Points and crossings

© Vossloh Cogifer / P. Eranian
© Vossloh

Contents
4-5 Vossloh Cogifer, a world leader in points and crossings

6-7 Present in every sector of the railway market

8-9 A full range of high-performance points and crossings

10-11 Signalling products: an offer focused on safety

12-13 Signalling systems: tailor-made solutions

2 Vossloh Cogifer | Points and crossings

 © Vossloh Cogifer / P.Eranian

© Vossloh / M. Steur

14 Track monitoring and preventive maintenance

15 Turnkey offer and services

16-17 Industrial excellence: a state of mind

18-19 Developing points and crossings for tomorrow’s world

20 Contacts

3
 Vossloh Cogifer, a world l
The Vossloh Vossloh Cogifer’s
group’s mission goals
To provide safe, proven, To carry out this mission, tailored points, crossings
cost-effective and sustainable we aim to offer all of our and signalling systems for all
solutions in order to meet the customers—infrastructure types of networks: high‑speed,
growing mobility needs of managers, integrated rail conventional and heavy-haul
people and goods. companies, global contractors, railways; rapid transit systems
railway concessions, railway and tramways.
companies—high-performance,

Easyswitch-R built-in hydraulic actuation system, Easyswitch-R built-in hydraulic actuation system,
with point VCC lock and KVCC point detector with heel lock and Paulvé point detector

Lubrication-free slide chair with Heating coil, easy to install for all types of rails,
internal elastic fastening switches and stock rails

4 Vossloh Cogifer | Points and crossings

leader in points and crossings
Our expertise
and capabilities
We rely on our long history our efficient and experienced equipment, and products delivery, on-site installation
and industry experience to teams and our network of for actuation, locking and and set-up of customised,
design innovative equipment 25 subsidiaries around the monitoring. We also provide specific solutions. Our research
that continually offers world, we have the local signalling systems with remote and development capacity and
heightened performance and presence, flexibility and monitoring technology for international presence enable
is adapted to the specific adaptability necessary to predictive maintenance. us to offer the best, most
needs of our customers. At supply our customers with At Vossloh Cogifer, we have the innovative solutions based on
the same time, we provide the tailored solutions they technical and human resources our international experience,
the best safety guarantees expect. Vossloh Cogifer offers to support our customers at while guaranteeing high
for transported passengers global solutions comprising every step in their projects, reliability and optimised life
and merchandise. Thanks to switch systems, related safety from diagnosing needs to the cycle costs.

Independent cast check rail support with elastic rail fastening

Slide chair: example of flexible configuration for standard rails and 33C1 check rails

Forged switch blade with a single Cast manganese steel frog with four flash-butt welded legs.
induction heating operation Running surfaces may be pre-hardened by explosion for heavy traffic.

5
 Present in every sector of
Vossloh Cogifer designs and manufactures points and crossings
for all railway networks.

© Vossloh Cogifer / PL. Rochet

Lyon tramway, France

Tramways
© Vossloh Cogifer / PL. Rochet

Vossloh Cogifer designs
and manufactures complete
tramway solutions, from
motorised points and crossings
to signalling systems, for all
East European high-speed line, France technologies and rail profiles.
For maximum comfort, safety
and reliability, we have
Very high‑speed (over 300 km/h) developed machined solid
monobloc switches, which help
For ballasted and slab tracks, movable manganese monobloc supplied more than 1,300 to optimise the life cycle cost
Vossloh Cogifer is a preferred frogs and a fully inclined points and crossings for very of points and crossings.
company for manufacturing running table. This enables high-speed rails across a wide
and supplying specialised trains to operate at the highest range of networks throughout
points and crossings. Our speeds in optimal comfort the world.
patented technology comprises and safety. To date, we have

560 km/h
The speed at which the TGV travelled over
Vossloh Cogifer points and crossings when
it reached a record speed of 578.4 km/h in
France in April 2007.

