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Mitsubishi Pajero 1994 2002 Electrical Wiring Diagrams

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100% found this document useful (5 votes)
1K views1,601 pages

Mitsubishi Pajero 1994 2002 Electrical Wiring Diagrams

Uploaded by

emiliqn velikov
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 1601

ELECTRICAL WIRING GROUP INDEX

SUPPLEMENT OUTLINE OF CHANGES . . . . . . . . .


FOREWORD
This publication contains information on major
changes which have occurred as a result of a model HOW TO READ THE WIRING
DIAGRAMS . . . . . . . . . . . . . . . . . . . . .
1
change for the MITSUBISHI PAJERO.
It contains only additions and changes to the original
issue. For detailed information on inspection of
the electrical system components, you should refer WIRING HARNESS
CONFIGURATION DIAGRAMS . . .
2
to the following publications as well as this manual
if necessary.
Note that some wiring harness configuration
diagrams and circuit diagrams are compilation
SINGLE PART INSTALLATION
POSITION . . . . . . . . . . . . . . . . . . . . . .
3
diagrams containing information for different vehicle
specifications, and actual diagrams may not be
identical to those shown in the manual. CIRCUIT DIAGRAMS . . . . . . . . . . . . 4
TECHNICAL INFORMATION MANUAL
PYJE9002
WORKSHOP MANUAL
ENGINE GROUP
PWEEjjjj
(Looseleaf edition)
CHASSIS GROUP
PWJE9086 (Looseleaf edition)
PWJE9086-G (Supplement)
PWJE9086-H (Supplement)
PWJE9086-I (Supplement)
PWJE9086-J (Supplement)
ELECTRICAL WIRING
PHJE9026 (Looseleaf edition)
PHJE9026-D (Supplement)
PHJE9026-E (Supplement)
PHJE9026-F (Supplement)
PHJE9026-G (Supplement)
PHJE9026-H (Supplement)
PARTS CATALOGUE
B6035607Aj

All information, illustrations and product


descriptions contained in this manual are current
as of time of publication. We, however, reserve
the right to make changes at any time without prior
notice or obligation.

E Mitsubishi Motors Corporation May 2001


WARNINGS REGARDING SERVICING OF SUPPLEMENTAL
RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLE
WARNING!
(1) Improper service or maintenance of any component of the SRS or any SRS-related component,
can lead to personal injury or death to service personnel (from inadvertent firing of the air
bag) or to the driver and passenger (from rendering the SRS inoperative).
(2) SRS components should not be subjected to heat over 93 _C, so remove the SRS-ECU, air
bag module (driver’s side and front passenger’s side) and clock spring before drying or baking
the vehicle after painting.
(3) Service or maintenance of any SRS component or SRS-related component must be performed
only at an authorized MITSUBISHI dealer.
(4) MITSUBISHI dealer personnel must thoroughly review the Chassis Workshop Manual, and
especially its GROUP 52B - Supplemental Restraint System (SRS), before beginning any service
or maintenance of any component of the SRS or any SRS-related component.

HOW TO USE THIS MANUAL


CONTENTS
The preceding page contains GROUP INDEX which
lists the group title and group number.
PAGE NUMBERS
All page numbers consist of two sets of digits
separated by a dash. The digits preceding the dash
identify the number of the group. The digits following
the dash represent the consecutive page number
within the group. The page number can be found
on the top left or right of each page.
OPERATION AND TROUBLESHOOTING
HINTS
In the GROUP 4 circuit diagrams, the operation
and troubleshooting hints are given on the previous
page or following page for each circuit where
necessary.
1

OUTLINE OF
CHANGES
CONTENTS

WIRING HARNESS CONFIGURATION CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . 2


DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TABLE OF CIRCUIT DIAGRAMS . . . . . . . . . . . . 3
SINGLE PART INSTALLATION POSITION . . . . 2
Wiring Harness Configuration Diagrams/
2 OUTLINE OF CHANGES - Single Part Installation Position/Circuit Diagrams

WIRING HARNESS CONFIGURATION DIAGRAMS


Connector Name Reference Description of changes
symbol page

A ENGINE L.H. drive vehicles 2-2 D The wiring harness configuration has been
COMPART- with 4D56 engine changed to correspond to the adoption of
MENT electronic control for the 4D56 engine.

C DASH PANEL L.H. drive vehicles 2-6 D An accelerator pedal position sensor
connector (C-134) has been added to
correspond to the adoption of electronic
control for the 4D56 engine.
D The colour of the engine-ECU connector
has been changed from green to grey.
D The number of pins in the immobilizer-ECU
connector (C-120) has been changed from
16 to 12 to correspond to changes to the
immobilizer system.

SINGLE PART INSTALLATION POSITION


Location of changes Reference Description of changes
page

SENSOR 3-2 D Sensors have been added to correspond to the adoption of electronic
control for the 4D56 engine.

