Gas Detector
Gas Detector
DISEMBER 2020
DECLARATION OF ORIGINALITY AND OWNERSHIP
1. I am Muhammad Salman bin Ahmadi, a final year student of Politeknik Sultan Salahuddin
Abdul Aziz Shah in diploma Mechanical Engineering at Persiaran Usahawan, 40150 Shah
Alam, Selangor.
(Can refer as Politeknik Shah Alam)
………………………………………..
MUHAMMAD SALMAN BIN AHMADI
(I/C Number: 000210130285)
Encik Muhammad Faiz Bin Abdullah as the project supervisor at the date: ........................
....................................................
Encik Muhammad Faiz Bin Abdullah
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ACKNOWLEDGEMENT
Not to forget, a special thanks to my group members, Adib Fadhil Bin Adam
and Koh Chia Chuan for giving full commitment and contributing ideas in creating the
project. My appreciation to all of you have no boundries.
I also would like to thank the consultant given by my supervisor and panels in
our project presentation that had more likely improved our project weaknesses and
gave some useful advices and suggestions.
Last but not least, I would like to thank my family members, especially my
parents and close friends for moral support and advise. I would like to thank my
fellow classmates and friends in which without them, my work would not go as
planned. Your support and encouragement are meaningful to me.
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ABTRACT
Safety plays a major role in today’s world and it is necessary that good safety
systems are to be implemented in places of education and work. This work modifies
the existing safety model installed in industries and this system also be used in homes
and business premises. One of the preventive measures to avoid the danger associated
with gas leakage is to install a gas leakage detector at vulnerable locations.
A gas detector is a device that detects the presence of gases in an area, often as
part of a safety system. Gas Detector where it can sound an alarm to operators in the
area where the leak is occurring, giving them the opportunity to fix or leave. This type
of device is important because there are many gases that can be harmful to organic
life, such as humans or animals. Containment into any area where the gas should not
be present must be avoided. Because a small leak may gradually build up an explosive
concentration of gas, leaks are very dangerous.
Nowadays, existing gas detector is less effective in usage because the user can
only detect the gas leakage when they test by using gas detector. It is dangerous since
gas leakage must be identified from early of the leak. That is why the Gas Leakage
Detector with Notifier System was invented to avoid the fire or explosion occur in the
houses or premises. This kind of gas detector will detect the gas continuously as long
as there is power supply.
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TABLE OF CONTENTS
ACKNOWLEDGES ii
ABSTRACT iii
CONTENT iv
LIST OF FIGURE v
CHAPTER 1 ............................................................................................................... 1
INTRODUCTION ...................................................................................................... 1
CHAPTER 2 ............................................................................................................... 5
3.1 Introduction................................................................................................................................20
CHAPTER 4................................................................................................................................................27
4.1 Introduction................................................................................................................................27
CHAPTER 5................................................................................................................................................28
5.1 Introduction................................................................................................................................28
5.2 Suggestion...................................................................................................................................28
Figure 2.1: Fire Statistic in 2013 5 Figure 2.2: Fire Triangle 6 Figure 2.6.3: Arduino
UNO R3 12 Figure 2.6.4: Arduino Mega 2560 13 Figure 2.6.5.1: MQ-5 gas sensor 14
Figure 2.6.5.2: Sensitivity characteristics of the MQ -5 gas sensor for
several gases 15 Figure 2.6.6: GSM Module 16 Figure 2.6.7: PIR Motion Sensor 17
Figure 2.6.8: DHT11 Temperature Sensor 18 Figure 2.6.9: Gas Shut-off valve 19 Figure
3.0: Step in Methodology 21 Figure 3.2(a): Flowchart of the Project Methodology BDP
1 23 Figure 3.2(b): Flowchart of the Project Methodology BDP 2 24 Figure3.2.1: Block
diagram of Gas Detector for Safety Home using GSM 26 Figure 3.2.2: Flowchart of
Gas Detector for Safety Home using GSM 28 Figure 3.3.1.2.1: Arduino Uno R3 30
Figure 3.3.1.2.2: GSM module 31 Figure 3.3.1.2.3: MQ-5 gas sensor 31 Figure
3.3.1.2.4: PIR Motion Sensor 32 Figure 3.3.1.2.5: DHT11 Temperature Sensor 33
Figure 3.3.1.2.6: Gas Shut-off 33 Figure 4.1.1.1: LCD Display ‘Gas Detector For Safety
Home’ 34 Figure 4.1.1.2: LCD Display ‘GSM iniallized’ 36 Figure 4.1.1.3: LCD
Display ‘current temperature, humidity and “S=” - the current gas sensor
value in mV’ 37 Figure 4.1.1.4: LCD Display ‘ “S=” - the current gas sensor value in
mV is more than 250mV’ 37 Figure 4.1.1.5: LCD Display “!!!Warning!!!
