OPERATING,

INSTALLATION & MAINTENANCE MANUAL

FOR
JISKOOTTM SERIES

210 SAMPLE PROBE AND VARIATIONS

Manual No.H15, Rev. 16

210 Sample Probe
User Manual

Important Safety Information

Symbols used in this manual:

This symbol identifies information about practices or circumstances that can

lead to personal injury or death, property damage, or economic loss.

warning
This symbol indicates actions or procedures which if not performed correctly may lead
to personal injury or incorrect function of the instrument or connected equipment.

CAUTION
Terms used in this manual:

Note Indicates actions or procedures which may affect instrument operation or may lead to an
instrument response which is not planned.

Regular Inspection AT LEAST ANNUALLY of any installation for corrosion is mandatory to

safety. This assembly uses bolts under tension when inserted into a pipeline. Corrosion
of these bolts can lead to failure, leakage, ejection and life threatening personal injury
and significant environmental and infrastructure damage.

Any replacement parts should be provided by the OEM and service by qualified staff
suitably trained. Bolts must meet the original design specification for strength,
dimensions and coating protection and installed in accordance with this manual. In case
of doubt, consult the factory.

Technical Support Contact Information:

Sensia LLC
200 Westlake Park Blvd
Houston, TX 77079
+1-866-773-6742
sensiaglobal.com

All Rights Reserved.

Printed in the United Kingdom.

Manual No. H15, Rev. 16

Document Revision History:

Issue Description of Change Issued Approved Date

16 Capture Tube Seal, external Check valve setting NMc PW Apr 2015
15 Format, Amend Testing Section 11 NMc PW July 2014
14 Service Kits added, Extractor Height, Addendums NMc MAJ 27 Nov 12
13 Graphic’s updated NMC PW 26/03/2008
12 Revised to reflect redesigned seal housing and capture tube seal NMC PW 22/01/2008
arrangements, 2cc addenda & assembly illustrations
11 Check Valve and Relief Valve settings clarified PW MAJ 15/02/2006
10 Added typical installation sketch and minimum diameter of pipeline PW MAJ 25/01/2005
tapping
9 Generally revised, drawings added PW QI02/24 15/1/2002
Issue Revision History Issued Approved Date

Figure 1 - Illustration of 210 Probe

c/w valve and insertion lengths
See Dwg Ref. 25417

April 2015 Page iii Revision History

Jiskoot™ 210 Sample Probe
User Manual

Table of Contents

1 Introduction 1
2 Operating Instructions 3
3 Glossary of Special Terms 3
4 Utilities Reference 3
5 Full Functional Description 4
6 General Assembly & Bill Of Material 210 5
7 General Assembly & Bill Of Material 210 SD 9
8 General Assembly & Bill Of Material 210 SHORT STYLE 13
9 Installation Details 14
9.1 Sample Probe Installation ................................................................................................... 17
9.2 Removing the Sample Probe .............................................................................................. 19
9.3 Ancillary Equipment Installation (Weatherproof Housing) .................................................. 21
9.4 Removal of Ancillary Equipment ......................................................................................... 22
10 Maintenance and Troubleshooting 22
10.1 Health and Safety Precautions ....................................................................................... 22
10.2 Weekly Maintenance ...................................................................................................... 22
10.3 Annual Maintenance (or less as determined by site conditions) .................................... 23
10.4 General Notes................................................................................................................. 23
10.5 Torque Settings:.............................................................................................................. 25
10.6 Overhaul of Series 210 Sampler..................................................................................... 25
11 Testing 43
11.1 Witness testing prior to re-installing the Sampler in service. .......................................... 43
11.2 Test equipment ............................................................................................................... 43
12 Frequently Asked Questions 45
12.1 Sampler Does Not Operate ............................................................................................ 45
12.2 Sampler Operates But Does Not Produce A Sample ..................................................... 45
12.3 Sampler fails to take adequate sample .......................................................................... 46
12.4 Sampler takes excessive sample ................................................................................... 46
12.5 Leaks from Actuator........................................................................................................ 46
12.6 Vibration.......................................................................................................................... 46
13 Sub Supplier Information 47
14 Recommended Spares Kits 47
14.1 Series 210, EH & EH-HP Sample Probe Service Kit...................................................... 47
14.2 Series 210 HP Sample Probe Spare Parts..................................................................... 47
14.3 Series 210 Shipboard Sample Probe Spare Parts ......................................................... 47
14.4 Alternative Seals for MTBE & Similar Applications......................................................... 48
14.5 Special Tools (Balseal Sizing tool, C Spanners, Pick, Seal tools) ................................. 48
14.6 Ancillary Equipment ........................................................................................................ 48
15 Product Specific Drawings 48
16 Addenda – 210 2cc Sample Probe 49
17 Addenda – SD (Severe Duty) Probe Sampler 50
18 Addenda – High Temperature Probe Sampler 51
19 Addenda – Grab Volume Adjustment 51

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User Manual

Table of Contents
Figure 1 - Illustration of 210 Probe c/w valve and insertion lengths ............................... iii
Figure 2 – Functional Description.................................................................................. 4
Figure 3 - General Assembly 210.................................................................................. 5
Figure 4 - Probe Head General Assembly 210 ............................................................... 6
Figure 5 - Sealing Arrangement.................................................................................... 6
Figure 6 - EH arrangement ........................................................................................... 6
Figure 7 - General Assembly - SD ................................................................................. 9
Figure 8 – SD Probe Head General Assembly ...............................................................10
Figure 9 - SD Sealing arrangement ..............................................................................10
Figure 10 - General Assembly Short Style ....................................................................13
Figure 11 - Instrumentation.........................................................................................15
Figure 12 - Hydraulic Extractor ....................................................................................18
Figure 13– 210 Probe Head.........................................................................................25
Figure 14 – Vacuum Breaker Fastener..........................................................................26
Figure 15 – Balseal Fitting Tool ....................................................................................27
Figure 16 – Seal Housing Seal replacement..................................................................28
Figure 17 – Pre 2006 Probe .........................................................................................29
Figure 18 – Check valve Sub Assembly ........................................................................30
Figure 19– Sample Tube Head.....................................................................................30
Figure 20 – Overhaul of Actuator ................................................................................31
Figure 21 – Sub-assembly comprising Piston/Catchplate/Sample Tube..........................31
Figure 22 – Actuator Flange Removal ..........................................................................32
Figure 23 - Lower Piston Rod Assembly .......................................................................33
Figure 24 – Lower Piston Rod ......................................................................................33
Figure 25 - Capture Tube Assembly.............................................................................34
Figure 26 – Sample Tube Nut ......................................................................................34
Figure 27 – Sample tube Seal ......................................................................................34
Figure 28 – Assembly Aid ............................................................................................35
Figure 29 – Refit Sample Tube Seal..............................................................................35
Figure 30 – Sample Tube Seal......................................................................................35
Figure 31 – Replacement Sample Tube Seal .................................................................36
Figure 32 – Lower Piston Rod Seal Replacement ..........................................................36
Figure 33 – Balseal Forming Tool .................................................................................37
Figure 34 – Sample Tube Slydring................................................................................37
Figure 35 – Piston assembly.........................................................................................38
Figure 36 – Sample Tube Actuator ..............................................................................38
Figure 37 – Re-assembly Sample tube Actuator ...........................................................38
Figure 38 – Assembled Capture Tube ..........................................................................39
Figure 39 – Refitting of Top Housing ...........................................................................40
Figure 40 – Replace Check valve..................................................................................40
Figure 41 – Sealing Washer .........................................................................................40
Figure 42 – Sample Tube Head....................................................................................41
Figure 43 – Check valve Nut........................................................................................41
Figure 44 – Sample Head Spring..................................................................................41
Figure 45 – Support Tube Assembly ............................................................................42
Figure 46 – Support Tube Assembly Tool.....................................................................42
Figure 47 - Test Configuration.....................................................................................44

TOC Page v Table of Contents

Jiskoot™ 210 Sample Probe
User Manual

1 Introduction

The 210 Sampler provides a means of

extracting a small (grab) sample from
liquids flowing in a pipeline. Primarily
designed for applications where air
pressure is available to provide the motive
power, the 210 is installed directly into
the main

pipeline, if a
pneumatic supply is
unavailable an electro-hydraulic
power source may be used.

The Jiskoot™ Series 210 Sample Probe is designed to extract a nominal 1cc or
optional 2cc sample typically from crude oil, refined hydrocarbons (including non-
lubricating products) and chemicals compatible with its materials of construction,
the standard model is certified to operate up to a maximum pressure to 150 Barg,
within a process temperature range of -20 to 100oC, on viscosities 0.5 to 8000cSt
in an ambient temperature range of -20oC to 60oC. Optional models are available
for extreme service including extended temperature ranges (210 HT) and for
sediment rich fluids (210 SD).

The 210 Sampler is designed to be installed and withdrawn through a flanged

tapping in the pipeline. A “Short Style” Sampler version can mounts directly onto
the pipeline tapping and requires the pipeline to be depressurised for installation
and withdrawal. All other 210 Samplers mount with a full bore ball isolating valve,
enabling the Sampler to be installed and withdrawn without the need for
depressurisation when used with a Jiskoot Hydraulic extractor.

Note Do not attempt insertion or withdrawal of the 210 Sample Probe without the optional
154 Series Hydraulic Extractor on pressurised pipelines. Refer to Section 9.1.2

Issue No 16 Page 1
 Jiskoot™ 210 Sample Probe
User Manual
The following chart displays the Jiskoot™ range of 210 Samplers.

