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Xrb06Cx: Digital Controller With Advanced Energy Saving Management

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0% found this document useful (0 votes)
40 views6 pages

Xrb06Cx: Digital Controller With Advanced Energy Saving Management

Uploaded by

Alexis Gonzales
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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The device uses special Energy reduction Algorithm (ErA algorithm from Dixell) to optimize loads

DIGITAL CONTROLLER WITH ADVANCED activation during the day. It is possible to set two different algorithms (ErA=bAS or Aut). They differ
for the used sensor and for the total length of the interval of time involved.
ENERGY SAVING MANAGEMENT 4.2 BASIC ENERGY SAVING ALGORITHM – ErA=bAS

XRB06CX
This will be used when ErA=bAS. The energy saving status will be always saved in the internal
memory to resume previous operation if a power failure occurs. It needs the presence of a door switch
to work (i1F=dor).
1 GENERAL WARNINGS ............................................................................................................................. 1 4.2.1 Parameter involved and suggested values:
2 GENERAL DESCRIPTION ......................................................................................................................... 1
3 REGULATION ............................................................................................................................................ 1 - ErA=bAS
4 ENERGY REDUCTION ALGORITHM ........................................................................................................ 1 - i1F=dor
5 EXTRA COOLING FUNCTION .................................................................................................................. 2 - StE=4.0 hours
6 EVAPORATOR FANS ................................................................................................................................ 2 - EtS=6.0 hours
7 DEFROST .................................................................................................................................................. 2 - HES=4.0 to 5.0 °C
8 INTERNAL COUNTERS ............................................................................................................................ 2 - HYE=3 to 4°C
9 FRONT PANEL COMMANDS .................................................................................................................... 2 - dS=5 to 10 sec
10 PARAMETERS .......................................................................................................................................... 3 - LdE=Y
11 DIGITAL INPUT ......................................................................................................................................... 4
12 INSTALLATION AND MOUNTING ............................................................................................................. 4 FROM TO CHANGED BY
13 OPTIONAL FEATURES ............................................................................................................................. 4 Normal Energy - Push the DOWN button for 3 sec (if enabled).
14 ELECTRICAL CONNECTIONS .................................................................................................................. 4 mode Saving - Door continuously closed for the StE time.
15 USE THE HOT KEY ................................................................................................................................... 4 - Push the DOWN button for 3 sec (if enabled).
16 USE THE PROG-KEY ................................................................................................................................ 4 Energy Normal - Controller in ES mode for the EtS time.
17 ALARM SIGNALLING ................................................................................................................................ 4 Saving mode - If the controller is in ES mode, it returns in Standard mode
18 TECHNICAL DATA .................................................................................................................................... 5 (normal set-point) after opening the door more than dS time.
19 CONNECTIONS ......................................................................................................................................... 5
20 APPLICATION NOTES .............................................................................................................................. 5 NOTE: the cycling mode (ES - Normal mode - ES - etc.) works if i1F=dor and EtS and StE are
21 DEFAULT SETTING VALUES ................................................................................................................... 5 different from zero. If EtS=0 or StE=0, the controller will not change the operating mode, and it will be
possible to change from the normal mode to the energy saving mode by using ES button or by setting
1 GENERAL WARNINGS i1F=ES. See the below diagrams where the status changing is depicted:

1.1 PLEASE READ BEFORE USING THIS MANUAL


 This manual is part of the product and should be kept near the instrument for easy and quick
reference.
 The instrument shall not be used for purposes different from those described hereunder. It cannot be
used as a safety device.
 Check the application limits before proceeding.
 Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring
the same and unchanged functionality.

1.2 SAFETY PRECAUTIONS


 Check the supply voltage is correct before connecting the instrument.
 Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden
temperature changes with high atmospheric humidity to prevent formation of condensation
 Warning: disconnect all electrical connections before any kind of maintenance.
 Fit the probe where it is not accessible by the End User. The instrument must not be opened.
 In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” (see
address) with a detailed description of the fault.
 Consider the maximum current which can be applied to each relay (see Technical Data).
 Ensure that the wires for probes, loads and the power supply are separated and far enough from each
other, without crossing or intertwining.
 In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel
with inductive loads could be useful.