6 Vossloh Cogifer | Points and crossings

the railway market
© Vossloh Cogifer / M. Kocher

© Vossloh Cogifer / PL. Rochet

Rossio train station (Refer); Rossio-Campolide line (tunnel) to Sintra, Portugal

Rapid transit Conventional line, Arc et Senans, France

Rapid transit systems are an and set up pre-assembled and

Conventional lines and
increasingly needed mass pre-tested devices, thereby suburban networks
transit tool. Vossloh Cogifer limiting traffic disruption
offers a complete range of and optimising costs. For To meet the needs of the systems. Our network of
dedicated points, crossings rapid transit systems using conventional and suburban subsidiaries throughout the
and signalling systems for fully automatic light vehicle line market, Vossloh Cogifer world enables us to offer
all types of steel-wheel and (VAL) technology, we have has developed the monobloc personalised, in-country
tyre-wheel rapid transit: developed and patented manganese crossing with services that meet local needs
heavy transit systems, light special devices with movable welded legs, along with in an optimal timeframe.
rail and automated systems. switches for route changes. adapted operating and safety
We are able to rapidly install

Heavy-haul
lines
The heavy-haul transportation designed for transporting
market is currently undergoing ore (for example, an axle
rapid growth. weight of 42 tonnes in
For decades, Vossloh Cogifer Australia). Our technology for
has supplied points and pre-hardening frogs enables us
crossings to networks to meet very specific requests.
© Vossloh Cogifer / G.Thorez

Iron ore transportation network, Port Hedland, Australia

7
 A full range of high-perfor 
Our range of points and crossings makes it possible for all types of
railways to cross and separate, using simple turnouts as well as the
most complex crossovers.

© Vossloh Cogifer / PL. Rochet

© Vossloh Cogifer / M. Spera

East European high-speed line, movable frog, France Manganese monobloc frog with welded legs, Reichshoffen, France

Movable point manganese Manganese monobloc frog

monobloc cradle: a Vossloh Cogifer with welded legs:
exclusive for high-speed railways connecting frog and rail

This patented Vossloh Cogifer maximum speed on through Our special tri-metallic crossings on long welded
technology enables trains tracks and at speeds of up to welding procedure fuses rails (LWR). Each year, our
to run perfectly smoothly at 230 km/h on diverted tracks. the frog to the rail, creating workshops produce over 6,000
perfect continuity on monobloc frogs and cradles
straight and curved rails, with welded legs.
and integrating points and

Inclined points and crossings:

ensuring smooth operation
on high‑speed railways
A pioneer in the field, switch profile. Tailored to high
Vossloh Cogifer developed speeds, it guarantees perfectly
a running table inclined at smooth travel through points
© Vossloh Cogifer / Bureau d’étude

1/20 or 1/40 that is perfectly and crossings. This reduces

continuous with standard rails. the need for maintenance
We achieved this feat several and train car jolting, thus
decades ago by creating improving passenger comfort.
and patenting an innovative
Cross-section of inclined switch system, Reichshoffen, France

8 Vossloh Cogifer | Points and crossings

 mance points and crossings

© Vossloh Cogifer / M. Kocher

Assembly of Refer points and crossings at the Futrifer workshops in Tramagal, Portugal
© Vossloh / M. Steur

Concrete sleepers
Vossloh Cogifer introduced cycle cost (LCC), as well as
Special forging, Kihn, Luxembourg concrete sleepers into points sustainable development and
and crossings in the early product life benefits, concrete
Forgings for switch rails, 1980s. Offering optimised sleepers are increasingly being
produced with an ultra high- maintenance, reduced life used in modern networks.

performance industrial tool

With high-speed switches, 10,000 forgings for special
the switch rail profile is switch rails using a unique,
different from the standard ultra high-performance
connecting rail profile. Forging industrial tool. Lengths of
is performed at the heel of up to 600 mm are forged in More than

11,000 forgings
the switch rail, enabling the 55 seconds in a single heating
intermediate railway to be cycle, avoiding any distortion
welded to the adjacent rail. of steel’s metallurgic
Each year, Vossloh Cogifer properties.
manufactures more than each year

