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RK Engineering Interface Modules

Elmex is an Indian company that has been manufacturing electrical terminal blocks since 1963. It started by producing DIN rail mounted connectors for the switchgear industry and has since expanded its product line to include relay interface modules, timers, relay terminal units, protection relays, and transducers. This document provides an overview of Elmex and introduces its range of products for control, instrumentation, and protection applications.

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0% found this document useful (0 votes)
298 views

RK Engineering Interface Modules

Elmex is an Indian company that has been manufacturing electrical terminal blocks since 1963. It started by producing DIN rail mounted connectors for the switchgear industry and has since expanded its product line to include relay interface modules, timers, relay terminal units, protection relays, and transducers. This document provides an overview of Elmex and introduces its range of products for control, instrumentation, and protection applications.

Uploaded by

SEO BDM
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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since 1963

Converging
Innovations Expanding
Solutions

Solu ons For


Control & Instrumenta on
About Elmex

‘elmex’ is a pioneer in the field of Electrical wire Termina on Technology in India. ‘elmex’ started its
journey in 1963 as Manufacturer of Terminal Blocks (Din Rail Mounted Connectors) for the switchgear Industry.
Steered on by the vision of our founder and chairman, Mr. J. D. Ray, Elmex has moved from strength to strength
and is regarded as the leader in manufacturing terminal blocks in the country and further expanded their
wings to overseas (more than 25 countries).

The steady and systema c growth coupled with the desire for incremental innova on, unfaltering customer
service and steadily increasing manufacturing produc vity has brought ‘elmex’ to its current level of
competence, marked by a host of Global Approvals for the wide range of products. ‘elmex’ manufacturing
plants are ISO 9001:2008 cer fied by TUV SUD South Asia Pvt. Ltd. ‘elmex’ techno - economic
compe veness has led many mul na onals to choose ‘elmex’ as a global outsourcing partner. ‘elmex’ is
regarded as trustworthy and reliable partner when it comes to product quality and efficient delivery schedules
- all this is made possible because of the commitment and competence of Team ‘elmex’ and its desire for
con nuous improvement and innova ons.

‘elmex’ brand equity is reflected by the fact that we serve most of the biggest names from na onal and
mul na onal companies such as ABB, Alstom, Lucy Switchgear, Al Ahleia Switchgear, L & T, Simens, Schneider,
Honeywell, GE, BHEL, NTPC, RDSO, Reliance, NPC and many more.

‘elmex’ manufacturing opera ons supported by fully computerized Design and Development Department
for product design and tool design, Tes ng Laboratory for conduc ng tests according to interna onal
specifica ons, a Quality Management System (ISO 9001:2008) and an Environment Management System (ISO
14001:2004) opera ng throughout various ‘elmex’ units. Our marke ng network is supported by more than
20 Resident Engineers catering to all over the country, various parts of the world and State of the Art facili es
established at mul -loca ons in Vadodara.

We are pleased to introduced range of Relay Interface Boards, Relay Terminal Units, Timers and Measurement
and Protec on Relays for all applica ons of control, measurement and protec on systems. They are serving
vast range of applica on like over voltage, under voltage, over current, under current, phase failure, phase
indica on and other various func ons required to be operated in measurement, control and protec on
applica ons. The manufacturing and tes ng facili es have been established to meet the requirements of
applicable interna onal standards and they are calibrated by NABL approved laboratory.
Index

Relay Interface Modules


Single Changeover Relay Interface Modules 2
Two Changeover Relay Interface Modules 3
Four Changeover Relay Interface Modules 4
Controller Interface Module
SUB-D Plug / Socket Connector Interface Modules 5
Insula on displacement connector interface modules 6
Cable Harness Modules 7
Signal Interface Modules
Diode Modules 8
Individual Diode Module 8
Common Cathod Diode Module 8
Common Anode Diode Module 8
Timers
Star-Delta Timer 9
On Delay Timer 10
Off Delay Timer 11
Mul -Func on Timer 5 Func ons 12
Mul -Func on Timer 13 Func ons 14
Relay Terminal Units
1-Changer over Electro Mechanical 16
2-Changer over Electro Mechanical 17
Solid State 18
Protec on Relays
Three Phase under Voltage Relay 19
Single Phase under Voltage Relay 20
Earth Leakage Monitoring Relay 21
Fan Current Monitoring Relay 22
Transducers
Instrumenta on Current Transducer 23-24
Voltage Transducer 25
Maintenance outlet Modules 26
Hybrid Passive Modules 28
Relay Interface Modules
Single Changeover Relay Interface Modules

Applica on:
‘elmex’ Single Changeover Relay Interface Modules are used mainly for interfacing digital
output devices in field. This module implements 1 Form C contact for Relay.

Salient Features:
— Compact Relay-To-Wire assembly of relay units.
— Eliminate Wiring Errors.
— DIN Rail Mounted.
— PVC housing to hold PCB.
— FR4 Grade Double Sided Copper claded PCB.

Sr. Product No. of Dimension


Configura on
No. Code Relays LxWxH in mm

Coil Voltage: 24 VDC


1 RMIR 122 TLOD1 1 23x77x59
W/o* Fuse Holder; Relay mounted on base
Connec on Diagram Coil Voltage: 24 VDC
2 RMIR 123 TLOD1 2 45x90x64
W/o* Fuse Holder; Relay mounted on base

Coil Voltage: 24 VDC


3 RMIR 124 TLOD1 4 90x90x64
W/o* Fuse Holder; Relay mounted on base
1 C/O Electrical Connec on
Coil Voltage: 24 VDC
for DC Use. 4 RMIR 126 TLOD1 8 135x90x64
W/o* Fuse Holder; Relay mounted on base
+ Coil Voltage: 24 VDC
5 RMIR 247 TLOD1 16 268x90x64
4 W/o* Fuse Holder; Relay mounted on base
1
R1
DC
D1 FOR DC USE
RELAY
LED Input Data
5
2 3 Nominal Actua on Voltage 24 VDC
- Nominal Actua on Current 25mA
Protec on Free Wheeling Diode across Coil of relay.
Indica on Voltage presence indica on
Terminals 2.5 sq. mm Screw Clamp Connector

General Data
Insula on Resistance Minimum 1000 MΩ at 500 VDC between each channels
Dielectric Strength 1000 VAC for 1 Minute between channels
Ambient Opera on Temperature 80OC
Tropicalisa on Lacquer Coa ng on both side of PCB
Iden fica on Tag Provided

Output Data
Contact Type 1 From C - SPDT
Maximum Switching Voltage 250 VAC / 24 VDC
Maximum Switching Current 12 Amp
Output Contact Poten al Free / Dry
*W/o = Without
2
Relay Interface Modules
Two Changeover Relay Interface Modules

Applica on:
‘elmex’ Two Changeover Relay Interface Modules are used mainly for interfacing digital
output devices in field. This module implements 2 Form C contact for relay.

