HV 804 R WDG 91 - Technical Data Sheet
FRAME HV 804 R
SPECIFICATIONS & OPTIONS
STANDARDS WINDINGS & ELECTRICAL PERFORMANCE
STAMFORD AC generators are designed to meet the All generator stators are wound to 2/3 pitch. This
performance requirements of IEC EN 60034-1. Other eliminates triplen (3rd, 9th, 15th …) harmonics on the
international standards, including BS5000, VDE 0530, voltage waveform and is found to be the optimum design
NEMA MG1-32, AS1359, CSA C22.2, UL and CE; as well for trouble-free supply of non-linear loads. The 2/3 pitch
as a wide range of international Marine Certification design avoids excessive neutral currents sometimes seen
Approvals, can be met on request. For clarification with higher winding pitches. A fully connected damper
regarding compliance please contact Cummins Generator winding reduces oscillations during paralleling. This
Technologies. winding, with the 2/3 pitch and carefully selected pole and
tooth designs, ensures very low levels of voltage waveform
DESCRIPTION distortion.
The STAMFORD PI range of synchronous ac generators TERMINALS & TERMINAL BOX
are brushless with a rotating field. They are separately
excited by the STAMFORD Permanent Magnet Generator Standard generators feature a main stator with 6 ends
(PMG). This is a shaft mounted, high frequency, pilot brought out to the terminals, which are mounted on the
exciter which provides a constant supply of clean power frame at the non-drive end of the generator. A sheet steel
via the Automatic Voltage Regulator (AVR) to the main terminal box contains the AVR and provides ample space
exciter. The main exciter output is fed to the main rotor, for the customers' wiring and gland arrangements. It has
through a full wave bridge rectifier, protected by surge removable panels for easy access.
suppression.
SHAFT & KEYS
VOLTAGE REGULATORS
All generator rotors are dynamically balanced to better than
The P range generators complete with a PMG are BS6861:Part 1 Grade 2.5 for minimum vibration in
available with one AVR. The AVR has soft start voltage operation. Two bearing generators are balanced with a half
build up and built in protection against sustained over- key.
excitation, which will de-excite the generator after a
minimum of 8 seconds. INSULATION/IMPREGNATION
Underspeed protection (UFRO) is also provided on both
AVRs. The UFRO will reduce the generator output voltage The insulation system is class 'F'.
proportional to the speed of the generator below a pre- All wound components are impregnated with materials and
settable level. processes designed specifically to provide the high build
required for static windings and the high mechanical
The MA330 AVR is 3 phase rms sensed with a voltage strength required for rotating components.
regulation of 0.5% rms (see the note on regulation). The
UFRO circuit has adjustable slope and dwell for controlled QUALITY ASSURANCE
recovery from step loads. An over voltage protection circuit
will shutdown the output device of the AVR, it can also trip Generators are manufactured using production procedures
an optional excitation circuit breaker if required. As an having a quality assurance level to
option, short circuit current limiting is available with the BS EN ISO 9001.
addition of current transformers.
NOTE ON REGULATION
The MA330 AVR needs a generator mounted current The stated voltage regulation may not be maintained in the
transformer to provide quadrature droop characteristics for presence of certain radio transmitted signals. Any change
load sharing during parallel operation. in performance will fall within the limits of Criteria 'B' of EN
Provision is also made for the connection of the 61000-6-2:2001. At no time will the steady-state voltage
STAMFORD power factor controller, for embedded regulation exceed 2%.
applications, and a remote voltage trimmer.
NB Continuous development of our products entitles us to change
specification details without notice, therefore they must not be
regarded as binding.
Front cover drawing is typical of the product range.
2
FRAME HV 804 R
WINDING 91
RATINGS REFER TO SALES AND SERVICE BRIEFING
MAXIMUM ALTITUDE 1000 METRES ABOVE SEA LEVEL
MAXIMUM AMBIENT TEMPERATURE 40º C
CONTROL SYSTEM SERIES 3 SEPARATELY EXCITED BY P.M.G.