SOLENOID VALVE 3-3 D Solenoid valves have been added to correspond to the adoption of
electronic control for the 4D56 engine.

CIRCUIT DIAGRAMS
Main title Sub title Reference Description of changes
page

POWER Diesel-powered 4-2 D The system names for the fuse connection points
DISTRIBUTION vehicles have been changed to correspond to changes to
SYSTEM equipment specifications.

ENGINE CONTROL Diesel-powered 4-8 D New circuit diagrams have been established to
SYSTEM vehicles correspond to the adoption of electronic control
for the 4D56 engine.

METER AND GAUGE Diesel-powered 4-16 D The engine coolant temperature gauge unit has
vehicles been changed.
D The tachometer circuit has been changed.

LOW ENGINE OIL - 4-18 D The number of the J/C (2) pin that connects to
LEVEL WARNING engine oil level relay pin no. 1 has been changed.
LAMP

BRAKE WARNING - 4-19 D The glow control unit has been changed to the
LAMP engine-ECU.

SINGLE AIR L.H. drive vehicles 4-20 D The condenser fan and A/C compressor control
CONDITIONER <Diesel-powered circuits have been changed to correspond to the
vehicles> adoption of electronic control for the 4D56 engine.
OUTLINE OF CHANGES - Circuit Diagrams/Table of Circuit Diagrams 3

Main title Sub title Reference Description of changes


page

INTERCOOLER FAN - 4-23 D The intercooler fan control unit has been abolished
and control has been changed to the engine-ECU
to correspond to the adoption of electronic control
for the 4D56 engine.

IMMOBILIZER Diesel-powered 4-24 D The immobilizer-ECU has been changed and the
SYSTEM vehicles circuit has also been changed to correspond to
the adoption of electronic control for the 4D56
engine.

TABLE OF CIRCUIT DIAGRAMS


This table of circuit diagrams indicates those circuits in which changes and/or additions, etc. have been
made; the circuits are here listed in the sequence in which they are presented in the wiring diagrams.
Please use this table for reference when following maintenance or repair procedures.
NOTE
(1) A (Added) : This circuit has been newly added.
(2) R (Revised) : This circuit has been changed.
(3) D (Deleted) : This circuit has been deleted.
(4) I (Included) : This circuit is included in the previous manual(s).
(5) N (Not applicable) : This circuit is not applicable.
(6) P (Previous manual) : This circuit is not included, because it has not been changed.
Refer to the previous manual(s).
Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

JUNCTION - I P R P P P P
BLOCK (J/B)

CENTRAL- - I P R P R P P
IZED
JUNCTION

POWER DIS- Petrol-powered I P R R R P N


TRIBUTION vehicles
SYSTEM
Diesel-powered I P R R R P R
vehicles

STARTING 4G64 engine I D N N N N N


SYSTEM
6G72, 6G74 engine I R P P P P N

4D56, 4M40 engine I P P P P P P

IGNITION 4G64 engine I D N N N N N


SYSTEM
6G72 engine I D N N N N N

6G74 engine I D N N N N N

6G72, 6G74 engine N A P P D N N

6G72, 6G74 engine N N N N A P N


<L.H. drive vehicles>

6G72, 6G74 engine N N N N A P N


<R.H. drive vehicles>
4 OUTLINE OF CHANGES - Table of Circuit Diagrams

Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

CHARGING 4G64, 6G72 engine I D N N N N N


SYSTEM
6G74 engine I D N N N N N

6G72, 6G74 engine N A P P P P N

4D56, 4M40 engine I P P P P P P

GLOW 4D56 engine <Without I P P P R P N


SYSTEM supercharging pres-
sure relief solenoid
valve>

4D56 engine <With I P P P P P N


supercharging pres-
sure relief solenoid
valve>

4M40 engine <Without I R P R R P N


supercharging pres-
sure relief solenoid
valve>

4M40 engine <With I R P R P P N


supercharging pres-
sure relief solenoid
valve>

MPI SYSTEM 4G64 engine-M/T I D N N N N N

6G72 engine-M/T I R D N N N N

6G72 engine-A/T I R D N N N N

6G74 engine-M/T I R D N N N N

6G74 engine-A/T I R D N N N N

6G72 engine-M/T N N A R D N N
<Vehicles without
immobilizer system>

6G72 engine-M/T N N A R D N N
<Vehicles with
immobilizer system>

6G72 engine-A/T N N A R D N N
<Vehicles without
immobilizer system>

6G72 engine-A/T N N A R D N N
<Vehicles with
immobilizer system>

6G74 engine-M/T N N A R D N N
<Vehicles without
immobilizer system>

6G74 engine-M/T N N A R D N N
<Vehicles with
immobilizer system>

6G74 engine-A/T N N A R D N N
<Vehicles without
immobilizer system>

6G74 engine-A/T N N A R D N N
<Vehicles with
immobilizer system>
OUTLINE OF CHANGES - Table of Circuit Diagrams 5
Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

