24V 3 1
PIN-5 PIN-3
G SIGNAL 2 2 G
PIN-3
3-PIN RCPT PIN-4
CAB GND 1 3
(428-2738) PIN-4
CAB2 CAB4 CAB6 4

8-PIN RCPT 3 PIN FEMALE RECEPTACLE

(426-4193)
CABLE 3 PIN - M12x1 3 CONDUCTOR (YELLOW)
(426-7338) PIN-1

PCP1 FFR1 FPL1 KLZ1 MBR1 WIRING DIAGRAM M12x1

3 PIN M12x1
PIN-1 PIN-2
24V 3 1
12-PIN RCPT (25 PLCS) PIN-3 PIN-2
F (426-5239) SIGNAL 2 2 F
PCP2 FFR2 FPL2 EST1 MBR2 PIN-3
FRONT FRAME GND 1 3
PIN-4
4

4 PIN FEMALE RECEPTACLE

RFF1 RFF3 RFF5 EIC1 RAX1 CABLE 3 PIN - DIN (YELLOW) PIN-2 PIN-4
(426-5233)

WIRING DIAGRAM DIN

3 PIN DIN
RFF2 RFF4 RFM1 EIC3 DCP1 PIN-1 PIN-3
5-PIN RCPT SIGNAL 2 1
E GDM E
(426-4189)
GND 1 2
2
3-PIN RCPT 24V 3 3
REAR FRAME (428-2738) 1
3
GDM 12 PIN FEMALE RECEPTACLE
RCL1 CSP1 SRC2 0
PIN-9
PIN-12 PIN-10

RCL2 SRC1 DCP2 GND PIN-8 PIN-1

PIN-7 PIN-2
D D
PIN-6 PIN-3

PIN-5 PIN-4
PIN-11

3-PIN RCPT 5-PIN RCPT

(428-2738) (426-4189)

C C

B B

A A
23
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00 RELEASE 1333379 9-23-16 FL KD JMS
H H

BREAKOUT BOX
BREAKOUT BOXES I/O (426-5235)

GND J1-1 J2-1 GND

SIGNAL J1-2 J2-2 SIGNAL
24V J1-3 J2-3 24V

GND J3-1 J4-1 GND

SIGNAL J3-2 J4-2 SIGNAL
24V J3-3 J4-3 24V
G G
GND J5-1 J6-1 GND
SIGNAL J5-2 J6-2 SIGNAL
24V J5-3 J6-3 24V

GND J7-1 J8-1 GND

SIGNAL J7-2 J8-2 SIGNAL
24V J7-3 J8-3 24V

XXXX-05
XXXX-03
XXXX-09
XXXX-07
XXXX-12
XXXX-08
XXXX-10
XXXX-11
XXXX-01
XXXX-02
XXXX-04
XXXX-06

F F
24V
24V

GND
GND

SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL

XXXX: HARNESS NAME / WIRE CODE

8 RKF 30-RSF120/CS11950

J1 J2

1 1
J1 2 2 J2
3 3

1 1
J3 2 2 J4
3 3

J3 1
J4 1
J5 2 2 J6
3 3

1 1
J7 2 2 J8
3 3

E 5 3 9 7 12 8 10 11 1 2 4 6
E
P1
J5 J6
5 4
2 3 6 11 3
7 12 10 2
1 8 9 1

FEMALE MALE
J1 - J8 P1

J7 TURCK Inc. J8
Minneopolis, MN, USA
1-800-544-7769

P1

BREAKOUT BOX
(427-4507)
(E-STOP ONLY)
D D
J1-1 J2-1
J1-2 J2-2
J1-3 J2-3
J1-4 J2-4

J3-1 J4-1
J3-2 J4-2
J3-3 J4-3
J3-4 J4-4

J5-1
J5-2
C C
J5-3
XXXX-10
XXXX-03
XXXX-05
XXXX-09
XXXX-08
XXXX-07
XXXX-06
XXXX-11
XXXX-12
XXXX-01
XXXX-02
XXXX-04
NC

XXXX: HARNESS NAME / WIRE CODE

4 RKF 40/RKF 30 - RSF120/CS...

B J1 J2 B
1 1
2 2
J1 J2
3 3
4 4

1 1
2 2
J3 J4
3 3
4 4

J3 1
J4
J5 2
3

NC

10 3 5 9 8 7 6 11 12 1 2 4

P1

J5

5 4
6 11 3
3 1 2 3
7 12 10 2
4 2 9 1
8 1

FEMALE MALE FEMALE

J1 - J4 P1 J5

TURCK Inc.
Minneopolis, MN, USA
1-800-544-7769

P1

A A
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00 RELEASE 1333379 9-23-16 FL KD JMS
H H
TABLE OF CONTENTS NOTES:
25201
1) COLOR CODE INTLK_NO
25202
24V ELECTRICS INTERFACE
BLUE: WIRE CODE WHT/GRN
RED: CONNECTION PIN 25203 SW IL1 SW IL2
ORANGE: RPT / RTD HARNESS 24V MOTOR 24V_BATT_1 SRC1-01 (06203)
WHT/BLU ORG
GREEN: M/S CONNECTION 25204 CONVERTER SRC1-05
GRN/BLK GRN/BLK
& TERMINATION (06212)
MAGENTA: POWER / CONTROL HARNESS 25205 LT HV
INTLK_COM 24V_LIGHT GND_1
25206 HV CABINET
RED WHT/YEL PINK 2 1 BLK
DOOR INTERLOCK SW
2) CROSS REFERENCE 25207

(01239) 25208
G G
ISOLATION MONITOR
25209
SHEET NO. LINE NO.
25210 L1 (+) TO FUSE PANEL DC-
COLUMN
25211
1 2 5 6 GND
25212 TO MACHINE FRAME GROUND
3) POWER FLOWS LEFT TO RIGHT
GND_3 GND
25213 SRC1-12
BLK (06228)
DRIVE SW 24V_ENABLE
25214 POWER OUT SRC1-03
4) MACHINE STATE: WHT/BLK WHT/BLK
(06215) GF_DETECT HV BUS
- ALL LIGHTS OFF 25215 SRC1-04 ISOLATION
YEL RED/BLK
- FUSES NOT BLOWN (06207)
- HV CABINET DOOR CLOSED 25216

F GND_2 GND F
25217 SRC1-11
WHT WHT (06226)
25218
GND_2
25219
24V GRY
GENERATOR 24V_BATT_2
25220 SRC1-06
CONVERTER ORG/BLK ORG
(06221)
25221
GND_1 GND
CONVERTER / FUSE PANELS LOCATION 25222 SRC1-10
BLK RED (06224)
25223
HV CABINET 427-5715 CAN INTERFACE
25224

