VETRI VINAYAHA COLLEGE OF ENGINEERING

AND TECHNOLOGY.
THOTTIYAM, TRICHY – 621 215

DEPARTMENT OF MECHANICAL ENGINEERING

SEVENTH SEMESTER

ME2405 –
MECHATRONICS
LAB MANUAL
1
VETRI VINAYAHA COLLEGE OF ENGINEERING
AND TECHNOLOGY.
THOTTIYAM, TRICHY – 621 215

DEPARTMENT OF MECHANICAL ENGINEERING

SEVENTH SEMESTER

ME2405 – MECHATRONICS OBSERVATION NOTE BOOK

Name :
Semester :

Section :

Register No. :

2
 VETRI VINAYAHA COLLEGE OF ENGINEERING
AND TECHNOLOGY.
THOTTIYAM, TRICHY – 621 215

DEPARTMENT OF MECHANICAL ENGINEERING

VII SEM MECHANICAL ENGINEERING

ME2405 – MECHATRONICS LAB LIST

OF EXERCISES
I) INTRODUCTION TO MECHATRONICS

1) Introduction to Mechatronics.

II) PNEUMATICS

2) Operation of Single Acting Cylinder Using DCV.

3) Operation of Double Acting Cylinder Using DCV.

4) Impulse Pilot Operation of Single Acting Cylinder.

5) Controlling the Speed of the Cylinder Using Metering In Valve Circuit.

6) Controlling the Speed of the Cylinder Using Metering Out Valve Circuit.

7) Operation of Double Acting Cylinder with AND Logic Circuit.

8) Operation of Double Acting Cylinder with OR Logic Circuit.

9) Single Cycle Automation of Double Acting Cylinder Using Limit Switch.

10) Multi Cycle Automation of Double Acting Cylinder Using Limit Switch.
+ + - -
11) Single Cycle Automation of Multiple Cylinders in Sequence (A B A B ).
+ + - -
12) Single Cycle Automation of Multiple Cylinders Using Cascading Method (A B B A ).

3
III) ELECTROPNEUMATICS

13) Operation of Single Acting Cylinder Using Single Solenoid Valve.

14) Operation of Double Acting Cylinder Using Single Solenoid Valve.

15) Operation of Double Acting Cylinder Using Double Solenoid Valve.

16) Single Cycle Automation of Double Acting Cylinder.

17) Multi Cycle Automation of Double Acting Cylinder.

+ + - -
18) Single Cycle Automation of Multiple Cylinders in Sequence (A B A B ).
+ + - -
19) Single Cycle Automation of Multiple Cylinders in Sequence (A B B A ).

IV) ELECTROPNEUMATICS USING PLC

20) Actuation of Single Acting Cylinder with ON Delay Timer Using PLC.

21) Actuation of Single Acting Cylinder with OFF Delay Timer Using PLC.

22) Control of Double Acting Cylinder with UP Counter Using PLC.

23) Control of Double Acting Cylinder DOWN Counter Using PLC.

24) Operation of Single Acting Cylinder with AND Logic Using PLC.

25) Operation of Single Acting Cylinder with OR Logic Using PLC.

26) Automation of Single Acting Cylinder Using PLC.

27) Automation of Double Acting Cylinder Using PLC.

+ + - -
28) Automation of Multiple Cylinders in Sequence (A B A B ) Using PLC.
+ + - -
29) Automation of Multiple Cylinders in Sequence (A B B A ) Using PLC.
V) HYDRAULICS

30) Operation of Single Acting Cylinder Using DCV.

31) Operation of Double Acting Cylinder Using DCV.

32) Operation of Hydraulic Motor Using DCV.

33) Single Cycle Automation of Double Acting Cylinder Using Limit Switch.

34) Multi Cycle Automation of Double Acting Cylinder Using Limit Switch.
+ + -
35) Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A B A

-
B ) Using HYDROSIM Software.
+ + -
36) Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A B B

-
A ) Using HYDROSIM Software.

37) Simulation of Single Cycle Automation of Multiple Cylinders in Sequence

+ + + - - -
(A B C A B C ) Using HYDROSIM Software.
+ + -
38) Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A B B

- + -
A C C ) Using HYDROSIM Software.

VI) DESIGN AND TESTING OF FLUID POWER CIRCUITS

39) Actuation of Hydraulic Cylinder and To Find out Pressure VS Force.

40) Actuation of Hydraulic Cylinder and To Find out Speed VS Discharge.

VII) PID CONTROLLER INTERFACING

41) Pressure Transmitter.

42) Flow Transmitter.

43) Temperature Transmitter.
44) Performance of PID controller on Pressure Process.

45) Performance of PID controller on Flow Process.

46) Performance of PID controller on Temperature Process.

VIII) SERVO MOTOR INTERFACING

47) Open Loop and Closed Loop Interfacing in DC Servo Motor.

48) Open Loop and Closed Loop Interfacing in AC Servo Motor.

IX) STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER

49) Stepper motor interfacing with 8051 Micro controller for clockwise rotation.

50) Stepper motor interfacing with 8051 Micro controller for anticlockwise rotation.

51) Stepper motor interfacing with 8051 Micro controller for 360˚ clockwise rotation.

52) Stepper motor interfacing with 8051 Micro controller for 360˚ anticlockwise rotation.

53) Stepper motor interfacing with 8051 Micro controller for 270˚ clockwise rotation.

54) Stepper motor interfacing with 8051 Micro controller for 270˚ anticlockwise rotation.

55) Stepper motor interfacing with 8051 Micro controller for 180˚ clockwise rotation.

56) Stepper motor interfacing with 8051 Micro controller for 180˚ anticlockwise rotation.

57) Stepper motor interfacing with 8051 Micro controller for 90˚ clockwise rotation.

58) Stepper motor interfacing with 8051 Micro controller for 90˚ anticlockwise rotation.

