Single Aisle 
 TECHNICAL TRAINING MANUAL 
 CMQ A330/A340 to A319/320/321 (IAE V2500/ME) T1 (Lvl
2&3) 
 POWER PLANT IAE V2500 
 This document must be used for training purposes only

Under no circumstances should this document be used as a reference

It will not be updated.

All rights reserved

No part of this manual may be reproduced in any form,
by photostat, microfilm, retrieval system, or any other means,
without the prior written permission of AIRBUS S.A.S.
 Single Aisle TECHNICAL TRAINING MANUAL

POWER PLANT IAE V2500

GENERAL ENGINE INDICATING
Power Plant Level 2 (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Engine Warnings (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Power Plant Drain Presentation (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Engine Monitoring D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Power Plant Installation D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
EXHAUST - THRUST REVERSER
ENGINE
Thrust Reverser System Presentation (2) . . . . . . . . . . . . . . . . . . . . . 236
Engine System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Thrust Reverser Management (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Thrust Reverser System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
FUEL
OIL
Engine Fuel System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Heat Management System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Oil System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
FADEC MAINTENANCE PRACTICE
FADEC Presentation (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Opening & Closing of Engine Cowl Doors (2) . . . . . . . . . . . . . . . . 262
FADEC Architecture (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Thrust Reverser Deactivation & Lockout (2) . . . . . . . . . . . . . . . . . . 270
FADEC Principle (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Manual Operation of Thrust Reverser Sleeves (3) . . . . . . . . . . . . . . 272
EEC Interfaces (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Engine Removal and Installation (3) . . . . . . . . . . . . . . . . . . . . . . . . 276
EIU Interfaces (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Maintenance Operations (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
EEC Electrical PWR SPLY Control (3) . . . . . . . . . . . . . . . . . . . . . . 110
IGNITION AND STARTING
Ignition & Starting System Presentation (2) . . . . . . . . . . . . . . . . . . 112
Ignition & Starting System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . 114
Start Failures (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
AIR
Air System Presentation (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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ENGINE CONTROLS
Engine Thrust Management (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Engine PRESS Raising & Shut-Off Valve CTL (3) . . . . . . . . . . . . . 218
Engine LP Fuel Shut-Off Valve Control (3) . . . . . . . . . . . . . . . . . . . 224
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POWER PLANT LEVEL 2 (2)

SYSTEM OVERVIEW
The IAE V2500-A5 engine is a two spool, axial flow, high bypass ratio
turbo fan power engine. The V2500-A5 powers the complete single aisle
family of aircraft except the A318. V2500-A5 engines are available in
several thrust ratings.
All the engines are basically the same. A programming plug on the
Electronic Engine Control (EEC) changes the available thrust.
The power plant installation includes the engine, the engine inlet, the
exhaust, the fan cowls and the reverser assemblies. The pylon connects
the engine to the wing structure. The engine is attached to the pylon by
FWD and AFT mounts.
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SYSTEM OVERVIEW

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POWER PLANT LEVEL 2 (2)

SYSTEM OVERVIEW (continued)
THRUST REVERSER SYSTEM
Reverse thrust is controlled by the EEC. Reverse is manually selected
by the flight crew by lifting the latching levers on the throttle control
levers. The reverse thrust command is sent to the EEC and the EIU.
The DEPLOY command from the EEC is routed through the EIU as
a second level of protection against inadvertent deployment.
According to commands from the EEC and the EIU, a Hydraulic
Control Unit (HCU) supplies hydraulic power to operate the thrust
reverser. The thrust reverser assembly has 2 hydraulically actuated
translating sleeves. The translating sleeves are each powered by 2
actuators. As the translating sleeve moves aft during deployment, it
raises blocker doors to redirect the engine fan airflow.
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SYSTEM OVERVIEW - THRUST REVERSER SYSTEM

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POWER PLANT LEVEL 2 (2)

ENGINE OIL SERVICING

CAUTION: Caution: The engine should be shut down for at least 5

minutes prior to oil servicing. This allows the residual
pressure in the oil tank to decrease. If you open the filler
cap when there is pressure in the tank the hot oil can spray
out and burn you.

NOTE: Note: If possible, the engine oil should be checked and serviced
within 5 to 60 minutes after shutdown.
Note: If the engine has been shutdown more 1 hour but less
than 10 hours, start the engine and run at idle for 3 minutes
prior to servicing.
Note: If the engine has been shut down for 10 hours or more,
you must dry crank the engine followed by an engine start and
idle run of at least 3 minutes duration. This is to ensure that the
oil level shown in the tank is correct before oil is added.
- open engine oil service door on left fan cowl,
- check oil level on the sight gage on the oil tank,
- raise filler cap handle to vertical (unlocked position),
- turn the oil filler cap to remove,
- add oil as necessary up to the FULL mark on the sight gage,
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- install oil filler cap - make sure to LOCK the cap.

NOTE: Note: It is also possible to Pressure Fill the engine oil. Two
ports are installed on the oil tank, one for pressure and one for
overflow. See AMM for procedure.

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ENGINE OIL SERVICING

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POWER PLANT LEVEL 2 (2)

MASTER CHIP DETECTOR CHECK
The Master Magnetic Chip Detector (MCD) is located on the oil scavenge
filter housing attached to the oil tank. The probe will collect any magnetic
particles in the oil system. To check for contamination, remove the Master
MCD first:
- open the left fan cowl,
- push in and turn the MCD plug counterclockwise,
- check the AMM for examples of NORMAL and ABNORMAL
contamination

NOTE: Note: NO CONTAMINATION on Master MCD - No

maintenance required.
Note: CONTAMINATION on Master MCD - Inspect ALL
other MCD's.
- clean the MCD,
- replace seal ring and re-install - check that the RED marks are aligned.
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MASTER CHIP DETECTOR CHECK

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POWER PLANT LEVEL 2 (2)

MASTER CHIP DETECTOR CHECK (continued)
ADDITIONAL CHIP DETECTORS
Additional magnetic chip detectors are installed in the oil system to
isolate the source of metallic debris.
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MASTER CHIP DETECTOR CHECK - ADDITIONAL CHIP DETECTORS

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POWER PLANT LEVEL 2 (2)

MEL / DEACTIVATION
FUEL FILTER CLOGGING
In case of a failure of the FUEL CLOG warning on ECAM, the aircraft
may be dispatched per MEL as long as the fuel filter is changed once
each day. The filter housing is part of the fuel cooled oil cooler on
the fan case LH side. Procedure:
- FADEC GND PWR selected OFF,
- open LH fan cowl,
- drain residual fuel using drain plug,
- open filter cover to remove and replace fuel filter element and
o-rings,
- replace filter cover. Check AMM for correct torque value for filter
cover bolts,
- perform minimum idle check for leaks,
- close fan cowl.
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MEL / DEACTIVATION - FUEL FILTER CLOGGING

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POWER PLANT LEVEL 2 (2)

MEL / DEACTIVATION (continued)
T/R DEACTIVATION AND LOCKOUT
Per the MEL, one or both Thrust Reversers may be deactivated in the
STOWED position for dispatch. The deactivation procedure has two
parts. First, the Hydraulic Control Unit (HCU) is deactivated. Moving
the deactivation lever to the inhibit position prevents the pressurizing
valve from supplying hydraulic pressure to the reverser actuators. In
the second part of the deactivation procedure each translating sleeve
is secured (bolted) to the reverser structure preventing any movement.
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MEL / DEACTIVATION - T/R DEACTIVATION AND LOCKOUT

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POWER PLANT LEVEL 2 (2)

MEL / DEACTIVATION (continued)
OIL FILTER CLOGGING
In case of a failure of the OIL CLOG warning on ECAM, the aircraft
may be dispatched per MEL as long as the scavenge filter is changed
once each day. The filter housing is attached to the oil tank on the fan
case LH side. Procedure:
- FADEC GND PWR selected OFF,
- open LH fan cowl,
- drain residual oil using drain plug,
- open filter cover to remove and replace the oil scavenge filter element
and o-rings,
- replace filter cover. Check AMM/MEL for correct torque value for
filter cover bolts,
- check Master MCD for contamination,
- perform minimum idle check for leaks,
- close fan cowl.
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MEL / DEACTIVATION - OIL FILTER CLOGGING

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POWER PLANT LEVEL 2 (2)

MEL / DEACTIVATION (continued)
START VALVE MANUAL OPERATION
In case of an electrical failure of the start valve, the valve may be
operated manually to start the engine. The aircraft may be dispatched
per the MEL with the valve INOP closed.

NOTE: Note: Do not operate the valve unless the starter system is
pressurized. Damage to the valve can occur.
- open the start valve access door on the RH cowl,
- establish communications with the cockpit (Interphone jack on engine
inlet cowl),
- on command from the cockpit, Use a 3/8" square drive to move the
start valve manual handle to the OPEN position.

NOTE: Note: Make sure you maintain pressure against the spring
tension to keep the valve open.
- after engine start, on command from the cockpit, move start valve
manual handle to CLOSED. Make sure that the start valve is fully
closed.
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MEL / DEACTIVATION - START VALVE MANUAL OPERATION

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POWER PLANT LEVEL 2 (2)

MAINTENANCE TIPS
The engine and pylon drain system is designed to collect fuel, oil, water
and hydraulic fluid from engine systems and accessories and discharge
them overboard through the engine drain mast and the pylon drain tubes.
For troubleshooting and leak isolation the drain mast body has separate
drains identified and visible with the cowls closed. The pylon drain tubes
collect fluids from individual pylon chambers, also for leak isolation.
If fluid leaks are found during transit operations, run the engine at idle
for 5 minutes. If the leak stops, the aircraft may be dispatched without
maintenance action. If leaks continue after 5 minutes, consult the AMM
(ATA 71-70) for maximum permitted leakage limits for all of the drains.
There are 2 limits for each drain. If the first limit is exceeded, the aircraft
may be dispatched and can continue to operate for a maximum of 25
hours or 10 flights as long as the second limit is not exceeded.
Here are some examples of engine drains with both leakage limits. See
the AMM for complete list.
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MAINTENANCE TIPS

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POWER PLANT LEVEL 2 (2)

ENVIRONMENTAL PRECAUTIONS
Do not discharge products such as oil, fuel, solvent, lubricant either in
trash bins, soil or into the water network (drains, gutters, rain water, waste
water, etc...).
Sort waste fluids and use specific waste disposal containers.
Each product must be stored in an appropriate and specific cabinet or
room such as a fire-resistant and sealed cupboard.
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ENVIRONMENTAL PRECAUTIONS

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POWER PLANT DRAIN PRESENTATION (2)

GENERAL
The power plant drain system collects fluids which can leak from the
pylon, the engine accessories and drives. The fluids collected from the
power plant can be fuel, oil, hydraulic or water. They are discharged
overboard through the pylon drains and the engine drains.
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GENERAL

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POWER PLANT DRAIN PRESENTATION (2)

PYLON DRAINS
The engine pylon is divided into 7 compartments; various systems are
routed through these areas. Any leakage from fluid lines is drained
overboard through separate lines in the rear of the pylon.
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PYLON DRAINS

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POWER PLANT DRAIN PRESENTATION (2)

ENGINE DRAINS
Fluid drained from the oil tank scupper, fuel diverter valve and gear box
mounted accessories, is independently routed to the drain mast. The fuel
drains from the core engine accessories, are routed through a separate
drain line which passes through the bifurcation panel.
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ENGINE DRAINS

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POWER PLANT INSTALLATION D/O (3)

AIR INTAKE COWL
The air intake cowl is bolted onto the front of the fan case flange. It
includes an anti-ice system, an interphone jack and a P2/ T2 probe.
For removal and installation, the components that follow supply the inlet
cowl:
- 4 hoisting points,
- 36 identical attach fittings,
- 4 alignment dowels.
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AIR INTAKE COWL

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POWER PLANT INSTALLATION D/O (3)

FAN COWL DOORS (LH & RH)
There are two fan cowl doors to give access to the fan case and gearbox
installed accessories.
Four hinges hold each door at the pylon. Four latches latch the door
assembly along the bottom centerline.
Each door is installed with:
- 2 hoisting points, for removal and installation,
- 2 hold-open struts, to open.
Access doors are also installed for the start valve and to service the oil
tank.

NOTE: Note that aerodynamic strakes are installed on the inboard

nacelle side (A320).
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FAN COWL DOORS (LH & RH)

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POWER PLANT INSTALLATION D/O (3)

THRUST REVERSER "C" DUCTS
The thrust reverser "C" ducts are in two halves installed with cascades,
blocker doors and translating sleeves.
Four hinges hold each half at the pylon. 6 latches latch the halves
assembly along the bottom centerline.
Each half is installed with:
- 3 attachment points for handling,
- 1 opening actuator operated with a hand pump,
- 2 hold-open rods for opening.
The latch assembly includes:
- 1 FWD bumper latch,
- 3 center latches, with access through a hinged access panel,
- 1 aft twin latch.
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THRUST REVERSER "C" DUCTS

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POWER PLANT INSTALLATION D/O (3)

FIREWALLS AND ACOUSTIC PANELS
The firewalls and fire seals protect from fire (to a fireproof standard)
between the power plant designated fire zones. The fire seals divide the
space in the engine into compartments. This means isolation limits
propagation, if a fire occurs.
The aft bulkhead of the intake cowl and the rear of the inner barrel are
made of carbon composite sandwich and the two supply a firewall barrier
to the fan case compartment (zone 1).
The inner barrel in the air intake cowl is made of carbon fiber
composite/Nomex honeycomb for acoustic purpose and is bolted to the
engine fan casing front flange. The acoustic panels are structural and
transmit air-intake cowl loads.
The mixed exhaust system structure has acoustic panels. The engine
exhaust cone makes the inner contour of the common nozzle exhaust
collector. This exhaust cone is made of a welded inco 625 honeycomb
perforated panel for sound attenuation.
In the thrust reverser, the translating sleeves are also installed with
acoustic panels. The acoustic panels are sandwich panels.
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FIREWALLS AND ACOUSTIC PANELS

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COMMON NOZZLE ASSEMBLY
The Common Nozzle Assembly (CNA) mixes the exhaust gases from
the secondary and primary airflows. It is bolted to the rear flange of the
turbine exhaust case.
56 bolts attach the CNA to the LP turbine frame.

EXHAUST CONE
The exhaust cone supplies the inner contour of the common exhaust
stream flow. It is attached to the inner flange of the turbine exhaust case.
13 bolts attach the exhaust cone to the inner LP turbine frame.
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COMMON NOZZLE ASSEMBLY & EXHAUST CONE

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FWD MOUNT
The FWD mount transmits the engine thrust, vertical and side loads. It
is installed on the intermediate case, at the top center of the LP
compressor, with the FWD support shaft of the engine.
The FWD mount is made of 4 main parts:
- two thrust link assemblies,
- a beam assembly,
- a cross beam assembly,
- a support bearing assembly.
The FWD mount is made to be fail-safe. 4 bolts and self-locking nuts
link it to the pylon FWD part.

