CSWIP - WIS5-90516b PART 1

Q 1: D

 Section 4.1.3, impact toughness test.

Q 2: B

 Section 4.1.6 and figure 4.16, side bend test.

Q 3: A

 Section 6.3, welder qualification to make a sound weld, defect free.

Q 4: B

 Section 2.3, “toe” definitions, and figure 6.31 – concave fillet weld.

Q 5: C

 Root bead penetration mainly influenced by root gap.

Q 6: D

 Section 3.6.1, undercut sharpness due to high travel speed, high welding
current, lowest heat input gives to high hardness.
 Section 10.3 heat input determine.

Q 7: A

 Hardness test is another NDT method.

 Root beads made with low amperage and voltage to control penetration; it may
not occur tungsten inclusion.

Q 8: D

 Section 2.6.2 shape of fillet welds, throat thickness.

Q 9: D

 Section 1.1, basic requirements for visual inspection.

Q 10: A

 Section 1.1.5, duties of welding inspector.

Q 11: D

 Incomplete root penetration means fusion face of root are not melted, see
Figure 3.18.
 “Excessive root gap given more root penetration or excess penetration”.

Q 12: A

 Incomplete root fusion or lack of root fusion, one fusion face of root is not
melted, see Figure 3.16.
 __Answer B, root gap to large give more penetration.
 __Answer C, root face being too small easy to melt the root edge.
 __Answer D, Amperage too high given more penetration.

Q 13: D

 “flaws” is other name of defects, most using in API specification.

 Keyword “the most serious” mean the most of project specification are not
accepted the defect like surface planer defect, crack, …
 __Answer A, B, C may be accepted if these imperfections are allowed by
Acceptance Criteria, see An Acceptance Levels at page 595 or Appendix A2-36.
 __Arc strikes are not permitted for plate/pipe and macro.
 __An arc strike is a type of crack, can produce a hard HAZ, lead to serious
cracking in-service.
 __Better to blend smooth and then MPI for surface detection.

Q 14: C

 See Section 3.6.10 or Figure 3.28.

 Root gap too large or high welding current may occur burn-through defect.

Q 15: B

 Answer A, not correct at “quality only”.

 Answer C, not correct, specification not only for “finished product”.
 Answer D, not correct, code of practices may be standard, recommend practices
(RP), or procedures, …
Q 16: A

 Solid inclusion such flux, oxide, tungsten, slag trapped in the weld metal.
 See Section 3.4.

Q 17: A

 Planar imperfection such lamination, crack, lack of fusion (sidewall, root, inter-
run, cap).
 Slag / porosity is a non-planar defect.

Q 18: B

 Throat thickness (actual) is extremely hard to measure, it will calculate by 1.141

times leg length. It may check in the macro sample.

Q 19: C

 Face tension --> face bend

 Root tension --> root bend
 Side tension --> face bend

Q 20: C

 Key works “heavy porosity, MMA, site, is most likely” are considered moisture
contents.

Q 21: A

 MIG and MAG welding process use a solid wire welding consumable, defect not
included slag.
 MMA, slag produce from covered electrode, for weld pool protection from
atmosphere, it may trap in the weld metal.

Q 22: A

 Key word “main cause, undercut is”, best answer is excessive amps or high
welding current.
 Other cause may be high travel speed.

Q 23: B
  Key words “is most likely, continuous monitoring”, best answer is B for pipe
welder.

Q 24: A

 Key words “strongest, fillet welds”, which one given thicker of throat thickness.
 See Section 2.6.1.

Q 25: B

 Keywords “included angle, full penetration, pipe butt joint, MMA”, best practice is
70 degree.
 See Section 2.4.1 and Figure 2.11.

Q 26: C

 Answer: 8 – 7*0.7 = 3.1 mm in throat thickness.

 See Figure 2.28.

Q 27: A

 Fusion boundary or fusion line see Figure 2.8 or Figure 2.9.

Q 28: B

 Keyword “not allowed by the application standard” means defects, defect is not
allowed.
 See Section 3.1, or acceptance level sheet in appendix A2-36.

Q 29: B

 Keyword “a magnifying glass” and see Section 1.1.4, appendix 5.

Q 30: D

 See Section 6.3 and Section 6.3.2.