2 GENERAL DESCRIPTION
The XRB06CX, 32x74x60mm format, is a microprocessor based controller suitable for applications
on medium or low temperature ventilated refrigeration units. It has 3 relay outputs to control
compressor, fans and lights. The device is also provided with 3 NTC probe inputs: the first one for
temperature control, the second one to be located onto the evaporator to control the defrost
termination temperature and to manage the fan and the third, optional, to control the condenser 4.3 AUTOMATIC ENERGY SAVING ALGORITHM
temperature. There is also a configurable digital input. By using the HOT-KEY it is possible to program
the instrument in a quick and easy way. This will be used when ErA=Aut. The operations are controlled by using the Aid parameter. After
powering on the device, it automatically starts to analyze the temperature behavior by using the only
room temperature probe. In this way it can build the best energy saving model according to the
3 REGULATION application. The device uses temperature behavior information of the previous Aid interval to manage
The regulation is performed according to the loads during the current period. When Aid is set to use long periods (Aid>1), a day-by-day model
the temperature measured by the will be used during the first interval of time.
thermostat probe with a positive 4.3.1 Parameter involved and suggested values:
differential from the set point: if the
- ErA=Aut
temperature increases and reaches set
- Aid=1 or 7
point plus differential, the compressor will
- LdE=Y
start. The compressor will stop when the - HES= 4.0 to 5.0°C
temperature reaches the set point value - HYE=3 to 4°C
again.
In case of fault because of the thermostat probe, the start and stop of the compressor are timed NOTES:
through parameters CoF and Con. 1. In case of any blackout, the calculated energy saving model will be reset.
2. ErA can exclusively drive the light output by using the LdE parameter. When LdE=YES, the
4 ENERGY REDUCTION ALGORITHM light output status will change according to the energy saving (ES) status:
a. OFF if ES is active
4.1 DESCRIPTION b. ON if ES is not active
3. It is always possible to override the light output status by using the frontal button. Anyway, this
The device permits to set different temperature to be used during normal and reduced power use. The modification will have a temporary impact on the lights if LdE=YES. In fact, ErA will take the
standard SET-POINT (SET) is used to maintain the temperature at a certain value when the energy control after the next ES status change.
saving status (ES) is not active. On the other side, when the ES status is active a different SET-POINT 4. ErA does not need any door switch input to work.
(SET_ES), higher than the standard one, will be used. The parameter HES will have to be set to 5. Be sure to place the room temperature probe in near the upper zone of the cabinet: this gives
change the regulation temperature according to the following formula: the best results in terms of temperature variation analysis.
6. The Aid parameter indicates the interval of analysis as “number of days”. The suggested
SET_ES = SET + HES values for it are 1 or 7, depending on the particular application.
7. When Aid=1, the first day will be used to analyze the temperature behavior and to build the
There are also two different differential values for SET and SET_ES, which are used for compressor model to apply to the second day. The model will be updated every day in order to better match
cut-in and cut-out: when ES status is active the HYE parameter will be used instead of the HY the working conditions.
parameter. 8. When Aid=7, the first 7 days will be used to analyze the temperature behavior and to build the
model to apply to the next 7 days. The model will be updated every 7 days in order to better
match the working conditions.

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 1/6


9. When Aid=7, the first 7 days after power on will use a sub analysis base on 1-day model. - tdF=in: hot gas defrost.

5 EXTRA COOLING FUNCTION 7.3 AUTOMATIC DURATION DETECTION


When a defrost operation is performed by compressor stop (means by stopping the compressor and by
activating the internal ventilators), it will be possible to use an automatic defrost mode by setting tdF=ALt. In
this case the device will use the evaporator probe (which MUST to be present and properly mounted on the
evaporator surface) to detect the end of the actual defrost phase. In any case, a maximum period of time
(MdF) and an upper evaporator temperature value will be used to stop the current defrost phase. If ErA=Aut,
the automatic defrost mode will activate a defrost at the beginning of any energy saving mode period. In this
case the idF delay is used as safety function. It forces the controller to activate a defrost operation when idF
runs. NOTE: during the defrost phase the loads (compressor and evaporator fans) will be controlled from the
defrost algorithm.

8 INTERNAL COUNTERS
The next table shows the implemented load and function counters.

n1H Number of compressor activation (thousands of)


n1L Number of compressor activation (hundreds of)
The SUPER-COOLING function is active when the room temperature measured from the probe 1 goes over n2H Number of fan activation (thousands of)
the SET+oHt+HY value. In this case, a special set-point value, lower than the normal SET value, will be n2L Number of fan activation (hundreds of)
enabled. As soon as the room temperature reaches the SET-SCo value, the compressor will be stopped and n3H Number of defrost activation (thousands of)
the normal regulation will restart. N.B.: super-cooling function is disabled when SCo=0. n3L Number of defrost activation (hundreds of)
The tSC parameter sets the maximum activation time for super cooling operations. When tSC expires, the n4H Number of light activation (thousands of)
super cooling will be stopped and the standard SET-POINT will be restored. NOTE: in case of energy saving n4L Number of light activation (hundreds of)
mode active, the used values will be: SET_ES=SET+HES, oHE and SCE. oCH Compressor working hours (thousands of)
oCL Compressor working hours (hundreds of)
6 EVAPORATOR FANS
In this way it is possible to monitor the application and discovering bad functioning that could lead to damages.
They are updated in EEPROM every hour. It is not possible to reset them.
NOTE: the compressor activation counters take into account also defrost in case of inversion (hot gas) mode.

9 FRONT PANEL COMMANDS

Press to display target set point and the real set point. When in programming mode
it selects a parameter or confirms an operation

(LIG) To switch on and off the light

(DEF) To start a defrost (when function available)

(UP) In programming mode it browses the parameter codes or increases the


displayed value.
With FnC parameter it can be selected the fans functioning:
 FnC=C-n  fans will switch ON and OFF with the compressor and not run during defrost; when (DOWN) In programming mode it browses the parameter codes or decreases the
compressor is OFF, fans will enter a duty-cycle working mode (see FoF, Fon, FF1 and Fo1 displayed value.
parameters).
(ONOFF) Keep it pressed for 3 sec to activate or deactivate the key function (see
 FnC=o-n  fans will run even if the compressor is off, and not run during defrost; par. onF)
 FnC=C-Y  fans will switch ON and OFF with the compressor and run during defrost; when
compressor is OFF all fans will enter a duty-cycle working mode (see FoF, Fon, FF1 and Fo1
parameters). KEYS COMBINATION
 FnC=o-Y  fans will run continuously also during defrost.
+ To lock or unlock the keyboard
After defrost, there is a timed fan delay allowing for drip time, set by means of the Fnd parameter.
An additional parameter FSt provides the setting of temperature, detected by the evaporator probe,
+ To enter in programming mode
above which the fans are always OFF. By using this parameter it is possible to assure air circulation + To return to room temperature display
only if air temperature is lower than FSt value.
6.1 EVAPORATOR FAN AND DIGITAL INPUT ICON MODE MEANING
When the digital input is configured as door switch (i1F=dor), fans and compressor status will depend on the On Compressor enabled
odC parameter value: Flashing Anti-short cycle delay enabled (AC parameter)
 odC=no  normal regulation; On Light output enabled
 odC=FAn  evaporator fan OFF;
On Fans output enabled
 odC=CPr  compressor OFF;
Flashing Fans delay after defrost
 odC=F-C  compressor and evaporator fan OFF.
On Measurement unit
, Flashing Programming mode
When rrd=Y the regulation will restart after a door open alarm.
On Energy saving mode active
7 DEFROST
On An alarm condition is present
7.1 DEFROST MODE Flashing Start-up operations are pending

