Advances in Xanthan Gum Production, Modifications and Its Applications
Advances in Xanthan Gum Production, Modifications and Its Applications
A R T I C L E I N F O A B S T R A C T
1. Introduction
Gums are hydrogel polysaccharides having hydrophilic nature and show binding properties with several organic and inorganic
materials (Petri, 2015). Despite being hydrophilic, gums show insolubility in most organic solvents. Polysaccharides of microbial
origin are formed of repeated sugar units including glucose, fructose, mannose, etc. (Palaniraj and Jayaraman, 2011). Exopoly
saccharides (EPS) are high molecular weight carbohydrate polymers, synthesized and excreted by microbial cells and were discovered
in the year 1950 (Borges et al., 2008). Exopolysaccharides have been found to cover the cell surface and possess various biological
functions like prevention from infection, adhesion, immune response, resistance to desiccation and also acts as information transfer
agents (Bazaka et al., 2011). Exopolysaccharides protect the microbial cells from external environmental factors like shocks, heat, pH,
etc. (de Mello Luvielmo et al., 2016). Dextran and xanthan are among the few bacterial exopolysaccharides which have been
commercialized (Kumar et al., 2007; Poli et al., 2011). In the early 1940s, the first microbial polysaccharide namely dextran was
marketed. The second microbial polysaccharide is xanthan and its demand has been increasing progressively, at an annual rate of
5–10% (Moshaf et al., 2014). Xanthan was commercially produced by CP Kelco under the trademark, Kelzan and it was accredited for
food use in 1968 (Petri, 2015). The estimated production of the gum is believed to be 30000 tons per year (Li et al., 2016). Since 2005,
* Corresponding author.
E-mail address: [email protected] (F.A. Masoodi).
https://doi.org/10.1016/j.bcab.2022.102328
Received 26 October 2021; Received in revised form 15 March 2022; Accepted 16 March 2022
Available online 19 March 2022
1878-8181/© 2022 Elsevier Ltd. All rights reserved.
I.M. Bhat et al. Biocatalysis and Agricultural Biotechnology 42 (2022) 102328
China has become one of the largest xanthan gum producers (Tao et al., 2012). The special pseudoplastic properties of xanthan gum are
due to its unique structure (Xin et al., 2015). Xanthan is mostly used in the food industry as a thickener and a suspension/emulsion
stabilizing agent (Nikbakht Nasrabadi et al., 2016). With the properties of being colorless, tasteless, odorless and has a smooth texture,
xanthan gum also shows some other tremendous properties like low viscosity at high shear rates and vice versa. It can also be
transformed to form a clear weak gel-like liquid which is applied in various industrial applications (Bak and Yoo, 2018). Xanthan was
found to be indigestible in humans and shows the better passage of food through the upper gastrointestinal tract by various digestibility
tests (Fan et al., 2008).
Xanthan gum with molecular formula (C35H49O29)n was discovered by Allene Rosalind Jeanes and her research team in the early
1960s at the Department of Agriculture. Xanthan gum is also known as corn sugar gum or xanthan and has the appearance of white or
light-yellow powder. The molecular weight of xanthan may vary from 2 × 106 to 20 × 106 Da depending on the association between
chains and aggregations of several individual chains. Molecular weight can be influenced by changes in fermentation conditions also
(García-Ochoa et al., 2000b).
Xanthan gum has unique properties of being non-toxic, water-soluble, biodegradable, biocompatible, thermally stable, immuno
logical agent and stable over acidic and alkaline conditions (Bejenariu et al., 2009; Kumar et al., 2018). Due to its property of making
the highly viscous solutions even at low concentrations, xanthan gets its name as “xanthan gum”. Xanthan is believed to show high
solubility in both cold and hot water due to the dissociation of polymer and release of electrolytes in the aqueous solution (poly
electrolyte nature) (Born et al., 2002, 2005).