 P and HP indicate pneumatic actuated,

 EH and EHHP indicate hydraulically actuated, (External hydraulic system)
 HT indicate High Temperature (Available as pneumatic, high pressure and
severe duty)
 SD indicate Severe Duty (sediment rich fluids)

210 Sampler Motive Flange Pipeline

Model Power Flange size rating Connection Withdrawable velocity
210 P 3" Std 150#
Available as Pneumatic (2” 300# / RF Yes
HT and SD Optional) 600#
A - 9.4 m/s
210HP 3" Std 600#
B - 6.9 m/s
Available as Pneumatic (2” 900# RF - RTJ Yes
C - 4.8 m/s
HT and SD Optional) /1500#
Dependent
210EH 3" Std 150#
On
Available as Hydraulic (2” 300# / RF Yes
viscosity
HT and SD Optional) 600#
210 EH HP 3" Std 600#
Available as Hydraulic (2” 900# RF - RTJ Yes
HT and SD Optional) /1500#
210 Short
Pneumatic 3" Std
Style
or (2” 150 - 600# RF No 9.4 m/s
Available as
Hydraulic Optional)
HT and SD

See drawing reference 25417 for insertion lengths related to API/ISO standards.

The 210 Sampler is supplied in three lengths options to suit the pipeline diameter
and method of installation, and with three actuator options. These are:

'A' Length for pipeline diameters typically 8"-14"

'B' Length for pipeline diameters typically 16" - 28"

'C' Length for pipeline diameters typically 30" - 52"

Standard air actuated Sample Probe

210 HP Air actuated Sample Probe for high-pressure (ANSI 900#) applications or where there
is low air pressure (<5 Barg).

210 EH Sample Probe fitted with Electro-Hydraulic actuator for use with a Hydraulic Power
Pack on installations without a suitable air supply.

210 SS Short Style Sampler Probes are designed for direct mounting to small diameter
pipelines without isolation valve and require depressurised lines for install and withdrawal.

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Jiskoot™ 210 Sample Probe
User Manual
Note: When requesting assistance or spare parts, please provide the Sampler Model and Serial
Numbers to be found on a label attached to the actuator to ensure that the correct options are
noted.

2 Operating Instructions

The Sampler must be installed in accordance with the Installation Details in section
9 be connected to a suitable sample receiver, via an external line balanced or
relief/check valve and operated and maintained as detailed below.

To actuate, the Sampler requires a regulated motive force (normally air) supply at 5
- 8 Barg (70 - 120 psig), this must be applied in sequence to the actuator for
appropriate times. Typically a solenoid valve is used to switch and vent the
actuation source at the required intervals. Where the sampler comprises part of a
system, to meet with the requirements of the appropriate controlling standards if
fitted a pipeline conditioning facility must operating to ensure a representative
sample may be taken. Electro-Hydraulic versions (210 EH) require a Hydraulic
Power Pack to provide the actuation source.

Control of the Sampler, including changeover of Sample Receivers will be

determined by the type of Sampler Control System being used.

3 Glossary of Special Terms

Grab : The action of taking an individual sample (normally 1 or 2 cc) from the
pipeline.

4 Utilities Reference

Air Supply (Filtered) 4 - 10 Barg (40 - 145

psig)
Air Consumption* 210 standard 0.8 m3/hr or 0.47 scfm
Probe (5 Barg at 30
grabs/min)
210 HP Probe 1.67 m3/hr or 1.0 scfm
(5 Barg at 30
grabs/min)
Solenoid Voltages AC 100-254 Volts 50/60
Available: Hz
DC 24 Volts DC
Power 10 Watts
Consumption
Solenoid energisation time 500 ms
Maximum Sampling 210 standard 120 Samples/min
Rates* Probe
210 HP Probe 60 Samples/min
210 EH Probe 50 Samples/min
210 EH-HP 30 Samples/min

Issue No 16 Page 3
Jiskoot™ 210 Sample Probe
User Manual
Note: * Maximum grab rate, air consumption and supply requirements are dependent on
process conditions, i.e. line pressure and viscosity, together with motive power hose size
and condition.

5 Full Functional Description

Figure 2 – Functional Description

The 210 Sample Probe operates on Jiskoot’s standard 3-step principle, using an air
or hydraulically actuated piston to provide the motive power.
In the idle, or de-energised state, air or hydraulic pressure is applied to the bottom
of the Actuator Housing (Figure 3, Item 13) through Port 'B', holding the Capture
Tube and the Sample Tube at the top of their stroke, and allowing the product to
flow through the Probe Head (Figure 3, item 37).
When the external Sampler Solenoid is energised (Figure 11, page 15), it applies
air or hydraulic pressure to Port 'A', onto the top of the Piston (Figure 3, item 15)
while venting the pressure from the underside to atmosphere. The pressure on
the Piston moves the Capture Tube (Figure 3,item 92) trapping a sample of
product inside the Capture Tube in the void between the Sample Tube (Figure 3,
item 94) and the End Plug.
Continuing downward motion pushes the Catchplate (Figure 3, Item 17) against
the Sample Tube Actuator (Figure 3, item 16), moving the Sample Tube down
with the Capture Tube and forcing the trapped sample through the centre of the
Sample Tube past the Check Valve Tip (Figure 3, Item 91). The sample is then
expelled from the Sample Outlet Port in the Sample Tube Head (Figure 3, Item 19)
through the external Check Valve to the sample receptacle.
When the Sampler Solenoid is de-energised, air is vented from the top side of the
Actuator Piston and applied to the underside of the Piston, moving the Capture
Tube and Sample Tube away from the End Plug, whereupon an vacuum Breaker
(Figure 3, Item 44) incorporated in the End Plug momentarily opens to relieve the
vacuum created in the void between Sample Tube and End Plug.
Fresh product can now pass through the Probe Head and the Sampler is ready for
the next grab to be initiated. (See following diagrams for component locations)

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Jiskoot™ 210 Sample Probe
User Manual
6 General Assembly & Bill Of Material 210

Figure 3 - General Assembly 210

(Drawing Ref 17840

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Jiskoot™ 210 Sample Probe
User Manual

Figure 4 - Probe Head General Assembly 210

In the first quarter of 2006, the 210 Sampler Seal Housing seal retainer was revised from
screwed to circlip, with the seal housing and support tube flange revised to suit a 4 hole
mounting (as opposed to the former 3 bolt) allowing head rotation at 90 deg. Intervals
(Figure 5).

An improved “O” ring energised seal

arrangement is incorporated within the Seal
Housing, as supplied as part of the standard
spare parts kit a direct replacement for previous
“Twinset” seal. The anti-extrusion spacer (Figure
5, Item 4a), is only utilised within post 2006 seal
housings.

Figure 6 - EH arrangement
Figure 5 - Sealing Arrangement

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Jiskoot™ 210 Sample Probe
User Manual
210 Standard Bill of Materials (Figure 3 & 3)
Item Description Part Number Item Description Part Number
No No
1 Seal Housing 36-3324-06 2 Smalley Ring 37-0797-00
3 Support Tube Bush 39-0408-00 4 “U” Seal 37-0795-00
4a Seal Backing Ring 37-4503-00
5 Hexagon Plug 48-0330-00 6
7 8 Label 33-0238-00
9 10 ’O’ Ring 37-0701-00
11 ’O’ Ring 37-0705-00 12 Top Housing 36-1183-00
13 Bottom Housing 36-1184-00 14 Bush 36-1185-00
15 Piston 36-1186-00 16 Sample Tube Actuator 36-1187-00
Piston Pneumatic and
EHHP 36-1215-00
17 Catchplate 36-1188-00 18 Lower Piston Rod 36-1189-00
19 Sample Tube Head 36-1101-00 20 Seal Nut 36-1102-00
21 Split Collet 36-1103-00 22 Seal Ring 36-1190-00
23 Lock Ring 36-1191-00 24 Flat Washer – M6
25 Quadring 37-0551-00 26 ’O’ Ring 37-0015-00
27 ’O’ Ring 37-0033-00 28 Quadring Seal 37-0544-00
29 ’O’ Ring 37-0706-00 30 Spring 40-0082-00
31 Split Collar 36-1209-00 32 Seal 37-0730-00
33 Cap head Screw (10.9) 34 Cap head Screw (10.9)
M5 x 20 99-0027-01 M8 x 35 99-0094-00
35 36 Gaiter 48-0465-00
37 Probe Head Assembly 36-1198-00 38 Lock Ring 36-1134-00
39 Lock Ring 36-1203-00 40 Lock Nut 36-1202-00
41 Slydring 37-0518-00 42 Balseal 1cc 37-0519-00
42 Balseal (2cc) 37-0540-00
43 End Plug 36-1212-00 44 Vacuum Breaker Valve 36-1213-00
43 End Plug (2cc) 36-1381-00
45 Spring 40-0083-00 46 ‘O’ Ring 37-0702-00
47 Roller – 2.4 x 10mm 48 Fastener – 5/32 99-0003-00
51 Cap head Screw M8 x 52 Cap head Screw (10.9)
30 99-0034-00 M10 x 45 99-0075-00
55 Support Tube Flange 36-3344-06 56 Smalley Ring 37-0796-00
57 Anti-extrusion Ring 36-4504-00 58 Shim – 0.010” Thick 48-0437-00
59 Shim – 0.020” Thick 48-0438-00 60
61 Capture Tube Seal 37-0621-HL 62
65 Nut 36-1061-00 66 Check Valve Tip 36-1229-00
67 68 ‘O’ Ring 37-0517-00
69 Spring 40-0089-00 70
73 Shim – 0.010” Thick 48-0439-00 74 Shim – 0.020” Thick 48-0440-00
75 76 Shim – 0.010” Thick 48-0441-00
77 Shim – 0.020” Thick 48-0442-00 78
79 Balseal 1cc 37-0519-00 80 Slydring 37-0532-00

Issue No 16 Page 7
Jiskoot™ 210 Sample Probe
User Manual
210 Standard Bill of Materials (Figure 3 & 3)
Item Description Part Number Item Description Part Number
No No
79 Balseal (2cc) 37-0540-00 80 Slydring (2cc) 37-0541-00
91 Valve Stem – A 36-1238-00 92 Capture Tube - A 36-1390-00
91 Valve Stem – B 36-1239-00 92 Capture Tube - B 36-1391-00
91 Valve Stem – C 36-1240-00 92 Capture Tube – C 36-1392-00
93 Support Tube - A 36-1178-SD 94 Sample Tube – A 36-1218-00
93 Support Tube - B 36-1179-SD 94 Sample Tube – B 36-1219-00
93 Support Tube - C 36-1180-SD 94 Sample Tube – C 36-1220-00
95 EH Piston Liner 36-1216-00 96 ‘O’ Ring 37-0704-00
97 ‘O’ Ring 37-0713-00 98
99 100 EH Label 33-0246-00
101 EH Piston 36-1215-00 102
103 104 ‘O’ Ring 37-0550-00

Note Any corroded and worn parts and expendable items such as bolts and seals
should be replaced with OEM (Original Equipment Manufacturer) spares of the correct
specification. All information is correct at the time of print and is subject to change.