MPI SYSTEM 6G72 engine-M/T N N N N A P N


<L.H. drive vehicles>

6G72 engine-M/T N N N N A P N
<R.H. drive vehicles>

6G72 engine-A/T N N N N A P N
<L.H. drive vehicles>

6G72 engine-A/T N N N N A P N
<R.H. drive vehicles>

6G74 engine-M/T N N N N A P N
<L.H. drive vehicles>

6G74 engine-M/T N N N N A P N
<R.H. drive vehicles>

6G74 engine-A/T N N N N A P N
<L.H. drive vehicles>

6G74 engine-A/T N N N N A P N
<R.H. drive vehicles>

ENGINE Diesel-powered N N N N N N A
CONTROL vehicles
SYSTEM

OVERDRIVE 6G72 engine I D N N N N N


CONTROL
SYSTEM

ELC-4A/T 6G72, 6G74 engine N A R P R P N

6G74 engine I D N N N N N

4M40 engine I P R P P P N

HEADLAMP L.H. drive vehicles I P P P P P P


without daytime run-
ning lamp <without
SRS>

L.H. drive vehicles I P P P P P P


without daytime run-
ning lamp <with SRS>

L.H.drivevehicles with I P P P P P N
daytime running lamp
<without SRS>

L.H.drivevehicles with I P P P P P N
daytime running lamp
<with SRS>

R.H. drive vehicles I P P P P P N


without SRS

R.H. drive vehicles I P P P P P N


with SRS

HEADLAMP - I P P P P P P
LEVELING
SYSTEM
6 OUTLINE OF CHANGES - Table of Circuit Diagrams

Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

TAILLAMP, - I P P P P P P
CLEARANCE
LAMP,
LICENCE
PLATE LAMP

FRONT FOG L.H. drive vehicles N N N N A P N


LAMP
R.H. drive vehicles N N N N A P N

REAR FOG L.H. drive vehicles I P R P P P P


LAMP <without SRS>

L.H. drive vehicles I P R P P P P


<with SRS>

R.H. drive vehicles I P P P P P N


<without SRS>

R.H. drive vehicles I P P P P P N


<with SRS>

ROOM LAMP Canvas top I P P P P P N

2-door models without I P P P P P P


sunroof

2-door models with I P P P P P N


sunroof

4-door models I P P P P P P

DOOR LAMP L.H. drive vehicles N N A P P P P

R.H. drive vehicles N N A P P P N

IGNITION L.H. drive vehicles I P R P P P P


KEY CYL-
INDER ILLU-
ILLU
MINATION R.H. drive vehicles I P P P P P N
LAMP

TURN-SIG- - I P P P P P P
NAL LAMP
AND HAZ-
ARD LAMP

STOP LAMP - I P P P P P P

BACK-UP M/T I P P P P P P
LAMP
A/T I R P P P P N

HORN Vehicles without SRS I P P P P P P

Vehicles with SRS I P P P P P P

METER AND 4G64 engine I D N N N N N


GAUGE
6G72, 6G74 engine I R P P R P N

4D56, 4M40 engine I P P P P P D

Diesel-powered N N N N N N A
vehicles

LOW FUEL - I P P P P P P
WARNING
LAMP
OUTLINE OF CHANGES - Table of Circuit Diagrams 7
Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

FUEL FILTER - I P P P P P P
WARNING
LAMP

OIL - I P P P P P P
PRESSURE
WARNING
LAMP

LOW - I P P R R P R
ENGINE OIL
LEVEL
WARNING
LAMP

BRAKE - I P P R P P R
WARNING
LAMP

MULTI- Vehicles without I P P P P P P


METER electronic compass

Vehicles with I P R P P P P
electronic compass

POWER L.H. drive vehicles I P P P R P P


WINDOWS <2-door models>

L.H. drive vehicles I P P P R P P


<4-door models>

R.H. drive vehicles I P P P R P N


<2-door models>

R.H. drive vehicles I P P P R P N


<4-door models>

CENTRAL L.H. drive vehicles I P P P P P P


DOOR
LOCKING L.H.drivevehicles with N N A P P P N
SYSTEM keyless entry system

R.H. drive vehicles I P P P P P N

R.H. drive vehicles N N A P P P N


with keyless entry
system
8 OUTLINE OF CHANGES - Table of Circuit Diagrams

Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

HEATER L.H. drive vehicles I P P P P P P


without rear heater

L.H.drivevehicles with I P P P P P N
rear heater <without
dual air conditioner>

L.H.drivevehicles with I P P P P P N
rear heater <with dual
air conditioner>

R.H. drive vehicles I P P P P P N


without rear heater

R.H. drive vehicles I P P P P P N


with rear heater <with-
out dual air condition-
er>

R.H. drive vehicles I P P P P P N


with rear heater <with
dual air conditioner>

SINGLE AIR L.H. drive vehicles I R D N N N N


CONDITION- <4G64, 6G72 engine>
ER
L.H. drive vehicles I R D N N N N
<6G74 engine>