Based on the toxicology tests in human food, xanthan has been stated as generally recognized as safe (GRAS) by the US Food and
Drug Administration (Soccol et al., 2013). Since being non-toxic, non-sensitizing and not causing any irritation, xanthan has been
approved by the US Food and Drug Administration (FDA) for the use of a food additive without any application limit (Bueno et al.,
2013; Feng et al., 2014). The major producers of xanthan gum are Merck and Pfizer in the US; Rhone Poulenc, Mero- Rousselot-Santia,
and Sanofi-Elf in France; Saidy Chemical in China, and Jungbunzlauer in Austria (Casas et al., 2000). In India, there are no reports on
the production of xanthan gum however, manufacturers, importers and exporters of xanthan gum trademark products are Lucid
Colloids Ltd (Kuppuswami, 2014), Ace Gum Inds Pvt Ltd, Chimique (India) Pvt Ltd, Hindustan Gum and Chemicals Ltd, Jai Bharat Gum
and Chemicals Ltd and KC India Ltd (entrepreneurindia.co/project-and-profile-details/Xanthan%20Gum). Xanthan gum is produced
by Xanthomonas spp. such as Xanthomonas campestris, Xanthomonas pelargonii, Xanthomonas phaseoli and Xanthomonas malvacearum
during aerobic fermentation (Leela and Sharma, 2000). Among xanthomonas species X. campestris is commercially used for xanthan
gum production and is widely studied (Candido da Silva et al., 2017). X. campestris is a plant pathogen that can infect many plants,
including some important crops like cabbage, alfalfa and beans (García-Ochoa et al., 2000b). Members of the Xanthomonas species are
single straight rod-shaped, Gram-negative, 0.4–0.7 μm wide and 0.7–1.8 μm long (Saddler and Bradbury, 2015).
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I.M. Bhat et al. Biocatalysis and Agricultural Biotechnology 42 (2022) 102328
Xanthan market is expected to grow at the rate of 4.5% between 2019 and 2024 and will reach a valuation of 1.2 billion USD
(https://www.marketresearchfuture.com/reports/xanthan-gum-market-748). China and Australia are the main exporters of xanthan
gum. Xanthan gum production needs to be enhanced at a pilot scale to meet the current demands. The major hurdle in the xanthan
production is the cost of production. Therefore, different food industry wastes and agricultural wastes have been used as alternative
low-cost substrates (Gunasekar et al., 2014). A similar strategy has been applied in the case of another biopolymer like pullulan (Wani
et al., 2021). Agro-based wastes and lignocellulosic biomass have proved to be cost-effective substrates for microbial glucan pro
duction (Abdeshahian et al., 2021; da Silva et al., 2018; Wani et al., 2021). Further, the improvement in strains producing xanthan
needs to be done to enhance production. Mutation selection and genetic transformation of strains are such approaches to improve
strains. This review aims to provide an overview of the properties, biosynthesis, production, applications and modifications of xanthan
gum.
3. Xanthan biosynthesis
Exopolysaccharide synthesis by any Gram-negative bacteria is similar to xanthan gum synthesis by Xanthomonas campestris. The
synthetic pathway shows the following sequence: taking up of simple sugars, their conversion to nucleotide derivatives, assimilation of
monosaccharide subunits, assembly of pentasaccharide sub-units attached to an isopentyl pyrophosphate carrier, polymerization of
pentasaccharide repeated units and their secretion (Alkhateeb et al., 2016; Donot et al., 2012; Freitas et al., 2011; Ielpi et al., 1993;
Schmid et al., 2015; Vorhölter et al., 2008). The xanthan backbone is formed by sequential additions of D-glucose-1-phosphate and
D-glucose from 2 moles of uridine diphosphate glucose (UDP-D-glucose). After that D-mannose and D-glucuronic acid residues are added
from guanosine diphosphate mannose (GDP-mannose) and uridine diphosphate glucuronic acid (UDP glucuronic acid) respectively.
Acetyl-CoA transfers the O-acetyl groups to the internal mannose residue and phosphoenolpyruvate transfers the pyruvate to the
terminal mannose. Specific substrates and enzymes are required in each step and their absence may block the synthetic pathway
(Palaniraj and Jayaraman, 2011). During the assimilation of the monosaccharide subunits, pentasaccharide repeating units are formed
from glucose, mannose and glucuronic acid in a molar ratio of 2:2:1 (Harding et al., 1993; Vorhölter et al., 2008). Genes GumD, GumM,
GumH, GumK and GumI encode enzymes required for the synthesis of repeating sugar units (Ielpi et al., 1993; Vorhölter et al., 2008).
Glucose is used as a substrate for the synthesis of UDP-glucose, UDP-glucuronic acid and GDP-mannose which are the sugar nucleotide
precursors and the building blocks of the pentasaccharide repeating units of xanthan. The bacterial genome consists of genes directing
synthesis, polymerization, and export of a specific polysaccharide (Becker et al., 1998; Lopes et al., 2015). The genes involved in the
synthesis of common nucleotide precursors are uncoupled from the specific biosynthesis gene clusters. The genome of X. campestris
consists of a gene cluster that encodes glycosyltransferases, enzymes catalyzing the addition of non-sugar units and proteins involved
in the terminal steps of xanthan gum biosynthesis (Becker, 2015; Becker et al., 1998; Katzen et al., 1996). The predominant mechanism
for glucose catabolism in X. campestris is the Entner–Doudoroff pathway in conjunction with the tricarboxylic acid cycle pathway. A
small portion of glucose is routed through the pentose phosphate pathway. Therefore, two discrete systems exist for glucose uptake.
