C4,4 Genset Startup &

Commissioning Checklist
Cover Sheet
Italicized Items relate to Tier IV Compliance

SERVICE REPRESENTATIVE:
Selling Dealer: PARENIN Service Request #:
Service Engineer: Atef chouchene
Selling Dealer Address: City:
State/Province/Country: Zip Code:
Date of Service:
Commissioning Date:
Service Dealer (if Different than
Selling Dlr):

Service Dealer Address: City

State/Province/Country: Zip Code:

LOCATION OF THE SYSTEM:

Customer Name: SCIN Project Name (if applicable): INTERCEPTEUR 27 METRES

Street Address: City:

State/Province/Country: Zip Code:

Main Contact Name: Telephone Number:
Alt. Contact Name: Telephone Number:

PRODUCT INFORMATION
Engine Serial #: Generator Set Serial #: L1K01702/ L1K01708/L1K01703/
Engine Arrangement #: Generator Serial #: L1K01701
Engine Model Group: Generator Arrangement #:
Type of installation: Generator Model #: C4.4

Rated Speed: 1500 RPM Voltage: 400 V

Low Idle: Frequency: 50 HZ

High Idle: Amperage:

Timing: Rating: 38 Ekw

Set Point Timing Verfified: Yes Yes No N/A Fuel Type: diesel
Delegated final assembly
Engine Derate: contract #:

Caterpillar: Confidential Green

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ENVIROMENTAL CONDITIONS
Ambient Temperature: 25° C Elevation: Sea Level

Engine Room Temp: Relative Humidity:

Atmospheric Conditions:

STORAGE AND INSULATION

Visual Inspection Before
Generator Dried for 48 Hours Start-up -- Grease, Water,
Before Start-up (See Debris, (Foreign Material)
SEHS9124): Yes Yes No N/A Yes Yes No N/A
Drying Method:

INSTALLING ELECTRICIAN:

Company Name: EBE

Electrician Name: Telephone Number:

INSTALLATION AND LOAD

1 Neutral Grounding Systems Yes Yes No N/A 10 Unit connected in parallel Yes Yes No N/A

2 Enclosure Weather Tight No Yes No N/A 11 Load Diagram Created & Saved Yes Yes No N/A

3 Proper Ventilation Yes Yes No N/A 12 Full Load Data Created & Saved Yes Yes No N/A

4 Description of load Vesssel 27 mertes

5 Motor SKVA
6 Motor Total HP
7 UPS Manufacturer
8 UPS Model Number/Size
9 UPS Serial Number
COMMENTS AND RECOMMENDATIONS:

CUSTOMER AUTHORIZATION TO SERVICE/TEST:

Customer Rep. Signature: Date:

Service Engineer Signature: Date:

Was Customer Offered ESC? Yes No N/A If no, why not?

SITE SPECIFICATIONS:
Job delays and problems:

Caterpillar: Confidential Green

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CUSTOMER ACCEPTANCE:

Start-up and commissioning is complete within factory standards.

Customer Rep. Signature: Date:

Service Engineer Signature: Date:

Caterpillar: Confidential Green

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 CATERPILLAR C4,4 GENSET START-UP & COMMISSIONING CHECKLIST

CAUTION! Only qualified personnel who have been trained to support the product should attempt to proceed
with startup.

Note: Service Engineer must communicate with customer to understand site requirements for Personal
Protective Equipment (PPE), Lockout and other safety procedures.
Start-up

