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Batch Mix Manual Ex-1050 (External)

This document provides a spare parts manual for a batch mixer model EX-1050. It contains 26 sections with detailed images and lists of parts including item numbers, part names, quantities, and part identification numbers. The manual provides replacement part information for the entire batch mixing system, including the structural frame, hopper, drum drive, hydraulic and electrical systems.

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Sk Abdulla
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0% found this document useful (0 votes)
241 views18 pages

Batch Mix Manual Ex-1050 (External)

This document provides a spare parts manual for a batch mixer model EX-1050. It contains 26 sections with detailed images and lists of parts including item numbers, part names, quantities, and part identification numbers. The manual provides replacement part information for the entire batch mixing system, including the structural frame, hopper, drum drive, hydraulic and electrical systems.

Uploaded by

Sk Abdulla
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EX-1050 SPARE PARTS MANUAL

BATCH MIXER
EX-1050 BATCH MIX
SPARE PARTS MANUAL

JAYPEE INDIA LTD.

1
EX-1050 SPARE PARTS MANUAL

BATCH MIXER

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EX-1050 SPARE PARTS MANUAL
BATCH MIX(EX-1050)

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EX-1050 SPARE PARTS MANUAL

BATCH MIX(EX-1050)
ITEM PART NAME NOS. PART NOS.
1 STRUCTURAL DETAILS 1 33000
2 BOTTOM STAND WITH ROLLER ASSY. 2 33001
3 SHAFT-PULLEY-PINION ASSY. 1 33002
4 HYDRAULIC PUMP-MOTOR PULLEY WITH MOTOR ASSY. 1 33003
5 HEX BOLT 4 1039406
6 PLAIN WASHER 8 1036601
7 MOUTH ASSY 1 33004
8 HEX NUT 4 1031164
9 MIXING DRUM WITH RING GEAR ASSY. 1 33005
10 RING GEAR COVER ASSY. 1 33006
11 UPPER ROLLER ASSY. 1 33007
12 WATER TANK 1 32008
13 MOTOR COVER ASSY. 1 33008
14 HEX BOLT 9 1039104
15 WATER PUMP COVER 1 32010
16 HOPPER ASSY. 1 33009
17 HINGE PIN FOR HYDRAULIC CYLINDER 2 32012
18 HINGE PIN WASHER FOR CYLINDER 2 32013
19 HEXAGON SOCKET HEAD CAP SCREW 4 1034403
20 HYDRAULIC CYLINDER(EX-1050) 1 4012105
21 OIL NIPPLE CONNECTOR 1 4 32014
22 HINGE PIN FOR ARM 2 32015
23 HINGE PIN WASHER FOR ARM 2 32016
24 HYDRAULIC OIL TANK 1 32017
25 WATER PUMP 1 32018
26 FLEXIBLE HOSE TYPE-1 2 32019

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EX-1050 SPARE PARTS MANUAL
STRUCTURAL DETAILS

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EX-1050 SPARE PARTS MANUAL

STRUCTURAL DETAILS
ITEM PART NAME NOS. PART NOS.
1 BASE STRUCTURE ASSY.(EX-1050) 1 33010
2 LEG ASSY. 4 32021
3 PIN FOR LEG 4 32022
4 AXLE SHAFT 4 32023
5 SPRING WASHER 24 1036203
6 HEX BOLT 26 1039307
7 WHEEL ASSY 4 32024
8 HEX BOLT 4 1039320
9 SPACER FOR AXLE SHAFT 4 32025
10 HEX NUT 6 1031163
11 PIN FOR FRONT WHEEL 2 32026
12 FRONT WHEEL AXLE 2 32027
13 PIN FOR CONNECTING LEVER 3 32028
14 CONNECTING LEVER 2 32029
15 STEERING LEVER 1 32030
16 HEXAGON SOCKET HEAD CAP SCREW 2 1034207
17 MANUALLY OPERATED PISTON PUMP 1 32031
18 OIL NIPPLE CONNECTOR 2 2 32032
19 HEX BOLT 2 1039106
20 OIL NIPPLE CONNECTOR 3 8 32033
21 MANIFOLD 1 32034
22 HEX BOLT 4 1039303
23 COVER FOR HYDRAULIC CYLINDER 1 33011
24 PIN FOR BATCH MIX HANDLE 1 32036
25 HANDLE FOR BATCH MIX 1 32037
26 SPLIT PIN 6 32038
27 PIN FOR STEERING LEVER 1 32039
28 MOTOR ADJUSTING BOLT 1 33012
29 MOTOR HOLDING ROD ASSY. 1 33013
30 PLAIN WASHER 2 1036603
31 MOTOR HOLDING BRACKET ASSY. 1 33014

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EX-1050 SPARE PARTS MANUAL
HOPPER ASSY.