STAFF IN CHARGE HEAD OF THE DEPARTMENT

 ME2405 – MECHATRONICS LAB
SYLLABUS

 Design and testing of fluid power circuits to control

 Velocity (ii) direction and (iii) force of single and double acting actuators
 Design of circuits with logic sequence using Electro pneumatic trainer kits.
 Simulation of basic Hydraulic, Pneumatic and Electric circuits using software.
 Circuits with multiple cylinder sequences in Electro pneumatic using PLC.
 Servo controller interfacing for open loop
 Servo controller interfacing for closed loop
 PID controller interfacing
 Stepper motor interfacing with 8051 Micro controller
 full step resolution (ii) half step resolution
 Modeling and analysis of basic electrical, hydraulic and pneumatic systems using
LAB VIEW
 Computerized data logging system with control for process variables like pressure
flow and temperature.
 INDEX
EXPT PAGE
DATE NAME OF THE EXPERIMENT SIGN
NO NO
1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

11)

12)

13)

14)

15)

16)

17)

18)
 INTRODUCTION TO MECHATRONICS SYSTEM

EXPT NO: 1 DATE:

AIM:
To study about the important features, about Mechatronics system.

INTRODUCTION TO MECHATRONICS SYSTEM:

Mechatronics is one of the new and existing fields on the engineering landscape,
subsuming parts of traditional engineering fields and requiring a broader approach to the
design of system that we can formally call as Mechatronics system.

Many industries improving their works through automation which is based on the
inter connection between the electronic control systems and mechanical engineering.

Such control systems generally use microprocessors as controllers and have electrical
sensors extracting information from mechanical inputs through electrical actuators to
mechanical systems.

This can be considered to be application of computer based digital control techniques

through electronic and electric interfaces to mechanical engineering problems. Successful
design of Mechatronics can lead to products that are extremely attractive to customer in
quality cost-effectiveness.

MECHATRONICS DEFINITION:

Mechatronics may be defined as a multi-disciplinary field of study that implies the

synergistic integration of electronic engineering, electric engineering, control engineering
and computer technology with mechanical engineering for the design, manufacture, analysis
and maintenance of a wide range of engineering products and processes.

“Mechatronics brings together areas of technology involving sensors and

measurement systems, drive and actuation systems, analysis of the behavior of systems
microprocessor systems”.

The integration across the traditional boundaries of mechanical engineering, electrical

engineering, electronics and control engineering has to occur at the earliest stages of the
design process if cheaper, more reliable; more flexible systems are to be developed.

APPLICATIONS OF MECHATRONICS ENGINEERING:

Mechatronics engineering finds application in the following fields.

 Electronic home appliances
 Electronic entertainment products
 Engine systems (cars)
 Large scale application
Schematic Layout of Hydraulic System
BASIC COMPONENTS OF A HYDRAULIC SYSTEM:

Reservoir (or air tank):

A reservoir is an oil supply tank. It is provided to hold the hydraulic liquid
(usually oil).
Pump:
The pump is used to force the liquid into the system.

Prime mover:
A Prime mover, usually an electric motor, is used to drive the pump.

Valves:
Valves are refitted in the system to control liquid direction, pressure, and flow rate.

Actuator:
An actuator is provided to convert the liquid energy into mechanical force or torque
to do useful work. The actuator is the actual working element of the system. The actuators
can be either cylinders (to provide linear motion) or hydro motors (to provide rotary
motion).

Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one place to
another.
Schematic Layout of Pneumatic System
BASIC COMPONENTS OF A PNEUMATIC SYSTEM:

Reservoir (or air tank):

An air tank is provided to store the compressed air required for the operations.

Compressor:
The compressor is used to compress the atmospheric air so as to increase the pressure
of the air.

Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.

Valves:
Valves are refitted in the system to control air direction, pressure, and flow rate.

Actuator:
An actuator is provided to convert the air energy into mechanical force or torque to
do useful work.

Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.
BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATIC SYSTEM:

Symbols Description
LINES
-continuous line - flow line

-dashed line - pilot, drain

-envelope - long and short dashes around two or more component
symbols
CIRCULAR
-large circle - pump, motor
-small circle - Measuring devices
-semi-circle - rotary actuator
SQUARE
-one square - pressure control function
-two or three adjacent squares - directional control
DIAMOND
-diamond - Fluid conditioner (filter, separator,
lubricator, heat exchanger)
MISCELLANEOUS SYMBOLS
-Spring
-Flow Restriction
TRIANGLE
-solid - Direction of Hydraulic Fluid Flow

-open - Direction of Pneumatic flow

PUMPS AND COMPRESSORS
Fixed Displacement Hydraulic Pump
-unidirectional
-bidirectional
Variable Displacement Hydraulic Pump
-unidirectional
-Compressor
Symbols Description
MOTORS
Fixed Displacement Hydraulic Motor
-unidirectional
-bidirectional
Variable Displacement Hydraulic Motor
-unidirectional
-bidirectional
Pneumatic Motor
-unidirectional
-bidirectional
Rotary Actuator

- hydraulic
- pneumatic
CYLINDERS

Single Acting Cylinder

-returned by external force

-returned by spring or extended by spring force
Double Acting Cylinders

-single piston rod (fluid required to extend and

retract)
-double ended piston rod

Cylinders With Cushions

- single fixed cushion

- double fixed cushion
- single adjustable cushion

- double adjustable cushion

Symbols Description
DIRECTIONAL CONTROL VALVES
Directional Control Valve (2 Ports / 2 Positions)
-Normally closed directional control valve with 2
ports and 2 finite positions.
-Normally open directional control valve with 2
ports and 2 finite positions.
Directional Control Valve (3 Ports / 2 Positions)
-Normally closed directional control valve with 3
ports and 2 finite positions.
-Normally open directional control valve with 3
ports and 2 finite positions.
Directional Control Valve (4 Ports / 2 Positions)
-directional control valve with 4 ports and 2 finite
positions
Directional Control Valve (4 Ports / 3 Positions)
-directional control valve with 4 ports and 3 finite
positions
*-(center position can have various flow paths)
Directional Control Valve (5 Ports / 2 Positions) Normally A Pneumatic Valve
-directional control valve with 5 ports and 2 finite
positions
Directional Control Valve (5 Ports / 3 Positions) Normally A Pneumatic Valve
-directional control valve with 5 ports and 3 finite
positions
CONTROL METHODS
Manual Control
-general symbol (without showing the control type)
-pushbutton
-lever
-foot pedal
Mechanical Control
-plunger or tracer
-spring
Symbols Description
-roller
-roller(one direction only)
Electrical Control
-Solenoid (the one winding)