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Jiskoot™ 210 Sample Probe
User Manual
7 General Assembly & Bill Of Material 210 SD

Figure 7 - General Assembly - SD

(Drawing Ref 31854)

Issue No 16 Page 9
Jiskoot™ 210 Sample Probe
User Manual

Figure 8 – SD Probe Head General Assembly

In the first quarter of 2011, the 210 ‘SD’ Sampler was introduced utilising a
revised sealing arrangement between the Support Tube and Capture Tube.

The Support Tube arrangement is not interchangeable with the earlier version.

Figure 9 - SD Sealing arrangement

Issue No 16 Page 10 April 2015

 Jiskoot™ 210 Sample Probe
User Manual
210 SD Probe BOM (Figure 8)
Item Description Part Number Item Description Part Number
1 Seal Housing 36-3324-06 2 Smalley Ring 37-0797-00
3 Support Tube Bush 39-0408-00 4 “U” Seal 37-0795-00
4a Seal Backing Ring 37-4503-00
5 Hexagon Plug 48-0330-00 6
7 8 Label 33-0238-00
9 10 ’O’ Ring 37-0701-00
11 ’O’ Ring 37-0705-00 12 Top Housing 36-1183-00
13 Bottom Housing 36-1184-00 14 Bush 36-1185-00
15 Piston 36-1186-00 16 Sample Tube Actuator 36-1187-00
Piston Pneumatic and
EH 36-1215-00
17 Catchplate 36-1188-00 18 Lower Piston Rod 36-1189-00
19 Sample Tube Head 36-1101-00 20 Seal Nut 36-1102-00
21 Split Collet 36-1103-00 22 Seal Ring 36-1190-00
23 Lock Ring 36-1191-00 24 Flat Washer – M6
25 Quadring 37-0551-00 26 ’O’ Ring 37-0015-00
27 ’O’ Ring 37-0033-00 28 Quadring Seal 37-0544-00
29 30 Spring 40-0082-00
31 Split Collar 36-1209-00 32 Seal 37-0730-00
33 Cap head Screw M5 x 34 Cap head Screw (10.9)
20 99-0027-01 M8 x 35 99-0094-00
35 36 Gaiter 48-0465-00
37 Probe Head – Welded 38 Lock Ring
Assembly 36-1198-00 36-1134-00
39 Lock Ring 36-1203-00 40 Lock Nut 36-1202-00
41 Slydring 37-0518-00 42 Balseal 1cc 37-0519-00
42 Balseal (2cc) 37-0540-00
43 End Plug 36-1212-00 44 Vacuum Breaker Valve 36-1213-SL
43 End Plug (2cc) 36-1381-00
45 Spring 40-0083-00 46 ‘O’ Ring 37-0702-00
47 Roller – 2.4 x 10mm 48 Fastener – 5/32 99-0003-00
49 50
51 Cap head Screw M8 x 52 Cap head Screw (10.9)
30 99-0034-00 M10 x 45 99-0075-00
55 Support Tube Flange 36-3344-06 56 Smalley Ring 37-0796-00
57 Anti-extrusion Ring 36-4504-00 58 Shim – 0.010” Thick 48-0437-00
59 Shim – 0.020” Thick 48-0438-00 60
61 Seal 37-0818-00 62
65 Nut 36-1061-00 66 Check Valve Tip 36-1229-00
67 68 ‘O’ Ring 37-0517-00
69 Spring 40-0089-00 70
73 Shim – 0.010” Thick 48-0439-00 74 Shim – 0.020” Thick 48-0440-00
75 76 Shim – 0.010” Thick 48-0441-00
77 Shim – 0.020” Thick 48-0442-00 78
79 Balseal 1cc 37-0519-00 80 Slydring 37-0532-00
79 Balseal (2cc) 37-0540-00 80 Slydring (2cc) 37-0541-00
Issue No 16 Page 11
 Jiskoot™ 210 Sample Probe
User Manual
210 SD Probe BOM (Figure 8)
Item Description Part Number Item Description Part Number
91 Valve Stem – A 36-1238-00 92 Capture Tube - A -SD 36-1390-SD
91 Valve Stem – B 36-1239-00 92 Capture Tube - B -SD 36-1391-SD
91 Valve Stem – C 36-1240-00 92 Capture Tube – C -SD 36-1392-SD
93 Support Tube – A -SD 36-1178-SD 94 Sample Tube – A 36-1218-00
93 Support Tube – B -SD 36-1179-SD 94 Sample Tube – B 36-1219-00
93 Support Tube – C -SD 36-1180-SD 94 Sample Tube – C 36-1220-00
95 EH Piston Liner 36-1216-00 96 ‘O’ Ring 37-0704-00
97 ‘O’ Ring 37-0713-00 98
99 100 EH Label 33-0246-00
101 EH Piston 36-1215-00 102
103 104 ‘O’ Ring 37-0550-00
106 Seal 37-0731-00 107 Anti-Extrusion 36-1195-00

Note Any corroded and worn parts and expendable items such as bolts and seals should be
replaced with OEM (Original equipment manufacturer) spares of the correct specification. Part
Numbers correct at time of print, Items may change, please consult Jiskoot Spares if in doubt

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Jiskoot™ 210 Sample Probe
User Manual
8 General Assembly & Bill Of Material 210 SHORT STYLE

Illustrating the 210 Short Style in HT variant (High Temperature) Sampler, see 210 Sampler for Bill of material (Page 5)

Figure 10 - General Assembly Short Style

(Drawing Ref 26378)

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 Jiskoot™ 210 Sample Probe
User Manual

210 Short Style Probe BOM (Figure 10)

Item Description Part Number Description Part Number
1 O ring 37-0741-00 2 Temperature Actuator
Spacer 36-1345-00

91 SS Valve Stem – A On Request SS Capture Tube - A On Request

91 SS Valve Stem – B On Request SS Capture Tube - B On Request
91 SS Valve Stem – C On Request SS Capture Tube – C On Request

93 SS Support Tube – A On Request SS Sample Tube – A On Request

93 SS Support Tube – B On Request SS Sample Tube – B On Request
93 SS Support Tube – C On Request SS Sample Tube – C On Request

Note Any corroded and worn parts and expendable items such as bolts and seals should be
replaced with OEM (Original Equipment Manufacturer) spares of the correct specification. Part
Numbers correct at time of print, Items may change, please consult Jiskoot Spares if in doubt

9 Installation Details

The Jiskoot™ 210 Probe Sampler is available in various configurations to mate

with the pipeline flanged tapping of 2” or 3" ANSI 150# - 1500#RF / RTJ. The
Short style is available in 3” ANSI 150# - 600#RF / RTJ) Each 210 Sampler is
factory tested to full flange rating static pressure.

NOTE: As the Flange face and bolting PCD of an ANSI 300# variant is compatible with 600#,
for 300# applications a 600# full rated device will be supplied.

To ensure the 210 Sampler probe head will pass though the pipeline tapping a
full bore isolation valve is ideally used the tapping must be in line with the
isolation valve and mounting flange having the following clear inside diameters:

3” Flange tapping must be a minimum of 56mm diameter,

2” Flange tapping must be a minimum of 50mm diameter.

The pipeline tapping is recommended to straddle the centre-line of the pipeline,

with the 210 Sampler correctly positioned with the direction arrow of the
sampler in line with flow.

Note: Sample probes may be installed vertically but, in accordance with the sampling
standards this is a non-preferred method

The 210 Sampler (Not short Style) is designed to be used in conjunction with a
Jiskoot™ ‘154’ Series Hydraulic Extractor, to ensure safe installation or removal
from a flooded or pressurised pipeline via a full bore ball valve fitted to the
flanged tapping.

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Jiskoot™ 210 Sample Probe
User Manual
Sample Pulse
>=250ms In-line Check Valve Line Balance Relief
Flexible Hose
Set to 5 Bar above Line Fitted either Valve
Pressure before or after In- (used as alternative to
Line Check Valve In-line Check Valve)
PulsePulseLength
Length Sample Line
>7600ms (Standard)
>500ms
>1300ms (High Pressure/Hydraulic)
Inlet Pressure

Customer Pulse
Signal to Sampler Sample
Outlet

Customer Air
(4-7 Bar) 3 2
¼" NPT Air
1 Connections Over-pressure
5 4 Relief Valve
Setting dependant upon
Electrically Sample Receiver System
operated 5 port ¼" NPT Vent
Solenoid Valve (Do not plug)

Drain

Change-over Valve for

Sample Receivers

FLOW

Minimum Clearance 56mm diameter (standard)

Minimum Clearance 50mm diameter (reduced)

Figure 11 - Instrumentation

Generally the additional instrumentation required to operate a sampler will be

part of the supply scope, if not a Sampler Solenoid Valve must be selected to suit
the specific application and will require connecting to suitable supplies via glands
and cables appropriate to the hazardous area classification.

A regulated filtered air supply must be connected to the Solenoid and the
normally energised outlet connected to Port 'B' of the Sampler. The normally
de-energised port of the Solenoid must be connected to Port 'A'. The exhaust
port(s) of the Solenoid may be piped away or fitted with silencers as required.
(On Electro-Hydraulic applications, the Solenoid is incorporated within the
Hydraulic Power Pack.)