Salient Features:
— Compact Relay-To-Wire assembly of relay units.
— Eliminate Wiring Errors.
— DIN Rail Mounted.
— PVC housing to hold PCB.
— FR4 Grade Double Sided Copper claded PCB.

Sr. Product No. of Dimension


Configura on
No. Code Relays LxWxH in mm

Coil Voltage: 24 VDC


1 RMIR 104 TLOD1 1 23x77x65
W/o* Fuse Holder; Relay mounted on base
Connec on Diagram Coil Voltage: 24 VDC
2 RMIR 158 TLOD1 2 45x90x65
W/o* Fuse Holder; Relay mounted on base

Coil Voltage: 24 VDC


3 RMIR 105 TLOD1 4 90x90x65
W/o* Fuse Holder; Relay mounted on base
2 C/O Electrical Connec on
Coil Voltage: 24 VDC
for DC Use. 4 RMIR 081 TLOD1 8 135x90x65
W/o* Fuse Holder; Relay mounted on base

+ Coil Voltage: 24 VDC


5 RMIR 268 TLOD1 16 268x90x65
6 3 W/o* Fuse Holder; Relay mounted on base
1
R1
DC FOR DC USE
D1
RELAY
LED Input Data
8
7 32 4 Nominal Actua on Voltage 24 VDC

- Nominal Actua on Current 25mA


Protec on Free Wheeling Diode across Coil of relay.
Indica on Voltage presence indica on
Terminals 2.5 sq. mm Screw Clamp Connector

General Data
Insula on Resistance Minimum 1000 MΩ at 500 VDC between each channels
Dielectric Strength 1000 VAC for 1 Minute between channels
Ambient Opera on Temperature 80OC
Tropicalisa on Lacquer Coa ng on both side of PCB
Iden fica on Tag Provided

Output Data
Contact Type 2 From C - DPDT
Maximum Switching Voltage 250 VAC / 30 VDC
Maximum Switching Current 8 Amp
Output Contact Poten al Free / Dry
*W/o = Without
3
Relay Interface Modules
Four Changeover Relay Interface Modules

Applica on:
‘elmex’ Four Changeover Relay Interface Modules are used mainly for interfacing digital
output devices in field. This module implements 4 Form C contact of relay.

Salient Features:
— Compact Relay-To-Wire assembly of relay units.
— Eliminate Wiring Errors.
— DIN Rail Mounted.
— PVC housing to hold PCB.
— FR4 Grade Double Sided Copper claded PCB.

Sr. Product No. of Dimension


Configura on
No. Code Relays LxWxH in mm

Coil Voltage: 24 VDC


1 RMIR 177 TLOD1 1 45x90x64
W/o* Fuse Holder; Relay mounted on base
Connec on Diagram Coil Voltage: 24 VDC
2 RMIR 367 TLOD1 2 68x90x64
W/o* Fuse Holder; Relay mounted on base

Coil Voltage: 24 VDC


4 C/O Electrical Connec on 3 RMIR 368 TLOD1 4 112x90x64
W/o* Fuse Holder; Relay mounted on base
for DC Use.
Coil Voltage: 24 VDC
4 RMIR 370 TLOD1 8 268x90x64
+ W/o* Fuse Holder; Relay mounted on base
12 11 10 9
1
R1
DC
Input Data
D1 FOR DC USE
RELAY
LED Nominal Actua on Voltage 24 VDC
8
4 8 3 7 2 61 5
Nominal Actua on Current 40mA
- Protec on Free Wheeling Diode across Coil.
Indica on Voltage presence indica on
Terminals 2.5 sq. mm Screw Clamp Connector

General Data
Insula on Resistance Minimum 1000 MΩ at 500 VDC between each channels
Dielectric Strength 1000 VAC for 1 Minute between channels
Ambient Opera on Temperature 80OC
Tropicalisa on Lacquer Coa ng on both side of PCB
Iden fica on Tag Provided

Output Data
Contact Type 4 From C
Maximum Switching Voltage 220 VAC / 24 VDC
Maximum Switching Current 3 Amp
Output Contact Poten al Free / Dry
*W/o = Without

4
Relay Interface Modules
SUB - D Plug / Socket Connector Interface Modules

Applica on:
‘elmex’ SUB D Plug/Socket Connector Interface Modules are used for facilita ng high
density connec on to and from field to controller boards. It implements termina on
cas ng between field & controller. Normally used for Communica on, Transmi ng
Process Control Parameters & Data.

Salient Features:
— Quick & Reliable interface between high density connectors and discrete wires.
— Eliminate Wiring Errors.
— DIN Rail Mounted.
— PVC housing to hold PCB.
— FR4 Grade Double Sided Copper claded PCB.

