United Kingdom

en

Installation and Service Manual

Wall Mounted Gas Condensing Boiler

Baxi MainEco Combi and System
24-28-35 / 18-24

These instructions include the Benchmark Commissioning Checklist and should be left with the
user for safe keeping. They must be read in conjunction with the Flue Installation Guide.
Dear customer,
Thank you for purchasing this appliance.

Please read this manual carefully before using the product and keep it in a safe place for future reference.

In order to ensure continued safe and efficient operation we recommend that the product is regularly maintained. Our Service
and After Sales organization can assist with this.

We hope you will receive many years of satisfactory service.

Contents

1.1 Building Regulations and the Benchmark

Commissioning Checklist ....................................6
1.2 The Benchmark Scheme ......................................6
1.3 Installer Notification Guidelines ..........................7

2 Introduction ................................................................................................8
2.1 Symbols used .......................................................8
2.2 Abbreviations ........................................................8
2.3 General ..................................................................8
2.3.1 Manufacturer’s liability .............................................8
2.3.2 Installer’s liability .....................................................9
2.3.3 User’s liability ..........................................................9

2.4 Homologations ....................................................10

2.4.1 Certifications .........................................................10
2.4.2 Additional Directives ..............................................10

3 Safety instructions and recommendations ............................................11

3.1 Safety instructions .............................................11
3.2 Recommendations ..............................................11

4 Technical description ..............................................................................13

4.1 General description ............................................13
4.2 Main parts ............................................................13
4.3 Skeleton Diagrams .............................................14
4.4 Operating principle .............................................14
4.4.1 Gas/air setting .......................................................14
4.4.2 Combustion ...........................................................15
4.4.3 Heating and domestic hot water production ..........15
4.4.4 Control system ......................................................15
4.4.5 Adjustment ............................................................15
4.4.6 Regulation of the water temperature .....................16
4.4.7 Protection against low water or no
circulation ..............................................................16
4.4.8 Overheat temperature protection ..........................16

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 Contents

4.5 Circulating pump (Available pump head) .........16

4.6 Technical specifications ....................................17

5 Installation ................................................................................................19
5.1 Regulations governing installation ...................19
5.2 Choice of the location ........................................20
5.2.1 Type plate .............................................................20
5.2.2 Location of the boiler .............................................20

5.3 Main dimensions .................................................22

5.4 Positioning the boiler .........................................23
5.5 Hydraulic connections .......................................23
5.5.1 Flushing the system ..............................................24
5.5.2 Water flow rate ......................................................24
5.5.3 Connection of the heating circuit ...........................24
5.5.4 Connection of the water circuit for domestic
use ........................................................................25
5.5.5 Connecting the expansion vessel .........................25
5.5.6 Connecting the safety valve discharge pipe ..........26
5.5.7 Connecting the condensate discharge pipe ..........26
5.5.8 Automatic air bleed ...............................................28

5.6 Gas connection ...................................................29

5.7 Connections for the air and exhaust
pipes ....................................................................29
5.7.1 Classification .........................................................29
5.7.2 Outlets ...................................................................30
5.7.3 Lengths of the air/flue gas pipes ...........................31
5.7.4 Additional Directives ..............................................32
5.7.5 Connection of the combustion gas exhaust
pipe .......................................................................32

5.8 Electrical connections ........................................32

5.8.1 Control unit ............................................................32
5.8.2 Recommendations ................................................33
5.8.3 Access to the connector block / Boiler HMI ...........34
5.8.4 Connection options ...............................................34

5.9 Electrical diagram ...............................................38

5.10 Filling the system ...............................................38
5.10.1 Water treatment ....................................................38
5.10.2 Filling the condensate trap ....................................39
5.10.3 Filling the system ..................................................40
5.10.4 Venting the system ................................................41

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6 Commissioning ........................................................................................42
6.1 Control panel .......................................................42
6.2 Check points before commissioning ................43
6.2.1 Preparing the boiler for commissioning .................43
6.2.2 Hydraulic circuit .....................................................43
6.2.3 Electrical connections ...........................................43

6.3 Commissioning the boiler ..................................43

6.4 Gas settings ........................................................45
6.4.1 Gas circuit .............................................................45
6.4.2 Checking combustion ............................................45
6.4.3 Setting the air/gas ratio .........................................48

6.5 Finalizing work ....................................................49

6.6 Parameter descriptions ......................................50

7 Switching off the boiler ............................................................................52

7.1 Installation shutdown .........................................52
7.2 Antifreeze protection ..........................................52

8 Checking and maintenance .....................................................................53

8.1 General instructions ...........................................53
8.2 Standard inspection and maintenance
operations ...........................................................53
8.2.1 Open the boiler ......................................................53
8.2.2 Checking the hydraulic pressure ...........................54
8.2.3 Checking the expansion vessel .............................54
8.2.4 Checking the ionization current .............................54
8.2.5 Checking the DHW transfer capacity ....................55
8.2.6 Checking the flue gas discharge and the air
supply ....................................................................55
8.2.7 Checking combustion ............................................55
8.2.8 Checking the automatic air vent ............................55
8.2.9 Checking the condensate trap ..............................56
8.2.10 Checking the burner and cleaning the heat
exchanger .............................................................57

8.3 Specific maintenance operations ......................58

8.3.1 Replacing the ionization/ignition electrode ............58
8.3.2 Replacing the 3-way valve ....................................59
8.3.3 Cleaning the plate heat exchanger .......................59
8.3.4 Cleaning the domestic water cartridge ..................60
8.3.5 Replacement of the expansion vessel ..................60
8.3.6 Re-assembling the boiler ......................................61

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 Contents

9 Troubleshooting .......................................................................................63
9.1 Error codes ..........................................................63
9.2 Shutdowns and lock-outs ..................................63
9.2.1 Blocking .................................................................63
9.2.2 Lock out .................................................................65

10 Spare parts ................................................................................................70

10.1 General ................................................................70
10.2 Spare parts ..........................................................70

11 Appendix ...................................................................................................71
11.1 User instruction card ..........................................71
11.2 Gas boiler system commissioning
checklist ..............................................................72
11.3 Service record .....................................................73

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EC declaration of conformity

The device complies with the standard type described in the EG

declaration of conformity. It was manufactured and commissioned in
accordance with European directives.

The original declaration of conformity is available from the

manufacturer.

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1.1 Building Regulations and the Benchmark Commissioning Checklist

Building Regulations (England & Wales) require

notification of the installation of a heating appliance to the
relevant Local Authority Building Control Department.
This can be achieved via a Competent Persons Self
Certification Scheme as an option to notifying the Local
Authority directly.
The Health & Safety Executive operates the ’Gas Safe
Register’, a selfcertification scheme for gas heating
appliances.
This company is a member of the Benchmark initiative
and fully supports the aims of the programme. Its aim is
to improve the standards of installation and
commissioning of central heating systems in the UK and
to encourage the regular servicing of all central heating
systems to ensure safety and efficiency.
Building Regulations require that installations should
comply with manufacturer’s instructions. It is therefore
important that the commissioning checklist is completed
by the installer. The relevant section of Building
Regulations only relates to dwellings. Therefore the
checklist only applies if the appliance is being installed in
a dwelling or some related structure.
The flowchart opposite gives guidance for installers on the
process necessary to ensure compliance with Building
Regulations.

1.2 The Benchmark Scheme

Benchmark places responsibilities on both manufacturers

and installers. The purpose is to ensure that customers
are provided with the correct equipment for their needs,
R000725-A that it is installed, commissioned and serviced in
accordance with the manufacturer’s instructions by
competent persons and that it meets the requirements of
the appropriate Building Regulations. The Benchmark
Checklist can be used to demonstrate compliance with
Building Regulations and should be provided to the
customer for future reference.
Installers are required to carry out installation,
commissioning and servicing work in accordance with the
Benchmark Code of Practice which is available from the
Heating and Hotwater Industry Council who manage and
promote the Scheme. Visit www.centralheating.co.uk
for more information.

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1.3 Installer Notification Guidelines

Choose Building
Regulations Notification
Route

Competent Person's Building Control

Self Certification Scheme

Install and Commission this Contact your relevant Local

appliance to manufacturer's Authority Building Control
instructions (LABC) who will arrange
an inspection or contact
a government approved
inspector
Complete the
Benchmark Checklist

If you notify via the ‘Gas Safe

Register’, the register will issue
the Building Regulations Install and Commission this
certificate on members’ behalf appliance to manufacturer's
instructions

Scheme Members only

Call ‘Gas Safe Register’ on: Complete the

0800 408 5577 Benchmark Checklist
or log onto:
www.gassaferegister.co.uk
within 10 days

You must ensure that the

certificate number issued by
the ‘Gas Safe Register’ is written
onto the Benchmark Checklist

‘Gas Safe Register’ will issue a

Building Regulations Compliance LABC will record the data
Certificate to the property owner and will issue a
and inform the relevant LABC certificate of compliance

R000696-01

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2 Introduction

2.1 Symbols used

In these instructions, various danger levels are employed to draw the

user’s attention to particular information. In so doing, we wish to
safeguard the user’s safety, highlight hazards and guarantee correct
operation of the appliance.

DANGER

Risk of a dangerous situation causing serious physical

injury.

WARNING

Risk of a dangerous situation causing slight physical

injury.

CAUTION

Risk of material damage.

Signals important information.

¼Signals a referral to other instructions or other pages in the

instructions.

2.2 Abbreviations

4 LTH: Low temperature heating

4 DHW: Domestic hot water
4 HRU: Heat Recovery Unit
4 PCU: Primary Control Unit - Electronic system to control burner
function
4 SCU: Secondary Control Unit - Additional electronic system

2.3 General

2.3.1. Manufacturer’s liability

Our products are manufactured in compliance with the requirements

of the various applicable European Directives. They are therefore
delivered with [ marking and all relevant documentation.

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In the interest of customers, we are continuously endeavouring to

make improvements in product quality. All the specifications stated in
this document are therefore subject to change without notice.

Our liability as the manufacturer may not be invoked in the following

cases:
4 Failure to abide by the instructions on using the appliance.
4 Faulty or insufficient maintenance of the appliance.
4 Failure to abide by the instructions on installing the appliance.

2.3.2. Installer’s liability

The installer is responsible for the installation and commissioning of

the appliance. The installer must respect the following instructions:
4 Read and follow the instructions given in the manuals provided
with the appliance.
4 Carry out installation in compliance with the prevailing legislation
and standards.
4 Perform the initial start up and carry out any checks necessary.
4 Explain the installation to the user.
4 If a maintenance is necessary, warn the user of the obligation to
check the appliance and maintain it in good working order.
4 Give all the instruction manuals to the user.

2.3.3. User’s liability

To guarantee optimum operation of the appliance, the user must

respect the following instructions:
4 Read and follow the instructions given in the manuals provided
with the appliance.
4 Call on qualified professionals to carry out installation and initial
start up.
4 Get your installer to explain your installation to you.
4 Ensure the Appliance is serviced in accordance with the
manufacturer’s instructions by a suitable qualified person.
4 Keep the instruction manuals in good condition close to the
appliance.
This appliance is not intended to be used by persons (including
children) whose physcial, sensory or mental capacity is impaired or
persons with no experience or knowledge, unless they have the
benefit, through the intermediary of a person responsible for their
safety, of supervision or prior instructions regarding use of the
appliance. Care should be taken to ensure that children do not play
with the appliance.
If the mains power lead is damaged it must be replaced by the original
manufacturer, the manufacturer’s dealer or another competent
person to prevent hazardous situations.

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2.4 Homologations

2.4.1. Certifications

CE identification no PIN 0063CM3019

NOx classification 5 (Standards EN)
Type of connection (Flue gas outlet) C13, C33, C53
Gas Council number MainEco Combi 24: 47–075–93
MainEco Combi 28: 47–075–94
MainEco Combi 35: 47–075–95
MainEco System 18: 41–470–13
MainEco System 24: 41–470–14

2.4.2. Additional Directives

Apart from the legal provisions and Directives, the additional

Directives described in these instructions must also be observed.
For all provisions and Directives referred to in these instructions, it is
agreed that all addenda or subsequent provisions will apply at the
time of installation.

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Baxi MainEco Combi and System 24 - 28 - 35 / 18 - 24 3. Safety instructions and recommendations

3 Safety instructions and

recommendations

3.1 Safety instructions

DANGER

If you smell gas:

1. Do not use a naked flame, do not smoke, do not
operate electrical contacts or switches ( doorbell,
light, motor, lift, etc..).
2. Shut off the gas supply.
3. Open the windows.
4. Report any leaks immediately.
5. Trace possible leaks and seal them immediately.
6. If the gas leak is before the gas meter, contact the
gas supplier.

DANGER

If you smell flue gases:

1. Switch the appliance off.
2. Open the windows.
3. Report any leaks immediately.
4. Trace possible leaks and seal them immediately.

3.2 Recommendations

WARNING

4 Installation and maintenance of the boiler must be

carried out by a qualified professional in compliance
with prevailing local and national regulations.
4 When working on the boiler, always disconnect the
boiler from the mains and close the main gas inlet
valve.
4 After maintenance or repair work, check all
installations to ensure that there are no leaks.

CAUTION

The boiler must be installed in a frost-free environment.

Keep this document close to the place where the boiler is

installed.

