System 350

X30 Console

Operator’s Manual

Sprayer Controller

www.topconpa.com
 X30 Sprayer Controller
Operator’s Manual

Part Number: AGA4372-EN

Rev Number: 1.2.
For use with Software Version: 3.12.12

© Copyright Topcon Precision Agriculture

July 2012
All contents in this manual are copyrighted by Topcon. All rights reserved. The information
contained herein may not be used, accessed, copied, stored, displayed, sold, modified, published
or distributed, or otherwise reproduced without express written consent from Topcon.

www.topconpa.com

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Preface
This manual provides information about operating and
maintaining this Topcon Precision Agriculture product. Correct
use and servicing is important for safe and reliable operation of
the product.

It is very important that you take the time to read this manual
before using the product.

Information in this manual is current at the time of publication. A

system may vary slightly. The manufacturer reserves the right to
redesign and change the system as necessary without notification.

Alert Symbols
In this manual two alert symbols are used.

This offers additional information.

Warning: A warning signal appears on safety

signs and in this manual to show that this
information is very important to your safety.
LEARN these and APPLY them.

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Terms and Conditions

Please read these Terms and Conditions carefully.

General marks or registered trademarks in the

United States and/or other countries
APPLICATION - You accept these of Microsoft Corporation. Product
Terms and Conditions by purchasing and company names mentioned
the product from Topcon Precision herein may be trademarks of their
Agriculture (TPA) or from one respective owners.
TPA’s product dealers. WEBSITE AND OTHER STATEMENTS -
COPYRIGHT - All information No statement contained at the
contained in this manual is the website of TPA or any other Topcon
intellectual property of, and Group company or in any other
copyrighted material of TPA. All advertisements or TPA literature or
rights are reserved. You may not use, made by an employee or independent
access, copy, store, display, create contractor of TPA modifies these
derivative works of, sell, modify, Terms and Conditions.
publish, distribute, or allow any third IMPORTANT: SAFETY - Improper use
parties access to, any graphics, of the product can lead to death or
content, information or data in this injury to persons, damage to
manual without TPA’s express property and/or malfunction of the
written consent and may only use product. The product should only be
such information for the care and repaired by authorized TPA service
operation of your product. The centers. You should closely review
information and data in this manual the safety warnings and directions as
are a valuable asset of TPA and are to the proper use of the product in
developed by the expenditure of this manual and at all times comply
considerable work, time and money, with the same.
and are the result or original
Limited Warranty
selection, coordination and
ELECTRONIC AND MECHANICAL
arrangement by TPA.
COMPONENTS -TPA warrants that the
TRADEMARKS – ZYNX, electronic components manufactured
PROSTEER, EAGLE, KEE by TPA shall be free of defects in
Technologies, Topcon, Topcon materials and workmanship for a
Positioning Systems and Topcon period of one year from the original
Precision Agriculture are trademarks date of shipment to the dealer. TPA
or registered trademarks of the warrants that all valves, hoses, cables
Topcon Group of companies. and mechanical parts manufactured
Microsoft and Windows are trade-
X30 Sprayer Controller
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by TPA shall be free of defects in APPLICABLE WARRANTY CARD,
APPENDIX OR END USER LICENSE
materials and workmanship for a AGREEMENT, THIS MANUAL, THE
period of one year from the date of PRODUCT AND RELATED SOFTWARE
purchase. ARE PROVIDE ‘AS-IS’. THERE ARE NO
OTHER WARRANTIES AND TO THE
RETURN AND REPAIR - During the EXTENT ALLOWED BY LAW TPA
respective warranty periods, any of EXCLUDES ALL IMPLIED TERMS,
CONDITIONS AND WARRANTIES IN
the above items found defective may RESPECT OF THE MANUAL AND THE
be shipped to TPA for repair. TPA PRODUCT (INCLUDING ANY IMPLIED
will promptly repair or replace the WARRANTY OR MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR
defective item at no charge, and ship USE OR PURPOSE). TPA IS NOT
it back to you. You must pay the RESPONSIBLE FOR THE OPERATION
shipping and handling charges in GNSS SATELLITES AND/OR
respect of the same. Calibration of AVAILABILITY, CONTINUITY,
ACCURACY, OR INTEGRITY OF GNSS
components, labor and travel SATELLITE SIGNALS.
expenses incurred for in-field
removal and replacement of LIABILITY LIMIT AND INDEMNITY -
components are not covered in this TPA and its dealers, agents and
warranty policy. The foregoing representatives shall not be liable for
warranty shall NOT apply to damage technical or editorial errors or
or defects resulting from: omissions contained herein or for
special, indirect, economic,
(i) disaster, accident or abuse incidental or consequential damages
(ii) normal wear and tear resulting from the furnishing,
performance or use of this material
(iii) improper use and/or the product or its accompanying
maintenance software (including where TPA has
(iv) unauthorized modifications of been advised of the possibility of
the product; and/or such damage). Such disclaimed
(v) use of the product in damages include but are not limited
combination with other products to loss of time, loss or destruction of
not supplied or specified by data, loss of profit, savings or
TPA. revenue or loss of or damage to the
product. You shall defend,
Software accompanying any product indemnify and hold TPA harmless
is licensed for use in connection with from and against any claims, actions,
the product and not sold. Use of suits, damages, losses, liabilities and
software that is provided with a costs (including attorneys’ fees)
separate end user license agreement arising from, or relating to (a) your
(“EULA”) will be subject to the operation use, or maintenance of the
terms and conditions, including those product and/or software other than as
relating to limited warranty, of the provided for in this manual or the
applicable EULA, notwithstanding applicable end user license
anything in these Terms and agreement; and (b) your negligence
Conditions to the contrary. or wrongful act or omission in
WARRANTY DISCLAIMER - OTHER respect of the product.
THAN FOR THE ABOVE WARRANTIES,
WARRANTIES PROVIDED IN AN

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In any event, TPA’s liability to you severed without affecting the validity
or any other person for any claim, and enforceability of the remainder
loss or damage (in contract, tort or of these Terms and Conditions.
on any other basis) will be limited Service Information
(in TPA’s option) to either (a) the
replacement or repair of the product, Service assistance can be provided
or (b) payment of the cost of by contacting your local TPA
replacing or repairing the product. Authorized Dealer.
Other
These Terms and Conditions may be
amended, modified, superseded or
cancelled, at any time by TPA.
These Terms and Conditions will be
governed by, and construed in
accordance with:
- the laws of South Australia if the
product is sold and supplied to
you in Australia (in which case
the courts of South Australia or
the Federal Court of Australia
(Adelaide Registry) have
exclusive jurisdiction in respect
of any claim or dispute) or
- the laws of the State of California
if the product is sold and supplied
to you outside of Australia
- the provisions of the United
Nations Convention on Contracts
for the International Sale of
Goods shall not apply to these
Terms and Conditions.
All information, illustrations, and
applications contained herein are
based on the latest available
information at the time of
publication. TPA reserves the right
to make product changes at any time
without notice.
If any part of these Terms and
Conditions would be unenforceable,
the provision must be read down to
the extent necessary to avoid that
result, and if the provision cannot be
read down to that extent, it must be
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Communications Regulation Information
FCC Compliance Statement (USA)
This equipment has been tested and found to comply with
the limits for a Class ‘A’ digital device, pursuant to Part
15 of the FCC Rules. Operation of this equipment in a
residential area is likely to cause harmful interference in
which case the user will be required to correct the
interference at the user's expense.
FCC Compliance Statement (Canada)
This Class A digital apparatus meets all requirements of
the Canadian Interference-Causing Equipment
Regulation.
CE EMC Statement (European Community)
Warning: This is a Class ‘A’ product. In a domestic
environment this product may cause radio interference in
which case the user may be required to take adequate
measures.

‘C’ Tick EMC Statement (Australia & New Zealand)

This product meets the applicable requirements of the
Australia and New Zealand EMC Framework.