Sr. Product Dimension


Configura on
No. Code LxWxH in mm

1 RMI 9 DM 9 Pin Plug Straight Connector 45x90x65


2 RMI 9 DF 9 Pin Socket Straight Connector 45x90x65
3 RMI 15 DM 15 Pin Plug Straight Connector 68x90x65
4 RMI 15 DF 15 Pin Socket Straight Connector 68x90x65
5 RMI 25 DM 25 Pin Plug Straight Connector 90x90x65

Connec on Diagram 6 RMI 25 DF 25 Pin Socket Straight Connector 90x90x65


7 RMI 37 DM 37 Pin Plug Straight Connector 112x90x65
Female D-Sub Connector 8 RMI 37 DF 37 Pin Socket Straight Connector 112x90x65
N 9 RMI 50 DM 50 Pin Plug Straight Connector 56x90x65
10 RMI 50 DF 50 Pin Socket Straight Connector 56x90x65
1 2

General Data
Current Ra ng 1.5A @ 125V
Insula on Resistance Minimum 100 MΩ at 500 VDC between each channels
1

Dielectric Strength 1000 VAC for 1 Minute between channels


N GND
Ambient Opera ng Temperature 80OC
Tropicalisa on Lacquer Coa ng on both side of PCB
PCB Connectors
N = No. of Pins Iden fica on Tag Provided

Male D-Sub Connector


1 2 N

N GND

PCB Connectors
N = No. of Pins 5
Relay Interface Modules
Insula on Displacement Connector Interface Module

Applica on:
‘elmex’ Insula on Displacement Connector Interface Module are used for facilita ng high
density connec on to and from field to controller boards. It implements termina on cas ng
between field & controller. Normally used for Communica on, Transmi ng Process Control
Parameters & Data.

Salient Features:
— Quick & Reliable interface between high density connectors and discrete wires.
— Eliminate Wiring Errors.
— DIN Rail Mounted.
— PVC housing to hold PCB.
— FR4 Grade Double Sided Copper claded PCB.

Sr. Product Dimension


Configura on
No. Code LxWxH in mm

1 RMI 10 I 10 Pin IDC Connector 45x90x64


2 RMI 14 I 14 Pin IDC Connector 68x90x64
3 RMI 16 I 16 Pin IDC Connector 68x90x64
4 RMI 20 I 20 Pin IDC Connector 90x90x64
5 RMI 26 I 26 Pin IDC Connector 90x90x64
6 RMI 34 I 34 Pin IDC Connector 112x90x64
Connec on Diagram
7 RMI 40 I 40 Pin IDC Connector 135x90x64
8 RMI 50 I 50 Pin IDC Connector 156x90x64
IDC Header Connector
2 N 9 RMI 64 I 64 Pin IDC Connector 179x90x64

1 N-1
General Data
Current Ra ng 1A @ 125V
Insula on Resistance Minimum 1000 MΩ at 500 VDC between each channels
Dielectric Strength 1000 VAC for 1 Minute between channels
2 N
Ambient Opera ng Temperature 80OC
1 N-1
Tropicalisa on Lacquer Coa ng on both side of PCB
Iden fica on Tag Provided
PCB Connectors
N = No. of Pins
IDC Header Connector
2 N

1 N-1

2 N
1 N-1

PCB Connectors
N = No. of Pins 6
Controller Interface Modules
Cable Harness Using D-sub Male/Female and FRC

Applica on:
‘elmex’ Cable Harnesses are ideal solu ons to be used with Sub-D and Insula on
Displacement Connectors for automa on applica ons.

Salient Features:
— To connect computer based systems.
— Duplica on of input signals.

EWPDGL
Elmex Wire Harness for D-Sub connector with Male / Female at Both Ends
— Available in 9,15,25,37,50 Pin D-sub connector configura on.
— Available in both male / female configura on.
— Available in standard lengths.
— Ordering Code.

E W P D G L
Select Pin From D-Sub Male / Female Specify Length
Elmex Wire Harness
9,15,25,37,50 Connector Input & Output X.0

Elmex Wire Harness 15 Pin D-Sub Male Input Female Output with 2.0 meters length
can be ordered as EW15DMF2.0.

EWPIL
Elmex Wire Harness for IDC Connectors
— Available in 10, 14, 16, 20, 26, 34, 40, 50, 64 Pin IDC Connector
— Available in standard lengths
— Ordering Code

E W P I L
Select Pin From 10,14, IDC Specify Length
Elmex Wire Harness
16,20,26,34,40,50,64 Connector X.0

Elmex Wire Harness 20 Pin IDC Connector with 2.0 meters can be ordered as EW20I2.0

7
Signal Interface Modules
Diode Modules

Applica on:
‘elmex’ Diode Modules come as handy solu on for applica on like reverse blocking
using PIV characteris cs of diodes. Common place of applica on are Lamp Test circuits.

Salient Features:
— Housed in fire retardant grade moun ng track.
— Ease of connec on with the use of standard screw connec on PCB Terminal Blocks.
— Available with individual, common anode and common cathode standard diode
configura ons.
— DIN Rail Mounted.

Sr. Product Dimension


Configura on
Connec on Diagram No. Code LxWxH in mm

1 3RMI-IDM16 16 Channel Individual Diode 95x90x52


INDIVIDUAL DIODE MODULE
1K 2K 3K 4K 16K 2 3RMI-IDM16CK 32 Channel Common Cathode 95x90x52

3 3RMI-IDM16CA 32 Channel Common Anode 95x90x52

General Specifica on
Ambient Opera ng Temperature -20 to 50OC
1A 2A 3A 4A 16A Housing Colour Green
INDIVIDUAL DIODE CONNECTED Housing Material PVC
BETWEEN TWO PCB TERMINAL BLOCKS
Moun ng Possibility DIN35

COMMON ANODE DIODE MODULE Diode Specifica ons


CA 2K 4K 6K 8K 32K Diode Type 1N4007
Maximum Average Forward Rec fied Current 1A
Maximum DC Blocking Voltage (VDC) 1000 V
Maximum DC Reverse Current at Rated DC 50 µA
Blocking Voltage (TA=100 C)
Maximum Instantaneous Forward Voltage 1.1 V
CA 1K 3K 5K 7K 31K
@ 1 ADC
DIODE NETWORK WITH COMMON
ANODE AND INDIVIDUAL CATHODE Maximum Repe ve Peak Reverse Voltage 1000 V
Output Data
COMMON CATHODE DIODE MODULE
Type of Connec on Screw Connec on
CK 2A 4A 6A 8A 32A
Min. Wire Size 0.5 mm2
Max. Wire Size 2.5 mm2
Min. Wire Size (AWG) 24 AWG
Max. Wire Size (AWG) 12 AWG
Wire Stripping Length 8 mm
CK 1A 3A 5A 7A 31A Torque 0.5 Nm
DIODE NETWORK WITH COMMON Torque 4.5 Ib-in
CATHODE AND INDIVIDUAL ANODE
8
Timers
Star Delta Timer (SDTMR)

Applica on:
‘elmex’ make SDTMR is used with Star Delta starters and provides desired monitoring
and control in Motor opera ons.

