No.
Dokumen : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA
No. Revisi : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman : 1 dari 3
PLTGU SENIPAH 117 MW Tgl. Berlaku : 01 Oktober 2018
MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH (35341*)
Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
1 Persiapan ‐ Start Heater Waterwash (GT#1 ‐ 03.00) Operator 180
2 Persiapan Chemical (Ardrox 50L : 100 L Air Demin (Level: 74%) H‐1 Hapi & Jaki 20 07 Jan 22
3 KOORDINASI AP2B UNTUK SHUT DOWN UNIT (04.45) Operator 15
4 Shutdown Unit +20 MENIT (05.00) Operator 20
5 Cooling Down GT#1 +60 MENIT (NORMAL) Operator 60
OPERATOR
LOTO:
‐ Tutup Valve Gas CO2.
‐ Tutup Valve Inlet Fuel Gas (COALESER & INLET GTG).
‐ Turbine & Generator Enclosure Vent Motor
6
‐ Igniter OFF Operator & SHE 30
‐ Fin‐Fan Motor
‐ MLO, JACKING, TURNING GEARBOX
‐ Hydraulics Start Motor
7 Persiapan Tools & Consumables Riza, Juna 20
8 Briefing Safety (Maintenance+Washing) (06.00) SHE 15
9 Buka Pintu Turbine Enclosure Operator 15
10 Buka Tubing: P25, PS3, P48, PTB Bidin, Rahmat, Ardhy 15
11 Start waterwash (SOAK TIME 30MENIT) Operator
120
12 Cek visual kondisi air & pengambilan data (Note: Cek Parameter Silica) Operator WTP
Mekanikal
13 Cek Volt‐Ampere & Vibrasi‐Rpm Waterwash, Jacking Motor‐Pump, Hydraulic, He‐ Ilham, Ghani (Mech), 20
Hydraulic & Turning Gear Motor‐Pump Jon & Rahmat (ECI)
VENTILATION & COMBUSTION AIR SYSTEM
Total Cleaning Filter House Building Nani, Jaki, Ardani, Dandy 100
Check & Cleaning Inlet Screen (Nylon & Wire) Nani, Jaki, Hapi 60
14
Inlet Volute Transition Duct (Check Sprint & Waterwash's Nozzles) Jaki, Nani 60
Check Expansion Joint VBV Duct Muhammad 10
PENGECEKAN
15 Turbine : Engine Oil Level, Engine Mounts, Engine Plumbing Ardhy 20
No. Dokumen : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA No. Revisi : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman : 2 dari 3
PLTGU SENIPAH 117 MW Tgl. Berlaku : 01 Oktober 2018
MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH (35341*)
Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
16 GENERATOR: MLO Level, Bearing Drains 20
17 GEARBOX: oil temperature,unusual gear‐unit lose, gear unit for leaks, tightness of Anta 20
fastening bolts, Oil Pressure.
EXHAUST DUCT: Check Housing for Cracks,
18 Muhammad 15
Visual Check of Entire System, Check Diffuser for Damages
FIRE & GAS DETECTION SYSTEM: Nozzle (Generator Room), Flexible Hose, Cylinder,
19 Benny 20
Manifold, Discharge Head.