1. Fuel System and Fuel Storage

1 Properly sized fuel lines Yes Yes No N/A 10 Foot valve installed & operational N/A Yes No N/A
2 Fuel transfer pump properly installed Yes Yes No N/A 11 Correct valve installed in the return Yes Yes No N/A
3 Tank fuel level is verified Yes Yes No N/A 12 Check for fuel leaks Yes Yes No N/A
4 Fuel tank mounting is level Yes Yes No N/A 13 Critical fuel level shutdown No Yes No N/A
5 Fuel filter primed Yes Yes No N/A 14 Proper operation of fuel tank alarms No Yes No N/A
6 Fuel filter not damaged Yes Yes No N/A 15 High fuel level gauge stops pump No Yes No N/A
7 Properly vented fuel tanks No Yes No N/A 16 Shutoff valves are operating properly No Yes No N/A
8 Fuel tank plugs properly installed Yes Yes No N/A 17 Solenoid valve operating properly Yes Yes No N/A
9 Off package fuel lines are proper material Yes Yes No N/A 18 ULSD sticker on all fuel filling points N/A Yes No N/A
Notes:
Pas de réniflard installé sur le tank / capteur niveau bas et haut tank non installé

2. Lube System
1 Jacket oil heater operational Yes Yes No N/A 6 Check pre-lube installation N/A Yes No N/A
2 Oil sample taken (SOS) No Yes No N/A 7 Check for leaks Yes Yes No N/A
3 Install crankcase breather hose if necessary; check Yes Yes No N/A 8 Oil pressures within specifications Yes Yes No N/A
for proper installation & routing
4 Pipes routed through front end of base Yes Yes No N/A 9 Oil meets specifications Yes Yes No N/A
5 Remove crankcase covers, plugs & tape Yes Yes No N/A 10 CAT DEO-ULS/ API CJ 4 oil sticker on all engine Yes Yes No N/A
lube filling points
Notes:
Analyse de huile sera effectué après commissioning

3. Alarm Verification
1 Low water level Yes Yes No N/A 12 Over crank Yes Yes No N/A
2 High water temperature Yes Yes No N/A 13 Battery charger Yes Yes No N/A
3 Low water temperature N/A Yes No N/A 14 Over AC Voltage Yes Yes No N/A
4 Low oil pressure Yes Yes No N/A 15 Under AC Voltage Yes Yes No N/A

Caterpillar: Confidential Green

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 5 Low oil level N/A Yes No N/A 16 Under Frequency Yes Yes No N/A
6 Low fuel level N/A Yes No N/A 17 High / low battery voltage Yes Yes No N/A
7 High fuel level N/A Yes No N/A 18 Reverse power real Yes Yes No N/A
8 Over speed Yes Yes No N/A 19 Reverse power reactive Yes Yes No N/A
9 E-Stop Yes Yes No N/A 20 Yes No N/A
10 Crank termination systems Yes Yes No N/A 21 Yes No N/A
11 Low DC Voltage Yes Yes No N/A
Notes:

4. Starter & Battery

1 Inspect starter wiring Yes Yes No N/A 9 Battery cables & racks properly installed Yes Yes No N/A
2 Starter operational check Yes Yes No N/A 10 Proper electrolyte level & proper specific gravity N/A Yes No N/A
3 Cycle crank timer Yes Yes No N/A 11 Proper system voltage Yes Yes No N/A
4 Check battery boosts / float controls Yes Yes No N/A 12 Trickle charger Yes No N/A
5 Battery charging alternator operational check Yes Yes No N/A 13 Confirm auto start Yes Yes No N/A
6 Batteries connected properly Yes Yes No N/A 14 Charging alternator guards in place & secure Yes Yes No N/A
7 Batteries isolated from floor Yes Yes No N/A 15 Charging alternator belts properly inspected and Yes Yes No N/A
adjusted
8 Batteries charged (deep cycle) before use Yes Yes No N/A
Notes:
Batterie à gel sans entretien