Pilot Operation
-pneumatic

-hydraulic
Pilot Operated Two-Stage Valve
-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hyd pilot second stage

CHECK VALVES, SHUTTLE VALVES, RAPID EXHAUST VALVES

-check valve -free flow one direction, blocked flow

in other direction
-pilot operated check valve, pilot to close

-pilot operated check valve, pilot to open

Shuttle Valve
-to isolate one part of a system from an alternate
part of circuit
Rapid Exhaust Valve/Pneumatic

-installed close to an actuator for rapid movement

of the actuator
PRESSURE CONTROL VALVES

Pressure Relief Valve(Safety Valve) Normally Closed

- Line pressure is limited to the setting of the valve,

secondary part is directed to tank
Symbols Description
Proportional Pressure Relief

- line pressure is limited to and proportional to an

electronic signal
Sequence Valve
- When the line pressure reaches the setting of the valve,
valve opens permitting flow to the secondary port. The pilot
must be externally drained to tank.
Pressure Reducing Valve
- pressure downstream of valve is limited to the
setting of the valve

FLOW CONTROL VALVES

Throttle valve
-adjustable output flow
Flow Control Valve
-with fixed output (variations in inlet pressure do
not affect rate of flow)
-with fixed output and relief port to reservoir with
relief for excess flow (variations in inlet pressure do
not affect rate of flow)
-with variable output
-fixed orifice
-metered flow toward right free flow to left

-pressure compensated flow control fixed output

flow regardless of load
-pressure and temperature compensated
-with variable output and relief port to reservoir
Flow Dividing Valve

-flow is divided equally to two outputs

SHUT-OFF VALVE
-Simplified symbol
Symbols Description
FILTERS, WATER TRAPS, LUBRICATORS AND MISCELLANEOUS
APPARATUS
Filter or Strainer
-filter
Water Trap
-with manual drain

-with automatic drained

Filter With Water Trap

-with manual drain

-automatic drain

Air Dryer
- refrigerant, or chemical removal of water from
compressed air line
Lubricator
-oil vapor is indected into air line

Conditioning unit

-compound symbol of filter, regulator, lubricator unit

-Simplified Symbol
RESULT:
Thus the important feature Mechatronics system was studied.
NORMAL POSITION
OPERATION OF SINGLE ACTING CYLINDER USING DCV

EXPT NO: 2 DATE:

AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Single Acting Cylinder
 3/2 Hand Levered Spring Return DCV
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using DCV in Pneumatic Trainer
Kit.
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER USING DCV

EXPT NO: 3 DATE:

AIM:
To operate a double acting cylinder using the Directional Control Valve (DCV) in
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 4/2 Hand Levered Spring Return DCV
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using DCV in Pneumatic Trainer Kit.
NORMAL POSITION
 IMPLUSE PILOT OPERATION OF SINGLE ACTING CYLINDER

EXPT NO: 4 DATE:

AIM:
To operate a single acting cylinder using an impulse pilot valve in Pneumatic Trainer
Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Single Acting Cylinder
 3/2 Hand Levered Spring Return DCV
 3/2 Pilot Operated Spring Return DCV
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using an impulse pilot valve in
Pneumatic Trainer Kit.
NORMAL POSITION
CONTROLLING THE SPEED OF THE CYLINDER USING METERING
IN VALVE CIRCUIT
EXPT NO: 5 DATE:

AIM:
To control the speed of double acting cylinder using Metering In valve circuit in
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Flow Control Valve
 4/2 Hand Levered Spring Return DCV
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the speed of double acting cylinder was controlled using Metering In valve
circuit in Pneumatic Trainer Kit.
NORMAL POSITION
 CONTROLLING THE SPEED OF THE CYLINDER USING
METERING OUT VALVE CIRCUIT
EXPT NO: 6 DATE:

AIM:
To control the speed of double acting cylinder using Metering Out valve circuit in
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Flow Control Valve
 4/2 Hand Levered Spring Return DCV
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the speed of double acting cylinder was controlled using Metering Out valve
circuit in Pneumatic Trainer Kit.
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGIC
CIRCUIT

EXPT NO: 7 DATE:

AIM:
To operate a double acting cylinder using AND logic circuit in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 4/2 Pilot Operated DCV
 3/2 Hand Levered DCV
 Two Pressure Valve
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder using AND logic circuit was operated in Pneumatic
Trainer Kit.
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGIC
CIRCUIT

EXPT NO: 8 DATE:

AIM:
To operate a double acting cylinder using OR logic circuit in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 4/2 Pilot Operated DCV
 3/2 Hand Levered DCV
 Shuttle Valve
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder using OR logic circuit was operated in Pneumatic
Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING LIMIT SWITCH

EXPT NO: 9 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a single cycle using
limit switch in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of double acting cylinder was operated by using
limit switch in Pneumatic Trainer Kit.
NORMAL POSITION
 MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING LIMIT SWITCH

EXPT NO: 10 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a multi cycle using limit
switch in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by using limit
switch in Pneumatic Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN
+ + - -
SEQUENCE (A B A B )

EXPT NO: 11 DATE:

AIM:
+ + - -
To operate single cycle automation of multiple cylinders in sequence (A B A B ) in
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Button Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence
+ + - -
(A B A B ) in Pneumatic Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING
+ + - -
CASCADING METHOD (A B B A )

EXPT NO: 12 DATE:

AIM:
To operate a single cycle automation of multiple cylinders in cascading method
+ + - -
(A B B A ) in Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Button Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated by cascading
+ + - -
method (A B B A ) in Pneumatic Trainer Kit.
NORMAL POSITION
OPERATION OF SINGLE ACTING CYLINDER USING SINGLE
SOLENOID VALVE