HOPPER ASSY.
ITEM PART NAME NOS. PART NOS.
1 GM BUSH 2 32039
2 HOPPER ARM 1 33015
3 HEX BOLT 24 1039408
4 LOAD CELL 3 32042
5 PLAIN WASHER 24 1036601
6 NYLOC NUT 24 1031124
7 SIDE HOPPER(L.H & R.H) 2 33016
8 MIDDLE HOPPER 1 33017
9 FELT 5 32045
10 HEX FLANGE SELF TAPPING SCREW 20 32046
11 HEX BOLT 20 1039104
12 HEX NUT 20 1031161
13 CHUTE 1 33018
14 HEX BOLT 8 1039402
15 BUFFER 4 32048
16 HEX BOLT 8 1039403
17 VIBRATOR 1 32049
18 SPRING WASHER 4 1036202
19 HEX BOLT 4 1039203

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EX-1050 SPARE PARTS MANUAL
DRUM DRIVE ARRANGEMENT

DRUM DRIVE ARRANGEMENT


ITEM PART NAME NOS. PART NOS.
1 MIXING DRUM WITH RING GEAR ASSY. 1 33005
2 SHAFT-PULLEY-PINION ASSY. 1 33002
3 HYDRAULIC PUMP-MOTOR PULLEY WITH MOTOR ASSY. 1 33003
4 'V' BELT 4 5012114

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EX-1050 SPARE PARTS MANUAL

SHAFT-PULLEY-PINION ASSY.

SHAFT-PULLEY-PINION ASSY.
ITEM PART NAME NOS. PART NOS.
1 HEX BOLT 1 1039403
2 WASHER FOR DRUM DRIVE SHAFT 1 32050
3 DRUM DRIVE PULLEY(EX-1050) 1 33019
4 PLMER BLOCK 2 2014104
5 KEY(PULLEY) 1 33020
6 DRUM DRIVE SHAFT 1 33021
7 HEX BOLT 4 1039408
8 PLAIN WASHER 8 1036601
9 SPRING WASHER 4 1036204
10 HEX NUT 4 1031164
11 KEY(PINION) 1 33022
12 PINION 1 33023
13 HEX NUT 1 1031171
14 HEX BOLT 2 1039310
15 PLAIN WASHER 4 1036603
16 OIL NIPPLE CONNECTOR 1 1 32014
17 SUPPORT BLOCK 1 32056
18 SPRING WASHER 2 1036203
19 HEX NUT 2 1031162

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EX-1050 SPARE PARTS MANUAL

HYDRAULIC PUMP-MOTOR PULLEY WITH MOTOR ASSY.

HYDRAULIC PUMP-MOTOR PULLEY WITH MOTOR ASSY.


ITEM PART NAME NOS. PART NOS.
1 DRUM HANDLE 1 32057
2 DOG NUT 1 32058
3 HEX BOLT 2 1039303
4 ELECTRIC MOTOR 1 33024
5 HEX BOLT 4 1039409
6 PLAIN WASHER 4 1036601
7 HEX NUT 8 1031164
8 HEX NUT 2 1031163
9 SPRING WASHER 4 1036204
10 HEXAGON SOCKET HEAD CAP SCREW 1 1034302
11 MOTOR PULLEY 1 33025
12 WASHER 1 32062
13 HEX BOLT 5 1039407
14 MOTOR FLANGE ADOPTER 1 33026
15 HEXAGON SOCKET HEAD CAP SCREW 1 1034202
16 SPRING WASHER 1 1036201
17 RUBBER PAD FOR PUMP COUPLING 8 32064
18 PUMP COUPLING(EX-1050) 1 33027
19 HYDRAULIC PUMP 1 33028
20 SPRING WASHER 2 1036203
21 HEXAGON SOCKET HEAD CAP SCREW 2 1034404

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EX-1050 SPARE PARTS MANUAL

MIXING DRUM WITH RING GEAR ASSY.

MIXING DRUM WITH RING GEAR ASSY.


ITEM PART NAME NOS. PART NOS.
1 MIXING DRUM(EX-1050) 1 33029
2 HEX BOLT 16 1039509
3 PLAIN WASHER 32 1036602
4 RING GEAR(EX-1050) 1 33030
5 NYLOC NUT 16 1031126

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EX-1050 SPARE PARTS MANUAL
BOTTOM STAND WITH ROLLER ASSY.

