FUEL SUB TANK > REMOVAL
for Preparation Click here
1. DISCHARGE FUEL SYSTEM PRESSURE
(Click here)
2. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from
the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery
terminal notice before proceeding with work (Click here).
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click
here).
4. REMOVE SPARE TIRE
5. REMOVE TAILPIPE ASSEMBLY
a. Remove the bolt, clamp and gasket.
b. Remove the tailpipe from the 2 exhaust pipe supports.
6. REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET
a. Remove the bolt labeled A, and then loosen the 4 bolts labeled B.
b. Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare
wheel carrier crossmember and 2 brackets.
7. REMOVE NO. 1 SPARE WHEEL STOPPER
a. Remove the 2 bolts and spare wheel stopper.
8. REMOVE FUEL TANK CAP ASSEMBLY
9. DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY
a. except G.C.C. Countries:
Disconnect the 2 fuel tank evaporation vent tubes.
Text in Illustration
*a except G.C.C. Countries
*b for G.C.C. Countries
b. for G.C.C. Countries:
Disconnect the fuel tank evaporation vent tube.
10. DISCONNECT FUEL HOSE
a. Disconnect the fuel hose.
Text in Illustration
*a except G.C.C. Countries
*b for G.C.C. Countries
11. DISCONNECT FUEL TANK BREATHER HOSE
a. Disconnect the breather hose from the filler pipe.
12. DISCONNECT NO. 3 FUEL HOSE
a. Disconnect the fuel hose from the filler pipe.
13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
a. Disconnect the hose from the filler pipe.
14. REMOVE FUEL SUB TANK SUB-ASSEMBLY
a. Disconnect the floor No. 3 wire connector.
b. Using a clip remover, detach the 3 wire harness clamps.
c. Set an engine lifter underneath the fuel sub tank.
d. Remove the 2 bolts and disconnect the 2 fuel tank bands.
e. Remove the fuel sub tank.
15. REMOVE FLOOR NO. 3 WIRE
a. Disconnect the sender gauge connector.
b. Using a clip remover, detach the wire harness clamp.
16. REMOVE FUEL SENDER GAUGE ASSEMBLY
a. Remove the 5 screws and sender gauge.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.
b. Remove the gasket from the sender gauge.
17. REMOVE FUEL HOSE
a. Remove the fuel hose.
Text in Illustration
*a except G.C.C. Countries
*b for G.C.C. Countries
18. REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY
a. except G.C.C. Countries:
Remove the 2 fuel tank evaporation vent tubes.
Text in Illustration
*a except G.C.C. Countries
*b for G.C.C. Countries
b. for G.C.C. Countries:
Remove the fuel tank evaporation vent tube.
19. REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY
a. Remove the 6 bolts and the fuel and evaporation vent tube.
b. Remove the gasket from the fuel and evaporation vent tube.
20. REMOVE FUEL TANK BREATHER HOSE
a. Remove the breather hose from the fuel sub tank.
21. REMOVE NO. 3 FUEL HOSE
a. Remove the fuel hose from the fuel sub tank.
22. REMOVE FUEL TANK TO FILLER PIPE HOSE
a. Remove the hose from the fuel sub tank.
