SM Backload Bill Validator: Operation and Service Manual Part 1. Operation Manual
SM Backload Bill Validator: Operation and Service Manual Part 1. Operation Manual
CONTENTS
INTRODUCTION ................................................................................................................................................3
PRODUCT OVERVIEW .....................................................................................................................................4
GENERAL SPECIFICATIONS ...........................................................................................................................7
DIMENSIONS .....................................................................................................................................................9
GENERAL WIRING DIAGRAM ........................................................................................................................11
CHOOSING SM FEATURES AND PART NUMBERS .....................................................................................12
Bill Validator .................................................................................................................................................12
Currency ..................................................................................................................................................12
Protocol/Interface.....................................................................................................................................13
Bezel style................................................................................................................................................13
Cassette – High Security Locks...............................................................................................................14
Indoor or outdoor application ...................................................................................................................14
Left-side interface connector ...................................................................................................................14
Cassette .......................................................................................................................................................15
Security features ......................................................................................................................................15
Memory Stick and software update options .................................................................................................17
INSTALLATION ................................................................................................................................................19
Bill validator installation................................................................................................................................19
Cassettes .....................................................................................................................................................20
Metal lock installation...............................................................................................................................20
Locking mechanism installation ...............................................................................................................20
Installation of high security locks (“gaming” cassette with 2 locks) .........................................................21
Installation of high security locks (“gaming” cassette with 3 locks) .........................................................23
INTERFACE CONNECTION ............................................................................................................................25
INPUT/OUTPUT CIRCUITS .............................................................................................................................28
SWITCH SETTINGS ........................................................................................................................................30
MAINTENANCE AND SERVICE ......................................................................................................................30
Cassette Removal And Installation ..............................................................................................................30
Periodic Maintenance...................................................................................................................................32
Access to the DIP switches and Memory stick ............................................................................................34
SOFTWARE UPDATES ...................................................................................................................................35
Download procedure for a single-download Memory Stick:.........................................................................35
Download procedure for the multi-download Memory Stick: .......................................................................35
Download procedure via interface connector:..............................................................................................35
Software Update Diagnostics.......................................................................................................................36
TROUBLESHOOTING .....................................................................................................................................36
Operation Mode Diagnostics........................................................................................................................37
TECHNICAL SUPPORT...................................................................................................................................38
INTRODUCTION
The scope of this document is to provide all technical information related to:
The Manual consists of two parts: part 1 – Operation Manual and part 2 – Service and Repair Manual.
PRODUCT OVERVIEW
The CashCode SM bill validator is typically installed on the
front door (or the front panel) of a machine. Access to the
cassette is from the rear side of the validator.
Patented dielectric sensors detect authenticity of bill paper and special protective features of the bill.
All sensors have auto-calibration and do not require any manual adjustment. As a result, the validator
keeps the same high acceptance level during its lifetime.
SM is capable of accepting bills inserted in any of four directions (any side forward, face up or face
down).
An additional sensor allows reading of bar-coded coupons widely used in gaming applications.
The highest security level is provided by an anti-stringing sensor that can detect any sort of string,
thread or film attached to a bill.
“Clamshell” design provides fast and easy access to the bill path.
Special rollers prevent a bill jam situation even with wet or worn bills.
Fast and easy software updates due to CashCode Memory Stick. An update is easily performed in
seconds. The procedure does not require technical personnel, validator disconnection, or any tools.
Interface connectors,
"right side"
Bill entrance
Status light (red)
SM can be installed STACKER UP (common for vending equipment) or STACKER DOWN (used in
amusement machines).
SM supports wide variety of protocols – Pulse, MDB, CC serial, CCNET, and BDP.
Typically, connectors are located at the right hand side of the validator. A left hand side connector
option may be ordered for MDB applications.
A choice of standard plastic bezel or a metal bezel with vandal-proof features is available.
STACKER UP
STACKER DOWN
The Lockable Removable cassettes used by SM are same as those used in earlier CashCode ST bill
validators. These cassettes are capable of accepting either 67 mm or 71 mm wide bills and must be used
with SMs that handle the same bill width. Improper combination of the cassette and the validator will result in
validator failure. The cassettes are capable of stacking bills up to 160 mm in length.
Cassettes are available in following sizes – 170, 400, 600, 1000 and 1500 bills. Cassette capacity
refers to the number of brand new bills that can be stored. Street grade bills require more space and as a
result, the capacity may decrease.
As an option, cassettes may be equipped with the Seal Tab for additional security.
GENERAL SPECIFICATIONS
Acceptance:
Supported Protocols:
Current consumption:
Power consumption:
Environmental:
Operating temperature
50.8 [2.00"]
4.5 [0.18"]
8.3 [0.33"]
50.3 [1.98"]
5 [0.20"] Interface Connectors
R7
1
10.3 [0.40"]
82.4 [3.25"]
4.5 [0.18"]
[R
2.