EXPT NO: 13 DATE:

AIM:
To operate a single acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Single Acting Cylinder
 Input / Output Relay Box
 3/2 Solenoid Operated Spring Return Valve
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using single solenoid valve in Electro
Pneumatic Trainer Kit.
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER USING SINGLE
SOLENOID VALVE

EXPT NO: 14 DATE:

AIM:
To operate a double acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated Spring Return Valve
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using single solenoid valve in Electro
Pneumatic Trainer Kit.
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE
SOLENOID VALVE

EXPT NO: 15 DATE:

AIM:
To operate a double acting cylinder using the double solenoid valve in Electro
Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated Valve
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using double solenoid valve in Electro
Pneumatic Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING ELECTRICAL SWITCH

EXPT NO: 16 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a single cycle using
electrical switch in Electro Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated DCV
 Electrical Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of double acting cylinder was operated by using
electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION
 MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING ELECTRICAL SWITCH

EXPT NO: 17 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a multi cycle using
electrical switch in Electro Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated DCV
 Electrical Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by using
electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN
+ + - -
SEQUENCE (A B A B ) USING ELECTROPNEUMATIC KIT

EXPT NO: 18 DATE:

AIM:
+ + - -
To operate single cycle automation of multiple cylinders in sequences (A B A B ) in
Electro Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated DCV
 Electrical Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence
+ + - -
(A B A B ) in Electro Pneumatic Trainer Kit.
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN
+ + - -
SEQUENCE (A B B A ) USING ELECTROPNEUMATIC KIT

EXPT NO: 19 DATE:

AIM:
+ + - -
To operate single cycle automation of multiple cylinders in sequences (A B B A ) in
Electro Pneumatic Trainer Kit.

APPARATUS REQUIRED:
 FLUIDSIM Software
 Double Acting Cylinder
 Input / Output Relay Box
 4/2 Solenoid Operated DCV
 Electrical Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in FLUIDSIM software and check the connections.
 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of multiple cylinders was operated sequence
 + + - -
(A B B A ) in Electro Pneumatic Trainer Kit.
NORMAL POSITION
 ACTUATION OF SINGLE ACTING CYLINDER WITH ON DELAY
TIMER USING PLC

EXPT NO: 20 DATE:

AIM:
To simulate the single acting cylinder with ON Delay Timer using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 3/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 Sometimes delay the cylinder should be activated.
ACTUATED POSITION
RESULT:
Thus the actuation of single acting cylinder with ON Delay Timer was done using
PLC.
NORMAL POSITION
 ACTUATION OF SINGLE ACTING CYLINDER WITH OFF DELAY
TIMER USING PLC

EXPT NO: 21 DATE:

AIM:
To simulate the single acting cylinder with OFF Delay Timer using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 3/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 Sometimes delay the cylinder should be activated.
ACTUATED POSITION
RESULT:
Thus the actuation of single acting cylinder with OFF Delay Timer was done using
PLC.
NORMAL POSITION
 CONTROL OF DOUBLE ACTING CYLINDER WITH UP COUNTER
USING PLC

EXPT NO: 22 DATE:

AIM:
To simulate the double acting cylinder with UP Counter using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 5/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder is actuated with UP Counter using PLC.
NORMAL POSITION
 CONTROL OF DOUBLE ACTING CYLINDER WITH DOWN
COUNTER USING PLC

EXPT NO: 23 DATE:

AIM:
To simulate the double acting cylinder with DOWN Counter using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 5/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder is actuated with DOWN Counter using PLC.
NORMAL POSITION
 OPERATION OF SINGLE ACTING CYLINDER WITH AND LOGIC
USING PLC

EXPT NO: 24 DATE:

AIM:
To simulate the single acting cylinder with AND logic using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 3/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 When two inputs (1i, 2i) are high, the output is high.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder is actuated with AND logic using PLC.
NORMAL POSITION
 OPERATION OF SINGLE ACTING CYLINDER WITH OR LOGIC
USING PLC

EXPT NO: 25 DATE:

AIM:
To simulate the single acting cylinder with OR logic using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 3/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 When any one input (1i, 2i) is high, the output is high
ACTUATED POSITION
RESULT:
Thus the single acting cylinder is actuated with OR logic using PLC.
NORMAL POSITION
 AUTOMATION OF SINGLE ACTING CYLINDER USING PLC

EXPT NO: 26 DATE:

AIM:
To simulate the automatic sequence of single acting cylinder using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 3/2 Solenoid Operated DCV
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 Observe the working of single acting cylinder is automatic reciprocating.
ACTUATED POSITION
RESULT:
Thus the automation of single acting cylinder is done by using PLC.
NORMAL POSITION
 AUTOMATION OF DOUBLE ACTING CYLINDER USING PLC

EXPT NO: 27 DATE:

AIM:
To simulate the automatic sequence of double acting cylinder using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 5/2 Solenoid Operated DCV
 Flow Control Valve
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Both Outputs of PLC (Q1 and Q2) are direct connecting to inputs of solenoid coils.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC.
 Observe the working of double acting cylinder is automatic reciprocating.
ACTUATED POSITION
RESULT:
Thus the automation of double acting cylinder is done by using PLC.
NORMAL POSITION
 AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE
+ + - -
(A B A B ) USING PLC

EXPT NO: 28 DATE:

AIM:
+ + - -
To operate single cycle automation of multiple cylinders in sequence (A B A B )
using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 5/2 Solenoid Operated DCV
 Flow Control Valve
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs of solenoid
coils.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
ACTUATED POSITION
  Connect the air supply to FRL unit.
 Run the PLC.
 Observe the working of double acting cylinder is automatic reciprocating using the
+ + - -
circuit A B A B .

RESULT:
Thus the single cycle automation of multiple cylinders is operated in sequence
+ + - -
(A B A B ) using PLC.
NORMAL POSITION
 AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE
+ + - -
(A B B A ) USING PLC

EXPT NO: 29 DATE:

AIM:
+ + - -
To operate single cycle automation of multiple cylinders in sequence (A B B A )
using PLC

APPARATUS REQUIRED:
 Compressor
 FRL Unit
 5/2 Solenoid Operated DCV
 Flow Control Valve
 Single Acting Cylinder
 PLC
 Versa Pro Software.