Gas Detected” 38 Figure 4.2.1.2: Function void setup 43
CHAPTER 1
INTRODUCTION
1.1 BACKGROUND
LPG is the terminology for Liquefied Petroleum Gas. The gas is made up of
hydrocarbon gases comprising of Propane and Butane. LPG is prepared by refining
petroleum or "wet" natural gas, and is almost entirely derived from fossil fuel sources,
being manufactured during the refining of petroleum (crude oil), or extracted from
petroleum or natural gas streams as they emerge from the ground.
As it is a gas, it does not pose ground or water pollution hazards, but it can
cause air pollution. As its boiling point is below room temperature, LPG will
evaporate quickly at normal temperatures and pressures and is usually supplied in
pressurised steel vessels. LPG is also colourless and odourless. However, for safety
reasons, an odorant is added to LPG for easy detection of any gas leakage.
LPG is heavier than air, unlike natural gas, and thus will flow along floors and
tend to settle in low spots, such as basements. There are two main dangers from this.
The first is a possible explosion if the mixture of LPG and air is within the explosive
limits and there is an ignition source. The second is suffocation due to LPG displacing
air, causing a decrease in oxygen concentration.
Lately, gas leakage problem is highly become current issues that be the main
causes of fire burning. This project is produced to detect any leakage of cooking gas
and it will alert the user about leakage. User will get the alert in SMS. By using this
project it will reduce the accident of fire and explosion. It also helps the early
detection of gas before the concentration of gas reaches the dangerous level.
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1.2 PROBLEM STATEMENTS
Natural gases such as Liquefied Petroleum Gas (LPG) are widely used in the
whole world. LPG is used for cooking in home or hotel. It is also used in certain gas
based industry. Although the procedure of installing LPG-based system is very tight,
It could not give 100% guaranteed that the LPG-system will not having leakage. Even
though human still have certain weakness. Human cannot detect the presence of
natural gases as fast as the sensor do. Thus, the use of gas sensing system is hugely
needed to give real-time monitoring of the gas system.
In certain cases, gas leakage can cause fire that will destroy human
property. The large scale of fire also could contribute to serious injury or death. This
is due to the fire station got delay information about the fire occurred.
The current products that are in the market are function as gas detector. It
will only detect a gas and trigger an alarm. The main problem is that even the alarm
is triggered but if the user is not at home or premise, the user will not get to know the
leakage of gas occur.
Therefore, this project shall be able to resolve the problem stated. This is
because this project “SMS NOTIFIER GAS LEAKAGE DETECTOR” is able to
sense the presence of LPG. Besides that, it give information more efficient as it is also
capable to send out an SMS to the owner.
1.3 OBJECTIVES
The objectives of this project are:
The scope of this project is to design a system that can detect the presence of
natural gases. It can reduce the fire accident and explosion because of the gas
leakage. Beside that it also can detect the early stage of gas leakage. This project will
only focus for household. It will detect LPG gas.
