Technical Data Sheet
Approved 45802;45803 2 45802 zinc epoxy ^(ValidationDate) 1
Barrier ZEP HS
Product description
This is a two component ceramically reinforced polyamide cured zinc epoxy coating. It provides corrosion
protection as part of a complete coating system. To be used as primer in atmospheric environments. Suitable for
properly prepared carbon steel and shop primed steel substrates. This product complies with ASTM D520 type II
zinc dust.
Typical use
Protective:
Suitable for structural steel and piping exposed in corrosivity categories up to C4 (ISO 12944-2). Recommended
for refineries, power plants, bridges, buildings, mining equipment and general structural steel.
Other
Colors
grey
Product data
Property Test/Standard Description
Solids by volume ISO 3233 64 ± 2 %
Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 81 °F (27 °C)
Density calculated 1.3 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 2.38 lbs/gal
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
The provided data is typical for factory produced products, subject to slight variation depending on color.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Film thickness per coat
Typical recommended specification range
Dry film thickness 2.4 mils (60 µm) - 4 mils (90 µm)
Wet film thickness 4 mils (94 µm) - 6 mils (141 µm)
Theoretical spreading rate 440 ft²/gal (10.7 m²/l) - 290 ft²/gal (7.1 m²/l)
Date of issue: 15 December 2021 Page: 1/5
This technical data sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier ZEP HS
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 3 (ISO 8501-1) or SSPC SP-3 Sa 2½ (ISO 8501-1) or NACE No. 2 /
SSPC SP-10
Shop primed steel Clean, dry and undamaged approved Sa 2 (ISO 8501-1) / SP 6 / NACE No.
shop primer 3 (SSPC-VIS 1)
Application
Application methods
The product can be applied by
Spray: Use air spray or airless spray.
Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Product mixing ratio (by volume)
Barrier ZEP HS Comp A 4 part(s)
Barrier ZEP HS Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Guiding data for airless spray
Nozzle tip (inch/1000): 17-25
Pressure at nozzle (minimum): 150 bar/2100 psi
Date of issue: 15 December 2021 Page: 2/5
This technical data sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier ZEP HS
Drying and Curing time
Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F
Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 50 min 20 min 10 min 6 min
Walk-on-dry 16 h 8h 4h 2h
Dried to over coat, minimum 16 h 8h 4h 2h
Dried/cured for service 10 d 7d 5d 2d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life
Temperatures: 15°C = 59°F / 23°C = 73°F
Paint temperature 23 °C
Pot life 6h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Peak temperature duration max. 1 hour.
The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Date of issue: 15 December 2021 Page: 3/5
This technical data sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier ZEP HS
Product compatibility
Previous coat: inorganic zinc shop primer
Subsequent coat: polyurethane, epoxy, epoxy mastic
Packaging (typical)
Volume Size of containers
(liters) (liters)
Barrier ZEP HS Comp A 7.6 / 3.6 10 / 5
Barrier ZEP HS Comp B 1.9 / 0.9 3/1
1 l = 0.26 gal
8 l = 2.11 gal
The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 73°F (23 °C)
Barrier ZEP HS Comp A 24 month(s)
Barrier ZEP HS Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Note
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety
Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Date of issue: 15 December 2021 Page: 4/5
This technical data sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier ZEP HS
Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products and epoxy based products used as a finish coat may chalk when exposed to
sunlight and weathering.
Color and gloss retention on topcoats/finish coats may vary depending on type of color, exposure environment
such as temperature, UV intensity etc., application quality and generic type of paint. Contact your local Jotun
office for further information.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.
Date of issue: 15 December 2021 Page: 5/5
This technical data sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