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The 1/8"NPTF Sample Outlet Port located in the Sample Tube Head (Figure 3,
Item 19) must be connected to the Sample Receiver System using ¼" or 6mm
stainless steel flexible tubing rated to the full process pressure via either a
Jiskoot™ in-line Check Valve or a Jiskoot™ Line Balanced Relief Valve together
with a relief valve as shown in the above diagram. Note: In operation the
sample head moves through about 12mm (1/2” on each cycle, the flexible
tubing should be capable of repeat cycling and must be fitted to ensure that it
does not cause stress to the sample head nor a tendency to loosen in operation.

NOTE: The recommended Jiskoot external Check/Relief Valve must either be directly mounted
to the Sample Tube Head with a flexible hose immediately after it, or connected to the
Sampler via a flexible hose to allow for the movement of the top of the probe during
operation.

The Check Valve will normally be set to 5 Bar above the maximum line pressure,
ensuring that this is sufficient to allow for any additional pressure increase
created by thermal expansion or line fluctuations. If the cracking pressure is set
too low, the valve may open under adverse conditions, causing the Sample
Receiver System to overfill with potential of leakage.

The Jiskoot™ 210 Sample Probe is not designed to internally maintain back
pressure to prevent process leakage, and external fixed or balanced valve MUST
always be employed. Consult factory for further information. In addition the
210 sampler is capable of providing outlet pressures significantly in excess of the
process pressure if the outlet is blocked, therefore protection relief valve must
always be fitted.

This relief valve should be within the maximum pressure rating of the receiver
system, but may need to be increased slightly to allow for momentary pressure
surges as the sample is being taken.

Ensure the Sample tube head is tight, after fitting any outlet connections

Ensure that lengths of tubing connecting the sampler to the receiver system are
kept to a minimum to minimise "dead" i.e. trapped volume (long lengths of
tubing also create extra back pressure and may contribute to premature seal
wear). Ensure tubing travels downhill at a minimum angle of 15 degrees from
the Sampler Outlet to the Receiver to avoid water traps. The sample outlet
piping may require heat tracing to prevent blockage. In assembling the tubing
or valve to the outlet of the sample head, take care that you do not loosen the
assembly.

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9.1 Sample Probe Installation

Notes: Do not attempt insertion or withdrawal of the Standard 210 or 210 SD Sample Probe
without the optional 154 Series Hydraulic Extractor if the line pressure exceeds 2.5 Barg
(40 psig). At this pressure, approximately 60KgF – 132 Ibf will be produced at the probe
head, as such it will not be possible to undertake the operation without risk of damage
or injury to equipment or personnel.

The combined weight of the Sample Probe and the Hydraulic Extractor is approximately
65kg (145lb). Operators must ensure that adequate lifting equipment and safety
precautions are used to avoid the risk of injury to personnel and damage to equipment
whilst the Sample Probe is being installed or extracted.

Site location and access for Hydraulic Extractors in extended position should be
considered together with additional scaffolding for slinging and supporting in both
vertical and horizontal applications. See 9.1.2, page 18

9.1.1 Manual Installation of Sample Probe (Unpressurised Pipeline)

Installation of the Jiskoot™ 210 Sample Probe (All versions) should be carried out
as follows:

If supplied - Remove the Weatherproof Housing and any ancillary equipment

fitted to the Sample Probe detach the connections from the Actuator (pneumatic
connectors are normally a push-to-release type or compression fittings) and
disconnect the flexible hose from the Sampler Outlet.

The entire Weatherproof Housing may now be released loosening the clamp
securing the mounting plate to the Support Tube Flange.

Remove the Cap head screws (Figure 3, Item 52) securing the Support Tube
Flange to the Seal Housing.

Move the Seal Housing down the Support Tube until the Probe Head is inside the
Seal Housing.

Bolt the Sample Probe to the isolating valve using appropriate gaskets. Ensure
that the bleed tappings on the Seal Housing are closed and that suitable ½” NPT
plugs are fitted in place of any plastic shipping plugs.

Open the pipeline isolation valve. Push the Sample Probe through the valve and
into the pipeline.

Refit and tighten the cap head screws to locate the Support Tube Flange to the
Seal Housing, ensuring that the arrow in the top of the Support Tube Flange is
aligned in the direction of the flow.

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9.1.2 Installation of Sample Probe with HE1B and 154 Series Hydraulic Extractor

The Jiskoot™ 210 Sample Probe should be

installed with reference to :

H27 Hydraulic Extractor Manual, steps

of which are included below for
clarity.

Figure 12 - Hydraulic Extractor

Follow the process above to prepare the probe for installation on the pipeline.

Due to the combined weight of the Sample Probe and Hydraulic Extractor, it is
recommended that the Extractor be unbolted from the Probe when fitting the
Sample Probe to the Isolating Valve.

Locate the Sampler on the Isolating Valve ensuring the flow direction arrow/mark
on the Seal Housing is in the direction of flow.

Bolt the Sample Probe to the isolating valve using appropriate gaskets. Ensure
that the bleed tappings on the Seal Housing are closed and that an isolation
valve or suitable 1/4” NPT plugs are fitted in place of any plastic shipping plugs.

Ensure that the sample outlet isolation/back pressure/relief valve is fitted.

Once the sample probe is installed to the process isolation valve and all potential
process interconnects are sealed correctly, fit the Hydraulic Extractor as detailed
in H27 Hydraulic Extractor Manual to the Support Tube Flange and Seal Housing.

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Refer to H27 Hydraulic Extractor Manual for detailed instruction and usage.

Fit the Jiskoot™ Hydraulic Extractor as detailed in H27 Hydraulic Extractor

Manual.

Connect the high-pressure hose from the pump head end of the Hydraulic Pump
to the quick release coupling piped from the bottom of the hydraulic rams, and
the hose on the reservoir end of the Pump to the coupling for the top end of the
rams.

1. Open the pipeline Isolation Valve

2. Select the ‘154’ series diverter valve to apply pressure to the top of the
hydraulic rams and apply one or two strokes of the Pump to push the
Sample Probe towards the isolating valve and pipeline.
3. Pump the Sample Probe into the pipeline.
4. Once the Sample Probe has been fully inserted, replace and tighten the
cap head screws which attach the support tube flange to the seal
housing. The Hydraulic Extractor should now be removed.

Notes: It is not recommended that the Hydraulic Extractor remain attached to the Sample Probe
when installed in the line.

9.2 Removing the Sample Probe

Notes: Do not attempt insertion or withdrawal of the Standard 210 ‘SD’ Sample Probe without
the optional 154 Series Hydraulic Extractor if the line pressure exceeds 2.5 Barg (40
psig). At this pressure, approximately 60KgF – 132 Ibf will be produced at the probe
head, as such it will not be possible to undertake the operation without risk of damage
or injury to equipment or personnel.

The combined weight of the Sample Probe and the Hydraulic Extractor is approximately
65kg (145lb). Operators must ensure that adequate lifting equipment and safety
precautions are used to avoid the risk of injury to personnel and damage to equipment
whilst the Sample Probe is being installed or extracted.

The procedure for withdrawing the Sample Probe from a pressurised pipeline is
as follows:

1) Turn off any compressed air and electrical supply to the equipment.
2) Close all isolating valves on connections at line pressure. Any isolation
valves fitted to the Sample Probe Head and Seal Housing must be closed.
3) Disconnect all lines to the Sample Probe - compressed air, hydraulic hoses
and sample discharge line.
4) Remove the Sampler Weatherproof Housing (where fitted) complete with
any insulation and ancillary equipment.
5) Fit the Hydraulic Extractor to the Sample Probe, as detailed in H27
Hydraulic Extractor Manual.

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6) Connect the pump hoses to the Hydraulic Extractor via the quick connect
couplings.
7) Select the ‘154’ series diverter valve on the pump to apply pressure to the
top of the hydraulic cylinders and pump until pressure is felt. This will
ensure that the probe remains in contact with the seal housing as the seal
housing fixing bolts are loosened and removed.

Closed Dimension : 1275mm

8) Remove the cap head screws (Figure 3, Item 52) completely.

9) The Probe has an engineered stop to limit its travel when fully withdrawn
from the pipeline. However the user must check the length during
extraction and not rely on the stop ring. Refer to table below.
Select the ‘154’ series diverter valve on the hydraulic pump to apply pressure
to the bottom of the hydraulic cylinders. Operate the pump to extract the
probe out of the pipeline.

10) As the Sample Probe nears full extraction, check the length in anticipation
of Extractor resistance due to reaching mechanical stop or failure of the
‘Stop’ ring, due to damage or loss.
Sampler Length Stop Ring ‘Len’ Extractor Len
A 563 1836
B 693 1966
C 868 2141

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11) Close the pipeline isolating valve, depressurise and bleed the Seal Housing
and disconnect the Hydrauic Extractor.
12) The probe may now be removed from the pipeline isolating valve.

9.3 Ancillary Equipment Installation (Weatherproof Housing)

The Ancillary Equipment, typically comprising Heater and Thermostat, Air

Regulator, Solenoid Valve and External Check Valve, are mounted within an
optional Weatherproof Housing.

Depending on the type of Sampler Weatherproof Housing; Insulated, pneumatic

or hydraulic actuation, fit the clamp brackets or support plate to the Support
Tube Flange.

Connect the two ports of the Actuator to the Solenoid Valve or Hydraulic Power
Pack, ensuring that when de-energised, the Sample Probe is in “Open condition”
(pressure is applied below the Actuator Piston, Port B).

Connect the outlet of the Sample Probe to the sample receiver.

Note: In order to prevent water drop out, the top of the Sample Receiver must be below the
lowest level of the Sample Discharge from the Sampler and any ancillary equipment.
The tubing must slope downwards at approximately 15o towards the Sample Receiver
and be as straight and short as possible.

Heat-trace the tubing to 60oC in any installation where waxy or viscous crude oils
are sampled. Use the following table as a guide to tubing size:

Sampler Tubing Up to 200 cSt Over 200 cSt

Length
Up to 1.5m 1/4" O.D. 1/4" O.D.
1.5m to 3m 1/4" O.D 3/8" 0.D.
Over 3m 3/8" O.D. 1/2" O.D.