In this project it uses a sensor that can detect LPG gas, propane, butane and
smoke. This project used Microcontroller Arduino UNO at the processor where it
process the input from the sensor and to GSM module to communicate with the
user by sending an alert through SMS.
Each thing in a world has a limit same goes to this project. This project
limitation includes:
• The sensor – the gas and smoke sensor it will only detect LPG Gas
(Buttane/Propane) for gas
• The GSM module – the range it will cover only in Malaysia and the coverage
of the Telco. The roaming coverage will not include.
• The GSM module its interface through Short Message System. The module
will not able to call the user.
1.6 SUMMARY
Gas Leakage Detector with Notifier System is device that detects the presence of
gases in an area, often as part of a safety system. It detects gas leakage continuously.
When leakage occur, it will alert the user about leakage in SMS. The buzzer will ring
to give alert to the people, who are there in the house or premise.
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CHAPTER 2
LITERATURE REVIEW
2.1 INTRODUCTION
This chapter will provide a review about the previous research and existing
project that have been made by using reference sources and guidelines as journals,
internet, article writing, blog and scientific studies to get an idea about the project
design, conception and any information that related to improve the project. With a
differences concept and design, there are other creation and innovation of projects
done by the other people. The research that is related to this project also covered in
this chapter.
2.2 CONCEPT/THEORY
Gas Leakage Detector with Notifier System is the innovation from existing
Gas Detector. This project is mainly for an individual who wants to keep their home
safe from the risk of burning. The benefit of this project is to detect any leakage of
cooking gas and it will alert the user about leakage. Microcontroller Arduino UNO at
the processor where it processes the input from the sensor and to GSM module to
communicate with the user by sending an alert through SMS. This kind of gas detector
is more efficient as the user will get the information faster and the detection of gas is
continuous.
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2.3 FIRE STATISTICS IN 2015-2018
Figure 2.3.1: Fire Statistics in 2015-2017 by Aliza Shah - September 21, 2017
The statistics below show the fire case that occurs in Malaysia for the years
of 2017 article. Stove is the third most causing fire based on the statistic in 2017.
Incendiary fire and matches are both contribute a lot causes of fires. Based on the
statistics from the Fire and Rescue Department, the number of people injured and died
are quiet concern even though decrease throughout the years. Not only hurting or
killing people, fire can also burn the properties that cause a huge losses to a family or
company. This statistic proves that gas leakage is very dangerous that people can not
neglect it for their own safety.
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2.4 CHARACTERISTICS OF LIQUIFIED PETROLEUM GAS (LPG)
Composition of LPG
LPG, liquefied through pressurisation, comes from natural gas processing and
oil refining.
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LPG - Propane Density and Specific Gravity
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LPG – propane – gas density is 1.55 times heavier than air at 1.898 kg/m vs
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1.225 kg/m for air (both 15°C at sea level).
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LPG – propane – liquid density is about half that of water at 495 kg/m (25°C)
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vs 1,000 kg/m (4°C) for water.
Specific gravity of propane and water is 0.495 (25°C) and 1.000 (4°C), respectively.
The specific gravity (SG) of liquid LPG – Propane – is 0.495 (at 25°C)
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Propane is 580.88 kg/m (at boiling point)
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Butane is 601.26 kg/m (at boiling point)
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Density of LPG Gas- LPG - Propane is Heavier than Air
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The density of gaseous LPG – Propane – is 1.898 kg/m (at 15°C and sea level).
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1 ft of propane weighs 0.1162 pounds. Butane
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is 2.5436 kg/m (at 15°C and sea level)
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In contrast, the density of Air is 1.225 kg/m (at 15°C and sea level).
Note that LPG gas is also referred to as LPG vapour, which is the more technically
correct term.
The term “pressure” refers to the average force per unit of area that the gas exerts
on the inside walls of the gas bottle.
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Figure 2.4.3: LPG Pressure-Temperature Chart
The level of fill in the gas bottle comes into play when the LPG is in use, as it
affects the rate of vapourisation.