AFT MOUNT
The aft mount transmits the engine torque, vertical and side loads. It is
free in FWD and aft directions to let engine thermal expand.
It is installed on the case lugs of the turbine exhaust.
The aft mount is made of 3 main parts:
- a beam assembly,
- two side link assemblies,
- a center link assembly.
The aft mount is made to be fail-safe. 4 bolts link it to the pylon aft part.
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FWD MOUNT & AFT MOUNT

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FLUID DISCONNECT PANEL
The fluid disconnect panel supplies the fluid connection between engine
and pylon. It is installed on the LH side of the fan-case upper part.
The fluid connection lines for the fuel system are:
- fuel supply,
- fuel return to tank.
The fluid connection lines for the hydraulic system are:
- hydraulic pump suction,
- hydraulic pump pressure delivery,
- hydraulic pump case drain.
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FLUID DISCONNECT PANEL

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FAN ELECTRICAL CONNECTOR PANEL
The fan electrical connector panel supplies the interface between the fan
electrical harnesses and the pylon.
It is installed on the RH side of the fan-case upper part.
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FAN ELECTRICAL CONNECTOR PANEL

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CORE ELECTRICAL JUNCTION BOX
The core electrical junction box supplies the interface between the core
electrical harnesses and the pylon.
It is installed in the FWD mount zone.
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CORE ELECTRICAL JUNCTION BOX

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BOOTSTRAP SYSTEM INSTALLATION
The removal and installation of the engine requires the installation of a
bootstrap system on the aircraft pylon. The bootstrap system is composed
of two elements, to be installed at the front and at the rear of the pylon.
Each element permits to attach at its ends the chain pulley blocks assembly
and dynamometers that are used to lower or to lift the transportation stand
attached to the engine.
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BOOTSTRAP SYSTEM INSTALLATION

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BOOTSTRAP SYSTEM INSTALLATION

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ENGINE TRANSPORTATION STAND ATTACHMENT
POINTS
The engine transportation stand, which is used for engine removal and
installation, can be fixed to the engine by means of four trunnions:
- two front trunnions fixed on the LP compressor case, LH side and RH
side,
- two rear trunnions fixed on the LP turbine case, LH side and RH side.
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ENGINE TRANSPORTATION STAND ATTACHMENT POINTS

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ENGINE SYSTEM D/O (3)

ENGINE CHARACTERISTICS
The Airbus A319/A320/A321 are powered by two International Aero
Engines (IAE) V2500- A5 turbofan engines.
These engines can produce a thrust ranging from 22,000 lbs (9,980 kg)
to 33,000 lbs (14,970 kg) depending on the aircraft version set by the
engine data-programming plug.
PYLON
The engines are attached to the lower surface of the wings by pylons.
The pylons supply an interface between the engine and the aircraft
for electrics and fluids.
NACELLE
The engine is enclosed in the nacelle, which supplies aerodynamic
airflow around the engine and ensures protection for the accessories.
ENGINE CONTROL
The engine includes a Full Authority Digital Engine Control (FADEC),
which supplies engine control, engine monitoring and help for
maintenance and trouble shooting.
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ENGINE CHARACTERISTICS - PYLON ... ENGINE CONTROL

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ENGINE GENERAL PARAMETERS
There is a different kind of thrust depending on the engine installed on
the aircraft. For the A319, 22,000 lbs (9,980 kg) can be achieved during
take off conditions with the V2522-A5, and 24,000 lbs (10,890 kg) with
V2524-A5 version.
For the A320, 27,000 lbs (12,250 kg) can be achieved during take off
conditions with the V2527-A5 version.
For the A321, 31,400 lbs (14,240 kg) can be achieved during take off
conditions with the V2530-A5 and 33,000 lbs (14,970 kg) with the
V2533-A5 version.
Other general parameters of the power plant are shown in the table too.
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ENGINE GENERAL PARAMETERS

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ENGINE BEARINGS
The No.1, 2 and 3 (front) bearing compartment is built into the case
module and contains the support bearings for the low spool and high
spool stubshafts.
The No.4 bearing compartment is part of the diffuser/combustor module
and the No 5 is located on the exhaust case.
NO.1 AND NO.2 BEARINGS
The No.1 ball bearing carries the axial loads generated by the LP rotor
system. This bearing is a split inner race ball bearing. The No.1 bearing
support provides structural support for the No.1 bearing, oil supply
tube and No.1 bearing seal support.
The No.2 bearing is a cylindrical roller bearing with a shouldered
outer race.
NO.3 BEARING
The No.3 ball bearing, internal gearbox and support assembly are
located in the internal gearbox and drive section of the Low Pressure
Compressor (LPC) intermediate case module.
NO.4 AND NO.5 BEARINGS
The No.4 bearing is a roller bearing, which is secured onto the bearing
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support assembly. Rotor support is transmitted through the bearing

and bearing support to the diffuser case inner wall.
The Low Pressure Turbine (LPT) shaft is supported at the rear end
by the No.5 roller bearing, which is located on the exhaust case. The
No.5 bearing inner race is secured on the shaft by an interference fit
and is secured against the seal assembly by a coupling nut. The outer
race is loosely fitted in the bore of the bearing support.

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ENGINE BEARINGS - NO.1 AND NO.2 BEARINGS ... NO.4 AND NO.5 BEARINGS

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ENGINE SEALS STAGE 2 HPT AIR SEALS
The stage 2 HPT air seal is located between the stage 1 and 2 turbine
The most important seals in this engine are: rotor assemblies. The stage 2 air seal also acts as a spacer for proper
- front bearing compartment seals, axial positioning of both rotors.
- diffuser case and combustor assembly seal.
- stage 1 High Pressure Turbine (HPT) air seals (inner and outer). LPT SEALS
- stage 2 HPT air seal, The outer static stages 3, 4, 5 and 7 rotor seals are separated seal
- LPT seals. segments with braze in honeycombs installed in the LPT case.
The bearing No. 5 compartment is sealed from the LPT cavity air by
FRONT BEARING COMPARTMENT SEALS
two element radial carbon seals. The carbon elements are contained
The sealing of the compartment is done by the following components: in a housing assembly and sealed against the No. 5 bearing
- No.1 bearing front carbon oil seal, compartment outer wall and the seal housing walls.
- hydraulic seal assembly for center seal,
- bearing compartment rear brush air seal,
- and No.3 bearing rear carbon oil seal.
DIFFUSER CASE AND COMBUSTOR SEALS
A double seal including a brush and knife edge seals is bolted onto
the front inner diameter of the case. The seals prevent leakage of HPC
discharge air into the diffuser case.
A seal is supplied at the transition from the rear of the combustor outer
liner to the turbine nozzle guide vanes. The front lip of the combustor
inner liner makes a seal with the inner diameter of the combustor
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hood.
STAGE 1 HPT AIR SEALS
In the stage 1 turbine rotor assembly, the blades fit into axial slots in
the hub and are held in place at the front by the stage 1 air seal (outer).
The stage 1 HPT air seal (inner) is located at the front of the stage 1
turbine hub. The stage 1 HPT inner and outer air seals control leakage
of stage 1 HPT blade cooling air from the cooling duct.

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ENGINE SEALS - FRONT BEARING COMPARTMENT SEALS ... LPT SEALS

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FUELS
The fuel types that can be used in the fuel system are listed in the Airbus
documentation. This list is for reference only.
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FUELS

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COMPRESSOR
The compressor section includes three modules:
- LPC (fan) module assembly,
- LPC/intermediate case module,
- HPC module.
LPC FAN MODULE ASSEMBLY
The LPC (fan) module is a rotor assembly, which includes twenty-two
blades and a disk. Rotation of the rotor causes air to be ingested into
the front of the engine and compressed.
A large proportion of the compressed air is delivered through the fan
discharge duct to the exhaust nozzle to supply the majority of engine
thrust. The remainder of the compressed air goes into the booster
section for further compression by the booster.
LPC INTERMEDIATE CASE MODULE
The LPC intermediate case module includes a booster section, a fan
case section and an internal gearbox and drive section.
The fan case section of LPC/intermediate case module makes the
outer annulus of the cold stream duct.
HPC
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The HPC is a ten stages axial flow module. It comprises the HPC,
blades, the front casing and variable vanes, the rear casing which
contains the fixed stators and shapes the bleed manifolds.

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COMPRESSOR - LPC FAN MODULE ASSEMBLY ... HPC

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COMPRESSOR OPERATION
Rotation of the fan rotor causes air to be ingested into the front of the
engine and to be compressed. Compressed air is then divided into two
separate airflows:
- a large portion is delivered to the exhaust nozzle,
- the remainder is compressed in the booster before being compressed
again by the HPC.
The fan outlet inner vane assembly, compressor stage 1.5, 2, 2.3 and 2.5
assemblies and compressor stage 2.5 vanes compress the air progressively.
Then the air is delivered at a suitable pressure to the HPC. Then the HPC
accepts air from the LPC and booster system, further compress it, and
direct the air to the diffuser/combustion.
LPC bleed valve and actuating mechanism are incorporated into the bleed
air system The modulated bleed makes sure that the booster has an
adequate surge margin under all operating conditions.
Due to the compression ratio that supports each stage, the airflow tries
to expand in counter direction. If the entire compressor is not capable to
compress the airflow.
Stall is a local effect where the airflow is not compressed. Stall effects
can bring the compressor to surge. To prevent the compressor surge the
stall effects are controlled through the methods of airflow control.
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COMPRESSOR OPERATION

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COMBUSTION SECTION
The diameter of the diffuser section is larger at the rear than at the front.
This diametral difference decreases the speed of the air and changes the
energy of the speed into pressure.
The combustion section includes primarily the diffuser case, combustor,
fuel injector and igniters. The high compressor exit guide vanes, the
turbine nozzle assembly and the No.4 bearing compartment are also part
of the module.
The diffuser case has twenty mounting pads, where the fuel injectors are
installed and two mounting pads where the igniter plugs are installed and
six borescope bosses located around the case.
The combustor is an annular type combustor, which includes an outer
liner assembly and an inner liner assembly.
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COMBUSTION SECTION

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COMBUSTION SECTION OPERATION
The combustion section has four primary functions:
- straighten the flow of air from the HPC,
- change the flow of air characteristics to get the best speed and pressure
for combustion,
- mix fuel with the air and supply ignition to make the fuel burn,
- hold the No.4 bearing in position.
In the combustion section the gases increase their energy with a controlled
combustion process. These gases release their energy to the turbine
nozzles driving the engine rotors.
The air is guided and diffused around the combustor through the diffuser
case inner and outer walls. Air, which surrounds the combustor, is used
in the combustion process for dilution and in exit temperature profile
control of the combustion gases and for the cooling of the combustor
walls.
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COMBUSTION SECTION OPERATION

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TURBINE SECTION ACTIVE CLEARANCE CONTROL SYSTEM (ACC)
The ACC system uses air to control the tip clearances of the HPT and
The turbine section includes the HPT and LPT modules. LPT blades.
The HPT is a two stages turbine and drives the HPC and the accessory
gearbox.
The LPT is a five stages module attached at the rear flange of the HPT
module.
Active Clearance Control (ACC) is used to control seal clearances and
to supply structural cooling.
HPT SECTION
The HPT rotor and stator assembly includes stage 1 turbine rotor
assembly; a HPT case and vane assembly; a stage 2 HPT airseal; and
a stage 2 turbine rotor assembly.
LPT CASE, VANES AND STATIC SEALS
The LPT case, stator vanes and seals are the static parts of the LPT
assembly. This assembly includes five stages of vanes, static air seals,
and diffuser of inner and outer segments assembled in a casing.
LPT ROTOR
The LPT rotor is a bolted configuration including five disks and
associated blades and rotating air seals.
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LPT SHAFT
The LPT Shaft joins the LPT assembly with the LPC and the Fan.
The shaft is bolted to the LPT at the LPT rotor disk stage 6 and extends
forward through the engine.
TEC AND Nº5 BEARING ASSEMBLY
The Turbine Exhaust Case (TEC) is used to straighten the turbine
exhaust gases, and supplies structural support for the No.5 bearing.

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TURBINE SECTION - HPT SECTION ... ACTIVE CLEARANCE CONTROL SYSTEM (ACC)

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TURBINE SECTION OPERATION
The HPT rotor and stator assembly supplies the rotational driving force
to the HPC and accessory gearbox by extracting energy from the hot
combustion gases, and releases a gas stream to the LPT in order to drive
the LPC and the fan through the LPT shaft.
Exhaust gas from the LPT goes through a nozzle to supply propulsive
thrust.
Blade tip clearance and LPT case heat expansion are controlled by an
external ACC system. Fan discharge air is directed externally to the LPT
case via the ACC tubes. This controls the heat expansion of the LPT case
and optimizes the blade tip clearances.
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TURBINE SECTION OPERATION

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ENGINE SYSTEM D/O (3)

AERODYNAMIC STATIONS
Here are the main aerodynamic stations corresponding to the pressure
and temperature sensors installed on the engine:
- STA 1: intake /engine inlet interfaces,
- STA 2: fan inlet,
- STA 12.5: fan exit,
- STA 2.5: LP compressor exit,
- STA 3: HP compressor exit,
- STA 4: combustion section exit,
- STA 4.5: HP turbine exit,
- STA 4.9: LP turbine exit.
Here is the compressor stage numbering:
- Stage 1.fan,
- Stages 1.5 to 2.5: booster (LP compressor),
- Stages 3 to 12: HP compressor.
Here is the turbine stage numbering:
- Stages 1 and 2: HP turbine,
- Stages 3 to 7: LP turbine.
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AERODYNAMIC STATIONS

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ENGINE SYSTEM D/O (3)

BORESCOPE PORTS
Several ports are provided on the engine for borescope inspection.
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BORESCOPE PORTS

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ENGINE FUEL SYSTEM D/O (3)

GENERAL SERVO FUEL
The engine fuel system is designed to provide fuel flow into the In the FMU, a servo regulator provides the HP fuel to:
combustion chamber, servo fuel for actuation of the compressor airflow - the FMU TM servo valves,
control and turbine clearance control systems and cooling for engine oil - the Air Cooled Oil Cooler (ACOC) actuator,
and Integrated Drive Generator (IDG) oil. - the booster stage bleed valve actuators,
- the Variable Stator Vane (VSV) actuator,
FUEL FEED - the Active Clearance Control (ACC) actuator.
The servo regulator of the FMU regulates a fuel pressure to the
The fuel coming from the aircraft tanks supplies the Low Pressure (LP)
compressor airflow control systems, i.e. the booster stage bleed valve
fuel pump then provides engine oil cooling, through the fuel cooled oil
and VSV and the pressure of the turbine ACC system.
cooler. It then passes through the filter before entering into the High
Pressure (HP) pump then into the Fuel Metering Unit (FMU). A fuel DIVERTED FUEL
Differential Pressure (DELTA P) Switch provides indication to the cockpit
if the filter is clogged. A fuel temperature sensor is installed at the fuel Part of the fuel is used to provide adequate cooling of the engine oil and
filter outlet for the fuel diverter and return valve operation. IDG oil, and to maintain engine fuel and oil temperatures within specified
limits. These functions are controlled through a fuel diverter and return
METERED FUEL valve, which incorporates a module to permit fuel to be returned to the
aircraft tanks under certain conditions. The EEC processes the operation
The fuel from the fuel pump assembly passes through a fuel metering
modes of the fuel diverter and return valve by software logic. The logic
valve, an overspeed valve and a pressure raising and Shut-Off Valve
is generated around the limiting temperatures of fuel and oil, to provide
(SOV) included in the FMU. The fuel flow is then routed to a fuel
the heat management system.
distribution valve, which supplies 20 nozzles through 10 manifolds. The
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valves included in the FMU are controlled by the Electronic Engine EEC CONTROL
Control (EEC) through Torque Motors (TMs) to ensure fuel metering,
overspeed protection, pressure raising and shut-off functions. A flow The EEC controls the operation of the FMU TM servo valves, the fuel
adjuster installed below the metering valve is used for the fuel flow diverter and return valve, the ACOC actuator, the actuators of the booster
adjustment between "high flow" and "normal flow" by a maintenance stage bleed valve, VSV and ACC systems. The EEC performs control
action. functions and fault analysis required to regulate the fuel and to maintain
the engine operation in all conditions. In the event of loss of control
NOTE: Note: The LP SOV, pressure raising and SOV close when the functions on both channels, each servo valve and actuator has a fail-safe
ENGine MASTER lever is set to OFF. The pressure raising position.
and SOV could be automatically closed by the EEC, during
auto start only, to abort in case of an incident.

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GENERAL ... EEC CONTROL

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HEAT MANAGEMENT SYSTEM D/O (3)

GENERAL
Heating and cooling of the fuel, engine oil and Integrated Drive Generator
(IDG) oil is performed by the fuel cooled oil cooler, the Air Cooled Oil
Cooler (ACOC) and the IDG fuel cooled oil cooler under the control of
the Electronic Engine Control (EEC). The EEC acts on the heat
management system through the fuel diverter and return to tank valves
and the ACOC modulating valve.