Type Approval and Safety Regulations

Type approval may be required in some countries to license the
use of transmitters on certain band frequencies. Check with local
authorities and your dealer. Unauthorized modification of the
equipment may void that approval, the warranty and the license to
use the equipment.

The receiver contains internal radio-modem. This can potentially

send signals. Regulations vary between countries, so check with
the dealer and local regulators for information on licensed and
unlicensed frequencies. Some may involve subscriptions.

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Radio and Television Interference
This computer equipment generates, uses, and can radiate radio-
frequency energy. If it is not installed and used correctly in strict
accordance with Topcon Precision Agriculture instructions, it
may cause interference with radio communication.

You can check if interference is being caused by this equipment

by turning the Topcon equipment off to see if the interference
stops. If the equipment is causing interference to a radio or other
electronic device, try:

 Turning the radio antenna until the interference stops

 Moving the equipment to either side of the radio or other
electronic device
 Moving the equipment farther away from the radio or other
electronic device
 Connecting the equipment to another circuit that is not linked
to the radio.
To reduce potential interference, operate the equipment at the
lowest gain level that will allow successful communication.

If necessary contact your nearest Topcon Precision Agriculture

dealer for assistance.
Changes or modifications to this product not authorized by
Topcon Precision Agriculture could void the EMC
compliance and negate authority to operate the product.
This product was tested for EMC compliance using Topcon
Precision Agriculture peripheral devices, shielded cables
and connectors. It is important to use Topcon Precision
Agriculture devices between system components to reduce
the possibility of interference with other devices.

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General Safety
DANGER: It is essential that the following
information and the product specific safety
information is read and understood.

Most incidents arising during operation, maintenance and repair

are caused by a failure to observe basic safety rules or
precautions. Always be alert to potential hazards and hazardous
situations.

Always follow the instructions that accompany a Warning or

Caution. The information these provide aims to minimize risk of
injury and/or damage to property.

In particular follow instructions presented as Safety Messages.

Safety Messages and Warnings

The safety symbol is used with the relevant word: DANGER,
WARNING or CAUTION.

Messages marked in this way recommend safety precautions and

practices. LEARN and apply them.

DANGER: Indicates an imminently hazardous

situation that, if not avoided, could result in DEATH
OR VERY SERIOUS INJURY.

WARNING: Indicates a potentially hazardous

situation that, if not avoided, could result in DEATH
OR SERIOUS INJURY.

CAUTION: Indicates a potentially hazardous

situation that, if not avoided, may result in MINOR
INJURY.

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Safety Signs
WARNING: DO NOT remove or obscure safety signs.
Replace any safety signs that are not readable or are
missing. Replacement signs are available from your
dealer in the event of loss or damage.

If a used vehicle has been purchased, make sure all safety signs
are in the correct location and can be read. Replace any safety
signs that cannot be read or are missing. Replacement safety signs
are available from your dealer.

Operator Safety
WARNING: It is YOUR responsibility to read and
understand the safety sections in this book before
operating this vehicle. Remember that YOU are the
key to safety.

Good safety practices not only protect you, but also the people
around you. Study this manual as part of your safety program.
This safety information only relates to Topcon equipment and
does not replace other usual safe work practices.

WARNING: In some of the illustrations or photos

used in this manual, panels or guards may have
been removed for demonstration purposes. Never
operate the vehicle with any panels or guards
removed. If the removal of panels or guards is
necessary to make a repair, these MUST be replaced
before operation.

Warning: Always check that any suspended vehicle

attachments are lowered to the ground before
beginning repair or maintenance work on a vehicle

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Warning: Vehicle and implement parts can become
hot during operation and may be under pressure.
Refer to vehicle manuals.

Warning: Wear appropriate protective clothing for

the task being undertaken and conditions.

Warning: Do not operate equipment around

explosive equipment or supplies.

Warning: Topcon is committed to good

environmental performance and minimizes the use
of any potentially harmful substances in its products.
However, it is always advisable not to handle
damaged electronic equipment.

This Topcon product may contain a sealed lithium

battery.

Always dispose of any electronic equipment

thoughtfully and responsibly.

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Exposure to Radio Frequency
Exposure to energy from radio frequencies is an important safety
issue. Keep a distance of at least 20 cm (7.8 inches) between
people and any radiating antenna. Keep a distance of at least 20
cm between transmitting antennas.

Warning: Products using cellular modem or an

RTK base station can transmit radio frequency
energy. Check with your dealer.

This device is designed to operate with TPA approved antennas.

Discuss with your dealer.

Preparation for Operation

 Read and understand this manual and learn all of the controls
before you use the equipment.
 Keep the manual with the equipment.
 If the equipment is moved to another vehicle, move the
manual as well.
 Read the manual for the vehicle with which the equipment
will be used and check that the vehicle has the correct
equipment required by local regulations.
 Make sure you understand the speed, brakes, steering,
stability, load characteristics of the vehicle before you start.
 Check all controls in an area clear of people and obstacles
before starting work.
 Identify possible hazards.
Warning: Topcon equipment must not be used by an
operator affected by alcohol or drugs. Seek medical
advice if using prescription or over-the-counter
medication.

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Disclaimer
Topcon accepts no responsibility or liability for damages to
property, personal injuries, or death resulting from the misuse or
abuse of any of its products.

Further, Topcon accepts no responsibility for the use of Topcon

equipment or the GNSS signal for any purpose other than the
intended purpose.

Topcon cannot guarantee the accuracy, integrity, continuity, or

availability of the GNSS signal.

The operator must ensure that the equipment is correctly turned

off when not in use.

Before operating any vehicle equipped with Topcon products,

read and understand the following product specific safety
precautions.

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X30 Important Safety Information
Operator Alertness and Responsibility
The X30 helps the operator to steer the vehicle, but the operator
remains in charge and must be alert and in complete control of the
vehicle at all times. The operator is ultimately responsible for safe
operation of this equipment.

It is essential that safety requirements are met when operating the

X30 and any of its components. All operators and other relevant
personnel must be advised of safety requirements.

Electrical Safety
Warning: Incorrectly connected power can cause
severe injury and damage to people or the
equipment.

When working with electrical components, you must do the

following:
 Make sure the negative terminal of the battery is
disconnected before doing any welding on the vehicle.
 Check that all power cables to system components are
connected to the correct polarity as marked. Please refer to
the vehicle manual for safety information.
 Check that equipment is grounded in accordance with
installation instructions.
Operation and Risk of Obstacles
The following list is not exhaustive or limited. To use the X30 for
assisted steering along a defined wayline, the operator must
ensure that it is used:
 Away from people and obstacles

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 Away from high voltage power lines or other overhead
obstructions (identify any clearance problems before
activating the X30)
 On private property without public access
 Within cleared fields
 Off public roads or access ways.

Note that:
 The operator needs to know the vehicle’s position and the
field conditions at all times.
 The operator will need to respond if the GNSS satellite or
differential correction signal is lost momentarily.
 The X30 cannot detect obstacles (people, livestock or other).
 Only use the X30 in areas that are clear of obstacles and keep
a proper distance.
 Steering needs to be disengaged for manual control if an
obstacle appears in the path or the vehicle moves away from
the wayline.
On/Off and Manual Control
Warning: Ensure the steering switch is in the Off
position to prevent unintentional engagement of
the assisted steering. When repairing or
maintaining the vehicle/implement, ensure the
vehicle CANNOT be moved. Disengage steering,
apply brakes and remove keys.

The operator must ensure that the steering switch is in the Off
position (all LED indicators are off) when assisted steering is not
being used.

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The operator must disengage assisted steering and use manual
control if an obstacle is in the line of travel or moves into the line
of travel, or if the vehicle steers away from the desired wayline.

To disengage assisted steering:

 Turn the steering wheel a few degrees OR
 Select the Disengage Auto Steering button on the console
AND/OR
 Move the steering switch to the OFF position if the above
actions do not disengage assisted steering.

Vehicle Shut Down Safety

Before leaving the vehicle, disengage assisted steering, turn the
steering switch to the OFF position, and remove the key from the
key switch.