Salient Features:
— 17.5 mm DIN Rail Mount.
— SPDT Relay Output.
— Green LED for Star mode Indica on.
— Red LED for Delta mode Indica on.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply Voltage Ph-N 220 / 230 / 240 V
Frequency Range 50 - 60 Hz
Power Consump on 15 VA Maximum
R/Ph
Y
B Delays
N

Ph N

Ph
INPUT
N
Delta mode on me delay (Ts) 1.5 sec to 150 sec
Pause Timing (P) 60 ms
D S Output Specifica ons
17C

Relay Output Contact SPDT


OUTPUT
ʏ
18 Δ28
17C Δ 28 Contact Detail 1A @ 125VAC / 2A @ 30VDC
17C Δ 28
ʏ
ʏ18
17C 18
17C LED Indica ons For Func onal Specifica ons
Star mode indica on 3 mm Green LED
Delta mode indica on 3 mm Red LED
Func onal Diagram
Housing
Material Polyamide 6,6
SDTMR
Star Delta Timer
Colour Grey
Supply :
240VAC, 50-60HZ
Dimension 90 x 56.4 x 17.5

Timer (Ts) :
ʏ
18
Moun ng TS 35 DIN Rail
1.5 s - 150 s Ts
17C

Δ 28
P
Pause Time (P) :
60ms ʏ Ts = T x t
Ts = TIME, P = PAUSE TIME

9
Timers
On Delay Timer (ODTMR)

Applica on:
‘elmex’ On Delay mer is used for facilita ng simple, Reliable and economical control
for definite purpose solu on in industrial Applica on or in OEMs.

Salient Features:
— 17.5 mm DIN Rail Mount.
— On Delay.
— 10 Time Ranges.
— Front knobs for Time Range & Time Scale.
— Slim, Space Saving Design.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply Voltage Ph-N 240V AC
Ph
Frequency Range 50 - 60 Hz
N Power Consump on 12VA max
INPUT
Ph N
Ph N
Output Specifica ons
Output Contact SPDT (1C/O)
Contact Ra ng NO/5A, NC/3A @ 250V AC
15 Input Specifica ons

OUTPUT
Se ngs: ±5% of F.S.
16 18 Accuracy
Repeat: ±0.5%(F.S.=FullScale)
15 16 18
15 16 18
Reset Reset me<100msec
Func onal Specifica ons
Mode On Delay
Func onal Diagram
0.1 - 1sec, 0.3 - 3sec,
1 - 10sec, 3 - 30sec, 0.1 - 1min,
Supply
Time Ranges
voltage
0.3 - 3 min, 1 - 10min
3 - 30 min, 0.1 - 1 hr, 0.3 - 3hr
Environmental Specifica ons
NO Contact
NC Contact Opera ng: 0 to 50 OC (32 to 122 OF)
Temperature
T Storage: -20 to 75 OC (-4 to 167 OF)
T = Set Time
Humidity (non-condensing) 95% RH
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail

10
Timers
Off Delay Timer (OFFDTMR)

Applica on:
‘elmex’ Off Delay mer is used for facilita ng simple, Reliable and economical control
for definite purpose solu on in industrial Applica on or in OEMs.

Salient Features:
— 17.5 mm DIN Rail Mount.
— Off Delay.
— 10 Time Ranges.
— Front knobs for Time Range & Time Scale.
— Slim, Space Saving Design.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply Voltage Ph-N 240V AC
Ph
Frequency Range 50 - 60 Hz
N Power Consump on 12VA max
INPUT
Ph N
Ph N
Output Specifica ons
Output Contact SPDT (1C/O)
Contact Ra ng NO/5A, NC/3A @ 250V AC
15 Input Specifica ons

OUTPUT
Se ngs: ±5% of F.S.
16 18 Accuracy
Repeat: ±0.5%(F.S.=FullScale)
15 16 18
15 16 18
Reset Reset me<100msec
Func onal Specifica ons
Mode Off Delay
Func onal Diagram
0.1 - 1sec, 0.3 - 3sec,
1 - 10sec, 3 - 30sec, 0.1 - 1min,
Supply
Time Ranges
voltage
0.3 - 3 min, 1 - 10min
3 - 30 min, 0.1 - 1 hr, 0.3 - 3hr
Environmental Specifica ons
NO Contact
NC Contact Opera ng: 0 to 50 OC (32 to 122 OF)
Temperature
T Storage: -20 to 75 OC (-4 to 167 OF)
T = Set Time
Humidity (non-condensing) 95% RH
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail

11
Timers
Mul Func on Timer (M5TMR)

Applica on:
‘elmex’ Mul -Func on mer is used for facilita ng simple, Reliable and economical
control for definite purpose solu on in Industrial Applica on or in OEMs.

Salient Features:
— 17.5 mm DIN Rail Mount.
— 5 Func on.
— 10 Time Ranges.
— Front knobs for Time Range, Time Scale & Mode Se ng.
— Slim, Space Saving Design.

Technical Specifica on
Supply Voltage
Connec on Diagram
Supply Voltage 240V AC
Frequency Range 50 - 60 Hz

Ph
Power consump on 12 VA max
Output Specifica ons
N
Output Contact DPDT (2 C/O)
Ph N
INPUT
Ph N
Contact Ra ng NO/5A,NC/3A@250V AC
25
Input Specifica ons
Relay
Se ngs: ±5% of F.S.
Accuracy
26 28
Repeat: ±0.5%(F.S.=FullScale)
15
Relay Reset Reset me<100msec
OUTPUT
16 18
Func onal Specifica ons
25 26 28
25 26 28
15 16 18
On Delay (A)
15 16 18