On air actuated versions, connect the air supply to the inlet port (1/4" NPT) of
the pressure regulator.

On EH versions, connect the flexible hydraulic hoses to the Actuator (normally

depressurised line to the upper port, Port A).

Connect cable(s) to the junction box through cable glands certified for use in the
hazardous area classification. The wiring diagram for the ancillary equipment
will be found in Section 9

Note: The correct rating fuse must be included in the Solenoid Valve supply circuit.

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The bottom port (drain cavity) of the actuator may be connected to a closed
drain or a pressure switch if required.

Fit the Weatherproof Housing (if supplied) in position. Slots or holes will have to
be made to allow access into the housing for the Actuator supply piping, the
Sample Outlet piping and electrical cables. The slots or holes should be made in
the housing across the joint between its two halves. This will allow the housing
to be completely removed without disconnecting piping or cables. The housing
is attached by two M8 x 40 long bolts screwed into nuts attached to the upper
bracket. To prevent ingress of water, seal all entries into the Housing using a
suitable mastic.

9.4 Removal of Ancillary Equipment

Removal of the ancillary equipment is generally the reverse of the above.

10 Maintenance and Troubleshooting

10.1 Health and Safety Precautions

The Jiskoot™ Series 210 Sample Probe should only be overhauled by trained and
competent personnel. Incorrect assembly of the sampler may result in premature
component failure and loss of containment. Jiskoot can provide in-house or on-
site courses to ensure that personnel have the necessary training to be able to
safely and competently overhaul the equipment.

The Series 210 Sample Probe may be used in applications involving carcinogenic
or other hazardous products. Care must be taken to avoid contamination by any
product trapped within the internal components that may be released as the
Sampler is stripped down.

10.2 Weekly Maintenance

External visual inspection of the Sampler, including connections, hoses and

general condition (including corrosion) Regular maintenance is limited to
draining excess moisture from the air filter/regulator or on EH applications,
checking the level in the hydraulic oil reservoir on the Hydraulic Power Pack. If
there is evident corrosion of bolts, the sampler must be immediately withdrawn
from eth pipeline and serviced with corroded or failed parts replaced with factory
supplier replacements.

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10.3 Annual Maintenance (or less as determined by site conditions)

The Jiskoot™ Series 210 Probe Sampler is designed to operate continuously for a
period of about 1,000,000 grabs before a major overhaul. However this service
interval will be affected by the type of product being sampled, particularly the
amount of particulate matter such as sand, and therefore cannot be guaranteed.
When used in crude oils with high levels of sediment or from mixed carrier
shipments, the maintenance interval may be shortened. The service intervals will
therefore need to be determined from the experience gained on the particular
application. In any event, the Sampler should be overhauled at least every 12
months

The Sampler must be removed from the pipeline and taken to a clean area for
servicing.

It is essential that soft vice jaws are used whenever components are required to
be held, and that all components, particularly those with sealing faces are
thoroughly cleaned of dirt and other contamination by degreasing and drying
prior to re-assembly.

A Special Tool Kit, Part Number 3J-45-0126-00, is available to assist in fitting

some components and seals. Failure to use the correct tools may damage seals
and other components, and will have a direct effect on the future performance
of the Sampler

10.4 General Notes

These instructions apply to overhaul of the Hydraulic and High Pressure versions
as well as the standard 210 air actuated Sampler. Variations are noted in the
text of the relevant sections.

Any corroded and worn parts and expendable items such as bolts and seals should be replaced
with OEM (Original equipment manufacturer) spares of the correct specification.

Hydraulically actuated (EH) Sampler Probes may be tested using compressed air
or gas instead of hydraulic oil where this is more convenient.

The item numbers in brackets throughout the text relate to item numbers of
components shown on the drawing referenced at the beginning of that section.
To simplify the overhaul instructions, standard drawings and component
numbers have been used throughout. Please note: Part Numbers for Hydraulic
and High Pressure Sampler components may differ from standard. Refer to
Section 11 for details of the spares kits and special tools required to overhaul all
versions of the Sample Probe.

When requesting assistance or spare parts, please advise the Sampler Model and
Serial Numbers to ensure that the correct options are supplied.

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The complete overhaul should be carried out in the following order:

Step Description

1. Removal and overhaul of End Plug & Vacuum Breaker

2. Removal of Probe Head
3. Probe Head Slydring Replacement
4. Removal and overhaul of Seal Housing
5. Removal and overhaul of Check Valve Sub-Assembly
6. Removal of Sample Tube Head
7. Removal and overhaul of Actuator Assembly
8. Reassembly of Actuator Bottom Housing & Support Tube Assembly
9. Overhaul of Piston/Sample Tube Actuator/Lower Piston Rod Assembly
10. Reassembly of Piston/Sample Tube Actuator/Lower Piston Rod Assembly
11. Replacement of Piston/Catch Plate/Actuator Assembly
12. Replacement Seal Housing
13. Replacement Probe Head Assembly

NOTE: It is essential that soft vice jaws are used whenever components are required to be held,
and that all components, particularly those with sealing faces are thoroughly cleaned of
dirt and other contamination by degreasing and drying prior to re-assembly. If any of
the sliding surfaces or the Support Tube are damaged, leakage will occur from the seals.

Any corroded and worn parts and expendable items such as bolts and seals should be
replaced with OEM (Original equipment manufacturer) spares of the correct
specification.

All joints, 'O' Rings and moving parts must be lubricated on assembly using a general
purpose grease such as Castrol “Spheerol B2” grease or an equivalent lithium based
water-resistant grease.

Jiskoot recommend that to prevent seizure, all screwed components are lubricated with
copper grease on assembly.

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10.5 Torque Settings:

Care should be taken not to over tighten screw fittings

The following torque settings should be used in the reassembly of the sampler:

Screw Location Size Torque

Bottom Actuator Housing M8 x 30mm cap head (Item 25Nm/18.4lbfft
(51) to Support Tube Flange 52)
(55)
Lower Piston Rod to Capture Factory Assembled 75Nm/55.3lbfft
Tube
Sample Tube Actuator to M5 x 20mm cap head (Item 10Nm/7.4lbfft
Catchplate 33)
Actuator Top to Bottom Pre August 1992 M6 x 25mm 15Nm/11.1lbfft
Housing cap head (Item 34)
Post August 1992 M8 x 25Nm/18.4lbfft
35mm cap head (Item 34)
Support Tube Flange to Seal Pre April 2006 M10 x 40mm 40Nm/29.5lbfft
Housing cap head (Item 51)
Post April 2006 M12 x 35mm 50Nm/37lbfft
cap head (Item 51)
Sample Tube Head to 60Nm/44.5lbfft
Sample Tube Actuator

10.6 Overhaul of Series 210 Sampler

10.6.1 Removal & Overhaul of End Plug & Vacuum Breaker

Figure 13– 210 Probe Head

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Loosen the Lock Ring (Figure 13, item 39) using 36-2000 Series ‘C’ Spanner

Loosen and remove the Lock Nut (Figure 13, item 40) using 36-2000 Series ‘C’
Spanner

Withdraw the End Plug (Figure 13, item 43) from the Probe Head.

Remove the Balseal (Figure 13, item 79) taking care not to damage the machined
surfaces. Examine seal area of End Plug for wear (scoring), discard and replace if
necessary.

Remove the Fastener (Figure 14, item 48) from the stem of the Vacuum Breaker
Valve and discard.

Remove the Spring (Figure 13, item 45) from the End
Plug.

Remove the 'O' Ring (Figure 13, item 46) from the Vacuum Breaker (Note There
is no “O” ring on Probes after Oct 2012) Valve taking care not to damage the
machined surfaces. Examine seal area of Vacuum Breaker for wear (scoring),
discard and replace if necessary.

Figure 14 – Vacuum Breaker Fastener

Reference Figure 13, Re-assemble using

new Spring (Figure 13, item 45).
Ensure the New Fastener (Figure 14,
item 48) is assembled to the stem of
the Valve as per illustration Figure 14
and engages in the retaining groove.

Warm the Balseal (Figure 15, item 79)

in hot water. Place the Balseal over the
Balseal Loading Mandrel, Special Tool
‘G’ and push down approximately half
the mandrel's length to expand the lip
seal so it will fit over the End Plug
(Figure 13, item 43).

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Figure 15 – Balseal Fitting Tool

Remove Balseal from Mandrel and fit to End Plug ensuring the Balseal is fitted
with the Spring toward the head of the End Plug.

Using fingers, reform the Balseal into the groove and then place Balseal
Assembly Tool, Special Tool ‘J’ over the End Plug (tapered end first) to set the
Balseal to the required size. Leave for 3-5 minutes.

Remove Balseal Sizing Tool and check Balseal for damage.

If not proceeding further with the overhaul, replace the Vacuum Breaker and
End Plug Assembly in the reverse order of the above, else set aside until required.

10.6.2 Removal of Probe Head

Reference Figure 13

Loosen the Lock Ring ( item 38) using 'C' Spanner, Special Tool ‘A’.

Loosen the Probe Head Lock Nut using 36-2000 Series ‘C’ Spanner and unscrew
the Lock Nut from the Support Tube.

Withdraw the Probe Head ( item 37) from the Support Tube and remove Lock
Nut ( item 38).

10.6.3 Slydring (41) Replacement

Remove the Slydring (item 41) from inside the Probe Head (item 37).

Fit the new Slydring inside the Probe Head by slightly overlapping the ends of the
Slydring, placing the Slydring in the core of the Probe Head and then pushing it
into position in the groove. Once in position, the Slydring is expanded so that
the ends no longer overlap.

Re-fit the End Plug (item 43) into the Probe Head. Tighten Lock Nut ( item 40)
and back down Lock Ring (item 39) to secure.

If not proceeding further with the overhaul, re-fit the Probe Head to the Support
Tube ensuring the Roll Pin ( item 47) fitted to the Probe Head engages with the
corresponding notch in the Support Tube. Ensure the Probe Head Lock Nut and
Lock Ring ( item 38) are securely tightened.