Using a Reference (Base) Station

WARNING: Do not move a reference station
while in operation. Moving an operating reference
station can interfere with the controlled steering of
a system using the reference station. This could
result in personal injury or damage to property.

Operators and other affected personnel must be advised of the

following safety precautions.
 Do not erect the reference station under or within the vicinity
of high voltage power lines.
 When using the portable reference station, make sure that the
tripod is securely mounted.

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To Get the Best Out of the Product
Back up data regularly. The console has large, but limited storage
capacity. Use the Diagnostics Mini-view to view capacity
available. A warning screen displays if storage is reaching its
limit.

Be aware of file format compatibility. Discuss compatible formats

with the dealer.

Topcon Agricultural Products are hardy and designed to work in

tough conditions. However, should equipment be unused for a
length of time, store away from water and direct heat sources.

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Table of Contents
Chapter 1 - Introduction ......................................................... 1-1 
Chapter 2 - Implement Setup.................................................. 2-1 
2.1 Setting up a New Implement .............................................................................. 2-2 
2.2 Setting up the ECU ............................................................................................. 2-5 
2.3 Setting up Implement Geometry ....................................................................... 2-12 
2.4 Setting up Sections............................................................................................ 2-14 
2.5 Setting On Time and Off Time ......................................................................... 2-17 
2.6 Setting Switch Box ........................................................................................... 2-18 
Chapter 3 - Sprayer Controller Setup.................................... 3-1 
3.1 Setting up Tanks ................................................................................................. 3-2 
3.2 Setting up Product Flow ..................................................................................... 3-4 
3.3 Setting up Pressure.............................................................................................. 3-8 
3.3.1 Using Current Sensor ................................................................................. 3-9 
3.3.2 Using Voltage Sensor ............................................................................... 3-13 
3.4 Setting up Pressure Control .............................................................................. 3-18 
3.4.1 Pressure Only ........................................................................................... 3-19 
3.4.2 Pressure Fallback ..................................................................................... 3-23 
3.5 Setting up the Control Valve (Regulator) ......................................................... 3-29 
3.6 Setting up Control Valve (Proportional) ........................................................... 3-37 
3.7 Setting up Pump Speed ..................................................................................... 3-44 
3.8 Setting up Wheel Sensor ................................................................................... 3-46 
3.9 Setting up Alarms ............................................................................................. 3-47 
3.10 Enabling Section Control ................................................................................ 3-53 
Chapter 4 - Operations ............................................................ 4-1 
4.1 Using the Sprayer Dashboard ............................................................................. 4-2 
4.2 Opening Section Control .................................................................................... 4-4 
4.3 Opening Sprayer Controller ................................................................................ 4-7 
4.4 Choosing/Changing Tanks .................................................................................. 4-9 
3.4.1 Tank Colors .............................................................................................. 4-16 
4.5 Configuring and Calibrating ............................................................................. 4-18 
4.6 Monitoring Statistics ......................................................................................... 4-25 
4.7 Setting Sub Areas.............................................................................................. 4-26 
4.8 Opening Virtual Switch Box............................................................................. 4-28 
4.8.1 Switch Colors ........................................................................................... 4-30 
4.9 Using the Master Switch ................................................................................... 4-31 
4.9.1 Help from the Master Switch ................................................................... 4-31 
Chapter 5 - Variable Rate Control ......................................... 5-1 
5.1 Loading VRC Map Files ..................................................................................... 5-2 
5.2 Using Map Views and Layers ............................................................................. 5-8 

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 5.3 Using Variable Rate Control............................................................................. 5-12 
5.4 Downloading AgJunction Maps ....................................................................... 5-13 

Appendix – Start up Checklist 

Index 

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Chapter 1 - Introduction
Sprayer Controller is used with the X30 console. Refer also to the
X30 Guidance and Auto Steering Operator's Manual.

The X30 Sprayer and Auto Section Controller allows better

control of the amount of product being applied to a field. Once set
up, it will adjust the flow according to vehicle speed, the section
being covered and the preset application rate. This provides
greater accuracy to manage product over specified areas.

Auto Section Control minimizes wastage, turning parts of the

sprayer on and off and varying rates as the equipment passes
through the defined areas. The system will turn on when it detects
an area that has not been covered and it will turn off when it
detects areas that have already been covered. The controller can
be configured to control up to 10 sections.

The sprayer pressure is adjusted with factors such as speed of the

vehicle, unlike a manual pressure controlled sprayer where the
pressure remains constant during speed changes.

Variable Rate Control presets the different spray rates for

particular fields, using a VRC prescription map (Shapefile or
ISOXML file formats). It will automatically adjust the spray rate
for different zones as the implement moves through the mapped
areas.

Once set up, Sprayer Control, Auto Section Control and Variable
Rate Control can be enabled and disabled easily through your
console.
Regional information such as time and product
measurement units can be set by selecting User from the
Main Setup Menu. Refer to the X30 Guidance and
Auto Steering Manual.

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Chapter 2 - Implement Setup
This chapter explains how to setup and configure the X30
Console for use with the Sprayer Controller and Auto Section
Control features. The Sprayer Controller option is only available
when the Electronic Control Units (ECUs) have been setup.

To return to the X30 Main Setup screen from operations screens,

select .

In this manual you will use:

To confirm the selection/action to continue.

To cancel the action and return to previous screen.

2.1 Setting up a New Implement

2.2 Setting up the ECU
2.3 Setting up Implement Geometry
2.4 Setting up Sections
2.5 Setting On Time and Off Time
2.6 Setting Switch Box

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Chapter 2 - Implement Setup 2.1 Setting up a New Implement

2.1 Setting up a New Implement

Follow the steps to set up a new implement.

1. Select Implement and Select New.

Existing implement files can be imported from a USB.

Refer to the X30 Auto Guidance and Auto Steering
manual.

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Chapter 2 - Implement Setup 2.1 Setting up a New Implement

You may choose between:

 Rigid
 Front Mount
 Tow Behind
 Tow Between.
2. Use the side arrows to choose an implement type and
Confirm .

3. The system will warn you that it may need to restart after you
have finished setting up the implement. Select to
continue.

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Chapter 2 - Implement Setup 2.1 Setting up a New Implement

4. Select Implement Name.

5. Enter a name for the implement and Confirm .

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

2.2 Setting up the ECU

Set up for the Electronic Control Unit (ECU) will begin
automatically. The screens will vary slightly according to the
choices made. Read the screens and follow the steps.

1a. If using ASC10 ECU choose Section Control Only or Section

Control and Rate Control, Confirm and select Next .
OR
1b. If using ISOBUS ECU, choose Rate Control Only, Confirm
and select Next.

2. Select ECU Type.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

3. Choose the ECU type, Confirm and select Next.

Note that the Sprayer Controller interface described in
Chapters 3 and 4 of this manual is only used to control
sprayers equipped with the Topcon ASC10 ECUs.
If ISOBUS ECU is chosen, functionality will depend on
the ISOBUS unit connected. The ISOBUS ECU can be
operated via the Virtual Terminal feature of the X30
software. Please refer to the ISOBUS ECU documentation.

4. Select Implement Function.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

5. Choose Sprayer, Confirm and select Next.

6a. If using Section Control only, check that the ECU is
connected to the system and select Next.
OR
6b. If using Section Control and Rate Control, check only one
ECU is connected and select Next.

7. The system will try to detect the connected ECU. If not

successful, check that the ECU is connected.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

8a. Select Tank Name to change the default name.

8b. Enter the new name, Confirm and select Next. A summary of
detected ECUs will appear. If using only Section Control go
to Step 12.
9. If using Section Control and Rate Control the following
screens will appear. If only one tank is being controlled, only
one ECU is needed. Go to Step 12.

10a. To control more than one tank, connect another ECU and
select Next.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

10b.Select Tank Name to change the default name.

10c. Enter the new name, Confirm and select Next. A summary of
detected ECUs will appear.