Any defrost operation can be controlled in the following way: NOTE: start-up operations lasts about 30 sec after powering on the device. At the end of this phase,
- EdF=rtC: by using an internal real time clock (only for models equipped with RTC). the alarm icon will switch off if no alarm is active.
- EdF=in: timed defrost, in this case a new defrost will start as soon as the idF timer elapses.
- EdF=Aut: automatic management, in this case the controller will start a new defrost any time a 9.1 SET POINT MENU
change from normal to energy saving mode will occur (valid if ErA=Aut).
The SET key gives access to a quick menu where it is possible to see:
7.2 TIMED OR PROBE CONTROLLED MODE - the set point value.
- the real set point value (rSE)
Two defrost modes are available: timed or controlled by the evaporator’s probe. A couple of Push and release the SET key five times or wait for 60 sec to return to normal visualisation.
parameters is used to control the interval between defrost cycles (idF) and its maximum length (MdF).
During the defrost cycle is possible to select some different display indications by using the dFd 9.2 CHANGE THE SETPOINT
parameter. These modes are available with any kind of defrost type:
- tdF=EL: electric heater defrost 1. Push the SET key for more than 2 sec to change the Set point value;
2. The value of the set point will be displayed and the “°C” LED starts blinking;

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 2/6


3. To change the Set value push the UP or DOWN button. dtE
Defrost termination temperature: (-55 to 50°C; -67 to 122°F) if P2=Y it sets the temperature
4. To memorise the new set point value push the SET key again or wait for 60 sec. measured by the evaporator probe, which causes the end of defrost.
Interval between two consecutive defrost cycles: (0 to 255 hours) determines the time
9.3 HOW TO: START A MANUAL DEFROST idF
interval between the beginnings of two defrosting cycles.
Maximum length for defrost: (0 to 255 min; 0 means no defrost) when P2P=n (no evaporator
Push the DEFROST button for more than 2 sec to start a manual defrost. MdF probe presence) it sets the defrost duration, when P2P=Y (defrost end based on evaporator
temperature) it sets the maximum length for defrost.
9.4 HOW TO: CHANGE A PARAMETER VALUE
dSd Start defrost delay: (0 to 255 min) delay in defrost activation.
To change the parameter values operate as follows: Display during defrost: (rt; it; SP; dF) rt = real temperature; it = start defrost temperature;
dFd
1. Enter the Programming mode by pressing the SET+DOWN buttons for 3 sec (“°C” LED starts SP = SET-POINT; dF = label “dF”.
blinking). Max delay for updating display after a defrost: (0 to 255 min) delay before updating the
dAd
2. Select the required parameter. Press the SET button to display its value temperature on the display after finishing a defrost.
3. Use UP or DOWN buttons to change its value. Fdt Draining time: (0 to 255 min)
4. Press SET to store the new value and move to the following parameter. dPo First defrost after start-up: (n; Y) to enable defrost at power on.
dAF Defrost delay after freezing: (0.0 to 24h00min, res. 10 min) delay before activating a defrost.
To exit: Press SET+UP buttons or waits for 15 sec without pressing any key. FANS

