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User Manual

This document is a user manual for BioPlus, BioMidi, and other bioline models of refrigerated cabinets. It provides instructions on installation, set up, starting up the display and menu, error codes, parameter settings, maintenance and more. Key points include: setting up the cabinet in a dry, ventilated area away from direct sunlight or heat sources; leveling cabinets on legs; securing cabinets with drawers or glass doors; not covering ventilation areas; connecting to an external monitoring system using the voltage-free contact connectors.
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0% found this document useful (0 votes)
138 views

User Manual

This document is a user manual for BioPlus, BioMidi, and other bioline models of refrigerated cabinets. It provides instructions on installation, set up, starting up the display and menu, error codes, parameter settings, maintenance and more. Key points include: setting up the cabinet in a dry, ventilated area away from direct sunlight or heat sources; leveling cabinets on legs; securing cabinets with drawers or glass doors; not covering ventilation areas; connecting to an external monitoring system using the voltage-free contact connectors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

bioline

User manual - BioPlus - BioMidi


Models: 425, 625, 500, 600/660, 930, 1270/1400

Original User manual

Item nr. 765041520


Revision nr. 25_03_15
English
Table of Content bioline

Table of Content ................................ 3 General info ........................................32


Installation ............................................ 4 Responsibility .........................................32
Setting up ................................................ 4 Service ...................................................32
Voltage-free contact ................................. 7 Defrost water ......................................... 33
Mechanical low temperature protection ...... 8 Door closing mechanism ......................... 33
Connection to electricity ........................... 9 Access port ........................................... 34
Start-up .................................................10 Important ............................................... 36
The digital display ...................................10 Declaration of conformity ........................ 36
Walkthrough of menu ............................... 11 Disposal .................................................37
Error codes ..........................................12
Parameter settings ..........................14
Dry cool ..................................................14
Local alarm settings ................................15
On / Off local door alarm ..........................17
Delay for local door alarm ........................17
External alarm settings ............................19
On / Off external door alarm .....................21
Delay for external door alarm ....................21
Sensor calibration ...................................23 Before you proceed
Escorted / set alarm limits ........................24
This user manual is intended for the following product series:
Defrosts / 24 hours ................................24
Display sensor ........................................25 • BioPlus

Electric low temperature protection ...........26 • BioMidi


Reversing of door ............................28 We recommend that you read this user manual thoroughly
through before using the cabinet.
Ordinary use ...................................... 30
Regular maintenance ....................31
Cleaning .................................................31
Door gasket ............................................31

Your feedback is appreciated, if Produced by Gram Commercial a/s


you have any that you would like Aage Grams Vej 1
to share, feel free to email us at: DK-6500 Vojens
Denmark
[email protected] +45 7320 1300
www.gram-bioline.com

3
Installation
Setting up
This part of the manual describes how to set up the This part of the manual describes how to adjust
cabinet. legs / casters on the cabinet.

Due to safety and operating reasons, the cabinet must not be used Cabinets equipped with legs should be levelled as shown in the
outdoors. The cabinet should be installed in a dry and sufficiently illustration below.
ventilated area. To ensure efficient operation, the cabinet should not
be installed in direct sunlight or close to heat sources.

NB. The cabinets optimal operating range is:

Minimum ambient Maximum ambient


Cabinet
operating temperature operating temperature
ER, RR with solid
+10 ºC +43 ºC
door: +10/+43 ºC
ER, RR with glass
+10ºC +38 ºC
door: +10/+38 ºC
RF: +10/+43 ºC +10 ºC +43 ºC
EF: +10/+30 ºC +10 ºC +30 ºC

Avoid placement of the cabinet in an chlorine/acidic environment For cabinets equipped with casters, the floor must be level to ensure
due to risk of corrosion. stable positioning and safe use. When the cabinet is positioned, the
2 front casters should be locked.

The cabinet is shipped with a protective film that should be


! removed prior to use.

! Clean the cabinet with a mild soap solution prior to use.

If the cabinet has been laying down (ex. during transport.).Then the

! cabinet must stand up-right for 24 hours prior to use, This enables
oil in the compressor to run back into place.

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Setting up

Cabinets with drawers and / or glass door must be secured to a stable vertical surface, ensuring that the cabinet can not tip over when the
drawers are drawn to the outermost position, or the door is open. Brackets for securing is included.

Find the instructions for the tilt bracket below.

! The tilt brackets must be fitted when installing the cabinet, ensuring that the users, surroundings and stored items are not damaged by the
cabinet.

5
The cabinet must always be placed max. 75 mm from the wall while
Do not cover the upper part of the cabinet if it has a top
in use. It is optimal to install the cabinet as close to the wall as
possible. ! mounted compressor (applies to BioPlus 500, 600/660 and
1270/1400).