Add ECU

10d.To add more ECUs, select Add ECU and repeat the steps
7 to 9 as prompted. When all ECUs are detected, select Next.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

10e. Select Section Control ECU.

10f. Choose which ECU will perform section control. Confirm

and select Next.

10g. Select Wheel Sensor Input. Choose which ECU will receive
wheel sensor input. Confirm and select Next.

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Chapter 2 - Implement Setup 2.2 Setting up the ECU

11. Select to Confirm. The console will restart.

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Chapter 2 - Implement Setup 2.3 Setting up Implement Geometry

2.3 Setting up Implement Geometry

Follow these steps to configure the implement geometry.

1. From the Implement Menu, select Geometry.

2. Select a measurement. The type of measurement will appear

in the Title Bar.
 Swath measures the width of the implement.
 Overlap measures the width of the preferred overlap.
 Inline Offset measures the offset from centre of the hitch
point.
 Implement offset measures the offset from the end of the
implement.

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Chapter 2 - Implement Setup 2.3 Setting up Implement Geometry

3. Enter the measurement and Confirm.

4. Repeat for each measurement.

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Chapter 2 - Implement Setup 2.4 Setting up Sections

2.4 Setting up Sections

Follow the steps to set up the number of sections, section widths,
low speed shutoff and nozzles.

1. Select Implement, select Section Control and select Sections.

2. Select Sections.

3. Use plus (+) or minus (-) to set up to ten sections (maximum

10) and Confirm.

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Chapter 2 - Implement Setup 2.4 Setting up Sections

4a. To set the same width for all sections, select the width next to
All, enter the width and Confirm.
OR

4b. To set different widths for each section, select the Width next
to each individual section, enter the width and Confirm.

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Chapter 2 - Implement Setup 2.4 Setting up Sections

5. To set the threshold for low speed, select the Low Speed
Shutoff next to a section (or next to All), enter the shut off
threshold and Confirm. When using auto section control
sections will be shut off when the vehicle speed drops below
this speed and will turn on when the vehicle speed exceeds
this speed.
6. Repeat for each section.

7. To set the number of nozzles for each section, select the

section under Nozzles, enter the number and Confirm.
It is important to set the number of nozzles attached to each
section correctly. During operations this will affect the
display of flow per nozzle information and will affect
pressure based control.

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Chapter 2 - Implement Setup 2.5 Setting On Time and Off Time

2.5 Setting On Time and Off Time

These settings set the response times for the sprayer when
switched on or off. Follow the steps to set the response times.

1. Select Timing.

2. Select On Time.

3. Use plus or minus or enter how many seconds delay between

switching a section on and spraying starting. Confirm.
4. Repeat for Off Time.
X30 Sprayer Controller
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Chapter 2 - Implement Setup 2.6 Setting Switch Box

2.6 Setting Switch Box

Follow the steps to choose and configure the Switch Box.

1. Select Switch Box.

2. Select Type.

3a. Choose None if switching between sections will not be done

manually. With this setting, sections can still be turned on
and off using the Auto Section Mini-view during operations.
Choose Virtual to use a Virtual Switchbox on the Operations
Screen. An additional option will appear on the screen.
X30 Sprayer Controller
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Chapter 2 - Implement Setup 2.6 Setting Switch Box

Choose External ECU Sense to use an external switchbox

that is connected to the ASC-10 wiring.
3b. If Virtual has been selected, choose Master Switch.

3c. Choose Virtual or External ECU Sense and Confirm.

Choosing Virtual master switch will enable the Sprayer
Master Switch on the console.

4. If using a virtual switchbox, select Switches.

5. Enter the number of switches in use and Confirm. This

number cannot be greater than the number of sections.

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Chapter 2 - Implement Setup 2.6 Setting Switch Box

6. Select next to a section to enter which switch will control the

section. One switch can control more than one section.
7. Repeat for each section.

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Chapter 3 - Sprayer Controller Setup
This chapter explains how to set up Sprayer Controller with the
X30. Sprayer Controller controls the amount of product being
applied to particular sections. This option is available if the
implement and ECU set up has been completed or if an existing
implement file has been imported to the console. Variable rate
control (VRC) options are only available if VRC has been
enabled in the features.

Always refer to the sprayer manufacturer’s manual to set

efficient and safe settings for the particular implement.

3.1 Setting up Tanks

3.2 Setting up Product Flow
3.3 Setting up Pressure
3.4 Setting up Pressure Control
3.5 Setting up the Control Valve (Regulator)
3.6 Setting up Control Valve (Proportional)
3.7 Setting up Pump Speed
3.8 Setting up Wheel Sensor
3.9 Setting up Alarms
3.10 Enabling Section Control

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Chapter 3 - Sprayer Controller Setup 3.1 Setting up Tanks

3.1 Setting up Tanks

Follow the steps to set up a tank and its capacity.

1. Select Implement, select Sprayer and select Tank.

2. The numbered tabs on the left show which tank is being

viewed. Select Name to change default name.

3. Enter name and Confirm.

4. Select Capacity.

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Chapter 3 - Sprayer Controller Setup 3.1 Setting up Tanks

5. Repeat for other tanks as needed.

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Chapter 3 - Sprayer Controller Setup 3.2 Setting up Product Flow

3.2 Setting up Product Flow

Follow the steps to set up the values that affect the flow of
product. Check the calibration factor on the tag on the flow meter
of the sprayer.
If you know the calibration factor of the flow meter it can
be entered here. If you do not know it, this can be left
blank and the calibration process can be followed which is
explained later.

1. Select Flow.

2. Select Calibration Factor.

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Chapter 3 - Sprayer Controller Setup 3.2 Setting up Product Flow

3. Enter the correct factor and Confirm.

4. Select Minimum Flow. This sets the minimum flow that the
flow meter can effectively measure. When in auto mode, the
system will not control below this value. This could cause
over application of product, but will ensure that stable control
can always be achieved. Refer to the flow meter
manufacturer’s information.

5. Enter the minimum measurable flow and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.2 Setting up Product Flow

6. Select Minimum Nozzle Flow. This sets the minimum flow

that will create an adequate spray pattern. When in auto
mode, the system will not allow control below the flow rate
that is calculated by the minimum nozzle flow multiplied by
the number of nozzles activated. Refer to nozzle
manufacturer’s information.

7. Enter minimum adequate flow and Confirm.

8. The dump valve releases liquid back to the tank. In some

cases the valve may have been wired to work in the opposite

X30 Sprayer Controller

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Chapter 3 - Sprayer Controller Setup 3.2 Setting up Product Flow

direction. To allow the dump valve to work in reverse, select

Reverse Dump Valve.

9. Choose Enabled and Confirm.

X30 Sprayer Controller

3-7
Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

3.3 Setting up Pressure

Follow the steps to set up pressure sensors and controls. Refer to
the specifications of the sprayer being used for correct settings.

1. Select Pressure.

2. Select the tank from the tabs on the left and Select Sensor
Type.

3. Choose Current or Voltage. Screens and options will vary

based on this selection. Confirm.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

3.3.1 Using Current Sensor

1. Select Maximum Pressure.

2. Enter the maximum pressure rating that the sensor can read
and Confirm.

3. Select Alarm Minimum. This is the pressure at which the

sprayer nozzles become inefficient.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

4. Enter the pressure for the alarm to sound and display.

Confirm.

5. Select Alarm Maximum.

6. Enter the pressure for the alarm to sound and display and
Confirm.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

7. Select Low Pressure Hold source. This will allow the system
to go into ‘low pressure hold’ based on either speed or
pressure. If the controller is in auto and the pressure or speed
drops below the set value, the system will stop controlling to
the set application rate and go into manual mode. When the
pressure/speed goes back above this value it will go back into
auto mode.