Q 31: C

 Common occur SAW process because high current, DC EP polarity.

 Reduce arc blow by change DC to AC power source.

Q 32: A
  E6013/E7016 classified in AWS A5.1.
 E 51 33 B, number “51” is min. yield strength and “33” is min. absorbed energy is
not classified in ISO 2560.
 See Figure 16.3.

Q 33: B

 Keyword “stovepipe” or “country pipeline”, root bead made by Cellulosic

electrode, downhill position (PF).
 See Section 11.3.5.

Q 34: A

 See Section 11.3.5 and Table 16.1.

Q 35: B

 Max. weld bead > low travel speed > high heat input > low toughness.
 See Figure 2.38 – weave bead, Section 10.3 – heat input influence.
 Note: Heat input / arc energy major influence on the travel speed.

Q 36: C

 Filler rods/cored wire/sticks of MMA electrode is a general of low-quality

rimming steel.
 See Section 16.1.

Q 37: B

 Keyword “slope-out”, also learning slope-up.

 See Section 12.4 and 12.5.

Q 38: C

 Keyword “manual welding, power source or drooping characteristic”.

 See Section 10.5.1 and Figure 10.1.

Q 39: D

 Keyword “penetration, controlled”.

 See Section 10.3.1.
Q 40: C

 Keyword “purged with Ag, backing gas” for purpose avoid excessive oxidation or
control root bead.
 See Section 12.2.6.

Q 41: B

 Filler rods/cored wire/sticks of MMA electrode is a general of low-quality

rimming steel, refer Question 36 of this part.
 The coating contains many elements and compounds.
 See Section 16.1.

Q 42: A

 See Section 16.1.

Q 43: B

 See Section 16.4

Q 44: C

 Keyword “AWS A2.4, other side”, see Section 9.12.

Q 45: D

 Keyword “low hydrogen or hydrogen scale”.

 See Section 11.3.5 and Section 17.3.3, or EN 1011-2.

Q 46: A

 Keyword “hydrogen control”, see Figure 16.3 (letter H5) is a max. scale of
hydrogen. See Annex C2 of EN 1011-2.

Q 47: C

 Keyword “weld toes to be smoothly blended on the other side”,

 Other side shall be placed on the dash-line.
 See Section 9.4 and 9.8.

Q 48: D
  Heat input and arc energy, see Section 10.3.

Q 49: C

 Keyword “creep resistance”, See Section 7.3.

Q 50: A

 Accessing quality of weld, or quality of joint.

 See Section 4 and Section 4.1.7.

Các topic liên quan

___Bài tập về nhà (Appendix cuối sách) --> here.

___CSWIP 3.1 - notes -->here.

___CSWIP 3.2 - answers --> here.

___CSWIP 3.2 - notes --> here.

___CSWIP 3.1 - keynotes --> here.

___CSWIP 3.1 - trial exam -->here.

CSWIP – WIS5-90516b PART 2

Q 1: A

 Keyword “is the most susceptible”.

 Weld configuration of U preparation too small angle bevel with another V
preparation, see Section 2.4.1 and Figure 2.14.
Q 2: C

 See Section 2.6.1 or BS 499-1.

Q 3: B

 See Figure 2.28.

Q 4: C

 See Figure 2.34.

Q 5: C

 Keyword “not, welding inspector”.

 See Section 1.1.6.

Q 6: D

 See Section 3.3.4.

Q 7: B

 Keyword “controlled”, by design throat thickness.

 Note: measured by actual leg length.

Q 8: C

 Non-planar defects such porosity, slag, …

 Planar defects such crack, lamination, lack of fusion, …

Q 9: A

 Measurement of arc voltage, voltage as close as the welding arc.

Q 10: C

 See Section 1.1.6 – duties of welding inspector.

Q 11: C

 See Section 3.6.10.

Q 12: B

 Keyword “weld metal deposited per minute”, see BS 499-1.

Q 13: D

 See BS 499-1, different between cold lap and overlap.

 See Figure 7.1 and Figure 3.22.

Q 14: C

 Throat thickness = 19*0.7 = 13.3 mm.

 See Section 2.6.2.

Q 15: B

 Pre-heat purpose to reduce cooling rate and increase welding speed.