Max. 75mm

! Do not cover the holes in the front panel of the cabinet.

Do not use electrical appliances inside the cabinet.

! The cabinet is not suited for storing items that emit


vapours, as they might corrode the cabinet and its
components.

! All items in the cabinet that are not encapsulated,


or wrapped, should be covered to reduce the risk of
corrosion of the cabinet and its components.

! There must be at least a 30mm gap between cabinets.

Min. 30mm

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Voltage-free contact
This part of the manual covers the voltage-free
contact.

The illustration below shows the three connectors for the relay (used ex. in connecting to CTS or other external monitoring systems). The
three connections, are respectively. Common, NO and NC.

The moment when voltage is applied the controller draws the relay, this makes it possible for the controller to respond to both high and low
alarms, door alarms and power failures. Temperature alarms and door alarms must be configured in the external alarm settings (EAL) before
they will activate the voltage-free contact. Find instructions on setting external alarms in the Parameter settings section.

The wires that are connected in the connection block for the voltage-free contact, are secured in place by the press-fit plate that is pressed
onto the block, thereby also preventing access to the electrical circuit.

Connection of the voltage-free contact should be done by a qualified installer.

NO • • • •

NC • • • •

7
Mechanical low temperature protection
This part covers mechanical low temperature The illustrations below depicts the locations of the
protection low temperature protection on the different kinds of
cabinets in the BioMidi/BioPlus range.

Applicable to BioMidi 425, 625


- Only applicable to models with mechanical low temperature
protection -

Mechanical low temperature protection is an independent module


that is connected to the compressor.

It measures the cabinets temperature and turns off the compressor


(cut-off) if the temperature in the cabinet drops below the set value,
ensuring that the cabinet does not become colder.

Please note that low temperature protection is set to between +2


and +2,5ºC as factory settings.

Ensure that the scale is set at the correct temperature prior to


installation.

The scale of the low temperature protection is turned


counterclockwise to adjust the “cut-off” down, and clockwise to
adjust the “cut-off” up.

Applicable to BioPlus 500,


600/660 and 1270/1400

Example:

The compressor is turned off by the low temperature protection at


2.5 ºC, the desired “cut-off” temperature is 1.5 ºC.

Turn the scale on the low temperature protection counterclockwise


until the desired value is set.

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Connection to electricity
Read the following part thoroughly before
connecting the cabinet. Contact an qualified
electrician if in doubt.

Note that there are special regulations for products that are in
accordance with EN 60079-15 zone 2. IMPORTANT
!
The appliance has been manufactured in accordance with EN
60079-15: Electrical apparatus for explosive gas atmospheres - Fuses and similar must never be removed or replaced while the
appliance is connected to a power source.
! Part 15: Type of protection “n”. Zone 2 is the applicable zone. If
the appliance is to be installed in a zone 2 environment, specialist
personnel should perform the installation, or be consulted
The electrical terminal box must never be opened while the
appliance is connected to a power source.
beforehand, in order to ensure that the appliance is installed in
compliance with the guidelines currently contained in the standard. The compressor starting equipment must never be dismantled while
the appliance is connected to a power source.
The cabinet is intended for connection to alternating current. The
connection values for voltage (V) and frequency (Hz) are given on the The halogen lighting must never be dismantled while the appliance
nameplate in the engine room. is connected to a power source.

Whenever electrical components are dismantled or replaced, the


appliance must be moved to an area in which there is no risk of
The power cord from the mains is plugged in the terminal box, in the ignition caused by the electrical components or gases contained in
engine room. The plug is then fixated in place by the hanger that is the appliance.
built into the terminal box. Please note that the hanger should be Never use the cabinet if the plug is damaged. The cabinet should be
fitted tightly around the plug, as shown below. examined by a Gram Commercial service technician in such cases.

When setting up in an ordinary scenario that is not subject to


regulations for Zone 2:

The appliance may be connected in accordance with applicable


local heavy current regulations.

In both cases:

Use a three-wire plug, if the power outlet is intended for a three-wire


plug, a the lead in green / yellow insulation should be connected to
the ground terminal.

Power must be connected via a wall socket. The wall socket should
be easily accessible.

All earthing requirements stipulated by the local electricity


authorities must be observed. The cabinet plug and wall socket
should then give correct earthing. If in doubt, contact your local
supplier or authorized electrician.

In case of technical difficulties or breakdowns always contact an


authorized service personnel. Never dismantle the terminal box or
any other electrical component.
The appliance must be connected to the external power supply
using a suitable device which mechanically prevents the plug and
socket from being separated unintentionally. The connection must
be labelled:

”DO NOT SEPARATE WHEN ENERGIZED”

9
Start-up
The digital display
The digital display depicted below, shows the
cabinets temperature and indicates if the cabinet is
connected to a power source.