25225
E S11DC- HV CABINET LIGHT E
425-8790 CAN HIGH CAN_HI
582 S13+ S13- S12+ S12- S11+ S11- 25226 SCR2-04
M/S -M1 (09137) WHT YEL
M1 RPT

552

S11DC+
VCM1
SR CONVERTER ASSY 25227
VCS1
S1 (427-2140) M1 SR CONVERTER ASSY CAN_LOW
SR MOTOR M1 CAN LOW

551
M11DC+
TYP 12 PLCS 25228 SRC2-05
M/S-M1 (09135) BLU GRN
M/S-S1-TERM
SR MOTOR S1 M11- M11+ M12- M12+ M13- M13+ 581

M11DC-
25229
M21DC-

GND CAN_SHIELD
25230 SRC2-01
583 M23+ M23- M22+ M22- M21+ M21- (09139) DRAIN BLK
M/S -G4 M/S -G3

553
VCG4
25231

M21DC+
SR CONVERTER ASSY
VCM2
M2 SR MOTOR M2 G4 SR CONVERTER ASSY
25232
GENERATOR G4
M2-RPT

G42DC+
G41DC+
M/S-M2
G41- G41+ G42- G42+ G43- G43+
25233

G42DC-
G41 DC-
D S21DC- D
25234
584 S23+ S23- S22+ S22- S21+ S21-

M/S -G3 M/S -G2

25235

554
VCG3
TWISTED

S21DC+
SR CONVERTER ASSY
VCS2
S2 SR MOTOR S2 G3 SR CONVERTER ASSY 25236
GENERATOR G3
M/S-M2

G32DC+
G31DC+
M/S-S2-TERM
G31- G31+ G32- G32+ G33- G33+
25237

G32DC-
G31DC-
M31DC-
25238

585 M33+ M33- M32+ M32- M31+ M31-

M/S -G2 M/S -G1

25239

555
VCG2

M31DC+
SR CONVERTER ASSY 25240
VCM3
M3 SR MOTOR M3 G2 SR CONVERTER ASSY
GENERATOR G2
M3 RPT

G22DC+
G21DC+
M/S-M3
25241
G21- G21+ G22- G22+ G23- G23+
(26106)

25242

G22DC-
G21DC-
C S31DC- C
586 S33+ S33- S32+ S32- S31+ S31- 25243
M/S -G1
GEN

556
RPT

S31DC+
VCG1 SR CONVERTER ASSY 25244
SR CONVERTER ASSY GENERATOR G1
VCS3
S3 SR MOTOR S3 G1
25245
M/S-M3

G32DC+
G31DC+
M/S-S3-TERM
G11- G11+ G12- G12+ G13- G13+
25246

G12DC-
G11 DC-
M41DC-

25247
587 M43+ M43- M42+ M42- M41+ M41-

557
DC+ 25248

M41DC+
VCM4
M4
FUSE 25249

S11DC+
S21DC+
S31DC+
S41DC+

M11DC+
M21DC+
M31DC+
M41DC+
G41DC+
G42DC+
G31DC+
G32DC+
G21DC+
G22DC+
G11DC+
G12DC+
M4 RPT 425-9194
M/S-M4

TYP 32 PLCS 25250

SR CONVERTER ASSY
B S41DC- SR MOTOR M4 B
25251
588 S43+ S43- S42+ S42- S41+ S41-
ISOLATION MONITOR DC- 25252
TO DC+/DC- FUSE 425-9354

558
PANEL

S41DC+
ASSEMBLIES
SR CONVERTER ASSY

S11DC-
S21DC-
S31DC-
S41DC-

M11DC-
M21DC-
M31DC-
M41DC-
G41DC-
G42DC-
G31DC-
G32DC-
G21DC-
G22DC-
G11DC-
G12DC-

VCS4
S4 25253
SR MOTOR S4
M/S-M4
M/S-S4-TERM
25254

25255

25256

25257
G2 L2350
25258 HV CABINET SCHEMATIC
DOOR INTERLOCK SWITCH
25259
A 406-0928 A
TYP 2 PLCS 25
25260
HV CABINET RIGHT WALL ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV
HV CABINET LEFT WALL
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 25 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP

SR GENERATOR 00 RELEASE 1333379 9-23-16 FL KD JMS

H GEN RPT H

26101 22 21 19 20 17 18 9 8 7 10 6 4 3 2 5 1 26201

26102 26202
GEN RPT GEN RPT

GRN
WHT

RED

BLU
ORG
BLK

BLK/WHT
WHT/BLK
ORG/BLK

BLK/RED
BLU/WHT
RED/WHT
GRN/WHT
BLU/BLK
RED/BLK
GRN/BLK
26103 26203

4 3 2 5 1 6 6 5 4 8 7 3 2 1 11 12
26104 26204

26105

WHT
26205

WHT
ORG
BLK

ORG
BLK
RED
GRN
BLU
GRN
RED

BLU

(25241)
(26160)
(26160)
(26160)
(26160)

RED/BLK
WHT/BLK
GRN/BLK
ORG/BLK
26106 26206

26107 26207

BLK
BLK
BLK
BLK
BLK
BLK

RED
RED
RED
RED
RED
RED

GRN
GRN
GRN
GRN
GRN
GRN
RTD 2C RTD 1B RTD 3A
26108 RPT 3B RPT 2B RPT 1B RPT 3A RPT 2A RPT 1A 26208
G G
26109 26209

DC+
Generator

3+
3-
2+
2-
1+
1-
26110 26210

DC-
GEN RPT

G11-
G11+
26111 G12- 26211
G12+
G13-
G13+

M/S G2
26112 26212
G21-
G21+
26113
G22-
G22+ 26213
(26154)
(26154)

G23-
G23+
26114 G31- 26214
G31+
G32-
26115 G32+ 26215
G33-
G33+
VCG 2
26116 G41- 26216

BLK
GRN
YEL
GRY
ORG

G41+ YEL

CAN_HI
GND_2
24V_ENABLE
24V_BATT_2

G42-

CAN_SHIELD
CAN_LOW
F G42+ F
26117 G43- 26217
G43+ 22 18 14 12 13 11 6 5 4 3 2 1
FUSE
26118 26218
G22DC- G22DC-
450A
G21DC- G21DC-
26119 26219 450A
G22DC+ G22DC+
26120 VCG 4 26220 450A
G21DC+ G21DC+

YEL
GRY

BLK
GRN
YEL
ORG
450A

CAN_HI
GND_2
24V_ENABLE
24V_BATT_2
26121 26221

CAN_SHIELD
CAN_LOW
22 12 21 18 14 10 6 5 4 3 2 1 M/S-G2 TERM
26122 FUSE G42DC- 26222
G42DC-
M/S G2
450A
26123 G41DC- G41DC- 26223
M/S G1 NC G2
450A
G42DC+ G42DC+
26124 26224
450A
G41DC+ G41DC+
26125 450A 26225