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Casing components
Only remove the casing for maintenance and repair operations. Put
the casing back in place after maintenance and repair operations.
Instructions stickers
The instructions and warnings affixed to the appliance must never be
removed or covered and must remain legible during the entire lifespan
of the appliance. Immediately replace damaged or illegible
instructions and warning stickers.
Modifications
Modifications may only be made to the boiler after the written
permission of BAXI to do so.

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4 Technical description

4.1 General description

Wall-hung gas condensing boilers

4 High efficiency heating.
4 Low pollutant emissions.
4 Installation and connection facilitated by the mounting frame
delivered with the appliance.
4 Flue gas discharge via a forced flue or chimney type connection.
4 Baxi MainEco Combi 24 - 28 - 35: Heating and domestic hot
water production.
4 Baxi MainEco System 18 - 24: Heating only.

4.2 Main parts

1
1 Flue gas outlet/Air intake (Combustion air/flue gas
2
adapter 60/100)
2 Casing/air box
3 15 3 Outlet for measuring combustion gases
4 4 Ignition/ionization electrode

5 14 5 Flue gas discharge pipe

6 Gas/air system with a fan, gas block and automatic burner
6 unit
7 13 7 Air intake silencer
8 Plate heat exchanger (DHW) (Only for Combi models)
12 9 Connection box
8 10 Condensate trap
11 11 Circulation pump
9
10 12 3-way valve
13 Primary heat exchanger
14 Expansion vessel

T004783-A
15 Automatic air vent

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4.3 Skeleton Diagrams

Combi 24 - 28 - 35

1 Primary heat exchanger

1
2 Hydroblock
3 Plate heat exchanger (DHW)
4 Safety valve
5 Heating flow
9 6 Domestic hot water outlet (DHW)
2
10 7 Domestic cold water inlet
3
8 Heating return
4
9 Circulation pump (Central heating)
5 6 7 8
T003393-D
10 3-way valve

System 18 - 24

1 Primary heat exchanger

1
2 Safety valve
3 Heating flow
4 Heating return
5 Circulation pump (Central heating)
5

3 4
T003807-A

4.4 Operating principle

4.4.1. Gas/air setting

The casing fitted to the boiler is also used as an air box. Air is sucked
in by the fan and gas injected into the venturi by the fan intake. The
fan rotation speed is set according to the settings parameters, the
thermal energy requirement and the temperatures measured by the
temperature sensors. The gas and air are mixed in the venturi. The
gas/air ratio ensures that the quantities of gas and air are adjusted to
each other. This provides optimum combustion on the entire output
range. The gas/air mixture is fed into the burner on top of the
exchanger.

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Baxi MainEco Combi and System 24 - 28 - 35 / 18 - 24 4. Technical description

4.4.2. Combustion

The burner heats the heating water circulating in the heat

exchanger. At a return temperature lower than around 55°C, the flue
gases cool down to a temperature lower than the dew point, thus
causing the condensation of the water vapour contained in the flue
gases in the lower section of the heat exchanger. The heat released
during this condensation process (the latent heat or condensing heat)
is also transferred to the heating water. The cooled combustion gases
are evacuated via the combustion gas outlet flue. The condensation
water is evacuated via a condensate trap.

4.4.3. Heating and domestic hot water production

On combi boilers, an integrated plate exchanger heats the domestic

water. A 3-way valve determines whether the heated water is fed into
the heating system or the plate exchanger. A pick-up sensor signals
that a hot water tap is being opened. This signal is transmitted to the
control panel, which then switches the 3-way valve to the hot water
position and trips the heating pump. The 3-way valve is spring-loaded
but only consumes electricity when it switches to another position.
The heating water reheats the domestic water in the plate
exchanger. In comfort mode, if there is no hot water draw-off, the
boiler handles the periodic reheating of the plate exchanger. Any
limescale particles are kept out of the plate exchanger by a self-
cleaning water filter (self-cleans once every 76 hours).

4.4.4. Control system

Control of the boiler ensures reliable delivery of heat. This means that
the boiler treats external negative influences in a practical manner
(notably when the water-flow is insufficient or there are problems with
air supply). In the presence of such influences, the boiler doesn’t
switch into locking mode, but first reduces his power and, depending
on the nature of the circumstances, will be temporarily out of service
(blocking or stop). The boiler will continue to supply heat as long as
the situation does not become dangerous.

4.4.5. Adjustment

The power of the boiler can be adjusted in the following ways:

4 On/Off setting
The output between the minimum and maximum values varies
based on the heating flow set point temperature.
4 Adjustable control
The output between the minimum and maximum values varies
based on the heating flow temperature determined by the
modulating control system.

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4.4.6. Regulation of the water temperature

The boiler is fitted with an electronic temperature regulator having an

outlet and return temperature probe. The flow temperature can be set
between 20°C and 90°C. The boiler reduces its power when the set
outlet-temperature is attained. The cutout temperature is the set
heating outlet-temperature + 5 °C.

4.4.7. Protection against low water or no

circulation

The boiler is fitted with a safety device to prevent the shortage of water
based on temperature measurements. By reducing its output when
the water flow rate is in danger of becoming insufficient, the boiler
continues to operate as long as possible. In case of insufficient ΔT
≥ 50°C flow or an excessive increase in flow temperature, the boiler
will enter shutdown mode for 10 minutes. When there is no water in
the boiler, or if the pump is not running, the system is locked
(breakdown)

In the event of a fault, the status signal for the B button on

the connection box flashes red.

¼For more detailed information, see chapter: "Shutdowns and

lock-outs", page 63.

4.4.8. Overheat temperature protection

The maximum temperature protection locks the boiler if the water

temperature becomes too high (110°C).

In the event of a fault, the status signal for the B button on

the connection box flashes red.

¼For more detailed information, see chapter: "Shutdowns and

lock-outs", page 63.
Anticycle function is active when heat demand is active and
the flow temperature is too high with respect to the
setpoint. The anticycle time can be active between 3
and 9 minutes depending on system temperatures.

4.5 Circulating pump (Available pump head)

The boiler is fitted with an on/off circulation pump.

H (mbar)

700

600
1 Combi 24 - 28
500
2 2 Combi 35
400 1
300 317
20 kW
30 kW
H Manometric height central heating circuit
253

Q Water flow ( ΔT=20K)

200

127
24 kW
100

0
0 200 400 600 800 1000 1200 1400 1600
860 1030 1250 1500
Q (l/h)
R000684-A

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Baxi MainEco Combi and System 24 - 28 - 35 / 18 - 24 4. Technical description

System 18
H (mbar)

600

500

Manometric height central heating circuit

400

300 18 kW
H
280

200 Q Water flow ( ΔT=20K)

100

0
0 200 400 600 800 1000 1200 1400 1600
775
Q (l/h)
R000685-A

System 24
H (mbar)

600

500

Manometric height central heating circuit

400

300
H
253 20 kW
200
24 kW
Q Water flow ( ΔT=20K)
127
100

0
0 200 400 600 800 1000 1200 1400 1600
860 1030
Q (l/h)
R000365-A

4.6 Technical specifications

Boiler type MainEco Combi 24 Combi 28 Combi 35 System 18 System 24

General
EC indentification no. PIN 0063CM3019
Input control Adjustable Modulating, Start/Stop
Nominal output (Pn) min - max kW 5.5 - 19.5 5.5 - 23.4 7.7 - 29.2 5.5 - 17.7 5.5 - 23.4
Heating System (80/60 °C) Factory setting kW 19.5 19.5 29.2 17.7 23.4
Nominal output (Pn) min - max kW 6.1 - 20.9 6.1 - 24.8 8.5 - 31.0 6.1 - 18.8 6.1 - 24.8
Heating System (50/30 °C) Factory setting kW 20.9 20.7 31.0 18.8 24.8
Nominal output (Pn) min - max kW 5.5 - 23.4 5.5 - 27.5 7.7 - 33.9 - -
DHW System Factory setting kW 23.4 27.5 33.9 - -
Nominal input (Qn) min - max kW 5.6 - 20.0 5.6 - 24.0 7.8 - 30.0 5.6 - 18.0 5.6 - 24.0
Heating System (Hi) Factory setting kW 20.0 20.0 30.0 18.0 24.0
Nominal input (Qn) min - max kW 6.2 - 22.2 6.2 - 26.7 8.7 - 33.3 6.2 - 20.0 6.2 - 26.7
Heating System (Hs) Factory setting kW 22.2 22.2 33.3 20.0 26.7
Nominal input (Qnw) min - max kW 5.6 - 24.0 5.6 - 28.2 7.8 - 34.9 - -
DHW System (Hi) Factory setting kW 24.0 28.2 34.9 - -
Nominal input (Qnw) min - max kW 6.2 - 26.7 6.2 - 31.3 8.7 - 38.8 - -
DHW System (Hs) Factory setting kW 26.7 31.3 38.8 - -
Heating efficiency under full load (Hi) (80/60 °C) % 97.6 97.6 97.2 98.2 97.6
Heating efficiency under full load (Hi) (50/30 °C) % 104.5 103.3 103.3 104.5 103.3
Heating efficiency under partial load (Hi)
% 97.8 97.8 98.4 97.8 97.8
(Return temperature 60°C)
Heating efficiency under partial load (Hi) (92/42
% 109.2 109.2 108.8 109.3 109.2
EEG) (Return temperature 30°C)
SEDBUK 2005 - 2009 % 90.4 - 89.4 90.3 - 89.3 90.1 - 89.1 90.4 - 89.4 90.3 - 89.3
Data on the gases and combustion gases
Equipment categories - I2H
Type of air/flue gas connection - C13, C33, C53
Gas inlet pressure G20 min - max mbar 17 - 23
Connecting pressure G20 mbar 20
Gas consumption G20 max m3/h 2.54 2.98 3.68 1.90 2.54
NOx annual emission (n=1) mg/kWh 53 58 52 41 58
Mass flue gas flow rate maximum kg/h 9.4 - 38.7 9.4 - 45.5 13.1 - 56.2 9.4 - 29.1 9.4 - 38.7
(1) Front panel removed

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Boiler type MainEco Combi 24 Combi 28 Combi 35 System 18 System 24

Flue gas temperature min - max °C 32 - 78 32 - 84 31 - 82 32 - 65 32 - 78
Maximum counter pressure Pa 80 116 105 - 80
Characteristics of the heating circuit
Water content l 1.6 1.6 1.7 1.4 1.4
Water operating pressure minimum bar 0.8 0.8 0.8 0.8 0.8
Water operating pressure (PMS) maximum bar 2.5 2.5 2.5 2.5 2.5
Water temperature maximum °C 110 110 110 110 110
Operating temperature maximum °C 90 90 90 90 90
Manometric height central heating circuit (ΔT = 20K) mbar 253 127 317 280 275
Characteristics of the domestic hot water circuit
Specific hot water flow Rate 35 °C Rise l/min 9.8 11.4 14.3 - -
Domestic water resistance (without flow restrictor) mbar 96 123 215 - -
Flow rate threshold minimum l/min 1.2 1.2 1.2 - -
Water content l 0.16 0.16 0.18 - -
Operating pressure (Pmw) maximum bar 8 8 8 - -
Electrical characteristics
Power supply voltage VAC 230 230 230 230 230
Power consumption - Full load maximum W 105 117 145 92 103
Power consumption - Part load maximum W 82 82 101 82 82
Power consumption - Standby maximum W 3 3 3 3 3
Electrical protection index IP X4D
Other characteristics
Total kg 26 26 28.5 25 24.5
Weight (empty)
Mounting(1) kg 24 24 27 23 23
Acoustic level at 1 maximum Heating System dB(A) 38 38 42 38 40
metre maximum DHW System dB(A) 40 42 45 - -
(1) Front panel removed

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5 Installation

5.1 Regulations governing installation

WARNING

The engineer must be Gas Safe registered and have the

correct ACS qualifications.

Codes of Practice - refer to the most recent version.

In GB the following Codes of Practice apply:

4 BS 6891: Gas installation.

4 BS 5546: Installation of hot water supplies for domestic purposes.
4 BS EN 12828: Heating systems in buildings.
4 BS EN 14336: Installation & commissioning of water based
heating systems.
4 BS 6798: Installation of gas fired hot water boilers.
4 BS 5440 Part 1: Flues.
4 BS 5440 Part 2: Ventilation.
4 BS 7074: Expansion vessels and ancillary equipment for sealed
water systems.
4 BS 7593: Treatment of water in domestic hot water central heating
systems.

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5.2 Choice of the location

5.2.1. Type plate

The identification plate on top of the boiler features the boiler serial
number and important boiler specifications, for example the model
and unit category. The dF and dU codes are also stated on the type
plate.

R000697-A

5.2.2. Location of the boiler

5
(1) Clearance when operating
36
(1) 8
5
5
(2) Clearance for maintenance

4 Before mounting the boiler, decide on the ideal position for

≥2 mounting, bearing the Directives and the dimensions of the
00
appliance in mind.
4 Ensure that there is sufficient space under the boiler to fit and
remove the condensate trap and the connection box.
55
4 4 To ensure adequate accessibility to the appliance and facilitate
maintenance, leave enough space around the boiler.
4 Mount the boiler onto a flat surface.