9
 Signalling products: an of 

© Vossloh Nordic Switch Systems

Easyswitch-R installed on a heavy haul turnout Kopparasen, Sweden

Integrated actuation
system (Easyswitch-R)
Within a hollow sleeper, the monitoring and locking
integrated actuation system functions in a reduced area.
includes a motor, a VCC/VPM This is an incomparable
lock, and a monitoring device. advantage when space is
The compact, reliable limited, such as in tunnels.
© Vossloh Cogifer

mechanism handles operating,

VCC Clamp lock, standard track, France

VCC clamp lock

The VCC is an individual safety levels, the VCC is now Movable
locking and switch monitoring
device. The two switches
in widespread use in all types
of networks, notably on very
point
are individually locked and high-speed lines around the lock (VPM)
monitored in their final world.
positions. Thanks to its high The VPM locks the movable
point on points and crossings.
It is attached to the cradle and
works in the same way as the
VCC. The VPM is tailored to the
high-speed market (200 km/h
and above).
© Vossloh Cogifer

Swing nose clamp lock, high speed line, Great

Britain

10 Vossloh Cogifer | Points and crossings

 fer focused on safety
© Vossloh Cogifer / A. Taptik

Paulvé detector on Polatli High speed line, Turkey

Paulvé point detector

This device monitors the used for all types of networks:
operation and opening of point tramways, rapid transit
and crossing switches. Reliable systems, and classic and high-
and resistant to rail vibration speed trains.
or expansion problems, it is
© Vossloh Cogifer / M. Spera

Traffic detector, France

Traffic detector
This device detects the passage teams working on railways,
of a train, with or without announce the arrival of a train
© Vossloh Cogifer / PL. Rochet

direction selection. It thus at a station, or control a level

makes it possible to alert crossing.

Motor test bench, Reichshoffen, France

Level crossing
Switch actuation devices mechanisms
Vossloh Cogifer’s line of switch segment, such as railways, Vossloh Cogifer now offers
actuation devices includes 14 rapid transit systems or an electrohydraulic operating
different products tailored to tramways. They all have a device that is both cost-
every situation. Electrohydraulic reliable motor, developed using effective and reliable.
or electromechanical, wedged Vossloh Cogifer’s long-term
or trailable, each product is experience and recognised
adapted to a specific market know-how.
11
 Signalling systems: tailor-

© GRS

MYA, United States

A customised offer
Vossloh Cogifer offers several lines of Our offer also includes products designed
signalling products and systems perfectly and developed by Global Rail Systems
adapted to a range of different markets. (GRS), a Vossloh Cogifer subsidiary:

Computer-controlled relay- By-pass stations for heavy-haul

interlocking stations: these stations networks (FAS-PAS): this patented
use safety relays to ensure interlocking, technology employs simplified
offering the flexibility of computer control interlocking principles based on the use of
for non-safety aspects. radio-controlled and remote monitoring
Computerised interlocking stations: from inside trains.
all interlocking operations are performed Marshalling yard management
by software and centralised in a computer systems (MYA): these systems integrate
with a Safety Integrity Level 4 (SIL4). automated control of switches, signals
Remote control and monitoring and routes through computerised
systems (SNTI): with an SIL2, these equipment.
systems utilise computerised or A variety of other signalling products,
traditional stations (TCO) to remotely such as audio railway circuits, coded
control computerised or relay-interlocking railway circuits, time delay safety
stations. modules, and derailment detectors.
© Vossloh Cogifer / P. Eranian

Tramway control station, Nice, France

12 Vossloh Cogifer | Points and crossings

-made solutions

A global solution
For each project, Vossloh Cogifer a global solution fully tailored to
sets up an adapted team with all the their needs, which enables projects to
necessary skills. This offers our integrate connected telephony and remote
customers a number of benefits: maintenance systems;
competitive pricing;
a high level of responsiveness in the
solution’s design, which helps to reduce
and control production time.