L.H. drive vehicles N N A R P P N


<petrol-powered
vehicles>

L.H. drive vehicles I P P R P P R


<diesel-powered
vehicles>

R.H. drive vehicles I R R R R P N


<petrol-powered
vehicles>

R.H. drive vehicles I P P R R P N


<diesel-powered
vehicles>
OUTLINE OF CHANGES - Table of Circuit Diagrams 9
Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

DUAL AIR L.H. drive vehicles I R R R P P N


CONDITION- without rear heater
ER <petrol-powered
vehicles>

L.H. drive vehicles I P P R P P N


without rear heater
<diesel-powered
vehicles>

L.H.drivevehicles with I R R R P P N
rear heater <petrol-
powered vehicles>

L.H.drivevehicles with I P P R P P N
rear heater <diesel-
powered vehicles>

R.H. drive vehicles I R R R R P N


without rear heater
<petrol-powered
vehicles>

R.H. drive vehicles I P P R R P N


without rear heater
<diesel-powered
vehicles>

R.H. drive vehicles I R R R R P N


with rear heater <pet-
rol-powered vehicles>

R.H. drive vehicles I P P R R P N


with rear heater <die-
sel-poweredvehicles>

WIND- Vehicles without SRS I P P P P P P


SHIELD
WIPER AND
WASHER Vehicles with SRS I P P P P P P

REAR Vehicles without SRS I P P P P P P


WIPER AND
WASHER Vehicles with SRS I P P P P P P

HEADLAMP - I P P P P P N
WASHER

DEFOGGER - I P R P P P P
AND DOOR
MIRROR
HEATER

WIPER - I P R P P P N
DEICER

REMOTE - I P P P P P P
CON-
TROLLED
DOOR
MIRROR
10 OUTLINE OF CHANGES - Table of Circuit Diagrams

Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

RADIO AND L.H. drive vehicles I P D N N N N


TAPE <AM/FM radio>
PLAYER
AM/FM radio N N A P P P P

L.H. drive vehicles I P D N N N N


<LW/MW/FM radio
and tape player>

LW/MW/FM radio and N N A P P P N


tape player

L.H. drive vehicles I P P P P P N


<AM/FM radio and
tape player>

R.H. drive vehicles I P D N N N N


<AM/FM radio>

R.H. drive vehicles I P D N N N N


<LW/MW/FM radio
and tape player>

R.H. drive vehicles I P R P P P N


<AM/FM radio and
tape player>

CLOCK L.H. drive vehicles I P P P P P P

R.H. drive vehicles I P P P P P N

CIGARETTE - I P P P P P P
LIGHTER

ACCESSO- - I P P P P P P
RY SOCKET

SUNROOF Canvas top I P P R P P N

2-door models N N A R P P N

4-door models I P P R P P N

INTERCOOL- - I P R R R P R
ER FAN

REAR DIF- L.H. drive vehicles I P P P P P P


FERENTIAL
LOCK
SYSTEM R.H. drive vehicles I P P P P P N

PART TIME - I P R P P P P
4WD
SYSTEM

SUPER SE- - I P P P P P N
LECT 4WD
SYSTEM

REMOTE - I P R P P P N
CON-
TROLLED
VARIABLE
SHOCK AB-
SORBERS
SYSTEM
OUTLINE OF CHANGES - Table of Circuit Diagrams 11
Main circuit Circuit classifications Previous Previous Previous Previous Previous Previous This manual:
manual: manual: manual: manual: manual: manual: Pub. No.
Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. Pub. No. PHJE9026-I
PHJE9026-C PHJE9026-D PHJE9026-E PHJE9026-F PHJE9026-G PHJE9026-H (Supplement)
(Basic) (Supplement) (Supplement) (Supplement) (Supplement) (Supplement)

ANTI-LOCK - I D N N N N N
BRAKE
SYSTEM L.H. drive vehicles N A R P P R P
(ABS)
R.H. drive vehicles N A R P P R N

AUTO- L.H. drive vehicles I R R P R P N


CRUISE <petrol-powered
CONTROL vehicles>
SYSTEM
L.H. drive vehicles I P R P P P N
<diesel-powered
vehicles>