ACOC MODULATING VALVE

Oil heated by the engine passes through the ACOC and then to the fuel
cooled oil cooler. The ACOC modulating valve regulates a bleed part of
fan airflow crossing the ACOC to maintain both oil and fuel temperatures
within acceptable minimum and maximum limits.

FUEL DIVERTER AND RETURN TO TANK VALVE

The fuel diverter valve and the return to tank valve are enclosed in the
same housing. The fuel diverter valve and the return to tank valve
maintain fuel, engine oil and IDG oil temperatures within limits by
minimizing ACOC cooling air usage. The two-position diverter valve
works by managing the fuel recirculation inside the engine fuel system.
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The return to tank valve will divert a modulated proportion of the LP fuel
back to the aircraft tanks.

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GENERAL ... FUEL DIVERTER AND RETURN TO TANK VALVE

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HEAT MANAGEMENT SYSTEM D/O (3)

CONTROL
The EEC controls the heat management system through 4 modes of
operation taking into account 3 parameters of temperature:
- engine fuel,
- engine oil,
- IDG oil.
The temperature of the aircraft fuel tanks and the engine power setting
are parameters used for inhibition of fuel return to aircraft tanks.

NOTE: Note: The 4 modes of operation are modes 1, 3, 4 and 5:

- modes 1 and 4 are return to tank modes,
- modes 3 and 5 are no return to tank modes.
MODE 1
Normal return to tank mode: When the engine is not at high power
setting, some of the fuel is returned to the tank. The heat is absorbed
and dissipated within the tank. The ACOC modulating valve is fully
closed.
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CONTROL - MODE 1

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HEAT MANAGEMENT SYSTEM D/O (3)

CONTROL (continued)
MODE 4
Mode selected when in normal mode, i.e. mode 1, there is a high
engine fuel temperature. In this mode the oil system is used to achieve
a supplemental cooling of the fuel. The ACOC modulating valve is
fully open.
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CONTROL - MODE 4

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HEAT MANAGEMENT SYSTEM D/O (3)

CONTROL (continued)
MODE 3
Engine at high power setting: In this condition all the heat is absorbed
by the burned fuel. If however the fuel flow is too low to provide
adequate cooling the ACOC valve could be modulated.
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CONTROL - MODE 3

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HEAT MANAGEMENT SYSTEM D/O (3)

CONTROL (continued)
MODE 5
Mode selected when system condition demand as in mode 3 but this
is not permitted because IDG oil temperature is excessive or return
to tank is not permissible due to the high return fuel temperature. The
ACOC valve is fully open.

NOTE: Note: This is the fail-safe mode of operation.

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CONTROL - MODE 5

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FADEC PRESENTATION (2)

- it allows the optimum adaptation of thrust rating schedules to the A/C
PURPOSE needs.
The Full Authority Digital Engine Control (FADEC) system provides POWER SUPPLY
full range engine control throughout all flight and operational phases. It
consists of a dual channel Electronic Engine Control (EEC) and its The FADEC system is self-powered by a dedicated Permanent Magnet
peripheral components and sensors. Alternator (PMA) when N2 is greater than 10%. The EEC is powered by
the aircraft 28 VDC electrical network for starting, as a backup and for
FADEC FUNCTIONS testing with the engine not running. 115 VAC is used for the power supply
of the ignition system and the P2/T2 probe heating.
The FADEC provides the engine system regulation and scheduling to
control the thrust and optimize the engine operation. The FADEC
provides:
- power setting with EPR or N1 back-up mode,
- P2/T2 heating,
- acceleration and deceleration times,
- idle speed governing,
- overspeed limits for N1 and N2,
- Fuel Flow (FF) control,
- Variable Stator Vane system (VSV) control,
- compressor handling bleed valves control,
- booster stage bleed valve system control,
- High Pressure (HP)/Low Pressure (LP) turbine Active Clearance Control
(ACC),
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- automatic and manual engine starting,

- thrust reverser control,
- oil and fuel temperature management through the heat management
system.

FADEC BENEFITS
The application of a FADEC system provides multiple benefits:
- it saves weight and fuel by a full range control of the gas generator,
- it reduces pilot workload and maintenance cost,

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PURPOSE ... POWER SUPPLY

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FADEC ARCHITECTURE (2)

DUAL CHANNEL FAULT STRATEGY
The Full Authority Digital Engine Control (FADEC) system is fully Using the BITE system, the EEC can detect and isolate failures. It also
redundant and built around two independent control channels. Dual inputs, allows the EEC to switch engine control from the faulty channel to the
dual outputs and automatic switchover from one channel to the other healthy one. Depending on the nature of the failure, the EEC will behave
eliminate any dormant failure. The Electronic Engine Control (EEC) differently in case of:
consists of two channels A and B. Each channel can control the different - single input signal failure, there is no channel changeover, the channel
components of the engine systems. Channels A and B are permanently in control uses the inputs from the other channel through the cross channel
operational. The channel in control manages the system. data link,
- dual input signal failure, the system runs on synthesized values of the
DUAL INPUTS healthiest channel,
- single output signal failure, there is an automatic switchover to the
All control inputs to the FADEC system are doubled. Only some
standby active channel,
secondary parameters used for monitoring and indicating are single. To
- complete output signal failure, there is no longer any current to drive
increase the fault tolerant design, the parameters are exchanged between
the torque motors or solenoids, the related component will go to the
the two control channels inside the EEC via the cross channel data link.
"fail-safe" position.
HARDWIRED INPUTS
FAIL-SAFE CONTROL
Most of the information exchanged between the A/C and the EEC is
If a channel is faulty and the channel in control is unable to ensure one
transmitted over digital data buses, some signals over a single line. In
engine function, this control is moved to a fail-safe position. Example:
addition, some signals are hard-wired directly from the A/C to the EEC.
if the channel is faulty and the remaining channel in control is unable to
The Throttle Lever Angle (TLA) signal is sent directly from the throttle
control the Variable Stator Vane (VSV) position, the vanes are set to the
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resolvers to the EEC.

fail-safe open position.
DUAL OUTPUTS
MAIN INTERFACES
All the EEC outputs are double, but only the channel in control supplies
To perform all its tasks, the EEC interfaces with A/C computers, either
the engine control signals to the various receptors such as torque motors
directly or via the Engine Interface Unit (EIU), which is an interface
and solenoids. The other channel calculation is used for crosschecking.
concentrator between the A/C systems and the FADEC system. There is
BITE CAPABILITY one EIU for each engine, located in the avionics bay.

The EEC is equipped with a BITE system which provides maintenance EEC INPUTS
information and test capabilities via the MCDU. The EEC receives inputs from:

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- the Landing Gear Control and Interface Unit (LGCIU),
- the Air Data Inertial Reference Units (ADIRUs),
- the Flight Control Unit (FCU),
- the Environmental Control System (ECS) computers,
- the Centralized Fault Display Interface Unit (CFDIU),
- the cockpit engine controls including TLA, fire and anti-ice systems.
EEC OUPUTS
The EEC sends outputs to:
- the Bleed air Monitoring Computers (BMCs),
- the Electronic Control Box (ECB),
- the Flight Warning Computers (FWCs),
- the Display Management Computers (DMCs),
- the Flight Management and Guidance Computers (FMGCs),
- the CFDIU,
- the Data Management Unit (DMU), in option.
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DUAL CHANNEL ... MAIN INTERFACES

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FADEC PRINCIPLE (2)

- minimum idle.
GENERAL Approach idle is obtained when the slats are extended. Minimum idle
can be modulated up to approach idle depending on air conditioning,
The Full Authority Digital Engine Control (FADEC) system manages
engine anti-ice and wing anti-ice demands.
the engine thrust and optimizes the performance.
ENGINE LIMITS
FADEC
The FADEC provides overspeed protection for N1 and N2, in order to
The FADEC consists of the Electronic Engine Control (EEC) and its
prevent the engine from exceeding limits, and also monitors the EGT
peripheral components and sensors used for control and monitoring. The
and exhaust pressure ratio.
EEC is in relation with the other A/C systems through the Engine Interface
Unit (EIU). The primary parameters exhaust pressure ratio, Low Pressure ENGINE SYSTEMS
Rotor Speed (N1), High Pressure Rotor Speed (N2), Exhaust Gas
Temperature (EGT), and Fuel Flow (FF) are sent directly by the EEC to The FADEC provides optimal engine operation by controlling the:
the ECAM. The secondary parameters are sent to the ECAM through the - FF,
EIU. - compressor airflow and turbine clearance.

EIU IGNITION AND STARTING

Each EIU, located in the avionics bay, is an interface concentrator between The FADEC controls the engine start sequence. It monitors exhaust
the airframe and the corresponding FADEC located on the engine. There pressure ratio, N1, N2, and EGT parameters and can abort or recycle an
is one EIU for each engine. engine start. The FADEC controls the ignition and starting in automatic
or manual mode when initiated from the ENGine start or ENGine MANual
POWER MANAGEMENT START panels.
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The FADEC provides automatic engine thrust control and thrust parameter THRUST REVERSER
limit computation. The thrust is computed according to the exhaust
pressure ratio in normal mode or N1 in back-up mode. In fact, when the The FADEC supervises the thrust reverser operation entirely. In case of
exhaust pressure ratio mode is no longer operational the FADEC inadvertent deployment, the FADEC will command the automatic
automatically reverts to the N1 alternate control mode. The FADEC restowing sequence.
manages power according to two thrust modes:
- manual mode depending on the Throttle Lever Angle (TLA), NOTE: Note: during reverse operation the thrust is controlled as a
- auto thrust mode depending on the auto thrust function generated by function of N1.
the Auto Flight System (AFS).
The FADEC also provides two idle mode selections:
- approach idle,
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GENERAL ... THRUST REVERSER

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EEC INTERFACES (3)

- engine control parameters,
GENERAL - engine condition monitoring parameters,
- EEC status and fault indication,
In order to provide a full range of engine control and monitoring, the
- engine rating parameters,
Electronic Engine Control (EEC) interfaces with the following sub
- Full Authority Digital Engine Control (FADEC) system maintenance
systems:
data.
- air data computers, which transmit air data for engine control,
The EEC transmits outputs continuously on all buses in normal operation,
- Engine Interface Unit (EIU), which concentrates A/C signals and
irrespective of whether the given channel is in active control or not. The
transmits them to the EEC,
parameter values on the 2 output buses are normally identical as long as
- for cockpit indication and control, and autothrust control, the EEC sends
the cross channel data link is functioning.
signals to computers,
- engine sensors and controls.
NOTE: Channel switchover does not affect the output data of the EEC.
DIGITAL INPUTS DISCRETE/ANALOG SIGNALS
Inputs of each channel are isolated in order to prevent failure propagation.
The EEC receives the Throttle Resolver Angle (TRA) signals, the
Each channel receives inputs for both the Air Data/Inertial Reference
autothrust instinctive disconnect switch signals and engine sensor signals.
Units (ADIRUs) and the EIU. The EEC performs a fault detection on its
They are validated by the EEC. The EEC also sends signals to the engine
input parameters by determining if they are valid. This check is made by
controls. The resolvers of the Throttle Control Unit (TCU) receive an
applying a range of tests to each input. Faults detected by the EEC are
excitation current from the EEC. The EEC checks the range limits, the
annunciated and recorded for maintenance or crew action, if required.
rate limits and performs an interface fault detection test.
The ADIRUs send air data parameters to the EEC for engine control. The
EEC performs validation tests and selection logic between air data signals NOTE: 1 degree TLA corresponds to 1.9 degree TRA.
from the ADIRUs and the engine sensors. ADIRU data is preferred over
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engine data. The air data used to validate Altitude (P0), Total Air
Temperature (TAT), TOTal PRESSure, mach for the power management
and engine controls are:
- TAT, TOTal PRESSure, P0, mach number, from the ADIRUs,
- P2, T2 and P0 from engine sensors.

DIGITAL OUTPUTS
Each channel has 2 output ports and each bus has a separated line driver,
i.e. A1, A2, B1, B2, in such a way that propagation of failures is
prevented. The EEC output buses provide:
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GENERAL ... DISCRETE/ANALOG SIGNALS

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EEC INTERFACES (3)

BLOCK DIAGRAM
Here are the interfaces between the EEC and the A/C in the form of a
block diagram.
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BLOCK DIAGRAM

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EIU INTERFACES (3)

- analog inputs which are of the differential type with a working range
GENERAL of 1 to 9 volts,
- digital inputs on ARINC 429 lines.
There are 2 Engine Interface Units (EIUs), one for each engine. The EIU
is an interface concentrator between the A/C and the Full Authority Digital OUTPUTS
Engine Control (FADEC) system. The main functions of the EIU are:
- to concentrate data from the cockpit panels, The EIU sends the following:
- to ensure the segregation of the 2 engines, - digital output signals on ARINC 429 buses,
- to provide the Electronic Engine Control (EEC) with an electrical power - discrete signals which are of the 28V DC/open circuit or ground/open
supply, circuit types.
- to give the necessary logic and information from the engine to the
aircraft systems. EEC INTERFACE
EIU COMPOSITION The EIU receives 2 ARINC 429 output data buses from EEC channels
The EIU is composed of 5 main parts: A and B and it uses data from the channel in control. If some data is not
- discrete and analog inputs, available from the control channel, data from the other channel is used.
- digital inputs, The EIU looks at particular engine data on the EEC digital data flow to
- digital outputs, interface this with other aircraft computers and with cockpit panels for
- discrete outputs, control and monitoring. The EIU sends information, coming from all
- power supply switching. aircraft computers, which have to communicate with the EEC, through
an output ARINC 429 data bus. The EIU does not deal with Air
EIU FUNCTIONS Data/Inertial Reference Unit (ADIRU) and thrust lever information as
The EIU performs the following: they communicate directly with the EEC.
- acquisition of information,
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- transmission of messages, NOTE: Note: There is no data flow during the EIU internal test or
- logics for Low Oil Pressure (LOP) and Auxiliary Power Unit (APU) initialization.
boost,
- fault detection logic carried out by an internal BITE and transmission
ECS INTERFACE
of the result to the Centralized Fault Display System (CFDS). The EIU receives two input buses from the Environmental Control System
(ECS) primary and secondary computers of the Zone Controller (ZC).
INPUTS
The ECS determines the various air bleed configurations according to
The EIU receives the following: logics of the air conditioning, wing anti-ice and nacelle anti-ice. This
- discrete signals which are of the ground/open circuit type, information is transmitted by the EIU to the EEC to compute the bleed
air demand required at the engine customer bleed ports.

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ENGINE START CONTROL - 28V DC for its own power supply and for the FADEC power supply,
- 115V AC for engine ignition system power supply.
The EIU receives and generates all starting signals from the cockpit
engine panels. Therefore engine starting is not possible in case of EIU NOTE: Note: In case of EIU failure, the power supply for FADEC and
failure. The control panels provide the EIU with the following signals: ignition is preserved (fail safe position).
- engine start mode selector position,
- master lever position,
- manual start P/B.
The EIU provides all starting signals to the EEC and to the ENGine start
panel FAULT light.

CFDS INTERFACE
The Centralized Fault Display Interface Unit (CFDIU) communicates
with the BITE memory of the EIU and with the BITE memory of the
EEC via the EIU. The EIU interfaces with the CFDIU to generate the
EIU and the FADEC fault messages on the MCDU. To access the FADEC
menu function, the CFDS interrogates the EEC BITE memory through
the EIU.

BMC INTERFACE
There is an interface between the EIU and the pneumatic system Bleed
Monitoring Computer (BMC) for engines 1 and 2. During engine start,
the EIU generates a ground signal for the BMC when the start valve
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moves away from the closed position. On receipt of this ground signal,
the BMC closes the pneumatic system Pressure Regulating Valve (PRV).

OTHER INTERFACES
The EIU also receives other signals from various aircraft systems for
control and monitoring purposes. The EIU also generates signals for
various aircraft systems.