If proceeding with overhaul, place sub-assembly to one side.

10.6.4 Removal & Overhaul of Seal Housing (Post April 2006)

Remove the Probe Head Assembly as described in section 10.6.2

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Grease the threaded end of the Support Tube. Note: Short Style Samplers do
not have a Seal Housing, (See Figure 10) but have an adapter Flange fitted below
the Support Tube Flange, removed the probe head and Flange replacing ‘O’
Ring (Figure 10, item 1) and provide access to the Actuator Retaining Bolts.

Remove the cap head screws that attach the Support Tube Flange to the Seal
Housing (Figure 3, item 1, 52 and 55).

Withdraw the Seal Housing from the Support Tube.

Using a pick from the toolkit or small screwdriver, release and remove the
Smalley Ring (Figure 16, Item 93 and 2)

Remove the Seal and the Seal

Backing Ring (Figure 16. Item 4
and 4a).

Fit the new Seal orientation as

shown.

Re-fit the Seal Backing Ring and

the Smalley Ring, tapping to
ensure that it is firmly engaged.

Note: The Smalley Ring will not

rotate when correctly fitted in the
groove

If proceeding with overhaul,

place sub-assembly to one side.

10.6.5 Removal & Overhaul of Seal

Housing (Pre April 2006)

Remove the Probe Head

Assembly as described in
section 10.6.2 Grease the
threaded end of the Support
Tube.
Figure 16 – Seal Housing Seal
replacement
Note: Shipboard Samplers do not have a Seal Housing, (General Assembly & Bill Of Material
210 SHORT STYLE, Page 13) but have an adapter Flange fitted below the Support Tube
Flange, removed the probe head and Flange replacing ‘O’ Ring (Fig 10 Ref item 1) and
provide access to the Actuator Retaining Bolts.

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Probe overhaul continued...

Clamping the Seal housing in a suitably protected vice, remove the cap head
screws attaching the Support Tube Flange to the Seal Housing (Figure 3, items 1,
52 and 55).

Note: HP Samplers prior to April 2006 use 3 off M12 x 70mm Hexagonal Head Set Screws.

Supporting the weight of the Probe, withdraw the complete assembly from Seal
Housing.

Refer to Seal location and instruction provided within replacement seal kit, ref
29174 On Probes pre 06, Unscrew the grub screw within the Seal Collar,
unscrew the Seal Collar using Peg Spanner and remove the Seal
Grub Screw
Within Seal Collar Pre -06 Sample Probes utilised a
two part “Twinset” seal, this was
revised on Sample Probes post -06
to a single “O” ring energised seal
as direct replacement
2
Note : When replacing the
“Twinset” seal “Twinset” seal with a single “O”
ring energised seal, the nylon
former should also be discarded.

Fit the new Seal with shaped

sealing ring toward the bottom of
the seal recess.

Please note: When pressurised,

the new seal will lift and come to
rest against the Seal housing seal
collar (Figure 3, item 2) the void
below will be filled with process
fluid.

Re-fit and tighten the Seal Collar,

using a Peg Spanner, Special Tool
‘B’.

Figure 17 – Pre 2006 Probe

If proceeding with overhaul, place sub-assembly to one side.

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10.6.6 Removal & Overhaul of Check Valve Sub-Assembly

Screw 1/8” NPT Tommy Bar, Special Tool ‘D’,

into the Sample Tube Head (Fig. 17 – item
19), ensuring the tool is fully tightened.

Figure 18 – Check valve Sub Assembly

Hold the Tommy Bar and unscrew the Check

Valve Nut (Figure 18– item 65) using Check
Valve Peg Spanner, Special Tool ‘E’, and
Tommy Bar, Special Tool ‘F’.

Withdraw the Check Valve Assembly from

the Sample Probe.

Remove the Valve Stem along with the

Check Valve Tip and Spring (Figure 13, Items
66, 69 and 91).

Check straightness and fit the new Spring and Check Valve Tip to valve stem.

Replace the 'O' Ring fitted to the Check Valve Nut (Figure 18, item 65 and 68).

If proceeding with overhaul, place sub-assembly to one side.

10.6.7 Removal of Sample Tube Head

Remove the Gaiter to expose

the machined flats on the
Sample Tube Actuator
through the Spring.

If not previously fitted, screw

1/8” NPT Tommy Bar, Special
Tool ‘D’, into the Sample
Tube Head (Figure 19),
ensuring it is fully tightened.

Figure 19– Sample Tube Head

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Hold the Sample Tube Actuator with a 19mm A/F open-ended spanner on the
flats, and loosen the Sample Tube Head by gently tapping the Tommy Bar with a
soft-faced hammer. The Sample Tube Head unscrews in an anti-clockwise
direction when viewed from above.

Remove the Sample Tube Head Sealing Washer, Spring and Split Collar. (Figure
18, item’s 19, 24, 30 and 31)

Place components to one side.

10.6.8 Removal & Overhaul of Actuator

34

Remove the 6 off M8 screws retaining the Top

Housing to the Bottom Housing (Figure 20, items
34, 12 and 13Fig.19 Item 13).

NOTE: Prior to August 1992, Item 34 was M6.

12

Fit a suitable
1/8"NPT Fitting into
the port 'A' (Figure
20, item 12) in the
Top Housing. Using
a twisting and
pulling motion, 13
remove the Top
Housing, complete
assembly.

13
Apply Air
Figure 20 – Overhaul of Actuator

Alternatively, apply slight air pressure to Port B in the

Bottom Housing (Figure 21), and withdraw the
complete sub-assembly comprising
Piston/Catchplate/Sample Tube Actuator/Lower
Piston Rod/Sample Tube/Capture Tube.

Figure 21 – Sub-assembly comprising Piston/Catchplate/Sample Tube

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Note the location of the ports in the Bottom Housing in relation to the Support
Tube Flange. Unscrew the 6 off M8 x 30mm cap head screws locating the
Bottom Housing to the Support Tube Flange and remove the Bottom Housing

(Figure 22, Item’s 51, 55 and 13)

With the Actuator housing removed, remove the Smalley Ring, Anti-extrusion
Ring and the seal (Figure 22– Item’s 56,57 and 61) Using a pick from the toolkit
or a small screwdriver.

Note:
On samplers supplied before Serial
Number 2006F****, Ref . The Balseal is
retained by Seal Nut , which required 36-
2000 series ‘C’ Spanner

10.6.9 Reassembly of Actuator Bottom

Housing & Support Tube Assembly

Note:
All components must be thoroughly
cleaned and lightly greased on
reassembly.

Inspect Support Tube (Figure 4,

Item 93) for scoring and ensure
Tube is straight. If in doubt,
consult Jiskoot for replacement
Support Tube/Support Tube Flange
sub-assembly.

Figure 22 – Actuator Flange Removal

Using the Upper Capture Tube Seal Assembly Tool : Jiskoot tool Kit :Tool ‘M’, fit
the new Balseal (Figure 22– Item 61) with the Seal Spring facing towards the
bottom of the seal recess in the Support Tube (as illustrated in Figure 22).

Refit the Anti-extrusion Ring and Smalley Ring (Figure 22– Item’s 56 and 57). On
samplers supplied before Serial Number 2006F****, the Balseal (ref Figure 17,
page 29) is retained by Seal Nut, which requires ‘C’ Spanner, Special Tool ‘A’ to
tighten it.

Clean and examine the bore of Actuator Bottom Housing (Figure 22– Item 13)
for wear, fit new Quadring Seal (Figure 3– Item 28).

Note: From 1999, Item 28 on all variants of the 210 Sampler was replaced by a Quadring
Seal, Part No. 37-0554-00. This Seal is fully interchangeable with all options previously
supplied.

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Replace Bottom Housing on the Support Tube Flange, ensuring orientation of

ports is as found.

Tighten M8 x 30mm screws to specified torque (Section 0 page 25).

10.6.10 Overhaul of Piston/Sample Tube Actuator/Lower Piston Rod Assembly

21
Hold the assembly by the Lower Piston Rod,
taking care to protect its surface.

Pull the Sample Tube Actuator up to the top of

its stroke, and then push the Sample Tube
Actuator back down to expose the Split Collet 16
(Figure 23, Item 16 & 21).
33

17

15 Protect
Surface

Figure 23 - Lower Piston Rod Assembly

Remove the two halves of the Split Collet, and

any shims that may be exposed.

18 Note: All shims are unique and must be replaced on

reassembly.

Figure 24 – Lower Piston Rod

79
Unscrew the 6 off M5 x
94
20mm cap head screws
(Figure 24– Item 33), 80
Note on HP units the cap
head screws are M5 x
25mm

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Remove the Catchplate and Actuator from the Piston (Figure 24– Item’s 17, 16
and 15).

Remove Piston from Lower Piston Rod and Sample Tube Actuator .

Figure 25 - Capture Tube Assembly

Push the top end of the Sample Tube (Figure 25– Item 94) down and remove the
Sample Tube Balseal and Slydring (Figure 25– Item’s 79 and 80).

25

22

104

32

Figure 26 – Sample Tube Nut

Unscrew and remove the Lower Piston Rod Seal

Nut (Figure 26) using Lower Piston Rod Seal Nut
Peg Spanner - Tool ‘E’.

Continue pulling the Sample Tube down through

the Capture Tube and then push back up, to 20
remove the Balseal, Seal Ring, Seal Ring ”O” Ring
and Quadring (Figure 27– Item’s 32,26,22 and
25).

Figure 27 – Sample tube Seal

Do not remove the Capture Tube from the Lower Piston Rod (Figure 27, item
20).

Note: If the Capture Tube is to be replaced, a complete sub-assembly including the Lower
Piston Rod must be obtained from Jiskoot.

Clean all components and inspect for wear and straightness. Any components
with scoring in the seal area must be replaced.