R.H. drive vehicles I R P P R P N


<petrol-powered
vehicles>

R.H. drive vehicles I P P P P P N


<diesel-powered
vehicles>

HEATED Vehicles without I P P P P P N


SEAT power seat

Vehicles with power I P P P P P N


seat

POWER - I P P P P P N
SEAT

LIGHTING - I P R R R P P
MONITOR
BUZZER

FUEL LINE - I P R P P P N
HEATER

SUPPLE- Petrol-powered I R R D N N N
MENTAL vehicles
RESTRAINT
SYSTEM Diesel-powered I R R D N N N
(SRS) vehicles

- N N N A P P P

IMMOBILIZ- Petrol-powered N N A R R P N
ER SYSTEM vehicles

Diesel-powered N N A R P P R
vehicles
1-1

HOW TO READ
THE WIRING
DIAGRAMS
CONTENTS

MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ABBREVIATION SYMBOLS . . . . . . . . . . . . . . . . . 2


1-2 HOW TO READ THE WIRING DIAGRAMS - Models/Abbreviation Symbols

MODELS
<2-DOOR MODELS>
Model code Engine model Transmission model Fuel supply system

V24W NDGL6Y 4D56 (2,477 mL) with turbo- V5MT1 <5M/T> Injection
charger and inter-cooler
inter cooler
GNDGL6Y

<4-DOOR MODELS>
Model code Engine model Transmission model Fuel supply system

V44W NDGL6Y 4D56 (2,477 mL) with turbo- V5MT1 <5M/T> Injection
charger and inter-cooler
inter cooler
GNDGL6Y

ABBREVIATION SYMBOLS
Abbreviation Meaning
symbols

VG Variable geometry

VGT Variable geometry turbocharger


2-1

WIRING HARNESS
CONFIGURATION
DIAGRAMS
CONTENTS

ENGINE COMPARTMENT DASH PANEL


L.H. drive vehicles with 4D56 engine . . . . . . . . . . 2 L.H. drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-2 WIRING HARNESS CONFIGURATION DIAGRAMS

ENGINE COMPARTMENT
L.H. drive vehicles with 4D56 engine

Connector
symbol

A -01
thru
-58
-125
A-52 A-53

A-04

A-03

A-02

A-01

A-58

A-57

A-56
Connector colour code
B:Black
Y:Yellow
L:Blue A-55
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white A-51 A-50 A-49 A-48 A-125 A-47 A-46

A-01 (4-B) No connection A-19X (4) Jumper connector


A-02 (2) Side turn signal lamp (RH) A-20X (4) Headlamp relay
A-03 (2-B) No connection A-21X (4) Intercooler fan motor relay
A-04 (3-B) No connection A-22X (4) Alternator relay
A-05 (1-B) Starter A-23X (4) Rear fog lamp relay
A-06 (1) Starter A-24X (4) Tail lamp relay
A-10 (5-B) Starter relay A-25X (4) Condenser fan motor relay
A-11 (4-B) Windshield wiper motor A-26X (4) A/C compressor relay
A-12 (1-B) Vacuum switch A-27 (6-B) Battery cable and front wiring harness
A-13 (2-B) Brake fluid level switch combination
A-16 (12-B) Control wiring harness and front wiring A-29 (10-B) Joint connector
harness combination A-30 (10-B) Joint connector
A-17 (2-GR) Side turn signal lamp (LH) A-31 (4-B) Horn relay <Vehicle with SRS>
A-18 (2-G) Windshield washer motor
WIRING HARNESS CONFIGURATION DIAGRAMS 2-3

A-05 A-06 A-10 A-11 A-12 A-13 A-18

A-17

3
A-19X
5 A-16 A-20X
A-21X
4 A-22X
A-23X
6 A-27 A-24X
A-25X
A-29 A-26X
A-30
A-31

A-33

A-34

A-35

A-36

A-45 A-44 A-43 A-42 A-41 A-40 A-39 A-38

A-33 (2-B) Front turn signal lamp (LH) A-46 (1) Horn (HI)
A-34 (2-GY) Front combination lamp (LH) A-47 (1) Horn (HI)
A-35 (7) Headlamp leveling unit (LH) A-48 (1-B) Oil pressure switch
A-36 (3-B) Headlamp (LH) A-49 (2-B) Alternator
A-38 (2-B) Speed sensor (Front: LH) <ABS> A-50 (1) Alternator
A-39 (4-B) No connection A-51 (2-B) Engine oil level sensor
A-40 (1-B) Magnetic clutch <A/C> A-52 (2-B) Speed sensor (Front: RH) <ABS>
A-41 (2-B) Thermo sensor (outside air) A-53 (4-B) No connection
<Multi-meter> A-55 (3-B) Headlamp (RH)
A-42 (2-BR) Dual pressure switch A-56 (7) Headlamp leveling unit (RH)
A-43 (2-B) Condenser fan motor A-57 (2-GY) Front combination lamp (RH)
A-44 (1) Horn (LO) A-58 (2-B) Front turn signal lamp (RH)
A-45 (1) Horn (LO) A-125 (4-B) No connection
2-4 WIRING HARNESS CONFIGURATION DIAGRAMS

