International Journal of Mechanical and Industrial Technology ISSN 2348-7593 (Online)

Vol. 4, Issue 1, pp: (50-53), Month: April 2016 - September 2016, Available at: www.researchpublish.com

Design and Fabrication of Multioperational

Machine
SOLANKI NITESH1, RATHOD PRINCE2, PATIL RAHUL3,
MANDLOI SARVAGYA4, PATEL VIKAS5, SHARMA SATYENDRA6
Department of Mechanical Engineering, Swami Vivekananda College of Engineering Indore

Abstract: This project work deals with the design and fabrication of Multioperational machine which is user
friendly, easy to do exercise, save & stores the energy of the users muscle efforts. The aim of this work is to develop
a modernized and less stressful operation for cutting wood, metals and plastic materials, punching of thin fiber
sheets and use the power of wheel for battery charging. It is very useful for cutting PVC materials (pipes) and can
be used widely in lather and in furniture making industries. This work can also serve as an exercising machine for
fitness while cutting; it uses the principle of a slider crank mechanism which converts the rotary motion of the
flywheel to the reciprocating motion of the hacksaw during pedaling. This project also deals with punching
operation. At the same time the attached alternator operates and the mechanical energy is converted in to
electrical energy, the generated electrical energy is stored in battery with the help of wires. The stored electrical
energy is used when we are needed.
Keywords: Pedal power, Hacksaw, Punching, Reciprocating motion, Battery Charging.

1. INTRODUCTION

The body fitness equipment’s had major roll in routine life of city populates. Body fitness equipment’s burns the fat and
helps stay fit. There is high demand & use of body fitness equipment’s due to lack of adequate space to work out. In
present scenario of fitness industry, lot of research & development is carried out to bring fitness technology to door steps.
There are incredible verity of instruments is available in market with verity of features. Multioperation performing
machine is also such a fitness devise used to burn body calories, by means of pedaling the dummy wheel. By this, it could
highlight that work out with machine has certain disadvantages, such as loss of human muscle power. Multioperation
performing machine will convert the pedal power into brake power which is used for cutting and punching and the wheel
power is used for charging the battery which is attached by alternator. So to overcome these barriers, the machine is
needed to be employed for use full work. There are few solutions to operating Multioperation performing machine for
useful work, such as cutting, punching, grinding and electricity generator. But there are no such satisfactory solutions with
a low cost installation. The engineering solution is to adopt mechanically operate Multioperation performing machine an
affordable cost and maximum flexibility with minimum maintenance.
Man invented most of the things for his comfort and convenience. Electricity is one of them. Now a day’s electricity is
produces from power plants (i.e. hydraulic power plant, thermal power plant) and those produces pollution but the
Multioperation performing machine is pollution free electricity generating source.

2. PROJECT IDEATION
Current scenario of world is how to save electricity so the Multioperation performing machine is the machine which done
many operation (i.e. cutting, punching, grinding) with using pedal power and save electricity and also produces some
electricity.
List of components with materials:
Following are the important parts of Multioperation Performing Machine.
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 International Journal of Mechanical and Industrial Technology ISSN 2348-7593 (Online)
Vol. 4, Issue 1, pp: (50-53), Month: April 2016 - September 2016, Available at: www.researchpublish.com

NO. COMPONENTS MATERIAL COST(in RS)

1 Frame Mild Steel 1000
2 Material Holding Vise Mild Steel 350
3 Hacksaw Mild Steel 120
4 Flywheels Mild Steel 220
5 Connecting Rods Mild Steel 100
6 Punching Machine Mild Steel 100
7 Alternator Mild Steel 1200
8 Battery - 300
9 Shaft Mild steel 200
10 Miscellaneous 1000

3. LITRETURE REVIEW
3.1) Cutting:
Cutting is the process of using cutting tool to cut the work piece with the help of hacksaw. The continuous cutting
produce burs during the process. Lubricant or coolant can be used for ease Cutting and to cool the heat which is produced
in work piece and the tool life can also be increased. Cutting can also be done in woods, metals, hard materials, etc.
3.2) Punching:
Punching is a metal forming process that uses a punch press to force a tool, called a punch, through the work piece to
create a hole via shearing. The punch often passes through the work into a die. A scrap slug from the hole is deposited
into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded.
Punching is often the cheapest method for creating holes in sheet metal in medium to high production volumes.
3.3) Charging Mechanism:
An alternator is connected with rim with the help of belt drive, which convert mechanical energy into electrical energy
and utilize it for charging the battery and storing the energy in it.