 See Section 17.3.3 – Avoid HAZ hydrogen cracking.

Q 16: D

 Refer to WPS or see Section 2.4.2 - types of preparation.

Q 17: D

 See Section 1.1

Q 18: A

 Linear misalignment (1) = (8x10)/100 = 0.8 mm (answer)

 Linear misalignment (2) < = 2 mm (max.).
 Whichever value is less.

Q 19: B

 Keyword “excessive chevron shaped cap ripple”.

 Increased travel speed > narrow weld bead > decreased penetration.
 See Section 14.3.3 – SAW Process.

Q 20: A

 See Section 2.6.2 – concave fillet weld.

 See Section 19.1.2 – residual stress.
  Refer ISO 5817/6520-1 – code 505.

Q 21: D

 Arc strike > quick cooling > hardening surface, initial point, crack, reduce base
metal thickness.
 See Section 3.7.1.

Q 22: C

 Opening planar defect are more serious than internal defects due to initial point
to propagation failure service.

Q 23: A

 The minimum light illumination is 350 lux.

 The minimum RECOMMENDS light illumination 500 lux.
 See Section 1.1.3.

Q 24: D

 See Section 13.5.

 Function of the filling powder:
o Stabilize the arc.
o Add alloy elements.
o Produce gaseous shield.
o Produce slag.
o Add iron powder.

Q 25: C

 Keyword “magnetic forces”.

 See Section 11.3.4.

Q 26: B

 SAW process high A and V > increase penetration, greater depth to width ratio,
susceptible to hot cracking.
 See Section 17.4.

Q 27: C
  See Section 10.5.1.

Q 28: A

 Keyword “nickel and its alloys, TIG, DC-ve”.

 See Section 12.2.2.

Q 29: B

 Learning from Heat Input formula, see Section 10.3.

 Fast travel speed > low heat input > fast cooling rate > high hardness.
 See Section 11.3.3.

Q 30: B

 DC to AC: reduce arc blow, deflect arc due to the following AC in two directions.
 See Section 11.3.4.

Q 31: C

 The same answer WIS5-90516b_1a_37.

Q 32: C

 See Section 15.1 – disadvantages.

Q 33: C

 MMA is manual welding process, constant current power source.

 See Figure 11.3.

Q 34: C

 Keyword “plate over 25 mm”.

 See Figure 13.16.

Q 35: C

 Keyword “aluminum”, cleanliness problem with DC polarity.

Q 36: A
  Keyword “deepest penetration”, DC+ given deepest penetration compare with
AC polarity.

Q 37: C

 Bare filler has lowest hydrogen.

Q 38: C

 See Section 7.3.

Q 39: C

 See Section 10.4.

Q 40: B

 See Section 13.1

 Travel speed control by welder, wire feed speed and arc length are controlled
automatically.

Q 41: C

 Keyword “MAG welding plant”, MAG shielding gas should be check “gas flow rate,
stick-out length (contact tip to workpiece distance, electrode extension)”.
 Note: MAG > constant voltage > arc length constant >
o If increase stick-out length (increase voltage), decreased current, less
penetration, or
o If decrease stick-out length > increase current > depth penetration.
 Best answer C, see Section 22.5.

Q 42: C

 Keyword “T joint, highest resistance”,

 See Section 2.6.2 – Concave fillet weld.

Q 43: A

 Learn more in the WPS, and heat input calculation, see Section 10.3.
 Heat input = 6.5 or 12 kJ/mm > too high.
 Heat input = 1.2 Jouls/mm > too low.
Q 44: C

 Throat thickness = 15*0.7 = 10.5 mm, actual is 8.5 mm less than design throat
thickness > concave fillet weld.
 See Section 2.6.2.

Q 45: D

 Keyword “MMA, most difficult control”.

 MMA is manual welding process, constant current power source, control arc
length by welder.
 See Figure 10.1.

Q 46: B

 Keyword “sub-zero condition or temperature”.

Q 47: C

 Preheat temperature and avoid cold cracking see Figure  C2 of EN 1011-2.

Q 48: D

 Keyword “Charpy V notch test”.

 See Section 4.1.3.