Key pad lock


On / Off
Parameter setting Temperature setting

Defrost Feature not available


Dry cool (ER models)

• Parameter setting - Gives access to the cabinets configureable parameters.

• Defrost - Defrost in progress

• Dry cool - Dry cool in progress (BioPlus ER-models)

• Key pad lock - Keypad is locked, no access to functions or menus

• Temperature setting - Setting of temperature setpoint and navigation in the menus

• On / Off - Turn the cabinet On or Off, and navigation in the menus

All-round introduction to navigating the menu On / Off

Beyond setting the temperature and on/off, , , and is Press the button to turn the cabinet on. Press the button
used to navigate the menu and set the parameters of the cabinet. for 6 seconds to turn the cabinet off. The software version of the
cabinet will be shown when turning the cabinet on, followed by the
The buttons have following functions in the menu: software variant and a displaytest.

The cabinet is ready when the temperature is displayed. The


- Open a menu step / confirm a set value in the parameter cabinet will automatically start a defrost-cycle when turned on, and
settings. terminate it again after a system check..

- Scroll upwards in a given menu / raise a given value in ! Servicing:


parameter settings (alarm setpoint for instance).
Make sure the appliance is switched off at the socket before
service is performed on electrical parts. It is not sufficient to
- Scroll downwards in a given menu / lower a given value in switch off the cabinet on the START/STOP key, as current will
parameter settings. persist in some electrical parts of the cabinet.

If fuses or similar are to be replaced, the appliance must be


- Go a menu step back moved to a no-risk area.

Temperature setting
Temperature adjustments are done by holding the button and
pressing either or . Confirm the settings by letting go of the
buttons.

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Walkthrough of menu
The menu below gives a quick overview of the Please note: electric low temperature protection is
parameter settings for the cabinet. not applicable to BioBlood cabinets

User menu
Menu Access +
Local alarm settings LAL LHL [° C] Upper alarm limit. Code for activated alarm [A2]
LLL [° C] Lower alarm limit. Code for activated alarm [A3]
LHd [Min.] Delay of upper alarm limit
LLd [Min.] Delay of lower alarm limit
dA On/off Door alarm. Code for activated alarm [ A1]. [1=on / 0=off]
dAd [Min.] Delay of door alarm.
bU On/off Acoustic signal for alarm codes [ A1], [ A2] and [ A3]. [1=on / 0=off]
External alarm settings EAL EHL [° C] Upper alarm limit. Code for activated alarm [A4]
ELL [° C] Lower alarm limit. Code for activated alarm [A5]
EHd [Min.] Delay of upper alarm limit
ELd [Min.] Delay of lower alarm limit
dA On/off Door alarm. Code for activated alarm [ A1]. [1=on / 0=off]
dAd [Min.] Delay of external door alarm
bU On/off Acoustic signal for external alarm codes [ A1], [ A4], [ A5]. [1=on / 0=off]
Calibration of sensors CAL CA [° K] Calibration of A-sensor. Reference sensor for the refrigeration system
CE [° K] Calibration of E-sensor. Reference sensor for the display and alarms
CF [° K] Calibration of F-sensor. Reference sensor for the low temperature protection
Electric low temperature protection FP ACt On/off Activation/deactivation of low-temperature protection
tES On Test of low-temperature protection
[° C] Setting of the cut-off temperature for the low-temperature protection
SEt
PrE […] Read out of the real-time temperature of the F-sensor
ALL Activation of escorted alarm limits. [FAS]= locked limits / [ESC] = follows setpoint
dEF Number of defrosts per 24 hours (4 is factory setting)
dPS Reference sensor for the display (A, E or F) (E is factory setting)

Other Shortcuts
Buttons: Duration: Function:
+ > 3 seconds Start or stop a defrost.

+ > 6 seconds Activating / deactivating the key pad lock.

- Shows temperature setpoint value.

- Shows the highest registered temperature spike (since the last clear and reset alarm
history).
- Shows the lowest registered temperature spike (since the last clear and reset alarm history).

+ > 3 seconds Clear and reset alarm history

+ + > 6 seconds Reset of set parameters. Restores factory settings.

+ > 3 seconds Access to user menu and alarm settings.

11
Error codes

The following table covers the different error codes


that might occur.

Display code Explanation

-0- Door is open.

A1 Door alarm “dAd” from LAL and/or EAL has been activated.

A2 Local upper alarm LHL is or has been activated.

A3 Local lower alarm LLL is or has been activated.

A4 External upper alarm EHL is or has been activated.