POWER SUPPLY
The EIU receives the following:
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GENERAL ... POWER SUPPLY

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EIU INTERFACES (3)

FMGS
The AutoTHRust (A/THR) function is provided by the Flight Management
and Guidance System (FMGS). Therefore, the FMGS sends all command
signals for engine power management via the Flight Control Unit (FCU)
and both EIUs. The FMGS assumes the following functions:
- computation of Engine Pressure Ratio (EPR) target,
- selection of A/THR modes,
- alpha floor protection,
- flexible takeoff,
- A/THR engagement.
FEEDBACK
The EEC directly sends specific feedback outputs to the FMGS without
going through the EIU. The EIU also receives this data but does not
transmit it to FMGS. The EEC feedback output data to Flight
Management and Guidance Computer (FMGC) is as follows:
- Thrust Resolver Angle (TRA),
- EPR command,
- EPR actual,
- EPR target in feedback,
- EPR limit,
- EPR max,
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- EPR reference throttle,

- thrust mode,
- Fuel Flow (FF),
- bleed configuration in feedback,
- engine rating identification,
- flexible temperature in feedback.

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FMGS - FEEDBACK

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EEC ELECTRICAL PWR SPLY CONTROL (3)

- 5 min after A/C power-up,
GENERAL - 5 min after engine shutdown.
The Electronic Engine Control (EEC) is electrically supplied by:
NOTE: Note: An action on the ENGine FIRE P/B provides EEC power
- the A/C network when High Pressure Rotor Speed (N2) is below 10%
cut-off from the A/C network.
or when the dedicated generator has failed,
- the dedicated generator when N2 is above 10%. MANUAL REPOWERING
POWERING N2 < 10% For maintenance purposes and MCDU engine tests, the ENGine FADEC
GrouND PoWeR panel permits FADEC power supply to be restored on
The EEC is supplied by the A/C electrical power network when N2 is
the ground with engines shut down. When the corresponding ENGine
below 10%. Each channel is independently supplied by the A/C 28V DC
FADEC GrouND PoWeR P/B is pressed ON the EEC recovers its power
through the Engine Interface Unit (EIU). The aircraft 28V DC permits:
supply.
- automatic ground check of the Full Authority Digital Engine Control
(FADEC) system before the engine is running, that is to say FADEC NOTE: Note: The FADEC is also repowered as soon as the engine start
GrouND PoWeR ON, selector is in IGNition/START or CRANK position, or the
- engine starting: MASTER lever ON or mode selector on IGNition or MASTER lever is selected ON.
CRANK,
- powering the EEC while the engine reaches 10% of N2.

NOTE: Note: the EIU takes its power from the same bus bar as the
EEC.

POWERING N2 > 10%

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As soon as the engine is running above 10% of N2, the dedicated

generator directly supplies the EEC. The dedicated generator supplies
each channel with three-phase AC. Two transformer rectifiers provide
28V DC power supply to channels A and B. Switching between the A/C
28V DC supply and the dedicated generator power supplies is done
automatically by the EEC.

AUTO DEPOWERING
The FADEC is automatically depowered on the ground, through the EIU,
after engine shutdown. EEC automatic depowering occurs on the ground:
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GENERAL ... MANUAL REPOWERING

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IGNITION & STARTING SYSTEM PRESENTATION (2)

GENERAL CRANKING
The ignition system provides the electrical spark needed to start or Engine motoring could be performed for dry cranking or wet cranking
continue engine combustion. The ignition system is made up of two sequences.
independent subsystems energized by a relay box. Each subsystem
includes an ignition exciter, a coaxial shield ignition lead and an igniter NOTE: during cranking ignition is inhibited.
plug. The pneumatic starting system drives the engine High Pressure
(HP) rotor at a speed high enough for a ground or in flight start to be CONTINUOUS IGNITION
initiated. The start system is made up of the start valve and the starter. With engine running, continuous ignition can be selected via the EEC
CONTROL AND INDICATING either manually using the rotary selector or automatically by the Full
Authority Digital Engine Control (FADEC).
The Electronic Engine Control (EEC) controls the ignition through the
relay box and starting through the start valve, either in automatic or SAFETY PRECAUTIONS
manual mode. The operation of the start valve and of the ignition system Safety precautions have to be taken prior to working in this area.
is displayed on the ENGINE ECAM page.
WARNING: THE EEC AND THE RELAY BOX SEND 115 VOLTS
AUTOMATIC START
TO THE IGNITION BOXES, WHICH CONVERT IT AND
During an automatic start, the EEC opens the start valve, then the ignition SEND HIGH ENERGY PULSES THROUGH THE
exciter is energized when the HP rotor speed is nominal. The EEC IGNITION LEADS TO THE IGNITERS PLUGS.
provides full protection during the start sequence. When the automatic
start is completed, the EEC closes the start valve and cuts off the ignition.
MAINTENANCE PRACTICES
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In case of an incident during the automatic start the EEC aborts the start To increase A/C dispatch, the start valve is equipped with a manual
procedure. override. For this manual operation, the mechanic has to be aware of the
engine safety zones.
MANUAL START
During a manual start, the start valve opens when the engine MANual
START P/B is pressed in, then the ignition system is energized when the
MASTER control lever is set to the ON position.

NOTE: there is no automatic shutdown function in manual mode.

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GENERAL ... MAINTENANCE PRACTICES

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IGNITION & STARTING SYSTEM D/O (3)

GENERAL
The Electronic Engine Control (EEC) controls and monitors the start
sequence either in automatic or in manual mode.
The start sequence is aborted below 50% N2 in case of:
- starter valve failure,
- ignition failure,
- pressure raising Shut-Off Valve (SOV) failure,
- hot start,
- hung start,
The system consists of a starter valve, a pneumatic starter, a relay box,
two ignition exciters and igniters A and B. The starter valve is fitted with
a manual override for mechanic operation on ground.
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GENERAL

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IGNITION & STARTING SYSTEM D/O (3)

AUTO START
In aircraft configuration, the APU is running and APU bleed air is
available. When the MODE selector is set to IGNition START, the EEC
is armed for the start sequence. After checking indications and obtaining
Ground Clearance, set the ENG/MASTER control switch to ON.
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AUTO START

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IGNITION & STARTING SYSTEM D/O (3)

AUTO START (continued)
MASTER SWITCH ON
As soon as the MASTER switch is set to ON, the Low Pressure (LP)
fuel SOV opens and the EEC opens the starter valve:
- N2 increases,
- the pressure raising and SOV solenoid is de-energized because the
MASTER switch is ON.
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AUTO START - MASTER SWITCH ON

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IGNITION & STARTING SYSTEM D/O (3)

AUTO START (continued)
DURING ENGINE START
When the MASTER switch is set to ON, the starter air valve will
open, the engine will dry crank for 30 seconds. Then the EEC provides
ignition, which is automatically selected by the EEC and displayed
on the ECAM ENGINE page.
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AUTO START - DURING ENGINE START

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IGNITION & STARTING SYSTEM D/O (3)

AUTO START (continued)
AFTER 30 SECONDS
After 30 seconds and together with the ignition, the EEC opens the
Fuel Metering Valve (FMV) and the resulting fuel flow opens the
pressure raising and SOV. In case of malfunction, the EEC
automatically shuts down the engine and performs a dry motoring
sequence.
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AUTO START - AFTER 30 SECONDS

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AUTO START (continued)
N2 AT 43%
When N2 reaches 43%, the EEC closes the starter valve and cuts off
the ignition.
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AUTO START - N2 AT 43%

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AUTO START (continued)
MODE SELECTOR SET TO NORM
Engine 2 is now stabilized at minimum idle.

NOTE: to start the second engine, you leave the MODE selector in
the IGN START position, and set the MASTER lever 1 to
ON.
After engine start the MODE selector is set to NORMal with the
engine running.

WARNING: IF IGN START IS RESELECTED, THE CONTINUOUS

RELIGHT FUNCTION IS INITIATED ON THE
RUNNING ENGINE(S).
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AUTO START - MODE SELECTOR SET TO NORM

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AUTO START (continued)
MASTER LEVER OFF
At any time, if the MASTER lever is set to OFF, the start sequence
or engine operation is stopped because the MASTER lever directly
energizes the pressure raising and SOV solenoid. With the MASTER
lever to OFF, the LP and pressure raising SOVs close.
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AUTO START - MASTER LEVER OFF

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MANUAL START
In aircraft configuration, the APU is running and APU bleed air is
available. When the MODE selector is set to IGN START, the EEC is
armed for the start sequence. Action on the ENG MANual START P/B
opens the starter valve, via the EEC. After 30 seconds dry crank, set the
ENG/MASTER control switch to ON.
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MANUAL START

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MANUAL START (continued)
N2 AT 18%
As soon as the MASTER lever is in the ON position, both ignition
systems are energized, LP and pressure raising SOVs open and the
fuel flow increases. A dual ignition and a fuel flow start. The MAN
START P/B stays latched and is normally left alone during the start
sequence.
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MANUAL START - N2 AT 18%

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MANUAL START (continued)
MAN START P/B RELEASED
Action on the MAN START P/B has no effect on the start sequence
as long as the MASTER lever is set in the ON position. The MAN
START P/B is normally released at the end when the engine
parameters are stabilized. In case of malfunction, set the MASTER
lever in the OFF position to abort the start. Start for up to 2 minutes
maximum.

NOTE: there is no automatic shutdown function in manual start.

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MANUAL START - MAN START P/B RELEASED

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MANUAL START (continued)
N2 AT 43%
When N2 reaches 43%, the EEC closes the starter valve and cuts off
the ignition.
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MANUAL START - N2 AT 43%

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IGNITION & STARTING SYSTEM D/O (3)

MANUAL START (continued)
MODE SELECTOR SET TO NORM
Engine 2 is now stabilized at minimum idle.

NOTE: to start the second engine, you leave the MODE selector in
the IGN START position, and set the MAN START P/B to
ON, and then when N2 reaches 18% set the MASTER lever
to ON.
After engine start the MODE selector is set to NORM with the engine
running.

WARNING: IF IGN START IS RESELECTED, THE CONTINUOUS

RELIGHT FUNCTION IS INITIATED ON THE
RUNNING ENGINE(S).
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MANUAL START - MODE SELECTOR SET TO NORM

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IGNITION & STARTING SYSTEM D/O (3)

CONTINUOUS RELIGHT
In aircraft configuration:
- the APU is running and APU bleed air is available,
- engine 2 is running.
The continuous ignition is manually selected or automatically controlled
by the EEC according to the following logic.
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CONTINUOUS RELIGHT

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IGNITION & STARTING SYSTEM D/O (3)

CONTINUOUS RELIGHT (continued)
IGN START SELECTION
IF IGNition START is reselected with an engine running, the
corresponding EEC supplies the 2 igniters together, to provide
continuous ignition.
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CONTINUOUS RELIGHT - IGN START SELECTION

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IGNITION & STARTING SYSTEM D/O (3)

CONTINUOUS RELIGHT (continued)
NORM SELECTION
When NORM is restored, the continuous relight is cut off.
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CONTINUOUS RELIGHT - NORM SELECTION

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IGNITION & STARTING SYSTEM D/O (3)

CONTINUOUS RELIGHT (continued)
MASTER LEVER OFF
When the MASTER lever is set to OFF, the LP and pressure raising
SOVs close and the EEC functions are reset. Engine 2 is shut down.
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CONTINUOUS RELIGHT - MASTER LEVER OFF

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IGNITION & STARTING SYSTEM D/O (3)

ENGINE CRANK
In aircraft configuration:
- the APU is running and APU bleed air is available,
- both engines are shut down.
When CRANK is selected on the ground, the ignition is inhibited. Action
on the ENG MAN START P/B provides opening of the starter valve via
the EEC. During the crank sequence, the starter limitations should be
observed. If the starter operation time is exceeded, a warning message is
displayed on the ECAM, but there is no automatic abort.
The starter limitations when performing a dry crank are:
- a maximum of 3 consecutive cycles; 2 minutes on, 15 seconds off up
2 times and one minute on, then 30 minutes off for cooling,
- or 4 continuous minutes on, then 30 minutes off for cooling.
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ENGINE CRANK

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IGNITION & STARTING SYSTEM D/O (3)

ENGINE CRANK (continued)
MASTER LEVER ON
To perform a wet crank, allow N2 to increase to 20% RPM before
setting the MASTER lever to ON. When the MASTER lever is set in
the ON position, the LP and pressure raising SOVs open.
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ENGINE CRANK - MASTER LEVER ON

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IGNITION & STARTING SYSTEM D/O (3)

ENGINE CRANK (continued)
DRY CRANK
After wet cranking, the MASTER lever should be set to OFF, and dry
cranking will continue to eliminate fuel vapors from the engine. The
pressure raising and SOV is closed. Continue to dry crank for at least
60 seconds.
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ENGINE CRANK - DRY CRANK

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IGNITION & STARTING SYSTEM D/O (3)

ENGINE CRANK (continued)
MODE SELECTOR SET TO NORM
When the MAN START P/B is released out, the starter valve closes
and the engine shuts down. To complete the crank sequence the MODE
selector is set in the NORM position.
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ENGINE CRANK - MODE SELECTOR SET TO NORM

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START FAILURES (3)

START VALVE (NOT OPEN)
If the start valve does not open, an aural warning operates. The MASTER
CAUTion and the ENGine FAULT lights come on. An ECAM message
comes into view. The Full Authority Digital Engine Control (FADEC)
aborts the start sequence.
Another start with a manual operation of the start valve is then done. For
this, tell the ground crew to prepare for a start valve manual operation.
Make sure that if the opposite engine is in operation, the X BLEED P/B
is ON, or if the APU is available, the APU BLEED P/B is ON.
Do an automatic start, set the MODE selector to IGNition.
When the MASTER lever is set to ON, tell the ground crew to open the
start valve.
The start valve is opened.
When N2 is at 43%, tell the ground crew to close the start valve.
The start valve is closed, the engine is now in operation, continue with
the normal procedure.
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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START VALVE (NOT OPEN)

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START FAILURES (3)

START VALVE (NOT CLOSED)
At 43% of N2, the FADEC sends a signal to close the start valve. If the
start valve does not close, an aural warning operates. The MASTER
CAUT and the ENG FAULT lights come on. An ECAM message comes
into view. You must do the START VALVE NOT CLOSED procedure.
For this, you must remove all bleed sources that supply the faulty start
valve. Set the APU BLEED P/B (if engine 1 is in use) to OFF.
Set the X BLEED selector to SHUT.
Set the MASTER lever to OFF, then set the MODE selector to NORM.
Restart is not permitted, and a maintenance procedure is necessary.
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START VALVE (NOT CLOSED)

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START VALVE (NOT CLOSED)

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START VALVE (NOT CLOSED)

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START FAILURES (3)

START FAULT (IGNITION AUTOMATIC MODE)
If an ignition fault occurs, an aural warning operates. The MASTER
CAUT and the ENG FAULT lights come on. An ECAM message comes
into view. The FADEC stops the fuel supply and ignition, and
automatically supplies airflow to the engine.
The FADEC then closes the start valve. Then the MASTER lever must
be set to OFF.
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START FAULT (IGNITION AUTOMATIC MODE)

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START FAULT (IGNITION AUTOMATIC MODE)

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START FAILURES (3)

START FAULT (IGNITION MANUAL MODE)
If an IGNITION FAULT occurs, an aural warning operates. The
MASTER CAUT and the ENG FAULT lights come on. An ECAM
message comes into view. In manual start, the FADEC does not abort
the start.
You must do the necessary procedure to stop the engine.
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START FAULT (IGNITION MANUAL MODE)

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START FAULT (IGNITION MANUAL MODE)

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START FAILURES (3)

START FAULT (STALL AUTOMATIC MODE)
If there is a sensed stall or Exhaust Gas Temperature (EGT) overlimit,
the FADEC auto-start control or the flight crew operations are identical.
When a stall or an EGT overlimit is sensed, an aural warning operates,
the MASTER CAUT and the ENG FAULT lights come on. An ECAM
message comes into view. The FADEC stops the fuel and the ignition,
then a dry crank phase is automatically done.
After the auto-cranking, the FADEC aborts the start sequence. Then the
MASTER lever must be set to OFF.
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START FAULT (STALL AUTOMATIC MODE)