DC+
J8 M/S OUT J9 M/S IN E
E
26126 26226

DC-
M/S G3
26127 26227
M/S G4 TERM

M/S G1
26128
G4 26228 DC+
26129 26229 G21DC+

DC+
J8 M/S OUT J9 M/S IN
26130 26230

DC-
G22DC+
26131 26231 1- 1+ 2- 2+ 3- 3+ CHOP
DC-

M/S G3
26132 26232 G21DC-
DC+
26133 26233
G41DC+ G22DC-
D 26134 26234 G23+
D
G23-
G22+
G42DC+ G22-
26135 26235 G21+
1- 1+ 2- 2+ 3- 3+ CHOP G21-
26136
DC- 26236
G41DC-
26137 26237
G42DC-
G43+
26138 G43- 26238
G42+
G42- VCG 1
G41+
26139 G41- 26239
YEL
GRY

BLK
GRN
YEL
ORG

CAN_HI
GND_2
24V_ENABLE
24V_BATT_2

CAN_SHIELD
CAN_LOW

26140 26240
22 18 21 12 14 11 13 9 6 5 4 3 2 1
FUSE G12DC- G12DC-
26141 26241
450A G11DC- G11DC-
VCG 3
26142 26242 450A

YEL
GRY

BLK
GRN
YEL
ORG
C G12DC+ G12DC+ C

CAN_HI
GND_2
24V_ENABLE
24V_BATT_2

CAN_SHIELD
CAN_LOW
26143 26243 450A G11DC+
G11DC+
22 18 21 12 14 10 13 9 6 5 4 3 2 1
FUSE G32DC- 450A
G32DC-
26144 26244
450A
G31DC- G31DC- M/S-G1 TERM
26145 450A 26245
G32DC+ G32DC+
26146 450A 26246
G31DC+ G31DC+
M/S G1 G1
450A NC
26147 26247

M/S-G3 TERM
26148 26248 J8 M/S OUT J9 M/S IN
GEN RPT
M/S G3
26149 M/S G2 26249
NC G3
26150 26250

B 26151 26251 DC+ B

DC+
J8 M/S OUT J9 M/S IN
DC+

26152 26252 G11DC+

DC-
DC-

26153 26253
G12DC+
26154 DC+ 26254 1- 1+ 2- 2+ 3- 3+ CHOP

M/S G2
DC-
26155 G31DC+ 26255 G11DC-
(26214)
(26214)

26156 26256
G12DC-
G32DC+
26157 1- 1+ 2- 2+ 3- 3+ CHOP 26257 G13+
DC- G13-
G12+
G12-
26158 G31DC- 26258 G11+
G11-
26159 26259
A G32DC- A
26160 G33+ 26260
26
G33- ELECTRICAL SCHEMATIC L23502235
G32+ SIZE DWG NO. REV
G32-
26161 G31+ 26261

(26206)
(26206)
(26206)

(26206)
DRAWN
G31- flovett E 4289390
(27103)
(27103)

00
(27103)

ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 26 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP

SR MOTORS 00 RELEASE 1333379 9-23-16 FL KD JMS

H SR MOTOR 1 22 18 21 16 14 11 13 9 23 6 5 4 3 2 1 SR MOTOR 2 H
VCM 1
27101 27201

BLK
GRN
YEL
BLK
RED

YEL
27102 27202

LT BLU
CAN_HI
GND_1
(26260)
(26260)
(26260)
M21-

CAN_LOW
M21+
M22-

CAN_SHIELD
24V_BATT_1

24V_ENABLE
27103 27203 M22+

(27154)
(27154)
(27154)
M23-

CHOP_STATUS
M23+
27104 27204 FUSE
DC- M21DC-

553
583
2.2
450A
27105 FUSE 27205
DC- M11DC- M11DC-
27106 450A 27206

DC+
DC+ FUSE M11DC+ DC-
27107 27207 FUSE M21DC+ CHOP +3 -3 +2 -2 +1 -1
450A DC+
DC+

DC-
450A
27108 27208
G G
DC-

M/S-M1 TERM
27109 27209
M/S-M1
27110 NC M1 27210
DC+

27111 27211
M2
J8 M/S OUT J9 M/S IN M1 RPT
27112 27212
M2 RPT
J9 M/S IN J8 M/S OUT
27113 27213
NC
27114 27214
DC+ M/S-M2 TERM
27115 27215 M/S-M2
M11DC+
27116 27216

F 27117 27217 F
1- 1+ 2- 2+ 3- 3+ CHOP M2 RPT
27118 DC- 27218 DC+
M11DC- DC-
27119 27219

581
551
21 16 22 12 11 14 10 13 9 23 6 5 4 3 2 1
27120 27220 VCM 2
2.2
DC+
27121 DC- 27221
BLK
GRN
YEL
BLK
RED

YEL

LT BLU
CAN_HI
GND_1

27122 27222
CAN_LOW

M11-
CAN_SHIELD
24V_BATT_1

24V_ENABLE

27123
M11+
M12- 27223
CHOP_STATUS

M12+
M13-
M13+
27124 27224

27125 27225
E E
27126 S11- 27226 S21-
S11+ S21+
S12- S22-
S12+ S22+
27127 S13- 27227 S23-
S13+ S23+
FUSE S11DC- FUSE
27128 DC- DC- S21DC-
27228

552
582
554
584
2.2 2.2
450A 450A
27129 27229

27130 DC- 27230 DC-

FUSE S11DC+ CHOP +3 -3 +2 -2 +1 -1 CHOP +3 -3 +2 -2 +1 -1
27131
DC+ DC+ FUSE S21DC+
27231
450A 450A
27132 27232

27133 27233
DC+ DC+ D
D 27134 27234

27135
S1 27235
S2
27136 27236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

27137 27237

27138 M/S-M1 27238 M/S-M2

M/S-S1 TERM M/S-S2 TERM

27139 27239

27140 27240

27141 27241
DC+ DC+
27142 DC- 27242 DC-
C C
27143 22 18 21 16 13 11 23 6 5 4 3 2 1 27243 21 16 22 12 11 14 10 13 23 6 5 4 3 2 1
VCS 1 VCS 2
27144 27244

27145 S13+ 27245 S23+

YEL
YEL

BLK
GRN
BLK
RED
BLK
GRN
BLK
RED

YEL
YEL

S13- S23-

LT BLU
CAN_HI
GND_1
LT BLU
CAN_HI
GND_1

S12+ S22+

CAN_LOW
CAN_LOW

S12- S22-
27146 S11+ 27246 S21+

CAN_SHIELD
CAN_SHIELD

24V_BATT_1
24V_BATT_1

24V_ENABLE
24V_ENABLE

S11- S21-

CHOP_STATUS
CHOP_STATUS

27147 M13+ 27247 M23+

M13- M23-
M12+ M22+
M12- M22-
27148 M11+ 27248 M21+
M11- M21-
27149 27249

2-
2-

1-
1+
1-
1+

2+
3+
2+
3+

3-
3-

27150
Motor 1 27250
Motor 2
Left Front Right Front
B 27151 27251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
27152 27252

BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK

RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED

GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN

27153 27253

27154 27254

27155 27255
(27204)

(27204)
(27204)

ORG/BLK
GRN/BLK
WHT
WHT/BLK
RED/BLK
GRN
ORG
GRN
RED
BLK
ORG
BLU
BLK
WHT
RED
WHT/BLK
RED/BLK
GRN

BLK
RED
BLU
WHT
ORG/BLK
GRN/BLK
ORG
BLU
GRN
RED
BLK
WHT
ORG
BLU

27156 27256
(28103)

(28103)
(28103)

12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
27157 27257

27158 27258
WHT

ORG/BLK
GRN/BLK
BLK
WHT
RED
WHT/BLK
GRN
ORG
BLU
BLK/WHT
BLU/BLK
GRN/WHT
RED/WHT
BLU/WHT
BLK/RED
ORG/BLK
GRN/BLK
BLK
GRN
BLU
BLU/BLK
GRN/WHT
RED/WHT
BLU/WHT

RED/BLK
RED
RED/BLK
ORG
BLK/RED

WHT/BLK
BLK/WHT

27159 M1 RPT 27259 M2 RPT

A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
27160 27260
27
M1 RPT M2 RPT ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

27161 27261
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 27 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP

SR MOTORS (CONT.) 00 RELEASE 1333379 9-23-16 FL KD JMS

H SR MOTOR 3 SR MOTOR 4 H

28101 28201

28102 28202

(27254)
(27254)
(27254)
M31- M41-
M31+ M41+
M32- M42-
28103 M32+ 28203 M42+

(28154)
(28154)
(28154)
M33- M43-
M33+ M43+
28104 FUSE 28204 FUSE
DC- M31DC- DC- M41DC-

555
585
557
587
2.2 2.2
450A 450A
28105 28205

28106 28206

DC+
DC- DC-
FUSE FUSE
DC+

28107 DC+ M31DC+ CHOP +3 -3 +2 -2 +1 -1 28207 DC+ M41DC+ CHOP +3 -3 +2 -2 +1 -1

DC-
450A 450A
28108 28208
DC-

G G
28109 28209

28110
DC+ 28210
DC+
M3 M4
28111 28211

28112 28212
M3 RPT M4 RPT
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT
28113 28213
NC NC
28114 28214
M/S-M3 TERM M/S-M4 TERM
28115 M/S-M3 28215 M/S-M4

28116 28216

F 28117 28217
F
M3 RPT M4 RPT
28118 DC+ 28218 DC+
DC- DC-
28119 28219
21 16 14 12 13 9 23 6 5 4 3 2 1 21 16 14 10 13 9 23 6 5 4 3 2 1
28120 VCM 3 28220 VCM 4
28121 28221

BLK
GRN
YEL
BLK
RED
BLK
YEL

YEL
GRN
BLK
RED

YEL

LT BLU
CAN_HI
GND_1
LT BLU
CAN_HI
GND_1

28122 28222

CAN_LOW
CAN_LOW

CAN_SHIELD
CAN_SHIELD

24V_BATT_1
24V_BATT_1

24V_ENABLE
24V_ENABLE

28123 28223

CHOP_STATUS
CHOP_STATUS

28124 28224

28125 28225
E E
28126 S31- 28226 S41-
S31+ S41+
S32- S42-
S32+ S42+
28127 S33- 28227 S43-
S33+ S43+
FUSE FUSE
28128 DC- S31DC- 28228
DC- S41DC-

556
586
558
588
2.2 2.2
450A 450A
28129 28229

28130 DC- 28230 DC-

FUSE CHOP +3 -3 +2 -2 +1 -1 CHOP +3 -3 +2 -2 +1 -1
DC+ S31DC+ DC+ FUSE S41DC+
28131 28231
450A 450A
28132 28232

28133 28233
DC+ DC+ D
D 28134 S3 28234 S4
28135 28235

28136 28236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

28137 28237

28138 M/S-M3 28238 M/S-M4

M/S-S3 TERM M/S-S4 TERM

28139 28239

28140 28240

28141 28241
DC+ DC+
28142 DC- 28242 DC-
C C
28143 21 16 14 12 23 6 5 4 3 2 1 28243 22 16 14 10 23 6 5 4 3 2 1
VCS 3 VCS 4
28144 28244

28145 S33+ 28245

BLK
GRN
YEL
BLK
YEL
RED
S43+
BLK
GRN
YEL
BLK
YEL
RED

CAN_HI

LT BLU
GND_1
S33- S43-
LT BLU
CAN_HI
GND_1

S32+ S42+

CAN_LOW
CAN_LOW

S32- S42-
28146 28246

CAN_SHIELD
S31+ S41+
CAN_SHIELD

24V_BATT_1

24V_ENABLE
24V_BATT_1

24V_ENABLE

S31- S41-

CHOP_STATUS
CHOP_STATUS

28147 M33+ 28247 M43+

M33- M43-
M32+ M42+
M32- M42-
28148 M31+ 28248 M41+
M31- M41-
28149 28249

2-
2-

1-
1+
1-
1+

2+
3+
2+
3+

3-
3-

28150
Motor 3 28250
Motor 4
Left Rear Right Rear
B 28151 28251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
28152 28252

BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK

RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED

GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN
GRN

28153 28253

28154 28254

28155 28255
(28204)
(28204)

(28204)

WHT
WHT/BLK
WHT

ORG/BLK
GRN/BLK
GRN
ORG
WHT
WHT/BLK
WHT

RED
BLU
GRN
ORG
ORG/BLK
GRN/BLK
GRN
ORG
GRN
ORG

BLK
RED/BLK
RED
BLK
BLU
RED
BLU
RED
BLU

BLK
RED/BLK
BLK

28156 28256
12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
28157 28257

28158 28258

ORG/BLK
GRN/BLK
BLK
WHT
RED
WHT/BLK
RED/BLK
GRN
ORG
BLU
BLK/WHT
BLU/BLK
GRN/WHT
RED/WHT
BLU/WHT
BLK/RED
ORG/BLK
GRN/BLK
WHT
WHT/BLK
GRN
ORG
BLU/WHT
BLK/RED

BLK
RED
RED/BLK
BLU/BLK
GRN/WHT
RED/WHT

BLU
BLK/WHT

28159 M3 RPT 28259 M4 RPT

A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
28160 28260
28
M3 RPT M4 RPT ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