≥2
50

4
36

(2)
0 0
10
R000698-A

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When choosing the position for mounting the boiler, bear

in mind the authorised position of the combustion gas
discharge outlets and the air intake opening.
¼For more information, see chapter: "Connections for
the air and exhaust pipes", page 29.
)For more detailed information, see: Flue Accessories
& Fitting Guide.

WARNING

4 Fix the appliance to a solid wall capable of bearing

the weight of the appliance when full of water and fully
equipped.
4 Do not place the appliance above a heat source or a
cooking appliance.
4 Do not locate the boiler in direct sunlight.
4 It is forbidden to store inflammable products and
materials in the boiler room or close to the boiler,
even temporarily.

CAUTION

4 The boiler must be installed in a frost-free

environment.
4 An earthed electrical connection must be available
close to the boiler.
4 A connection to the mains drainage system for the
discharge of condensate must be available close to
the boiler.

n Safety rating

Z Z Zones
1 2 3
0 OZ Breakdown of the exterior zone
OZ B Bathtub or shower tray

For safety rating IP X4D, installation in the bathroom is possible in

zones 2 and 3 and in the breakdown of the exterior zone.
225

B In this case, connect the 230 V power supply as a fixed connection

to a fused spur.
60 240
T000756-A
CAUTION

In the case of a fixed connection to the power cord, you

must always install a main bipolar switch with an opening
gap of at least 3 mm (EN 60335-1).

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5.3 Main dimensions

184

90
243
364
368

46
76
664

541

35
5 (1) 52 1 = 117
1 2 = 184
2 3 = 251
3
4
4 = 316
230
209

187

151
R000699-B

Boiler Connection kit

i Connection of the combustion gas exhaust pipe; Ø 60 mm
h Connection of the air intake pipe; Ø 100 mm
ê Safety valve outlet pipe; Ø 15 mm To Ø 15 mm using supplied adapter
j Condensates discharge; Ø 25 mm To Ø 21.5 mm using supplied adapter
{ Heating circuit flow; G¾" Pipe diameter; Ø 22 mm
y Domestic hot water outlet; G½" Pipe diameter; Ø 15 mm
Gas / Gaz Gas connection; G½" Pipe diameter; Ø 22 mm
x Domestic cold water inlet; G½" Pipe diameter; Ø 15 mm
z Heating circuit return; G¾" Pipe diameter; Ø 22 mm
(1) Clearance when operating; ≥ 5 mm

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5.4 Positioning the boiler

The following components are supplied as standard with the boiler:

4 Mounting rail and mounting accessories for wall mounting

4 Connection kit comprising sleeves and clamping rings
4 Condensate trap with drain hose
4 PRV hose
4 Set rubber hose connectors and clips
4 Filling loop
4 Air/Exhaust adapter
4 Thermo-pressure gauge
4 Connection box
Please fit these components in the order described in this manual.
A suspension clamp situated at the rear of the casing enables the
boiler to be directly suspended on the mounting bracket.

CAUTION
1 2 During mounting, cover up the connection points for the
air supply and the combustion gas exhaust, to protect the
boiler and its connections from dust. Only remove this
3 protection at the time when these connections are made.

1. Determine the position of the two fixing holes. Make sure that the
holes are level. Drill 2 holes with a Ø of 8 mm.
2. Insert the rawplugs with a Ø of 8 mm. Secure with Ø 6 mm bolts
and corresponding washers.
3. Mount the boiler using the suspension bracket on the back of the
boiler.

R000409-A

5.5 Hydraulic connections

CAUTION

When fitting pipes, remember that the condensate trap will

need to be installed and removed. Maintain at least 25 cm
distance from the boiler to allow for bends or taps to be
installed.
≥ 250 mm
235 mm

°C

bar

R000410-B

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5.5.1. Flushing the system

Installing the boiler in new installations (installations less than

6 months old)
4 Clean the installation with a universal cleaner to eliminate debris
from the system (copper, hemp, flux).
4 Thoroughly flush the installation until the water runs clear and
shows no impurities.

Installing the boiler in existing installations

4 Remove sludge from the installation.
4 Flush the installation.
4 Clean the installation with a universal cleaner to eliminate debris
from the system (copper, hemp, flux).
4 Thoroughly flush the installation until the water runs clear and
shows no impurities.

5.5.2. Water flow rate

The boiler’s modulating control system limits the maximum difference

in temperature between the heating flow and return and the maximum
speed at which the flow temperature increases. In this way, the boiler
does not require a minimum water flow rate.

If using a heating and domestic hot water production type

boiler on an installation in which the flow can be fully
disconnected from the return (e.g. by using thermostatic
valves), you should either fit a bypass or fit an expansion
vessel to the heating flow conduit.

5.5.3. Connection of the heating circuit

1. Connect the heating water return pipe to the heating return

connection z.
2. Install a filling and drainage valve on the installation for filling and
draining the boiler.
3. Connect the heating water outlet pipe to the heating flow
1 connection {.
3 4. Mount the supplied thermomanometer onto the central heating
flow connection. Place the thermomanometer no more than 0.5 m
away from the boiler.

4
2 A PRV safety valve is fitted to the flow side of the boiler as
standard.

R000737-A

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CAUTION

4 The heating pipe must be mounted in accordance

with prevailing provisions.
4 Carry out any soldering work required at a safe
distance from the boiler or before the boiler is fitted.
4 If you are installing a service shut-off valve, place the
filling and drain cock, the expansion vessel and the
thermomanometer between the shut-off valve and
the boiler.
4 Install a drain under the safety valve leading to the
drainage system ê.

5.5.4. Connection of the water circuit for

domestic use

1. Connect the cold water inlet pipe to the domestic cold water
connection k.
2. Connect the domestic hot water outlet pipe to the domestic hot
water connection m.

CAUTION
1
4 The domestic water pipes must be connected in
2 accordance with prevailing provisions.
4 Carry out any soldering work required at a safe
distance from the boiler or before the boiler is fitted.
4 If using synthetic pipes, follow the manufacturer’s
(connection) instructions.
R000738-A

5.5.5. Connecting the expansion vessel

The boiler is fitted as standard with an 8-litre expansion vessel.

If the water volume is greater than 100 litres or the static height of the
system exceeds 5 metres, an additional expansion vessel must be
fitted. Refer to the table below to determine the expansion vessel
required for the installation.

Conditions of validity of the table:

4 3-bar safety valve
4 Average water temperature: 70 °C
Flow temperature: 80 °C
Return temperature: 60 °C
4 The filling pressure in the system is lower than or equal to the initial
pressure in the expansion vessel

Initial pressure of the Volume of the expansion vessel depending on the volume of the installation (in litres)
expansion vessel 100 125 150 175 200 250 300 > 300
0.5 bar 4.8 6.0 7.2 8.4 9.6 12.0 14.4 Volume of the installation x 0.048
1 bar 8.0(1) 10.0 12.0 14.0 16.0 20.0 24.0 Volume of the installation x 0.080
1.5 bar 13.3 16.6 20.0 23.3 26.6 33.3 39.9 Volume of the installationx 0.133
(1) Factory configuration

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5.5.6. Connecting the safety valve discharge pipe

1. Connect the safety valve pipe to the safety valve outlet ê.

CAUTION

4 Any soldering must be completed before fitting the

pipework to prevent damage from heat.
4 Do not fit the condensate trap until the discharge pipe
has been soldered and fitted.
1

R000739-A

5.5.7. Connecting the condensate discharge pipe

The condensate trap is supplied separately as standard with the

boiler (Includes flexible plastic drain hose and adapter). Fit these
parts underneath the boiler. To do this, proceed as follows:
1. Fill the condensate trap with water up to the mark.

CAUTION

Fill the condensate trap with water before starting the

boiler to avoid combustion products escaping from the
2 boiler.
2. Press the condensate trap firmly into the j opening provided for
it underneath the boiler. The condensate trap must click into place.
1
CAUTION
3
Check whether the condensate trap is solidly fitted in the
boiler.
3. Insert the flexible drain hose from the condensate trap into a drain
pipe.
R000740-A

4. Mount a trap or a siphon in the discharge pipe.

CAUTION

Do not make a permanent rigid connection owing to

maintenance work on the condensate trap.

4 Do not plug the condensate discharge pipe.

4 Do not drain condensation water into a roof gutter at
any time.
4 Connect the condensate discharge pipe in
accordance with prevailing standards.

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Termination to an internal soil and vent pipe

(1) Set the discharge pipe at a gradient of at least 50 mm per

metre, maximum horizontal length 5 metres.
≥ 2.5° (1)
(2) 450 mm is applicable to properties up to 3 storeys..
≥ 450 (2)

For multi-storey building installations consult BS 6798.

R000700-A

External termination via internal discharge branch e.g sink

waste - downstream

(1) Set the discharge pipe at a gradient of at least 50 mm per

≥ 2.5° (1) metre, maximum horizontal length 5 metres.
(2) Pipe must terminate above water level but below
surrounding surface. Cut end at 45°.

It is not recommended to connect upstream of the sink or

(2)
other waste water receptacle!

R000701-A

Termination to a drain or gully

(1) Set the discharge pipe at a gradient of at least 50 mm per

metre, maximum horizontal length 5 metres.
≥ 2.5° (1)
(2) Pipe must terminate above water level but below
surrounding surface. Cut end at 45°.

(2)

R000702-A

Termination to a purpose made soakaway

≥ 500
(1) Set the discharge pipe at a gradient of at least 50 mm per
metre, maximum horizontal length 5 metres.
≥ 2.5° (1)
(2) Holes in the soak-away must face away from the building.

Further specific requirements for soakaway design are

referred to in BS 6798.
(2)

R000703-A

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≥ 2.5° (1) Pumped into an internal discharge branch (e.g. sink waste)
downstream of the trap

A Basement or similar (heated).

(2)
(1) Set the discharge pipe at a gradient of at least 50 mm per
metre, maximum horizontal length 5 metres.
A (2) Pipe must terminate above water level but below
surrounding surface. Cut end at 45°.
(3) Condensate pump.

(3)

R000704-A

≥ 2.5° (1) Pumped into an external soil & vent pipe

A Basement or similar (heated).

B Unheated location (e.g. garage).
B (1) Set the discharge pipe at a gradient of at least 50 mm per
A
metre, maximum horizontal length 5 metres.
(2) Condensate pump.

(2)

R000705-A

To a drain or gully with extended external run & trace heating

(1) Set the discharge pipe at a gradient of at least 50 mm per

metre, maximum horizontal length 5 metres.
≥ 2.5° (1)
(2) Pipe must terminate above water level but below
surrounding surface. Cut end at 45°.

(2) The ’Trace Heating’ element must be installed in

accordance with the instructions supplied. External runs &
those in unheated locations still require insulation.
R000706-A

5.5.8. Automatic air bleed

Check that the automatic bleed valve is open: This is visible on the
right on top of the boiler. If necessary, the air vent can be closed off
with the cap that can be found next to it.

R000350-A

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5.6 Gas connection

1. Connect the gas inlet pipe GAS / GAZ.

The pipe must have a diameter of at least 22 mm.

WARNING

4 Close the main gas valve before starting work on the

gas pipes.
4 Before mounting, check that the gas meter has
sufficient capacity. To do this, you should keep in
mind the consumption of all domestic appliances.
If the gas meter has a too low capacity, inform the
R000735-A
4
energy supply company.

CAUTION

4 Connect the gas pipe in accordance with prevailing

standards and regulations.
4 Carry out any soldering work required at a safe
distance from the boiler or before the boiler is fitted.
4 Ensure that there is no dust in the gas pipe. Blow into
the pipe or shake it before mounting.

5.7 Connections for the air and exhaust pipes

Only use approved flue gas discharge and air supply

materials supplied by BAXI.
)For more detailed information, see: Flue Accessories
& Fitting Guide.

5.7.1. Classification

The table specifies this classification in detail according to [.

Type Execution Description

C13 Room sealed 4 Vent in the outside wall.
4 The opening for the air-supply inlet is located in the same pressure zone as the vent (For example, a
common passage through the outside wall).
C33 Room sealed 4 Exhaust of combustion gases above the roof.
4 The opening for the air-supply inlet is located in the same pressure zone as the vent (For example, a
concentric passage to the roof).
C53 Room sealed 4 Closed equipment.
4 Separate channelling for the air-supply.
4 Separate channelling for the combustion gases.
4 Terminating on different pressure surfaces.

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5.7.2. Outlets

When codes of practice dictate the use of a terminal guard

use a suitable guard of stainless steel construction. There
must be a clearance of at least 50 mm between any part of
the terminal and the guard.