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START FAULT (STALL AUTOMATIC MODE)

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START FAILURES (3)

START FAULT (STALL MANUAL MODE)
During the start, if EGT is more than the possible average value for a
given N2, an aural warning operates. The MASTER CAUT and the ENG
FAULT lights come on. An ECAM message comes into view. In manual
start, the FADEC does not abort the start.
You must do the necessary procedure to stop the engine.
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START FAULT (STALL MANUAL MODE)

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START FAULT (STALL MANUAL MODE)

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START FAULT (STALL MANUAL MODE)

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AIR SYSTEM PRESENTATION (2)

GENERAL
The engine air system makes sure that the compressor airflow and turbine
clearances are controlled. The system also deals with the cooling and
pressurizing airflows.
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GENERAL

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AIR SYSTEM PRESENTATION (2)

COMPRESSOR AIRFLOW CONTROL
The compressor airflow control is fulfilled by a booster stage bleed valve
system, a Variable Stator Vane (VSV) system and additional bleed valves
at the 7th and 10th stages of the High-Pressure Compressor (HPC). All
these systems are controlled by the Electronic Engine Control (EEC).
The booster stage bleed valve system is used for the booster compressor
airflow discharge into the fan air stream to make sure that the booster
compressor output matches the HPC requirements at low engine speed
and deceleration. The VSV system directs the airflow into the HPC 4
initial stages to prevent blade stall and engine surge. Four bleed valves,
three for the 7th stage and one for the 10th stage of the HPC, complete
the compressor airflow control.
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COMPRESSOR AIRFLOW CONTROL

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AIR SYSTEM PRESENTATION (2)

TURBINE CLEARANCE CONTROL AND TURBINE
COOLING
The EEC controls the actuation of an Active Clearance Control (ACC)
valve for the High Pressure (HP) and LP turbine active clearance control.
The ACC system fulfills the blade tip clearances of the turbines for better
performance. The EEC controls a dual ACC valve which discharges fan
air through manifolds to cool the surfaces of the HP and LP turbine cases
during climb and cruise power operations. The continuous flow adapter
supplies supplemental air, from the HPC 10th stage, to cool the stage 2
blades and HP 1 turbine disc bore.
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TURBINE CLEARANCE CONTROL AND TURBINE COOLING

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AIR SYSTEM PRESENTATION (2)

N°4 BEARING COMPARTMENT COOLING

The number 4 bearing compartment is cooled by 12th stage air of the

HPC. An external line carries this air through an air-cooled air cooler
before entering into the Nº4 bearing compartment. The air-cooled air
cooler cools the 12th stage air of the HPC with fan air before going into
the Nº4 bearing compartment. The fan air is then discharged overboard.
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N°4 BEARING COMPARTMENT COOLING

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AIR SYSTEM PRESENTATION (2)

FAN AND CORE VENTILATION ZONES
The fan case and engine core compartments, which make the nacelle, are
ventilated to supply airflow around the engine during its operation.
Zone 1: the fan case and accessories are cooled by air taken in by a scoop
on the upper side of the air intake cowl. The air is then vented overboard
through two ventilation grilles at the bottom of each fan cowl door.
Zone 2: core compartment ventilation is supplied by fan air through holes
in the inner wall of the thrust reverser "C" ducts. The air circulates into
the core compartment and flows through the lower bifurcation of the
thrust reverser "C" ducts, then exits through the thrust recovery nozzle.
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FAN AND CORE VENTILATION ZONES

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AIR SYSTEM PRESENTATION (2)

NACELLE TEMPERATURE
The nacelle temperature is monitored by a temperature probe installed
in the ventilated core compartment. The nacelle temperature sensor gives
indication to the ECAM lower display.
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NACELLE TEMPERATURE

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION
Some basic information about engine thrust management is shown in this
module.
PREDICTED EPR
The predicted Engine Pressure Ratio (EPR) is indicated by a white
circle on the EPR indicator and corresponds to the value determined
by the Throttle Lever Angle (TLA).
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BASIC INFORMATION - PREDICTED EPR

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION (continued)
THRUST LIMIT MODES
The throttle levers are used as thrust limit mode selectors. Depending
on the throttle lever position, a thrust limit mode is selected and
appears on the upper ECAM display. If the throttle levers are set
between two detent points, the upper detent will determine the thrust
limit mode. The thrust limit modes are:
- CL: Climb,
- FLX: Flexible take-off,
- MCT: Maximum Continuous Thrust,
- TOGA: Take Off/Go Around.
- MREV: Maximum Reverser
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BASIC INFORMATION - THRUST LIMIT MODES

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION (continued)
EPR LIMIT
For each thrust limit mode selection, an EPR limit is computed
according to the Air Data Reference (ADR) and appears on the upper
ECAM display beside the thrust limit mode indication.
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BASIC INFORMATION - EPR LIMIT

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION (continued)
EPR TARGET
For its auto thrust function, the Flight Management and Guidance
System (FMGS) computes an EPR target according to ADR and engine
parameters and sends it to the Electronic Engine Control (EEC).
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BASIC INFORMATION - EPR TARGET

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION (continued)
EPR COMMAND
The EPR command, used to regulate the fuel flow, is the Flight
Management and Guidance Computer (FMGC) EPR target when the
auto thrust function is active. When the auto thrust function is not
active, the EPR command is the EPR corresponding to the TLA. EPR
command is either:
- EPR target,
- EPR corresponding to TLA.
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BASIC INFORMATION - EPR COMMAND

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ENGINE THRUST MANAGEMENT (3)

BASIC INFORMATION (continued)
ACTUAL EPR
The actual EPR is the actual value given by the ratio of the LP turbine
exhaust pressure (P4.9) to the engine inlet pressure (P2). The actual
EPR is displayed in green on the EPR indicator. The actual EPR signal
is also compared to the EPR command.
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BASIC INFORMATION - ACTUAL EPR

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ENGINE THRUST MANAGEMENT (3)

AUTOTHRUST CONTROL MODE
The auto thrust function is engaged when the A/THR P/B is on. The auto
thrust engages:
- when the A/THR P/B is pressed in,
- at take-off power application.
AUTOTHRUST ACTIVE
When engaged, the auto thrust function becomes active when the
throttle levers are set to the Climb detent after take-off. The EPR
command is the FMGC EPR target. The auto thrust function is active
when the throttle levers are set between IDLE and CL, including CL,
with 2 engines running.

NOTE: The auto thrust function active range is extended to MCT

in the case of single engine operation.
When the throttle levers are set between two detent points, the EPR
command is limited by the throttle lever position.

NOTE: In alpha floor condition the auto thrust function becomes

active automatically. The EPR target is TOGA.
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AUTOTHRUST CONTROL MODE - AUTOTHRUST ACTIVE

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ENGINE THRUST MANAGEMENT (3)

AUTOTHRUST CONTROL MODE (continued)
AUTOTHRUST NOT ACTIVE
When engaged, the auto thrust function becomes inactive when the
throttle levers are set above CL with 2 engines running. The EPR
command corresponds to the TLA.

NOTE: The auto thrust function is not active above MCT in case of
single engine operation.
The auto thrust function is disengaged when the throttle levers are set
at the IDLE stop.
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AUTOTHRUST CONTROL MODE - AUTOTHRUST NOT ACTIVE

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ENGINE THRUST MANAGEMENT (3)

MANUAL CONTROL MODE
When the auto thrust function is not engaged, the EEC processes the EPR
command signal according to the TLA. In manual mode the auto thrust
is not engaged.
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MANUAL CONTROL MODE

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ENGINE THRUST MANAGEMENT (3)

BACK-UP N1 MODE
Here are presented two back-up N1 modes:
- rated N1 mode,
- unrated N1 mode.
RATED N1 MODE
In case of EPR sensor failure, i.e. P2 or P4.9, the EEC automatically
reverts to the rated N1 mode. On the ECAM, the EPR indicator is
crossed amber. The EEC uses TLA, ADR and T2. T2 is used in N1
rated mode to limit the engine thrust. To select N1 mode on both
engines, the Engine N1 MODE P/Bs must be pressed in.

NOTE: The auto thrust function is not available in N1 mode.

When the N1 MODE P/Bs are pressed in, the lights come ON and a
signal is sent to their corresponding Full Authority Digital Engine
Control (FADEC) system to confirm or to force the N1 MODE
selection. On the ECAM, the EPR indicator is crossed amber and the
N1 MODE limit is displayed instead of the EPR limit. On the N1
indicator, the predicted N1, i.e. the white circle, replaces the predicted
EPR and an amber index appears to indicate the take-off N1 limit.
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BACK-UP N1 MODE - RATED N1 MODE

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ENGINE THRUST MANAGEMENT (3)

BACK-UP N1 MODE (continued)
UNRATED N1 MODE
T2 is no longer available; the EEC reverts from the EPR mode to the
unrated N1 mode. In this case the N1 limitation is no longer computed.
The N1 command is directly related to the TLA.

NOTE: in unrated N1 mode, there is no longer an engine protection

against over boost, e.g. Go-Around.
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BACK-UP N1 MODE - UNRATED N1 MODE

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ENGINE PRESS RAISING & SHUT-OFF VALVE CTL (3)

GENERAL
The pressure raising and Shut-Off Valve (SOV) can be controlled from
the cockpit through the MASTER lever or by the Electronic Engine
Control (EEC) during engine start.

ENGINE MASTER LEVER OPENING COMMAND

During the start sequence, the EEC controls the opening of the Fuel
Metering Valve (FMV), which causes the pressure raising and SOV to
open, provided its latching torque motor is de-energized. When the
MASTER lever is set to ON, the pressure raising and SOV will only open
if fuel pressure from the FMV is available.

NOTE: During engine start in automatic mode, the EEC can close the
pressure raising and SOV to abort the start sequence up to 50%
High Pressure Rotor Speed (N2).
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GENERAL & ENGINE MASTER LEVER OPENING COMMAND

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ENGINE PRESS RAISING & SHUT-OFF VALVE CTL (3)

ENGINE MASTER LEVER CLOSURE COMMAND
The closure of the pressure raising and SOV is controlled directly from
the MASTER lever. When it is set at the OFF position, it energizes the
latching torque motor which closes the valve. A time-delay relay
automatically de-energizes the pressure raising and SOV latching torque
motor 2 minutes after engine shutdown. This device avoids damage due
to high temperature induced by a long time power supply on ground.
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ENGINE MASTER LEVER CLOSURE COMMAND

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ENGINE PRESS RAISING & SHUT-OFF VALVE CTL (3)

MONITORING
The pressure raising and SOV is monitored by two microswitches, which
send signals to the EEC and then to the Engine Interface Unit (EIU). In
case of disagreement between control and position, an ECAM warning
is triggered and the FAULT light comes on.
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MONITORING

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ENGINE LP FUEL SHUT-OFF VALVE CONTROL (3)

GENERAL
The LP fuel Shut-Off Valve (SOV) operation is controlled from the engine
FIRE panel or from the ENGine start panel.
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GENERAL

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ENGINE LP FUEL SHUT-OFF VALVE CONTROL (3)

ENGINE MASTER LEVER CONTROL
When the MASTER lever is set to OFF, both electrical motors drive the
LP SOV to the closed position.
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ENGINE MASTER LEVER CONTROL

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ENGINE LP FUEL SHUT-OFF VALVE CONTROL (3)

ENGINE FIRE P/B COMMAND
When the ENG FIRE P/B is released out, both electrical motors drive
the LP SOV to the closed position.
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ENGINE FIRE P/B COMMAND

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ENGINE WARNINGS (3)

OIL LO PR FUEL FILTER CLOG
In case of OIL LOw Pressure (OIL LO PR), the MASTER WARNing In case of FUEL FILTER CLOG, the failure is shown amber on the EWD.
flashes and the aural warning sounds, i.e. a Continuous Repetitive Chime This warning appears when the pressure loss across the fuel filter is
(CRC). The failure is shown red on the EWD. This warning appears when excessive, i.e. the differential pressure is greater than 5 PSI.
the oil pressure is lower than 60 PSI.
FUEL VALVE FAULT
OIL HI TEMP
In case of FUEL VALVE FAULT, the MASTER CAUT and the
In case of OIL HIgh TEMPerature (OIL HI TEMP), the MASTER corresponding engine panel FAULT light come on and the aural warning
CAUTion comes on and the aural warning sounds, i.e. Single Chime sounds i.e. an SC. This warning appears when the fuel valve (pressure
(SC). The failure is shown amber on the EWD. Firstly the oil temperature regulating and shut-off valve) fails open or closed or in case of fuel valve
indication flashes green when the temperature is higher or equal to 155ºC switch position failure.
and the warning appears amber when the engine oil temperature is
between 155°C and 165°C for more than 15 minutes, or if the oil EGT OVER LIMIT
temperature is greater than 165°C.
In case of N1, N2 or EGT OVER LIMIT, the MASTER CAUT comes
OIL LO TEMP on and the aural warning sounds, i.e. an SC. The failure message appears
amber on the EWD. The failure indications appear in the following cases:
In case of OIL LO TEMP, the MASTER CAUT comes on and the aural - N1   100%: flashes red,
warning sounds, i.e. an SC. The value of the corresponding parameter is - N2   100%: steady red,
displayed amber on the ECAM page. This warning appears when the oil - EGT   610ºC: flashes amber,
temperature is below -10ºC. - EGT   635ºC: flashes red for A319/A320,
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- EGT   650ºC: flashes red for A321.

OIL FILTER CLOG
THR LEVER DISAGREE
In case of OIL FILTER CLOG, the failure is shown amber on the ECAM
displays. This warning appears when the pressure loss across the main In case of THRust LEVER DISAGREE, the MASTER CAUT comes on
scavenge oil filter is excessive, i.e. the differential pressure is greater and the aural warning sounds, i.e. an SC. The failure is shown amber on
than 12 PSI. the EWD. This warning appears when there is a disagreement between
both resolvers of a throttle lever.

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THR LEVER ANGLE FAULT

In case of THR LEVER ANGLE FAULT, the MASTER CAUT comes
on and the aural warning sounds, i.e. an SC. The failure is shown amber
on the EWD. This warning appears when both resolvers on one throttle
lever are faulty.

EPR MODE FAULT

In case of EPR MODE FAULT, the MASTER CAUT comes on and the
aural warning sounds, i.e. an SC. The EPR indication is no longer
available. This warning appears when the Full Authority Digital Engine
Control (FADEC) is unable to sense or calculate EPR. The engine
automatically reverts to N1 MODE. Selection of the N1 MODE P/Bs on
the overhead panel will display:
- the N1 MODE window,
- the throttle lever reference, i.e. the white circle, and N1 max limit, i.e.
the amber index, on the N1 indicator.

FADEC FAULT
In case of FADEC FAULT, the MASTER CAUT comes on and the aural
warning sounds, i.e. an SC. The failure is shown amber on the EWD.
This warning appears when both Electronic Engine Control (EEC)
channels are faulty.
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OIL LO PR ... FADEC FAULT

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OIL LO PR ... FADEC FAULT

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ENGINE MONITORING D/O (3)

GENERAL INTERFACES
This system provides the vibration monitoring for both engines. The EVMU interfaces with the ECAM, with the Centralized Fault Display
System (CFDS) and the Aircraft Integrated Data System (AIDS). CFDS
DUAL ACCELEROMETER interface: maintenance fault messages and vibration data analysis. AIDS
interface: performance data reports.
A dual accelerometer is installed on each engine. It provides the analog
signals of N1 and N2 vibration frequencies. Only one sensor, A or B, of
NOTE: There is no interface with the Electronic Engine Control (EEC).
the dual accelerometer is used at a time and during one flight. It is
automatically selected by the Engine Vibration Monitoring Unit (EVMU)
at each flight, the second one is in back-up mode in case of failure. These
accelerometers are also used for fan trim balance.

NOTE: In case of sensor failure, the transfer to the second sensor is

carried out on the ground through the MCDU.