28161 28261
DRAWN flovett E 4289390 00
ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 28 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE 1333379 9-23-16 FL KD JMS
H REFERENCE INFORMATION - DRIVE SYSTEM H

DRIVE SYSTEM WIRE LOCATION CHART

G G

F F

E E

D D

C C

B B

A A
29
ELECTRICAL SCHEMATIC L23502235 SIZE DWG NO. REV

DRAWN flovett E 4289390 00

ISSUED 9-22-2016 SCALE 1/1 EST WT SHEET 29 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
11 DEL 4153882, 4185764 & 4268346, ADD ITEM 106,
H 11 ITEM 1 WAS 4274711, ITEM 67 WAS 4240200, H
B 11 ITEMS 83, 95 & 100 QTY'S WERE 1, ITEMS 86, 93,
11 & 104 QTY'S WERE 3, ADDED DETAILS A & AB,
11 ITEM 20 WAS 4265238, RE-LABELED ALL DETAILS
11 & SECTIONS, REVISED ALL VIEWS - EACH SHEET,
G G 11 RE-NUMBERED ITEMS IN P/L (ORGANIZING LIST) 1304517 2-18-15 RRM BS JS
D3 12 CHG'D EMERGENCY STOP LABEL AT SECT C-C 1307960 5-1-15 JFM KD JS
13 NO CHANGE THIS SHEET 1317407 10-23-15 LW JMS JMS
14 ITEM 61 WAS P/N 4264677 1322496 2-10-16 JFM KD JS
15 NO CHANGE THIS SHEET 1323136 3-11-16 JFM KD JS
16 DEL'D ITEM 31 - 33, 35 - 37, 39 - 46; CHG'D ITEM 28,34,98;
C C 16 ADDED ITEM 107 (DIN RAIL ASSY) 1324823 3-18-16 JFM KD JS
C2,D2 17 ITEM 18 WAS P/N 4265755; ITEM 55 WAS P/N 4265212 IN BOM 1329391 7-20-16 JFM KD JS

A
G 81 G
59

53 79

97 4012631 4 MSCR PH #10 .438 NF

96 4245454 8 MSCR PH #4 .500 NC SS
DETAIL A D 95 0506807 2 WASHER LOCK EXT .256 .51 .03
1:4 94 4259178 8 WSHR, SPR LK, M4 4.35 7.55 .9 SS
4
93 0184949 4 WASHER STAR EXT #8
92 0808221 4 WASHER FLAT .375 .81 .08
91 0753123 4 WASHER LOCK SPR .375 .68 .09
1 90 4010907 8 WASHER LOCK SPR .190 .334 .047
89 4010905 8 WASHER LCK SPR #4
REAR WIPER MOTOR
D 88 0213584 9 WASHER LOCK SPR .25 .49 .06
81
F 87 0810880 4 WASHER FLAT .219 .50 .07 F
86 4010922 4 WASHER FLAT .188 .44 .07
85 4268321 4 NUT LOCK NYL INS M5

TOP VIEW OF CAB 84 0812921 4 NUT HX 0.375-16UNC-2B G8 PL

83 4105645 2 NUT HEX, 1/4-20 UNC-2B SS
WITHOUT SKIN AND GLASS SHOWN
82 4240483 2 NUT PLATE - SHELL SIZE 18
B 81 4274680 1.5 SELF-GRIPPING VINYL EDGE
SECTION D-D 80 4116716 1 SUN VISOR ASSEMBLY 6 x 30
TOP VIEW OF CAB 79 4020763 1 90/ADPT 1/4MJX1/4MJ BULKHEAD
WITH SKIN AND CLASS SHOWN 87 90 97 4X 78 4270334 1 KIT WINDSHIELD WASHER 10 LITER
47
77 4281257 1 KIT PREVAIL SYSTEM G2 LOADER
48 76 4266258 1 CODE SHEET CAB LINCS 2
75 4266261 1 LABELS LINCS II CAB DASH
74 4270205 91 FERRULE INSUL 16AWG .315LG INSERT BLK
73 4270206 20 FERRULE INSUL 14AWG .315LG INSERT BLUE
72 4185765 1 WEDGE LOCK, RECEPTACLE
E 96 4 X
E
4 X 96 71 4240206 1 WEDGE W3P DEUTSCH
82 F 4 X 89 89 4 X 70 4240201 1 WEDGE W3S DEUTSCH
16 16 69 4240205 3 CONTACT PIN SIZE 16
68 4185763 10 PIN CONTACT, SIZE 16
67 4153884 3 SOCKET CONTACT, SIZE 16
16
66 4240202 1 PLUG DT06-3S DEUTSCH
65 4212588 4.0 WIRE HOOKUP #18 AWG 1000V RED/WHT
55
16 64 4268381 1 HARNESS CAB LOWER
62 63 4268380 1 HARNESS CAB UPPER
17 18
80 62 4274679 1 CAT5e PATCH CABLE 3 FT
F 8
61 4274677 1 CAT5e PATCH CABLE 10 FT
SECTION E-E SECTION F-F 12 60 4239844 1 COM PORT ADAPTER
G 13
59 4286130 1 CAN Y MALE - 2 FEM TURCK
1:2 1:2 10 58 4268538 1 CABLE RJ11 - OPEN 3M
11
57 4266246 1 CABLE EXT CAN 0.5M
9 14
D UPPER HARNESS TO 56 4120401 34 CABLE #16 AWG EXANE DLO 600 VAC D
UPPER HARNESS BUNDLE (ITEM 66) RH DOME LIGHT 55 4286141 1 CABLE USB 3.0 A MALE-A MALE 2M
CAB5 EXTERNAL CONNECTOR TO UPPER CONSOLE "T" CONNECTION (ITEM 66) E 54 4265838 2 CABLE EXT CAN 4.3M
CAB5 FROM SEAT TO UPPER CONSOLE "T" CONNECTION
UPPER HARNESS TO 53 4267774 1 CABLE KEYPAD LINCS II
RH DOOR SWITCH
UPPER HARNESS TO (ITEM 66) 52 4268348 1 CABLE VIDEO DVI-A M TO HD15 M 3M
LH DOME LIGHT 51 4259325 15 CONDUIT SLIT LOOM 1/4 INCH
(ITEM 66) AB 50 4046896 6 CONDUIT SEAL RING .500
E G 49 4265750 1 SWITCH NETWORK 4-PORT
UPPER HARNESS TO
LH DOOR SWITCH 48 4270329 1 ROCKER SWITCH 15A 24V
(ITEM 66)
47 4264118 1 KEYPAD CAN LINCS II
UPPER HARNESS TO REAR
WIPER MOTOR 38 4228700 2 MARKER DIN TERM BLOCK #1-10
(ITEM 66) 34 4265756 5 BRACKET END PHOENIX 08 00 88 6
30 4228646 2 TERM BLOCK 2 TERM #24 - 10 AWG DIN GND
29 4227190 6 TERM BLOCK 1-2 TERM #10 AWG
28 4251863 1 RAIL MOUNTING 11.00 LONG DIN
27 4238908 1 RAIL MOUNTING 6 INCH LG DIN
C 26 4240204 1 RECEPTACLE DT04-3P DEUTSCH
C
FOOT REST 25 4185761 1 RECEPTACLE 12 WAY
SECTION C-C 24 4264192 1 RCPT E-NET MALE-RJ45/2M
FOOT REST 23 4266255 2 RCPT CAN FEED THRU
3 22 4264983 4 RECP 12 PIN MALE/4M 1/2-14NPT
21 4265239 1 RCPT 12 PIN FEM/3M 1/2-14NPT
20 4282738 1 RECEPTACLE 3 PIN FEMALE 1/2-14 NPSM
19 4265839 1 RECEPTACLE 3 PIN MALE 5M
18 4286140 1 RCPT USB-A W/CAP
REAR WIPER MOTOR 17 4265754 1 RCPT ETHERNET W/CAP
NOTE: 16 4100796 2 LIGHTER 12V
VERIFY THAT MOTOR IS
PROPERLY GROUNDED 15 4094849 1 ALARM, ELECTRONIC
14 4270330 1 KEY SWITCH ASSEMBLY
13 4265193 1 OPERATOR PUSH PULL AMBER NC
12 4274443 1 E-STOP SWITCH, 22MM