PROCEDURE:
 Draw the circuit diagram.
 Provide +24V and –24V from PLC trainer to panel.
 Open the versa pro software in desktop.
 Interface PLC with PC using RS232 cable.
 Write a ladder diagram.
 Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs of solenoid
coils.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
ACTUATED POSITION
  Connect the air supply to FRL unit.
 Run the PLC.
 Observe the working of double acting cylinder is automatic reciprocating using the
+ + - -
circuit A B B A .

RESULT:
Thus the single cycle automation of multiple cylinders is operated in sequence
+ + - -
(A B B A ) using PLC.
NORMAL POSITION
 OPERATION OF SINGLE ACTING CYLINDER WITH DCV

EXPT NO: 30 DATE:

AIM:
To operate a single acting cylinder using DCV in Hydraulic Trainer Kit.

APPARATUS REQUIRED:
 HYDROSIM Software
 Single Acting Cylinder
 Flow Control Valve
 3/2 Solenoid DCV
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single acting cylinder was operated using DCV in Hydraulic Trainer Kit
NORMAL POSITION
 OPERATION OF DOUBLE ACTING CYLINDER WITH DCV

EXPT NO: 31 DATE:

AIM:
To operate a double acting cylinder using DCV in Hydraulic Trainer Kit.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 Flow Control Valve
 4/2 Hand Levered DCV
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the double acting cylinder was operated using DCV in Hydraulic Trainer Kit
NORMAL POSITION
 OPERATION OF HYDRAULIC MOTOR WITH DCV

EXPT NO: 32 DATE:

AIM:
To operate a hydraulic motor using DCV in Hydraulic Trainer Kit.

APPARATUS REQUIRED:
 HYDROSIM Software
 Hydraulic Motor
 Flow Control Valve
 4/2 Hand Levered DCV
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the motor.
ACTUATED POSITION
RESULT:
Thus the hydraulic motor was operated using DCV in Hydraulic Trainer Kit
NORMAL POSITION
 SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING LIMIT SWITCH

EXPT NO: 33 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a single cycle using
limit switch in Hydraulic Trainer Kit.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Push Button Operated Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the single cycle automation of double acting cylinder was operated by using
limit switch in Hydraulic Trainer Kit.
NORMAL POSITION
 MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING LIMIT SWITCH

EXPT NO: 34 DATE:

AIM:
To operate automatic operation of a double acting cylinder in a multi cycle using limit
switch in Hydraulic Trainer Kit.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Push Button Operated DCV
 4/2 Pilot Operated DCV
 Limit Switch
 FRL Unit

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by using limit
switch in Hydraulic Trainer Kit.
NORMAL POSITION
 SIMULATION OF SINGLE CYCLE AUTOMATION OF MULTIPLE
+ + - -
CYLINDERS IN SEQUENCE (A B A B ) USING HYDROSIM
SOFTWARE

EXPT NO: 35 DATE:

AIM:
To simulate a Single Cycle Automation of Multiple Cylinders in Sequence (A+B+A-B-) using
HYDROSIM software.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Button Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A+B+A-B-)
Using HYDROSIM Software was done.
NORMAL POSITION
 SIMULATION OF SINGLE CYCLE AUTOMATION OF MULTIPLE
+ + - -
CYLINDERS IN SEQUENCE (A B B A ) USING HYDROSIM
SOFTWARE

EXPT NO: 36 DATE:

AIM:
To simulate a Single Cycle Automation of Multiple Cylinders in Sequence (A+B+B-A-) using
HYDROSIM Software.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Button Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A+B+B-A-)
Using HYDROSIM Software was done.
NORMAL POSITION
 SIMULATION OF SINGLE CYCLE AUTOMATION OF MULTIPLE
+ + + - - -
CYLINDERS IN SEQUENCE (A B C A B C ) USING HYDROSIM
SOFTWARE

EXPT NO: 37 DATE:

AIM:
To simulate a Single Cycle Automation of Multiple Cylinders in Sequence (A+B+C+A-B-C-) using
HYDROSIM Software.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Hand Levered Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A+B+C+A-B-
-
C ) Using HYDROSIM Software was done.
NORMAL POSITION
 SIMULATION OF SINGLE CYCLE AUTOMATION OF MULTIPLE
+ + - - + -
CYLINDERS IN SEQUENCE (A B B A C C ) USING HYDROSIM
SOFTWARE

EXPT NO: 38 DATE:

AIM:
To simulate a Single Cycle Automation of Multiple Cylinders in Sequence (A+B+ B-A-C+C-) using
HYDROSIM Software.

APPARATUS REQUIRED:
 HYDROSIM Software
 Double Acting Cylinder
 3/2 Roller Operated Spring Return DCV
 3/2 Push Hand Levered Spring Return DCV
 4/2 Pilot Operated DCV
 Limit Switch
 Pump

PROCEDURE:
 Draw the circuit in HYDROSIM software and check the connections.
 The various components are connected as per circuit.
 Block the valve openings if necessary.
 Check the leakage and correct it.
 Open the valve and operate the cylinder.
ACTUATED POSITION
RESULT:
Thus the Simulation of Single Cycle Automation of Multiple Cylinders in Sequence (A+B+ B-A-
+ -
C C ) Using HYDROSIM Software was done.
HYDRAULIC CIRCUIT
 ACTUATION OF HYDRAULIC CYLINDER AND TO FIND OUT
PRESSURE VS FORCE
EXPT NO: 39 DATE:

AIM:
To actuate the hydraulic cylinder and find out the Pressure VS Force.

APPARATUS REQUIRED:
 Oil Tank
 Single – Phase Motor
 Gear Pump
 Pressure Relief Valve
 4/3 Double Solenoid Valve
 Double Acting Cylinder
 Load Cell
 Data Actuation Card than Lab View Software.