NOTE: the set value is stored even when the procedure exits by waiting the time-out to expire. Fan mode operation: (Cn; on; CY; oY)
 Cn = runs with the compressor, duty-cycle when compressor is OFF (see FoF, Fon,
9.5 HOW TO: SHOW THE HIDDEN MENU FF1 and Fo1 parameters) and OFF during defrost;
The hidden menu includes all the parameters of the instrument. FnC  on = continuous mode, OFF during defrost;
 CY = runs with the compressor, duty-cycle when compressor is OFF (see FoF, Fon,
ENTER THE HIDDEN MENU FF1 and Fo1 parameters) and ON during defrost;
1. Enter the Programming mode by pressing SET+DOWN buttons for 3 sec (“°C” or “°F” LED starts  oY = continuous mode, ON during defrost.
blinking). Fnd Fan delay after defrost: (0 to 255 min) delay in fan activation after a defrost.
2. Released the keys and then push again SET+DOWN buttons for more than 7 sec. The “L2” label FCt Differential of temperature for forced activation of fans
will be displayed immediately followed from the HY parameter. Fans stop temperature: (-55 to 50°C; -67 to 122°F) setting of temperature, detected by
NOW YOU ARE IN THE HIDDEN MENU. FSt evaporator probe. Over this value of temperature fans are always OFF. NOTE: it works only
3. Select the required parameter. for the evaporator fan, NOT for the condenser fan.
4. Press the SET key to display its value Fan on time when the compressor is off: (0 to 255 min) used when energy saving status is
Fon
5. Use UP or DOWN to change its value. not active.
6. Press SET to store the new value and move to the following parameter. Fan off time when the compressor is off: (0 to 255 min) used when energy saving status is
FoF
not active.
To exit: Press SET+UP or wait for 15 sec without pressing any key. Probe selection for fan management: nP=no probe; P1=thermostat probe; P2=evaporator
FAP
probe; P3=do not use it; P4=Probe on Hot Key plug.
Fan on time with compressor off in Energy Saving: (0 to 255 min) used when energy saving
NOTE1: if there are no parameters in L1, after 3 sec the “nP” label will be displayed. Keep the keys Fo1
status is active.
pushed till the “L2” message will be displayed.
Fan off time with compressor off in Energy Saving: (0 to 255 min) used when energy saving
FF1
status is active.
NOTE2: the previous set value will be stored even if the programming mode exits by waiting for the
time-out to expire. ALARMS
MOVE PARAMETERS FROM THE HIDDEN MENU TO THE FIRST LEVEL AND VICEVERSA. Probe selection for temperature alarm: (nP; P1; P2; P3; P4) nP=no probe; P1=thermostat
ALP
Each parameter present in the HIDDEN MENU can be removed or put into “THE FIRST LEVEL” (user probe; P2=evaporator probe; P3=do not use it; P4=Probe on Hot Key plug.
level) by pressing SET+DOWN. If a parameter is visible also in the First Level, in the HIDDEN MENU ALC Temperature alarms configuration: (Ab, rE) Ab = absolute; rE = relative.
the decimal point will be lit. Maximum temperature alarm: when this temperature is reached, the alarm is enabled after
the Ad delay time.
ALU
9.6 HOW TO: LOCK THE KEYBOARD  If ALC=Ab  ALL to 110.0°C or ALL to 230°F.
1. Keep both UP and DOWN buttons pressed for more than 3 sec.  If ALC=rE  0.0 to 50.0°C or 0 to 90°F.
Minimum temperature alarm: when this temperature is reached, the alarm is enabled after the
2. The “oFF” label will be displayed and the keyboard will be locked. If any button is pressed more
Ad delay time.
than 3 sec, the “oFF” message will be displayed. ALL
 If ALC=Ab  -55.0°C to ALU or -67°F to ALU.
9.7 HOW TO: UNLOCK THE KEYBOARD  If ALC=rE  0.0 to 50.0°C or 0 to 90°F.
AFH Differential for temperature alarm recovery: (0.1 to 25.0°C; 1 to 45°F) differential for alarms.
Keep both UP and DOWN buttons pressed together for more than 3 sec till the “on” message will be
Temperature alarm delay: (0 to 255 min) delay time between the detection of an alarm
displayed. ALd
condition and the relative alarm signalling.
Delay of temperature alarm at start up: (0.0 to 24h00min, res. 10 min) delay time between
10 PARAMETERS dAo the detection of a temperature alarm condition and the relative alarm signalling, after powering
on the instrument.
REGULATION
CONDENSER TEMPERATURE ALARM
Differential in normal mode (energy saving not active): (0.1 to 25.0°C; 1 to 45°F)
HY differential for set point. Compressor Cut-IN is Probe selection for second temperature alarms: (nP; P1; P2; P3; P4) nP=no probe;
AP2
[SET-POINT + HY]. Compressor Cut-OUT is when the temperature reaches the set point. P1=thermostat probe; P2=evaporator probe; P3=do not use it; P4=Probe on Hot Key plug
Differential when energy saving mode is active: (0.1 to 25.0°C; 1 to 45°F) differential for set AL2 Second low temperature alarm: (-55.0 to 110.0°C; -67 to 230°F)
HYE point. Compressor Cut-IN is [SET-POINT + HES + HYE]. Compressor Cut-OUT is when the AU2 Second high temperature alarm: (-55.0 to 110.0°C; -67 to 230°F)
temperature reaches the [SET-POINT + HES]. AH2 Differential for second temperature alarm recovery: (0.1 to 25.0°C; 1 to 45°F)
Minimum SET POINT: (-55.0°C to SET; -67°F to SET) sets the minimum value for the set Second temperature alarm delay: (0 to 255 min; 255 = not used) delay time between the
LS Ad2
point. detection of a condenser alarm condition and the relative alarm signaling.
US Maximum SET POINT: (SET to 110.0°C; SET to 230°F) set the maximum value for set point. dA2 Delay for second temperature alarm at start up: (0.0 to 24h00min, res. 10 min)
Thermostat probe calibration: (-12.0 to 12.0°C; -21 to 21°F) allows to adjust any possible Compressor off because of second low temperature alarm: (n; Y) n = no, compressor
ot bLL keeps on working; Y = yes, compressor is switched off till the alarm is present, in any case
offset of the first probe.
P2P Evaporator probe presence: n = not present; Y = the defrost stops by temperature. regulation restarts after AC time at minimum.
Evaporator probe calibration: -12.0 to 12.0°C; -21 to 21°F) allows to adjust any possible Compressor off because of second high temperature alarm: (n; Y) n = no, compressor
oE AC2 keeps on working; Y = yes, compressor is switched off till the alarm is present, in any case
offset of the second probe.
P4P Fourth probe presence: n = not present; Y = the condenser temperature alarm is managed. regulation restarts after AC time at minimum.
Fourth probe calibration: (-12.0 to 12.0°C; -21 to 21°F) allows to adjust any possible offset of tbA Alarm muting: (n; Y) to disable the (optional) buzzer and the output configured as alarm.
o4
the condenser probe.
DIGITAL INPUT
Outputs activation delay at start up: (0 to 255 min) this function is enabled after the start-up
odS
of the instrument and inhibits any output activation for the period of time set in the parameter. Digital input 1 polarity: (oP; CL) oP = activated by closing the contact; CL = activated by
i1P
Anti-short cycle delay: (0 to 50 min) minimum interval between a compressor stop and the opening the contact.
AC
following restart. Digital input 1 configuration: (dor; dEF; LiG; AUS; Lis; ES)
Compressor ON time with faulty probe: (0 to 255 min) time during which the compressor is  dor = door switch function;
Con
active in case of faulty thermostat probe. With CY=0 compressor is always OFF.
Compressor OFF time with faulty probe: (0 to 255 min) time during which the compressor is
 dEF = defrost activation;
CoF i1F  LiG = light activation / deactivation;
OFF in case of faulty thermostat probe. With Cn=0 compressor is always active.
 AUS = not used;
DISPLAY
 LiS = not used;
CF Temperature measurement unit: (°C; °F) °C = Celsius; °F = Fahrenheit.  ES = energy saving activation / deactivation.
rES Resolution (only for °C): (dE; in) dE = decimal; in = integer. Digital inputs alarm delay: (0 to 255 min) when i1F=EAL or bAL, it is the delay between the
Display temperature delay: (0.0 to 20min00sec, res. 10 sec) when the temperature increases, did detection of an external alarm condition and the relative signalling. When i1F=dor, this
dLY
the display is updated of 1°C or 1°F after this time. represents the delay before the activation of the door open alarm.
doA Door alarm delay: (0 to 255 min)
DEFROST Compressor and fan status after opening of the door: (no; FAn; CPr; F-C): no = normal;
odC
Defrost Mode: rtC=controlled from real time clock (if available); in=timed mode; FAn = Fans OFF; CPr = Compressor OFF; F-C = Compressor and fans OFF.
EdF Regulation restart after door open alarm: (n; Y) n = no regulation if door is opened; Y = when
Aut=automatic mode. rrd
tdF Defrost type: EL=electrical heaters; in=hot gas; ALt=automatic, only for for compressor stop. did is elapsed, regulation restarts even if a door open alarm is present.
Probe selection for defrost control (termination): nP=no probe; P1=thermostat probe;
dFP
P2=evaporator probe; P3=do not use it; P4=Probe on Hot Key plug.