5. Cooling System (Jacket Water and SCAC Systems)

Note: Refer to Engine News article SEBD9844 for the process for filling the coolant system.
1 Check for leaks Yes Yes No N/A 10 High water temperature shutdown Yes Yes No N/A
2 Check coolant level Yes Yes No N/A 11 Expansion tank highest level Yes Yes No N/A
3 Check for damage & unusual noise Yes Yes No N/A 12 All guards & shrouds installed with proper Yes Yes No N/A
clearance
4 Filler cap & seal installed properly Yes Yes No N/A 13 Discharge air unobstructed Yes Yes No N/A
5 Check antifreeze (refer to A&I Guide) Yes Yes No N/A 14 Cooling fan control strategy documented and N/A Yes No N/A
verified
6 Isolation valves & drain valves installed Yes Yes No N/A 15 Customer controlled fan: record ATAAC outlet N/A Yes No N/A
temperature when fan fully on (50 C minimum)
7 Drain valves routed correctly Yes Yes No N/A 16 Customer controlled fan: record jacket water outlet N/A Yes No N/A
temp when fan fully on
8 Correct condition, alignment, and tension of fan Yes Yes No N/A 17 Verify sufficient cooling/air flow provisions per A&I Yes Yes No N/A
belts / pulleys guide
9 Auxiliary supply voltage to fans correct N/A Yes No N/A
Notes:

Caterpillar: Confidential Green

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6. Mechanical
1 Package properly mounted Yes Yes No N/A 4 Over speed shut-down is correct Yes Yes No N/A
2 Package supports & vibration isolators installed Yes Yes No N/A 5 Over-crank shut-down is correct Yes Yes No N/A
3 Air shut-off is operational N/A Yes No N/A 6 Motorized dampers are operational N/A Yes No N/A
Notes:

7. Gen Syst - Electrical

1 Check AC & DC electrical Yes Yes No N/A 10 Over voltage protection Yes Yes No N/A
2 Check for loose wiring & secure Yes Yes No N/A 11 Over current protection Yes Yes No N/A
3 Verify phase sequence of wiring Yes Yes No N/A 12 Check diodes Yes Yes No N/A
4 Confirm stator RTD's are functional N/A Yes No N/A 13 Correct generator wiring configuration Yes Yes No N/A
5 Annunciators installed & wiring is complete N/A Yes No N/A 14 Complete generator alignment process Yes Yes No N/A
6 Electrical bonding of services is complete Yes Yes No N/A 15 Unit is properly grounded (REHS4634) Yes Yes No N/A
7 Interconnects complete & ready for load test Yes Yes No N/A 16 Adjust voltage Yes Yes No N/A
8 Connections completed to transfer switch N/A Yes No N/A 17 All covers are in position Yes Yes No N/A
9 Fuse & fuse ratings are verified Yes Yes No N/A 18 Adjust frequency Yes Yes No N/A
Notes:
La charge n'est pas équilibré sur les trois phases

8. Gen Syst - Control Panel

1 Secure all wires Yes Yes No N/A 9 Check generator system controls Yes Yes No N/A
2 Check all wire terminations for tightness Yes Yes No N/A 10 Verify settings (correct as needed) Yes Yes No N/A
3 Energize set & system controls Yes Yes No N/A 11 Check software & upload latest version Yes Yes No N/A
4 Verify operation of annunciator N/A Yes No N/A 12 Check condition / operation of meters Yes Yes No N/A
5 Check auto / manual stop operation Yes Yes No N/A 13 Remote emergency stop wired / functional Yes Yes No N/A
6 Check generator local controls Yes Yes No N/A 14 Calibrations are checked Yes Yes No N/A
7 Check generator remote controls Yes Yes No N/A 15 Select set parameters on system (ECM download) Yes Yes No N/A
8 Verify interconnect wiring Yes Yes No N/A
Notes:

Caterpillar: Confidential Green

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9. Gen Syst - Circuit Breakers
1 Test any alarms / shunt trip Yes Yes No N/A 3 Verify against generator Volts / Amps Yes Yes No N/A
2 Check for tight connections Yes Yes No N/A 4 Set circuit breaker trip unit for site conditions Yes Yes No N/A
Notes:

10. Gen Syst - Voltage Regulators

1 All settings verified Yes Yes No N/A 4 Install latest software version N/A Yes No N/A
2 Check cross current compensation circuit Yes Yes No N/A 5 VR PID loop gains configured and recorded Yes Yes No N/A
3 Check voltage power factor regulation Yes Yes No N/A
Notes:

Caterpillar: Confidential Green

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