B 11 4240171 1 LIGHT ASSY YELLOW LED SURPERBRIGHT B

107 4286127 1 ASSY DIN RAIL CAB REAR 10 4240170 1 LIGHT ASSY RED LED SUPERBRIGHT
106 4019411 9 WIRE TERM RT 22-16 #6 INS 9 4239848 1 READ HEAD-IBUTTON
105 4019420 2 WIRE TERM RT 16-14 .25 INS (BLU) 8 4274632 1 SCREEN TOUCH
104 0989217 4 SCREW PH #8-32 UNC-2A x 5/8LG 7 4266271 1 MOUNT HMI UNO
103 0808476 4 BOLT HX .375 1.250 NC G8 6 4282786 1 HMI WITH LINCS II SOFTWARE
102 4009612 7 BOLT HX .250 1.250 NC G8 5 4259998 1 ACCELERATOR PEDAL 35° FIXED
101 0814157 2 BOLT HX .250 1.000 NC G8 4 4274391 1 ASSY AIR BLOW GUN G2
100 4105637 2 BOLT HX .250 .500 NC SS 3 4274390 1 ASSY DUAL BRAKE VALVE
99 4264497 8 MSCR PH M4 - .70 X 10 2 4267775 1 ASSY SEAT LINCS II
FOOT REST
98 4010283 4 MSCR PH #10 .500 NF 1 4274633 1 ASSEMBLY, CAB 50 SERIES LINCS II
FLOOR PLATE
FLOOR PLATE ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION
FIRST USED ON/CONTRACT NO
THIS DRAWING AND ALL -
DATA THEREIN IS THE
1 PROPERTY OF LETOURNEAU DATE
DWN
TECHNOLOGIES. IT IS J.MARTIN 9-29-11
A/C AIR DUCTING CONFIDENTIAL AND MUST
TO DASH VENTS NOT BE COPIED. IT IS CHK
B.SHAFER 9-29-11
LOANED SUBJECT TO
A RETURN UPON DEMAND ENGR GP CAB WITH ELECTRICS A
AND IS NOT TO BE USED B.SHAFER 9-29-11
CABLE ROUTING VIEW CABLE ROUTING VIEW IN ANY WAY DETRIMENTAL
PROD ENGR
TO OUR INTEREST. B.SHAFER 9-29-11
OUTSIDE SKIN REMOVED OUTSIDE SKIN REMOVED SIZE DWG NO. REV
INTERPRET DIM & TOL PROJ APPROVAL
FOR CLARITY FOR CLARITY PER LETOURNEAU
E DO NOT SCALE 4274464
SPEC 1650.00. MATL
17
SCALE 1/8 EST W T 2509.7 lbm SHEET 1 OF 5

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
07 NO CHANGE THIS SHEET NL13-1226 10-7-13 JFM BS BS
H 08 NO CHANGE THIS SHEET NL13-1348 10-22-13 JFM BS BS H
85 4X NO CHANGE THIS SHEET, SEE SHEET 1
09 NL14-0122 7-3-14 LW BS JS
10 NO CHANGE THIS SHEET 1301812 1-16-15 JFM BS JS
GND 63 3 88 102 77
11 REVISED ALL VIEWS, RE-LABELED ALL SECTIONS
48 11 & DETAILS, RE-NUMBERED ITEMS - SORTING P/L 1304517 2-18-15 RRM BS JS
12 NO CHANGE THIS SHEET 1307960 5-1-15 JFM KD JS
47 13 NO CHANGE THIS SHEET 1317407 10-23-15 LW JMS JMS
14 NO CHANGE THIS SHEET 1322496 2-10-16 JFM KD JS
15 NO CHANGE THIS SHEET 1323136 3-11-16 JFM KD JS
SWRTN 63
16 NO CHANGE THIS SHEET 1324823 3-18-16 JFM KD JS
17 NO CHANGE THIS SHEET 1329391 7-20-16 JFM KD JS
SECTION H-H 53
59
J H 81
1:2
5

88 101
G REF 4268346 G
(SUPPLIED WITH
TOUCH SCREEN) W V
4268346 (SUPPLIED WITH
6 TOUCH SCREEN)
54 52 60
55 54
58
58
24
61 52
J 61
64
H
23
V
W

F CAB3 & 4 F
CABLES
CAB1 & 2
CAB10 CABLE
CABLES

57 67 CAB9 CABLE
51 66 25 68 72

SECTION U-U
26

K 83

2 95
100
78 105
105
E 70 67 66 100
E

95 83

L SECTION G-G
FROM SECTION C-C SHEET 1
1:2
25

K
15

57 76
L 103 84 91 92 4X
23 20
FLOOR PLATE

79
D 5 D
FOOT REST
M
21
102 88 SECTION M-M
M
1:1
N

N
C C

78

76
SECTION B-B
FROM TOP VIEW ON SHEET 1
1:4 DETAIL P
1:2
B B

23

P HOLE SEAL

76 R
19 50 U U
T
4X 50 22 DETAIL R
1:4
24

A BACK VIEW OF CAB A

DETAIL T
GP CAB WITH ELECTRICS SIZE DW G NO. REV
1:2
DRAWN J.MARTIN E 4274464 17
ISSUED 9-29-11 SCALE 1/8 EST W T SHEET 2 OF 5

