Red-R DC
Red-R DC
DC
SV.REDR.985.10001 & 10002
(10001 for 125 Amps motor, 10002 for 250 Amps motor)
INSTRUCTION MANUAL
0 25-03-2010
REL. DATE T.M. Check and Approval
INDEX
2 – GENERAL DESCRIPTION
The device is fit in a metal cabinet and it’s made up of the following components:
- Main Switches (IE – IE2)
- Battery Chargers (CBAT1 – CBAT2 – CBAT3)
- Auxiliary Inverter and Operation Board (MIAE)
- Door Motor and Safety Chain Control Boards (OPEA – OPEC)
- Transformers (T1 – T2)
- Field, motor and brake contactors (KE1 – KE2 – KM – KCC – KBT – KBK)
- Connection Terminals
- Batteries (external, not supplied with the device)
Some option boards can be added, for example to control RETIRING CAM or DC DOOR MOTOR, in case of
DOUBLE ENTRANCE, etc…(see APPENDIXES).
3 – INSTALLATION
RED-R DC can be easily “wall-mounted”, as near as possible to the lift control panel, so that the wiring
conductors are the shortest.
Electrical connections must be carried out following the WIRING DIAGRAM at Par.8, considering the
following issues:
- Connect 1~230V 50Hz supply for battery chargers to terminals F – N.
- Connect batteries according to the following drawing (Please refer to par. 10 for battery sizes) :
120 96 72 48 24 12 0
Field Field
field field field field &ARM &ARM
+ - + - + - + - + - + - + - + - + - + -
Bigger batteries
- Connect L1-L2-L3 terminals (MIAE Board –Terminal M5) in parallel to the 3~phase main supply of the
control panel (3~230/400V 50/60Hz).
th
- Connect the 4 pole of the General Switch F.M. in machine room to terminals S1-S2 (MIAE Board -
Terminal M9). If the 4th pole is open the emergency operation is disabled.
This input can be used also to disable the emergency operation in specific conditions, such as inspection
operation o firemen operation (connect free voltage contacts open during these services in series with the
th
4 pole switch).
- Cut off the car light supply, connecting the wires coming from the control panel to terminals LCQ-NCQ
(inputs), and the car light to the outputs LC-NC (MIAE board – Terminal M2): respect the PHASE
connection on F and NEUTRAL connection on N.
- Connect the emergency light, if present, to terminals L+ – L- (MIAE board – Terminal M9).
The voltage supplied by SMS is 24Vdc.
- Cut off the motor armature supply, connecting the wires coming from the control panel to terminals AQ+ –
AQ- (input) and the motor armature to terminals A+ – A- (output).
Respect the polarities, taking into consideration that the A+ terminal has got positive potential with
respect to A-.
- Cut off the motor field supply, connecting the wires coming from the control panel to terminals CQ+ – CQ-
(input) and the motor field to terminals C+ – C- (output).
Respect the polarities, taking into consideration that the C+ terminal has got positive potential with
respect to C-.
- Cut off the brake coil supply, connecting the wires coming from the control panel to terminals FQ+–FQ-
(input) and the brake coil to terminals F+–F- (output). Respect the polarities.
The voltage available at terminals F+–F- is the one requested by the customer, if you need to modify this
voltage, change the connection of the wire signed BRAKE on T2 transformer.
RED-R DC SV.REDR.985.10001 & 10002 INSTRUCTION MANUAL Release 0 date 25-03-10 3
- Connect door motor as follows:
1. 3-PHASE A.C. DOOR MOTOR (DIRECT OPERATION)
In the OPEA Board - Terminal M10, make the jumpers: AP-M2C, AP-M3A, CH-M2A.
Cut off the door motor supply, connecting the wires coming from control panel to terminals MPQ1-
MPQ2-MPQ3 (OPEA board – Terminal M6) and door motor to terminals MP1-MP2-MP3 (OPEA board
– Terminal M7).
The default voltage available at terminals MP1-MP2-MP3 is 3x125VAC. If you need to modify this
voltage, change the connections of the wires signed DOOR1 and DOOR2 on the transformers T1-T2.
2. DOOR MOTOR A.C. SINGLE PHASE OR A.C. 3-PHASE CONTROLLED BY VVVF
In the OPEA Board - Terminal M10, make only the jumper M2-M2A.
Make the connections according to the following drawing:
T1
400
230 M8
35
125 MPR OPEA Board
70
0
24
MPS
00
Remove the existing
NOTE 220 connection
CHANGE TO 110
MPT
STANDARD 55
CONNECTION 0
Exchange the M6
wires
connected to T2 MPQ1
terminals 0-35 400
of T2 230
35
MPQ2
125
70
0 MPQ3
24
110
WT
MP1
UT
VT
M1 55
M2
AP
M10
“Voltage-free” contacts for OPEN /
CLOSE commands, which have to be CH
parallel connected with the control U V W
panel commands to VVVF drive
M
3~
RED-R is set in a way that the emergency is activated automatically at mains power failure, even one
single phase (Dip Switch SW1: – 8 OFF, – 7 ON.