FORMULA:
P=F/A
2
A = ( π / 4) * D
2
P Pressure Kg/cm

F Force Kg
2
A Area cm

D Diameter of Cylinder cm

Cylinder diameter = 50mm

Cylinder rod diameter = 30mm

Cylinder stroke length = 150mm
TABULATION:

Pressure Displayed Force Calculated Force

S.No 2
% of Error
Kg/cm Kg Kg
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)

MODEL CALCULATION:
 Error = Displayed Force – Calculated Force / Displayed Force

% of Error = Error * 100

PROCEDURE:
 Switch on the electrical power supply with motor.
 Switch on the power supply to the control unit.
 Open the lab view software in the system.
 Inter face hydraulic trainer with system using RS-232.
 Open the force. Go to operate, click the run. Than power on (below).
 Now extend the system by pressing the up button.
 Load cell indicate the force value in the monitor.
2
 Now adjust the pressure regulator and set the maximum pressure as 25kg/cm .
 Retract the cylinder.
 Once again forward the cylinder; you have adjusted the pressure in pressure regulator.
 You have seen the force value in monitoring.
 Repeat the force value for different pressure.

GRAPH:
Pressure VS Force
MODEL GRAPH:
RESULT:
The actuation of double acting cylinder was carried out and the curve between
pressure and force is been obtained.
HYDRAULIC CIRCUIT
 ACTUATION OF HYDRAULIC CYLINDER AND TO FIND OUT
SPEED VS DISCHARGE
EXPT NO: 40 DATE:

AIM:
To actuate the hydraulic cylinder and find out the Speed VS Discharge

APPARATUS REQUIRED:
 Oil Tank
 Single – Phase Motor
 Gear Pump
 Pressure Relief Valve
 4/3 Double Solenoid Valve
 Double Acting Cylinder
 Load Cell
 Data Actuation Card than Lab View Software.

FORMULA:
V=Q/A

Flow = Discharge

V=F/A

F=V*A
2
A = ( π / 4) * D

V Velocity cm / sec

Q Discharge liters / sec

F Flow liters / sec

 2
A Area cm
TABULATION:

Velocity in Velocity in Discharge in Discharge in

UP DOWN UP DOWN
S.No
Speed Speed Flow Flow
cm / sec cm / sec Liters / sec Liters / sec
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)

MODEL CALCULATION:
 D Diameter of Cylinder cm

Cylinder diameter = 50mm

Cylinder rod diameter = 30mm

Cylinder stroke length = 150mm

PROCEDURE:
 Switch on the electrical power supply with motor.
 Switch on the power supply to the control unit.
 Open the lab view software in the system.
 Inter face hydraulic trainer with system using RS-232.
 Open the Speed. Go to operate, click the run. Than power on (below).
 Now extend the system by pressing the up button.
 Now regulate the flow control valve, contract the system by pressing down position.
After seen monitor in velocity cm/sec.
 Now adjust the flow control valves and set the maximum flow, to find the up and
velocity.
 Repeat the force value for different pressure.

GRAPH:
Speed VS Discharge
MODEL GRAPH:
RESULT:
The actuation of double acting cylinder was carried out and the curve between speed
and discharge is been obtained.
190
 PRESSURE TRANSMITTER
EXPT NO: 41 DATE:

AIM:
To study the characteristics of the Pressure transmitter.

APPARATUS REQUIRED:
 Multiprocess Trainer Kit.
 PC with Process control software.
 Patch chords.
 Multimeter.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Fully Open.
HV2 – Fully Open.
HV3 – Fully Close.
HV4 – Fully Close.

PRESSURE RANGE:
Input - (0-250) mm Wc.
Output - (4-20) mA DC.

PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital controller with process and PC.
 Make the connections as per connection diagram .
 Ensure the hand valve settings are correct.
 Switch ON VMPA - 62A unit and Digital controller with PC.
 Heater / pump ON switch be in pump1 mode.
TABULATION:

Pressure Transmitter
S.No Gauge Pressure (mmWc)
Current Output (mA)
1
2

3
4

6
7

8
9

10
11

12
13

14

15

MODEL GRAPH:
  Invoke the “Process control” software.
 Once, tank pressure reached 250mmWc enters control output of 0%.
 Gradually open the HV4 valve every 50Wc note down the current readings.
 Select “Pressure/process control manual mode” and enter a controller output of
100%.
 Note down the current readings for various pressure readings.
 Switch OFF the Pump.

GRAPH:
Pressure VS output current

RESULT:

Thus the characteristic of the Pressure transmitter was studied.

 FLOW TRANSMITTER
EXPT NO: 42 DATE:

AIM:
To study the characteristics of the Flow transmitter.

APPARATUS REQUIRED:
 Multiprocess Trainer Kit.
 PC with Process control software.
 Patch chords.
 Multimeter.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Fully Open.
HV2 – Fully Open.
HV3 – Fully Close.
HV4 – Fully Open.

FLOW RANGE:
Input - (50 - 500) LPH.
Output - (4-20) mA DC.
PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital Controller with process and PC.
 Make the connections as per connection diagram.
 Ensure the hand valve settings are correct.
 Switch ON VMPA - 62A unit and Digital controller with PC.
 Heater/Pump ON switch should be in “Pump” mode.
TABULATION:

Flow Transmitter
S.No Flow (LPH)
Current Output (mA)
1

2
3

4
5
6

7
8

10
11

12
13

14

15

MODEL GRAPH:
  Invoke the “Process control” software
 Select “Flow/control manual mode”.
 Gradually increase the flow (say in steps of 50 LPH) by varying the controller output
(0 - 100%), and note down the current readings in Ammeter.
 Stop the process.

GRAPH:
Flow VS output current

RESULT:

Thus the characteristic of the Flow transmitter was studied.

 TEMPERATURE TRANSMITTER

EXPT NO: 43 DATE:

AIM:
To study the characteristics of the RTD Temperature transmitter.

APPARATUS REQUIRED:
 Multiprocess Trainer Kit.
 PC with Process control software.
 Patch chords.
 Multimeter.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Fully Open.
HV2 – Fully Close.
HV3 – Fully Open.