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 3/6


ENERGY SAVING 13 OPTIONAL FEATURES
Energy reduction algorithm used: (nu; bAS; Aut) nu=no energy saving algorithm used;
ErA
bAS=basic energy saving algorithm; Aut=automatic energy saving algorithm.
HES
Differential for energy aaving mode: (-30.0 to 30.0°C; -54 to 54°F) it sets the increasing The MDP/CX rear cover can be used to increase the protection
value of the set point during the Energy Saving cycle. from water and dust.
Energy saving mode controls the lights (lights off when E.S. goes active): (n; Y) the light
LdE
status depends on the energy saving mode and is managed from ErA.
Period of analysis for ErA (valid if ErA=Aut): (1 to 20 days) set the interval of time for temperature
Aid variation analysis. The HOT-KEY is used for a quick and easy upload (from device
Period of time to switch from normal mode to energy saving mode (valid if ErA=bAS): to HOT-KEY) or download (from HOT-KEY to device) of the
StE (0.0 to 24h00min, res. 10 min) if door stay closed for StE time, the energy saving mode will be parameter map.
activated. NOTE: this will require a door switch to work.
Period of time to switch from energy saving to normal mode (valid if ErA=bAS): (0.0 to
EtS 24h00min, res. 10 min) maximum time for energy saving mode. NOTE: this will require a door The PROG-KEY is used for firmware upgrade operations.
switch to work.
Door open time to switch from EtS to StE (valid if ErA=bAS): (0 to 999 sec) the energy
dS saving mode will be immediately deactivated as soon as the door stay open more than the dS
time. NOTE: this will require a door switch to work.
Overheating before activating the super cooling function (when in normal mode): (1.0 to WIZMATE PROG-TOOL KIT
oHt
12.0°C; 1 to 21°F) this is the upper threshold limit used to activate the super cooling function.
With this self-powered tool kit it is possible to easily modify the
Subcooling for Super Cooling function (when in normal mode): (0.0 to 12°C; 0 to 21°F)
internal parameter map of any XRB device. The WIZMATE®
SCo this is the special set-point value used during a super cooling function (cut-off value for
compressor). If SCo=0, the super cooling function during normal mode is disabled. software (part of this KIT) permits to build any personal
Maximum duration for Super Cooling function (both for normal and energy saving configuration in a short time and to load it into the controller
tSC memory.
mode): (0.0 to 24h00min, res. 10 min) maximum length for super cooling mode.
Overheating before activating the super cooling function (when in energy saving mode):
oHE (1.0 to 12.0°C; 1 to 21°F) this is the upper threshold limit used to activate the super cooling
function.
Subcooling for Super Cooling function (when in energy saving mode): (0.0 to 12°C; 0 to
SCE 21°F) this is the special set-point value used during a super cooling function (cut-off value for
14 ELECTRICAL CONNECTIONS
compressor). If SCE=0, the super cooling function during energy saving mode is disabled. The instrument is provided with screw terminal block to connect cables with a cross section up to
2.5mm2. Before connecting cables make sure the power supply complies with the instrument’s
COUNTERS
requirements. Separate the probe cables from the power supply cables, from the outputs and the
nH1 Number of compressor activation (thousands of) (read only) power connections. Do not exceed the maximum current allowed on each relay, in case of heavier
nL1 Number of compressor activation (hundreds of) (read only) loads use a suitable external relay.
nH2 Number of fan activation (thousands of) (read only)
nL2 Number of fan activation (hundreds of) (read only) 14.1 PROBES
nH3 Number of defrost activation (thousands of) (read only)
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid
nL3 Number of defrost activation (hundreds of) (read only)
infiltration. It is recommended to place the thermostat probe away from air streams to correctly
nH4 Number of light activation (thousands of) (read only)
measure the average room temperature. Place the defrost termination probe among the evaporator
nL4 Number of light activation (hundreds of) (read only)
oCH Compressor working hours (thousands of) (read only)
fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during
oCL Compressor working hours (hundreds of) (read only) defrost, to prevent premature defrost termination.

