Release date: 25th of November 2020

Revision Number: 201125

 Workswell ThermoInspector Package
Introduction
Workswell ThermoInspector is automatic inspection
system for thermal monitoring, analysing and

Workswell ThermoInspector
evaluation. It can be used for all welding, heating,
cooling, soldering and other thermal processes in
plastic, metal, biological, chemical and another
manufacturing industry. The ThermoInspector can
measure, record and evaluate thermal information in
real time and cooperate with existing machine control
systems and PLCs.

ThermoInspector system consists a Central Controller

unit that supports up to 4 thermal cameras. All infrared
cameras use highly sensitive infrared sensors (better
than 0.03°C) and measure within a temperature range
of up to +1 000 °C. Due to these extraordinary
properties, it can continuously measure and evaluate
thermal fields on the measured product surface Key Features
whether it is plastic, metal or biological material. Complete machine infrared vision package
The system can consequently check the thermal Fast, easy and flexible installation
characteristics such as thermal gradients, maximum or Resolution 640 px and 336 px
minimum temperature as well as evaluate the Frame rate up to 60Hz
dispersion of the temperature along the thermal cut, Different lenses (more on FOV calculator for WIC)
check the speed of the increasing temperature in the Plug and Play installation and easy setup
selected area. Powerful full-screen operator visualization
Graphs, tables, OK/NOK indicators and stats
Each ThermoInspector system supports multi-camera
4x digital inputs and 5x outputs, 6x Ethernet ports
radiometric streaming, camera control, palette settings,
Power over Ethernet cabling and 24VDC supply
temperature span, definition and much more
High IP65 camera and touchscreen protection
functions. Customers can choose from different
Temperature range up to 1 000 °C (1 832 °F)
types of camera resolutions 640 x 512, 336 x 256px
and different types of lenses.

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
 Two Different Powerful Central Units
Touch the heat…

ThermoInspector
Industrial All-in-One Solution
Front panel IP65 protection

ThermoInspector
Fast and easy installation
VESA interface available
Full HD touchscreen LCD
4 PoE Ethernet ports
Alarm digital outputs
Isolated Input triggers

Workswell
24VDC supply input

Workswell
2 more Ethernet for PLC
Serial communication

…or use the small and passive form-factor controller

Save dimension as well as cost with central passive controller version. The ThermoInspector passive central controller use the same
performance and interfacing as Touchscreen type. Integrator can use own Full HD LCD with keyboard for system configuration.

With only 26 x 22 x 8 cm is passive controller the smallest

multi-camera thermal monitoring system worldwide.

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
 Connect, measure and Control the Machine

Real-time Image
Workswell ThermoInspector automatically detects all

Workswell ThermoInspector
infrared cameras. Customer can setup different types
of color palettes, isotherms, manual temperature span
or change camera temperature range. Intuitive
graphical interface check user configuration and system
integrity. Operator can place different types of
measurement tools (line, point, rectangular, circle,
etc.) and check real-time data streaming and values.

Graphical evaluation
Workswell ThermoInspector system can display
during inspection processes all necessary data and
information that are needed directly on the screen.
From real-time radiometric streaming (up to 4
cameras) including set analysis for each ROI (area of
interest) to time charts, temperature profiles and
numerical indicators that inform an operator.

Alarm and Rule settings

In manufacturing processes, an operator must be
able to set different analysis to cover various industrial
applications. The ThermoInspector offers many
measurement tools with local settable emissivity and
also, the operator can define statistical markers such as
Maximum, Minimum, Average, Deviation and Median
etc. When the set condition is broken, the system
displays alarm and send digital output to PLC.

Due to user-friendly and configurable environment,

the ThermoInspector can be in operation within short
time. The ThermoInspector system contains hundreds
of prepared features for using in any kind of
application; due to this fact integrator doesn’t
need to program any additional algorithms.

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
 Workswell ThermoInspector Applications

Workswell ThermoInspector
Automotive Industry
ThermoInspector helps well-known companies
monitor and control quality in serial production:

Plastic molding injection manufacturing

Flame jet stability before robotic painting
Critical temperature during laser welding
Whole components during final testing
Cutting and pressure tool overheating
Material cooling and preheating
Aluminum induction soldering Safety and Fire Protection
Metal brazing and sintering
Bonding, gluing or foaming ThermoInspector solution can cover simple one-camera
and much more… projects as well as comprehensive multi-camera applications:

Tower and warehouse protection

Material storage system control
Waste and coal conveyers
Waste and coal bunkers
Perimeter monitoring
Agricultural landfilling
Ladle integrity control
Critical slag detection

Other Industries
ThermoInspector is used in many other industries:

Food and packaging industry

Construction and metal industry
Paper, textile and wood industry
Chemical, glass and electronic industry

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
 Workswell ThermoInspector Specification

System overview
2 versions: Passive central controller or Touchscreen central controller
Camera ports: 4 x Gigabit PoE Ethernet, 2 x Gigabit Ethernet for PLC