T
J,K
U

N
R D A
M C E
I I I I
S
F B
F J,K
L A
A
G H H
I

Likely flue positions requiring a flue terminal guard

R000707-A

Terminal position with minimum distance

A(1) Directly below an opening, air brick, opening windows, etc. 300 mm
B(1) Above an opening, air brick, opening window etc. 300 mm
C(1) Horizontally to an opening, air brick, opening window etc. 300 mm
D(2) Below gutters, soil pipes or drain pipes. 25 (75) mm
E(2) Below eaves. 25 (200) mm
F(2) Below balconies or car port roof. 25 (200) mm
G(2) From a vertical drain pipe or soil pipe. 25 (150) mm
H(2) From an internal or external corner. 25 (300) mm
I Above ground, roof or balcony level. 300 mm
J From a surface or boundary line facing a terminal. 600 mm
K From a terminal facing a terminal (Horizontal flue). 1200 mm
From a terminal facing a terminal (Vertical flue). 600 mm
L From an opening in carport (e.g. door, window) into the dwelling. 1200 mm
M Vertically from a terminal on the same wall. 1500 mm
N Horizontally from a terminal on the same wall. 300 mm
R From adjacent wall to flue (vertical only). 300 mm
S From an adjacent opening window (vertical only). 1000 mm
T Adjacent to windows or openings on pitched and flat roofs. 600 mm
U Below windows or openings on pitched roofs. 2000 mm
(1) In addition, the terminal should be no nearer than 150 mm to an opening in the building fabric formed for the purpose of accommodating a
built-in element such as a window frame.
(2) Only one 25 mm clearance is allowed per installation. If one of the dimensions D, E, F, G or H is 25 mm then the remainder MUST be as
shown in brackets, in accordance with BS 5440-1

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5.7.3. Lengths of the air/flue gas pipes

To define the maximum final length, you must deduct the

pipe length in accordance with the reduction table.

n Room sealed flue

Concentric
If using a room sealed version, both the combustion gas exhaust
opening and the air supply opening must be connected
L= (concentrically). Refer to the table to determine the maximum pipe
length of the flue gas pipes in room sealed operation.

Maximum chimney length for room sealed operation

Diameter Combi 24 Combi 28 Combi 35 System 18 System 24
60-100 mm 9m 9m 5m 9m 9m
R000415-A 80-125 mm 12 m(1) 12 m(1) 12 m(1) 12 m(1) 12 m(1)
(1) With retention of the maximum chimney length it is possible to apply an extra
10 times 45° or 5 times 90° elbows

Eccentric
An 80/80 mm flue gas adapter (accessory) must be fitted
L= for this connection.

If using a room sealed version, it is necessary to connect both the

combustion gas exhaust and the air-supply opening (parallel). The
pipes must be run in parallel and terminate in the same pressure zone
using the concentric vertical terminal.

Maximum chimney length for room sealed operation

R000719-A
Diameter Combi 24 Combi 28 Combi 35 System 18 System 24
80-80 mm 15 m 15 m 15 m 15 m 15 m

n Reduction table

Pipe reductions per element used

Diameter Elbow 45° Elbow 90°
Pipe reduction Pipe reduction
60-100 mm 1,0 m 2,0 m
80-125 mm 1,0 m 2,0 m
80 mm 1.2 m(1) 4.0 m(1)
(1) Reduction for both air and exhaust

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5.7.4. Additional Directives

4 Please refer to the manufacturer’s instructions for the material in

question when installing the flue gas discharge and air supply
materials. If the flue gas discharge and air supply materials are not
installed according to the instructions (e.g. they are not leakproof,
not clamped in place etc.), this may cause hazardous situations
and/or result in bodily injury.
4 It must be possible to inspect the flue or chimney.

Please contact us for further information.

5.7.5. Connection of the combustion gas exhaust

pipe

S Insertion depth 30 mm
S

Mounting
Fit together the combustion gas exhaust pipes, without welding.

60/100mm CAUTION

4 The flue gas discharge pipe must be smooth and

deburred.
4 Do not rest the pipes on the boiler.

4 Take in account the insertion depth of 30 mm when

measuring the length of pipe prior to cutting.
4 The pipes must allow no leakage of flue gases and be
resistant to corrosion.
R000437-A

4 Connect the pipes together without stress between

the sections.
4 The horizontal sections need to be constructed with a
gradient of 50 mm per metre: Back to the boiler.

5.8 Electrical connections

5.8.1. Control unit

The boiler is not line- and neutral sensitive. The control unit is fully
integrated with the fan, venturi and gas block. The boiler is fully pre-
wired. The PCB has a connection to the connection box with
instrument panel, via the HMI connector. The PCB has a RS232
connection for a PC/laptop via the RS232 connector. The main
characteristics of the control unit are described in the table below.

Power supply voltage 230 VAC/50Hz

Fuse rating F1 (230 VAC) 1,6 AT

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The boiler is fitted with a 3-wire power supply cable (cable length 1,5
m) suitable for a 230VAC/50Hz power supply with phase/neutral/
earth system. The power supply cable is connected to the MAINS
connector. A spare fuse can be found in the housing of the control
system.

CAUTION

4 When the power supply cable has to be replaced, it

must be ordered from BAXI. The power supply cable
should only be replaced by BAXI, or by an installer
certified by BAXI.
4 The switch must be easily accessible

5.8.2. Recommendations

WARNING

4 Only qualified professionals may carry out electrical

connections, always with the power off.
4 The boiler is entirely pre-wired. Do not modify the
connections inside the control panel.
4 Earth the appliance before making any electrical
connections.

Make the electrical connections of the boiler according to:

4 The instructions of the prevailing standards.
4 The instructions on the electrical diagrams provided with the
boiler.
4 The manufacturer’s instructions.

CAUTION

Separate the sensor cables from the 230 V cables.

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5.8.3. Access to the connector block / Boiler HMI

The connection box with instrument panel is supplied separately as

standard with this unit. The connection box must be connected to the
automatic control unit using the cable supplied. To do this, proceed
as follows:

Under the boiler, there is a cable with a connector for the

control unit.
1 1. Carefully open the latch on the rear of the connection box using a
2
screwdriver.
2. Open the cover of the connection box.
3. Disconnect a pull relief clip. Turn the pull relief clip round.
3 4. Insert the plug from the cable into the HMI plug on the PCB for the
connection box.
5. Press the pull relief clip firmly into place.
5
6. Now connect the required external controllers to the remaining
connectors. To do this, proceed as follows:
BUS BUS On/of
SCU HMI OT

- Disconnect a pull relief clip.

4
- Turn the pull relief clip round.
- Place the cable underneath the pull relief clip.
- Press the pull relief clip firmly into place.
6 - Connect the connection box and check that the box is sealed
7 properly.
7. Slide the User instruction card supplied into the guides underneath
the connection box.
8. Slide the connection box into the guides underneath the boiler
once all the connections have been made.
8 9. Secure the connection box using the screw found in the guides.

The connection box can also be attached to the wall using

the screw holes on the back of the connection box. The
connection box should be screwed to the wall using the
fixing points inside the unit.
9
The connection options for external system controls to the boiler HMI
R000411-C
are explained in the following paragraphs.

)For more detailed information, see: Connecting

External Controls Sheet.

5.8.4. Connection options

Various external thermostats and controllers can be connected to the

control PCB.

A Mains voltage
B Low voltage
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1

+
Enable
- + -
Status BUS BUS On/off On/off-OT connection is only suitable for:
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
4 24V power stealing thermostat
A B 4 Potential free on/off thermostat
R000734-A
4 OT thermostat (iSense or qSense)

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Please read in conjunction with separate sheet

"Connecting External Controls".

n Connecting modulating controller

The boiler is fitted with a OpenTherm connection as standard.

As a result, modulating OpenTherm controllers can be connected
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1 without further modifications.

4 In the case of a room temperature thermostat or a programmable

Enable Status BUS BUS On/off
+ - + -
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
room thermostat, fit the thermostat in accordance with the
R000450-A manufacturer’s instructions.
4 Connect the two-wire cable to terminals On/off-OT of the
connector.

n Connect on/off thermostat

The boiler is suitable for connecting a 2 wire on/off room thermostat

or weather compensator.
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1
4 In the case of a room temperature thermostat or a programmable
+
Enable
- + -
Status BUS BUS On/off room thermostat, fit the thermostat in accordance with the
CH DHW Nc C No Tout Tdhw BL SCU HMI OT manufacturer’s instructions.
R000450-A
4 Connect the 2 wire 24V room thermostat to the On/off-OT
terminals of the connector.
4 Connect the power stealing thermostat to the On/off-OT terminals
of the connector.

n Connecting the outside temperature sensor

An outside sensor can be connected to the Tout terminals of the

connector. In the case of an on/off thermostat, the boiler will control
the temperature with the set point from the internal heating curve.
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1

+
Enable
- + -
Status BUS BUS On/off CAUTION
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
Check whether the outside sensor is suitable for this
R000451-A
boiler. A suitable outside sensor can be obtained as an
accessory.

90 A OpenTherm controller can also use this outside sensor.

The heating curve required must then be set on the
70 controller.

50 F Heating curve setting

If an outside temperature sensor is connected, it is possible to adapt
the heating curve. The setting can be modified using parameters
30

p1, p"5, p"6 and p"7.

10

-20 -10 0 10 20
This is only possible with an iSense or qSense.
R000038-A

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n Connect frost protection

Frost protection in combination with on/off thermostat

If an on/off thermostat is used, it is advisable to protect any rooms
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1 where there is risk of frost by using a frost thermostat. The radiator
valve in a room where there is a risk of frost must be open.
Enable Status BUS BUS On/off
+ - + -
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
4 In rooms where there is a risk of frost, a frost thermostat (Tv)
R000450-A should preferably be installed.
4 Connect the frost thermostat in parallel with an on/off room
thermostat (Tk) to the On/off-OT terminals of the connector.

When using a OpenTherm thermostat, a frost thermostat

cannot be connected in parallel to the On/off-OT
terminals. Implement frost protection for the central heating
system in combination with an external sensor.

Frost protection in combination with an outside sensor

The central heating system can also be protected against frost in
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1 combination with an outside sensor. The radiator valve in a room
where there is a risk of frost must be open. Connect the outside
+
Enable
- + -
Status BUS BUS On/off
sensor to the Tout terminals of the connector. The frost protection
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
functions as follows where an outside sensor is used:
R000451-A

4 At an outside temperature lower than -10°C (can be set with

parameter p30): the circulation pump switches on.
4 At an outside temperature higher than -10°C (can be set with
parameter p30): the circulation pump continues to run and then
switches off.
This is only possible with an iSense or qSense.

n Operation signal and failure signal (Status)

The alarm or operation signal is selected using parameter p40.

4 If the boiler is operating, the operation signal can be switched via

a potential-free contact (maximum 230 VAC, 1 A) on the No and
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1

+
Enable
- + -
Status BUS BUS On/off C terminals of the connector.
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
4 If the boiler locks out, the alarm can be transmitted via a potential-
R000453-A free contact (maximum 230 VAC, 1 A) on the Nc and C terminals
of the connector.
4 The external 3-way valve (230 VAC, 1 A) can be used when
connecting an indirectly heated calorifier via a volt-free contact.
The neutral position of the three-way valve can be set using
parameter p34. The three-way valve is connected as follows:
- Nc = Central heating
- No = Domestic hot water
- C = Phase on

4 This is only possible with an iSense or qSense.

4 Status connection can be used for standalone
condensate pump.

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n Connect on/off contact (Enable)

A 10-230 V signal can be connected to the CH and DHW connectors

to switch the production of heating water or sanitary warm water on
or off.
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1

+
Enable
- + -
Status BUS BUS On/off 4 +=L
CH DHW Nc C No Tout Tdhw BL SCU HMI OT
4 -=N
R000718-A

DANGER

If the power to the boiler is interrupted, a voltage will still

be present at connectors CH and DHW.

When using the Enable-CH connection a bridge must be

placed on the On/off-OT terminals of the connector.

The production of heating water or domestic hot water is

switched on as standard. The automatic control unit will
only respond to the switch and control the heating/
domestic hot water function once a 10-230 V signal has
been connected to the connectors. If the power to the boiler
is interrupted, the status of the CH and DHW input will be
reset to the factory setting (= enabled). Check whether this
is the status required.

n Connecting control panel

The control panel for the boiler is connected to connector BUS HMI.
¼See chapter: "Access to the connector block / Boiler HMI", page
4 3 2 1 3 2 1 6 5 4 3 2 1 2 1
34

Enable Status BUS BUS On/off

+ - + -
CH DHW Nc C No Tout Tdhw BL SCU HMI OT

R000448-A

02092014 - 7619497-02 37
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5.9 Electrical diagram

RS232 IT MAINS PUMP 3WV PUMP SENSORS

1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 5 6 7 8 9 10 11 12 13

GN/ GN/ BR BK BK 1 3 1 1 1
YW YW BK
BR BK BL
PC BL BL

E 1 3 2
2 2 2 2
L N
P
MAINS
PUMP 230V, 50Hz HL FS TR TA PSU
IT 3WV

PUMP PWM
PUMP A 3WV PWM
PUMP

SENSORS
RS232

HMI
R000291-A

RS232 Connecting a computer PUMP A Circulation pump TR Return sensor

IT Ignition transformer 3WV 3-way valve TA Flow sensor
E Ignition/ionization electrode HL Safety thermostat PSU Storage parameter
P Power supply FS Flow switch HMI Connection box

5.10 Filling the system

5.10.1. Water treatment

WARNING

Do not add chemical products to the central heating water

without consulting BAXI. For example: antifreeze, water
softeners and/or products to increase or reduce the pH
value. These may cause faults in the boiler and damage
the heat exchanger.

Flush the central heating installation with at least 3x the

volume of the central heating installation. Flush the DHW
pipes with at least 20 times the volume of the pipes.