TEMPERATURE RANGE:
Input - (0 - 100)° C.
Output - (4-20) mA DC.

PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital Controller with process and PC.
 Make the connections as per connection diagram.
 Ensure the hand valve settings are correct.
 Heater/Pump ON switch should be in heater mode. Now we can able to vary the pump
speed.
TABULATION:

Temperature Transmitter
S.No Temperature (°C)
Current Output (mA)
1

2
3

4
5
6

7
8

10
11

12
13

14

15

MODEL GRAPH:

2002
www.Vidyarthiplus.com
00
  Switch ON VMPA - 62A unit and Digital controller with PC.
 Invoke the “Process control” software.
 Select “Temperature/control manual mode” and enter a controller output of
100%.
 Vary pump speed to desired level.
 Set the rotameter at some minimum flow rate (say 40 LPH).
 Start the process after the flow of water.
 Note down the current readings for different temperature (read from the computer).
 Stop the process.
 Make pump speed to minimum position.

GRAPH:
Temperature VS output current

RESULT:

Thus the characteristic of the RTD Temperature transmitter was studied.

 PERFORMANCE OF PID CONTROLLER ON PRESSURE PROCESS

EXPT NO: 44 DATE:

AIM:
To study the performance of PID controllers on Pressure process.

APPARATUS REQUIRED:
 VMPA - 62A.
 VDPID - 03.
 PC with Process control software.
 Patch chords.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Fully Open.
HV2 – Fully Open.
HV3 – Fully Close.
HV4 – Partially Open.

PRESSURE RANGE:
Input - (0 -250) mm Wc.
Output - (4-20) m A.

PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital Controller with process and PC.
 Make the connections as per connection diagram.
 Ensure the hand valve settings are correct.
 Switch ON VMPA - 62A unit and Digital Controller with PC.
TABULATION:

S.No Time (Seconds) Pressure (mm Wc)

1
2

4
5

6
7
8

9
10

11
12

13

14
15

16
17

18
19
20
  Invoke “Process Control” Software.
 Select “Pressure control PID”.
 Heater / Pump ON switch should be in ‘Pump’ mode.
 Enter the parameters and observe the responses of various controllers at various set
point.
 Stop the process.
 Save the response and conclude the behaviour of Pressure process.

GRAPH:
Time VS Pressure

RESULT:
Thus the performance of PID controllers on Pressure process was studied
 PERFORMANCE OF PID CONTROLLER ON FLOW PROCESS

EXPT NO: 45 DATE:

AIM:
To study the performance of PID controllers on flow process.

APPARATUS REQUIRED:
 VMPA - 62A.
 VDPID - 03.
 PC with Process control software.
 Patch chords.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Fully Open.
HV2 – Fully Open.
HV3 – Fully Close.
HV4 – Fully Open.

PRESSURE RANGE:
Input - (0 -250) mm Wc.
Output - (4-20) m A.

PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital Controller with process and PC.
 Make the connections as per connection diagram.
 Ensure the hand valve settings are correct.
 Switch ON VMPA - 62A unit and Digital Controller with PC.
TABULATION:

S.No Time (Seconds) Flow (LPH)

1
2

4
5

6
7
8

9
10

11
12

13

14
15

16
17

18
19
20
  Invoke “Process Control” Software.
 Select “Flow control PID”.
 Heater / Pump ON switch should be in ‘Pump’ mode.
 Enter the parameters and observe the responses of various controllers at various set
points.
 Stop the process.
 Save the response and conclude the behaviour of Flow process.

GRAPH:
Time VS Flow

RESULT:
Thus the performance of PID controllers on Flow process was studied.
 PERFORMANCE OF PID CONTROLLER ON TEMPERATURE
PROCESS

EXPT NO: 46 DATE:

AIM:
To study the performance of PID controllers on temperature process.

APPARATUS REQUIRED:
 VMPA - 62A.
 VDPID - 03.
 PC with Process control software.
 Patch chords.
 RS232 cable and loop cable.

HAND VALVE SETTINGS:

HV1 – Partially Open.
HV2 – Fully Close.
HV3 – Fully Open.

PRESSURE RANGE:
Input - (0 -250) mm Wc.
Output - (4-20) m A.
PROCEDURE:
 Ensure the availability of Water.
 Interface the Digital Controller with process and PC.
 Make the connections as per connection diagram.
 Ensure the hand valve settings are correct.
 Switch ON VMPA - 62A unit and Digital Controller with PC.
TABULATION:

S.No Time (Seconds) Temperature ˚C

1
2

4
5

6
7
8

9
10

11
12

13

14
15

16
17

18
19
20
  Invoke “Process Control” Software.
 Select “Temperature control PID”.
 Heater / Pump ON switch should be in ‘Heater’ mode.
 Enter the parameters and observe the responses of various controllers at various set
points.
 Stop the process.
 Save the response and conclude the behaviour of Flow process.

GRAPH:
Time VS Temperature

RESULT:
Thus the performance of PID controllers on Temperature process was studied.
 OPEN LOOP AND CLOSED LOOP INTERFACING IN DC SERVO
MOTOR

EXPT NO: 47 DATE:

AIM:
To study the DC servo motor speed control using open loop and closed loop interfacing

APPARATUS REQUIRED:
 DC Servo Motor
 PEC16M7 Module
 Micro-4011 kit
 34-pin FRC cable
 RS-232 cable
 15 pin connector

PROCEDURE:

 Switch ON power supply of the PEC16M7 module, Micro-4011and DC Motor.

 Switch ON the 12V DC ON/OFF switch.
 Switch ON the power ON/OFF switch in the PEC16M7 module.
 Press the reset switch in the PEC16M7 module and Micro-4011.
 LCD in the Micro-4011 displays as follows with a delay of few seconds.
 Select speed control.
 Select open loop.
 Set the duty cycle between (50 - 98) %
 Now the motor will start to run corresponding to the duty cycle.
 Then press the reset button.
 Add the load to the loading area and note down the speed in tabular column.
TABULATION:

S.No Load (Kg) Speed (Rpm)

OPEN LOOP CONTROL SYSTEM

1

2
3
4

5
6

7
8

10

CLOSED LOOP CONTROL SYSTEM

1
2

4
5

6
7

9
10
  Press reset button and select the closed loop.
 Select PID control
 Then set the speed of the motor
 Add the load to the loading area and note down the speed in tabular column.