EVMU
An EVMU monitors the N1 and N2 vibration levels of both engines. The
EVMU determines for each engine, the N1 and N2 vibration levels by
analyzing:
- N1 and N2 speeds,
- dual accelerometer frequency signals.
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The EVMU also computes the position and amplitude of the unbalance
and is capable of on-board fan trim balancing.

VIBRATION INDICATION
The N1 and N2 vibrations of the left and right engines are displayed on
the ENGINE and CRUISE pages. The maximum value that can be
displayed is of 10 units. 1 unit for N1 or N2 rotor corresponds to 0.3IPS
(Inch Per Second).

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GENERAL ... INTERFACES

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THRUST REVERSER SYSTEM PRESENTATION (2)

REVERSER DESIGN
The thrust reverser system is of the aerodynamic blockage type. It consists
of two translating sleeves, blocker doors and cascade vanes to redirect
fan discharge airflow. The thrust reverser system is designed for use on
the ground only to reduce aircraft landing roll.
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REVERSER DESIGN

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THRUST REVERSER SYSTEM PRESENTATION (2)

HYDRAULIC SUPPLY
The thrust reverser system is hydraulically actuated utilizing the aircraft
hydraulic pressure from the corresponding engine. The thrust reverser
system is isolated from the hydraulic supply by a Shut-Off Valve (SOV).

ACTUATION
Each translating sleeve is operated by two hydraulic actuators. The
actuators receive fluid from the Hydraulic Control Unit (HCU), which
is controlled by the Electronic Engine Control (EEC). When the deploy
sequence is commanded the pressure in the lower actuators releases the
locks as the four actuator pistons move rearward to deploy the reverser.
The actuators are linked together by a synchronizing system.

REVERSER CONTROL
Basically the thrust reverser system is controlled through the EEC from
the two reverser latching levers located on the throttle control levers. The
HCU has an isolation valve and a directional valve to select deploy or
stow mode. The directional valve is operated to deploy only. For third
defense line purposes, the Spoiler Elevator Computers (SECs) have
previously opened the SOV and the hydraulic pressure is supplied to the
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HCU. Then, the Engine Interface Unit (EIU) permits reverser deployment
by energizing of the inhibition relay, so the directional valve can be
opened by the EEC. To command the thrust reverser, the EEC needs an
"aircraft on ground" signal supplied by the Landing Gear Control and
Interface Units (LGCIUs).

REVERSER INDICATING
The actual state of the thrust reverser is shown on the upper ECAM, REV
indication appears in the middle of the Engine Pressure Ratio (EPR) dial.
The signals come from the lock sensor and the Linear Variable
Differential Transducer (LVDT).
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HYDRAULIC SUPPLY ... REVERSER INDICATING

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THRUST REVERSER SYSTEM PRESENTATION (2)

MAINTENANCE PRACTICES
To help trouble shooting, a reverser test can be performed through the
MCDU. For maintenance purposes or to increase aircraft dispatch, the
HCU is fitted with a manual deactivation lever to inhibit the thrust reverser
system. In case of an inoperative thrust reverser, lockout pins stowed on
the translating sleeves have to be installed to complete the deactivation
procedure.

WARNING: THE THRUST REVERSER SYSTEM SHOULD BE

INHIBITED USING THE HCU DEACTIVATION LEVER
BEFORE WORKING ON THE SYSTEM OR ON THE
ENGINE. THE SYSTEM MUST BE DEACTIVATED IN
ORDER TO PREVENT THE THRUST REVERSER FROM
OPERATING ACCIDENTALLY AND CAUSE SERIOUS
INJURIES TO PERSONNEL AND/OR DAMAGE TO THE
REVERSER.
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MAINTENANCE PRACTICES

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THRUST REVERSER MANAGEMENT (3)

GENERAL
The thrust reverser system is controlled independently for each engine
by the associated Full Authority Digital Engine Control (FADEC) system.
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GENERAL

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THRUST REVERSER MANAGEMENT (3)

and the Linear Variable Differential Transducers (LVDTs) are used to
THRUST REVERSER ACTUATION monitor the thrust reverser position and for EEC control.
The hydraulic power required for the actuators is supplied by the normal
aircraft hydraulic system:
- green system for engine 1,
- yellow system for engine 2.
A Shut-Off Valve (SOV) located upstream of the Hydraulic Control Unit
(HCU) make up an independent locking system. Each channel of the
Electronic Engine Control (EEC) controls and monitors solenoid valves
included in the HCU, which provides the deployment and stowage of
two translating sleeves.
Internal locks in the lower actuators are hydraulically operated. The
operation of the actuators is synchronized by flexible drive shafts inside
the deploy hydraulic lines, i.e. the synchronizing system.
The HCU includes an isolation valve, a pressure switch and a directional
valve, which is controlled through the inhibition relay.

THRUST REVERSER CONTROL

When the reverse thrust is selected in the cockpit, the following sequence
occurs:
- when the potentiometers detect a Throttle Lever Angle (TLA) lower
than -3°, the SOV opens if the altitude is less than 10 ft and if high
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forward thrust, i.e. TLA < 30°, is not selected on the opposite engine.
Then the HCU is supplied hydraulically. The SOV is controlled energized
open by the Spoiler Elevator Computers (SECs) through the static and
power relays.
When the aircraft on ground signals from LGCIU and TLA reverse signal
from TCU are sent to EIU, the EIU energize the inhibition relay.
- when the aircraft is on ground with the engine running, i.e. in N2
condition, and the resolvers detect a TLA lower than -4.3°, the EEC
controls the thrust reverser operation through the HCU. The lock sensors

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THRUST REVERSER ACTUATION & THRUST REVERSER CONTROL

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THRUST REVERSER ACTUATION & THRUST REVERSER CONTROL

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THRUST REVERSER MANAGEMENT (3)

THRUST REVERSER INDICATION
The thrust reverser operating sequences are displayed in the cockpit on
the EWD. An amber REVerse indication appears when the translating
sleeves are in transit and then becomes green when the sleeves are
deployed.

CFDS INTERFACE
The Centralized Fault Display System (CFDS) interfaces with the EIU
to provide thrust reverser fault diagnostics. For maintenance purposes, a
thrust reverser test can be performed through the MCDU menus. In this
case the Centralized Fault Display Unit (CFDIU) simulates an engine
running, i.e. the N2 condition, to permit the thrust reverser deployment.
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THRUST REVERSER INDICATION & CFDS INTERFACE

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THRUST REVERSER SYSTEM D/O (3)

INITIAL CONDITIONS
Hydraulic pressure is available upstream of the Shut-Off Valve (SOV)
to isolate the Hydraulic Control Unit (HCU). Inside the HCU, the isolation
valve is in the closed position. The control solenoids are de-energized.
The directional control valve is in the stow position. The control solenoids
are de-energized. The thrust reverser is maintained in the FWD thrust
position by mechanical locks, which are an integral part of the lower
actuators. The actuators are not yet pressurized.
Hydraulic supply:
- green system for engine 1,
- yellow system for engine 2.
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INITIAL CONDITIONS

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THRUST REVERSER SYSTEM D/O (3)

DEPLOY SEQUENCE
The selection of reverse thrust will provide signals to open the SOV
independently following the third defense line logic and through the
Electronic Engine Control (EEC), to energize the isolation valve so that
it moves to the open position.
The EEC then energizes the directional valve through the inhibition relay
so that it moves to the deploy position. The pressure switch provides
signals to the EEC to indicate that the hydraulic pressure downstream of
the isolation valve is sufficient.
Hydraulic pressure is then applied on both sides of the actuators but, due
to differential piston areas, the actuators will extend to move the
translating sleeves to the deploy position. Tine locks within the lower
actuators are hydraulically released before translating sleeve movement
occurs.

NOTE: The signal from the EEC to the directional control valve is
routed via an inhibition relay which is closed by the Engine
Interface Unit (EIU).
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DEPLOY SEQUENCE

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THRUST REVERSER SYSTEM D/O (3)

STOW SEQUENCE
Selection of FWD thrust will de-energize the directional control valve,
through the EEC, to allow the valve to move to the stow position. The
isolation valve remains energized providing hydraulic pressure to the
stow side of the actuators. The extend side of the actuators is opened via
the directional control valve to the hydraulic return.
The EEC will de-energize the isolation valve 5 seconds after the
translating sleeves reach the fully stowed position to ensure full lock
engagement. Then the SOV is independently closed following the third
defense line logic.
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STOW SEQUENCE

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THRUST REVERSER SYSTEM D/O (3)

COMMAND LIMITATION
If the Linear Variable Differential Transducers (LVDTs) sense an
uncommanded movement of the thrust reverser:
- From the stowed position, the EEC commands an automatic stowage
- From the full deployed position, the EEC commands an automatic
deployment.
AUTO-RESTOW
In FWD thrust, if the EEC detects any un commanded movement
greater than 10% from stow, it commands an auto-re stow of the thrust
reverser. Following auto-re stow, the isolation valve in the HCU
remains energized for the rest of the flight. In FWD thrust, if the EEC
detects any un commanded movement greater than 15% from stow,
it commands engine idle power.
AUTO-REDEPLOY
In reverse thrust, if the EEC detects any un commanded movement
greater than 10% from full deploy, it commands an auto-re deploy of
the thrust reverser. When auto-re deploy is initiated to counteract
inadvertent stow, the EEC will command the isolation valve to close
and maintain it closed until FWD thrust has been reselected. The air
aerodynamic load on the translating sleeves will normally be sufficient
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to redeploy the thrust reverser. In reverse thrust, if the EEC detects

any un commanded movement greater than 22% from full deploy, it
commands engine idle power.

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COMMAND LIMITATION - AUTO-RESTOW & AUTO-REDEPLOY

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OIL SYSTEM D/O (3)

GENERAL NOTE: Note that the anti-siphon system prevents the siphoning of the
oil from the tank to the gearboxes when the engine is static.
The engine oil system includes 3 circuits:
- a supply circuit, OIL SCAVENGE CIRCUIT
- a scavenge circuit,
- a vent circuit. Six scavenge pumps suck the oil from bearing compartments, and
The oil system lubricates and cools the bearings in the 3 bearing gearboxes. The pumps then return this oil to the tank through the scavenge
compartments. It also lubricates bearings and gears in the Angle Gearbox filter. The main scavenge line is provided with:
(AGB) and Main Gearbox (MGB). Oil cooling is controlled by a dedicated - a master chip detector for inspection,
heat management system, which ensures that engine oil, Integrated Drive - an oil temperature sensor for indication,
Generator (IDG) oil and fuel temperatures are maintained within limits. - an oil differential pressure switch for monitoring and warning to the
The oil system is a dry sump full flow type system. The single pressure cockpit when the scavenge filter is clogged.
pump is independent of the 6 scavenge pumps (standard gear type). They If the scavenge filter becomes clogged a differential pressure switch sends
are mounted on the MGB. The major components of the oil system are: a signal to the ECAM and eventually the by-pass valve will open. The
oil tank, pressure and scavenge pumps, Fuel Cooled Oil Cooler (FCOC) ECAM is activated when the differential pressure is greater than 12 PSI.
and Air Cooled Oil Cooler (ACOC). Other components are a pressure The by-pass valve opens at 20 PSI.
filter included in the pressure pump, a scavenge filter, a de-oiler, a
scavenge valve, chip detectors and sensors. NOTE: The scavenge line of the No. 4 bearing compartment is
controlled by the No. 4 bearing scavenge valve. Each scavenge
OIL SUPPLY CIRCUIT line is equipped with a strainer and a magnetic chip detector to
protect the pumps.
The oil from the tank passes through the pressure pump and the pressure
filter to lubricate the bearing compartments and also the gearboxes. VENT CIRCUIT
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Between the supply line and the No.4 bearing scavenge line, an oil Low
Pressure (LP) switch and an oil pressure transmitter are provided for Air drawn in with the scavenge oil is separated in the tank by a de-aerator
indication and monitoring. The oil tank content is measured through an and is vented to a de-oiler. The No.4 bearing scavenge line is connected
oil quantity transmitter. to the de-oiler through the scavenge valve. The de-oiler separates the oil
still in the air and discharges this air overboard. Oil and air from the No.4
NOTE: Note the installation of an oil temperature sensor for the heat bearing compartment is scavenged through a common line. A pressure
management system. transducer, installed on this line, monitors the No.4 bearing scavenge
There is no pressure regulator, so the oil pressure varies with N2. A pressure. The No.4 bearing scavenge valve maintains the compartment
pressure relief valve is provided to limit the pressure during cold starts. differential pressure to ensure adequate sealing.
The cold start pressure relief valve opens at 450 PSI.

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NO.4 BEARING SCAVENGE VALVE

The No.4 bearing scavenge valve maintains No.4 bearing compartment
seal differential pressure by controlling the venting of the de-oiler
compartment air/oil mixture. It is a pneumatically operated two-position
valve which uses stage 10 compressor air pressure as servo air. The valve
is fully open at low engine speeds and closed to minimum-flow position
at high engine speeds.
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GENERAL ... NO.4 BEARING SCAVENGE VALVE

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OPENING & CLOSING OF ENGINE COWL DOORS (2)

nacelle. On the left fan cowl door, there are accesses to the oil tank
FAN AND THRUST REVERSER COWL DOORS OPENING filler cap for servicing, and to the oil scavenge master chip detector
for inspection. On the right fan cowl door, an access is provided for
WARNING: DO NOT OPEN THE FAN COWL DOORS IF THE WIND the start valve manual operation, to an override square drive. Let us
SPEED IS MORE THAN 60 MPH (96 KM/H). BE now see the opening of the fan cowl doors. First, unlock the four
CAREFUL IF YOU OPEN THE FAN COWL DOORS IF tension latches on the engine centerline. For each latch, push the latch
THE WIND SPEED IS MORE THAN 30 MPH (48 KM/H), snap to release the latch handle. Manually lift and support the door at
INJURY OR DAMAGE TO THE ENGINE CAN OCCUR the lower edge. Release the front hold-open rod from its storage
IF THE WIND MOVES THE FAN COWL DOORS. MAKE bracket and attach it to its support on the fan case. Open the door
SURE THAT THE HOLD OPEN RODS OF THE FAN sufficiently to engage the rod, the rear hold-open rod is then extended
COWL DOORS ARE IN THE EXTENDED POSITION and attached to its support. Make sure that it is correctly engaged. The
AND ARE ATTACHED CORRECTLY. IF NOT, THE second fan cowl door is opened in the same way.
COWL DOORS CAN CLOSE ACCIDENTALLY.

WARNING: MAKE SURE THAT THE TAKE-UP DEVICE IS

CORRECTLY ENGAGED BEFORE YOU RELEASE THE
LATCHES. FAILURE TO DO SO CAN CAUSE THE
LATCHES TO OPEN FAST AND CAUSE INJURY TO
PERSONS.

CAUTION: Do not open the inboard thrust reverser "C" duct if the wing
leading edge slats are extended. Damage to the thrust
reverser, wing leading edge slats and wing can occur.
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FAN COWL DOORS OPENING

Before working on the engine, initial precautions have to be taken in
the cockpit. On the engine START panel, check that the MASTER
lever is at OFF position and install a warning notice stating not to start
the engine. On the maintenance panel, make sure that the ON legend
of the engine Full Authority Digital Engine Control (FADEC) GrouND
PoWeR switch is extinguished and install a warning notice. Then,
install a warning notice on the SLATS control lever, prohibiting use
of the slats. For maintenance operations, the fan and thrust reverser
cowl doors can be opened, but also, access panels are provided on the
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FAN AND THRUST REVERSER COWL DOORS OPENING - FAN COWL DOORS OPENING

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OPENING & CLOSING OF ENGINE COWL DOORS (2)

FAN AND THRUST REVERSER COWL DOORS OPENING
(continued)
THRUST REVERSER COWL DOORS OPENING
First, gain access to the hydraulic control unit lever, and deactivate
the thrust reverser system. Before unlocking the latches, open the
latch access panel. Engage the thrust reverser take-up device on its
bracket, and turn the adjustment nut to push the two halves together
and to relieve the tension on the latches. Once the tension is relieved,
release the five latches at all positions, aft, center and forward. Now
the adjustment nut of the take-up device is loosened to disengage the
take-up device which is then stored on its storage bracket. Before
opening the thrust reverser cowl doors, make certain that the slats are
retracted and the translating sleeves stowed. The thrust reverser cowl
doors are opened using a hydraulic hand pump. Remove the dust cover
from the quick disconnect and connect the hand pump. Open the hand
pump valve, and pump to pressurize the opening actuator until the
reverser half reaches the fully open position. When the door is opened,
unstow the hold open rods from their storage brackets and attach them
on their supports on the engine core. Unload the hand pump until the
rods hold the weight of that half. Disconnect the hand pump manifold
and put the cap on the quick disconnect. The second half is opened
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in the same way. Once all doors are opened, the engine is accessible
for maintenance operations.