A safety level that complies with

the strictest requirements
For passenger transportation, of Electrotechnical Standardisation
Vossloh Cogifer designs signalling systems (CENELEC), up to the highest level (4). Our
that comply with the SIL requirements methods and products are also certified.
issued by the European Committee

13
 Track monitoring and
preventive maintenance

Data entry screen for the SURVAIG NG application

Vossloh Cogifer and subsidiary SURVAIG NG and SURTRACK:

SIEMA Applications have intended for predictive
developed PRIME, a complete maintenance of points and
and innovative line of products crossings and track circuits,
for preventive and event- respectively, these products
driven remote monitoring of alert maintenance staff of
railway equipment located on potential breakdowns and
the track, in signalling boxes track changes in certain
or in train stations. parameters. Teams can
PRIME’s main products include: then intervene and prevent
potential malfunctions.
SIAM: dedicated to remote
monitoring, this software We also offer NUMCOM,
remotely provides precise a complete line of digital
and reliable information on railway telephony
equipment status. It serves products that use the best
© Vossloh Cogifer / P. Menu

as a real aid for deciding communications technologies

upon and preparing on-site to ensure passenger safety.
intervention.

SURVAIG, Perpignan-Figueras high-speed line, France

14 Vossloh Cogifer | Points and crossings

Turnkey offer and services
From the design of points and crossings to their delivery and related
services, our offer is complete and adaptable to all networks.

© Vossloh Cogifer / P. Eranian
© Vossloh Cogifer

Pre-assembled device, Sweden Geometric assessment of a point and crossing, Nice, France

Turnkey points and crossings

Supply P re-project services reception services in our renovation services. We also
Our points and crossings are In the lead-up to a project, workshops. In addition, provide regular assessment
manufactured and assembled we can plan reliable, lasting we supervise storage and services through multi-annual
in the plant, tested and solutions for customers worksite pre-assembly, follow-up contracts for all
ready for pre-assembly and thanks to our diverse offer: as well as the installation equipment operated within a
transportation on special location assessments, route of our devices and their single network.
trains. This solution limits recommendations, point and equipment onto tracks. Lastly, Training
out-of-service time for tracks, crossing design consulting, Vossloh Cogifer can also Vossloh Cogifer develops
while offering better value for as well as rail/wheel contact perform the final verification partnerships with customers by
money. analyses. before commercial operation. offering training programmes
Services P roject services P ost-project services on installing, operating,
Vossloh Cogifer is always To help implement our During commercial operation, cleaning and maintaining our
focused on meeting customer customers’ projects, we we offer inspection, products. Training sessions
needs, offering a full range of design and manufacture diagnostics, consulting on take place at our training
services: railway safety devices. We preventive or corrective centre in Reichshoffen, France,
handle pre-assembly and maintenance, cleaning, and or on the customer’s site.

Expertise

Our service specialists offer

high-quality support to
customers throughout our
products’ entire life cycle
and for all types of networks:
conventional tracks, high-
speed lines, rapid transit
systems, tramways and special
tracks.
© Vossloh Cogifer / P. Eranian

Geometric assessment of a point and crossing, Nice, France

15
 Industrial excellence: a state
At Vossloh Cogifer, industrial development and excellence mean
continually seeking new ways to work and produce in order to better
satisfy our customers.

© Vossloh Cogifer / M. Spera

New recruits meeting, Reichshoffen, France

Five improvement areas

1. Continuous training of company. It notably aims to our activities, such as customer by informing and training
personnel helps our employees optimise flows within group service, safety, environmental teams.
to improve the quality of their entities (organisation of respect and quality assurance. 5. The identification of best
work and efficiently carry out production, work posts, etc.). 4. The simplification of practices throughout the
our improvement projects. 3. The introduction of key management processes company promotes the best
2. A lean manufacturing performance indicators applies to all areas, including solutions developed by all
approach helps to identify makes it possible to measure the entry of customer orders, group entities.
and eliminate efficiency performance of employees and delivery plans and financial
gaps throughout the entire group entities in critical areas of reports. It is put into practice