L.H. drive vehicles with 4D56 engine

Connector
symbol Earth cable

A -63
thru
-136
A-127 A-128 A-129 A-130

Connector colour code


B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white A-136 A-135 A-113 A-104 A-71

A-63 (6-B) Hydraulic unit A-99 (1) Glow plug relay


A-64 (2-B) Hydraulic unit A-100 (1) Glow plug relay
A-71 (1) Glow plug A-101 (1-B) Glow plug relay
A-89 (2-B) EGR solenoid valve 1 A-104 (1-B) Engine coolant temperature gauge unit
A-90 (2-B) EGR solenoid valve 2 A-112 (3-B) Crank angle sensor
A-92 (2-B) Water level switch A-113 (2-B) Engine coolant temperature sensor
A-96 (2-B) Intercooler fan motor
WIRING HARNESS CONFIGURATION DIAGRAMS 2-5

A-89 A-90 A-92 A-96 A-121


1

A-63

A-64

A-119

A-120

A-134 A-133 A-132 A-131 A-112 A-101 A-100 A-99

A-119 (8-B) ABS relay box A-131 (12-B) Injection pump assembly
A-120 (2-B) ABS relay box A-132 (3-B) Timer piston position sensor
A-121 (2-B) No connection A-133 (3-GR) Pump speed sensor (back-up)
A-127 (2-BR) VGT solenoid valve A-134 (6-GR) Injection volume adjusting ROM
A-128 (2-B) Throttle solenoid valve A-135 (3-GR) EGR valve position sensor
A-129 (3-B) Boost pressure sensor A-136 (2-B) Boost air temperature sensor
A-130 (3-B) VG control pressure sensor
2-6 WIRING HARNESS CONFIGURATION DIAGRAMS

DASH PANEL
L.H. drive vehicles

Connector
symbol C-05 C-08

C
C-06 C-09 C-11
-01 C-02 C-03 C-04 C-07 C-10 C-12 C-14 C-01
thru
-69

C-69

C-68

15

Connector colour code


B:Black
Y:Yellow C-67
L:Blue C-66
G:Green C-65
R:Red
BR:Brown
V:Violet C-64 C-62 C-59 C-56 C-54
O:Orange
GR:Gray
None: Milk white C-63 C-61 C-57 C-13

C-01 (8) No connection C-19 (2) Blower control illumination lamp


C-02 (6-B) Rear fog lamp switch C-20 (14) Radio
C-03 (9) Remote controlled mirror switch C-23 (8-L) A/C unit
C-04 (3) Rheostat or jumper connector C-24 (20-L) Control wiring harness and dash wiring
C-05 (14-B) Combination meter harness combination
C-06 (2-B) Combination meter C-25 (8-L) No connection
C-07 (12) Combination meter C-26 (8-L) Control wiring harness and dash wiring
C-08 (8-B) Front wiring harness and dash wiring harness combination
harness combination C-28 (18-B) Front wiring harness and dash wiring
C-09 (2-B) Front wiring harness and dash wiring harness combination
harness combination C-31 (6-BR) Engine oil level relay
C-10 (22-B) Front wiring harness and dash wiring C-32 (14) Door wiring harness (passenger’s side)
harness combination and dash wiring harness combination
C-11 (14-B) Combination meter C-33 (16) Door wiring harness (passenger’s side)
C-12 (12-B) Combination meter and dash wiring harness combination
C-13 (6-Y) Defogger switch C-34 (18-BR) Control wiring harness and floor wiring
C-14 (10-G) Hazard switch harness (RH) combination
C-15 (26-Y) No connection C-35 (32-BR) Dash wiring harness and floor wiring
C-17 (4) A/C switch harness (RH) combination
C-18 (8) Blower switch
WIRING HARNESS CONFIGURATION DIAGRAMS 2-7