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FAN AND THRUST REVERSER COWL DOORS OPENING - THRUST REVERSER COWL DOORS OPENING

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OPENING & CLOSING OF ENGINE COWL DOORS (2)

FAN AND THRUST REVERSER COWL DOORS CLOSING

CAUTION: Make sure that the engine area is clear of tools and
equipment before closing the fan cowl doors.
THRUST REVERSER COWL DOORS CLOSING
Let us now see the cowls closing sequence. The thrust reverser doors
are closed first. Pressurize the opening actuator to release the load
from the hold-open rods. Disengage the rods from their supports and
store them. Slowly open the hand pump relief valve, the actual door
closing rate should be controlled by the hand pump. However, as a
safety device, the actuator ensures a minimum door closing time.
When the door is fully closed, disconnect the hand pump and replace
the cap on the quick disconnect. The left thrust reverser cowl door is
then closed. On the engine centerline, engage the take-up device, and
turn the adjustment nut to push the halves together. Then, engage and
lock all the latches. Do not forget to release and restore the take-up
device before closing the latch access panel. On the Hydraulic Control
Unit (HCU), remove the inhibition pin to reactivate the thrust reverser
system.
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FAN AND THRUST REVERSER COWL DOORS CLOSING - THRUST REVERSER COWL DOORS CLOSING

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OPENING & CLOSING OF ENGINE COWL DOORS (2)

FAN AND THRUST REVERSER COWL DOORS CLOSING
(continued)
FAN COWL DOORS CLOSING
Now close the fan cowl doors. Remove the aft and forward hold-open
rods from their support on the fan case and store them on the fan cowl
door. The second fan cowl door is closed in the same way. Push the
doors together to lock the latches. Check that the hooks are correctly
engaged and close the latches. Finally, in the cockpit, remove the
warning notices from the panels, and the SLATS control lever.
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FAN AND THRUST REVERSER COWL DOORS CLOSING - FAN COWL DOORS CLOSING

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THRUST REVERSER DEACTIVATION & LOCKOUT (2)

THRUST REVERSER DEACTIVATION AND LOCKOUT

WARNING: THE THRUST REVERSER SYSTEM SHOULD BE

DEACTIVATED USING THE HYDRAULIC CONTROL
UNIT (HCU) LEVER, BEFORE WORKING ON THE
SYSTEM OR ON THE ENGINE. IF NOT THE THRUST
REVERSER CAN ACCIDENTALLY OPERATE AND
CAUSE SERIOUS INJURIES TO PERSONNEL AND/OR
DAMAGE TO THE REVERSER.
This procedure is carried out when a fault occurs on a thrust reverser,
which cannot be repaired for the next flight. Deactivation and lockout
are therefore provided to secure the translating sleeves in the stowed
position when the aircraft has to be dispatched with an inoperative thrust
reverser. First, on the ENGine START panel, check that the MASTER
lever is at OFF position and install a warning notice stating not to start
the engine. On the maintenance panel, make sure the engine Full Authority
Digital Engine Control (FADEC) GrouND PoWeR switch is OFF, and
install a warning notice. On the engine, open the left fan cowl door. Gain
access to the hydraulic control unit, move the lever to deactivate the thrust
reverser and install the safety pin to hold the lever in the OFF position.
Make certain that the translating sleeves are in the retracted position.
Lock out each translating sleeve by using lock pins. For each translating
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sleeve, remove the thrust reverser lock pin from the lower lock pin
receptacle and the dummy pin from the upper lock pin receptacle then,
interchange them.

NOTE: Note: the red head of the lock pin which extends above the
surface of the sleeve to indicate the lockout.
Close the fan cowl door and make sure that the working area is clean and
clear of the tools and other items. Finally, in the cockpit, remove the
warning notices, and install a placard indicating that the corresponding
reverser is inoperative and note it in the logbook.

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THRUST REVERSER DEACTIVATION AND LOCKOUT

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MANUAL OPERATION OF THRUST REVERSER SLEEVES (3)

PRECAUTIONS

CAUTION: Do not extend and stow the translating sleeves with the thrust
reverser "C" ducts open. Damage to the translating sleeves,
synchronizing system and the hinge access panels could
occur. Do not use power tools in the manual drive sockets.
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PRECAUTIONS

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Make sure that the A/C is in the same configuration as for the
MANUAL DEPLOYMENT AND STOWAGE PROCEDURE manual deploying task.

WARNING: THE THRUST REVERSER SYSTEM SHOULD BE

DEACTIVATED USING THE HYDRAULIC CONTROL
UNIT (HCU) LEVER, BEFORE WORKING ON THE
SYSTEM OR ON THE ENGINE. IF NOT THE THRUST
REVERSER CAN ACCIDENTLY OPERATE AND
CAUSE SERIOUS INJURIES TO PERSONNEL AND/OR
DAMAGE TO THE REVERSER.
Before the manual deployment of the translating sleeves some precautions
have to be taken in the cockpit. On the ENGine START panel, check that
the MASTER lever is at OFF position and install a warning notice. On
the maintenance panel, make sure that the ENGine FADEC GrouND
PoWeR SWitch is OFF and install a warning notice. Gain access to the
HCU, move the lever to the OFF position to deactivate the thrust reverser
system and install the safety pin. Gain access to the manually by-passable
non-return valve by removing the corresponding pylon access panel.
Now, move the non-return valve lever to the bypass position. After that,
on the lower actuator move the lock lever to the unlocked position, this
releases the actuator and permits manual deployment. Before operating,
check that the flexible shaft is correctly engaged inside the manual drive,
then insert a speed wrench into the manual drive shaft and deploy the
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translating sleeves. When looking FWD, you can see the blocker doors
moving. With the translating sleeves deployed the cascades are accessible.
To stow the translating sleeves, reverse the procedure. When the
translating sleeves reach the fully stowed position the lock lever on the
lower actuator automatically engages. Then return the manually
by-passable non-return valve lever to the normal position and reactivate
the thrust reverser system through the HCU lever. Finally, in the cockpit
remove the warning notices.

NOTE: Both translating sleeves move together due to the synchronizing

system.
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MANUAL DEPLOYMENT AND STOWAGE PROCEDURE

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ENGINE REMOVAL AND INSTALLATION (3)

PRECAUTIONS

WARNING: MAKE SURE THAT YOU HAVE THE CORRECT FIRE

FIGHTING EQUIPMENT AVAILABLE BEFORE YOU
START ANY TASK ON THE FUEL SYSTEM.
MAKE SURE THAT THE L/G SAFETY-LOCKS AND
THE WHEEL CHOCKS ARE IN POSITION.
PUT THE SAFETY DEVICES AND THE WARNING
NOTICES IN POSITION BEFORE YOU START ANY
TASK ON OR NEAR:
- THE FLIGHT CONTROLS,
- THE FLIGHT CONTROL SURFACES,
- THE L/G AND THE ASSOCIATED DOORS,
- ANY COMPONENT THAT MOVES.
MAKE SURE THAT ALL THE CIRCUITS IN
MAINTENANCE ARE ISOLATED BEFORE YOU
SUPPLY ELECTRICAL POWER TO THE A/C.
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PRECAUTIONS

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ENGINE REMOVAL AND INSTALLATION (3)

ENGINE REMOVAL
Before the removal operation the engine systems must be deactivated
and isolated from the aircraft, and all the connections disconnected from
the pylon interfaces. To support the cowl doors during the operation
hold-open braces are installed. Then the engine trolley and cradle are
placed under the engine. To support the engine during removal and
transportation fixtures are installed at handling points on the fan case and
also on the turbine rear frame. On the FWD engine mount, each bolt is
loosened and retorqued to the maximum force an operator using a standard
wrench can apply. The center hinge clamp of the FWD bootstrap is then
fixed on the pyramid where hinge arms will be installed. The rear beam
of the bootstrap equipment is fixed on the pylon lower part, then the
dynamometers and chain pulley blocks are installed. Disconnect the
engine cradle from the trolley and raise the cradle to the engine using the
four chain pulley blocks. When the cradle reaches the engine handling
points secure the supports on the front and on the rear parts. Loosen and
remove the bolts of the FWD mount, then the bolts of the aft mount
through an access provided when the hinge access panel is removed.
Make sure that no lines or unions remain connected to the pylon and
lower the engine using the four chain pulley blocks, also check that the
engine mounts disengage correctly from their attaches. Slowly continue
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the descent until the cradle touches the trolley. Then secure and lock it.
Remove the chain hoists and the FWD hinge arms, then the chain pulley
blocks and dynamometers from the rear beam. Now push forward the
engine from under the pylon, making sure that nothing catches. With the
engine removed it is now possible to see the aft and FWD mounts in
more detail and also the front hinge clamp and the rear beam installation.
Notice the hold-open brace which holds the thrust reverser cowl door in
the open position.

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ENGINE REMOVAL

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ENGINE REMOVAL AND INSTALLATION (3)

ENGINE INSTALLATION
All the equipment is re-installed to provide the engine lifting. Start the
lifting using the pulley levers and check that the dynamometers show the
correct load. Raise the engine cradle gradually. As the engine reaches
the pylon take care that the FWD and rear mounts engage correctly. Then
install the bolts to both mounts and tighten them. Note that you never
use the same bolts. Always change them for new or inspected ones. When
the engine cradle is on the trolley remove the four chain pulley blocks
and dynamometers, then the bootstrap equipment. Reconnect all lines
and electrical harnesses to the pylon interfaces. Finally lock the cradle
to the trolley. Push the trolley out from under the engine and remove the
hold-open braces from the cowls. The engine can now be put back in
serviceable condition.

NOTE: Avoid any dynamic effect during descent.

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ENGINE INSTALLATION

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MAINTENANCE OPERATIONS (2)

FAN COWL DOOR REMOVAL/INSTALLATION

WARNING: DO NOT OPEN THE FAN COWL DOOR(S) WHEN THE

WIND SPEED IS 60 MPH (96 KPH) OR MORE. INJURY
AND/OR DAMAGE TO THE ENGINE CAN OCCUR IF
THE WIND MOVES THE FAN COWL DOOR(S).
REMOVAL
Make sure that the A/C is prepared for the removal task. First open
the fan cowl door and install the hoisting sling. Disengage and store
the hold-open rods. Lift the door with the hoist and gain access to the
hinges. Remove the four hinge bolts and nuts. Make a note of the
position of the bolts because they must be put at the same place during
the installation. Finally remove and lift the door over to the transit
stand.
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FAN COWL DOOR REMOVAL/INSTALLATION - REMOVAL

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MAINTENANCE OPERATIONS (2)

FAN COWL DOOR REMOVAL/INSTALLATION (continued)
INSTALLATION
We will now see a fan cowl door installation. First of all, prepare the
A/C for maintenance tasks on the engine. On the transit stand attach
the hoisting sling to the lower part of the fan cowl door and secure it.
Then on the opposite side attach the sling to the upper hoisting points
and secure it. Remove the fan cowl door from the fan cowl transit
stand with the sling and the hoist and carefully install the door.
Examine the fan cowl hinges and the pylon hinges and make sure that
they are not damaged before aligning them. Install the bolts and nuts.
Make sure that the bolts are installed in the same positions noted
during removal. Deploy the hold-open rods and engage them on their
attach brackets on the fan case. Finally remove the sling and return
to the initial A/C configuration as defined in the close-up subtasks.
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FAN COWL DOOR REMOVAL/INSTALLATION - INSTALLATION

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the weight of the thrust reverser cowl door, and after having removed
THRUST REVERSER COWL DOOR the hinge access panel from the pylon, attach the last hoisting fixture
REMOVAL/INSTALLATION to the thrust reverser hinge upper beam. Next, disconnect the hydraulic
manifold from the thrust reverser cowl door opening actuator. Install
WARNING: DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, the protective caps, and remove the actuator. On the thrust reverser
IN YOUR MOUTH OR IN YOUR EYES. HYDRAULIC system disconnect the electrical connector from the electrical
FLUID IS POISONOUS AND CAN GO THROUGH YOUR receptacle, and disconnect the deploy and retract hoses from the upper
SKIN AND INTO YOUR BODY. FLUSH HYDRAULIC actuator, then gain access to the pylon hinges and remove the four
FLUID FROM YOUR MOUTH OR YOUR EYES AND hinge bolts and nuts. Carefully lift and disengage the thrust reverser
GET MEDICAL AID. BE CAREFUL DURING THE cowl door from the pylon hinges. Remove the cowl door taking care
REMOVAL OR INSTALLATION OF THE THRUST that it does not hit against the slat surfaces. Finally lower it onto its
REVERSER "C" DUCT, IT WEIGHS 580 LBS (263 KG). dolly.

CAUTION: Do not open or remove the thrust reverser "C" ducts if the
wing leading edge slats are extended. This will cause damage
to the thrust reverser, the wing leading edge slats and the
wing.

WARNING: MAKE SURE THAT THE HYDRAULIC HAND PUMP

HOSE IS CORRECTLY CONNECTED TO THE THRUST
REVERSER "C" DUCT OPENING ACTUATOR, IF NOT
THE THRUST REVERSER "C" DUCT CAN CLOSE
QUICKLY AND CAUSE INJURY TO PERSONS
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BETWEEN THE THRUST REVERSER "C" DUCT AND

THE ENGINE.
MAKE SURE THAT ALL THE TRAPPED AIR IS BLED
FROM THE SYSTEM, IF NOT TRAPPED AIR WILL
CAUSE AN IRREGULAR CLOSE RATE OF THE
THRUST REVERSER "C" DUCT.
REMOVAL
First of all prepare the A/C for the removal task and deactivate the
thrust reverser system. Install the thrust reverser sling to the sling
points. First at the two lower hoisting points. Using the hoist hold up
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THRUST REVERSER COWL DOOR REMOVAL/INSTALLATION - REMOVAL

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unit. On the engine bottom centerline, engage and latch correctly both
THRUST REVERSER COWL DOOR thrust reverser halves together. On the pylon area, finish tightening
REMOVAL/INSTALLATION (continued) the hinge bolts and torque them at all positions. On the thrust reverser
system, remove the dust cover of the hydraulic deploy hose. Use a
INSTALLATION container to collect the drained hydraulic fluid, then insert the reverser
Make sure that the A/C is in same configuration as for the removal flexible shaft into the deploy hose, and connect the deploy hose to the
task with the thrust reverser system deactivated. On the dolly, attach thrust reverser upper actuator. In the same way, connect the thrust
the thrust reverser hoisting sling to the three sling points on the thrust reverser retract hose. On the thrust reverser system electrical
reverser half. First, attach the sling to the hoisting fixture provided receptacle, reconnect the electrical connector. On the pylon area,
on the thrust reverser hinge upper beam. Then attach the sling to the reinstall the hinge access panel, and the pylon fairings. Finally, return
lower hoisting points of the cowl door. Lift the cowl door from the the A/C to the initial configuration as defined in the close-up subtasks.
dolly, and carefully position the cowl door onto the pylon. Align the
thrust reverser cowl door hinges with the hinges on the crossover
beams of the pylon, and install the four hinge bolts, first at position
four, then at positions one, two and three. Next, remove the hoisting
fixture from the hinge upper beam and keep the lower two sling points
attached. Using the hoist, lift the door to the maximum open position.
Extend the rear and FWD hold-open rods and make sure that they are
correctly engaged. Remove the thrust reverser sling from the lower
hoisting points. After that, remove the dust cover from the quick
disconnect and connect the hydraulic hose from a hand pump or service
unit. Inside the thrust reverser half gain access to the mounting bracket
of the thrust reverser cowl door opening actuator. Position the cowl
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door opening actuator, and attach it to its mounting bracket on the

thrust reverser cowl door. Then remove the protective cap from the
opening actuator hydraulic connector, and connect the hydraulic
manifolds. Using the hydraulic service units or hand pump pressurize
the actuator to bleed the air. When finished, tighten and torque the
hydraulic manifold connector. Then reinstall the protective shroud.
On the opposite side of the engine, gain access to the opening actuator
hinge beam on the pylon, and using the hydraulic service units, extend
the opening actuator rod to the hinge beam. Align and attach it. Next
close the thrust reverser cowl door by operating the hydraulic service