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4. Xanthan production
Xanthan is believed to be produced as a response mechanism to external environmental stress conditions. Apart from its role in the
longevity of cells, it shows a major function in the immunology of microbial cells in host plant tissue (Becker, 2015; Donot et al., 2012).
For the production process, Xanthomonas campestris is first cultured in a well-aerated and well-agitated fermenter. The medium is
provided with a carbohydrate source, such as glucose or sucrose, a suitable nitrogen source and nutrient salts. The xanthan yield and
the structure of gum produced depend on the operational and environmental conditions (García-Ochoa et al., 2000b). The growth of
bacterial cells and gum production is affected by several factors including the type of fermenter used, operation mode (batch or
continuous) and dissolved oxygen concentration (Rosalam et al., 2008). Besides these, other factors including the concentration of
medium components mainly carbon and nitrogen, processing parameters such as inoculum size, temperature, pH, agitation and
aeration rate as well as impeller type used also affect the production (Zahidah Nordin et al., 2020). By the completion of the
fermentation process, the production medium contains the produced xanthan gum, microbial residues and many other chemical
agents. The bacterial cells are first removed, either by heat treatment or by other methods like centrifugation or filtration. Precipitation
must be done for further purification using organic solvents like ethanol, isopropanol, and acetone, with the addition of certain salts
and pH adjustments. After precipitation, the product is mechanically dewatered, dried and packaged (Katzbauer, 1998). A flowchart
describing the steps involved in xanthan gum production is depicted in Fig. 2.
Several low-cost substrates and nutrients have been used for the industrial-scale production of xanthan gum. Carbohydrate sources
like sucrose, sugarcane molasses and whey have been successfully used in the production medium (Silva et al., 2009). Whey provides
adequate nitrogen and some other growth factors. A high carbon to nitrogen ratio is required for the efficient conversion of carbon
sources to the required polysaccharide production. Mostly batch cultivation with complex media is preferred for efficient gum pro
duction. For the uniform production of xanthan, the stock culture having the microbial source should be maintained properly.
Polysaccharide accumulation starts initially during the growth phase and continues after growth. The pH falls during the fermentation
process due to the formation of organic acids. It is necessary to control the fermentation medium at the optimum pH of 7.0, a fall in pH
below 5.0 reduces the gum formation sharply, so using a buffer or addition of base during the process helps to maintain the pH (Gumus
et al., 2010; Kerdsup et al., 2011; Psomas et al., 2007; Silva et al., 2009).
Fig. 2. Flowchart describing the steps involved in the production of xanthan gum.
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Table 1
Xanthan gum production from different wastes.
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5.5. Effect of pH
The pH shows the prominent effect on xanthan production as it affects the charge density of the gum thus changing the molecular
association between xanthan molecules, resulting in different properties of the gum viscosity (Murad et al., 2019; Rinaudo and Moroni,
2009). The optimum pH for X. campestris growth ranges from 6 to 7.5 and the optimum pH for the xanthan production ranges from 7 to
8 (Esgalhado et al., 1995). Xanthomonas cultivation can be done at a neutral pH (García-Ochoa et al., 1996). For the efficient pro
duction of xanthan gum, the pH control in the range from 6.0 to 8.0, with the use of alkali such as KOH, NaOH, or (NH)4OH was
preferred (Esgalhado et al., 1995; García-Ochoa et al., 2000a; Liakopoulou-Kyriakides et al., 1997). pH between 6.0 and 7.0 and a
temperature range of 25–27 ◦ C was seen to favor the bacterial growth, while pH around 8.0 and temperature 30 ◦ C was found to
enhance xanthan gum production and its viscosity. Controlled pH was seen to enhance the growth of the microorganism without
having any major effect on the gum production (García-Ochoa et al., 2000a; Infee Sherley and Priyadharshini, 2015; Palaniraj and
Jayaraman, 2011). The viscosity of xanthan solutions was found to remain unaffected in the pH range of 1–13. At a basic pH of 9 or
more, xanthan is seen to lose acetyl groups (Tako and Nakamura, 1984), while at pH lower than 3, xanthan loses the pyruvic acid acetyl
groups (Bradshaw et al., 1983). Studies on the effect of alkali stress on xanthan yield and properties concluded that alkali stress in
creases gum production as a protective mechanism in adverse conditions (de Mello Luvielmo et al., 2016). The pH may decrease to
around 5.0 during the fermentation process due to the presence of acid groups in the xanthan molecule leading to a decrease in
productivity (Borges et al., 2008; García-Ochoa et al., 2000b).