Interval (B)
Modes Cyclic equal OFF first (C)
Cyclic equal ON first (Ci)
Pulse output (D)
0.1 - 1sec, 0.3 - 3sec,
1 - 10sec, 3 - 30sec, 0.1 - 1min,
Time Ranges
0.3 - 3 min, 1 - 10min
3 - 30 min, 0.1 - 1 hr, 0.3 - 3hr
Environmental Specifica ons
Opera ng: 0 to 50 OC(32 to 122 OF)
Temperature
Storage: -20 to 75 OC(-4 to 167 OF)
Humidity (non-condensing) 95% RH
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail
12
Timers
Mul Func on Timer (M5TMR)

Func onal Diagram

Function : ON Delay (A) Function : Interval (B) Function : Cyclic OFF First (C)
Supply Supply Supply
Voltage Voltage Voltage

NO Contact NO Contact NO Contact


NC Contact NC Contact NC Contact
T T T T
T

T = set time T = set time T = set time

Function : Cyclic Equal ON First (Ci) Function : Pulse Output (D)

Supply Supply
Voltage Voltage

NO Contact NO Contact
NC Contact NC Contact
T T T T P

T = set time T = set time; P = 500 msec

13
Timers
Mul Func on Timer (MXTMR)

Applica on:
‘elmex’ Mul -Func on mer is used for facilita ng simple, Reliable and economical
control for definite purpose solu on in Industrial Applica on or in OEMs.

Salient Features:
— 17.5 mm DIN Rail Mount. — Front knobs for Time Range & Time Scale & Mode
— 13 Func on. Se ng.
— 10 Time Ranges. — Slim, Space Saving Design.
Technical Specifica on
Supply Voltage
Supply Voltage 240V AC
Frequency Range 50 - 60 Hz
Power consump on 12 VA max
Output Specifica ons
Output Contact SPDT(1C/O)
Connec on Diagram Contact Ra ng NO/5A, NC/3A@250V AC
Input Specifica ons
Se ngs: ±5% of F.S.
Ph Accuracy
Repeat: ±0.5%(F.S.=FullScale)
N
Reset Reset me<100msec
Control
contact
Y1
INPUT Func onal Specifica ons
Ph N Ph N

25 25
On Delay (A)
Interval (B)
Cyclic equal OFF first (C)
Cyclic equal ON first (CI)
15
Pulse output (D)
Delay on break (E)
16 18 OUTPUT Modes Delay on make / Break (F)
Interval a er break (H)
15 16 18 15 16 18
Single Shot (I)
Retriggerable Single shot(J)
Latching Relay (K)
Delay with Totalise (Ai)
Interval with Totalise (Bi)
0.1 - 1sec, 0.3 - 3sec,
1 - 10sec, 3 - 30sec, 0.1 - 1min,
Time Ranges
0.3 - 3 min, 1 - 10min
3 - 30 min, 0.1 - 1 hr, 0.3 - 3hr
Environmental Specifica ons
Opera ng: 0 to 50 OC(32 to 122 OF)
Temperature
Storage: -20 to 75 OC(-4 to 167 OF)
Humidity (Non-Condensing) 95% RH
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail
14
Timers
Mul Func on Timer (MXTMR)

Function : ON Delay (A) Function : Interval (B) Function : Cyclic OFF First (C)
Supply Supply Supply
Voltage Voltage Voltage

Control
Contact (Y1)

NO Contact NO Contact NO Contact


NC Contact NC Contact NC Contact
T T T T
T

T = set time T = set time T = set time

Function : Cyclic Equal ON First (Ci) Function : Pulse Output (D) Function : Delay On Break (E)

Supply Supply Supply


Voltage Voltage Voltage

Control
Contact (Y1)

NO Contact NO Contact NO Contact


NC Contact NC Contact NC Contact
T T T T P
t1
T = set time T = set time; P = 500 msec T = set time; t1<T

Function : Delay On Make / Break (F) Function : Interval After Break (H) Function : Single shot (I)

Supply Supply Supply


Voltage Voltage Voltage

Control Control Control


Contact (Y1) Contact (Y1) Contact (Y1)

NO Contact NO Contact NO Contact


NC Contact NC Contact NC Contact

T = set time T = set time T = set time

Function : Retriggable Single shot (J) Function : Latching Relay (K) Function : Delay with Totalise (Ai)

Supply Supply Supply


Voltage Voltage Voltage

Control
Control Control Contact (Y1)
Contact (Y1) Contact (Y1)

NO Contact NO Contact NO Contact


NC Contact NC Contact NC Contact
t1 t2
ta
ta < T; T = set time t1+t2=T; T = set time

Function : Interval with Totalise (Bi)


Supply
Voltage

Control
Contact (Y1)

NO Contact
NC Contact

t1 t2
t1+t2=T; T = set time

15
1 Changeover Electromechanical 6.2mm Relay Terminal Unit

Versions
SR 24 V ADC 1 CO SR 240 V ADC 1 CO

Base Unit
Pitch (in mm) 6.2

Dimension (Height x width) (in mm) 91.50 x 88.20

Connec on Poles 2 Coil Side

3 Contact Side

Connec on Possibility 2.5 Sq. mm.

Screw Size M 2.6

Torque 0.4 Nm

Relay Actua on Data


Applica ons Nominal Voltage (Vn) to actuate 24 V DC / AC 220 V DC / AC

Must Pick up Voltage 18 V DC / AC 190 V DC / AC

Must Drop Voltage 4 V DC / AC 35 V DC / AC


Control Room / Safe Area Field / Hazardous Area
Nominal Current (In) to actuate 10 mA 15 mA
Equipment 1
220 VAC @ 50Hz. Contact Data

24 VDC PSU Contact Ra ng 6 A, 250 VAC / 30 VDC


+ve -ve
Compa ble Contact Arrangement 1 From C

Contact Material AgNi / AgSnO2


Digital
Output Contact Resistance 100 mΩ @ 6 VDC, 1 A
Module

Equipment n Maximum Switching Power 1500 VA / 144 W

Relay Endurance Data

Mechanical 6 x 104 for Normal Open Contact


Control Room / Safe Area Field / Hazardous Area Electrical (Ohmic) 3 x 104 for Normal Open Contact

Insula on of Relay
24 VDC PSU
+ve -ve Resistance (Ini al) Minimum 1000 MΩ at 500 VDC
I/P 1
Dielectric Strength 1000 VAC (50Hz.) for 1 Minute
Digital
Input
Module
Others
I/P 8 Opera ng Temperature -20OC to 55OC
220 VAC @ 50Hz

16
2 Changeover Electromechanical 14.5mm Relay Terminal Unit

Versions
SR 24 V ADC 2 CO SR 240 V ADC 2 CO

Base Unit
Pitch (in mm) 14.5

Dimension (Height x width) (in mm) 91.50 x 88.20

Connec on Poles 2 Coil Side

3 Contact Side

Connec on Possibility 2.5 Sq. mm.