OTHER 15 USE THE HOT KEY


Adr Serial address for Modbus communication: 0 to 247
onF Button function: nu=not used; onF=ON/OFF function; ES=change working mode from normal 15.1 SAVE PARAMETERS IN A HOT KEY (UPLOAD FROM INSTRUMENT)
to energy saving mode and vice-versa.
1. Program one controller with the front keypad.
d1 Thermostat probe display (read only)
2. When the controller is ON, insert the “HOT-KEY” and push UP button; the “UP” message
d2 Evaporator probe display (read only)
appears followed a by flashing “End”
d4 Condenser probe display (read only)
rSE Real Set point (read only)
3. Push “SET” key and the “End” will stop flashing.
rEL Firmware Release (read only) 4. Turn OFF the instrument and then remove the “HOT-KEY”. At the end turn the instrument ON
Ptb Parameter code table (read only) again.
FdY Firmware release information (read only).
FMt Firmware release information (read only). NOTE: the “Err” message appears in case of a failed programming operation. In this case push again
FYr Firmware release information (read only). the UP button if you want to restart the upload again or remove the “HOT-KEY” to abort the operation.
15.2 COPY PARAMETERS FROM A HOT KEY (DOWNLOAD PARAMETER
11 DIGITAL INPUT VALUES)
The free voltage digital input is programmable in different configurations by the i1F parameter.
1. Turn OFF the instrument.
DOOR SWITCH (i1F=dor) 2. Insert a programmed “HOT-KEY” into the 5-PIN receptacle and then turn the Controller ON.
3. Automatically the parameter list of the “HOT-KEY” is downloaded into the Controller memory, the
It signals the door status and the corresponding relay output status through the odC parameter: “do” message is blinking followed a by flashing “End”.
no = normal (any change); FAn = Fan OFF; CPr = Compressor OFF; F-C = Compressor and fan OFF. 4. After 10 seconds the instrument will restart working with the new parameters.
Since the door is opened, after the delay time set through parameter did, the door alarm is enabled, 5. Remove the “HOT-KEY”.
the display shows the message “dA” and the regulation restarts if rrd = Y. The alarm stops as soon
as the external digital input is disabled again. With the door open, the high and low temperature alarms NOTE: the message “Err” is displayed for failed programming. In this case turn the unit off and then on
are disabled. if you want to restart the download again or remove the “HOT-KEY” to abort the operation.
START DEFROST (i1F=dEF)
16 USE THE PROG-KEY
It starts a defrost if there are the right conditions. After a defrost is finished, the normal regulation will
restart only if the digital input is disabled otherwise the instrument will wait until the MdF safety time is During 30 sec which following a switch on it will be possible to upgrade the internal firmware by using a special
expired. tool named PROG-KEY. This operation does not change the internal parameter configuration.

LIGHT CONTROL (i1F=LiG) PAY ATTENTION: this operation MUST be carried out only from expert personnel in order not to damage the
controller. Please contact you regional reseller to have more information.
The light output status will change with the digital input.
ENERGY SAVING (i1F=ES) 17 ALARM SIGNALLING
The energy saving mode will be enabled / disabled with the digital input. Label Cause Outputs
“oFF” Keyboard locked Outputs unchanged
“on” Keyboard unlocked Outputs unchanged
12 INSTALLATION AND MOUNTING “P1” Room probe failure Compressor output according to Con e CoF
“P2” Evaporator probe failure Defrost end is timed
Instrument XRB06CX shall be mounted on vertical panel, in a “P4” Fourth probe failure Linked temperature alarm is not managed
29x71 mm hole, and fixed using the special bracket supplied. “HA” Maximum temperature alarm Outputs unchanged
The temperature range allowed for correct operation is 0 to 60°C. “LA” Minimum temperature alarm Outputs unchanged
Avoid places subject to strong vibrations, corrosive gases, Maximum temperature for second
“H2” Outputs unchanged
excessive dirt or humidity. The same recommendations apply to temperature alarm
probes. Let air circulate by the cooling holes. “L2”
Minimum temperature for second
Outputs unchanged
temperature alarm
“dA” Door open more than doA time Compressor and fans restarts
“EA” External alarm Outputs unchanged
“CA” Serious external alarm Outputs disabled
“EE” EEPROM alarm Outputs unchanged

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 4/6


17.1 ALARM RECOVERY Ventilated applications – Evaporator placed on the top side of the
refrigerated zone, ventilator placed on the outlet air flow from the
Probe alarms “P1”, “P2” and “P4” start some seconds after the fault in the related probe; they evaporator
automatically stop some seconds after the probe restarts normal operation. Check connections before - The regulation probe is normally placed in the inlet air flow to the
replacing the probe. Temperature alarms “HA”, “LA”, “H2” and “L2” automatically stop as soon as the evaporator
temperature returns to normal values. It is possible to reset the “EE” alarm by pressing any button. - The regulation probe has to be installed outside the evaporator,
The alarms “EA”, “CA” and “dA” will automatically stop as soon as the digital input is disabled. avoiding any contact with the metallic parts of the evaporator itself
The optional buzzer can be muted by pressing any key if parameter tbA=Y.