16 Vossloh Cogifer | Points and crossings

of mind

© Vossloh
© Vossloh

Production, Fère-en-Tardenois, France Meeting, Reichshoffen, France

A participatory Certifications
approach
Many entities that make up
To pursue our goals, the Vossloh Cogifer group have
Vossloh Cogifer has opted been certified, a testament
for a participatory approach. to the professionalism of our
Teams devoted to industrial teams:
development and excellence
are responsible for properly I SO 9001 (Quality)
managing changes and I SO 14001 (Environment)
encouraging employees to I LO OSH (International safety)
develop new ideas. Each O SHAS (European safety)
idea is analysed according to A QF2 (SNCF quality)
several parameters (feasibility, M1003 (US points and
production time, etc.) and crossings quality)
employees systematically
receive feedback.
In 2006, the Vossloh Cogifer
plant in Reichshoffen,
France, won the industrial Top-notch technical
excellence trophy awarded resources
each year by the French
magazine Usine Nouvelle,
its German counterpart To achieve industrial excellence,
Wirtschaftswochem, INSEAD Vossloh Cogifer has many modern, flexible
(European Institute of Business
Administration) and the and high-performance production plants
German management institute that reflect its ongoing objective: ensuring
WHU (Wissenschaftliche
Hochschule für the safety and flawless quality of its
Unternehmensführung). products while respecting the environment.

17
 Developing points and cross 
Vossloh Cogifer’s Research and Development (R&D) teams are
dedicated to designing ever more innovative products that improve
performance, combine comfort and safety, reduce maintenance costs
and protect the environment.

The ongoing pursuit

of high performance
In an effort to improve product These projects lead to the
performance and adapt to ever development of products that
higher railway speeds, our are innovative in design or
R&D teams focus their research composition. Vossloh Cogifer
on the following fields: registers a number of patents
each year.
 nalysing rail/wheel contact
a With their global experience
to decrease noise and and extensive knowledge of
vibration, many different rail networks,
h oning systems and our R&D teams have the
developing new materials technical capacity to develop
to reduce the need for tailored solutions for our
maintenance, customers.
o ptimising the life cycle cost
(LCC) of products,
c ertifying parts from new
suppliers,
approving designs.
©Vossloh Cogifer / M. Spera

Faro scan arm, Reichshoffen, France

Vossloh Cogifer, member of the

i-Trans competitiveness cluster
i-Trans is the first European cluster
dedicated to the development of innovative
transportation systems. It was created to
respond to the challenges of increased haul
and passenger transportation. The cluster
brings together a range of different players:
industry, laboratories, public and private
research centres, universities, etc.

18 Vossloh Cogifer | Points and crossings

 ings for tomorrow’s world

Solid
research
partnerships
Vossloh Cogifer is associated
with the best available experts
in mechanics, electronics,
acoustics, energy and materials
through its projects with:

i ts customers, especially
for field tests;
u niversities and engineering
schools;
t he research sector,
especially INRETS (French
National Institute for
Transport and Safety
© Vossloh Cogifer / M. Spera

Research);
m embers of international
research projects and the
i-Trans competitiveness
cluster. R&D test bench, Reichshoffen, France

In addition, Vossloh Cogifer Modern, high-performance technical resources

participates in several working
groups of the European Our portfolio of development,  obile equipment for
M T esting methods that
committee for establishing analysis and testing equipment performing life-size tests on replicate the dynamic
railway standards. enables us to carry out projects in tracks conditions of railways
the best possible conditions: Testing laboratory, including S pecific equipment for
high-capacity test benches for validating various processes
3D modelling and finite performing fatigue, endurance (welding, caulking, etc.)
element calculation tools and accelerated aging tests M etallurgy laboratories

Sustainable development: at the heart of point and crossing projects

At Vossloh Cogifer, we naturally integrate Furthermore, R&D teams pay particular
sustainable development into all of our attention to recycling end-of-life products.
projects through: Developments to date have increased our
the development of grease-free products products’ recyclability rates to over 98%.
that avoid the use of polluting substances,
the search for alternative solutions to
wooden sleepers.