Screw Size M 2.6

Torque 0.4 Nm

Relay Actua on Data


Applica ons Nominal Voltage (Vn) to actuate 24 V DC / AC 220 V DC / AC

Must Pick up Voltage 19 V DC / AC 200 V DC / AC

Must Drop Voltage 4 V DC / AC 50 V DC / AC


Control Room / Safe Area Field / Hazardous Area
Nominal Current (In) to actuate 25 mA 10 mA

220 VAC @ 50Hz. Contact Data


24 VDC PSU
Equipment 1A Contact Ra ng 2x6 A, 250 VAC / 30 VDC
+ve -ve

Compa ble Contact Arrangement 2 From C


Equipment 1B

Equipment NA Contact Material AgCdO


Digital
Output
Module Equipment NB Contact Resistance 100 mΩ @ 6 VDC, 1 A

Maximum Switching Power 1500 VA (per contact)

Relay Endurance Data

Mechanical 1 x 107
Control Room / Safe Area Field / Hazardous Area Electrical (Ohmic) 1 x 105

Insula on of Relay
220 VDC @ 50 Hz
Resistance (Ini al) Minimum 1000 MΩ at 500 VDC
Digital + ve - ve
Input Dielectric Strength 1000 VAC (50Hz.) for 1 Minute
Module I/P 1
System A
I/P 8 Others

Opera ng Temperature -20OC to 55OC


220 VDC @ 50 Hz

I/P 1
Digital
Input
Module
System B
I/P 8

17
Solid State 6.2 mm Relay Terminal Unit

Versions
SR 24 V DD 24 SSR SR 24 V DA 24 SSR

Base Unit
Pitch (in mm) 6.2

Dimension (Height x width) (in mm) 91.50 x 88.20

Connec on Poles 2 Coil Side

3 Contact Side

Connec on Possibility 2.5 Sq. mm.

Screw Size M 2.6

Torque 0.4 Nm

Relay Actua on Data


Applica ons Input Control Voltage 5-28 VDC 5-28VDC

Input Control Supply Current 12 mA 12 mA

Relay Output Specifica on


Control Room / Safe Area Field / Hazardous Area
Contact Configura on 1 NO 1 NO

Relay Voltage 5 - 100 VDC 24 - 280 VAC


220 VAC @ 50Hz.
Rated Current 2 A @55OC 2 A @55OC
24 VDC PSU
Sensor
+ve -ve Other Technical Data

ON Time 2.5 m Secs Zero Crossing Detector Based


+Ve
Solenoid OFF Time 2.5 µ Secs Zero Crossing Detector Based

Opera ng Temperature -20OC to 55OC


+Ve

Control Room / Safe Area Field / Hazardous Area

220 VAC @ 50Hz.

24 VDC PSU
Sensor
+ve -ve

Ph

M1
N

Ph

M1
N

18
Protec on Relays
Three Phase Under Voltage Relay (EM 3UVR)

Applica on:
‘elmex’ UVR is used for highly fluctua ng induc ve load such as Air Condi oning system in
Industrial and commercial establishments. It protects the system equipment and load from
sudden over voltage fluctua ons.
Salient Features:
— 17.5 mm DIN Rail Mount.
— Self - Powered Protec on Relay.
— 1x SPDT Relay Output.
— Robust Universal power supply.
— Green LED for supply healthy indica on.
— Red LED for healthy sensing indica on.
— 12 bit sensing.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply / Monitoring Voltage 220 / 230 / 240*
(Un) L1 / L2 / L3 - N
Frequency Range 48-63 Hz
Power consump on 5 VA Maximum
Monitoring Mode Under Voltage
Trip Level (U trip) 75% of Un (Factory Set)
Hysteresis 2% (Factory Set)
Se ng Accuracy + 4%
Delays
Power On Delay (t) 5 Mins (Min) to 15 mins (Max)
From Trip to recovery Time Delay (T2) 5 Mins (Min) to 15 mins (Max)
(Se able by linear poten ometer)
Func onal Diagram
Output Specifica ons
Output Contact SPDT
EM3UVR
Contact Ra ng 1A @125VAC / 2A @30 VDC
LED Indica ons
Power On 3mm Green LED
Healthy Indica ons 3mm Red LED
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail

*Supply / Moun ng Voltage (Un) Refers to The Phase to Neutral Nominal Voltage For Product and It’s Variants. Product Needs 3O, 4 - Wire
Connec ons System. Hence For Reference Purpose Phase to Phase Voltage Can be Calculated by Mul plying Stated Values by v3.

19
Protec on Relays
Single Phase Under Voltage Relay (EM 1UVR)

Applica on:
‘elmex’ UVR is used for highly fluctua ng induc ve load such as Air Condi oning system in
Industrial and commercial establishments. It protects the system equipment and load from
sudden over voltage fluctua ons.
Salient Features:
— 17.5 mm wide DIN Rail Housing.
— Self - Powered Protec on Relay.
— 1x SPDT Relay Output.
— Robust Universal power supply.
— Green LED for supply healthy indica on.
— Red LED for healthy sensing indica on.
— 12 bit sensing.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply / Monitoring Voltage 220 / 230 / 240*
(Un) Ph - N
Frequency Range 48-63 Hz
Power consump on 5 VA Maximum
Monitoring Mode Under Voltage
Trip Level (Utrip) 75% of Un (Factory Set)
Hysteresis 2% (Factory Set)
Se ng Accuracy + 4%
Delays
Power On Delay (t) 5 Mins (Min) to 15 mins (Max)
From Trip to recovery Time Delay (T2) 5 Mins (Min) to 15 mins (Max)
(Se able by linear poten ometer)
Func onal Diagram
Output Specifica ons
Output Contact SPDT
EM1UVR
Contact Ra ng 1A @125VAC / 2A @30 VDC
LED Indica ons
Power On 3mm Green LED
Healthy Indica ons 3mm Red LED
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail

*Supply / Moun ng Voltage (Un) Refers to The Phase to Neutral Nominal Voltage For Product and It’s Variants. Product Needs 1O, 2 - Wire
Connec ons System.