For an optimum functioning of the boiler, the water of the installation

must comply with following characteristics:

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Total installed heat output (kW)

≤ 70 70 - 200 200 - 550 > 550
Degree of acidity (water pH 7-9 7-9 7-9 7-9
non-treated)
Degree of acidity (water pH 7 - 8.5 7 - 8.5 7 - 8.5 7 - 8.5
treated)
Conductivity at 25°C µS/cm ≤ 800 ≤ 800 ≤ 800 ≤ 800
Chlorides mg/l ≤ 150 ≤ 150 ≤ 150 ≤ 150
Other components mg/l <1 <1 <1 <1
Total water hardness(1) °f 1 - 35 1 - 20 1 - 15 1-5
°dH 0.5 - 20.0 0.5 - 11.2 0.5 - 8.4 0.5 - 2.8
mmol/l 0.1 - 3.5 0.1 - 2.0 0.1 - 1.5 0.1 - 0.5
(1) For installations that are heated at constant high temperatures with a total installed heat output; up to 200 kW a maximum total water hardness
of 8.4 °dH (1.5 mmol/l, 15 °f) applies and for above 200 kW a maximum total water hardness of 2.8 °dH (0.5 mmol/l, 5 °f) applies

Failure to flush and add inhibitor to the system will

invalidate the appliance warranty. Reputable
manufacturers and their products include:
4 Fernox
4 Sentinel Performance Solution Ltd

5.10.2. Filling the condensate trap

Check whether the condensate trap is filled up to the mark. If the

condensate trap has to be topped up, proceed as follows:

CAUTION

First remove the front housing of the boiler so that you can
disconnect the condensate trap.
¼See paragraph: "Open the boiler", page 53

1. Move the lever underneath the hydroblock to the right to

disconnect the condensate trap.
1
2. Remove the condensate trap and clean it.
3. Replace the seal ring for the condensate trap.
2 4. Fill the condensate trap with water up to the mark.
5. Press the condensate trap firmly into the j opening provided for
5 it underneath the boiler. The condensate trap must click into place.
6. Check whether the condensate trap is solidly fitted in the boiler.
6
3
CAUTION

Fill the condensate trap with water before starting the

boiler to avoid combustion products escaping from the
4 boiler.

R000431-B

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5.10.3. Filling the system

CAUTION

4 Before filling, open the valves on every radiator in the

installation.
4 Ensure that the boiler is switched off.
1

2
3
4

T000181-B

1. Fill the system with clean tap water (advised water pressure is
between 1 and 2 bar).
2. Check the tightness of the water connections.
3. Turn the boiler on.

After the power is switched on, the boiler always runs

through an automatic venting programme lasting approx.
4 minutes (During filling, air can escape from the system
via the automatic air vent). If necessary, top up the water
level in the heating system (recommended hydraulic
pressure between 1 and 2 bar).
50 100
°C 20 120
bar
4 0 CAUTION

When venting, ensure that no water enters or makes

3 1
2

R000733-A
contact with the casing and electrical parts of the boiler.

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5.10.4. Venting the system

It is essential that you bleed any air in the calorifier, the conduits or
the taps to prevent the annoying noises likely to be produced during
1
heating or when tapping water. To do this, proceed as follows:
1. Open the valves on all radiators connected to the heating system.
1
2. Set the room thermostat as high as possible.

2
3. Wait until the radiators are hot.

3
4

4. Ensure that the boiler is switched off.

2 5. Wait around 10 minutes until the radiators are cold.
11 3 6. Bleed the radiators. Start with the lower floors.
7. Open the bleed connection using the bleed key provided whilst
keeping a rag pressed against the bleed connection.

CAUTION

5 The water may still be hot.

4 8. Wait until water comes out of the bleed valve and then close the
bleed connection.
9. Turn the boiler on. A vent cycle of a duration of around 4 minutes
is carried out automatically.
6 10.After venting, check whether the pressure in the installation is still
sufficient.
C
If the water pressure is lower than 0.8 bar, more water
should be added. If necessary, top up the water level in the
heating system (recommended hydraulic pressure
A B between 1 and 2 bar).
¼See chapter: "Filling the system", page 40
11.Set the room thermostat or the regulator.

7 8

R000712-A

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6 Commissioning

6.1 Control panel

MainEco Combi 24 - 28 - 35

1 Domestic hot water temperature rotary knob

2 Heating water temperature rotary knob

1 2 3 4 3 Sweep key B and Status signals

T002247-D
4 RESET-button and on/off signal

MainEco System 18 - 24

1 No function
2 Heating water temperature rotary knob

1 2 3 4 3 Sweep key B and Status signals

R000714-A
4 RESET-button and on/off signal

The instrument panel for the connection box has 2 push buttons with
signals. The signals provide information about the operating condition
of the boiler. The RESET button lights up green when the boiler is
connected to the mains. The status signal for the B button can flash
in a range of colours and at different frequencies. The meaning of
these signals can be found in the User instruction card supplied with
the boiler. ¼See also: "User instruction card", page 71

CAUTION

The instruction card must be slid underneath the

connection box after the boiler installation or use of the
card.

The instrument panel for the connection box also has 2 rotary
knobs. The N rotary knob can be used to set the temperature of the
domestic hot water. The D rotary knob can be used to set the
maximum flow temperature of the heating water. The heating/
domestic hot water function can be switched off by turning the rotary
knob to position off.

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6.2 Check points before commissioning

6.2.1. Preparing the boiler for commissioning

WARNING

Do not put the boiler into operation if the supplied gas is

not in accordance with the approved gas types.

Preparatory procedure for boiler commissioning:

4 Check that the gas type supplied matches the data shown on the
boiler’s data plate.
4 Check the hydraulic circuit.
4 Check the water pressure in the heating system.
4 Check the electrical connections to the thermostat and the other
external controls.
4 Check the other connections.

6.2.2. Hydraulic circuit

4 Use the pressure gauge to check the water pressure in the heating
system. The hydraulic pressure must reach a minimum of 0.8
bar. If necessary, top up the water level in the heating system
(recommended hydraulic pressure between 1 and 2 bar).
4 Check the condensate discharge trap; it must be filled with clean
water up to the mark.
4 Check that there are no leaks on the hydraulic connections.

6.2.3. Electrical connections

4 Check the electrical connections, particularly the earth.

4 Check the electrical connections to the thermostat and the other
external controls.

6.3 Commissioning the boiler

WARNING

Initial commissioning must be done by a qualified

professional.

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CAUTION

On first firing the boiler, an odour may be present for a

short period.

1. Open the main gas supply.

2. Open the gas valve on the boiler.
3. Turn the boiler on.
4. Set the controls (thermostats, control system) so that they request
heat.
5. The boiler will begin an automatic venting-programme (which lasts
approx. 4 minutes) and will do this every time the power supply is
isolated. Both push buttons on the instrument panel light up green
during the venting cycle.

The boiler will begin an automatic venting-programme

(which lasts approx. 4 minutes) and will do this every time
the power supply is isolated.
6. Check the boiler pump venting. Remove the middle screw if
necessary before venting the pump (Central heating pump).
7. Check the gas connections into and out of the gas block in the
boiler for tightness.

The current operating condition of the boiler is shown by the status

signal on the instrument panel. The status signal for the B button
can flash in a range of colours and at different frequencies. The
meaning of these signals can be found in the User instruction card
supplied with the boiler.
See also:

¼ "User instruction card", page 71

¼ "Error codes", page 63

Error during the start-up procedure:

4 Both buttons on the instrument panel are in the out position:
- Check the mains supply voltage
- Check the main fuses
- Check the connection cable to the connection box.
- Check the fuses on the control panel: (F1 = 1,6 AT 230VAC)
- Check the connection between the mains lead and the
MAINS connector for the automatic control unit.
4 In the event of a fault, the status signal for the B button flashes
red. Press the J button for 5 seconds to restart the boiler.

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6.4 Gas settings

The boiler is preset in the factory to operate on natural gas

G20.

6.4.1. Gas circuit

WARNING

Ensure that the boiler is switched off.

1. Remove the front panel.

¼See paragraph: "Open the boiler", page 53
2. Check that the boiler is properly set for the type of gas used (See
the identification plate on top of the boiler ).

WARNING

¼To ascertain the gas types permitted, see chapter:

"Technical specifications", page 17
3. Open the main gas supply.
4. Open the gas valve on the boiler.
5. Check the gas supply pressure at the pressure test point C on the
gas inlet pipe. The pressure must be the same as the one shown
on the rating plate.

See the diagram for the position of measuring point C for

the inlet gas pressure.
C
6. Purge the gas supply pipe by unscrewing the screw from the
measure point C. Tighten the measurement point when the pipe
has been sufficiently purged.
7. Check the leak tightness of the gas pipe, including the gas block.

R000736-A

6.4.2. Checking combustion

1. Unscrew the plug of the flue gas measurement point.

2. Insert the probe for the flue gas analyser into the measurement
opening.

WARNING

Ensure that the opening around the sensor is completely

sealed when taking measurements.

CAUTION
T003127-B
The flue gas analyser must have a minimum accuracy of
±0.25% CO2.

02092014 - 7619497-02 45
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n Set the boiler to full load

1. Continue pressing for around 3 seconds on the B key. The status

signal for the B button is orange and always flashes green
briefly; Part load is set.
2. Press the B button again 2 times. The status signal for the B
button is orange and always goes off briefly 2 times; Full load is
set.

The full load status can only be reached via the part load
status.
3. Measure the percentage CO2 in the flue gases (Front panel
removed).

Full load CO2 must be between 9.15 and 9.50 %.

n Set the boiler to part load

1. Continue pressing for around 3 seconds on the B key. The status

signal for the B button is orange and always flashes green
briefly; Part load is set.
2. Measure the percentage CO2 in the flue gases (Front panel
removed).

Part load CO2 must be between 8.70 and 9.05 %.

WARNING

There MUST remain a "gap" between the full load and part
load values. The full load value must be 0.4% higher than
the part load value.
3. Briefly press the RESET button to return the boiler to normal
operating status.

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Set Boiler to Maximum Rate

Allow the combustion to stabilise. Do not insert probe to avoid
‘flooding’ the analyser.

Perform Flue Integrity Combustion Check

Insert the analyser probe into the air inlet test point,
allowing the reading to stabilise.

Verify Flue Integrity No Is O2 ≥ 20.6% and Yes Check CO & Combustion Ratio at
Indication that products of combustion & inlet CO2 < 0.2% ? Maximum Rate
air are mixing - further investigation is Whilst the boiler is still operating at maximum
required. Check all flue components are insert the analyser probe into the flue gas
correctly assembled, fixed & supported. test point, allowing the reading to stabilise.
Check the flue & terminal are unobstructed.

Is O2 ≥ 20.6% and Yes

CO2 < 0.2% ?
No

TURN APPLIANCE OFF !

Call 0844 871 1555 for advice.
The appliance MUST NOT be commissioned
until all problems are identified and resolved.

Verify Integrity of Seals No Is CO < 350ppm Yes Set Boiler to Minimum Rate
Check all burner seals, internal flue seals, and CO/CO2 ratio Allow the combustion to stabilise. Do not
door & case seals. Replace any seals that < 0.004 ? insert probe to avoid ‘flooding’ the analyser.
appear unsound.

Is CO < 350ppm Yes Check CO & Combustion Ratio at

and CO/CO2 ratio Minimum Rate
< 0.004 ? Whilst the boiler is operating at minimum
insert the analyser probe into the flue gas
No
test point, allowing the reading to stabilise.
TURN APPLIANCE OFF !
Call 0844 871 1555 for advice.
The appliance MUST NOT be commissioned Is CO < 350ppm
until all problems are identified and resolved. and CO/CO2 ratio
If commissioning cannot befully completed < 0.004 ?
the appliance must be disconnected from the
gas supply in accordance with the GSIUR.

Note: Check & record the CO & combustion BOILER OPERATING SATISFACTORILY.
ratio at both maximum & minimum rates NO FURTHER ACTION REQUIRED
before calling 0844 871 1555. Ensure test points are capped, the boiler
case front panel is correctly fitted & secured
and all other commissioning procedures
completed. Complete the ‘Benchmark’
Checklist, recording the CO & combustion
ratio readings as required.
R000715-A

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6.4.3. Setting the air/gas ratio

1. Unscrew the plug of the flue gas measurement point.

2. Insert the probe for the flue gas analyser into the measurement
opening.

WARNING

Ensure that the opening around the sensor is completely

sealed when taking measurements.

CAUTION
T003127-B
The flue gas analyser must have a minimum accuracy of
±0.25% CO2.

n Set the boiler to full load

1. Continue pressing for around 3 seconds on the B key. The status

signal for the B button is orange and always flashes green
briefly; Part load is set.
2. Press the B button again 2 times. The status signal for the B
button is orange and always goes off briefly 2 times; Full load is
set.

4 The full load status can only be reached via the part
load status.
4 See drawing for the position of control screw A for full
load.
3. Set the percentage CO2 for the gas type being used to the nominal
A value. This should always be inside the highest and lowest setting
limit.
B
4 If the percentage CO2 is too low, turn the screw A
anticlockwise for a higher percentage.
4 If the percentage CO2 is too high, turn the screw A
clockwise for a lower percentage.
R000592-B

Full load CO2 must be between 9.15 and 9.50 %.

n Set the boiler to part load

1. Continue pressing for around 3 seconds on the B key. The status

B
A signal for the B button is orange and always flashes green
B briefly; The low speed mode is parameterised.

See drawing for the position of control screw B for part load.

