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Standard Vertical Calculation For Staging

This document provides details on the design of formwork staging for concrete slabs spanning 12 meters and 15 meters. Load calculations are presented for the dead and live loads on the staging. It is determined that 48.3mm outer diameter steel pipes spaced at 1,000mm intervals can safely support the calculated loads of 21.8kN and 21.5kN for the 12m and 15m spans respectively. Recommendations are provided for safe installation and operation of the cuplock staging system.

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Maninder Chaudhary
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752 views7 pages

Standard Vertical Calculation For Staging

This document provides details on the design of formwork staging for concrete slabs spanning 12 meters and 15 meters. Load calculations are presented for the dead and live loads on the staging. It is determined that 48.3mm outer diameter steel pipes spaced at 1,000mm intervals can safely support the calculated loads of 21.8kN and 21.5kN for the 12m and 15m spans respectively. Recommendations are provided for safe installation and operation of the cuplock staging system.

Uploaded by

Maninder Chaudhary
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CONTRIVE DESIGNS

CIVIL & STRUCTURAL ENGINEERS


MEERUT

PROJECT TITLE:
Construction and Development of 4/6 Lane Divided Carriageway For THDCIL Bypass for
Re-Routing of Ghaziabad – Aligarh (NH-91) Road Project in THDCIL area from Km
98+400/0+000 (Existing/Design Chainage ) Near Dushehra Village to Km 105+500/09+285
(Existing/Design Chainage ) Near Arnia Khurd Village Total Length of Bypass=09.285Kms on
EPC Mode Under NHDP Phase –IV in the State of U.P.
Client – NHAI
Authority Engineer- SA INFRASTRUCTURE CONSULTANTS PVT. LTD.

WORK:
Staging Load Calculation for Proposed LVUP for (12 and 15 Mtr. Span)

Material used for Shuttering.

1. Plates 1250x1000x3.15 mm.


2. Steel Runner of ISMB 150X75X5mm.
3. Steel Runner of ISMC 100X50X5mm.
4. Vertical /Standard Pipe Dia 48.30mm(OD) with 3.25 mm wall thickness.
5. U-jack
6. Base-jack

Dead Load on 12 mtr Span Staging

a) Weight of Shutter plates.= 10.0 MT = 98.06Kn

b) Weight of Steel runners (ISMB).= 3 MT = 29.5Kn

c) Weight of Steel runners (ISMC).= 2 MT = 19.6Kn

d) Weight of Steel Bars = 24 MT = 235.5 Kn

e) Weight of Concrete = 150 Cum. (i.e 3540 Kn)

f) Misc. Load = 5.0 Kn

Total load = 98.06 + 29.5 + 19.6 +235.5+3540+5 = 3927.7 kn

Total no of Standard /Vertical = 180@ 1000mm spacing

Load on one Standard /Vertical = 3927.7/180 =21.8 Kn


CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT
Dead Load on 15 mtr Span Staging

a) Weight of Shutter plates.= 12.6 MT = 123.6Kn

b) Weight of Steel runners (ISMB).= 3.8 MT = 37.3Kn

c) Weight of Steel runners (ISMC).= 2.5 MT = 24.5Kn

d) Weight of Steel Bars = 29 MT = 284.4 Kn

e) Weight of Concrete = 185 Cum. (i.e 4366 Kn)

f) Misc. Load = 5.0 Kn

Total load = 123.6 + 37.3 + 24.5 +284.4+4366+5 = 4840.8 kn

Total no of Standard /Vertical = 225@ 1000mm spacing

Load on one Standard /Vertical = 4840.8/225 =21.5 Kn

Live load for 12 mtr span and 15 mtr span:

a) Taken as 2 kn/m2 (labor etc).


CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT
Job Information

Engineer Checked Approved

Name:
Date: 27-July-21

Project ID
Project Name

Structure Type SPACE FRAME

Number of Nodes 3750 Highest Node 3750


Number of Elements 8780 Highest Beam 9696

Number of Basic Load Cases 2


Number of Combination Load Cases 3

Included in this printout are data for:

All The Whole Structure

Included in this printout are results for load cases:

Type L/C Name

Primary 1 DL
Primary 2 LL
Combination 3 DL+LL
Combination 4 1.2(DL+LL)
Combination 5 1.5(DL+LL)
CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT

Y
X
Z Load 1

Whole Structure
CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT
CALCULATION:

1) For Standard /Vetical 48.30 mm (OD) (12 mtr span)

Load on One Vertical = 21.8Kn

Provide 48.3 mm OD pipe having thickness 3.25mm

The relevant Properties are

A=453 mm2

Ixx = 11.59 x 104 mm

Area provided = 453 mm2

Allowable compressive stress of 120 Mpa and Fy = 250 Mpa

Allowable l/r = 64

l = 0.65 x 3 x 103 = 1950mm

r = 1950/64 = 30.47 mm < 250

Load carrying capacity = 120 x 453 = 54 KN > 21.8KN, Hence Safe

2) For Standard /Vetical 48.30 mm (OD) (15 mtr span)

Load on One Vertical = 21.5Kn

Provide 48.3 mm OD pipe having thickness 3.25mm

The relevant Properties are

A=453 mm2

Ixx = 11.59 x 104 mm

Area provided = 453 mm2

Allowable compressive stress of 120 Mpa and Fy = 250 Mpa

Allowable l/r = 64

l = 0.65 x 3 x 103 = 1950mm

r = 1950/64 = 30.47 mm < 250

Load carrying capacity = 120 x 453 = 54 KN > 21.5KN, Hence Safe


CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT
Conclusion:

Vertical /Standard Pipe Dia 48.3mm (OD) with thickness 3.25mm at


spacing 1000mm are safe for the load of 21.8 Kn and for the load 21.5Kn.
NOTES:

1.Lifting of U-jack shall not be more than 125 mm.


2.Wooden packing shall be provided for leveling/deshuttring.
3.Cuplock material shall be good condition.
4.Ledger ties shall be spaced @ 1000 mm.
5.IRC:87-2018 Guidelines for Formwork,Falsework and Temporary
Structure for Road Bridges (Second Revision)
CONTRIVE DESIGNS
CIVIL & STRUCTURAL ENGINEERS
MEERUT

SCHEMATIC ELEVATION OF CUPLOCK STAGING

For 12mtr span and 15 mtr span

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