RED-R DC SV.REDR.985.10001 & 10002 INSTRUCTION MANUAL Release 0 date 25-03-10 4
If you wish to have the emergency operates also when the only operation voltage is missing, connect this
voltage to terminals M+–M- (terminal M11 – MIAE board) and switch the Dip Switch SW1 – 7 to OFF.
The voltage can be rectified or alternate (for rectified voltage respect the polarity).
See Par. 7.2. – MIAE BOARD to check the allowed voltages.
4 – OPERATION
RED-R activates when a mains power failure occurs (even if a single phase fails) or when a lack of voltage to
terminals M+_ M- occurs (if you have chosen this type of operation).
After 4 seconds the emergency cycle starts. The operation can end in one of the following ways:
- If the car is at floor with the doors closed, it ends when doors are completely open.
- If the car is not aligned with a floor, it ends when the car reaches the first floor in the most favourable run
direction and doors are open.
- If the lift doesn’t start for any reasons (safety chain not closed, contactor that does not energize, brake
that does not open), it ends when the time allowed for the operation is elapsed.
- It ends when batteries are discharged (the supply voltage level for the MIAE Board is lower than 40V).
Once the emergency cycle has started, it’s brought to end even if the main supply is back in the meantime.
The starting of the emergency cycle is shown by the led DLB and by the starting of the auxiliary inverter
(ONIAUX) that through the elevator transformer T1 and T2, generates the different voltages which are
necessary to the lift; such as brake voltage, door motor voltage, operation voltage and car light voltage.
The emergency cycle goes on in a different way according to car position:
1) CAR AT FLOOR
If doors are open the emergency turns on (contactors KE1 and KE2 activate) and, after the door opening
time has elapsed, it turns off.
If doors are closed the emergency turns on, the doors open and, after the door opening time has elapsed,
the emergency turns off.
2) CAR NOT AT FLOOR
If the car is not aligned with a floor, the emergency turns on (contactors KE1 and KE2 activate); if the
doors are open, they close, contactor KM energizes, then the MIAE Board gives the ON command to the
PWB Board, which controls the motor, field and brake contactors.
First, the PWB Board check if there is the motor field current, then the brake opens and the motor
armature is kept with brushes in short-circuit. If the motor rotates pulled by the load, the operation goes
on this way; if the motor doesn’t rotate, instead, the short-circuit on the brushes is removed and the motor
armature is supplied by the battery voltage (12V).
Between one operation and the other the brake always closes, to avoid uncontrolled movements.
When the car reaches the floor, the doors open and, after the door opening time has elapsed, the
emergency turns off.
You can now test the emergency operation following the instruction hereunder:
INPUTS / OUPUTS
UP: Run digital input
HS1: Analogical input to read the positive armature current from HALL sensor HS1 (WA).
HS2: Analogical input to read the negative armature current from HALL sensor HS2 (VA).
HS3: Analogical input to read the field current from HALL sensor HS3 (UA).
ORS: Brake control output (RBK relay and KBK contactor)
OUP: Motor brushes in short-circuit control output (RCC relay and KCC contactor)
ODN: Motor armature supplied by battery control output (RBT relay and KBT contactor)
SIGNAL LEDS
DL1 PWB board supplied, drivers section DL9 Not used
DL2 Not used DL10 Motor field current missing
DL3 Not used DL11 Motor armature current missing
DL4 Not used DL12 PWB board supplied, logic section
DL5 OUP output DL13 Start command active
DL6 ODN output DL14 Run input active
DL7 ORS output DL15 Not used
DL8 Not used
TRIMMERS
R: Trimmer to set the re-starting delay (1 ÷ 3 seconds)
I: Trimmer to set the maximum current with motor brushes in short-circuit (20 ÷ 200A)
F: Trimmer to set the minimum current with battery voltage applied to the motor (20 ÷ 200A)
V: Trimmer to set the armature current reading delay during the operation with motor brushes in
short-circuit (1 ÷ 3 seconds)
DIP SWITCHES
DIP6: Re-starting modality during operation with battery voltage applied to the motor armature:
OFF POS. →it keeps the operation with battery voltage applied to the motor armature
ON POS. →it goes back to the operation with motor brushes in short-circuit
M5 M4 M3 M2 M1
RT
RS ST
RT :DC Door
Motor Control MIAE BOARD ONIAUX :
Auxiliary Inverter
working
working.
RS, ST : Main
3-phases
Power ON
CPR CPR : main power monitor.
Phases ON IAUX
P1 :Door opening
Contactor
Contactors DLD delay,
opening
fromdelay,
0,1 to
KE1 de-energizing
M6 control. DLC from
31 sec.
2 to 17 sec.
KE2: PWB
IPOW P2 :Stop delay,
ON
run
switch-on
command.control from 0 to 2,5
5 sec.
sec.
KE2 SW1
M14
M8 M9 M10 M11 M12 M13
ZF: Stop switch input (Z1-Z2); 4P: 4° pole input; IKE2: Contactor KE2 control input (RED-NX only);
ZF2: Stop switch 2 input (Z3-Z4); IKE1: Contactor TP1 control input ; LE : Emergency lamp output;
JP2: Always in Pos. 2 for RED-R.