79
6] (right side)
5 [0.20"]
CASSETTE
85 [3.35"]
116 [4.57"]
107 [4.21"]
132.3 [5.21"]
37 [1.46"]
5.2 [0.20"]
265.5 [10.45"]
11.8 [0.46"]
15 [0.59"]
26 [1.02"]
41.5 [1.64"]
6 [0.24"]
SM Backload Bill Validator – Operation and Service Manual
15 [0.59"]
82 [3.23"]
Interface Connectors
17.5 [0.69"]
28.7 [1.13"]
167.9 [6.61"]
(cable portion, right side)
44.4 [1.75"]
Interface Connectors 12 [0.47"]
92 [3.62"] 26.5 [1.04"]
(left side,optional, MDB interface only) 9.8 [0.39"]
105.4 [4.15"] 86.8 [3.42"]
9.8 [0.39"] 12 [0.47"]
170 BANK NOTES
13.1 [0.51"]
118.8 [4.68"]
Interface Connectors
400 BANK NOTES
(cable portion, left side, 144.8 [5.70"]
optional, MDB interface only) 600 BANK NOTES
189 [7.44"]
1000 BANK NOTES
236.8 [9.32"]
1500 BANK NOTES
Page 1-9
92.5 [3.642] Metal Down Bezel Metal Up Bezel
85.5 [3.365] 38.8 [1.528]
50.8 [2.000]
Page 1-10
12.9 [0.506]
119.7 [4.711]
132 [5.197]
116 [4.567]
132 [5.197]
116 [4.567]
119.7 [4.711]
12.9 [0.506]
50.8 [2.000]
38.2 [1.504] 5.3 [0.209] 85.5 [3.365]
92.5 [3.642]
CASSETTE
CASSETTE
M12x1
O16.6 [0.653]
Metal Lock
73.5 [2.894]
39 [1.535]
28 [1.101]
86.8 [3.417]
170 BANK NOTES
118.8 [4.677]
400 BANK NOTES
6 [0.236]
144.8 [5.701] 27.1 [1.068]
O17 [0.669]
600 BANK NOTES 144.8 [5.701]
7.5 [0.295] 189 [7.441] 600 BANK NOTES
Rev. 03-2005
CPU BOARD CPU BOARD
0401017 0401018
Rev. 03-2005
REPLACEMENT PARTS
CCS&PULSE&CCNET MDB&HII&SP
5 5 5 5 11 MEMORY"
6 6 6 6 12
X7 X11
7 7 7 7 13
8 8 8 8 14
9 9 9 9 15 1 1 TRANSPORT MOTOR
10 10 10 10 16 2 2
11 11 11 11 17 3 3 BEZEL BOARD 0300052-05
12 12 12 12 18 4
5
0405056
"MOTORS" 6
CABLE
"TOUCH X8 7
X1
MEMORY" 8
0500097 DRIVER BOARD
1 1
X7 2 2
0405058
3 3
X2 X1 X2 X1
STACKER MOTOR 1 4
"BEZEL" 4
TRANSPORT 2 5 5 1 1 1 1
0300063 3
X2 6 2 2 2 2
MOTOR CABLE 7 3 3 3 3
"MODEM" 1 8 4 4 4 4
0300065 0405052 0500053 "MOTORS" "ENTER 2 9
SM Backload Bill Validator – Operation and Service Manual
X12 BOARD" 3 10
MOTORS DRIVER X1 X2 X1 X8 4 11
X1 X2 1
X6 5 12
M1 1 1 1 1 2 6 13
1 1 2 2 2 2 3 1 7 14
2 2 3 3 3 3 4 2 8
M1
3 3 4 4 4 4 5 3 9
5 5 5 5 6 4 10
7 5 11
8 6 12
OBTURATOR
CABLE
0405022
0500051 X1 X1
1 1
2 2 INDICATOR
3 3 MEMORY STICK "FLASH
CARD" BOARD
0405049 CABLE
X1 X11 "BEZEL" 0404009
0500081
1 1
X3 X1 X2 X1
2 2
3 3 1 1 1 1
4 4 2 2 2 2
5 5 3 3 3 3
6 6 4 4 4 4
7 7 5 5 5 5
8 8 6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
"ENTER 10 10 10 10
ENTER BOARD CABLE BOARD" 11 11 11 11
12 12 12 12
X1 X1 0500052 X2 X6 13 13 13 13
0405051 14 14 14 14
1 1 1 1
X2 X2 2 2 2 2
3 3 3 3
1 1 4 4 4 4
2 2 5 5 5 5
3 3 6 6 6 6
7 7 7 7
8 8 8 8
Page 1-11
SM Backload Bill Validator – Operation and Service Manual
Bill Validator
Following information helps in the choice of a proper SM bill validator:
- Currency (country);
- Protocol type (interface);
- Bezel style;
- Style of the cassette (regular or high security locks on the cassette);
- Indoor or outdoor application (coated boards are used for outdoor application);
- Left-side interface connector (this option is available for 24V platform).