GRAPH:

OPEN LOOP CONTROL SYSTEM

Load VS Speed

CLOSED LOOP CONTROL SYSTEM

Load VS Speed

RESULT:
Thus the DC servo motor speed control using open loop and closed loop interfacing was
done and the characteristics curves are obtained.
 OPEN LOOP AND CLOSED LOOP INTERFACING IN AC SERVO
MOTOR

EXPT NO: 48 DATE:

AIM:
To study the AC servo motor speed control using open loop and closed loop interfacing

APPARATUS REQUIRED:
 AC Servo Motor
 PEC16M7 Module
 15 pin connector

PROCEDURE:

 Switch ON power supply of the PEC16M7 module, Micro-4011and AC Motor.

 Switch ON the 12V DC ON/OFF switch.
 Switch ON the power ON/OFF switch in the PEC16M7 module.
 Press the reset switch in the PEC16M7 module.
 LCD displays as follows with a delay of few seconds.
 Select speed control.
 Select open loop.
 Set the duty cycle between (50 - 98) %
 Now the motor will start to run corresponding to the duty cycle.
 Then press the reset button.
 Add the load to the loading area and note down the speed in tabular column.
TABULATION:

S.No Load (Kg) Speed (Rpm)

OPEN LOOP CONTROL SYSTEM

1

2
3
4

5
6

7
8

10

CLOSED LOOP CONTROL SYSTEM

1
2

4
5

6
7

9
10
  Press reset button and select the closed loop.
 Select PID control
 Then set the speed of the motor
 Add the load to the loading area and note down the speed in tabular column.

GRAPH:

OPEN LOOP CONTROL SYSTEM

Load VS Speed

CLOSED LOOP CONTROL SYSTEM

Load VS Speed

RESULT:
Thus the AC servo motor speed control using open loop and closed loop interfacing was
done and the characteristics curves are obtained.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR CLOCKWISE ROTATION

EXPT NO: 49 DATE:

AIM:
To write an assembly language program for driving the stepper motor in clockwise
direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #FF
4101 FF
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH
4115 05
4116 06
4117 0A
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in clockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR ANTICLOCKWISE ROTATION

EXPT NO: 50 DATE:

AIM:
To write an assembly language program for driving the stepper motor in anticlockwise
direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #FF
4101 FF
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 0A LOOK UP: DB 0AH, 06H, 05H, 09H
4115 06
4116 05
4117 09
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in anticlockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 360˚ CLOCKWISE ROTATION

EXPT NO: 51 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 360˚
clockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #C8
4101 C8
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH
4115 05
4116 06
4117 0A
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 360˚ clockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 360˚ ANTICLOCKWISE ROTATION

EXPT NO: 52 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 360˚
anticlockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEM

4100 7C MOV R4.
4101 C8
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 0A LOOK UP: DB 0AH, 06H, 05H, 09H
4115 06
4116 05
4117 09
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 360˚ anticlockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 270˚ CLOCKWISE ROTATION

EXPT NO: 53 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 270˚
clockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #96
4101 96
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH
4115 05
4116 06
4117 0A
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
EMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 270˚ clockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 270˚ ANTICLOCKWISE ROTATION

EXPT NO: 54 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 270˚
anticlockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #96
4101 96
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 0A LOOK UP: DB 0AH, 06H, 05H, 09H
4115 06
4116 05
4117 09
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 270˚ anticlockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 180˚ CLOCKWISE ROTATION

EXPT NO: 55 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 180˚
clockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #64
4101 64
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH
4115 05
4116 06
4117 0A
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 180˚ clockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 180˚ ANTICLOCKWISE ROTATION

EXPT NO: 56 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 180˚
anticlockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #64
4101 64
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 0A LOOK UP: DB 0AH, 06H, 05H, 09H
4115 06
4116 05
4117 09
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 180˚ anticlockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 90˚ CLOCKWISE ROTATION

EXPT NO: 57 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 90˚
clockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #32
4101 32
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH
4115 05
4116 06
4117 0A
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 90˚ clockwise direction.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO

CONTROLLER FOR 90˚ ANTICLOCKWISE ROTATION

EXPT NO: 58 DATE:

AIM:
To write an assembly language program for driving the stepper motor in 90˚
anticlockwise direction.

APPARATUS REQUIRED:
 Stepper Motor
 8051 Micro Controller Kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #32
4101 32
4102 90 START: MOV DPTR, # LOOK UP
4103 41
4104 14
4105 78 MOV R0, #04
4106 04
4107 E0 JO: MOVX A, @DPTR
4108 C0 PUSH DPH
4109 83
410A C0 PUSH DPL
MEMORY ADDRESS OBJECT CODES MNEMONICS
410B 82
410C 90 MOV DPTR, #FFCOH
410D FF
410E C0
410F F0 MOVX @DPTR, A
4110 DC DJNZ R4, CALL
4111 06
4112 80 HLT: SJMP HLT
4113 FE
4114 0A LOOK UP: DB 0AH, 06H, 05H, 09H
4115 06
4116 05
4117 09
4118 7A CALL: MOV R2, #03
4119 03
411A 79 DLY2: MOV R1, #FFH
411B FF
411C 7B DLY1: MOV R1, #FFH
411D FF
411E DB DLY: DJNZ R3, DLY
411F FE
4120 D9 DJNZ R1, DLY1
4121 FA
4122 DA DJNZ R2, DLY2
4123 F6
4124 D0 POP DPL
4125 82
4126 D0 POP DPH
MEMORY ADDRESS OBJECT CODES MNEMONICS
4127 83
4128 A3 INC DPTR
4129 D8 DJNZ R0, JO
412A DC
412B 80 SJMP START
412C D5
412D END

RESULT:
Thus the stepper motor was driven in 90˚ anticlockwise direction.