BOTTOM STAND WITH ROLLER ASSY.


ITEM PART NAME NOS. PART NOS.
1 OIL NIPPLE CONNECTOR 1 1 32014
2 ROLLER PIN 1 33031
3 BOTTOM ROLLER STAND 1 33032
4 SPACER 2 32071
5 BEARING 2 2011114
6 ROLLER 1 33033
7 WASHER 1 1036607
8 CASTLE NUT 1 1031175
9 PARALLEL PIN 1 32073
10 HEX BOLT 4 1039408
11 PLAIN WASHER 8 1036601
12 SPRING WASHER 4 1036204
13 HEX NUT 4 1031164

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EX-1050 SPARE PARTS MANUAL
UPPER ROLLER ASSY.

UPPER ROLLER ASSY.


ITEM PART NAME NOS. PART NOS.
1 SIDE HOLDING PLATE 1 2 32074
2 SPACER FOR TOP ROLLER 2 32075
3 UPPER ROLLER BKT. HOLDING SHAFT 2 32076
4 UPPER ROLLER BKT. 1 32077
5 SPLIT PIN 2 32078
6 OIL NIPPLE CONNECTOR 1 1 32014
7 ROLLER PIN 1 33031
8 SPACER 2 32071
9 BEARING 2 2011114
10 ROLLER 1 33033
11 WASHER 1 1036607
12 CASTLE NUT 1 1031175
13 PARALLEL PIN 1 32073
14 HEX NUT 2 1031166
15 SPRING SEAT 2 32079
16 SPRING 1 32080
17 HEIGHT ADJUSTING BOLT 1 32081
18 SIDE HOLDING PLATE 2 2 32082

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EX-1050 SPARE PARTS MANUAL

HYDRAULIC OIL TANK ASSY.

HYDRAULIC OIL TANK ASSY.


ITEM PART NAME NOS. PART NOS.
1 HEX BOLT 13 1039104
2 POURING PLUG 1 32083
3 HYDRAULIC OIL TANK 1 32084
4 DRAIN PLUG 1 32085
5 BALL CHECK VALVE 1 32086
6 HEX NUT 4 1031163
7 PLAIN WASHER 4 1036603
8 HEX BOLT 4 1039306
9 SUPPORT ROUND PLATE 1 32087
10 OIL LEVEL GAUGE 1 32088
11 RETURN LINE FILTER 1 32089
12 HEX NUT 4 1031161
13 PLAIN WASHER 4 1036604
14 HEX BOLT 2 1039206
15 DIRECTION CONTROL VALVE 1 32090

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EX-1050 SPARE PARTS MANUAL

WATER TANK ASSY.

WATER TANK ASSY.


ITEM PART NAME NOS. PART NOS.
1 WATER PUMP 1 32091
2 HEX NUT 1 1031162
3 PLAIN WASHER 1 1036610
4 HEX BOLT 1 1039207
5 T-JOINT 1 32092
6 WATER TANK 1 32093
7 HEX NUT 2 1031163
8 PLAIN WASHER 2 1036603
9 HEX BOLT 2 1039307

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EX-1050 SPARE PARTS MANUAL
WHEEL ASSY.

WHEEL ASSY.
ITEM PART NAME NOS. PART NOS.
1 HEX BOLT 5 1039504
2 WHEEL HUB 1 32094
3 WHEEL HUB 1 32095
4 HEX NUT 5 1031166

RING GEAR COVER ASSY.


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EX-1050 SPARE PARTS MANUAL

RING GEAR COVER ASSY.


ITEM PART NAME NOS. PART NOS.
1 GEAR COVER 1 33034
2 HEX BOLT 52 1039203
3 HEX BOLT 16 1039403
4 HEX NUT 16 1031164

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EX-1050 SPARE PARTS MANUAL
HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NAME NOS. PART NOS.
1 HYDRAULIC CYLINDER 1 4012105
2 ADOPTER 3 4052101
3 FLEXIBLE HOSE TYPE-2 2 32097
4 ADOPTER 4 4052104
5 FLEXIBLE HOSE TYPE-3 1 32098
6 ADOPTER 2 4052103
7 HYDRAULIC OIL TANK ASSY. 1 32017
8 ADOPTER 1 4052102
9 FLEXIBLE HOSE TYPE-4 1 32099
10 FLEXIBLE HOSE TYPE-5 1 32100
11 HYDRAULIC PUMP-MOTOR PULLEY WITH MOTOR ASSY. 1 33003

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