C-15 C-17 C-18 C-19 C-20 C-23 C-24 C-26 C-25

11

C-31

C-28
C-32

C-33
10
C-34
C-35
C-37
C-38

C-39

12

C-53 C-52 C-50 C-51 C-47 C-44 C-43 C-42 C-41

C-37 (2-B) Front speaker (RH) C-59 (7) Steering lock switch
C-38 (4) Resistor (for blower motor control circuit) <Vehicles with SRS>
C-39 (2) Blower motor C-61 (6-B) Ignition switch
C-41 (26-GR) Engine-ECU C-62 (2) Stop lamp switch
C-42 (16-GR) Engine-ECU C-63 (4) No connection
C-43 (22-GR) Engine-ECU C-64 (2-B) Clutch switch
C-44 (4-G) Key cylinder illumination lamp timer C-65 (14) Column switch <Vehicles without SRS>
C-47 (4-B) 4WD indicator relay C-65 (10) Column switch <Vehicles with SRS>
C-50 (32) Transmission wiring harness and dash C-66 (8) Column switch <Vehicles without SRS>
wiring harness combination C-66 (6) Column switch <Vehicles with SRS>
C-51 (10) 4WD sub wiring harness and dash wiring C-67 (4) Column switch <Vehicles without SRS>
harness combination C-67 (12) Column switch <Vehicles with SRS>
C-52 (14) No connection C-68 (6-B) Headlamp leveling switch
C-53 (3-B) Lighting monitor buzzer C-69 (2-B) Diode (for Headlamp circuit)
C-54 (8) No connection
NOTE
C-56 (2-R) Clock spring <Vehicles with SRS>
C-57 (3) Clock spring <Vehicles with SRS>
Connector numbers in are connector numbers
C-59 (4-B) Steering lock switch which have been changed.
<Vehicles without SRS>
2-8 WIRING HARNESS CONFIGURATION DIAGRAMS

L.H. drive vehicles

Connector
symbol

C
C-94X
-75 C-96X
thru C-97X
-134
C-99 C-118 C-129 C-119 C-98X C-122 C-120

JUNCTION BLOCK C-91

<Front side view> C-131


C-101
C-102 C-90

C-100 C-89

C-107 C-103
C-88
C-106
C-87
C-105

C-86
C-85
<Rear side view>
C-109

C-110
C-108
C-111
15
C-84
C-83
C-116 C-112

C-113
C-115
C-132

C-82 C-80 C-75 C-134


C-76
C-77

C-75 (33) J/C (1) C-88 (6-Y) No connection


C-76 (33) J/C (2) C-89 (6) No connection
C-77 (33) J/C (3) C-90 (4) No connection
C-80 (2-B) Front speaker (LH) C-91 (2-L) Dedicated fuse No.(9)
C-82 (32) Dash wiring harness and floor wiring C-94X (4) Power window relay
harness (LH) combination C-96X (5) Defogger relay
C-83 (22) Dash wiring harness and floor wiring C-97X (8) Rear intermittent wiper relay
harness (LH) combination C-98X (3) Turn and hazard flasher unit
C-84 (2) Dash wiring harness and floor wiring C-99 (4) Roof wiring harness and dash wiring
harness (LH) combination harness combination
C-85 (16-B) Door wiring harness (driver’s side) and C-100 (4) Roof wiring harness and J/B combination
dash wiring harness combination C-101 (1) Front wiring harness and J/B combination
C-86 (14-B) Door wiring harness (driver’s side) and C-102 (8) Front wiring harness and J/B combination
dash wiring harness combination C-103 (4) Front wiring harness and J/B combination
C-87 (8) Door lock control unit C-105 (4) Blower relay
WIRING HARNESS CONFIGURATION DIAGRAMS 2-9

C-124

11
C-126

10

12

Connector colour code


B:Black
Y:Yellow
L:Blue
G:Green
R:Red
C-128 C-125 C-130 BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white

C-106 (4) Accesory socket relay C-124 (2-R) Air bag module (squib)
C-107 (16) Dash wiring harness and J/B combination <passenger’s side>
C-108 (12) Dash wiring harness and J/B combination C-125 (1) 4WD sub wiring harness and dash wiring
C-109 (4) Dash wiring harness and J/B combination harness combination
C-110 (16) Dash wiring harness and J/B combination C-126 (4-B) Engine control relay
C-111 (14) Dash wiring harness and J/B combination C-128 (21-Y) SRS-ECU
C-112 (6) Dash wiring harness and J/B combination C-129 (6) No connection
C-113 (16) Diagnosis connector C-130 (12-GR) Engine-ECU
C-115 (10) Dash wiring harness and J/B combination C-131 (2-L) Dedicated fuse No.(10)
C-116 (8) Dash wiring harness and J/B combination C-132 (12) Diagnosis connector
C-118 (1) Roof wiring harness and dash wiring C-134 (8-GR) Accelerator pedal position sensor
harness combination
NOTE
C-119 (2) Diode (for door lamp circuit)
C-120 (12) Immobilizer-ECU
Connector numbers in are connector numbers
C-122 (2) Ignition key ring antenna
which have been changed or added.
NOTES
3-1

SINGLE PART
INSTALLATION
POSITION
CONTENTS

SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . 3


3-2 SINGLE PART INSTALLATION POSITION - Sensor

SENSOR
Name Symbol Name Symbol
Accelerator pedal position sensor F Engine coolant temperature sensor C

Boost air temperature sensor A Fuel temperature sensor D


Boost pressure sensor B Pump speed sensor D
Control sleeve position sensor D Timer piston position sensor D
Crank angle sensor E VG control pressure sensor B
EGR valve position sensor A

