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Sample Cleanliness Report

This document provides documentation of a technical cleanliness inspection according to VDA19/ISO16232 standards. It summarizes the gravimetric analysis results, light microscope particle analysis of over 9,000 total particles across different categories and size distributions. Charts and images of the largest particles by type are also presented, along with an overview image of the entire inspection area and occupancy rate.

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Sasi Kumar
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63 views

Sample Cleanliness Report

This document provides documentation of a technical cleanliness inspection according to VDA19/ISO16232 standards. It summarizes the gravimetric analysis results, light microscope particle analysis of over 9,000 total particles across different categories and size distributions. Charts and images of the largest particles by type are also presented, along with an overview image of the entire inspection area and occupancy rate.

Uploaded by

Sasi Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Documentation Technical Cleanliness according VDA19/ISO16232

General:

Work Order #: 1703A97-001A Date: 4/14/2017 11:23:37 AM

Done by:

Test Object:

Name: Condition (as deliv.):

Part number: Test lot size:

Lot number: Drawing number:

Control region: Ac [cm²]: 1 Vc [cm³]: 1

Sampling date: Sampling time:

Sampling location:

Comments:

As-delivered condition:

Work Order #: 1703A97-001A 4/14/2017 11:23:37 AM


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Documentation Technical Cleanliness according VDA19/ISO16232

Gravimetry:
Before filtration After filtration
[mg]: [mg]:

Particle mass per


part Gc[mg]:

Light microscope analysis:

Manufacturer: ZEISS Particle standard:

Microscope: AxioZoom Last inspection


particle standard:

Software: AxioVision Particle Sofware version: AV 4.9.1 SP1 (06-2015)


Analyzer

Reflector: Objective: REOObjective.435281-


9150-000

Overall magnification Scale/Magnification 1.00


(Ocular): [µm/Pixel]:

Camera 4.00 Lamp intensity[V]:


Exposure time [ms]:

Luminosity[%]: 54 Luminosity 137


[Gray value]:

Threshold range[%]: 67 Threshold range 92


[Gray value]:

Effective diameter 44.00


[mm]:

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Documentation Technical Cleanliness according VDA19/ISO16232

Inspection results:
Particle size distribution according the respective categories:

FeretMaximum B C D E F G H I J K L M N
All particles without Fiber 9177 524 523 156 34 8 9 1 1 0 0 0 0
Metallic 4 1 4 5 1 0 0 0 0 0 0 0 0
Non-metallic 9173 523 519 151 33 8 9 1 1 0 0 0 0
Fiber 0 0 0 3 1 0 1 5 3 2 0 1 0

CCC Codes:
Number
All particles CCC(N) = B9177/C524/D523/E156/F34/G8/H9/I1/J1/K0/L0/M0/N0
Metallic CCC(N) = B4/C1/D4/E5/F1/G0/H0/I0/J0/K0/L0/M0/N0
Non-metallic CCC(N) = B9173/C523/D519/E151/F33/G8/H9/I1/J1/K0/L0/M0/N0
Fiber CCC(N) = B0/C0/D0/E3/F1/G0/H1/I5/J3/K2/L0/M1/N0

Netted area
All particles CCC(A) = B24/C20/D20/E18/F16/G13/H14/I10/J10/K00/L00/M00/N00
Metallic CCC(A) = B12/C10/D12/E13/F10/G00/H00/I00/J00/K00/L00/M00/N00
Non-metallic CCC(A) = B24/C20/D20/E18/F16/G13/H14/I10/J10/K00/L00/M00/N00
Fiber CCC(A) = B00/C00/D00/E12/F10/G00/H10/I13/J12/K11/L00/M10/N00

Netted volume
All particles CCC(V) = B20/C16/D16/E14/F12/G10/H10/I7/J7/K00/L00/M00/N00
Metallic CCC(V) = B9/C7/D9/E9/F7/G00/H00/I00/J00/K00/L00/M00/N00
Non-metallic CCC(V) = B20/C16/D16/E14/F12/G10/H10/I7/J7/K00/L00/M00/N00
Fiber CCC(V) = B00/C00/D00/E9/F7/G00/H7/I9/J9/K8/L00/M7/N00

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Documentation Technical Cleanliness according VDA19/ISO16232

Inspection results- Charts:


Particle size distribution according the respective categories:

Feretmaximum

Distribution by Number
9177
9177

6883 B I
C J

4589 D K
E L
F M
2294
G N
524

523

156

H
34

0
0
1
Classes

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Documentation Technical Cleanliness according VDA19/ISO16232

Particle Images

Largest particle: Second largest particle:

200 µm 100 µm

Index: 7162 Index: 3736


Particle type: Non-metallic Particle type: Non-metallic

Feretmax [µm]: 655.07 Feretmax [µm]: 409.76


Feretmin [µm]: 70.21 Feretmin [µm]: 174.35
Particle height [µm]: Particle height [µm]:

Largest metallic particle Second largest metallic particle:

50 µm 50 µm

Index: 5796 Index: 6338


Particle type: Metallic Particle type: Metallic

Feretmax [µm]: 125.70 Feretmax [µm]: 72.50


Feretmin [µm]: 42.13 Feretmin [µm]: 24.12

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Documentation Technical Cleanliness according VDA19/ISO16232

Largest fiber: Second largest fiber:

1000 µm 500 µm

Index: 3047 Index: 1622


Fiber length [µm]: 5376 Fiber length [µm]: 2105

Feretmax [µm]: 2382.96 Feretmax [µm]: 1180.77


Feretmin [µm]: 995.64 Feretmin [µm]: 446.63

Work Order #: 1703A97-001A 4/14/2017 11:23:37 AM


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Documentation Technical Cleanliness according VDA19/ISO16232

Overview Image:

20000 µm

Occupancy rate [%]: 0.08

Work Order #: 1703A97-001A 4/14/2017 11:23:37 AM


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