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
08 NO CHANGE THIS SHEET NL13-1348 10-22-13 JFM BS BS
H 09 NO CHANGE THIS SHEET, SEE SHEET 1 NL14-0122 7-3-14 LW BS JS H
10 NO CHANGE THIS SHEET 1301812 1-16-15 JFM BS JS
CAB 2-01
11 REVISED ALL VIEWS, RE-LABELED ALL SECTIONS
11 & DETAILS, RE-NUMBERED ITEMS - SORTING P/L 1304517 2-18-15 RRM BS JS
C3 12 CHG'D EMERGENCY STOP LABEL AT SECT K-K 1307960 5-1-15 JFM KD JS
13 NO CHANGE THIS SHEET 1317407 10-23-15 LW JMS JMS
14 NO CHANGE THIS SHEET 1322496 2-10-16 JFM KD JS
13 99 94 TYP 15 MOVED ITEM 24 & 61 AT SECTION W-W 1323136 3-11-16 JFM KD JS
CAB 2-02
CABLE USB TOUCH SCREEN 5M 16 NO CHANGE THIS SHEET 1324823 3-18-16 JFM KD JS
(SUPPLIED WITH TOUCH SCREEN)
17 NO CHANGE THIS SHEET 1329391 7-20-16 JFM KD JS

CAB 2-09
TOUCH SCREEN USB CABLE
12 CONNECTS HERE

CONNECTS HERE 52 CONNECTS HERE 55

56
X1 NC1 22 41
G X2 NC2 21 42 G
CAB 2-06
EST1-05 104
6

56 93
EST1-10

EST1-03 86

52
102
88
106 10

11
7
106
106
CAB 2-08

F SECTION V-V F
CAB 2-07
1:1
CAB 2-06 FROM SECTION U-U SHEET 2

CAB 2-06 IBN1-03 65

CAB 2-01
CONNECTS HERE 58 61 CONNECTS HERE 64 CONNECTS HERE
CAB 2-01
INNER RING
TERMINAL
WHITE
9

60
OUTER RING
TERMINAL
6
CAB 2-04

65
E E

RED
CAB 2-05 IBN1-04

DASH CENTER CONSOLE WIRING VIEW

REAR VIEW OF DISPLAY
24 CONNECTS HERE
SECTION W-W
1:1
FROM SECTION U-U SHEET 2

D D

12
13

C 75
C

75

75

10 11
25 71
10X 68
SEALING PLUG #12-16 AWG
(SUPPLIED WITH ITEM 27) 26
69 3X

EST1-03

B A EST1-10
CAB2-01
C
31
B CAB2-02 9 B
IBN1-04 IBN1-03 B A
CAB2-04 CAB2-09
C
AA CAB2-05 CAB2-08
Y CAB2-06 CAB2-07

EST1-05
SECTION K-K
1:2
FROM SECTION B-B SHEET 2
DETAIL AA (DASH CENTER CONSOLE FRONT VIEW)
RECEPTACLE 3 WAY
DETAIL Y 2:1
RECEPTACLE 12 WAY
2:1 A
A

GP CAB WITH ELECTRICS SIZE DW G NO. REV

DRAWN J.MARTIN E 4274464 17

ISSUED 9-29-11 SCALE 1/8 EST W T SHEET 3 OF 5

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
12 NO CHANGE THIS SHEET 1307960 5-1-15 JFM KD JS
H 13 NO CHANGE THIS SHEET 1317407 10-23-15 LW JMS JMS H
14 NO CHANGE THIS SHEET 1322496 2-10-16 JFM KD JS
15 NO CHANGE THIS SHEET 1323136 3-11-16 JFM KD JS
16 CHG'D ITEM'S AT SECT N-N TO ITEM 107 ASSY 1324823 3-18-16 JFM KD JS
17 NO CHANGE THIS SHEET 1329391 7-20-16 JFM KD JS

G G

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 233
F F

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132

E E

SECTION N-N
2:1 107
FROM SECTION B-B SHEET 2
(REAR DIN RAIL COMPONENTS)

29 3X

37 SEE TERMINAL STRIP LAYOUT 68 25

49
98 90 2X
30

D D
IBN1-04 IBN1-03
GRN/WHT WHT/GRN

15

1 2 3
4

28 38 34 3X

CONNECTS HERE 61 62 CONNECTS HERE

LEGEND
12 PIN DEUTSCH CONNECTOR 205-R
ON LOWER HARNESS
C C
NOTES:
1) REMOVE WEDGE FROM 12 PIN DEUTSCH CONNECTOR ON LOWER HARNESS
SECTION L-L TERMINAL BLOCK #
2) CRIMP PINS (ITEM 68) TO WIRES SHOWN ABOVE & LABEL APPROPRIATELY
1:1 1's & 10's: SINGLE LEVE TERMINAL BLOCK
3) REMOVE PLUGS FROM UNUSED HOLES 3 & 10 100's: LOWER LEVEL TERMINAL BLOCK
FROM SECTION B-B SHEET 2 200's: UPPER LEVEL TERMINAL BLOCK
(DASH DIN RAIL COMPONENTS) 4) INSTALL PINS IN CORRECT HOLES AS SHOWN ABOVE
SIDE
5) REINSTALL THE WEDGE ON THE 12 PIN DEUTSCH CONNECTOR
L: LEFT HAND SIDE (BOTTOM)
R: RIGHT HAND SIDE (TOP)

37 SEE TERMINAL STRIP LAYOUT

29 3X : TERMINAL BRIDGE

: SEPERATING PLATE

98 90 2X NOTE: : SPACER COVER

53
B SEE TERMINAL BLOCK B
TORQUE SPECIFICATIONS CHART
59
PRIOR TO INSTALLING WIRES
IN THE TERMINAL BLOCKS.
200's-L 200's-R
1 2 3
4

27 100's-L 100's-R
54

TERMINAL BLOCK LAYOUT

2X 34 30

A 38
SECTION J-J A
1:1
FROM SECTION B-B SHEET 2 GP CAB WITH ELECTRICS SIZE DW G NO. REV

(UPPER DIN RAIL COMPONENTS)

DRAWN J.MARTIN E 4274464 17
ISSUED 9-29-11 SCALE 1/8 EST W T SHEET 4 OF 5

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
LOWER HARNESS ZONE REV DESCRIPTION ECN DATE CHG CHK APP
83 95 100 00 RELEASE NL11-1799 9-29-11 JFM BS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG. NL11-1836 11-15-11 JFM BS BS H
105 02 NO CHG THIS SHEET; SEE SHEET 3 FOR CHG NL12-1524 3-5-12 JFM BS BS

CAB 3-10
CAB 3-11
CAB 3-12
WIPER 56 6 INCHES 03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1546 4-4-12 JFM BS BS
H6 04 ADDED ITEMS 61,108,109,110 & 111;
4240202 4240204 100 2 EA 1/4-20 BOLT
H4,6 04 ADDED GND CIRCUIT & NOTE NL12-1559 5-21-12 JFM BS BS