Mekanikal
INSPEKSI
20 Gas Turbine Inspection (Annual Inspection)
‐ Turbine First Stage 90 GE
GE, Anta, Ardhy, Iham, Bidin,
‐ Combustor 90 GE
Jaki, Nani
‐ Boroscope Inspection (HPT & HPC) 90 GE GE GE
‐ HPC Stage 11 Manifold Checkvalve 90 GE
‐ Engine Inlet & Compressor Assy 90 GE
GE, Anta, Claudius, Noval,
‐ Fuel Nozzle & Igniter Inspection 90 GE GE
Lana, Hapi
‐ Inlet dan Coupling Inspection 90 GE
‐ Boroscope Inspection (LPT & LPC) 90 GE GE GE
‐ External Engine Inspection 90 GE
‐ Lube and Scav Pump Inlet Screen 90 GE GE
GE, Ardhy, Ilham, Noval,
‐ GT Starter Oil Return Line Screen Inspection 90 GE GE
Hapi, Bidin
‐ Exhaust and Coupling Inspection 90 GE
‐ VBV Clevis Bolt Thread Engage 90 GE
21 GENERATOR: Generator Frame, Bolt & Coupling Claudius 10
22 GENERATOR: Oil Pipes & Flanges Joints & Gaskets (Inspect) Anta & Lana 10
23 GENERATOR: Air Inlet/Outlet Mesh Screen (Inspect) Anta 10
24 FIRE & GAS DET. SYST: Safety Outlet Valve Assembly (inspect) SHE 15
25 HYDRAULIC START SYSTEM: Clutch Drain (inspect) Return Strainer Claudius & Noval 10
OPEN CYCLE VALVE
26 GAS TURBINE: Inlet Volute Drain Valve Hapi 15
CLEANING
27 TURBINE ENCLOSURE: GAS TURBINE SKID Ardani & Dandy 30
No. Dokumen : SN/QP.10/FR.09
PT. KARTANEGARA ENERGI PERKASA No. Revisi : 00
KSO. PT. BORNEO ENERGI GEMILANG & PT. WIKA REKAYASA KONSTRUKSI (O & M) Halaman : 3 dari 3
PLTGU SENIPAH 117 MW Tgl. Berlaku : 01 Oktober 2018
MAINTENANCE SHUTDOWN SCHEDULE GT#1: ANNUAL INSPECTION, MECHANICAL & ELECTRICAL GT INSPECTION, WATERWASH (35341*)
Duration
NO ITEM PIC 08 Jan 22 09 Jan 22 10 Jan 22
(MIN)
6:00 10:00 14:00 17:00 8:00 11:00 14:00 17:00 9:00 11:00 14:00 17:00
Electrical Control Instrument (ECI)
PENGECEKAN
28 GAS TURBINE: Electrical Harness Leads & Cables, Control Linkage, Magnetic Plugs Riki 30
29 Gas Turbine Inspection (Annual Inspection 16K)
‐ Thermocouple Inspection Rahmat, Jon 20
‐ Thermocouple & Variable Geometry System Calibration 150 GE
‐ VIGV Inspection 30 GE
‐ RPM & Temperature Control 45 GE
‐ Chip Detector Check 45 GE
‐ Ignition System ‐ Functional Check GE, Riki, Fhaiz, Mimin, 30 GE
‐ Fuel Metering Valve ‐ Functional Check Rahmat, Jon 30 GE
‐ Fuel Shutoff/Bleed Valve ‐ Functional Check 30 GE
‐ Fuel/Purge and Solenoid Valves System Check & Function Test SOV 2010 75 GE
‐ Vibration Monitoring System Check 30 GE
‐ Redundant overspeed check 30 GE
Hendri, Riki, Fhaiz,
30 Function Test FCV Gas Supply 30
Muhammad
31 INSPEKSI
GEARBOX: Vibration (Bearing), Temperature (Bearing) Riki & Operator 15
VENTILATION & COMBUSTION AIR SYS:
Rahmat, Jon
32 MTTB Enclosure Ventilation ‐ Air Conditioner (inlet Temp.) Inspection 30
33 Dokumentasi Muhammad&Ghani 30
34 RESTORASI Operator 25 16:00
Tentative (mengikuti jadwal GE)
Note: *Asumsi RH GT#1 335‐105 tanggal 08 Januari 2022 (ENGINE OFF pukul 05.00 WITA) ; dengan kondisi running continue sejak pukul 17.00
WITA ‐ 05 Januari 2022
Dibuat oleh, Diperiksa oleh, Mengetahui,
Wayan Madina Muhammad Khoerul Umam
Engineering Engineering Coord. Maintenance