Currency
Argentina ALL 67
Australia ALL 67
Brazil ALL 67
Canada ALL 71
Chile ALL 71
China 5, 10, 20 71
Colombia ALL 71
Egypt ALL 71
Guatemala ALL 67
Jamaica ALL 71
Mexico ALL 67
Russia ALL 71
South Africa ALL 71
Ukraine ALL 71
USA ALL 67
Venezuela ALL 71
USA + Mexico ALL 67
Countries listed below are supported by MSM, Multi width version of SM. For more details on MSM
validator please refer to CashCode MSM BackLoad Bill Validator Operation and Service Manual.
Protocol/Interface
Bezel style
“gaming” bracket
Cassette
Cassettes for SM bill validator have the following options:
- the width of the bill, 67mm and 71 mm.
- capacity of the cassette. There are 5 sizes: 170, 400, 600, 1000, 1500 bills.
- security features. Up to 3 high security locks are available.
The cassette for 1500 bills is provided with a handle.
Security features
The cassette cover can be used without locks (plastic lock gives free access to bills)
Plastic lock
The cassette may also be equipped with a metal lock for additional security.
Metal lock
Cassettes (except “gaming”) may have additional tab to apply a seal on the locked cover.
The “gaming” option is available for sizes 600 and 1000 only. This option has two variants – with 2 or 3
high security locks. The locks must be standard tubular locks ¾” in diameter and 11/16” to 1-1/16” in length.
One lock installed at the rear of the cassette secures the cassette to the bill validator.
Two additional locks secure the cover and provide the highest level of security.
Standard Gaming
Width Capacity
Plastic lock 1 lock 2 locks 2 locks 3 locks
170 CST-17067-P0L CST-17067-P1L CST-17067-P2L N/A N/A
400 CST-40067-P0L CST-40067-P1L CST-40067-P2L N/A N/A
67 600 CST-60067-P0L CST-60067-P1L CST-60067-P2L CST-60067-G0L-2 CST-60067-G0L-3
1000 CST-1K067-P0L CST-1K067-P1L CST-1K067-P2L CST-1K067-G0L-2 CST-1K067-G0L-3
1500 CST-1K567-P0L CST-1K567-P1L N/A N/A N/A
170 CST-17071-P0L CST-17071-P1L CST-17071-P2L N/A N/A
400 CST-40071-P0L CST-40071-P1L CST-40071-P2L N/A N/A
71 600 CST-60071-P0L CST-60071-P1L CST-60071-P2L CST-60071-G0L-2 CST-60071-G0L-3
1000 CST-1K071-P0L CST-1K071-P1L CST-1K071-P2L CST-1K071-G0L-2 CST-1K071-G0L-3
1500 CST-1K571-P0L CST-1K571-P1L N/A N/A N/A
The software from the new Memory stick is downloaded when it is first installed on the validator. This
Memory stick must be left in its position for the Bill Validator to operate.
The multi-download Memory stick allows for updates of multiple SM validators depending on the number
of licenses ordered.
This memory stick allows the download of new software through the interface connector. After the
download, the Memory stick must be left in the Bill Validator. If the host controller supports the CCNET
protocol, then the download can be done via the host controller (and local network).
Other protocols do not support this download feature. Downloads may be performed by connecting the
validator to a personal computer through an appropriate adapter. Instructions for Memory stick
replacement and software updates can be found in the chapter named “SOFTWARE UPDATES”.
Part number for the SM bill validator reflects the hardware as well as software part numbers.
SM series
INSTALLATION
cut-out area
4 threaded studs
#8-32
hight 0.5"
Cassettes
Lock #042
8206925
Case
5201009
(from
previous
assembly)
parts of Lock #042
Cap
5207006
(from
previous
assembly)
Cam Lock
5110008
(from
previous
assembly)
Lock #043
8206926
Insert the key into the lock and turn it to the “OPENED” position. Insert two tabs of the locking device into
the slots in the cassette. Rotate the locking mechanism and insert two other tabs of the locking device
into the corresponding slots in the cassette. Turn the key to the “LOCKED” position.
N ylo n P u s h R ive t
S R -3 0 5 5 B
8102003
S te p 2 S te p 3
Mount the locks and the cams 7 and 8 into the faceplate 5 as shown below.