8. Enter the preferred source and Confirm. Depending on your

choice, pressure and/or speed, threshold options will display.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

9. Select Pressure Threshold if required.

10. Enter the threshold level and Confirm.

11. Select Speed Threshold if required.
12. Enter the threshold level and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

3.3.2 Using Voltage Sensor

1. Select Maximum Pressure.

2. Enter maximum pressure rating that the sensor can read and
Confirm.

3. Select Minimum Voltage.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

4. Enter the rated minimum voltage (0-5) for the sensor and
Confirm.

5. Select Maximum Voltage.

6. Enter the rated maximum voltage (0-5) and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

7. Select Alarm Minimum. This is the pressure at which the

sprayer nozzles become inefficient.

8. Enter the pressure for the alarm to sound and display and
Confirm.

9. Select Alarm Maximum.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

10. Enter the pressure for the alarm to sound and display and
Confirm.

11. Select Low Pressure Hold source. This will allow the system
to go into ‘low pressure hold’ based on either speed or
pressure. If the controller is in auto and the pressure or speed
drops below the set value, the system will stop controlling to
the set application rate and go into manual mode. When the
pressure/speed goes back above this value it will go back into
auto mode.

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Chapter 3 - Sprayer Controller Setup 3.3 Setting up Pressure

12. Enter the preferred source and Confirm.

13. Select Pressure Threshold if required.

14. Enter the threshold level and Confirm.

15. Select Speed Threshold if required.
16. Enter the threshold value and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3.4 Setting up Pressure Control

Refer to the specifications of the sprayer and an ISO standard
nozzle rate chart for correct settings.

The X30 supports Pressure Only Control or Pressure Fallback

Control. Pressure fallback control uses flow control unless the
flow falls below a set flow rate. It will then use pressure control
until the flow increases.

Follow the steps to set up Pressure Control.

1. Select Pressure Control.

2. Select the tank from the tabs on the left and select Pressure
Control.

3. Choose Pressure Only or Pressure Fallback and Confirm.

This will affect which screens appear.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3.4.1 Pressure Only

1. Select ISO Nozzle.

2a. Choose the standard nozzle size and Confirm. The following
screen will appear. If choosing Custom, go to step 3.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

2b. Select Nozzle Actual Rate, if needed, to adjust for wear and
tear. If unsure, test the actual rate by collecting the flow over
a minute and measuring the amount collected.

2c. Enter the actual rate of flow and Confirm. Go to Step 4

(Density).
3. If Custom is chosen, the following will appear.

3a. Select Reference Pressure. This should be set at the target

spraying pressure. Check nozzle manufacturer’s information.

X30 Sprayer Controller

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3b. Enter the reference pressure and Confirm.

3c. Select Nozzle Calibration Factor, if needed, to adjust for

inaccuracy caused by wear and tear. If unsure, test the actual
rate by collecting the flow over a minute and measuring the
amount collected.

3d. Enter correct calibration factor and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

4. For both standard ISO and custom, select Density.

5. Enter the density of the liquid (water = 1) and Confirm.

X30 Sprayer Controller

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3.4.2 Pressure Fallback

1. Select ISO Nozzle.

2a. Choose the standard nozzle size and Confirm. The following
screen will appear.
If choosing Custom, go to step 3.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

2b. Select Nozzle Actual Rate, if needed to adjust for wear and
tear. If unsure, test the actual rate by collecting the flow over
a minute and measuring the amount collected.

2c. Enter the actual nozzle rate and Confirm.

2d. Select Density.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

2e. Enter density of liquid (water = 1) and Confirm.

2f. To set the low flow rate that will activate pressure control,
select Control Switch Point.

2g. Enter the low flow rate that will cause the system to switch to
pressure control and Confirm. Go to Step 4.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3. If Custom has been chosen, the following screen will appear.

3a. Select Reference Pressure. Refer to nozzle manufacturer’s

information.

3b. Enter the reference pressure and Confirm.

3c. Select Nozzle Calibration Factor.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3d. Enter the correct calibration factor and Confirm. If unsure,

test the actual rate by collecting the flow over a minute and
measuring the amount collected.

3e. Select Density.

3f. Enter the density of the liquid (water = 1) and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.4 Setting up Pressure Control

3g. To set the low flow rate that will activate pressure control,
select Control Switch Point.

3h. Enter the low flow rate that will activate pressure control and
Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

3.5 Setting up the Control Valve (Regulator)

Regulator valve systems are placed in line with the pump and will
adjust the flow of product to the boom by diverting excess flow
back to the tank.

1. Select Control Valve.

2. Select Control Valve.

3. Choose Regulator and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

4. Select Flow Meter Sampling.

5. To set how frequently sampling is done, choose standard

sampling or reduced and Confirm. Standard sampling is
recommended. Reduced is recommended only if flow may be
highly irregular (for example, on worn equipment).

6. Select Valve Speed.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

7. Choose speed and Confirm.

8. To ensure that the valve is closed when the tank is not in use,
select Close Valve When Off. This closes the valve when the
Master Switch is off and/or when all sections are turned off.

9. Choose Enabled and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

10. In some sprayers the valve may have been wired to work in
the opposite direction. To allow the valve to work in reverse,
select Reverse Valve.

11. Choose Enabled and Confirm.

12. Select Minimum On Time.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

13. Choose the minimum time that power needs to be applied to

move the valve. Confirm.

14. Select Maximum On Time.

15. Choose the maximum time that power can be applied to

move the valve and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

16. Select Gain Setting. This will set how quickly the controller
will try to achieve the required rate. If set too high, the
sprayer may pass the target rate and take time to adjust,
searching for the right level. If set too low, the valve will take
a long time to move to the desired rate and control will be
slow to respond. Find the best gain percentage for the
equipment being used.

17. Choose the gain setting and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

18. To change the PWM percentage select PWM Setting. This is

the time that the Pulse Width Modulation (PWM) is active.
The PWM Setting is used to reduce the overall applied
voltage to the actuator. Use with caution as this will reduce
the torque that the actuator is able to apply. Control of a
motor or valve is achieved by varying the amount of time
power is switched on/off. This happens at a very fast rate.

19. Choose the percentage and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.5 Setting up the Control Valve (Regulator)

20. To increase the pressure when the sprayer has been turned
off, select Pressure Boost. This will drive the valve to
increase pressure for a short time after the Master Switch is
turned off. This allows spraying to resume at normal pressure
when it is restarted.

21. Enter the number of seconds for the boost and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

3.6 Setting up Control Valve (Proportional)

Proportional valve systems typically control a hydraulic valve that
adjusts the speed of the pump to control the flow that is being
delivered directly to the boom.

1. Select Control Valve.

2. Select Control Valve.

3. Choose Proportional and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

4. Select Flow Meter Sampling

5. To set how frequently sampling is done, choose Standard

sampling or Reduced and Confirm. Standard sampling is
recommended. Reduced is recommended only if flow may be
highly irregular (for example, on worn equipment).

6. Select Add Dither. Dither makes the valve vibrate slightly to

help prevent sticking.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

7. Choose Enabled and Confirm.

8. To change the PWM percentage, select PWM Setting. This is

the time that the Pulse Width Modulation (PWM) is active
Higher values set the pulse of power for longer during a
pulse cycle. Min PWM is used to locate at what point a
valve or motor will respond to the power provided.
Anything under this figure the implement (motor, valve
actuator) will not respond.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

9. Choose the percentage and Confirm.

10. Repeat for Maximum PWM.

11. Select Controller Response. This will set how quickly the
controller will try to achieve the required rate. If set too high,
the sprayer may pass the target rate and take time to adjust,
searching for the right level. If set too low, the valve will take
a long time to move to the desired rate and control will be
slow to respond. Find the best setting for the equipment being
used.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

12. Choose speed and Confirm.

13. To change the frequency of PWM, select PWM Frequency.

14. Choose high or low frequency and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

15. To keep the proportional valve driving when the Master

Switch is turned off, select Agitation Mode. Agitation Mode
allows slight agitation to keep mixture moving.

15a. When agitation is enabled the Agitation PMW option

appears.

15b. To change the PWM setting to set the speed of the pump
during agitation, select Agitation PWM.

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Chapter 3 - Sprayer Controller Setup 3.6 Setting up Control Valve (Proportional)

15c. Choose percentage and Confirm.

16. To keep pressure when the sprayer has been turned off, select
Pressure Boost. This will drive the valve to increase pressure
for a short time after the Master Switch is turned off. This
allows spraying to resume at normal pressure when it is
restarted.

17. Enter the number of seconds for the boost and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.7 Setting up Pump Speed

3.7 Setting up Pump Speed

Setting up pump speed allows pump speed to be monitored during
operations.

1. Select Pump Speed.

2. Select Pump Speed.

3. Choose Enabled and Confirm.

4. To set the number of pulses recognized per revolution, select

Pulses/Revolution.

X30 Sprayer Controller

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Chapter 3 - Sprayer Controller Setup 3.7 Setting up Pump Speed

5. Enter the number of pulses and Confirm.

X30 Sprayer Controller

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Chapter 3 - Sprayer Controller Setup 3.8 Setting up Wheel Sensor

3.8 Setting up Wheel Sensor

Follow the steps to set up the wheel sensor if required.

1. Select Wheel Sensor.

2. Select Wheel Factor.

3. Enter the meters per pulse and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

3.9 Setting up Alarms

Follow the steps to set up the Alarms. The alarm can be enabled
for all alarms or individual alarms. Use the All Sprayer Alarms
option to universally enable or disable all Sprayer alarms.

1. From the Main Setup Menu, select System and select Alarms.

2. Select Sprayer.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

3. To enable all alarms, Select All Sprayer Alarms, Alarm State,

choose Enabled and Confirm. This enables all sprayer alarms
listed. Alarms that need more information set are shown
below.

4. Select Incorrect Rate. This alarm will sound and display if the
detected actual rate is different from the preset rate by the
threshold percentage amount.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

5. Select Incorrect Rate Threshold, enter the percentage (lower

is more sensitive) and Confirm.
6. Repeat for other tanks if needed.

7. Select High Pump Speed. Select Tank. This alarm will sound
and display when RPMs exceeds the preset maximum RPMs.

8. Choose tank and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

9. Select Maximum RPM, enter maximum and Confirm.

10. Repeat for other tanks if needed.

11. Select Low Pump Speed and select Tank. This alarm will
sound and display if the pump speed drops below the preset
RPMs.

12. Choose Tank and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

13. Select Minimum RPM, enter minimum and Confirm.

14. Repeat for other tanks if needed.

15. Use the scroll bar or slide a finger down the list to see more
types of alarms.
16. Select Tank Low and Tank. This alarm will sound and
display if the tank contents drop below the preset percentage.

17. Choose tank and Confirm.

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Chapter 3 - Sprayer Controller Setup 3.9 Setting up Alarms

18. Enter percentage and Confirm.

19. Repeat steps 16-18 for other tanks if needed.

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Chapter 3 - Sprayer Controller Setup 3.10 Enabling Section Control

3.10 Enabling Section Control

To use Auto Section Control this must be enabled. If this has not
been done earlier, return to the X30 Main Setup Screen from
operations screens, by selecting .

1. Select System.

2. Select Features to view feature options.

3. Select Auto Section Control.

4. Choose Enabled and Confirm (or select Disabled and
Confirm to turn the feature off).

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Chapter 3 - Sprayer Controller Setup 3.10 Enabling Section Control

5. If using VRC prescription maps, select Variable Rate

Control, choose Enabled and Confirm.
6. Repeat for each feature you wish to enable or disable.

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Chapter 4 - Operations
Once setup is complete and Auto Section Control and Sprayer
Controller are enabled, the Auto Section Control and Sprayer
Controller icons appear on the Navigation Bar (left of screen).

Sprayer Controller information is added to the Dashboard and the

Sprayer Master Switch appears bottom right.
Auto Section Control and Sprayer Controller Icons

Sprayer Dashboard Sprayer Master Switch

4.1 Using the Sprayer Dashboard
4.2 Opening Section Control
4.3 Opening Sprayer Controller
4.4 Choosing/Changing Tanks
4.5 Configuring and Calibrating
4.6 Monitoring Statistics
4.7 Setting Sub Areas
4.8 Opening Virtual Switch Box
4.9 Using the Master Switch

X30 Sprayer Controller

4-1
Chapter 4 - Operations 4.1 Using the Sprayer Dashboard

4.1 Using the Sprayer Dashboard

Sprayer information is added to the Dashboard when the Sprayer
Controller is enabled.

Sprayer Dashboard

1. Select any part of the dashboard to customize the information

displayed.

2. Choose the data to display.

3. To customize sprayer display on the Sprayer Dashboard,
before confirming, select the Sprayer Dashboard.
4. Choose displays and Confirm. For more information on using
the Dashboard refer to the Guidance and Auto Steering
manual.
5. Monitor information.

X30 Sprayer Controller

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Chapter 4 - Operations 4.1 Using the Sprayer Dashboard

This shows Tank 1, application rate and

pressure.

This shows Tank 2, its coverage per

hectare and the pressure.

X30 Sprayer Controller

4-3
Chapter 4 - Operations 4.2 Opening Section Control

4.2 Opening Section Control

Auto Section Control

1. Select Auto Section Control.

Use the mini-view to adjust control mode, gaps, boundary

limits and turn Auto Section Control on/off.
2. Select Control Mode to avoid overlap or avoid gaps. If Avoid
Gaps is chosen, some overlap of application is likely near
X30 Sprayer Controller
4-4
Chapter 4 - Operations 4.2 Opening Section Control

boundaries. If Avoid Overlap is chosen, there may be some

spaces where product is not applied.

3. Choose and Confirm.

4. Select Gap Size to adjust the size of gaps, if needed.

5. Enter the preferred gap size and Confirm.

6. Select Boundary Limit. This sets which type of boundary
limit will turn off spraying using Auto Section Control.
Field Boundary and Headland are defined using the Field
Menu on the Operations Screen. Refer to the Guidance and
Auto Steering Operator’s Manual for more information on
these.
Safety zone reduces width of spraying by half a swath
width from the boundary to prevent overspray.

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Chapter 4 - Operations 4.2 Opening Section Control

7. Choose the preferred boundary limit and Confirm.

X30 Sprayer Controller

4-6
Chapter 4 - Operations 4.3 Opening Sprayer Controller

4.3 Opening Sprayer Controller

The Sprayer Controller interface can appear either in a mini-view
or in full screen. When the Sprayer Controller is in full screen,
the Guidance View can appear as a mini-view, so that the
operator can still monitor the map.

1. Select Sprayer Controller to open a mini-view of the Sprayer

Controller.
Mini-view Full Guidance Screen

Sprayer Controller

Use the mini-view to monitor status, adjust rate or change

tanks.

To move the mini-view to another

position on the screen, slide up or
down.

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Chapter 4 - Operations 4.3 Opening Sprayer Controller

To open the Sprayer Controller to

full screen, touch anywhere in the
mini-view and slide towards the full
screen, or use Minimize/ Maximize
button (top right). The Guidance
screen can remain as a mini-view.

The Sprayer Controller full screen interface shows a

number of Panels.
2. Select which panels to view using the Sprayer Tool Bar.
Mini-view guidance Sprayer Panels

Sprayer Tool Bar

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

4.4 Choosing/Changing Tanks

Tank Panel and Title Bar Tank Icons

1. Select Tank on the Sprayer Tool Bar to open the panel for
the tank being used. Select the Tank Panel Title Bar to
expand and show product information.
2. Monitor the rate and pressure.

Spraying Mode and Rate

Pressure

X30 Sprayer Controller

4-9
Chapter 4 - Operations 4.4 Choosing/Changing Tanks

3. Select Select Product.

4. Select Product Name.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

5a. Choose from the list and Confirm.

OR

5b. Choose New.