TERMINAL BOARDS
M1 : 3-phase Auxiliary Inverter output M8 : TP1 control input
M2 : Car Light M9 : 4th pole input and emergency lamp 24Vdc output
M3 : 3-phase supply input from transformer (RED-NX only) M10 : Stop switch inputs
M4 : 3-phase output to control panel (RED-NX only) M11 : Operation Voltage Input (M+, M-) (S+, S- not used for RED-R)
M5 : 3-phase Main Power input M12 : Battery Charger 24V+24V Input
M6 : Call and contactors opening control (RED-NX only) M13 : Main switch IE input
M7 : Output Contacts RT,KE1,KE2 M14 : 48Vdc power input
Note : Existing
only for 250 Amps
type.
Note : Existing
only for 250 Amps
type.
10 – TECHNICAL SPECIFICATIONS
10.1 – BATTERY CHARGERS
RED-R DC is equipped with N°4 double battery-chargers, two 12+12Vdc (output in parallel) and two
24+24Vdc.
- Supply voltage : 1~230Vac 50Hz +8/-15%.
- Output voltage: 13,5 + 13,5 + 27.0 + 27.0 + 27.0 + 27.0Vdc with load 0%
Battery supply: For 125 A motor : N°2 batteries 12V 40Ah + N°8 batteries 12V 18Ah
For 250 A motor : N°2 batteries 12V 65Ah + N°8 batteries 12V 18Ah
SMS strongly recommends to use dry fit batteries without maintenance.
RETIRING CAM
When the lift system is equipped with RETIRING CAM, into RED-R is installed a further optional board
(OPEB board) to supply the retiring cam electromagnet during emergency run.
EM2
MIAE Board
CPR
EM1
OPEB Board
EM1 EM2
AR1
00
Transforrmer T1
PRQ+
control panel
coming from
RETIRING
~ – PR– CAM
RE3
70 CAM PRQ–
AR2
Respect the polarity, connecting the positive poles to the terminals marked by +.
The available voltage to terminals PR+ PR- is the one required by the customer, if voltage modification is
needed, change the connection to the wire marked CAM on T1 transformer.
APPENDIX B
DOUBLE ENTRANCE
If the lift system is equipped with a car with DOUBLE ENTRANCE, into RED-R is installed a further OPEA
Board, to control the second door motor.
SETTING THE MIAE BOARD
- The Dip Switch SW1 - 2 has to be placed in ON position.
SETTING THE SECOND OPEA BOARD
- On terminal M10 in the second OPEA Board, you have to make the same jumpers as in the first one.
- The jumper SP1 into the board has to be placed in 2A position.
CONNECTIONS
- The stop switch connected to terminals Z1 – Z2 has to be activated by means of magnets placed at the
only floors where the ENTRANCE 1 doors must open.
- Connect to terminals Z3 – Z4 (terminal M10 – MIAE board) the stop switch related to ENTRANCE 2,
activated by means of magnets placed at floors where the second entrance doors must open.
- Connect the door motor for ENTRANCE 2 to the second OPEA board, in the same way as the door motor
for the ENTRANCE 1 is connected to the first one.
When the lift system is equipped with DC DOOR MOTOR, into RED-R is installed a further optional board
(OPEB board) to supply the door motor during emergency run
BRR
RT RT
~ + MPR To terminals MPS – MPT
of OPEA Board
~ – MPS (Terminal M8)
Remove the existing
connections, if any
DOOR1 AD2
In the OPEA Board - Terminal M10, make the jumpers: AP-M2C, AP-M3A, CH-M2A.
Connect the door motor supply coming from control panel to terminals MPQ2 and MPQ3 of OPEA board.
Connect the door motor to terminals MP2 and MP3.
Respect the polarities. If, during normal operation, the door motor turns in the opposite sense to the one that
is wished, change the wires connected to the terminals MPQ2 and MPQ3 one another.
If the door motor turns in the right sense in normal operation, but in opposite one during the emergency run,
change the wires connected to the terminals MPS and MPT.
The voltage available at terminals MP2 – MP3 is determined by the request of the customer. If you need to
modify this voltage, change the connection of the wire signed DOOR1 on T1 transformer.
BRR
M8
RT RT
MPR
~ + MPR
OPEA Board
~ – MPS MPS
MPT
DOOR1 AD2
M6
MPQ1
MPQ2
+ – MPQ3
DC REGULATOR Supply RP1 RP2
from control panel M7
MP1
MP2
APA CHA
MPT – AP - CH + –
REGOLATORE
ALIM. DC MP3
“Voltage-free” contacts for OPEN / CLOSE
PORTE
COM
commands, which have to be parallel
M2A
AP
connected with the control panel commands
CH
M2
AP
M10
CH
to Door Regulator
MP+ MP–
DOOR M=
MOTOR
The voltage available at terminals MP1 – MP2 is determined by the request of the customer. If you need to
modify this voltage, change the connection of the wire signed DOOR1 on T1 transformer.