LPG is a liquefied gas. So, the pressure inside the cylinder will remain the same
from full until the vaporistion of the last of the liquid LPG.
Then the pressure will fall, with the use of the last of the LPG vapour.
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Odourant Added for Safety
The distinctive smell that people associate with LPG is actually added to it as a safety
measure.
Without the addition of an odourant, leaking gas could collect without detection.
Always use caution should to avoid direct exposure, as liquid LPG is cold enough
to cause severe cold burns on exposed skin.
LPG expands to 270 times the volume when it goes from liquid to gas.
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As there are 1000L in a cubic meter (M ), 1L of liquid LPG expands to 0.27M .
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Combustion Formula Equation for LPG - Propane
In the presence of enough oxygen, LPG burns to form water vapour and carbon
dioxide, as well as heat.
Incomplete combustion of LPG (propane) occurs when not enough oxygen is present.
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LPG - Propane Flame Temperature
An LPG (propane) flame burns at 1980°C. When it is burning properly, the flame
is blue. A yellow or red flame is usually indicative of incomplete combustion.
Limits of Flammability
The lower and upper limits of flammability are the percentages of LPG that must be
present in an LPG/air mixture.
This means that between 2.15% and 9.6% of the total LPG/air mixture must be
LPG in order for it to be combustible.
This is the minimum temperature at which propane will burn on its own after
ignition.
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Autoignition Temperature - Propane & Butane
Dissipation
LPG gas is heavier than air and will sink to and collect at the lowest point.
If vented to the outside air, LPG will dissipate with the slightest movement of air.
With LPG vented into a sealed structure, with no air movement, the LPG gas will
collect on the floor. It will rise toward the ceiling, as more LPG enters into the
structure.
For Isobutane (i-butane), the molecular weight is the same as for n-butane at 58.12
kg/kmole.
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LPG Vapour (Gas) Use vs. Liquid Use
Appliances such as water heaters, room heaters and cookers all use vapour.
If these appliances were to have liquid LPG flow to their burners, the result could be
a fire or similar safety hazard.
This is why LPG cylinders should always be upright, so that any gas released is
in vapour form only.
Methane is not a toxic gas below the below explosive limit of 5% (50000
ppm). However, when methane gases are available at high concentrations, it acts as an
asphyxiant. Asphyxiants will replace oxygen in the air and can cause symptoms of
oxygen deprivation (asphyxiation) or suffocation. Oxygen is found should be to be at
least 18% or harmful effects will occur. Methane will convert to 18% oxygen in the
air when present at 14% (140,000 ppm).
The effect of oxygen deficiency in 12-16% to humans is breathing and the pulse
rate is increased, with slightly muscular coordinates at 10-14% emotional disturbance,
abnormal fatigue from exertion, breathing is interrupted by 6-10%, nausea and vomiting,
inability to move freely, collapse, possible lack of awareness and under 6% of seizures
movements, gasping, possible respiratory collapse and death.
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Methane gas is not irritating to the skin. Contact with the refrigerated liquefied
gas compressed gas escaping from a cylinder that can cause cold burns or frostbite.
Symptoms such as mild frostbite include numbness, prickling and itching in the affected
area. Symptoms of more severe frostbite include a burning sensation and stiffness of the
the affected area. The skin may become waxy white or yellow. Blisters and tissue death,
gangrene may also develop in severe cases. Methane gas is not irritating to the eyes.
Contact with liquid or cold gas compressed gas escaping from a cylinder that can cause
freezing burns or eye. Permanent eye damage or blindness can occur.
Gas detectors measure and indicate the concentration of certain gases in an air
via different technologies. Typically employed to prevent toxic exposure and fire, gas
detectors are often battery operated devices used for safety purposes. They are
manufactured as portable or stationary (fixed) units and work by signifying high
levels of gases through a series of audible or visible indicators, such as alarms, lights
or a combination of signals.