R000591-B

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2. Set the percentage CO2 for the gas type being used inside the
highest and the lowest setting limit, as determined after the full
load setting. (Front panel removed).

4 If the percentage CO2 is too high, turn the screw B

anticlockwise for a lower percentage.
4 If the percentage CO2 is too low, turn the screw B
clockwise for a higher percentage.

Part load CO2 must be between 8.70 and 9.05 %.

WARNING

There MUST remain a "gap" between the full load and part
load values. The full load value must be 0.4% higher than
the part load value.
3. Briefly press the RESET button to return the boiler to normal
operating status.

6.5 Finalizing work

1. Remove the measuring equipment.

2. Put the flue gas sampling plug back in place.
3. Refit the front panel.
4. Raise the temperature in the heating system to approximately
70°C.
5. Shut down the boiler.
6. After about 10 minutes, vent the air in the heating system.
7. Switch on the boiler.
8. Check the tightness of the flue gases evacuation and air inlet
T001522-A

connections.
9. Checking the hydraulic pressure. If necessary, top up the water
level in the heating system (recommended hydraulic pressure
between 1 and 2 bar).
10.Tick the gas category used on the data plate.
11.Explain the operation of the installation, the boiler and the
regulator to the users.
12.Slide the User instruction card supplied into the guides underneath
the connection box.
13.Fill in Commissioning sheet, can be found in the appendix.
14.Give all the instruction manuals to the user.

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6.6 Parameter descriptions

Factory setting
Parameter Description Adjustment range Combi System
24 28 35 18 24
p1 Flow temperature: TSET 20 to 90 °C 80 80 80 80 80
Domestic hot water temperature: 40 to 65 °C
p2 55 55 55 55 55
TSET
0 = Heating deactivated / DHW deactivated
1 = Heating activated / DHW activated
p3 Heating / DHW mode 1 1 1 1 1
2 = Heating activated / DHW deactivated
3 = Heating deactivated / DHW activated
0 = Comfort
1 = Energy-saving mode
p4 ECO mode 2 2 2 2 2
2 = Management using a programmable
thermostat
1 to 98 minutes
p5 Post-circulation of the pump 2 2 2 2 2
99 minutes = continuous
p17 Maximum fan volume flow (Heating) G20 (x100) 39 39 60 36 47
p18 Maximum fan volume flow (DHW) G20 (x100) 47 56 70 36 47
Minimum fan volume flow (Heating G20 (x100)
p19 11 11 15 11 11
+DHW)
p20 Minimum fan volume flow (offset) G20 80 80 60 80 80
p21 Starting volume flow Do not modify (x100) 23 23 30 23 23
Maximum flow temperature of 20 to 90 °C
p23 90 90 90 90 90
system
Time factor of average flow Do not modify
p24 35 35 35 35 35
calculation (x10 seconds)
Heat curve set point (Maximum 0 to 30 °C
p25 20 20 20 20 20
outside temperature) (Only with an outside temperature sensor)
Heat curve set point (Flow 0 to 90 °C
p26 20 20 20 20 20
temperature) (Only with an outside temperature sensor)
Heat curve set point (Minimum -30 to 0 °C
p27 -15 -15 -15 -15 -15
outside temperature) (Only with an outside temperature sensor)
Minimum pump speed for central 2 - 10 (x 10 %)
p28 heating operation (Setting the pump 2 2 2 2 2
speed)
Maximum pump speed for central 2 - 10 (x 10 %)
p29 heating operation (Setting the pump 7 7 10 10 10
speed)
p30 Antifreeze temperature from - 30 to 0°C -10 -10 -10 -10 -10
0 = Stop
1 = Start(1)
p31 Legionella protection 1 1 1 1 1
2 = Management using a programmable
thermostat
p32 Set point increase for calorifier 0 to 25 °C 15 15 15 15 15
DHW cut-in temperature DHW
p33 from 2 to 15°C 4 4 4 4 4
sensor
0 = Normal
p34 Control of external 3-way valve 0 0 0 0 0
1 = Reverse
0 = Heating and instant domestic hot water
p35 Boiler type 0 0 0 1 1
1 = Heating only
(1) After commissioning, the boiler will operate once a week at 65°C for DHW.

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Factory setting
Parameter Description Adjustment range Combi System
24 28 35 18 24
1 = Shutdown without frost-protection
p36 Shutdown input function 2 = Shutdown with frost protection 1 1 1 1 1
3 = Lock-out with frost protection (Pump only)
0 = Not connected
p37 Minimum gas pressure switch (GpS) 0 0 0 0 0
1 = Connected
0 = Not connected
p38 Heat recovery unit (HRU) 0 0 0 0 0
1 = Connected
p39 Flue gas damper running time 0 to 255 seconds 0 0 0 0 0
0 = Operation signal
p40 Fault relay function 1 = Alarm signal 2 2 2 2 2
2 = External 3-way valve
p41 Maintenance message Do not modify 0 0 0 0 0
p42 Service operating hours Do not modify 175 175 175 175 175
p43 Service burning hours Do not modify 30 30 30 30 30
0 = Stop
p44 Venting cycle 1 = Multiple speed pump 1 1 1 1 1
2 = Modulating pump
(1) After commissioning, the boiler will operate once a week at 65°C for DHW.

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7 Switching off the boiler

7.1 Installation shutdown

If the central heating system is not used for a long period, we

recommend switching the boiler off.

4 Switch off the boiler electrical power supply.

4 Shut off the gas supply.
4 Ensure that the boiler and system are protected against frost
damage.

7.2 Antifreeze protection

CAUTION

Drain the boiler and central heating system if you are not
going to use your home or the building for a long time and
there is a chance of frost.

Set the temperature control low, for example at 10°C.

To prevent radiators and the system from freezing in rooms where
there is a risk of frost (e.g. a garage or storage room), a frost
thermostat or outside sensor can be connected to the boiler.
¼See also: "Connection options", page 34.

CAUTION

4 The antifreeze protection does not function if the

boiler is switched off.
4 The integrated protection system only protects the
boiler, not the installation.
4 Open the valves on all radiators connected to the
heating system
4 If the boiler has been placed in a room at risk of frost,
the condensate drain and condensate trap should
preferably be protected against freezing with a frost
protection cable.

When the heating water temperature in the boiler falls by too much,
the integrated protection system in the boiler starts up. This protection
functions as follows:
4 If the water temperature is lower than 7°C, the heating pump starts
up.
4 If the water temperature is lower than 4°C, the boiler starts up.
4 If the water temperature is higher than 10°C, the boiler shuts down
and the circulation pump continues to run for a short time.

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8 Checking and maintenance

8.1 General instructions

WARNING

4 Maintenance operations must be done by a qualified

engineer.
4 An annual inspection is compulsory.
4 Only original spare parts must be used.

4 Carry out the inspection and standard maintenance operations

once a year.
4 Carry out specific maintenance operations if necessary.

8.2 Standard inspection and maintenance operations

WARNING

Ensure that the boiler is switched off. Electrical isolation

can be checked at the electrical test point.

CAUTION

4 Always examine any seals or gaskets, replacing

where necessary. Where a seal or gasket is supplied
R000695-B
with a spare part it should be used, irrespective of the
condition of the original.
4 Use only original spare parts that are intended for use
with this type of boiler.

8.2.1. Open the boiler

1. Unscrew the 2 screws, located on the front panel.

1
R000346-A

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2. Remove the front panel.

R000405-A

8.2.2. Checking the hydraulic pressure

The hydraulic pressure must reach a minimum of 0.8 bar. If

necessary, top up the water level in the heating system
(recommended hydraulic pressure between 1 and 2 bar).

CAUTION

4 Before filling, open the valves on every radiator in the

installation.
4 Ensure that the boiler is switched off.

1. Fill the system with clean tap water (advised water pressure is
between 1 and 2 bar).
2. Check the tightness of the water connections.
3. Turn the boiler on.

50 100
°C 20 120
bar
4 0

3 1
2

R000733-A

8.2.3. Checking the expansion vessel

Check the expansion vessel and replace it if necessary.

Initial pressure of the expansion vessel is 1.0 bar (± 0.2).

8.2.4. Checking the ionization current

Check the ionization current at full load and low load. The value is
stable after 1 minute. If the value lies below 3 µA, replace the ignition
electrode.

¼See chapter: "Replacing the ionization/ignition electrode", page

58.

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8.2.5. Checking the DHW transfer capacity

If tap capacity falls significantly (due to insufficient temperature and/

or flow rate), clean the plate heat exchanger (hot water side) and the
tap water cartridge:

¼See chapter: "Cleaning the plate heat exchanger", page 59.

8.2.6. Checking the flue gas discharge and the air

supply

Check the tightness of the flue gases evacuation and air inlet
connections.

R000406-A

8.2.7. Checking combustion

Measure the percentage CO2 in the flue gases. To do this, proceed

as follows:
1. Heat the water in the boiler to a temperature of approx. 70 °C.

Allow the combustion to stabilise before inserting the

combustion analyser probe into the measurement
opening. This will prevent saturation of the analyser.
2. Unscrew the plug of the flue gas measurement point.
3. Insert the probe for the flue gas analyser into the measurement
opening.
4. Measure the percentage CO2 in the flue gases. Perform
T003127-B

measurements at full capacity and low capacity. Compare this with

the control value.
¼For further information: See chapter:
"Checking combustion", page 45

8.2.8. Checking the automatic air vent

1. Check that the automatic bleed is working (This is visible on the

right on top of the boiler).
2. The air vent can be closed off with the cap that can be found next
to it.
3. If any leaks are detected, replace the air vent.

R000350-A

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8.2.9. Checking the condensate trap

CAUTION
1
First remove the front housing of the boiler so that you can
disconnect the condensate trap.
2
1. Move the lever underneath the hydroblock to the right to
disconnect the condensate trap.
5
2. Remove the condensate trap and clean it.
3. Replace the seal ring for the condensate trap.
6
3 4. Fill the condensate trap with water up to the mark.
5. Press the condensate trap firmly into the j opening provided for
it underneath the boiler. The condensate trap must click into place.
6. Check whether the condensate trap is solidly fitted in the boiler.
4

R000431-B

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8.2.10. Checking the burner and cleaning the heat

exchanger

CAUTION

Always examine any seals or gaskets, replacing where

necessary. Where a seal or gasket is supplied with a spare
part it should be used, irrespective of the condition of the
original.
3
1. Ensure that the boiler is switched off. Close the gas valve of the
boiler. Remove the front panel.
5 2. Take the bracket off the flue gas discharge pipe. Remove the flue
gas discharge pipe.
6 3. Remove the air inlet flue on the venturi.
4. Unscrew the gland underneath the gas block.
2
5. Open the protective cover for the fan on the top and remove all the
5 plugs from the PCB.
6. Close the fan’s protective cover.
7. Disassemble the ignition electrode. Check the ignition electrode
for wear. Replace if necessary.
¼See also: "Replacing the ionization/ignition electrode", page
4
2 58
7 8. Unclip the 2 locking clips that attach the gas/air unit to the heat
exchanger.
9. Remove the gas/air unit by moving the gas/air unit upwards and
then forwards.
8 9 10.Tilt the burner and remove it, along with the heat exchanger
gasket.
11.Use a vacuum cleaner fitted with a special endpiece (accessory)
to clean the top part of the heat exchanger (combustion chamber).
12.Thoroughly clean with the vacuum cleaner again without the top
cleaning brush on the endpiece.
11 13.Check (using a mirror, for example) whether any dust can still be
10
seen. If so, hoover it up.
14.The burner does not require any maintenance, it is self-cleaning.
Check that there are no cracks and/or other tears on the surface
of the dismantled burner. If this is not the case, replace the burner.
12 13 15.Install the ignition electrode.
16.To re-assemble, perform the above actions in reverse order.

CAUTION

14 15 4 Remember to replace the plugs on the PCB for the

gas/air unit.
16 17 4 Check that the gasket is correctly positioned between
the mixing elbow and the heat exchanger.
(Completely flat in the appropriate groove means it is
leak proof).
17.Open the gas inlet valves and switch on the mains supply to the
boiler.
T004777-B

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8.3 Specific maintenance operations

WARNING

Ensure that the boiler is switched off. Electrical isolation

can be checked at the electrical test point.

CAUTION

4 Always examine any seals or gaskets, replacing

where necessary. Where a seal or gasket is supplied
R000695-B
with a spare part it should be used, irrespective of the
condition of the original.
4 Use only original spare parts that are intended for use
with this type of boiler.

If the standard inspection and maintenance operations have revealed

the necessity to carry out additional maintenance work, proceed as
follows, depending on the nature of the work:

8.3.1. Replacing the ionization/ignition electrode

Replace the ionization/ignition electrode in the following cases:

4 Ionization current <3 µA.

2 4 Electrode worn.
1. Open the protective cover for the fan at the top.
2. Remove the ignition electrode plugs from the PCB.
3
3. Unscrew the 2 screws on the ignition electrode. Remove the unit.
2 4. Fit the new ionisation/ignition electrode.
5. To re-assemble, perform the above actions in reverse order.