10.6.11 Reassembly of Piston/Sample Tube Actuator/Lower Piston Rod Assembly

Note: All components must be thoroughly cleaned and lightly greased on reassembly.

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To assist the re-fitting of the Balseal

(Figure 27, item 32), fit the 'O' Ring
(Jiskoot Ref. 37-0709-00) supplied
in the Spares Kit, to the split collet
groove of the Sample Tube as
illustrated (Figure 28).

Figure 28 – Assembly Aid

Fit the Sample Tube Seal (Figure 27, Item 32) over the
end of the Sample Tube, with the spring facing the check
valve end of the tube. Push the seal carefully over the
“O” ring covered split collet groove, for approximately
50mm.

Insert Sample Tube into the Lower Piston

Rod/Capture Tube Assembly.

Figure 29 – Refit Sample Tube Seal

Fit the Sample Tube Seal into the bore of the Lower Piston Rod using Upper
Sample Tube Seal Assembly Tool, Special Tool ‘L’.

Figure 30 – Sample Tube Seal

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Push the Sample Tube down through the Capture Tube to expose the Slydring and seal
grooves, ensuring the Sample Tube “Groove” remains above the seal (Figure 31).
Remain above seal

Figure 31 – Replacement Sample Tube Seal

Remove the 'O' Ring fitted to the split collet groove and discard.

Fit new ‘O’ Ring (Figure 32, item 104) into the seal ring recess of the Lower
Piston Rod, using an inverted Seal Ring (Figure 32, item 22) to push it into the
undercut at the bottom of the thread.

Fit new Seal Ring (Figure 32, item 22) and push fully home.

Note: From 1999, Item 25 on all variants of the 210 Sampler was replaced by a Quadring, Part
No. 37-0551-00. This Seal is fully interchangeable with all options previously supplied.

Fit Quadring (Figure 32, item 25), and push fully home using Upper Sample Tube
Seal Assembly Tool, Special Tool ‘L’.

Fit Seal Nut (Figure 32, item 20) and fully tighten using Lower Piston Rod Peg
Spanner, Special Tool ‘E’.
10 25
4
22 20

Figure 32 – Lower Piston Rod Seal Replacement

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Form the new Sample Tube Slydring (Figure 25, page 34, Item 80) by wrapping it
round its groove in the Sample Tube until it’s diagonally cut ends meet.

Push Slydring into the groove in the

bore of the Capture Tube.

Fit the new Balseal (79) to the

Sample Tube. Ensure the Seal is
fitted to the Sample Tube with the
spring facing towards the end of the
Sample Tube.

Warm the Balseal (Figure 25, page

34 Item 79) in hot water. Place the
Balseal over the Balseal Loading
Mandrel, Special Tool ‘G’ and push
down approximately half the
mandrel's length to expand the lip
seal so it will fit over the Sample
Tube (Figure 25, page 34, item 94).

Remove Seal from Mandrel and fit to Sample Tube ensuring the Balseal is fitted
with the spring facing to check valve end of tube.

Figure 33 – Balseal Forming Tool

Using fingers, reform the Balseal into the groove and then place Balseal
Assembly Tool, Special Tool ‘J’ (Figure 33) over the End Plug (tapered end first) to
set the Balseal to the required size. Leave for 3-5 minutes.

Remove Balseal Sizing Tool and check Balseal for damage.

Using a suitable rod of soft material, e.g. Delrin, push the Sample Tube into the
bore of Capture Tube until end of Sample Tube is 20mm (3/4") inside the Tube
(Figure 34).

Figure 34 – Sample Tube Slydring

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Note: Do not push any further or Slydring will jam in end of Capture Tube bore.

10.6.12 Replacement of Piston/Catch Plate/Actuator Assembly

Re-fit Piston to Lower Piston Rod, ensuring Piston is

correct way round (Figure 35) 1mm offset when
assembled.

Fit new 'O' Ring (Figure 3, item 11) to bore of the

Sample Tube Actuator (Figure 36).

Figure 35 – Piston assembly

Figure 36 – Sample Tube Actuator

Fit Sample Tube Actuator and Catchplate

Assembly over the Sample Tube and attach
to the Piston/Lower Piston Rod Assembly
using the six new M5 x 20mm cap head
screws supplied in the Spares Kit, ensuring
Sample Tube Actuator is retained by the
Catchplate.

Note: Care must be taken when pushing the

Sample Tube Actuator over the Sample
Tube that the Sample Tube is not pushed
back down the Capture Tube.

Figure 37 – Re-assembly Sample tube

Actuator

Tighten M5 x 20mm cap head screws to

specified torque setting
(Section 0, Page 25).

Note: HP Samplers use M5 x 25mm cap head screws.

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Re-fit the two halves of the Split Collet to the Sample

Tube (Figure 23). ENSURE ALL ORIGINAL SHIMS (76 &
78) ARE REFITTED UNDER SPLIT COLLET. As this will
result in damage when the Sampler is operated

Push the Split Collet down into the recess in the top of
the Sample Tube Actuator and Fit new 'O' Ring to
Piston (Figure 38).

Note: EH Samplers have two 'O' Rings fitted to the Piston and a
Liner fitted to the Actuator Bore, sealed by an 'O' Ring
(Figure 6,Page 6, items 96, 95 and 97).

Figure 38 – Assembled Capture Tube

Liberally grease the bore of the Bottom Housing (13) and the Capture Tube/Piston Assembly.

Slide the assembly through the Bottom Housing into the Support Tube Balseal Carefully
push through the Balseal and slide assembly fully home into the Bottom Housing. (Reference
Figure 22)

10.6.13 Refitting of Top Housing

29
Note: Avoid disturbing the Lock Ring (23) on top of
the Actuator (Unless leaking). If the Sealing
Bush (14) is moved, the grab size of the
Sampler will be altered.

Fit 2 off 'O' Rings in the bore of the Sealing

Bush (Figure 39, Items 29 &14). 14

Fit 'O' Ring in the Top Housing (Figure 3, items 23

26 & 12).

Liberally grease the internal surface of the

Sealing Bush (14), the outside of the Sample
Tube Actuator (16) and the internal bore of
the Top and Bottom Housings (Figure 3).

Slide the Top Housing over the Sample Tube

Actuator and push the two halves of the
housing together.

Rotate the Top Housing to align the Actuator Ports.

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Fit 6 off M8 x 35mm cap head screws and tighten to specified torque
(Section0, page25).
91
69 Figure 39 – Refitting of Top Housing
66
Apply slight air pressure to Port B in the
Bottom Housing to move the Piston
assembly upwards, whilst holding the
Sample Tube down in the Sample Tube
Actuator to prevent it moving
independently of the Sample Tube
Actuator.

Fit Check Valve Stem (91), complete with

Spring (69) and Check Valve Tip (66), into
Sample Tube (Figure 39).

Figure 40 – Replace Check valve.

Place new M6 Washer (24) on top of Sample Tube

Actuator. (

Figure 41)

Figure 41 – Sealing Washer

Screw Sample Tube Head (Figure 42, item 19)

onto Sample Tube Actuator and ensure Check
Valve Stem moves freely before tightening Sample 19
16
Tube Head.
Using a 19mm A/F open ended spanner to hold
the Sample Tube Actuator (Figure 19, page 30)
and tighten the Sample Tube Head by tapping the
1/8” NPT Tommy Bar, Special Tool ‘D’, previously
fitted to the port, using a soft-faced hammer
(Figure 42).

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Note: This is a pressure retaining joint and must be tight – refer to (Section 0, page 25) torque settings.

Fit new 'O' Ring (68) to the Check Valve Nut (65) Figure 43.

Screw the Check Valve Nut into Sample

68 Tube Head and tighten using Check Valve
Nut Peg Spanner - Tool ‘E’ and Tommy
Bar, Tool ‘F’.
(Figure 43)

Figure 42 – Sample Tube Head

Figure 43 – Check valve Nut

Fit replacement Spring (30), and

assemble Split Collet (31) under the
Sample Tube Head.
Fit new Gaiter over the assembly and
secure with a cable tie (Figure 44).

Figure 44 – Sample Head Spring

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10.6.14 Replacement of Seal Housing

Grease the Support Tube.

Figure 45 – Support Tube Assembly

Note: ‘SD’ Short Style Samplers do not have a Seal Housing, but have an Adapter fitted to the
Support Tube Flange, which should be refitted at this stage using a new 'O' Ring, Part
Number 37-0009-00.

Holding the Seal Housing in a vice, and ensuring the Sampler Assembly is
adequately supported so as not to bend the Support Tube or damage any
components, carefully insert the Support Tube with aid of special tool 37-0795-
MC through the Seal in the

Seal Housing so as to leave a 25mm (1”) gap between the Seal Housing and the
Support Tube Flange.

Attach the Support Tube Flange to

the Seal Housing ensuring the flow
arrow or groove on the Support
Tube Flange is aligned with the ¼”
NPT tapping in the Seal Housing.

Secure the Support Tube Flange to

the Seal Housing, using 4 off M12
x 40mm cap head screws,
tightened to the specified torque
(Section0, page25).

Figure 46 – Support Tube Assembly Tool

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10.6.15 Replacement of Probe Head

Fully screw Lock Ring (Figure 4, item 38, page 6) onto Support Tube (93).

Refit the Probe Head Assembly to the Support Tube (93), ensuring Pin (47) aligns
with notch in Support Tube.

Fully tighten Probe Head (37) and Lock Ring (38) using C Spanner, Tool ‘A’.

Screw Lock Ring (38) down onto Lock Nut (40) and tighten using 36-2000 Series
‘C’ Spanner

Push End Plug/Vacuum Breaker Assembly into the Probe Head, and secure with
Lock Nut (40). Tighten using C Spanner, Tool ‘A’.

Screw Lock Ring (38) down onto Lock Nut (40) and tighten 36-2000 Series ‘C’ Spanner

11 Testing

It is recommended that where a test facility is available, the Sampler is pressure

tested and re-calibrated prior to returning to service.