18 TECHNICAL DATA
Housing: self-extinguishing ABS
Case: frontal 32x74 mm; depth 60mm
Mounting: panel mounting in a 71x29mm panel cut-out
Body Protection: IP20
Frontal protection: IP65 Static applications – Coolers without ventilators:
- The regulation probe is normally placed at the side-wall of the
Connections: Screw terminal block  2.5 mm2 wiring refrigerated zone, approximately from 30% to 50% (of the internal
Power supply: (according to the model) 230Vac 10%, 50/60Hz; 110Vac 10%, 50/60Hz height) from the bottom and 20% to 30% (of the internal width) from
Power absorption: 3.5VA max the back
Display: 3 digits red LED, 14.2 mm high
Inputs: up to 3 NTC probes.
Digital input: free voltage contact.
Relay outputs: Compressor SPST 16(5)A, 250VAC
Light: SPDT 8(3)A, 250VAC
Fans: SPST 8(3)A, 250VAC
Data storing: on the non-volatile memory (EEPROM)
Kind of action: 1B
Pollution degree: 2 21 DEFAULT SETTING VALUES
Software class: A LABEL DESCRIPTION RANGE VALUE LEV
Rated impulsive voltage: 2500V; Overvoltage Category: II
SEt Set Point LS; US 3.0°C ---
Operating temperature: 0 to 60°C (32 to 140°F)
Storage temperature: -25 to 60°C (-13 to 140°F) Differential in normal mode (energy saving [0.1 to 25°C]
HY 2.0°C Pr1
Relative humidity: 20 to 85% (no condensing) not active) [1 to 45°F]
Measuring and regulation range: [0.1 to 25°C]
HYE Differential when energy saving active 3.0°C Pr1
NTC -40 to 110°C (-40 to 230°F) [1 to 45°F]
Resolution: 0.1°C or 1°C (selectable). [-55°C to SET]
LS Minimum set point -50.0°C Pr1
Accuracy (ambient temp. 25°C): ±0.1°C ±1 digit. [-67°F to SET]
[SET to 110°C]
US Maximum set point 50.0°C Pr1
19 CONNECTIONS [SET to 230°F]
[-12.0 to 12.0°C ]
ot Thermostat probe calibration 0.0 Pr1
[-21 to 21°F]
19.1 XRB06CX – 16+8+8A – 230VAC
P2P Evaporator probe presence n; Y Y Pr1
[-12.0 to 12.0°C ]
oE Evaporator probe calibration 0.0 Pr1
[-21 to 21°F]
P4P Fourth probe presence n, Y n Pr2
[-12.0 to 12.0°C ]
o4 Fourth probe calibration 0.0 Pr2
[-21 to 21°F]
odS Outputs delay activation after start up 0 to 255 min 1 Pr1
AC Anti-short cycle delay 0 to 50 min 1 Pr1
Con Compressor ON time with faulty probe 0 to 255 min 15 Pr2
CoF Compressor OFF time with faulty probe 0 to 255 min 30 Pr2
CF Temperature measurement unit °C; °F °C Pr1
rES Resolution (only for °C): decimal, integer dE; in dE Pr1
P1; P2; P3; P4;
Lod Probe displayed P1 Pr2
SEt; dtr; USr
0.0 to 20min00sec,
dLY Display temperature delay 0 Pr2
res. 10 sec
EdF Defrost Mode: timed or automatic rtC; in; Aut in Pr2
Defrost type: electrical heating, hot gas,
tdF EL, in; ALt EL Pr1
compressor stop
dFP Probe selection for defrost control nP; P1; P2; P3; P4 P2 Pr1
Defrost termination temperature for defrost [-55 to 50°C]
dtE 12.0°C Pr1
control [-67 to122°F]
Interval between two consecutive defrost
idF 0 to 255 hours 8 Pr1
cycles
MdF Maximum length for defrost 0 to 255 min 30 Pr1
dSd Start defrost delay 0 to 255 min 0 Pr2
dFd Displaying during defrost rt; it; SEt; dEF, dEG dEF Pr1
Max delay for updating display after a
dAd 0 to 255 min 1 Pr1
defrost
Fdt Draining time 0 to 255 min 0 Pr1
dPo First defrost after start-up n; Y n Pr1
20 APPLICATION NOTES FnC Fan mode operation C-n; o-n; C-Y; o-Y C-Y Pr1
Pay attention to the positioning of the regulation probe. In fact, the XRB can obtain the best performances of Fnd Fan delay after defrost 0 to 255 min 0 Pr1
the system under control when the regulation probe is placed by following these guidelines: Differential of temperature for forced [0 to 50°C]
FCt 0 Pr1
activation of fans [32 to 122°F]
Ventilated applications – Evaporator placed on the back of the [-55 to 50°C]
refrigerated zone, ventilator placed above the evaporator
FSt Fan stop temperature 20.0°C Pr1
[-67 to 122°F]
- The regulation probe is normally placed in the outlet air flow from the Fon Fan on time with compressor off 0 to 15 min 5 Pr1
evaporator
FoF Fan off time with compressor off 0 to 15 min 10 Pr1
- The regulation probe can be placed both inside or outside the
ventilator pack, paying attention to avoid positions too near to the FAP Kind of action for fan np; P1; P2; P3; P4 P2 Pr2
motor of the ventilator Fan on time with compressor off in Energy
Fo1 0 to 15 min 5 Pr1
Saving
Fan off time with compressor off in Energy
FF1 0 to 15 min 15 Pr1
Saving
ALP Probe selection for temperature alarm nP; P1; P2; P3; P4 P1 Pr1
ALC Temperature alarms configuration rE, Ab Ab Pr1
[ALL to 110.0°C]
ALU Maximum temperature alarm 50.0°C Pr1
[ALL to 230°F]
[-55°C to ALU]
ALL Minimum temperature alarm 0.0°C Pr1
[-67°F to ALU]
[0.1 to 25.5°C]
AFH Differential for temperature alarm recovery 1.0°C Pr1
[1 to 45°F]