5c. Enter a Name and Confirm.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

6. Select Rate Increment. This will set the increment that will be
used to increase or decrease the rate.

7. Enter the rate for incremental adjustments.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

8. Select Preset Rate 1.

9. Enter the preset amount and Confirm.

10. Repeat for Preset 2.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

11. View Preset Rates.

Current Rate

Increase or Decrease the Preset Rate by

Increments

View Preset Rate 1 and Select to Adjust

View Preset Rate 2 and Select to Adjust

12. To adjust the Preset Rate, select Preset 1 or Preset 2 and use
plus or minus to adjust.

13. Select Volume.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

14. Select Volume.

15. Enter the volume of product in the tank and Confirm.

Adjust Volume

16. Select Volume Increment.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

17. Enter the increment to adjust the amount of product in the

tank and Confirm.

18. Use to fill the tank or adjust the volume by the

increment set.
19. Monitor output.

Nozzle Flow

Total Flow

Pump Speed

4.4.1 Tank Colors

Grey tank. Red tank. Green
Red On/Off. On/Off.
System is Tank is turned
on standby. on, but empty.
Tank is
turned off.
Check
Master
Switch and
tank On/Off.

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Chapter 4 - Operations 4.4 Choosing/Changing Tanks

Blue tank. Blue color

Green dropping shows
On/Off. approximate
level of product
Tank is on.
remaining.

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Chapter 4 - Operations 4.5 Configuring and Calibrating

4.5 Configuring and Calibrating

Configure Icon

1. Select Configure from the Sprayer Tool Bar to the right of

the screen to open the Configuration Panel.

2. Select Speed Source to set how the system will measure

speed, (GPS wheel sensor, manual or remote). This will be
used to calculate application rates.

X30 Sprayer Controller

4-18
Chapter 4 - Operations 4.5 Configuring and Calibrating

3. Select Speed Source.

4. Choose the source and Confirm. Note that Manual will

override a number of automatic features and is not
recommended for operations. It should be used for stationary
testing of nozzles etc only. It must be changed to the correct
speed source before operating the sprayer under normal
conditions.

X30 Sprayer Controller

4-19
Chapter 4 - Operations 4.5 Configuring and Calibrating

5. If Wheel Sensor has been chosen, select Wheel Sensor to

calibrate the wheel sensor.
6. Follow the prompts.

7. Read the screen and select Next .

8. Move the vehicle to align a wheel magnet and select Next.

X30 Sprayer Controller
4-20
Chapter 4 - Operations 4.5 Configuring and Calibrating

9. Drive the vehicle as instructed and stop. Select Next.

10. Select Distance Covered, enter the distance and Confirm.

Select Next.

11. Confirm.

X30 Sprayer Controller

4-21
Chapter 4 - Operations 4.5 Configuring and Calibrating

12. Select Flow Meter. This will start flow meter calibration.
Read the screens and follow the prompts.

13. Read the screen. Turn on the tank, turn on the Sprayer
Master Switch and turn on sections. Collect the flow that is
to be measured.

X30 Sprayer Controller

4-22
Chapter 4 - Operations 4.5 Configuring and Calibrating

14. Select Next.

15. Use plus or minus to adjust the rate of flow. Once enough is
collected turn off the Sprayer Master Switch. Select Next.

X30 Sprayer Controller

4-23
Chapter 4 - Operations 4.5 Configuring and Calibrating

16. Select Volume Captured and enter the amount and Confirm.

17. The flow factor is displayed. Confirm.

X30 Sprayer Controller

4-24
Chapter 4 - Operations 4.6 Monitoring Statistics

4.6 Monitoring Statistics

The Statistics Panel allows the operator to monitor information
on the job.
Statistics Panel Statistics Icon

1. Select Statistics on the Toolbar to the right of screen.

2. Monitor Statistics.

Time Spent on the Job

Coverage Rate

Current Ground Speed

X30 Sprayer Controller

4-25
Chapter 4 - Operations 4.7 Setting Sub Areas

4.7 Setting Sub Areas

Sub Area Icon

1. Select Sub Area on the Tool Bar to the right of the screen.
Active Sub Area Reset Sub Area

2. Select Active Sub Area, choose a sub area to record

information about the job and Confirm.

X30 Sprayer Controller

4-26
Chapter 4 - Operations 4.7 Setting Sub Areas

3. Use the blue arrows to view other sub areas. Note that the
system will continue to record information on the active sub
area.
4. Use the green arrows to choose between tanks.
5. Monitor progress on the active sub area in the lower half of
the panel.
Sectional Active Sub Area

Full Width Area

Volume Used

Total Time Spent on Current Job

Average Application Rate (Area)

Average Coverage Rate (Time)

X30 Sprayer Controller

4-27
Chapter 4 - Operations 4.8 Opening Virtual Switch Box

4.8 Opening Virtual Switch Box

When Virtual Switch Box has been enabled, the Switch Box
Panel becomes active in the Sprayer Controller Screen.

Virtual Switch Box

1. To turn on sections, select each section separately.

It is also possible to open the Switch Box as a separate panel
or as a mini-view when the main Guidance Screen is
showing.

X30 Sprayer Controller

4-28
Chapter 4 - Operations 4.8 Opening Virtual Switch Box

Virtual Switch Box Icon

2. To open the Virtual Switch Box Panel from the Guidance

Screen, select Virtual Switch Box at top of screen.

Virtual Switch Box

2a. To move the Virtual Switch Box Panel to top of screen,

touch and slide upwards.

X30 Sprayer Controller

4-29
Chapter 4 - Operations 4.8 Opening Virtual Switch Box

3. To open a mini-view while the main Guidance Screen is

showing, select Virtual Switch Box on the Navigation Bar.

Virtual Switch Box Icon

4.8.1 Switch Colors

Red
Switch is off.

Yellow
Switch is on but cannot spray. Check Sprayer
Master Switch and tank On/Off.

Green
Switch is on and spraying.

Blue
Low Pressure/Speed Shutoff is operating.

X30 Sprayer Controller

4-30
Chapter 4 - Operations 4.9 Using the Master Switch

4.9 Using the Master Switch

When Virtual Master has been chosen in the setup options, the
Sprayer Master Switch on the X30 Console turns the sprayer
system on. This switch does not work if External ECU Sense was
chosen during setup.

The switch also indicates the readiness of the system.

Green
Sprayer Controller is on and working. Select the
Master Switch to turn the sprayer off.

White
Sprayer Controller is in standby. Select the
Master Switch to turn the sprayer on.

Red
Sprayer Controller is off and cannot be used.

4.9.1 Help from the Master Switch

If the Master Switch is red, select the Master Switch to see

possible causes of the problem.

X30 Sprayer Controller

4-31
Chapter 4 - Operations 4.9 Using the Master Switch

Green indicates that the system is

ready.

Red indicates that the system is not

ready.

Select to return to the main screen

and complete the necessary action.

X30 Sprayer Controller

4-32
Chapter 5 - Variable Rate Control
In order to use Variable Rate Control (VRC) on a job, the VRC
prescription map must be set up in the X30 Console.

Drive to the edge of the area to be worked before loading the

map.

5.1 Loading VRC Map Files

5.2 Using Map Views and Layers
5.3 Using Variable Rate Control
5.4 Downloading AgJunction Maps

X30 Sprayer Controller

5-1
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

5.1 Loading VRC Map Files

Follow the steps to load a VRC Map.

Configure VRC for this Job

1. Select the Job Menu from the toolbar on the right of the
screen and select Configure VRC for this job.

2. Read the wizard instructions and select Next .

X30 Sprayer Controller

5-2
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

3. Select the file format of the VRC map file and select Next
.

4. Locate and choose the VRC map file and select Next.

X30 Sprayer Controller

5-3
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

5. Select Choose File Name next to the channel for Tank 1.

6. Choose the file and Confirm.

X30 Sprayer Controller

5-4
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

7. Under Attribute, select Select from List.

8. Choose the product type and Confirm.
9. Select Units if needed.

X30 Sprayer Controller

5-5
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

10. Choose Units and Confirm.

11. Select Choose File Name next to the channel for the next tank
and repeat steps 5 to 10.
12. Check your settings are correct and then select Next.