19
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Tel.: +61 (2) 6362 6099 Ruwerer Strasse, 21 - D-54292 Trier PRODUCTION SITE Tel.: +1 216 881 8800
Fax: +61 (2) 6362 6912 Tel.: +49 651 5 58-0 Apartado 23 Fax: +1 216 881 6910
Fax: +49 651 5 58-15 Rua Eduardo Duarte Ferreira, n° 105
1 Valentine Street E-mail: [email protected] 2205-697 Tramagal 391 East Mallory Avenue
Kewdale, Western Australia, 6105 Tel.: +351 241 897 728 Memphis, Tennessee TN 38109
P.O. Box 204 India Fax: +351 241 890 057 Tel.: +1 901 948 7000
Cloverdale, Western Australia, 6985 VOSSLOH COGIFER INDIA LIAISON E-mail: [email protected]
Tel.: +61 (8) 93 53 1566 OFFICE VOSSLOH TRACK MATERIAL, INC.
Fax: +61 (8) 93 53 2812 Level 12, Eros Corporate Tower Russia Trading Division
Nehru Place, New Delhi-110019 OAO NSZ 110 Corporate Dr.
Tel.: +91 11 49005850 Novosibirsk Switch Plant Reading, Pennsylvania PA 19605
Brazil Tel.: +1 610 926 5400
VOSSLOH COGIFER DO BRASIL Fax: +91 11 49005855 7 Aksenov Street - 630025 Novosibirsk
Russian Federation Fax: +1 610 926 1897
METALÚRGICA MBM S.A. VOSSLOH BEEKAY CASTINGS LTD. E-mail: [email protected]
Avenida Comendador Pereira Inácio, 1683 Tel.: +00 7 383 338 32 50
25-28 Light Industrial Area Fax: +00 7 383 338 20 28
Postal Code - CEP - 18030-005 Bhilai-490026 (Chhattisgarh) VOSSLOH TRACK MATERIAL, INC.
City of Sorocaba - SP, State of São Paulo E-mail: [email protected]
Tel.: +91 788 2285471 Mining Division
Tel./Fax: +55 15 3219 4020 Fax: +91 788 2285476 2333 MacCorkle Avenue, S.W
E-mail: [email protected] E-mail: [email protected]
Serbia Suite 103 - St. Albans, WV 25177
VOSSLOH MIN SKRETNICE D.O.O.
Tel.: +1 800 891 7245
China VOSSLOH COGIFER TURNOUTS Bulevar 12 Februar bb - 18 000 Nis
Fax: +1 304 722 1894
WUHU CHINA RAILWAY COGIFER INDIA PVT. LTD. Tel.: +381 18 580 624
TRACK CO., LTD. Plot No. 145/A, IDA, Bollaram Fax: +381 18 583 261
VOSSLOH SIGNALING INC.
No.281 East of Wunan Road Jinnaram (M), Medak Dist-502325 E-mail: [email protected]
503 FM 147 - Marlin, TX 76661
Yijiang district (Andhra Pradesh)
Tel.: +1 254 883 2213
Wuhu 241131 (Anhui Province) Tel.: +91 8458 204088 South Africa Fax: +1 254 883 2201
Tel./Fax: +86 553 836 7666 Fax: +91 8458 279154 VOSSLOH COGIFER SOUTHERN E-mail: [email protected]
E-mail: [email protected] E-mail: [email protected] AFRICA (PTY) LTD
VOSSLOH COGIFER SIGNALLING HEAD OFFICE J MANUFACTURING, INC.
Central Park Building - Block C 12799 Loma Rica Dr.
Finland INDIA PVT. LTD.
16th Road N°400
VOSSLOH COGIFER FINLAND OY 3G, 3G-1, 4P&4P-1, Heavy Industrial Area, Grass Valley, CA 95945
Hathkhoj, Bhilai-490026 (Chhattisgarh) P.O. Box 8586 - 1685 Midrand Tel.: +1 530 272 8194
HEAD OFFICE
Tel.: +91 788 2291073 Phone: +27 11 312 7560 Fax: +1 530 272 8303
Telakkatie 18 - 25570 Teijo
Fax: +91 788 2291076 Email: [email protected] E-mail: [email protected]
Tel.: +358 27366 010
Fax: +358 27366 020 E-mail: [email protected]
E-mail: [email protected]
www.vossloh-cogifer.com