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 5/6


ALd Temperature alarm delay 0 to 255 min 0 Pr1
0.0 to 24h00min,
dAo Delay of temperature alarm at start up 8.0 Pr1
res. 10 min
Probe selection for second temperature
AP2 nP; P1; P2; P3; P4 nP Pr1
alarms
[-55.0 to 110.0°C]
AL2 Second low temperature alarm 0.0 Pr1
[-67 to 230°F]
[-55.0 to 110.0°C]
AU2 Second high temperature alarm 110.0 Pr1
[-67 to 230°F]
Differential for second temperature alarm [0.1 to 25.5°C]
AH2 2.0 Pr1
recovery [1 to 45°F]
0 to 254 min;
Ad2 Second temperature alarm delay 0 Pr1
255=not used
Delay for second temperature alarm at start 0.0 to 24h00min,
dA2 1.3 Pr1
up res. 10 min
Compressor off because of second low
bLL n; Y n Pr2
temperature alarm
Compressor off because of second high
AC2 n; Y n Pr2
temperature alarm
i1P Digital input 1 polarity CL; oP CL Pr1
i1F Digital input 1 configuration dor; dEF; LiG; AUS; ES dor Pr1
did Digital inputs alarm delay 0 to 255 min 1 Pr2
doA Door alarm delay 0 to 255 min 5 Pr1
Compressor and fan status after opening of
odC no; FAn; CPr; F-C FAn Pr2
the door
rrd Regulation restart after door open alarm n; Y Y Pr2
ErA Energy reduction algorithm used nu; bAS; Aut Aut Pr2
HES Differential for energy aaving mode -30 to 30°C 5.0°C Pr1
Energy saving mode controls the lights
LdE n; Y Y Pr2
(lights off when E.S. goes active)
Period of time to switch from normal mode to 0.0 to 24h00min,
StE 4.0 Pr2
energy saving mode (valid if ErA=bAS) res. 10 min
Period of time to switch from energy saving to 0.0 to 24h00min,
EtS 6.0 Pr2
normal mode (valid if ErA=bAS) res. 10 min
Door open time to switch from EtS to StE (valid
dS 0 to 999 sec 10 Pr2
if ErA=bAS)
Overheating before activating the super [1.0 to 12.0°C]
oHt 8.0°C Pr1
cooling function (when in normal mode) [1 to 21°F]
Subcooling for Super Cooling function [0.0 to 12.0°C]
SCo 1.0°C Pr1
(when in normal mode) [0 to 21°F]
Maximum duration for Super Cooling
0.0 to 24h00min,
tSC function (both for normal and energy saving 0.20 Pr1
res. 10 min
mode)
Overheating before activating the super
[1.0 to 12.0°C]
oHE cooling function (when in energy saving 0.0°C Pr1
[1 to 21°F]
mode)
Subcooling for Super Cooling function [0.0 to 12.0°C]
SCE 0.0°C Pr1
(when in energy saving mode) [0 to 21°F]
Number of compressor activation
n1H Read Only --- Pr2
(thousands of)
Number of compressor activation (hundreds
n1L Read Only --- Pr2
of)
n2H Number of fan activation (thousands of) Read Only --- Pr2
n2L Number of fan activation (hundreds of) Read Only --- Pr2
n3H Number of defrost activation (thousands of) Read Only --- Pr2
n3L Number of defrost activation (hundreds of) Read Only --- Pr2
n4H Number of light activation (thousands of) Read Only --- Pr2
n4L Number of light activation (hundreds of) Read Only --- Pr2
oCH Compressor working hours (thousands of) Read Only --- Pr2
oCL Compressor working hours (hundreds of) Read Only --- Pr2
Adr Serial address 1 to 247 1 Pr2
onF ONOFF button function nu; onF; ES onF Pr2
dP1 Thermostat probe display Read Only --- Pr1
dP2 Evaporator probe display Read Only --- Pr1
dP4 Condenser probe display Read Only --- Pr1
rSE Real Set point Read Only --- Pr1
rEL Firmware release Read Only --- Pr1
Ptb Parameter code table Read Only --- Pr1
FdY Firmware date: day Read Only --- Pr1
FMt Firmware date: month Read Only --- Pr1
FYr Firmware date: year Read Only --- Pr1

1592033000 XRB06CX EN r1.3 10.04.2015 XRB06CX 6/6

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