A.V.R. FULL WAVE RECTIFIED
VOLTAGE REGULATION ± 0.5% WITH 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES OF THIS SECTION
INSULATION SYSTEM CLASS F
PROTECTION IP23 STANDARD
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH 2/3
WINDING LEADS 6
R.F.I. SUPPRESSION BS EN 50081/2-1/2 VDE 0875G VDE 0875N For other standards apply to the factory
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 3.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END ISO 6232 C3
BEARING NON DRIVE END ISO 6324 C3
EFFICIENCY REFER TO EFFICIENCY CURVES OF THIS SECTION
FREQUENCY 60Hz
TELEPHONE INTERFERENCE TIF< 50
COOLING AIR 3.5 m3/sec
VOLTAGE STAR (Y) 12470 13200 13800
kVA BASE RATING FOR
2400 2535 2650
REACTANCE VALUES
Xd DIRECT AXIS SYNCHRONOUS 2.27 2.14 2.05
X'd DIRECT AXIS TRANSIENT 0.207 0.195 0.186
X''d DIRECT AXIS SUB-TRANSIENT 0.155 0.146 0.140
Xq QUADRATURE AXIS REACTANCE 1.69 1.589 1.52
X''q QUAD. AXIS SUB-TRANSIENT 0.287 0.271 0.259
XL LEAKAGE REACTANCE 0.116 0.110 0.105
X2 NEGATIVE PHASE SEQUENCE 0.222 0.209 0.200
X0 ZERO PHASE SEQUENCE 0.032 0.030 0.029
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONSTANT 0.200
T''d SUB-TRANSIENT TIME CONSTANT 0.015
T'do O.C. FIELD TIME CONSTANT 4.00
Ta ARMATURE TIME CONSTANT 0.054
SHORT CIRCUIT RATIO 1/Xd
STATOR WINDING RESISTANCE (L-N) 0.6740
ROTOR WINDING RESISTANCE 1.320
EXCITER STATOR FIELD RESISTANCE 17.50
EXCITER ROTOR RESISTANCE (L-L) 0.076
PMG STATOR RESISTANCE (L-L) 3.800
RESISTANCE VALUES ARE IN OHMS AT 20º C
NO LOAD EXCITATION VOLTAGE 15.0
FULL LOAD EXCITAION VOLTAGE 63.0
Continuous development of our products entitles us to change specification details without notice,
therefore they must not be regarded as binding.
3
FRAME HV 804 R WDG 91 60 Hz
THREE PHASE EFFICIENCY CURVES
12470 V
97.5
97.0
96.5 1.0
96.0 0.9
95.5
0.8
95.0
94.5
% 94.0 P.F.
93.5
93.0
2400.0 kVA
92.5
92.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
2400 kVA
13200 V
97.5
97.0
1.0
96.5
96.0 0.9
95.5 0.8
95.0
94.5
% 94.0
P.F.
93.5
93.0
92.5
92.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
2535 kVA
13800 V
97.5
97.0
1.0
96.5
0.9
96.0
0.8
95.5
95.0
94.5
% 94.0 P.F.
93.5
93.0
92.5
92.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
2650 kVA
4
FRAME HV 804 R WDG 91 60Hz
FULL WAVE RECTIFIED AVR
LOCKED ROTOR MOTOR STARTING CURVE
12470V 13200V 13800V
30.0
25.0
PER CENT TRANSIENT VOLTAGE DIP
20.0
15.0
10.0
5.0
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
LOCKED ROTOR kVA
FRAME HV 804 R WDG 91 60Hz
Three Phase Short Circuit Decrement Curve
No- Load Excitation at Rated Speed
Based on series star (wye) connection
x NOTE 1
10000
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES
FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
SYMMETRIC
RESPECT OF NOMINAL OPERATING VOLTAGE
VOLTAGE FACTOR
ASYMMETRICAL
12470V X 0.90
13200V X 0.95
13800V X 1.00
CURRENT (Amps)
THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL
1000
NOTE 2
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE
VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE
TO THE VARIOUS TYPES OF SHORT CIRCUIT
3 PHASE 2 PHASE L-L 1 PHASE L-N
INSTANTANEOUS X 1.0 X 0.87 X 1.30
MINIMUM X 1.0 X 1.80 X 3.20
SUSTAINED X 1.0 X 1.50 X 2.50
MAX SUSTAINED DURATION 10 SEC 5 SEC 2 SEC
ALL OTHER TIMES ARE UNCHANGED
100
0.001 0.01 0.1 1 10
TIME (secs)
SUSTAINED SHORT CIRCUIT = 521 Amps
5
FRAME HV 804 R
WINDING 91
RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Class F Standby - 125/40°C Class F Standby - 138/27°C
50Hz Star (V) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
kVA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
kW N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Efficiency (%) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
kW Input N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
60Hz Star (V) 12470 13200 13800 12470 13200 13800 12470 13200 13800 12470 13200 13800
kVA 2400 2535 2650 N/A N/A N/A 2570 2720 2840 2655 2810 2940
kW 1920 2028 2120 N/A N/A N/A 2056 2176 2272 2124 2248 2352
Efficiency (%) 95.5 95.7 95.8 N/A N/A N/A 95.4 95.6 95.7 95.4 95.5 95.7
kW Input 2011 2120 2214 N/A N/A N/A 2155 2277 2374 2227 2353 2458
TYPICAL DIMENSIONS - Further arrangements available - please refer to factory
Barnack Road • Stamford • Lincolnshire • PE9 2NB
Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100
© 2009 TD_HV804R.91.GB_03.09_09_GB