R000433-A

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8.3.2. Replacing the 3-way valve

1 2 If it becomes necessary to replace the 3-way valve, proceed as

follows:
1. Close the main water valve.
2. Drain the boiler:
- Open a domestic hot water tap to release the pressure and drain
any water from the circuit.
- Connect the filling loop to the heating return connection.
4 - Open the isolation tap and drain the circuit into a suitable
receptacle.
- When the water has stopped flowing, close all the isolation taps.
3. Open the protective cover for the fan at the top.
4. Disconnect the three-way valve cable from the automatic control
unit.
3 5. Unclip the locking clip that holds the 3-way valve.
6. Dismantle the 3-way valve by rotating a screwdriver.
7. Remove the 3-way valve.
7 8. To re-assemble, perform the above actions in reverse order.

CAUTION

Be careful of the positioning cams on the 3-way valve.

6 5

R000400-A

8.3.3. Cleaning the plate heat exchanger

Depending on the water quality and the operating mode, limescale

deposits may form in the plate exchanger. As a general rule, a
periodic inspection, along with cleaning, if necessary, is sufficient.
The following factors may affect the periodicity:
4 Water hardness.
4 Composition of the limescale.
4 Number of hours’ operation of the boiler.
4 Draw-off rate.
4 Domestic hot water set point temperature.

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1 2 If descaling of the plate exchanger is necessary, proceed as follows:

1. Ensure that the boiler is switched off.
Gas/Gaz 2. Close the gas valve of the boiler.
3. Close the main water valve.
4. Drain the boiler:
- Open a domestic hot water tap to release the pressure and drain
3 4 any water from the circuit.
- Connect the filling loop to the heating return connection.
- Open the isolation tap and drain the circuit into a suitable
receptacle.
- When the water has stopped flowing, close all the isolation taps.
5. Unscrew the screw on the left-hand side of the heat exchanger.
6. Remove the plate heat exchanger by moving the left-hand side
5 forwards and tipping the right-hand side out of the bracket.
7. Clean the plate heat exchanger with a descaling product (citric
acid pH 3). To do this, a specific cleaning appliance is available
as an accessory. After cleaning, rinse thoroughly under running
water.

R000741-A

8.3.4. Cleaning the domestic water cartridge

The plate heat exchanger should be removed in order to clean the

1 tap water cartridge. Then proceed as follows:
1. Dismantle the domestic water cartridge by rotating a screwdriver.
a
b 2. Remove the domestic water cartridge.
3. Clean or replace the domestic water cartridge if required.
4. Re-assemble all of the components.

R000401-A

8.3.5. Replacement of the expansion vessel

The following procedures have to be carried out before the expansion

vessel can be replaced:

4 Close the gas valve of the boiler.

4 Close the main water valve.
4 Close the flow central heating pipe and the return central heating
pipe.
4 Drain the boiler.

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The expansion vessel is inside the boiler at the rear. To replace the
expansion vessel, the front section of the boiler should be removed
first.

n Removing the front section of the boiler

1. Disconnect the flue gas discharge and air flow pipes from the
boiler.
2
2. Remove the connection box.
3. Disconnect all incoming and outgoing pipes from the underside of
the boiler.
4. Disconnect the gas supply pipe GAS / GAZ from the boiler.
1
5. Remove the condensate trap and drain hose.
To check how to remove the condensate trap, see: ¼
"Checking the condensate trap", page 56.
6. Disconnect the expansion vessel hose from the underside of the
T005059-A
boiler.
7. Press down the mounting clip on top of the boiler and remove the
front of the boiler.

n Remove the expansion vessel

1. Bring the tab above the expansion vessel forwards and hold onto
it while disconnecting the expansion vessel.
2 2. Move the expansion vessel slightly upwards and lift the vessel
from the mounting bracket.
3. Tip the expansion vessel forwards and allow it drop slightly.
4. Carefully lift the expansion vessel out of the boiler.
1 3 5. Replace the defective expansion vessel.
6. To re-assemble, perform the above actions in reverse order.

CAUTION

4 Replace all removed gaskets.

4 Fill the system with clean tap water (advised water
4 pressure is between 1 and 2 bar). ¼ "Water
treatment", page 38

R000351-A

8.3.6. Re-assembling the boiler

1. Follow the procedure in reverse to re-assemble all of the

components.

CAUTION

Always examine any seals or gaskets, replacing where

necessary. Where a seal or gasket is supplied with a spare
part it should be used, irrespective of the condition of the
original.
2. Fill the condensate trap with water up to the mark.
3. Put the condensate trap back in place.

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4. Carefully open the main water valve, fill the installation, vent it and,
if need be, top it up with water. The hydraulic pressure must be a
minimum of 0,8 bars. Check for any water leaks.
5. Check the seals on the gas and water connections.
6. Switch the boiler back on.
7. Check the setting of the gas/air ratio and, if necessary, correct it.
¼See chapter: "Checking combustion", page 45
¼See chapter: "Setting the air/gas ratio", page 48

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9 Troubleshooting

9.1 Error codes

MainEco Combi 24 - 28 - 35

1 Domestic hot water temperature rotary knob

2 Heating water temperature rotary knob

1 2 3 4 3 Sweep key B and Status signals

T002247-D
4 RESET-button and on/off signal

MainEco System 18 - 24

1 No function
2 Heating water temperature rotary knob

1 2 3 4 3 Sweep key B and Status signals

R000714-A
4 RESET-button and on/off signal

The status signal for the B button can flash in a range of colours and
at different frequencies. The meaning of these signals can be found
in the User instruction card supplied with the boiler.
¼See also: "User instruction card", page 71.

CAUTION

The instruction card must be slid underneath the

connection box after the boiler installation or use of the
card.

9.2 Shutdowns and lock-outs

9.2.1. Blocking

A (temporary) blocking mode is a boiler operating function caused by

an unusual situation. The boiler control will try to re-start several
times. The boiler will start up again after the blocking conditions have
been eliminated.
In the event of a shutdown, the status signal for the B button flashes
green. The meaning of the shutdown codes can be found in the
shutdown table.

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Status signals Description Code

Shutdown code 1
Temperature protection 5v[1 / 5v[2 / 5v[7
(1 times green signal)
Shutdown code 2
Shutdown input 5v[10 / 5v[11
(2 times green signal)
Shutdown code 3
Flame loss 5v[22
(3 times green signal)
Shutdown code 4
Communication fault 5v[12 / 5v[13 / 5v[21
(4 times green signal)
Shutdown code 5
Parameter or identification fault 5v[0 / 5v[16 / 5v[17 / 5v[18 / 5v[19
(5 times green signal)
Shutdown code 6
Miscellaneous 5v[15 / 5v[25
(6 times green signal)

The boiler starts up again automatically when the reason

for the blocking has been removed.

The shutdown codes from the status signals are related to the
shutdown codes that can be read by the Recom software or a suitable
controller. The meaning of the shutdown codes can be found in the
shutdown table:

Shutdown Description Probable causes Checking / solution

code
4 Reset df and dV
5v[0 Parameter error 4 Parameters faulty
4 Restore parameters with Recom
4 Check the circulation (direction, pump,
Maximum flow temperature 4 Non-existent or insufficient
5v[1 valves)
exceeded circulation
4 Reasons for the heat demand
4 Check the circulation (direction, pump,
valves)
4 Check the water pressure
Maximum increase of the 4 Non-existent or insufficient 4 Check that the sensors are operating
5v[2 flow temperature has been circulation correctly
exceeded 4 Sensor error 4 Check that the sensor has been correctly
fitted
4 Check the cleanliness of the heat
exchanger
4 Check the circulation (direction, pump,
valves)
4 Check the water pressure
Maximum difference 4 Non-existent or insufficient 4 Check that the sensors are operating
5v[7 between the flow and return circulation correctly
temperature exceeded 4 Sensor error 4 Check that the sensor has been correctly
fitted
4 Check the cleanliness of the heat
exchanger
4 External cause 4 Suppress the external cause
5v[10 Shutdown input is open 4 Parameter error 4 Check the parameters
4 Bad connection 4 Check the wiring
4 External cause 4 Suppress the external cause
Shutdown input active or
5v[11 4 Parameter error 4 Check the parameters
frost protection active
4 Bad connection 4 Check the wiring
Communication error with 4 Connection box not
5v[12 4 Check the wiring
the HMI PCB connected
(1) These lock-outs are not stored in the fault memory

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Shutdown Description Probable causes Checking / solution

code
4 Bad connection with BUS
Communication error with 4 Check the wiring
5v[13 SCU PCB missing from
the SCU PCB 4
4 Carry out automatic detection
connection box
4 Check that the gas valve is fully opened
4 Non-existent or insufficient
4 Check the supply pressure
circulation
5v[15 Gas pressure too low 4 Check whether the Gps gas pressure
4 Incorrect gas switch Gps
control system has been correctly fitted
adjustment (connected to
PCB SCU) 4 Replace the Gps gas pressure control
system if need be
5v[16(1) Configuration error 4 Internal fault in gas/air unit 4 Replace the gas/air unit
Configuration fault or
5v[17(1) default parameter table 4 Parameter fault in gas/air unit 4 Replace the gas/air unit
incorrect
Configuration error (Boiler/
5v[18(1) 4 Incorrect PSU for this boiler 4 Replace the PSU
PSU not recognised)
Configuration fault or
5v[19(1) parameters df-dV 4 Reset df and dV 4 Reset df and dV
unknown
Configuration procedure 4 Active for a short time after
5v[20(1) 4 No action required (Normal behaviour)
active switching on the boiler
5v[21 Communication fault 4 Internal fault in gas/air unit 4 Replace the gas/air unit
4 Purge the gas supply to remove air
4 Check that the gas valve is fully opened
4 Check the supply pressure
4 Check the operation and setting of the gas
5v[22 No flame during operation 4 No ionization current valve unit
4 Check that the air inlet and flue gas
discharge flues are not blocked
4 Check that there is no recirculation of flue
gases
5v[25 Internal fault in gas/air unit 4 Replace the gas/air unit
(1) These lock-outs are not stored in the fault memory

9.2.2. Lock out

If the blocking conditions still exist after several start up attempts, the
boiler will switch into locking mode (fault). The boiler can only start
operating again once the causes of the lock-out have been rectified
and after pressing the J key.
In the event of a fault, the status signal for the B button flashes
red. The meaning of the error codes is given in the error table:

Status signals Description Code

Error code 1 e[02 / e[03 / e[04 / e[05 / e[06 / e[07 / e[08 /
Sensor error
(1 times red signal) e[09 / e[10 / e[11 / e[35
Error code 2
Overheat temperature protection e[12 / e[41
(2 times red signal)
Error code 3
Ignition fault e[14 / e[16 / e[36
(3 times red signal)

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Status signals Description Code

Error code 4
Fan fault e[34
(4 times red signal)
Error code 5
Parameter error e[00 / e[01
(5 times red signal)
Error code 6 The fault codes can be read with the Recom service software, a suitable
Miscellaneous
(6 times red signal) controller or a service tool.

Press the J key for 5 seconds: The status signals will

flash red quickly and the boiler will start its reset
procedure. The boiler will also start an automatic venting
cycle lasting around 4 minutes. If the error code continues
to display, search for the cause in the error table and apply
the solution.

The fault codes from the status signals are related to the fault codes
that can be read by the Recom software or a suitable controller. The
meaning of the error codes is given in the error table:

Lock out (Status signals)

Status Description Probable causes Checking / solution
signals
4 Check the wiring
4 Sensor not or badly
connected 4 Check that the sensors are operating correctly
4 Bad connection 4 Check that the sensor has been correctly fitted
Error code 1 Sensor fault,
Non-existent or 4 Vent the air in the heating system
(1 times red temperature fault or 4
signal) flow fault insufficient circulation 4 Check the water pressure
4 Water circulation direction 4 Check the cleanliness of the heat exchanger
reversed
4 Check the circulation (direction, pump, valves)
4 Sensor fault
4 Replace the sensor if necessary
4 Vent the air in the heating system
4 Non-existent or
4 Check the water pressure
insufficient circulation
4 Sensor not or badly 4 Check the cleanliness of the heat exchanger
connected 4 Check the circulation (direction, pump, valves)
Maximum 4 Bad connection 4 Check the wiring
Error code 2
temperature of heat
(2 times red 4 Sensor fault 4 Check that the sensors are operating correctly
exchanger or control
signal) No air supply or Check that the sensor has been correctly fitted
unit exceeded 4 4
insufficient air supply 4 Replace the sensor if necessary
4 No flue gas flow or 4 Check air supply
insufficient flue gas flow
4 Check flue gas flow
4 Circulation
4 Replace seals
4 Check the wiring
4 Check breakdown to earth
4 Check the condition of the burner set
Ignition fault: 4 No ignition 4 Check the earthing
4 5 burner start- 4 Ignition arc, but no flame 4
Error code 3 Check that the gas valve is fully opened
up failures formation
(3 times red 4 Check the supply pressure
signal) 4 False flame 4 Presence of the flame but
signal insufficient ionization (<1 4 Purge the gas supply to remove air
4 5x Flame loss µA) 4 Check the operation and setting of the gas valve unit
4 Check that the air inlet and flue gas discharge flues
are not blocked
4 Replace the ionization/ignition electrode

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Lock out (Status signals)

Status Description Probable causes Checking / solution
signals
Error code 4 4 External draught over the
4 Check for adequate draw on the chimney connection
(4 times red Fan fault boiler
signal) 4 Replace the gas/air unit
4 Defective gas/air unit
Error code 5 4 Bad connection 4 Check the wiring
(5 times red Parameter error 4 Safety parameters not 4 ResetdF/dU code with Recom software, controller or
signal) found service tool
Error code 6
(6 times red Miscellaneous 4 The fault codes can be read with the Recom service
4 Several possible causes
signal) software, a suitable controller or a service tool