X30 Sprayer Controller

5-6
Chapter 5 - Variable Rate Control 5.1 Loading VRC Map Files

13. VRC configuration is complete. Confirm.

14. The VRC map will appear on the screen. If the map does not
appear, check that the console location and the chosen map
location match.

X30 Sprayer Controller

5-7
Chapter 5 - Variable Rate Control 5.2 Using Map Views and Layers

5.2 Using Map Views and Layers

Map Layer and Map View Icons

1. Select to choose which coverage will appear on the

screen.

X30 Sprayer Controller

5-8
Chapter 5 - Variable Rate Control 5.2 Using Map Views and Layers

Coverage shows in Green.

Rate shows in Blue.

Variable rate shows in shades of Blue.

A legend displays for variable rates.

2 Select to choose which information layers will appear.

For more information on this refer to the Guidance and Auto
Steering Manual.

X30 Sprayer Controller

5-9
Chapter 5 - Variable Rate Control 5.2 Using Map Views and Layers

3. Select to toggle views the map (north up, heads up or

perspective).

North Up View places North at the

top of the screen.

Heads Up View places vehicle with

its current direction at the top of the
screen.

X30 Sprayer Controller

5-10
Chapter 5 - Variable Rate Control 5.2 Using Map Views and Layers

Perspective View places map into

perspective with the implement at
bottom of screen.

X30 Sprayer Controller

5-11
Chapter 5 - Variable Rate Control 5.3 Using Variable Rate Control

5.3 Using Variable Rate Control

Use the Spraying Modes Toolbar to select Variable Rate
Control or Auto Rate Control .
Rate Control Icons

Use the Spraying Modes Toolbar to select Variable Rate

Control or Auto Rate Control .
Variable Rate Control is only available if Variable Rate
Control has been enabled and VRC maps have been
loaded.
Under Auto Rate Control the system applies the preset rate
but does not vary the rates for different zones.

X30 Sprayer Controller

5-12
Chapter 5 - Variable Rate Control 5.4 Downloading AgJunction Maps

5.4 Downloading AgJunction Maps

If AgJunction creates the VRC map files, the X30 console can
now download files from the AgJunction website using a Link ID
and login. To use this feature ensure the console is connected to
the internet.

This feature needs to be enabled. Select to return to the Main

Setup Screen from the Operations Screen.

1. Select System on the Main Setup Menu, Features and

AgJunction.

2. Choose Enabled and Confirm. The AgJunction icon will now

appear on the operations Navigation Bar.

X30 Sprayer Controller

5-13
Chapter 5 - Variable Rate Control 5.4 Downloading AgJunction Maps

AgJunction Icon

3. Select the AgJunction icon to open a mini-view.

4. Select Login and enter the appropriate user name and

password and Confirm. Login/out can be done manually.

X30 Sprayer Controller

5-14
Chapter 5 - Variable Rate Control 5.4 Downloading AgJunction Maps

5. To choose a different location from the list, select Location

List, choose the location and Confirm.
If this feature is enabled, the system will login
automatically each time the console is started. This system
will automatically check for new downloads. Downloaded
maps will appear as options during VRC configuration.
6. When a new download is available, a message will display to
inform the user that files have been downloaded.

7. Select to accept the download.

8. During VRC Configuration Step 2/4, select
AgJunctionDownloads to choose a downloaded map for the
job.

For more information on AgJunction function, including

how to upload ‘as applied’ maps, refer to the X30 Auto
Guidance and Auto Steering manual.

X30 Sprayer Controller

5-15
Appendix – Start up Checklist
 Read safety information.
 Drive to the working area.
 Turn the X30 Console on.
 Select vehicle and implement, if necessary. System will
restart.
 Have the necessary system features been enabled?
 Has the field been selected?
 If it is a new field, has the boundary been set?
 Select the Guidance Line to be used or create a new one.
 Create a new job if data is to be recorded and saved.
 Are Sprayer and Auto Section Control icons in the
Navigation Bar?
 Has calibration been completed?
 Is the speed source set correctly? Remember that Manual
Speed Source will override many automatic features.
 Select the Tank Control icon from the Sprayer Tool Bar.
 Are Tank settings correct (product selected, tank filled)?
 Are Preset Rates correct?
 Enable the Tank Control.
 Set a Sub Area if needed.
 Select Auto Control Rate or Variable Control Rate spraying
mode.
 If using Variable Rate Control, select the VRC prescription
map file.

X30 Sprayer Controller

A-1
 Is the Sprayer Master Switch white? If not, select the Master
Switch to see possible causes of the problem.
 Select Sprayer Master Switch to begin.
 Monitor displays and any alarm warnings.

X30 Sprayer Controller

A-2
Index

ACTUAL RATE, 3-21, 3-48 OFF TIME, 2-17

ALARMS, 3-47 ON TIME, 2-17, 3-32, 3-33
APPLICATION RATES, 4-18 PRESET, 3-48
AUTO SECTION CONTROL, 1-1, PRESSURE, 1-1
2-1, 3-53, 4-1, 4-4, 4-5, 5-1 PRESSURE FALLBACK, 3-18, 3-
BOUNDARY LIMITS, 4-4, 4-5 23
CALIBRATION, 3-4, 3-21, 3-26, 4- PRESSURE SENSORS, 3-8
22, 5-1 PRESSURE THRESHOLD, 3-12, 3-
CONTROL MODE, 4-4 17
CURRENT, 3-8, 4-14, 4-25, 4-27 PWM, 3-35, 3-39
ECU, 2-5, 2-6, 2-7, 2-8, 2-9, 2-19, 3- RATE CONTROL, 1-1, 2-5, 2-7, 3-
1, 4-31 1, 3-54, 5-1, 5-12, 5-1
FEATURES, 3-53, 5-13 REVERSE DUMP VALVE, 3-7
GAP SIZE, 4-5 SECTION CONTROL AND RATE
INTERFERENCE, 0-5, 0-6 CONTROL, 2-8
LOW PRESSURE, 3-11, 3-16, 4-30 SPEED THRESHOLD, 3-12, 3-17
LOW SPEED SHUTOFF, 2-14, 2-16 SPRAY RATE, 1-1
MASTER SWITCH, 2-19, 3-42, 4-1, SWITCH BOX, 2-18, 4-28, 4-29, 4-
4-16, 4-22, 4-23, 4-30, 4-31, 5- 30
2 TANK, 2-8, 2-9, 3-2, 3-6, 3-8, 3-18,
MINIMUM FLOW, 3-5 3-31, 3-49, 3-50, 3-51, 4-3, 4-9,
MINI-VIEW, 4-4, 4-7, 4-8 4-15, 4-16, 4-17, 4-22, 4-30, 5-
4, 5-6, 5-1
NOZZLE, 3-6, 3-18, 3-19, 3-20, 3-
23, 3-24, 3-26 VOLTAGE, 3-8, 3-13, 3-14
NOZZLE RATE, 3-18, 3-24 WHEEL, 4-18, 4-20
NOZZLE SIZE, 3-19, 3-23

X30 Sprayer Controller

Index
Notes

X30 Sprayer Controller

Notes
Topcon Precision Agriculture
14 Park Way
Mawson Lakes, SA 5095 Australia
Phone: +61-8-8203-3300
Fax : +61-8-8203-3399

Topcon Precision Agriculture

16900 West 118th Terrace
Olathe, KS 66061
Phone: 913-928-2630

Topcon Precision Agriculture

Avenida de la Industria 35
Tres Cantos 28760, Spain
Phone : +34-91-804-92-31
Fax : +34-91-803-14-15

Topcon Positioning Systems, Inc.

7400 National Drive,
Livermore CA 94551 USA
Phone: 925-245-8300
Fax: 925-245-8599

Topcon Corporation
75-1 Hasunuma-cho, Itabashi-ku
Toyko 174-8580 Japan
Phone: +81-3-5994-0671
Fax: +81-3-5994-0672

www.topconpa.com

Specifications subject to change without notice ©2012 Topcon Precision Agriculture All rights reserved