12.7max A
DIA22.2max
A=1116" to 118"
Mount the faceplate 5 back to its original place (first insert tabs of the faceplate into the holes of the
cassettes cover then lock it with the screw 1and washer 2, screws 3 and washers 4)
12.7max A
DIA22.2max
A=1116" to 118"
Mount the faceplate 5 back to its original place (first insert tabs of the faceplate into the holes of the
cassettes cover then lock it with the screw 1and washer 2, screws 3 and washers 4).
INTERFACE CONNECTION
SM offers a wide variety of interface/protocol options by using two hardware platforms.
Type 1: The validator is powered by 24 Volt DC/AC and is primarily suited for MDB (vending
applications) Use of additional adaptors also makes it suitable for Single Price (SP) and Host
Intelligence Interface (HII).
Type 2: The validator is powered by 12 Volt DC and is suited for Amusement, Gaming, Kiosk and
Transportation applications. Following protocols can be configured based on user requirement.
Isolated Pulse.
CashCode Serial.
Bi-Directional.
CCNET
For detailed interface descriptions, please refer to Protocol Description Manuals available from the
CashCode website at www.cashcode.com
Pin Assignment
(cable connector):
The supplied harness OPT-HS-MDB connects the validator to a regular Multi Drop Bus.
Signal descriptions:
The additional circuits (AUXILIARY OUTPUT, AUXILIARY INPUT) are used by the external
adapters in the implementation of SP and HII.
For connecting to equipment with Single Price Interface, the Single Price Adapter (OPT-AD-
SP) is used.
For connecting to equipment with the Host Intelligence Interface, the Host Intelligence
Interface Adapter (OPT-AD-HII) is used.
2 6
Signal descriptions:
9 19
18 10
Signal descriptions:
INPUT/OUTPUT CIRCUITS
For 24 Volt CPU board 0401018
SWITCH SETTINGS
The DIP switches are located at the CPU board.
The SM bill validator operates in two basic modes: Validation Mode and Service
Mode.
Validation Mode: This is the mode for normal operation.
Service Mode: This is the mode for programming and testing.
A set of 8 DIP switches defines the settings and programs the Bill Validator to recognize
and validate different denominations or define other parameters.
For a complete explanation of switch description, please see the software User’s Guide
(enclosed to each bill validator and available at www.cashcode.com).
To install the cassette into the bill validator direct two bosses of the cassette to corresponding slots in the
validator housing.
Rotate the cassette in the direction of arrow till fasteners of the cassette hook the latches at the validator
housing. This action can be done for all types of cassettes whether they are equipped with second metal lock
or not, as well as for the “gaming” cassette.
To remove the cassette, squeeze the two fasteners at the rear side of the cassette and pull the cassette. If
the cassette carries additional locks, unlock them first.
To collect bills from the cassette unlock security locks and open the cover. Remove bills. Close the cover.
no lock variant
positions of plastic handle
Periodic Maintenance
During normal operation dust and dirt accumulate on the optical sensors and the rollers. This could result in
reduced acceptance rate. It is recommended to clean the bill path as explained below every 6 months or
60,000 bills whichever comes first.
All dirt must be cleaned with soft moistened cloth. Isopropyl Alcohol is recommended for cleaning
excessively dirty rollers.
DO NOT USE ACETONE OR PETROLEUM BASED PRODUCTS AS THEY COULD CAUSE DAMAGE TO
PLASTIC PARTS.
Inspect the cassette chamber to see no bill fragments or paper residue is left behind.
This may be blown away with the use of compressed air.
Optical sensors
Inductive sensors
When placing cover back, place the right side of the cover first, as shown.
The location of switches and Memory stick on CPU board may vary.
SOFTWARE UPDATES
To ensure the proper operation of the SM Bill Validator, software updates can be ordered according
to the original SM part number.
The SM Bill Validator is shipped with pre-installed software, according to a user’s ordered
specifications.
For a direct download via the interface connector, please follow the instructions below:
The following table lists description of errors, based on status of indicator flashes.
5 green flashes on red Wrong type of Memory stick Insert correct type of CashCode Memory stick.
6 green flashes on red Failure during download 1. Turn power off, remove and insert the
Memory stick again, turn power on.
Repeat procedure.
7 green flashes on red Operation ERROR of 1. Turn power off, remove and insert the
Memory stick Interface Memory stick again, turn power on.
Replace Memory stick with new one.
TROUBLESHOOTING
CashCode SM Bill Validator is equipped with a self-diagnostic feature to aid in repair and
maintenance. When the power to the Bill Validator is turned ON, the Bill Validator begins its self-
diagnostic operation. If the self-diagnostic test is passed, then the status light will turn green. If an error
is detected, then the status light on the front of the Bill Validator will blink red. The number of times the
red light flashes on the Bill Validator is an indication of a specific problem or malfunction. A detailed list
of these errors and corrective action is provided below.
transport motor
stacking motor
check connection
TECHNICAL SUPPORT
Corporate Headquarters: