Unit 4: Numerical Problems on
Heat Exchangers
Prepared by:
Ankur Sachdeva
Assistant Professor, ME
Temperature Profile for HXs
LMTD Method
• This method is used when inlet and outlet
temperatures of both the hot and cold fluids
(Thi, Tho, Tci, Tco) are known
• Energy Balance,
– Heat lost by hot fluid = heat gained by cold fluid
– 𝑚ℎ 𝐶𝑝ℎ 𝑇ℎ𝑖 − 𝑇ℎ𝑜 = 𝑚𝑐 𝐶𝑝𝑐 𝑇𝑐𝑜 − 𝑇𝑐𝑖
• Heat Transfer Rate, 𝑄 = 𝑈𝐴𝑠 𝐿𝑀𝑇𝐷
= 𝑈𝜋𝐷𝐿 𝐿𝑀𝑇𝐷
LMTD for Parallel and Counter flow HXs
∆𝜃1 −∆𝜃2
• 𝐿𝑀𝑇𝐷 = ∆𝜃1
ln( )
∆𝜃2
• For parallel flow HXs,
– ∆𝜃1 = Thi - Tci, ∆𝜃2 = Tho - Tco
• For counter flow HXs,
– ∆𝜃1 = Thi - Tco, ∆𝜃2 = Tho- Tci
Problem-1
• A heat exchanger is to be designed to transfer heat
from hot water to a certain cold liquid.
• The given conditions are :
– hot water flow rate: 5 kg/min,
– cold liquid flow rate :10 kg/min,
– hot water inlet temperature = 85°C,
– cold liquid inlet temperatures = 27°C,
– cold liquid outlet temperature is 55°C and
– specific heat of cold liquid = 2.93 kJ/kg K
• The engineer is assigned to do the work to design a
parallel flow configuration, but he is getting difficulty in
doing the calculations. Can you explain why ?
Solution
• A double pipe heat exchanger
– Hot Fluid: Alcohol, 𝑚ℎ = 5 kg/min = 0.0833 kg/s
– Cold Fluid: Water, 𝑚𝑐 = 10 kg/min = 0.1666 kg/s
– Thi = 85°C,
– Tci = 27°C, Tco = 55°C, Cpc= 2.93 kJ/kg.K
• To find: Whether parallel flow arrangement is
feasible?
Solution
Using Energy Balance,
Problem-2
• A heat exchanger is required to cool 55,000 kg/h
of alcohol from 66°C to 40°C using 40,000 kg/h
of water entering at 5°C. Calculate
– (i) exit temperature of water,
– (ii) heat transfer rate,
– (iii) surface area required for (a) parallel flow type, (b)
counter flow type of heat exchanger.
• Take overall heat transfer coefficient
– U = 580 W/m2.K
– Cp (alcohol) = 3760 J/kg.K
– Cp (water) = 4180 J/kg.K
Solution
• Given: A double pipe heat exchanger
– Hot Fluid: Alcohol, 𝑚ℎ = 55000 kg/h = 15.278 kg/s
– Cold Fluid: Water, 𝑚𝑐 = 40000 kg/h = 11.11 kg/s
– Thi = 66°C, Tho = 40°C, Cph= 3760 J/kg.K
– Tci = 5°C, Cpc= 4180 J/kg.K
– U = 580 W/m2.K
• To find: Tco, 𝑄, As(parallel, counter)
Schematic of HXs
Parallel Flow HX
Counter Flow HX
Solution
• Exit temperature of cold water
• Heat Transfer rate
Surface Area Case 1:Parallel flow HX
Surface Area Case 2:Counter flow HX