Workswell ThermoInspector
Digital Inputs: 4 x isolated (24 VDC compatible) inputs
Digital Outputs: 5 x open collector outputs
Central controller units
Serial ports: RS232, RS485
Power supply: 12 - 36VDC
USB ports: 2 x USB3 super speed ports for data uploading
Embedded operating system optimized for multi-camera connection
Up to 4 connected WIC cameras per one central unit, two different available
resolutions available 640 x 512 pixels and 336 x 256 pixels
Lenses: Interchangeable and focusable, various FOV (FOV calculator online)
Framerate up to 60Hz
Temperature ranges:
Thermal cameras WIC
-25 °C to +150 °C (-13 °F to 302 °F)
-40 °C °C to +550 °C (-40 °F to 1 022 °F)
optional temperature range +50 – 1 000 °C (122 °F to 1 832 °F)
Accuracy: ±2% or ±2°C (±3.6 °F)
Temperature sensitivity: ≤0.03°C (30mK) @ 30°C
Calibration Yes, every delivered camera or on field calibration wizard available
Digital input and output cable with terminal block for easy DIN rail mounting
Cables and adapters Ethernet cable for every delivered camera
Optional power supply adapter for 230VAC
TI package: Touchscreen Panel Controller or Passive Controller (IR
Content of delivery ThermoInspector Software included, LCD, 4 PoE ports, isolated DIO, SW, 12 -
36VDC), Cables (DIO 1m, UTP 10m, DIO board)
Power supply

Controller Supply Input 12 - 36VDC or 230VAC (with optional adapter)

Camera Supply Input Integrated in every Central Controller unit, Power over Ethernet supplying
150 W (Touch-screen controller version)
Power Dissipation
120 W (Passive controller version)
Mechanical and environmental information

Passive controller version 260 x 215 x 79 mm

Touchscreen controller version 22 inch panel, 538 x 329 x 53 mm (21.2 x 12.9 x 2 in)

WIC Thermal camera dimension 106 x 65 x 63 mm for IP40 for WFOV, 179 x 65 x 63 mm for IP65 for WFOV,
3kg for passive controller version
Weight 5.8kg for touchscreen controller version
360 g for every Thermal camera (without back IP65 cover)
4 x M4 screws (Passive controller version)
Mounting VESA interface 75mm and 100mm (Touchscreen controller version)
4 x 1/4-20 UNC thread and 10 x M4 (for every camera)
IP 65 for thermal camera with plugin special back cover (IP 40 without)
Internal Protection IP65 front panel of Touchscreen controller version
IP40 for all passive controller version and another electronics

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
 Workswell ThermoInspector Specification

Thermal Camera Settings

Fully radiometric streaming for every thermal camera. User can use different cameras with

Workswell ThermoInspector
different resolutions for same central controller in multi-camera configuration. Cameras can
Source of image use variable speed from 1Hz to 60Hz, temperature range and trigger settings.
System measures current FPS, camera body temperature and communication stability.

Emissivity, windows transmission, Humidity, reflected temperature, athmosperic

Radiometry
temperature and distance correction. Image can be rotated every 90 degrees.

Each camera is supplied with special calibration file saved in ThermoInspector system. User
Calibration
can also set on-field 3point camera calibration.

Non Uniformity
Fully controllable to avoid image interruption during the measurement and control time
Correction (NUC)

Temperature can be displayed and calculated in °C or °F or in RAW data format. Every single
Units and zoom
camera can be zoomed in specific way.

User can choose from 14 palettes – BlackRed, BlueRed, BWRGB, Fire, FLIR Iron, Gradient,
Palettes and Isotherms Gray, Iron1, Natural, Rainbow, Sepia, Steps, Temperature, WBRGB. There are also several
types of temperature isotherms (above, bellow, between) available.

Graphical environment and operator vizualization

ThermoInspector contains 6 measurement tools (Point, Rectangular, Elipse, Line, etc) with
Measurement tools local selectable emissivity. User can define statistical markers such as Maximum, minimum,
average, Deviation, Median.

Administration User can set administrator password for system locking to avoid nepovolany vstup

Language English, German, Polish and Czech. Other languages on request available.

Graphs and Values Continuous or discontinuous time charts, temperature profiles and numerical indicators

Background features Automatic Start-up System initiation, TCP/IP data sharing, Ethernet IP data protocol.

History and logs ThermoInspector can save criterion tables, measurement results, images and graphs.

User can switch between standard machine vision (Image, table and graph) visualization to
Full-screen mode
the full screen multi image (Matrix) visualization

Measurement and control modes

Triggers and alarms Independent triggers (camera selectable) – falling, rising edge or latch, Up to 5 alarm outputs
There are several types of evaluation modes. The most common applications use one time
triggered measurement and afterwards evaluation. ThermoInspector can measure single shot
Evaluation modes
image or sequence. For all 24h/7d applications you can use Non-trigger mode. If you need
check temperatures between Start and Stop time, ThermoInspector integrates latch mode.
ThermoInspector integrates powerful feature that offer possibility to select different ROI
(measurement tool) in specific time. It brings flexibility to use only one monitoring system for
Product selector
various products on single machine. Just send the product number to be measured and
ThermoInspector will change ROI positions and criterion levels during the control process.

Phone numbers E-mail and Web ID Headquarters All pictures are only for ilustration
+420 725 877 063 [email protected] Reg. No.: 29048575 Libocka 653/51b
+420 725 955 464 www.workswell.eu VAT No. CZ29048575 Prague, Czech Republic
Real values and parameters may vary
Contact information
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