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Schedule - AI ESN 335-105 GT#1

The document outlines a maintenance shutdown schedule for gas turbine unit 1 (GT#1) at a power plant. It includes 20 items of preparation, inspection, and maintenance work to be completed over 3 days. Tasks include cooling down the turbine, performing a water wash, checking voltages and vibrations, inspecting the turbine, generator, gearbox and other components, and conducting an annual inspection of the gas turbine with boroscope inspections. The schedule is detailed with assigned personnel and expected duration for each task.

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0% found this document useful (0 votes)
129 views3 pages

Schedule - AI ESN 335-105 GT#1

The document outlines a maintenance shutdown schedule for gas turbine unit 1 (GT#1) at a power plant. It includes 20 items of preparation, inspection, and maintenance work to be completed over 3 days. Tasks include cooling down the turbine, performing a water wash, checking voltages and vibrations, inspecting the turbine, generator, gearbox and other components, and conducting an annual inspection of the gas turbine with boroscope inspections. The schedule is detailed with assigned personnel and expected duration for each task.

Uploaded by

HSE HSE
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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No.

 Dokumen    : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA 
No. Revisi           : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman            : 1 dari 3
 PLTGU SENIPAH 117 MW Tgl. Berlaku       : 01  Oktober 2018

MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH  (35341*)

Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
1 Persiapan ‐ Start Heater  Waterwash (GT#1 ‐ 03.00) Operator 180
2 Persiapan Chemical (Ardrox 50L : 100 L Air Demin (Level: 74%) H‐1 Hapi & Jaki 20 07 Jan 22
3 KOORDINASI  AP2B UNTUK SHUT DOWN UNIT (04.45) Operator 15
4 Shutdown Unit +20 MENIT (05.00) Operator 20
5 Cooling Down GT#1 +60 MENIT (NORMAL) Operator 60
OPERATOR
LOTO:
‐ Tutup Valve Gas CO2.
‐ Tutup Valve Inlet Fuel Gas (COALESER  & INLET GTG).
‐ Turbine & Generator Enclosure Vent Motor
6
‐ Igniter OFF Operator & SHE 30
‐ Fin‐Fan Motor
‐ MLO, JACKING, TURNING GEARBOX
‐ Hydraulics Start Motor
7 Persiapan Tools & Consumables Riza, Juna 20
8 Briefing Safety (Maintenance+Washing) (06.00) SHE 15
9 Buka Pintu Turbine Enclosure Operator 15
10 Buka Tubing: P25, PS3, P48, PTB Bidin, Rahmat, Ardhy 15
11 Start waterwash (SOAK TIME 30MENIT) Operator
120
12 Cek visual kondisi air & pengambilan data (Note: Cek Parameter Silica) Operator WTP
Mekanikal
13 Cek Volt‐Ampere & Vibrasi‐Rpm Waterwash, Jacking Motor‐Pump, Hydraulic, He‐ Ilham, Ghani (Mech), 20
Hydraulic & Turning Gear Motor‐Pump Jon & Rahmat (ECI)
VENTILATION  & COMBUSTION  AIR SYSTEM
Total Cleaning Filter House Building Nani, Jaki, Ardani, Dandy 100
Check & Cleaning Inlet Screen (Nylon & Wire) Nani, Jaki, Hapi 60
14
Inlet Volute Transition Duct (Check Sprint & Waterwash's Nozzles) Jaki, Nani 60
Check Expansion Joint VBV Duct Muhammad 10
PENGECEKAN
15 Turbine : Engine Oil Level, Engine Mounts, Engine Plumbing Ardhy 20
No. Dokumen    : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA  No. Revisi           : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman            : 2 dari 3
 PLTGU SENIPAH 117 MW Tgl. Berlaku       : 01  Oktober 2018

MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH  (35341*)

Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
16 GENERATOR: MLO Level, Bearing Drains 20
17 GEARBOX: oil temperature,unusual gear‐unit lose, gear unit for leaks, tightness of  Anta 20
fastening bolts, Oil Pressure.
EXHAUST DUCT: Check Housing for Cracks,
18 Muhammad 15
Visual Check of Entire System, Check Diffuser for Damages
FIRE & GAS DETECTION SYSTEM: Nozzle (Generator Room), Flexible Hose, Cylinder, 
19 Benny 20
Manifold, Discharge Head.
Mekanikal
INSPEKSI
20 Gas Turbine Inspection (Annual Inspection) 
‐ Turbine First Stage 90 GE
GE, Anta, Ardhy, Iham, Bidin, 
‐ Combustor 90 GE
Jaki, Nani
‐ Boroscope Inspection (HPT & HPC) 90 GE GE GE
‐ HPC Stage 11 Manifold Checkvalve  90 GE
‐ Engine Inlet & Compressor Assy 90 GE
GE, Anta, Claudius, Noval, 
‐ Fuel Nozzle & Igniter Inspection 90 GE GE
Lana, Hapi
‐ Inlet dan Coupling Inspection 90 GE
‐ Boroscope Inspection (LPT & LPC) 90 GE GE GE
‐ External Engine Inspection 90 GE
‐ Lube and Scav Pump Inlet Screen 90 GE GE
GE, Ardhy, Ilham, Noval, 
‐ GT Starter Oil Return Line Screen Inspection 90 GE GE
Hapi, Bidin
‐ Exhaust and Coupling Inspection 90 GE
‐ VBV Clevis Bolt Thread Engage 90 GE
21 GENERATOR: Generator Frame, Bolt & Coupling Claudius 10
22 GENERATOR: Oil Pipes & Flanges Joints & Gaskets (Inspect) Anta & Lana 10
23 GENERATOR: Air Inlet/Outlet Mesh Screen (Inspect) Anta 10
24 FIRE & GAS DET. SYST: Safety Outlet Valve Assembly (inspect) SHE 15
25 HYDRAULIC START SYSTEM: Clutch Drain (inspect) Return Strainer Claudius & Noval 10
OPEN CYCLE VALVE
26 GAS TURBINE: Inlet Volute Drain Valve Hapi 15
CLEANING
27 TURBINE ENCLOSURE: GAS TURBINE SKID Ardani & Dandy 30
No. Dokumen    : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA  No. Revisi           : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman            : 3 dari 3
 PLTGU SENIPAH 117 MW Tgl. Berlaku       : 01  Oktober 2018

MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH  (35341*)

Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
Electrical Control Instrument (ECI)
PENGECEKAN
28 GAS TURBINE: Electrical Harness Leads & Cables, Control Linkage, Magnetic Plugs Riki 30
29 Gas Turbine Inspection (Annual Inspection 16K)
‐ Thermocouple Inspection Rahmat, Jon 20
‐ Thermocouple & Variable Geometry System Calibration  150 GE
‐ VIGV Inspection 30 GE
‐ RPM & Temperature Control 45 GE
‐ Chip Detector Check 45 GE
‐ Ignition System ‐ Functional Check GE, Riki, Fhaiz, Mimin,  30 GE
‐ Fuel Metering Valve ‐ Functional Check Rahmat, Jon 30 GE
‐ Fuel Shutoff/Bleed Valve ‐ Functional Check 30 GE
‐ Fuel/Purge and Solenoid Valves System Check & Function Test SOV 2010 75 GE
‐ Vibration Monitoring System Check 30 GE
‐ Redundant overspeed check 30 GE
Hendri, Riki, Fhaiz, 
30 Function Test FCV Gas Supply 30
Muhammad
31 INSPEKSI
GEARBOX: Vibration (Bearing), Temperature   (Bearing) Riki & Operator 15
VENTILATION & COMBUSTION AIR SYS:
Rahmat, Jon
32 MTTB Enclosure Ventilation ‐ Air Conditioner (inlet Temp.) Inspection 30
33 Dokumentasi Muhammad&Ghani 30
34 RESTORASI  Operator 25 16:00

Tentative (mengikuti jadwal GE)


Note: *Asumsi RH GT#1 335‐105 tanggal 08 Januari 2022 (ENGINE OFF pukul 05.00 WITA) ; dengan kondisi running continue sejak pukul 17.00 
WITA ‐ 05 Januari 2022

Dibuat oleh, Diperiksa oleh, Mengetahui,

Wayan Madina Muhammad Khoerul Umam


Engineering Engineering Coord. Maintenance

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