11.1 Witness testing prior to re-installing the Sampler in service.

In the absence of a test facility, the Sampler sealing and grab integrity may
require witness testing after service and prior to re-installation.

Ensure the external check valve has been serviced in addition to the Sampler and
the Pressure Relief Valve is rated to correct system pressure.

IMPORTANT: THE SAMPLER IS CAPABLE OF DEVELOPING VERY HIGH SAMPLE

DISCHARGE PRESSURES, THIS TEST MUST BE CARRIED OUT WITH GREAT CARE.

The Sampler is capable and operates over a wide range 50 to 2250 psig. The
following procedure is generic for all variations of the 210 Cell Sampler.

A) Bench testing: Support and Suspend the Sampler into a mineral oil or water
reservoir. Continue to section 11.2

B) System testing: Ensure the Sampler is depressurised

11.2 Test equipment

ALL EQUIPMENT INCLUDING INTERCONNECTING PIPEWORK OR FLEXIBLE HOSE

SHOULD BE INSPECTED AND VALIDATED FOR THE REQUIRED TEST PRESSURE.

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Assemble a “test rig” (refer to Figure 9-1), comprising a “Tee” fitting, with the
correctly rated Pressure Relief Valve (PRV) (See table below) and Needle Control
Vent Valve. Connect the “test rig” to the Sample Outlet Port of the Sampler, and
drain to suitable receptacle.

Figure 47 - Test Configuration

The following table illustrates spring pressure rating for Swagelok R3A style relief
valves:

Jiskoot Part No. Colour Pressure Rating

3J-49-0085-00 Blue 50-350 psi
3J-49-0086-00 Yellow 350-750 psi
3J-49-0087-00 Purple 750-1500 psi
3J-49-0106-00 Orange 1500-2250 psig

Ensure the Pressure Relief Valve is rated to correct system pressure and the outlet
is connected to a suitable receptacle.

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Note the pneumatic or hydraulic actuator pressure setting are correct at 5 -8

barg

Operate the Sampler as described in Section 2 in single grab sequence until the
sample grab is forced through the Pressure Relief Valve. This will validate the
process grab is operating and sealing correctly.

The Sampler incorporates an internal non-return valve set nominally at 20 Barg,

The external check valve prevents oil seepage under operating conditions.

Upon satisfactory testing, isolate the Sampler and open the Needle Control
Valve, relieving the pressure on the “test rig”.

12 Frequently Asked Questions

12.1 Sampler Does Not Operate

Prior to undertaking any of the following checks, ensure the Sampler outlet is
un-obstructed and connected to a suitable receptacle.

Check that all Actuator and electrical connections are secure and correct

Check that the Actuator pressure, indicated on the air regulator or Hydraulic
Power Pack discharge pressure gauge is between 5-8 Barg, re-adjust as required.

Check Sampler Controller is demanding a grab and that any interposing relays
are operating satisfactorily.

Is solenoid being energised? - Check Solenoid Fuse and operate manually where
solenoid has manual override facility. Ensure that the electrical pulse signal
supplied to the Solenoid Valve is the correct duration (500 millisecond minimum
for air, 1 second minimum for hydraulic applications).

If the Sample Tube Head moves slightly, the sample outlet may possibly be
obstructed. Check that external Check Valve setting and ensure the line to the
Sample Receiver is not blocked.

Incorrect re-assembly?

12.2 Sampler Operates But Does Not Produce A Sample

Check all valves are open and that there is fluid in the pipeline.

Ensure the Actuator pressure is correct. If the pressure is too low, the Actuator
will not stroke fully. Check the stroke of the Actuator is correct - the Sample
Tube Head should move approximately 19mm.

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Degradation of the Process Grab Seals, Anti-Vacuum Breaker 'O' Ring, or the
Internal Non-return valve will cause a reduction or loss of sample grab volume.
Refer to section 11.1 to ensure that they are sealing correctly.

12.3 Sampler fails to take adequate sample

Check that the Actuator pressure, indicated on the air regulator or Hydraulic
Power Pack discharge pressure gauge is between 5-8 Barg, re-adjust as required.

Check Sample Receiver is not full or the sample outlet piping blocked through
waxing.

Ensure the external Check Valve fitted to Sampler Outlet Adapter is set to 5 Bar
above line pressure and 1 Bar above line pressure where an line-balanced
external Check Valve is used.

Check the external check valve is set with the correctly sized spring for the
system usage.

Check that the external relief valve fitted to the sample discharge lines is not
passing.

Ensure that the Sampler Controller is not either demanding too fast a sample
grab rate (120 grabs per minute maximum), or that the signal to the solenoid is
too short and not allowing the Actuator to travel to the full extent of its stroke.

If the above are satisfactory, then the Sampler will require a change of internal
seals.

12.4 Sampler takes excessive sample

Ensure the external Check Valve fitted to Sampler Outlet Adapter is set to 5 Bar
above line pressure and 1 Bar above line pressure where an line-balanced
external Check Valve is used.

Check the external check valve is set with the correctly sized spring for the
system usage, and is not passing fluid when the Sampler is not in operation.

If the above are satisfactory, then the Sampler will require a change of internal
seals.

12.5 Leaks from Actuator

Pneumatic or Hydraulic motive power leaks from the Actuator are rare, if evident
the Actuator 'O' Rings are worn or damaged.

Leaks from the Vent port indicate the Sampler requires servicing.

12.6 Vibration

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Vibration is unlikely to occur in cell samplers.

13 Sub Supplier Information

The following sub supplied items are used in the 210 Sampler:

 Sampler Solenoid Valve (selected to suit application specific hazardous area

requirements and power supply).
 Air regulator.

Neither of the above contains any user serviceable parts.

Hydraulic Power Pack (EH versions) - refer to H12 - Hydraulic Power Pack
Handbook.

154 Series Hydraulic Extractor - refer to Hydraulic Extractor Handbook.

Line Balanced Relief Valve.

14 Recommended Spares Kits

When requesting assistance or spare parts, please advise the Sampler Model and
Serial Numbers to ensure that the correct options are supplied.

14.1 Series 210, EH & EH-HP Sample Probe Service Kit

Commissioning and 1 Year Operation :

3J-45-0114-06 Probe Spare Kit for all 1CC and 210EH (Hydraulic)
3J-45-0125-06 Probe Spare Kit for all 2CC and 210EH (Hydraulic)
3J-45-0114-SD SD Probe Spare Kit for all 1CC and 210EH (Hydraulic)
3J-45-0125-SD SD Probe Spare Kit for all 2CC and 210EH (Hydraulic)

14.2 Series 210 HP Sample Probe Spare Parts

Commissioning and 1 Year Operation :

3J-45-0175-06 Probe Spare Kit for all 1CC 210HP

14.3 Series 210 Shipboard Sample Probe Spare Parts

Commissioning and 1 Year Operation :

3J-45-0205-06 Short Style Probe Spare Kit for all 1CC

3J-45-0206-06 Short Style Probe Spare Kit for all 2CC

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14.4 Alternative Seals for MTBE & Similar Applications

Commissioning and 1 Year Operation :

3J-45-0197-06 Probe Spare Kit (Kalrez) for all 1CC and 210EH (Hydraulic)

14.5 Special Tools (Balseal Sizing tool, C Spanners, Pick, Seal tools)

3J-45-0126-00 Tool kit for all 1cc 210 Sample Probes

3J-45-0129-00 Tool kit for all 1cc 210 Sample Probes

14.6 Ancillary Equipment

Part/Sub- Assembly Commissioning 1 Year 2 Year

Operation Operation
Solenoid Coil (to suit application) - 1 1

15 Product Specific Drawings

210 Probe General Arrangement (Typical) 17840

Seal Kit Location 29174

Probe Head Assembly 15377

Seal Assembly Procedure 18098 (Illustrated within manual)

Actuator Assembly 16213

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16 Addenda – 210 2cc Sample Probe

The principle of operation of the 2cc version is identical to the standard 210 MkII
Sampler, but achieves the increased sample size through the use of larger
diameter Capture tube and Sample ends, causing a larger volume of product to
be trapped.

The 2cc Sampler utilises the same Actuator and Seal housing as the standard 1cc
version, but has a different End Plug (Item 43 & 66), Sample Tube (Item 93) Valve
stem (Item 91) and Capture Tube (Item 92). The main sample seals, (Items 79)
are also changed.

Overhaul of the Sampler is identical to the standard unit, with the exception of
the larger diameter 2cc Balseals and Balseal forming tools.

See Probe Head Assembly 15377

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17 Addenda – SD (Severe Duty) Probe Sampler

The principle of operation of the SD version is identical to the standard 210

Probe Sampler.

The SD variant has been developed specifically for the most demanding process
conditions, where higher concentrations of particulates are present.

The 210 SD Probe is fitted with a robust wear resistant ‘SD’ coating on the
capture tube, which combined with the advanced seal cartridge, provides
extensive longevity over standard samplers.

The main seals for the 210 SD Probe have been upgraded and the vacuum
breaker has been replaced with a maintenance-free seal-less valve seat.

Section 7 illustrates the main components within an SD Probe sampler.

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18 Addenda – High Temperature Probe Sampler

The principle of operation of the HT version is identical to the standard 210

Probe Sampler.

Site specific Risk Assessment and Safety Procedures must be in place to install
and remove the Sampler Probe under elevated temperatures.

19 Addenda – Grab Volume Adjustment

Variations include Seal material, assembly and setup for grab volume remains
similar for all EH, HP and standard variations.

Molykote 1000 grease all threads.

Align Actuator Bush with the longer thread facing the

Adjuster Lock Nut.

Screw the Adjuster Lock Nut to the Actuator Bush.

Volume Grab pre-adjustment :

1cc : install the Actuator Bush “O” Ring and position the
lock nut approximately 1.5mm back from the undercut

2cc : install the Actuator Bush “O” ring and position the
lock nut in line with the start of the 16mm thread.

Screw the assembly into the Top Housing and

tighten

Install the "O" ring within the Actuator Bush

Install the "O" ring within the Top Housing

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Notes

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Notes

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Notes

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