Q 49: B

 Keyword “high heat input” > decrease travel speed > weave bead > low
toughness.

Q 50: D

 Keyword “creep strength or creep resistance”. See Section 7.3.

CSWIP – WIS5-90516b PART 3

Q 1: A

 Keywords “non-magnetic”, austenitic stainless steel, minimum of 10.5%

chromium.
Q 2: A

 See Section 3.7.2.

Q 3: D

 See Section 6.1.

Q 4: D

 Keywords “arc strike”, arc strike > quickly cooling > high hardness, local surface
damages (crack).
 See Section 3.7.1.

Q 5: B

 Keyword “brittleness” > flat, rough surface.

Q 6: B

 Keyword “fatigue” > beach marks, chevron markings.

Q 7: B

 See Section 9.11.

Q 8: A

 DC EN, see Section 12.2.2.

Q 9: C

 Keyword “basic coated electrodes”.

 See Section 16.3.

Q 10: A

 Keyword “travel speed is doubled” > 2xtravel speed > reduced heat input = 50%.
 See Section 10.3.

Q 11: B

 Keyword “moisture pick-up”.

  See Section 16.6.

Q 12: B

 Keyword “large grain size in the HAZ, or growth grain size”.

Q 13: D

 See Section 17.5.3

Q 14: A

 Keyword “hydrogen cracking” > moisture contents.

 See Section 17.3.3.

Q 15: B

 Keyword “greatest”, see Section 19.4.1.

Q 16: D

 Keyword “FCAW of stainless steel”, see Section 13.2.3.

Q 17: A

 See Section 17.4.3.

Q 18: B

 See Appendix 5.

Q 19: D

 See Section 19.6.3.

Q 20: B

 100% argon.

Q 21: B

 SAW with high A/V and DCEP > depth penetration > D:W ratio > solidification
cracking.
  See Section 17.4.

Q 22: C

 D<=0.3x10 = 3 mm, max. 4mm.

Q 23: A

 See Section 22.5.

Q 24: D

 Lamellar tearing occurs only after welding.

 Lamination on rolling plate/shape will best detect by UT.

Q 25: C

 See Section 17.3.3.

Q 26: D

 See Figure 20.1.

Q 27: B

 Keyword “burn-off rate” > current > wire feed speed.

 See Section 13.2.1.

Q 28: C

 See Section 23.4 “for t>50 mm”.

Q 29: D

 See Figure 17.6 and Section 17.4.

Q 30: C

 Keyword “cyclic loading”.

 Join design > less residual stress or reduce initial point > reduce service failure.

Q 31: B
  Keyword “low carbon, stabilizer”.
 See Section 17.6.1.

Q 32: D

 Keyword “breaking down into fine particles”.

 See Section 16.6.

Q 33: B

 See Section 17.3.3 – “susceptible HAZ microstructure”.

Q 34: C

 h <= 1+0.1x35 = 4.5 mm, max. .5 mm.

Q 35: C

 Keyword “run-out length (ROL)”, see EN 1011-2.

 Shorter ROL > decreased travel speed > increased heat input > low toughness.
 See Section 10.3.

Q 36: A

 See Table 6.1.

Q 37: C

 Some project not allowed shape V notch die stamped due to create an initial
point or reduce material thickness.
 Best practice to use low-stress stamping, refer to Annex A.2.1.9 of NACE MR
0175 2015.

Q 38: D

 Keyword “thin plate, distortion”, see Section 19.7.

Q 39: D

 Keyword “high heat input”.

Q 40: A
  Keyword “high frequency (HF)”, HF consists of high voltage sparks of several
thousand volts which last for a few microseconds. Refer to TWI-Job Knowledge.

Q 41: B

 See Section 9.9.1. Letter “s” first, after size “10”.

Q 42: C

 See Section 8.

Q 43: D

 See Section 5.2.3.

Q 44: D

 See Section 7.3.

Q 45: B

 See Section 17.3.3.

Q 46: B

 See ISO 9606 and Section 6.3.4.

Q 47: C

 Keywords “plasticized layer”.

Q 48: D

 Contrast - relates to the degree of difference.

 Definition - relates to the degree of sharpness.
 Sensitivity - relates to the overall quality of the radiograph.
 Read more in slide contents of Section 5.