HI
LO
BLK

RED
GRN
83 2 EA 1/4-20 NUT

PARK
05 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1584 6-26-12 JFM BS BS

LOWER HARNESS
EST1-J5 95 2 EA EXT TOOTH LOCK WASHER F7 06 4274679 WAS 230-8182 AT LAN 3 (SERV) CIRCUIT;
3 PIN
CONNECTOR 105 2 EA #10-16 RING TERMINAL D6 06 4274677 WAS 230-8493 AT LAN 2 CIRCUIT NL12-1628 9-10-12 JFM BS BS
07 NO CHANGE THIS SHEET NL13-1226 10-7-13 JFM BS BS
08 NO CHANGE THIS SHEET NL13-1348 10-22-13 JFM BS BS
NOTE:
ATTACH A 6 INCH PIECE OF #16 AWG WIRE 09 NO CHANGE THIS SHEET, SEE SHEET 1 NL14-0122 7-3-14 LW BS JS
E-STOP BETWEEN THE WIPER MOTOR FRAME AND 10 NO CHANGE THIS SHEET 1301812 1-16-15 JFM BS JS
IBN1 12 PIN ONE OF THE CENTER CONSOLE MOUNTING 11 ADDED DETAIL AB 1304517 2-18-15 RRM BS JS
CONNECTOR BOLTS. (REFER TO DETAIL AB) 12 NO CHANGE THIS SHEET 1307960 5-1-15 JFM KD JS
LOWER HARNESS
TOUCHSCREEN DISPLAY 13 ADDED NOTE FOR HMI UPGRADE 1317407 10-23-15 LW JMS JMS
4185762 14 NO CHANGE THIS SHEET 1322496 2-10-16 JFM KD JS
USB 1 (DISPLAY) NO CHANGE THIS SHEET
15 1323136 3-11-16 JFM KD JS
G VGA1 16 NO CHANGE THIS SHEET 1324823 3-18-16 JFM KD JS G
56
E7 17 P/N 4286140 AT USB SERVICE WAS P/N 4265755;
LOWER HARNESS
D7 17 P/N 4286141 AT USB2 SERVICE WAS P/N 4265212;
AC CONTROLS
E3 17 P/N 4286130 AT CAB5 CEILING WAS P/N 4266253 1329391 7-20-16 JFM KD JS
4185761
83 95 100
IBUTTON HEAD
105
AC HARNESS
DETAIL AB
426-5750 (FRONT WIPER MOTOR GND DETAIL)
FROM SECTION B-B SHEET 1
1:1

CAB 1-06

CAB 1-05
BUZZER LOCAL
24 GND OPTIONS
CAB 2-03
+
3/4
CAB 2-06
-

GND
F 1/2 F
1 2 3

LAN 2 (HMI) CEILING

OD
OEA
12V2
LAN 3 (SERVICE) 4274679 LOCAL OPTIONS

LOWER HARNESS CAB 5

GND

1
2
CAB 5

LAN 3
426-5754
LAN
SERVICE
428-6130

OD

IBN1
OEA
428-6140

AC HARNESS

EST1-J5

USB 1 (DISPLAY)
LAN 2
12V2

VGA 1

LOWER HARNESS
USB 425-9998
SERVICE

12V2 410-0796 UPPER HARNESS

A
AUX CAB 1-10 C
GND 12V
CAB 1-10 C
CAB 1-12 C E
E 12V2 410-0796 E
GND

CAB 5
AUX L
SW RTN

GND CAB 1-11 E

12V B
R
CAB 1-09

LOWER HARNESS
A A KEYPAD
GND

GND
426-4118

SW RTN
SW RTN

O NOTE:
LIGHT

LOWER HARNESS 426-7774

SWITCH

R IF UPGRADING TO HMI P/N 428-2786,

REFER TO HARNESS CAB LOWER

SW
SW

DOOR
DOOR

P/N 426-8381 FOR POWER PIN

ASSIGNMENTS ON CONNECTOR
P/N 427-9699
SEAT
UPPER HARNESS
HMI CAB 1-05
+24V

AC HARNESS
VGA 1
USB2 (SERVICE)

LAN 2
TOUCH SCREEN USB CABLE (426-8346) USB1 (DISPLAY) CAB 1-06
USB1 GND
428-6141 USB2
USB2
426-8348 VGA1 LAN 2
DVI LAN 2
SW RTN
SW RTN

CAB 3-09
CAB 3-09

426-8538 IBN1 CAB 6

COM1 LAN 1 D
D

423-9844 LEFT RIGHT

UPPER HARNESS
428-2786 DOME DOME
LIGHT LIGHT

CAB 6
UPPER HARNESS
LAN 2 4274677

LOWER HARNESS
CAB 3-01
CAB 3-02

426-6255 OD WIPER
CAB 5 SEAT
POWER GND
ON
BLK

GRN
PARK

CAB 5
426-6246 TO SEAT NOTE: VERIFY THAT MOTOR IS PROPERLY GROUNDED TO CAB FRAME.
C C
AC HARNESS

AC
ECU

CONDENSOR WATER
VALVE
THYRISTOR TEMP
SENSORS

AC HARNESS

EST1-J5
CAB 6
CAB 5

LOWER HARNESS
AC HARNESS AC HARNESS

CAB 5 426-5838 CAB 5

CAB 5 426-5838 CAB 5

B B
426-8381 BLK

RED
LT GRN

426-6255
UPPER HARNESS 426-8380
CAB CAB CAB
1 3 5
426-4192

LOWER HARNESS
426-4983
TYP CAB 1-4 426-5839
CAB CAB CAB
EST1-J5
2 4 6 426-5238
DIN RAIL

CAB CAB
9 10
A A

GP CAB WITH ELECTRICS SIZE DWG NO . REV

426-5239 DRAWN J.MARTIN E 4274464 17

ISSUED 9-29-11 SCALE 1/8 EST WT SHEET 5 OF 5

8 7 6 5 4 3 2 1
 Front Frame
Harness Group
LOW VOLTAGE CONTROL CABINET
LOW VOLTAGE CONTROL CABINET
 HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPT ION PINOUT
CODE CODE
HARNESS #1

HARNESS #2

HARNESS #3

HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR

DEVICE DESCRIPT ION PINOUT
CODE CODE
HARNESS #1

HARNESS #2

HARNESS #3

LOW VOLTAGE CONTROL CABINET

HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPT ION PINOUT
CODE CODE
HARNESS #1

HARNESS #2

HARNESS #3
J1 J2

J3 J4

J5

P1

J1 J2

J3 J4

J5 J6

J7 J8

P1

LOW VOLTAGE CONTROL CABINET