A B C D

E F

A B
Boost air VG control
temperature pressure sensor
sensor

EGR valve
position sensor Boost pressure
sensor

C D Engine oil
level gauge
Engine coolant
temperature sensor

Fuel temperature
Pump speed sensor,
sensor Control sleeve
position sensor

Timer piston position sensor


SINGLE PART INSTALLATION POSITION - Sensor/Solenoid Valve 3-3

E F
A/C compressor Accelerator pedal
position sensor

Accelerator pedal
Crank angle sensor

SOLENOID VALVE
Name Symbol Name Symbol
EGR solenoid valve 1 B Throttle solenoid valve A
EGR solenoid valve 2 B Timing control valve C
Fuel cut solenoid valve C VGT solenoid valve A

GE actuator C

A B C

A B
VGT solenoid valve
EGR solenoid valve 2

Throttle solenoid valve


EGR solenoid valve 1

C Engine oil
level gauge

GE actuator Fuel cut


solenoid
valve

Timing control valve


NOTES
4-1

CIRCUIT
DIAGRAMS
CONTENTS

POWER DISTRIBUTION SYSTEM BRAKE WARNING LAMP . . . . . . . . . . . . . . . . . . 19


Diesel-powered vehicles . . . . . . . . . . . . . . . . . . . . . . 2
SINGLE AIR CONDITIONER
ENGINE CONTROL SYSTEM L.H. drive vehicles
<diesel-powered vehicles> . . . . . . . . . . . . . . . . . . . 20
Diesel-powered vehicles . . . . . . . . . . . . . . . . . . . . . . 8

METER AND GAUGE INTERCOOLER FAN . . . . . . . . . . . . . . . . . . . . . . . 23


Diesel-powered vehicles . . . . . . . . . . . . . . . . . . . . . 16 IMMOBILIZER SYSTEM
LOW ENGINE OIL LEVEL Diesel-powered vehicles . . . . . . . . . . . . . . . . . . . . . 24
WARNING LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4-2 CIRCUIT DIAGRAMS

POWER DISTRIBUTION SYSTEM


Diesel-powered vehicles

H2Q01E00AA
CIRCUIT DIAGRAMS 4-3

H2Q01E00AB
4-4 CIRCUIT DIAGRAMS

POWER DISTRIBUTION SYSTEM <Diesel-powered vehicles> (CONTINUED)

H2Q01E00BA
CIRCUIT DIAGRAMS 4-5

H2Q01E00BB
4-6 CIRCUIT DIAGRAMS

POWER DISTRIBUTION SYSTEM <Diesel-powered vehicles> (CONTINUED)

H2Q01E00CA
CIRCUIT DIAGRAMS 4-7

H2Q01E00CB
4-8 CIRCUIT DIAGRAMS

ENGINE CONTROL SYSTEM


Diesel-powered vehicles

H2Q05E08AA
CIRCUIT DIAGRAMS 4-9

H2Q05E08AB
4-10 CIRCUIT DIAGRAMS

ENGINE CONTROL SYSTEM <Diesel-powered vehicles> (CONTINUED)

H2Q05E08BA
CIRCUIT DIAGRAMS 4-11

H2Q05E08BB
4-12 CIRCUIT DIAGRAMS

ENGINE CONTROL SYSTEM <Diesel-powered vehicles> (CONTINUED)


CIRCUIT DIAGRAMS 4-13
4-14 CIRCUIT DIAGRAMS

ENGINE CONTROL SYSTEM <Diesel-powered vehicles> (CONTINUED)

H2Q05E08DA
CIRCUIT DIAGRAMS 4-15

H2Q05E08DB
4-16 CIRCUIT DIAGRAMS

METER AND GAUGE


Diesel-powered vehicles

H2Q10E02AA
CIRCUIT DIAGRAMS 4-17

H2Q10E02AB
4-18 CIRCUIT DIAGRAMS

LOW ENGINE OIL LEVEL WARNING LAMP

H2Q10E03AA
CIRCUIT DIAGRAMS 4-19
BRAKE WARNING LAMP

H2Q10E03AB
4-20 CIRCUIT DIAGRAMS

SINGLE AIR CONDITIONER


L.H. drive vehicles <diesel-powered vehicles>

H2Q12E16AA
CIRCUIT DIAGRAMS 4-21

H2Q12E16AB
4-22 CIRCUIT DIAGRAMS

SINGLE AIR CONDITIONER <L.H. drive vehicles (diesel-powered vehicles)>


(CONTINUED)
CIRCUIT DIAGRAMS 4-23
INTERCOOLER FAN

H2Q15E28AA
4-24 CIRCUIT DIAGRAMS

IMMOBILIZER SYSTEM
Diesel-powered vehicles

H2Q15E29AA
CIRCUIT DIAGRAMS 4-25

H2Q15E29AB
NOTES

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