Q 49: A

 Keyword “stainless steel”. Oxygen stream max. 850 deg. C. Cutting stainless steel
need high temperature at least 1050 deg. C and more.
 See Section 15.2.
Q 50: C

 Keywords “the most serious type of defect”.

CSWIP – WIS5-90516b PART 4

Q 1: C

 See Section 17.3.1.

Q 2: B

 See Figure 4.6.

Q 3: D

 See Figure 20.1.

Q 4: D

 Keywords “highest preheat temperature”, See Figure C.1 of EN 1011-2.

Q 5: A

 See Section 19.4.1.

Q 6: A

 Preheat > slow cooling rate> increased travel speed.

Q 7: A

 Keyword “fast travel speed” > fast cooling rate > narrow HAZ > increase
hardness.

Q 8: C

 Keyword “high heat input” > lowest toughness  at HAZ.

Q 9: A
  Arc energy = (AxVx60)/(TSx1000) = (350x32)/(310x1000), don't k-factor.
 See Section 10.3.

Q 10: A

 Small diameter electrode > reduce A/V > low heat input.
 Multi-passes > high degree of grain refinement.

Q 11: A

 See Section 4.1.1.

 Don’t confuse with “all weld tensile test”.

Q 12: A

 See Section 4.1.1 and 4.1.3 – Objective.

 Tensile/VPN test have unit à quantitative tests.

Q 13: A

 See Section 4.1.6.

Q 14: A

 See Section 8.

Q 15: B

 See Section 8.

Q 16: D

 See Section 6.2.

Q 17: D

 See Duties of Welding Inspector.

Q 18: B

 See Section 17.6.1.

Q 19: D
  See Section 6.2.3.

Q 20: B

 MT will detect surface (AC) and sub-surface defects (DC - prod)

 See Section 5.4 and 5.5.

Q 21: B

 See Section 3.4.4 – tungsten inclusion.

 See Section 5.2.4.

Q 22: D

 See Section 17.5.3.

Q 23: B

 Keywords “no internal access” > access from outside > DWSI method.

Q 24: D

 See Section 19.6.5.

Q 25: A

 Keywords “dark straight line” in the RT film, check density.

Q 26: D

 Follow the approved WPS.

Q 27: B

 Symmetric weld > omit dash line.

 Intermittent 50 mm in length > See Figure 9.9.

Q 28: B

 Excessive voltage > increase flux consumption.

 See Figure 14.4.

Q 29: C
  Keyword “never baked” because damage the coating.

Q 30: C

 See Figure 16.3.

Q 31: B

 Fatigue crack occurs during operation.

 Answer A --> ductile fracture.
 Answer b/d -->brittle fracture.

Q 32: A

 E6013 --> Rutile coating, general purpose.

Q 33: D

 See Section 17.4 and Section 7.3.

Q 34: A

 Commonly used inert gas.

Q 35: A

 Good finding the planar defects by UT, see Section 5.3.2.

 See advantage of RT in the Section 5.2.5.

Q 36: A

 See Section 5.2.3.

Q 37: C

 Increased %C > increased hardness and strength, decreased ductility, decreased

toughness.

Q 38: C

 Means “how to avoid solidification crack”, see Section 17.4.3.

Q 39: A
  Gauge length = (72-50)/50 %.
 See Figure 4.5.

Q 40: C

 See formula in the Section 2.6.2.

Q 41: B

Q 42: B

 See Section 9.5 and 9.12.

Q 43: A

 See Section 16.2, 70 means 70ksi of the minimum tensile strength.

Q 44: A

 Keyword “randomly torn”. See answer Q 31 of this part.

Q 45: B

 DCEP, see Section 11.3.4.

Q 46: B

 See Section 7.3.

Q 47: C

 See Section 5.2.5.

Q 48: D

 C-Mn: HAZ cracking, see Section17.3.3.

 HSLA: weld metal, see Section17.3.3.
 Weld zone = HAZ + Weld metal, see Figure 2.8.

Q 49: B

 Lamellar tearing occurs after welding, only on base metal. See Section 17.5.1.
Q 50: D

 Keyword “control travel speed and arc gap, 80%Ag+20%CO2” > See Section 13.1.