20
Protec on Relays
Earth Leakage Monitoring Unit (ELMU)

Applica on:
‘elmex’ make Earth Leakage monitoring Relay facilitates measuring of Earth Leakage
Current and used with ‘elmex’ make Core Balance Current Transformers.
Salient Features:
— 70 mm wide DIN Rail / Panel mount Housing.
— Designed to monitor & detect true RMS earth fault currents in conjunc on with separate toroid.
— LED bar-graph provides constant indica on of any leakage current.
— Microprocessor controlled with internal monitoring (Self-checking)
— Adjustable sensi vity (IΔn) and Time Delay (Δt) - 0 (Instantaneous) to 10 seconds.
— Separate “Test” and “Reset” push bu ons.
— Connec on facility for remote “Test” and “Rest” push bu ons or N.O contacts.
— 2 Relay Outputs - Standard output (S.O) and posi ve safe output (P.S.O)
— Led indica on of supply status and fault condi on a er unit has tripped.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply voltage - (A1 - A2) 230V AC Tolerance: ±15%
Frequency Range 50 - 60 Hz
Power Consump on 5 VA Maximum
Monitoring Mode Leakage current
Monitored Leakage Current Up to 30A
Trip Level Limits 80-90% of IΔn
Reset Value =85% of tripped level
Delays
Timer delay (Δt) 0, 60, 150, 250, 500, 800 ms
1, 2.5, 5, 10 sec. (user selectable)
Output
Output 1 x SPNO, 1 x SPDT relays
Func onal Diagram
Output ra ng P.S.O (1A @125VAC / 2A @30VDC.), S.O. (12A @250VAC)
LED Indica ons
N.U Power On 3mm Green LED
- -

Bar-Graph 3x3mm Green LED3 (25, 50 and 75% of actual trip level)
Tripped 3mm Red LED
ELMU healthy 3mm REd LED (Blinking)
Housing
Material ABS UL - 94 -H B
Colour Light Grey
Dimension 70x91x58.4 mm
Din rail enclosure component Poly carbonate
Moun ng TS 35 DIN Rail

21
Protec on Relays
Fan Current Monitoring Relay (FCM R5A)

Applica on:
‘elmex’ Fan Current Monitoring Relay is used for instant acknowledgment of errors
within the system to improve opera onal efficiency isola ng the erroneous equipment from
the system. This way it is useful in deceasing down me of the system.

Salient Features:
— 17.5 mm DIN Rail Housing.
— 1x SPDT Relay Output.
— Inrush current protec on.
— Green LED for supply indica on
— Red LED for trip indica on.
— Sensing with hysteresis.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply voltage / Control signal 24 VAC
(A1-A2)
Frequency Range 50 - 60 Hz
Power Consump on 4 VA Maximum
Current Sensing Range 0-5 Amp
Trip Level (I trip) > Set ampere value
Hysteresis 4%
Se ng Accuracy +/- 7%
Output Specifica ons
Output Contact SPDT
Contact Ra ng 1A @125VAC / 2A @30VDC
LED Indica ons
Func onal Diagram
Power On 3mm Green LED
Healthy Indica on 3mm Red LED
Housing
Material Polyamide 6,6
Colour Grey
Dimension 90x56.4x17.5
Moun ng TS 35 DIN Rail

22
Transducer
Instrument Current Transducer (ICT)

Applica on:
‘elmex’ make instrument current transducer sense CT secondary current and provide
liner 4-20 mA DC signal for PLC/SCDA applica on.

Salient Features:
— 17.5 mm DIN Rail Housing.
— Inrush current protec on.
— Green LED for supply indica on.
— Galvanic Isola on between current input and output.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply voltage (A1-A2) 24 V AC
24 VAC
Supply
Current input / Sensing current 0-5 Amp
0-5Amp
input (Pin - Pout)

Pin Pout Pin Pout


Frequency Range 50 - 60 Hz
A1 A2
A1 A2
Power Consump on 4 VA Maximum
Output between terminal 4 to 20 mA
No. 15 and 18
Se ng accuracy ± 2.5%
Indica on Power On / Healthy 3mm Green LED
4-20
mAmp DC
output Housing Material Polyamide 6,6
A

Colour Grey
Dimension 90x56.4x17.5
Func onal Diagram
Moun ng TS 35 DIN Rail

INSTRUMENT CURRENT TRANSDUCER

24 VAC

23
Transducer
Instrument Current Transducer (ICT-110)

Applica on:
‘elmex’ make instrument current transducer sense CT secondary current and provide
liner 4-20 mA DC signal for PLC/SCDA applica on.

Salient Features:
— 17.5 mm DIN Rail Housing.
— Inrush current protec on.
— Green LED for supply indica on.
— Galvanic Isola on between current input and output.

Technical Specifica on
Connec on Diagram
Supply Voltage
Supply voltage (A1-A2) 110V AC
110 VAC
Supply
Current input / Sensing current 0-5 Amp
0-5Amp
input (Pin - Pout)

Pin Pout Pin Pout


Frequency Range 50 - 60 Hz
A1 A2
A1 A2
Power Consump on 4 VA Maximum
Output between terminal 4 to 20 mA
No. 15 and 18
Se ng accuracy ± 2.5%
Indica on Power On / Healthy 3mm Green LED
4-20
mAmp DC
output Housing Material Polyamide 6,6
A

Colour Grey
Dimension 90x56.4x17.5
Func onal Diagram
Moun ng TS 35 DIN Rail

INSTRUMENT CURRENT TRANSDUCER

110 VAC

24
Transducer
Voltage Transducer (VT)

Applica on:
‘elmex’ make instrument voltage transducer sense PT secondary voltage and provide
liner 1-5VDC and 4-20 mA DC signal for PLC/SCDA applica on.