While many of the older, standard gas detector units were originally fabricated
to detect one gas, modern multifunctional or multi-gas devices are capable of
detecting several gases at once. Some detectors may be utilized as individual units to
monitor small workspace areas, or units can be combined or linked together to create a
protection system.
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As detectors measure a specified gas concentration, the sensor response serves as the
reference point or scale. When the sensors response surpasses a certain pre-set level, an
alarm will activate to warn the user. There are various types of detectors available and the
majority serves the same function to monitor and warn of a dangerous gas level.
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XP-3000 Series Portable Gas Detector
The compact and light weight XP-3000 Series detectors are designed to quickly and
accurately display gas concentrations of up to 5 flammable gases. The LCD display,
which comes with a backlight feature, displays both a digital as well as an analogue
reading for easy and fast reading. The ppm range detectors also poses super-sensitive
detection capability to detect the slightest trace of gas leaks.
All XP-3000 Series comes with a powerful built-in sampling pump, capable of
drawing air samples from up to 30m. Extended battery life also allows usage of up to
30 hours.
The primary features of the XP-3000 Series Detectors are:
• Comes with robust, quick-connect sampling hose, probe and dust/moisture trap
• Audible and visual alarms
• Dual Range readings (High and Low) with auto-switching feature
Faulty gas detection instruments can be fatal. There are many factors in the
workplace that can cause a gas detector to fail. Here are the issues:
1. Environmental
Dirt, dust and water impact. These physical affects can block gases and vapours
from entering the sensor chamber preventing detection of the gases. This can be
either within the sensor area, sampling pump or sample lines.
2. Physical Affects
Dropping and other abuse can damage the instrument from working properly or at
the least change the ability of the detector from measuring accurately.
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3. Gas Exposure
High gas exposure will change the calibration curve of the sensors causing false or
inaccurate readings. Extremely high concentrations can kill the sensor’s ability to
measure gas. Further, many sensors can fail but not provide a warning that they have
failed. In fact, many provide a zero (0) indication on the meter reading which suggests
they are working correctly when they are not.
4. Temperature Affect
Storing instruments in environment which is either too cold or too hot can affect the
ability of the sensors to measure accurately.
5. Moisture
Moisture condensing on or in sensor: this can happen to oxygen sensors when moisture
condenses in the capillary tube in the sensor. It will cause the sensor to fail.
6. Calibration Drift
All sensors from all manufacturers drift over time. Calibration brings the sensor back
into equilibrium and provides accurate readings.
2.7 SUMMARY
In this chapter, it is an explanation on how literature reviews were done and the
reasons why this project has been selected. There are many of case study stated and
related to our project regarding to improve gas detector. Since existing gas detectors are
expose to contaminants such as dirt and dust, the gas sensor will work less efficient.
The existing gas detectors are not protected compare to our project. The risk of broken
down possibly occur if the gas detector expose to high temperature or humid air for too
long. These factors will cause the sensor fails to operate well. Therefore, in chapter 3
there will be explanations of the methodology of project on how the project are made
and assembles.
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CHAPTER 3
METHODOLOGY
3.1 INTRODUCTION
Methodology is the rules or procedures used to implement the project in detail.
This step is very important step in the implementation of this project to ensure the
project is successfully completed at set times. Furthermore, in this chapter, there are
many methods used in order to finish the project. In producing a project, this step that
must be taken before the project is completed. These steps should be done with the
utmost precision in order to produce a quality project. The result of this project, there
are some steps have been made. The next topic is topics selection.
Selection of topics is very first step before starting work encountered work
related to the project. The project title should be appropriate to the level sought
diploma as a final project for the course Diploma in Mechanical Engineering.
In addition, the selection of appropriate projects to help power the creative and
innovative thinking as well as it symbolizes the level of consciousness of a person.