4. CONSTRUCTION AND WORKING

The cycle frame is fixed with the base mild steel by the process of welding the chain sprocket is connected to the cycle
frame and it is connected to the pedals. We use two sprocket one sprocket is connected to the small sprocket which is
mounted on the shaft and the shaft have mounted two flywheels one is for cutting operation and second is for punching
operation and shaft also have mounted grinding wheel for grinding. The shaft is mounted by the help of pedestal bearing
which is mounted on stand and the first flywheel have a connecting rod and one more connecting rod and which one end
is connected with hacksaw and other is connected with first connecting rod. Flywheel is used for because it converts
rotary motion into reciprocating motion which is use for cutting. At below the Hacksaw vise is mounted for holding
cutting material .The second flywheel is content some load which is used for punching. Punching machine is mounted
below the load. The another sprocket is connected to the rear wheel sprocket and the rear wheels is connected to alternator
by rope drive and alternator is connected to the battery by the alternator cable which is used for mobile charging and other
small power consuming works.

5. CALCULATION
Velocity Ratio (r)= 2.13
Angular velocity of front sprocket (ωin) = 11.5rad/sec
Angular velocity of rear sprocket (flywheel velocity ωout) = 24.60rad/sec
Linear velocity of flywheel (v) =2.46m/s

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 International Journal of Mechanical and Industrial Technology ISSN 2348-7593 (Online)
Vol. 4, Issue 1, pp: (50-53), Month: April 2016 - September 2016, Available at: www.researchpublish.com

Centrifugal force (Fc)= .907KN

Power developed (P)= 2.23Kw
Torque(T) = 0.0907KN-m

6. APPLICATIONS OF MACHINES
1. It is used for cutting PVC, metal or wood cutting.
2. It is also used for punching of thin fiber sheets.
3. It is used for battery charging.
4. Use the machine at home for exercise.

7. ADVANTAGES OF MACHINE
1. You are doing exercise meanwhile battery is getting charged.
2. Saving of electricity.
3. Manufacturing cost is low.
4. Various modes of operation.

8. LIMITATIONS
1. Not fit for heavy production
2. It is totally manually operated
3. Time consuming as compared to electrical powered hacksaw machines.
4. Without human effort it cannot be operated.

9. RESULTS AND CONCLUSION

Thus the Multioperation Performing machine is designed tested successfully. The output is verified by cutting the metal
pipes, plastics in the hacksaw by pedaling action, punching of thin fiber sheets and charging of battery. The following
advantages were seen such as it is more convenient and easier. It is more eco-friendly. Power is not required.

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 International Journal of Mechanical and Industrial Technology ISSN 2348-7593 (Online)
Vol. 4, Issue 1, pp: (50-53), Month: April 2016 - September 2016, Available at: www.researchpublish.com

REFERENCES
[1] Gupta Bhupendra Production Process.
[2] Joseph Edward Shigley , John Joseph Uicker,JR. (Theory of machines and Mechanisms)
[3] Amitabh Ghosh Ashok Kumar Mallik ( Theory of machines and Mechanisms)
[4] Prof. PL. Ballaney ( Theory of machines and Mechanisms)
[5] Ashok G. Ambekar ( Theory of machines and Mechanisms)
[6] S S Rattan ( Theory of machines).
[7] Gupta Bhupendra Production Process.
[8] Research Inventy: International Journal of Engineering And Science Vol.4, Issue 7 (July 2014), PP 01-05 Issn (e):
2278-4721, Issn (p):2319-6483, www.researchinventy.com 1 Experimental Investigation of Pedal Driven Hacksaw 1
Sreejith K., 2Aravind K., 3Danie Davis, 4 Farish K.A., 5George Johnson.
[9] S.G. Bahaley, Dr. A.U. Awate, S.V. Saharkar International Journal of Engineering Research & Technology. www.
ijert.org Volume/Issue: Vol.1 - Issue 5 (July - 2012) e-ISSN: 2278-0181
[10] Design and Fabrication of Pedal Operated Hacksaw Thangaprakash, G. Venkatesh, Naresh, N.S. Vishal,. Suresh
Kannan, A. Sivasubramanian Volume : 3 | Issue : 11 | November 2014 • ISSN No 2277 - 8179

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