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Mme Unit. 1

This document outlines a course on metallurgy and materials engineering. The course covers topics such as metal structure and crystallization, phase diagrams, heat treatment of steels, alloy steels, cast iron, and composites. The course is divided into 6 units covering these topics. The objectives are to understand microstructures of metals and alloys, heat treatment principles, and materials selection. Upon completing the course, students will be able to distinguish different alloy types, design heat treatments, analyze material properties, and explain composite applications in engineering.

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Aanshu Singh
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55 views67 pages

Mme Unit. 1

This document outlines a course on metallurgy and materials engineering. The course covers topics such as metal structure and crystallization, phase diagrams, heat treatment of steels, alloy steels, cast iron, and composites. The course is divided into 6 units covering these topics. The objectives are to understand microstructures of metals and alloys, heat treatment principles, and materials selection. Upon completing the course, students will be able to distinguish different alloy types, design heat treatments, analyze material properties, and explain composite applications in engineering.

Uploaded by

Aanshu Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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METALLURGY 

AND MATERIALS
ENGINEERING
Subject code: 19PC1ME01

BALAPPA HADAGALI
ASSISTANT PROFESSOR
AUTOMOBILE ENGINEERING DEPARTMENT
VNR VJIET, HYDERABAD
Course Outline
Metal Structure and Crystallization
Unit I Introduction Atomic Bonding Crystal Imperfection
Overview of Metal structure & Crystallization Constitution of Alloys
PHASE DIAGRAMS
Unit II Coordinates of phase
diagrams     Binary alloys (Seven Types)

The Heat Treatment of Steel


Annealin Normalizin Hardenin The isothermal transformation Mechanism of heat removal during
Unit III g g g diagram quenching
ALLOY STEELS
UNIT IV
Purpose of alloying Effect of alloying elements Classification of steels

Cast Iron
UNIT V
Types of cast iron Heat treatment of grey iron Mechanical properties and applications of grey cast iron

Composites
UNIT VI
Classification of composites Advanced Fibre reinforced composites  Fabrication of Fibre‐ reinforced composites
n Course Prerequisites: Physics and Chemistry
n Course Objectives:
n To understand the microstructures of different types of metal
and alloys –cast iron, steels, non­ferrous metal and alloys.
n To understand the heat treatment principles­annealing,
normalizing and hardening.
n To understand the different types of tools.
n To able to understand the importance of Titanium & its alloys.
Overview of the course

n Course Outcomes:
n After completion of the course the student is able to:
n Distinguish different types of metals, solid solutions,
alloys compounds
n Design a heat treatment process to change the
properties­hardness, ductility, etc.
n Analyze the characters and failure of metals and alloys.
n Explain & justify the usage of composites in engineering
field
What is metallurgy?

n Metallurgy is the art and science of extraction of
metals from their ores
n Types
n Physical metallurgy
n Extraction metallurgy
n Mechanical metallurgy
Unit I

n Metal Structure  Introduction ­ atom binding,
ionic bond, covalent bond, metallic bond, and
Vander Waals forces
n Constitution of Alloys  Pure metal Intermediate
alloy phase or compound  Intermetallic compounds
or valency compounds Interstitial compounds
Electron compounds
Introduction

n Matter          Elements         Atoms
             (Physical & Chemical Properties)                (Distinct for each elements)

n Atomic Structure        (Defines properties)
       (Electrons, Protons, Neutrons)
       (Mass is concentrated in Nucleus)
Classification of Elements
n Metals    Form of Crystals, high thermal & electrical conductivity
                             Deformed plastically, high reflectivity of light

n Metalloids      C, B, Si

n Nonmetals  O, N, P, S
Atom Binding

n Definite arrangement of atoms or molecules in a
crystal structure in solid state
n Ionic bond
n Covalent bond
n Metallic bond
n Van der Waals forces
Ionic Bond

n  Transfer of valence electron(s) between atoms
n Type of chemical bond that generates two oppositely charged ions
n Atom becomes stable when outer shell is completely filled by electrons
Covalent Bond

n Sharing of electrons between atoms
n This type of bonding occurs between two atoms of the same element or of
elements close to each other in the periodic table
Metallic Bond

n Metallic bond is the collective sharing of a sea of valence electrons between
several positively charged metal ions.
n Example – Metallic Bonding in Sodium
n Metallic bond properties
n Electrical conductivity
n Thermal conductivity
n Malleability & Ductility
n Metallic luster
n High Melting & boiling point
LINE DEFECTS DISLOCATION
GROWTH OF THE CRYSTAL
SCREW DISLOCATION
Thank you

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