After the project is selected, the title of the project should be selected based on its
ability to attract others to know more about the project closely. Tittle that attracts the
attention of others symbolizes the initial status of the project.
After an appropriate tittle is chosen, the step that must be taken is to choose
components to the project to be made. This is because the materials are difficult to be
found will have an impact on the projects to be made because it will probably take a
long time to get it.
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3.2 PROJECT DESIGN
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3.3 SPECIFIC DESIGN OF PROJECT
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3.4 METHODS OF DATA COLLECTION
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iv. Generation and selection of concept
In a process of designing, generating and selecting design concepts need to
be done in detail so that the project produced effective and a good impact
on consumers. This is because effective project can be used in a long time
and more durable.
v. Detailed design
Detailed design is done in order to ensure the project meets the
requirements of users. In addition, it can follow all the aspects which
have been set as not to drop out from the project scope. By doing this
income, detailed design projects are more effectively.
In manufacturing process, the cost has to be emphasized that the expenditure does
not exceed out from the expenses scope. Therefore, the importance of survey need
to be done before selection of materials is made.
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3.6 ESTIMATE COST
3.8 SUMMARY
In conclusion, this study requires the use of components that are appropriate to the
subject that have to review. The uses of appropriate research methods are very
important in order for the results of studies in accordance with the objectives and
research questions. It is also important that the validity of the study was not disputed
by the other parties. In chapter 4, all data that have been obtained using this
methodology will be analysing carefully.
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CHAPTER 4
4.1 INTRODUCTION
For questionnaires, there are part A and part B. Part A is demography where we
need to know the details about respondents. We will get to know about respondents’
gender, age, occupations and their experience experiencing the gas leakage. For part
B, the questions will be asking about our product whether it is useful, effective and
good to be marketed.
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CHAPTER 5
5.1 INTRODUCTION
5.2 SUGGESTION
This project has been improved from the existing gas detector. However, there
are some improvements can be made to achieve a better result. Thus, it will make the
project even better than the previous gas detector and more efficient. Gas Leakage
Detector with Notifier System is the innovation from existing Gas Detector. This
project is mainly for an individual who wants to keep their home safe from the risk
of burning. The benefit of this project is to detect any leakage of cooking gas and it
will alert the user about leakage.
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As discussed in previous research work, it is clear that the result is not satisfactory
and further research must be done. This project can be improved in future. This is
because SMS NOTIFER GAS LEAKAGE DETECTOR only can detect the gas and
notify it to the user about the leakage but has not safety to extinguish the fire if the
fire occur. It also can not reduce the concentration of LPG. When the issues are
obvious, so improvement must be made by suggesting to install sprinkle. Sprinkle is
for in the case fire occur.
Other than that, there is an issue where gas detector is an electrical device that is
dangerous when it is installed near to the LPG barrel. If electric shock occur it will
cause electric spark that can cause fire. The wires are messy and too long to connect to
other components such as Arduino UNO, gas sensor, buzzer and GSM Module. So,
for the betterment of the project, it is encouraged to use Bluetooth. The sensor will
stick to the LPG barrel by using magnet.
5.3 CONCLUSION
In conclusion, although there are many gas detectors that are better than our
project in term of technology but they are frequently used in factory or oil and gas
site. Compared to our project, it is specific to use at home. From previous research,
there is no safety system that is install at home. Since there are a lot of cases
regarding hundreds of houses caught on fire throughout the years, so the early stage
before the fire occur must be avoided.
This project is produced to detect any leakage of cooking gas and it will alert the
user about leakage. User will get the alert in SMS. By using this project it will reduce
the accident of fire and explosion. It also helps the early detection of gas before the
concentration of gas reaches the dangerous level.
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From the survey, the answers given by respondents create an improvements to
our products. The results have shown the percentage of respondents choosing the
answer for each question is objectively related to the product. Throughout the
questionnaires, it is useful for us to make analysis. As we get the data we know what
customers want and which aspect we have to make an improvement.
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