Salient Features:
— 70mm wide DIN Rail / Panel Mount Housing.
— Inrush Current Protec on.
— Galvanic Isola on between input voltage signal and output voltage & current signals.
— User Selectable Voltage Range.

Technical Specifica on
Connec on Diagram
Input Specifica ons
Auxiliary Supply Voltage (Ph - N) 230 VAC (±10%)
Sensing Voltage (VSPh - VSN) 110 / 220 / 240 / 415 / 500 VAC
Frequency Range 50 - 60 Hz
Power Consump on < 4 VA
(For Auxiliary Supply Voltage)
Output
Output between terminal No. 12 & 13 1 - 5 VDC
Output between terminal No. 14 & 15 4 - 20 mA @ 1 - 5 VDC
Output between terminal No. 16 & 17 2 - 10 VDC
Output between terminal No. 18 & 19 4 - 20 mA @ 2 - 10 VDC
Output Accuracy ± 3%
Indica ons
Func onal Diagram
Power On Red LED
Housing
VOLTAGE TRANSDUCER Housing Material ABS UL-94-HB
Ph (1/2) N (3/4)
Colour Light Grey
230VAC
±10% Dimension (L x W x H) in mm 70 x 60 x 91mm
Ph N V01+(12)
V01-(13) ] 1 - 5 VDC Din Rail Enclosure Component Polycarbonate
I01+(14)
(8/9)
VSPh I01-(15) ] 4-20mA
FROM 1-5 VDC Moun ng TS 35 DIN Rail
V02+(16)
SENSING VOLTAGE
110/220/240/415/500 VAC V02-(17) ] 2 - 10 VDC
*Note: Voltage Range has to be selected before energizing the unit.
I02+(18)
(10/11)
VSN I02-(19) ] 4-20mA
FROM 2-10 VDC

25
Maintenance Outlet Modules (MOM)

Salient Features:
— Universal Din rail moun ng.
— Modules with US power outlet socket. Supplied with AC power through PCB terminals.
— Module with integrated 5 X 20 mm fuse (except version MOM-ECO). The fuse can easily
be removed by turning the fuse holder knob, thus provides the func on of a circuit
breaker (breaks the "L" path).
— LED indicates (except MOM-ECO) when power is present at the outlet socket. Two input
terminals are connected in parallel for each path. Makes it easy to loop to other units.
— Economy version available with only terminals and socket (MOM-ECO).
— Versions available with surge protec on as well as common mode Referred to earth and
differen al mode (between L and N) are protected except economy version (MOM-ECO)
and current protec on version available (MOM-C).
— Versions available with current protec on except economy version (MOM-ECO).
— The current is limited to 6.3A except economy version(MOM-ECO).
— Version available with an EMC suppression filter added on module(MOM-Fi).
— Version available with two sockets added on module (MOM-TW).

Technical Specifica on
Max. AC voltage 125 VAC
Max. current for MOM-C, MOM-SC, 6.3A ( Fuse 6.3 A lag*)
MOM-TW, MOM-Fi
Max. current for MOM-ECO 6.3A ( must be externally fused )
(without fuse)
LED Green: power on output socket
PCB Screw clamp connectors
Type ECD2/ ECD3
Make “elmex”
Housing Polyamide 6,6 nylon, Grade: UL 94 V2
Colour Green
PCB Carrier & Moulded parts
Housing Polyamide 6,6 nylon, Grade: UL 94 V2
Colour Green

Ordering Informa on And Dimensiond Of Module


MOM - ECO MOM - C MOM - SC MOM - TW MOM - Fi
LED
ONE US POWER OUTLET SOCKET
TWO US POWER OUTLET SOCKET
SHORT CIRCUIT PROTECTION
SURGE PROECTION
EMC SUPPRESSION FILTER
DIMENSION (L x W x H) IN mm 40x90x68 40x90x78 40x90x78 40x126x78 40x126x78
1) *Lag Fuse - A built-in delay that allows temporary and harmless inrush currents to pass the fuse or circuit breaker without opera ng,
but is so designed to open on sustained overloads and short circuits. 2) LED Not available in MOM-ECO Module. 26
Maintenance Outlet Modules (MOM)

Connec on Diagram

MOM-ECO MOM-C MOM-SC

MOM-TW MOM-Fi

27
Hybrid Passive Module (HPM)

Salient Features:
— Universal Din rail mount.
— One or several D-Sub and / or flat cable connectors are placed in parallel on a module
with PCB terminals.
— The modules can be used for parallel connec on of different cables.
— Facilita ng high density connec on to and from field to controller boards.
— Used for adding easy test points or junc ons to cables through the PCB terminals.
— Connectors of different types can be mixed.
— If both flat cable and D-Sub are mixed, the last pin of the flat cable is connected to the
shield and the module is labeled according to the D-Sub connectors. The pin numbers of
the flat cable is going zig-zag and in that case do not correspond to the terminal labels.

Technical Specifica on
Max. voltage 125 V
Connec on Diagram Max. current for flat cable connector 1A
Max. current for D-Sub connector 3A
Contact finish Gold-plated
N 6 PCB Screw Clamp Connectors
NDM
5 2 1
Type ECDD2/ ECDD3
Make “elmex”
Housing Polyamide 6,6 nylon Grade: UL 94 V2
Colour Green
5 2 1 PCB Carrier & Moulded Parts
NDF
N 6 Housing Polyamide 6,6 nylon Grade: UL 94 V2
Colour Green
Ordering Informa on HPM - 9 _ _ _ _*
HPM - 15 _ _ _ _*
5 2 1
NDF HPM - 25 _ _ _ _*
N 6
HPM - 37 _ _ _ _*
____:

GND N 8 7 6 I = Flat cable,


F = Female D-Sub,
M = Male D-Sub,
E
5 4 3 2 1 E = PCB mount terminals.

DIMENSIONS (LxWxH) In mm HPM - 9 HPM - 15 HPM - 25 HPM - 37


With E 40x126x68 50x126x68 75x126x68 105x126x68
Without E 40x126x64 50x126x64 75x126x64 105x126x64

28
29
‘elmex’ C&I January 2020

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