Lock out (Error code - e[KK)

Error Description Probable causes Checking / solution
code
Storage unit PSU
e[00 4 Bad connection 4 Check the wiring
parameter not found
The safety parameters 4 Bad connection 4 Check the wiring
e[01
are incorrect 4 PSU defective 4 Replace PSU
4 Sensor not or badly 4 Check the wiring
Flow temperature connected 4 Check that the sensors are operating correctly
e[02
sensor short circuited 4 Bad connection 4 Check that the sensor has been correctly fitted
4 Sensor fault 4 Replace the sensor if necessary
4 Sensor not or badly 4 Check the wiring
Flow temperature connected 4 Check that the sensors are operating correctly
e[03
sensor open circuit 4 Bad connection 4 Check that the sensor has been correctly fitted
4 Sensor fault 4 Replace the sensor if necessary
4 Vent the air in the heating system
4 Check the water pressure
4 No circulation
Flow temperature too 4 Check the wiring
4 Bad connection
e[04 low 4 Check the circulation (direction, pump, valves)
e[05 Flow temperature too 4 Sensor not or badly
4 Check the cleanliness of the heat exchanger
high connected
4 Check that the sensors are operating correctly
4 Sensor fault
4 Check that the sensor has been correctly fitted
4 Replace the sensor if necessary
4 Sensor not or badly
4 Check that the sensor has been correctly fitted
Return temperature connected
e[06 4 Check the wiring
sensor short circuited 4 Bad connection
4 Check that the sensors are operating correctly
4 Sensor fault
4 Sensor not or badly
4 Check that the sensor has been correctly fitted
Return temperature connected
e[07 4 Check the wiring
sensor open circuit 4 Bad connection
4 Check that the sensors are operating correctly
4 Sensor fault
4 Vent the air in the heating system
4 Check the water pressure
4 No circulation
Return temperature too 4 Check the wiring
4 Bad connection
e[08 low 4 Check the circulation (direction, pump, valves)
e[09 Return temperature too 4 Sensor not or badly
4 Check the cleanliness of the heat exchanger
high connected
4 Check that the sensors are operating correctly
4 Sensor fault
4 Check that the sensor has been correctly fitted
4 Replace the sensor if necessary

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Lock out (Error code - e[KK)

Error Description Probable causes Checking / solution
code
4 Vent the air in the heating system
4 Check the water pressure
4 No circulation 4 Check the wiring
Difference between the
e[10 4 Sensor not or badly 4 Check the circulation (direction, pump, valves)
flow and return
e[11
temperatures too great connected 4 Check the cleanliness of the heat exchanger
4 Sensor fault 4 Check that the sensors are operating correctly
4 Check that the sensor has been correctly fitted
4 Replace the sensor if necessary
4 Vent the air in the heating system
4 Check the water pressure
4 No circulation
Temperature of heat 4 Check the wiring
4 Bad connection
exchanger above 4 Check the circulation (direction, pump, valves)
e[12 Sensor not or badly
normal range (high-limit 4 4 Check the cleanliness of the heat exchanger
thermostat STB) connected
4 Check that the sensors are operating correctly
4 Sensor fault
4 Check that the sensor has been correctly fitted
4 Replace the sensor if necessary
4 Check cabling of ignition transformer
4 Replace the ionization/ignition electrode
4 Check breakdown to earth
4 No ignition
4 Check the condition of the burner set
4 Check the earthing
4 Defective gas/air unit
4 Check that the gas valve is fully opened
4 Check the supply pressure
4 Purge the gas supply to remove air
5 burner start-up 4 Check the operation and setting of the gas valve
e[14 Ignition arc, but no flame
failures 4
unit
formation
4 Check that the air inlet and flue gas discharge flues
are not blocked
4 Check the wiring on the gas valve unit
4 Defective gas/air unit
4 Check that the gas valve is fully opened

4 Presence of the flame but 4 Check the supply pressure

insufficient ionization (<1 4 Replace the ionization/ignition electrode
µA) 4 Check the earthing
4 Check the wiring on the ionization/ignition electrode
4 Short-term fluctuations of
the mains
4 Ionization current present 4 Press the J key for 5 seconds
even though there is no 4 Replace the ionization/ignition electrode
e[16 False flame signal flame 4 Set the CO2
4 The burner remains very
4 Check the gas/air unit and replace it if necessary
hot: CO2 too high
4 Defective gas/air unit
Problem on the gas
e[17 4 Defective gas/air unit 4 Replace the gas/air unit
valve
4 External draught over the 4 Check for adequate draw on the chimney
e[34 Fan fault boiler connection
4 Defective gas/air unit 4 Check the gas/air unit and replace it if necessary

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Lock out (Error code - e[KK)

Error Description Probable causes Checking / solution
code
4 Bad connection
4 Sensor fault 4 Replace the sensor if necessary
Flow and return 4 Sensor not or badly 4 Check the circulation (direction, pump, valves)
e[35
reversed connected 4 Check that the sensors are operating correctly
4 Water circulation direction 4 Check that the sensor has been correctly fitted
reversed
4 Purge the gas supply to remove air
4 Check that the gas valve is fully opened
4 Check the supply pressure
e[36 5x Flame loss 4 No ionization current 4 Check the operation and setting of the gas valve
unit
4 Check that the air inlet and flue gas discharge flues
are not blocked
4 Check that there is no recirculation of flue gases
e[37 Communication fault 4 Internal fault in gas/air unit 4 Replace the gas/air unit
Communication error 4 Bad connection 4 Check the wiring
e[38
with the SCU PCB 4 Defective SCU PCB 4 Replace SCU PCB
4 External cause 4 Suppress the external cause
Shutdown input in
e[39 4 Bad connection 4 Check the wiring
locked-out mode
4 Parameter incorrectly set 4 Check the parameters
4 HRU/URC unit test error 4 Check the HRU/WTW unit
4 External cause 4 Suppress the external cause
e[40 HRU/URC unit test error
4 Bad connection 4 Check the wiring
4 Parameter incorrectly set 4 Check the parameters
4 No air supply or insufficient
air supply 4 Check air supply
Maximum control unit
e[41 4 No flue gas flow or 4 Check flue gas flow
temperature exceeded
insufficient flue gas flow 4 Replace seals
4 Recirculation

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10 Spare parts

10.1 General

When it is observed subsequent to inspection or maintenance work

that a component in the boiler needs to be replaced, use only original
spare parts or recommended spare parts and equipment.

To order a spare part, give the reference number shown

on the list.

10.2 Spare parts

Code no. Description __________________________________________________________________________

7616301 Sensor Kit
7216300 Airvent inc Clip
7216299 Electrode Set Inc Screw & Gasket
7216613 Pressure Gauge
7216292 Combustion Control Unit
7618106 Control & Fan Assy
7618108 Gas Valve & Outlet Assy
7216603 Pump inc Seal - 24 - 28 kW Combi - 18 - 24 kW System
7216604 Pump inc Seal - 35 kW Combi
7216602 User Interaction Controller Combi
7622585 User Interaction Controller System
7601283 Hydraulic Group 24 Kw Combi
7601060 Hydraulic Group 28 kW Combi
7601214 Hydraulic Group 35 kW Combi
7216624 Hydraulic Group 12 - 24 kW System

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Baxi MainEco Combi and System 24 - 28 - 35 / 18 - 24 11. Appendix

11 Appendix

11.1 User instruction card

R000392-A

Group Signal Meaning

Boiler in service Central heating heat
(Intermittent green signal)
Hot tap water

Maintenance message(1) Code A

(Flashing orange signal)
Code B

Code C

Blockage Temperature protection

(Flashing green signal)
Shutdown input

Flame loss

Communication fault

Parameter error

Miscellaneous

Repair Sensor error

(Flashing red signal)
Overheat temperature protection

Ignition fault

Fan fault

Parameter error

Miscellaneous

Reinitialisation

Resetting...

Chimney-sweeping position Part load

(Intermittent orange signal)
Full load Central heating heat

Full load Hot tap water

PC programming mode

_________________________________ _________________________________

(1) This function is not applicable to every type

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11.2 Gas boiler system commissioning checklist

This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.

Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the
warranty. This does not affect the customer’s statutory rights.

Customer name: Telephone number:

Address:
Boiler make and model:
Boiler serial number:
Commissioned by (PRINT NAME): Gas Safe register number:
Company name: Telephone number:
Company address:
Commissioning date:

CONTROLS (tick the appropriate boxes)

Room thermostat and programmer/timer Programmable room thermostat
Time and temperature control to heating
Load/weather compensation Optimum start control
Time and temperature control to hot water Cylinder thermostat and programmer/timer Combination Boiler
Heating zone valves Fitted Not required
Hot water zone valves Fitted Not required
Thermostatic radiator valves Fitted Not required
Automatic bypass to system Fitted Not required
Boiler interlock Provided

ALL SYSTEMS
’s instructions Yes
What system cleaner was used?
What inhibitor was used? Quantity litres
Yes No

CENTRAL HEATING MODE measure and record:

Gas rate m³/hr OR ft³/hr
Burner operating pressure (if applicable) mbar OR Gas inlet pressure mbar
°C
Central heating return temperature °C

COMBINATION BOILERS ONLY

Is the installation in a hard water area (above 200ppm)? Yes No
Yes No

DOMESTIC HOT WATER MODE Measure and Record:

Gas rate m³/hr OR ft³/hr
Burner operating pressure (at maximum rate) mbar OR Gas inlet pressure at maximum rate mbar
Cold water inlet temperature °C
Hot water has been checked at all outlets Yes Temperature °C
I/min

CONDENSING BOILERS ONLY

The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes

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ALL INSTALLATIONS
At max. rate: CO ppm AND CO/CO² Ratio
Record the following:
At min. rate: (where possible) CO ppm AND CO/CO² Ratio
The heating and hot water system complies with the appropriate Building Regulations Yes
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes

Commissioning Engineer’s Signature

Customer’s Signature

*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.

© Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk

11.3 Service record

It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed.

Service Provider

Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.

SERVICE 01 Date: SERVICE 02 Date:

Engineer name: Engineer name:

Company name: Company name:
Telephone No: Telephone No:
Gas safe register No: Gas safe register No:
At max. rate: CO ppm AND CO² % At max. rate: CO ppm AND CO² %
Record: Record:
At min. rate: (Where Possible) CO ppm AND CO² % At min. rate: (Where Possible) CO ppm AND CO² %
Comments: Comments:

Signature Signature

SERVICE 03 Date: SERVICE 04 Date:

Engineer name: Engineer name:

Company name: Company name:
Telephone No: Telephone No:
Gas safe register No: Gas safe register No:
At max. rate: CO ppm AND CO² % At max. rate: CO ppm AND CO² %
Record: Record:
At min. rate: (Where Possible) CO ppm AND CO² % At min. rate: (Where Possible) CO ppm AND CO² %
Comments: Comments:

Signature Signature

SERVICE 05 Date: SERVICE 06 Date:

Engineer name: Engineer name:

Company name: Company name:
Telephone No: Telephone No:
Gas safe register No: Gas safe register No:
At max. rate: CO ppm AND CO² % At max. rate: CO ppm AND CO² %
Record: Record:
At min. rate: (Where Possible) CO ppm AND CO² % At min. rate: (Where Possible) CO ppm AND CO² %
Comments: Comments:

Signature Signature

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SERVICE 07 Date: SERVICE 08 Date:

Engineer name: Engineer name:

Company name: Company name:
Telephone No: Telephone No:
Gas safe register No: Gas safe register No:
At max. rate: CO ppm AND CO² % At max. rate: CO ppm AND CO² %
Record: Record:
At min. rate: (Where Possible) CO ppm AND CO² % At min. rate: (Where Possible) CO ppm AND CO² %
Comments: Comments:

Signature Signature

SERVICE 09 Date: SERVICE 10 Date:

Engineer name: Engineer name:
Company name: Company name:
Telephone No: Telephone No:
Gas safe register No: Gas safe register No:
At max. rate: CO ppm AND CO² % At max. rate: CO ppm AND CO² %
Record: Record:
At min. rate: (Where Possible) CO ppm AND CO² % At min. rate: (Where Possible) CO ppm AND CO² %
Comments: Comments:

Signature Signature

*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.

© Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk

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© Copyright
All technical and technological information contained in these technical instructions, as well as any drawings and technical de
scriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.
 For Baxi Customer Support and
Technical Advice, contact us at
0844 871 1525
Please note calls may be monitored or recorded

www.baxi.co.uk

Open Monday - Friday, 8am - 6pm

Weekends & Bank Holidays, 8.30am - 2pm
We are closed on Christmas Day and New Year’s Day.

Please note calls may be monitored or recorded.

Baxi, Brooks House

Coventry Road, Warwick, CV34 4LL.

Please ensure the boiler is installed in accordance with these

installation instructions and regulations adhered too.

e&oe
All descriptions and illustrations provided in this document have been
carefully prepared but we reserve the right to make changes and
improvements in our products which may affect the accuracy of the
information contained in this leaflet. All goods are sold subject to our
standard Conditions of Sale which are available on request.

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