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THRUST REVERSER COWL DOOR REMOVAL/INSTALLATION - INSTALLATION

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MAINTENANCE OPERATIONS (2)

COMMON NOZZLE ASSEMBLY -
REMOVAL/INSTALLATION
The Common Nozzle Assembly or CNA can be removed easily. Place
the special dolly in position, and raise the support up to the CNA, loosen
and remove the 56 bolts which fix the CNA to the engine flange.
Disconnect it. Then lower the assembly and move it away from the engine.
For transportation, it is recommended to attach the CNA to its support.
With the CNA removed it is now possible to see the exhaust plug in
detail. The installation is the reverse procedure.
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COMMON NOZZLE ASSEMBLY - REMOVAL/INSTALLATION

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AIR INTAKE COWL - REMOVAL/INSTALLATION

WARNING: BE CAREFUL DURING THE REMOVAL AND

INSTALLATION OF THE AIR INTAKE COWL, IT
WEIGHS 238 LBS (108 KG).
DO NOT GET THE CLEANING FLUID ON YOUR SKIN,
IN YOUR EYES OR IN YOUR MOUTH, THE CLEANING
FLUID IS POISONOUS. FLUSH CLEANING FLUID
FROM YOUR EYES, MOUTH OR SKIN WITH WATER.
USE ONLY IN AN AREA OPEN TO THE AIR.
To remove the air inlet cowl, the fan cowl doors must be opened. Connect
the special sling to a hoist, and attach the sling to the air inlet cowl
hoisting points. Using the hoist, hold up the weight of the cowl and
remove the bolts, then disconnect the pressure tube and electrical
connectors of the P2/T2 sensor and remove the coupling at the anti-ice
duct connection. Move the air inlet cowl FWD to disengage it. Then carry
up and lower it on to its support. The air inlet cowl installation is the
reverse procedure. During the installation take care that the inlet cowl
locating pins engage correctly to the front engine flange. Then install and
tighten the bolts. Finally, reconnect everything up and remove the sling
equipment.
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AIR INTAKE COWL - REMOVAL/INSTALLATION

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front blade retaining ring and secure it. Next install the 22 bolts which
FAN BLADE - REMOVAL/INSTALLATION fix the annulus filler. Finally, reinstall the inlet cone and leave the work
area making certain that it is clean and clear of tools and other items.
CAUTION: Do not let tools, parts or unwanted materials fall on the air
intake cowl surface when you use the work mat. To prevent
this, seal the edges of the work mat with tape before you
use it. Be careful during the removal of the front blade
retaining ring and the stage 1 fan blade, they each weigh
approximately 10 LBS (4.5 KG).
Do not put any tools or parts that are removed in the stage
1 fan disk inner surface.
Be careful during the installation of the front blade retaining
ring and the stage 1 fan blade, they each weigh
approximately 10 LBS (4.5 KG).

WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN A

LONG TIME, IT IS POISONOUS AND CAN GO
THROUGH YOUR SKIN AND INTO YOUR BODY.
An individual fan blade can be changed easily if it is damaged, in this
case, the fan blade must be changed with the same moment weight. First,
remove the inlet cone. With the inlet cone removed, the front blade
retaining ring is now accessible to remove it. Remove the 22 bolts which
secure the annulus fillers between the fan blades and the 36 bolts which
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maintain the front blade retaining ring. Next, install puller bolts at six
hole positions, and tighten them. Using these puller bolts, release the
front blade retaining ring from the stage one fan disk. Turn the fan so
that the blade to be removed is at twelve o'clock position. Then remove
the two annulus fillers of the corresponding blade. Pull the blade forward
along the dovetail slot and remove it.

NOTE: Note that the moment weight of the fan blade is identified on
the bottom face of the blade root.
For the installation, align the replacement blade with the disk dovetail
and install the two annulus fillers to their initial position. Reinstall the
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FAN BLADE - REMOVAL/INSTALLATION

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Do not touch the stage 1 fan disk with tools when you install
FAN MODULE - REMOVAL/INSTALLATION or tighten the curvic coupling bolts.
Do not use a power wrench to tighten the bolts. The use of
WARNING: BE CAREFUL DURING THE REMOVAL AND a power wrench can cause damage to the bolts. When you
INSTALLATION OF THE FAN MODULE, IT WEIGHS torque the curvic coupling bolts, it is important that the
APPROXIMATELY 395 LBS (179 KG). torque value is on the increase. A new bolt must be installed
PUT APPROVED GLOVES ON YOUR HANDS BEFORE if the torque value is constant or decreases.
YOU HOLD THE FAN BLADES. THE LEADING EDGES For this operation, the air inlet cowl must be removed first, then remove
OF THE FAN BLADES CAN CAUSE INJURY TO YOUR the inlet cone and its fairing. There are 25 curvic bolts which attach the
HANDS. fan module. Put hub protectors and remove 21 out of 24 bolts observing
BE CAREFUL DURING THE ASSEMBLY OF THE the unscrew procedure. The three bolts adjacent to the guide pins of the
CANTILEVER SLING AND THE SLING ADAPTER, stub shaft remain in position. Next, the hub protectors are removed to
THE SLING WEIGHS 165 LBS (75 KG) AND THE install the sling adapter. Then the sling adapter is fixed. Using the hoist,
ADAPTER WEIGHS 74 LBS (34 KG). connect the cantilever sling to the sling adapter. Secure the sling adapter
DO NOT GET ENGINE OIL ON YOUR SKIN FOR A with a quick-release pin. Using the adjustment handle, align the hoisting
LONG TIME, THE OIL IS POISONOUS AND CAN GO plate to the witness mark. Remove the remaining three curvic bolts and
THROUGH YOUR SKIN AND INTO YOUR BODY. carefully move FWD the fan assembly making sure that nothing hits
against the fan case. The fan module is reinstalled with the same
CAUTION: Do not touch the stage 1 fan disk with tools when you loosen precautions. Use the correlation mark and the U slot of the stub shaft to
or remove the curvic coupling bolts. align the fan disk. Make sure that the fan module is correctly engaged
There are twenty-four curvic coupling bolts which attach and secure it with the curvic bolts at two, four, eight and ten o'clock
the fan module to the LP compressor/intermediate case position. Then remove the sling adapter with the cantilever sling. Install
module. During removal of the fan module, keep three of and tighten the other curvic bolts. Finally, reinstall the air inlet cowl and
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the bolts in position until after the installation of the support the inlet cone. When leaving the work area, make sure that the air intake
and slinging tools. Observe the correct untorque procedure is clear and clean of tools.
and place the hub protector.
Make sure that the quick-release pin is installed in the inner
holes in the cantilever sling bracket before moving the fan
module/slinging assembly.
Put two persons on each side of the fan module before
moving the fan module/sling tool assembly.
Make sure that the quick-release pin is installed in the inner
holes in the cantilever sling bracket before moving the fan
module/slinging tool assembly.
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FAN MODULE - REMOVAL/INSTALLATION

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turbine first stage vanes through an igniter port, and here we can see the
ENGINE BORESCOPE - INSPECTION/CHECK leading edge of the HP turbine first stage blades. In fact, it is through this
unit and an optic fiber that the pictures can be picked up and transmitted.
WARNING: IF YOU GET FLUID ON YOUR SKIN OR IN YOUR
EYES, FLUSH IT AWAY WITH CLEAN WATER AND
GET MEDICAL AID.
MAKE SURE THAT THE BLANKING PLUG IS
SUFFICIENTLY COOL BEFORE REMOVAL, THE
TEMPERATURE STAYS HIGH FOR A SHORT TIME
AFTER ENGINE SHUTDOWN.
IF YOU GET FLUID ON YOUR SKIN OR IN YOUR
EYES, FLUSH IT AWAY WITH CLEAN WATER AND
GET MEDICAL AID.

CAUTION: Be careful during installation and removal of the guide tube

not to cause damage to the outer or inner outlet guide vanes.
The limits which follow are applicable on a continuing
service basis only. Each limit is based on what the structure
of the vane must be and does not indicate that there will not
be deterioration of the engine performance, stability,
operating limits or part repairability.
Make sure that the borescope tip is not in the path of the
stage 1 High Pressure Turbine (HPT) blades before rotating
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the engine.
We will now see a presentation of the borescope equipment. First of all
a rotator kit is installed on the cranking pad near the starter for manual
drive of the High Pressure (HP) rotor, then to inspect the affected sections,
the corresponding borescope port covers have to be removed. Here are
the borescope port covers removed from the HP compressor stage 3, stage
4, stage 7 and 8, stage 9 and 10, stage 11 and 12, and the HP turbine stage
1 and 2, stage 2 and LP turbine, the borescope inspection requires skill
and competence. When inserting the borescope probe, we can examine
the blades, and by turning the compressor we can detect if there are some
cracks, nicks or tip damages. Here the operator is inspecting the HP
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ENGINE BORESCOPE - INSPECTION/CHECK

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MAINTENANCE OPERATIONS (2)

AIR STARTER - REMOVAL/INSTALLATION

WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR

A LONG TIME, THE OIL IS POISONOUS AND CAN
GO THROUGH YOUR SKIN AND INTO YOUR BODY.
BE CAREFUL DURING REMOVAL OR INSTALLATION
OF THE STARTER, IT WEIGHS 33 LBS (15 KG).

CAUTION: During installation of the air duct, do not put more stress
than is necessary on the duct.
In case of mechanical rupture or failure, the air starter can be easily
removed on line. First release the clamp of the lower air duct at the air
starter inlet junction and discard the gasket. Hold the air duct and release
the clamp at the start valve outlet junction then remove the air duct and
the clamps. Release the quick-detach clamp and disconnect the starter
from its adapter housing. With the starter removed, it is possible to see
the drive pad and the splines of the adapter where the starter is engaged.
Also on the starter you can see the turbine rotor section, the engagement
splines and drive shaft. The installation of the starter is the reverse
procedure.

NOTE: Note: During this task, new gaskets must be installed.

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AIR STARTER - REMOVAL/INSTALLATION

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MAINTENANCE OPERATIONS (2)

Before removing the IDG, the engine must be shut down for at least 5
IDG - REMOVAL/INSTALLATION minutes to prevent burns because the oil stays hot for a few minutes. First
of all, the IDG must be drained and the oil tubes disconnected and
WARNING: BE CAREFUL DURING THE REMOVAL OR THE removed. Also remove the banjo couplings and note their initial positions.
INSTALLATION OF THE INTEGRATED DRIVE Then disconnect the three electrical connectors from the IDG. Remove
GENERATOR (IDG), IT WEIGHS 124 LBS (60 KG). DO the cover plate of the IDG terminal box and disconnect the output cables.
NOT LET ENGINE OIL ON YOUR SKIN FOR A LONG Next place the special dolly in position and raise it up to the IDG. When
TIME, THE OIL IS POISONOUS AND CAN GO the IDG is on the dolly, release the quick-attach/detach coupling then
THROUGH YOUR SKIN AND INTO YOUR BODY. pull the IDG FWD to disengage it. Let's now see the IDG installation.
DO NOT TOUCH THE FUEL OR OIL SYSTEM Using the dolly, lift the IDG up to its position and align the open marks
COMPONENTS FOR A SHORT TIME AFTER THE on the quick-attach/detach coupling. When the IDG is engaged, tighten
ENGINE SHUTDOWN, THE ENGINE COMPONENTS the coupling sufficiently to secure it, then remove the dolly, reconnect
STAY HOT FOR SOME TIME AND CAN CAUSE the electrical connectors and reinstall the oil tubes.
INJURY.

CAUTION: Do not let engine oil fall on the engine, unwanted oil must
be removed immediately. The oil can cause damage to the
surface protection and to some parts.
Help the IDG out in a straight line, the input shaft can catch
and cause damage to the input seal. Do not use external parts
or tools to pull the IDG from the gearbox, they can cause
damage.
Do not apply side loads which could bend the splined drive
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shaft during the installation of the IDG. A bent splined drive

shaft will prevent correct installation of the IDG and damage
it in operation. Make sure that you do not damage the input
seal during the installation of the IDG.
Make sure that the tubes are not stressed, this can cause
damage.
The square washers must be installed between the phase
cables and the terminal block on the IDG to prevent the
terminal block becoming hot and causing damage to the
IDG.

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IDG - REMOVAL/INSTALLATION

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MAINTENANCE OPERATIONS (2)

service the IDG oil system, do not mix types or brands of
IDG - SERVICING oil.
Let the temperature of the IDG decrease to 120°F (48,8°C)
WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR or less before you drain the oil.
A LONG TIME, THE OIL IS POISONOUS AND CAN Do not touch the IDG system components for a short time after the engine
GO THROUGH YOUR SKIN AND INTO YOUR BODY. is shut down. The engine components stay hot for some time and can
YOU MUST PUT THE DRAIN HOSE INTO A cause injury. If the oil is below the minimum level, the green band, add
CONTAINER BEFORE YOU CONNECT THE DRAIN oil to the IDG. Now prepare the IDG for servicing. Remove the caps
HOSE TO THE OVERFLOW DRAIN VALVE. MAKE from the overflow drain and pressure fill valves. First connect a drain
SURE THAT THE DRAIN HOSE HANGS DOWN hose to the overflow drain valve then connect the pressure fill hose from
VERTICALLY AND THE END OF THE HOSE IS ABOVE a service unit to the pressure fill valve. Using the service units, add oil,
THE OIL LEVEL IN THE CONTAINER. WHEN YOU until the level reaches the full mark and the oil overflows through the
CONNECT THE DRAIN HOSE TO THE IDG, YOU drain hose. Drain oil until the oil level moves down to the green band.
RELEASE THE OIL PRESSURE AND OIL WILL SPRAY Remove the drain and pressure fill hoses from connectors and reinstall
FROM THE DRAIN HOSE. the caps. Finally perform a leak test. Do another check of the oil level 5
YOU MUST PUT THE DRAIN HOSE ON THE minutes later.
OVERFLOW DRAIN VALVE BEFORE YOU REMOVE
THE CASE DRAIN PLUG. THE INSTALLATION OF NOTE: This procedure is to let the air escape from the IDG oil system
THE DRAIN HOSE RELEASES THE PRESSURE IN THE and to let the oil flow around the system.
IDG OIL SYSTEM.
YOU MUST PUT THE DRAIN HOSE ONTO THE
OVERFLOW DRAIN VALVE BEFORE YOU REMOVE
THE CASE DRAIN PLUG. THE INSTALLATION OF
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THE DRAIN HOSE RELEASES THE PRESSURE IN THE

IDG OIL SYSTEM.

CAUTION: Do not let engine oil fall on the engine, unwanted oil must
be removed immediately. The oil can cause damage to the
surface protection and to some parts. The drain hose must
be connected to let the oil in the IDG drain to the correct
level. The IDG can become too hot if it contains too much
oil. Do not operate the IDG without sufficient or with too
much oil, this will cause damage to the IDG. When you

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IDG - SERVICING

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 AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE U5F07351
SEPTEMBER 2007
PRINTED IN FRANCE
AIRBUS S.A.S. 2007
ALL RIGHTS RESERVED

AN EADS JOINT COMPANY

WITH BAE SYSTEMS