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to disperse and hydrate rapidly as well as non-pollution and good color yield, xanthan has ensured its use in jet injection and printing.
Xanthan gum has been included in the formulation of new generation thermo-set coatings because of its environment-friendly nature.
The petroleum industry also uses xanthan gum in oil drilling, fracturing and pipeline cleaning (Roberts, 1996). The various industrial
applications of xanthan gum are shown in Fig. 3.
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7. Xanthan modifications
Xanthan is a great industrial biopolymer and is used in various industrial applications considering its interesting rheological
properties. Besides, the unique properties of xanthan gum, it shows some drawbacks in its physicochemical properties which lead to
the introduction of modifications in the gum to improve its physicochemical properties and increase its use in various food applications
(Kumar et al., 2009, 2018; Srivastava et al., 2009). The modifications become more possible due to the presence of a high number of
functional groups in the xanthan conformation which enhances different properties in the gum. Different modification approaches
have been utilized like chemical treatment, hydrogel synthesis, bio-nano composites. By these modifications, xanthan has found more
uses in vital applications such as specific drug delivery systems, wastewater treatment, antibacterial, oil industry and biomedical
engineering applications (Badwaik et al., 2013; Kumar et al., 2009; Lee et al., 2020; Patel et al., 2020; Srivastava et al., 2009). Xanthan
gum has been modified chemically using some mainstream chemical methods such as carboxymethylation, cross-linking with
epichlorohydrin, glutaraldehyde and a method of grafting such as free radical, microwave-assisted, chemoenzymatic and
plasma-assisted chemicals (Anjum et al., 2015; Kadokawa et al., 2020; Kumar et al., 2017; Yahoum et al., 2016; Zhang et al., 2017).
Hydrogels are identified as 3D polymeric structures tending to mix with water due to the presence of water-soluble groups in the
structural chains. These polymeric forms when added to water, absorbs and retains water and other biological fluids within them
without having any effect on the native configuration (Chyzy et al., 2020; Peppas and Khare, 1993). Natural or synthetic polymers can
be used in the production of hydrogels, with xanthan along with other polymers being the most widely used natural polymer in its
production (Kayra and Aytekin, 2019; Tanaka et al., 2005; Ullah et al., 2015). Xanthan hydrogels can be prepared by crosslinking
methods (chemical or physical) along with other natural and synthetic polymeric materials (Jayaramudu et al., 2017). The crosslinks
prevent the disintegration of polymer in the solution (Hennink and van Nostrum, 2012). Hence, hydrogels have been widely used in
various applications such as pharmaceutical, wastewater treatment, drug delivery, food industry and agriculture applications (Kayra
and Aytekin, 2019). Xanthan nanocomposites are other modified products helping improve the limitations of pure xanthan and thus
enhancing its use in different applications such as drug delivery and wastewater treatment. Hybrid polymeric nanocomposites, being
produced from merging nanofillers into the xanthan matrix are being used to enhance the inherent properties of xanthan gum. The
nanofillers used may be metal and metal oxides, nanoparticles, carbon nanotubes, graphene, etc (Fu et al., 2019; Janaki et al., 2012).
8. Conclusion
Xanthan is the most commercially produced industrial gum. It is considered one of the most interesting biopolymers today and is
used for various applications because of its exceptional structural conformation, physicochemical properties, biocompatibility, non-
toxicity, biodegradability and abundance. The yield and properties of the product are influenced by the microbial strain used, the
growth medium and other environmental factors. Due to the rapid increase in the industrial production of xanthan gum, many studies
were carried out focusing on the improvement of microorganisms used, medium constitution and production conditions. The use of
synthetic substrates and recovery techniques are considered to be responsible for the high-cost production of gum. The recovery of the
product becomes difficult by the increasing viscosity of the broth. Xanthan has a wide range of applications in industrial sector, hence
various strategies are being utilized for efficient yield, cost-effective and large-scale production of xanthan gum such as agro-industrial
wastes as an alternative substrate, suitable fermentation conditions, production inducers, strains of microorganisms and effective
downstream processing. The biotechnological processes for the production of xanthan gum from cheap raw materials such as agro-
industrial wastes should be improved further to make them effective. Moreover, strain modifications can be harnessed to improve
yield. These approaches will be eco-friendly and economical. Also, modifications in the xanthan gum structure can lead to interesting
compounds with varied properties that can lead to new applications in the industrial sector.
Funding
No funding has been received from any agency for the preparation of this manuscript.
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