A5 External lower alarm LLL is or has been activated.

F1 Error on the main cabinet sensor. The refrigeration system will use an emergency program to make the cabinet
run. Temperature stability will be affected. Service is required.

F2 Error on the evaporator sensor. Service is required.

F3 Error on the 1. condenser sensor. Service is required.

F4 Error on the 2. condenser sensor. Service is required.

F5 Error on the extra sensor. Service is required.

F7 F7 indicates that the temperature of the condenser is too high. Turn off the cabinet and check that the condenser
is not covered by undesirable items, and insure that the condenser (and possibly filter) is clean. Service is required
if the problem is not alleviated.

Cancelling an acoustic alarm


Cancelling a door alarm: [A1] flashes in the display. Press to cancel.

Cancelling a temperature alarm: [A2 and/or A3] Flashes in the display. Press to cancel.

The display will continue to flash if the temperature is outside the alarm limits, and will continue until the temperature has recovered.

Reading the alarm history - Example [A2]


[A2] flashes in the display - This means that the temperature has exceeded the set value for the upper temperature limit, LHL.

Press to cancel the [A2]. The display continues to flash, indicating that there is information in the alarm history. Press ,

Htt (High temperature time) is shown, press to see for how long the temperature was above the set alarm limit. Press to return to Htt.
Press to reach Ht (Highest temperature). Press to read the highest recorded temperature during Htt. Press to return to Ht and
press again to leave the alarm history function.

The procedure for reading an [A3] alarm is identical, apart from entering the alarm history with the button. When reading out
temperatures below set limits, the parameters are Ltt and Lt.
A flashing display with no alarm codes indicates that the alarm codes have been cancelled, but the alarm history contains
information.

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13
Parameter settings
Dry cool
The following part covers activation / deactivation of
the dry cool feature (only applicable to ER models).

dC - Setting the dry cool feature Please note that the dry cool feature reduces that relative humidity in
Press and hold + for more than 3 seconds the cabinet, but does not control it.
Press to choose “dC”
Furthermore, please note that activation of the dry cool feature can
Press or to choose between cause greater fluctuations in the cabinet temperature during defrost.
[H1= on] [H0=off]

Press to confirm

Leave the user menu by pressing , press several times


until the cabinet temperature is shown in the display.

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Local alarm settings


The following part covers the setting of upper and
lower temperature alarm limits.

LHL - Setting the upper alarm limit [° C]

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press to select “LHL”. The upper alarm limit is now shown in the display

Press or to set the desired value for the upper alarm limit

Press to confirm the set value

- The upper alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

LLL - Setting the lower alarm limit [° C]

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press to proceed to “LLL”

Press to select “LLL”. The lower alarm limit is now shown in the display

Press or to set the desired value for the lower alarm limit

Press to confirm the set value

- The lower alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or
.

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

15
Local alarm settings
The following part covers the setting of the delay for
the local upper and lower temperature alarm limits.

LHd - Setting the delay of the local upper alarm limit [min.]

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press several times until “LHd” is shown in the display

Press to select “LHd”. The delay of the upper alarm limit is now shown in the display

Press or to set the desired value for the delay of the upper alarm limit

Press to confirm the set value

- The delay of the upper alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

LLd - Setting the delay of the local lower alarm limit [min.]

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press several times until “LLd” is shown in the display

Press to select “LLd”. The delay of the lower alarm limit is now shown in the display

Press or to set the desired value for the delay of the lower alarm limit

Press to confirm the set value

- The delay of the lower alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or
.

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

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On / Off local door alarm Delay for local door alarm


The following part covers the setting of the door
alarm and the delay of the door alarm.

dA - Activate / deactivate of local door alarm

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press several times until “dA” is shown in the display

Press to select “dA”.

Press or to activate / deactivate the local door alarm [1 = activated / 0 = deactivated]

Press to confirm the set value

- The local door alarm is now configured, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

dAd - Setting the delay of the local door alarm [min.]

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press several times until “dAd” is shown in the display

Press to select “dAd”. The delay of the local door alarm is now shown in the display

Press or to set the desired value for the delay of the local door alarm

Press to confirm the set value

- The delay of the local door alarm is now configured, proceed to other parameters by pressing , and then navigate by using or
.

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

17
Local alarm settings
The following part covers the setting of the acoustic
local alarms.

bU - Activation / deactivation of the acoustic local alarms

Press and hold + for more than 3 seconds

Press to proceed to “LAL” (Note: only applicable to ER models)

Press to select “LAL”. “LHL” is now shown in the display

Press several times until “bU” is shown in the display

Press to select “bU”.

Press or to activate / deactivate the local acoustic alarms [1 = activated / 0 = deactivated]

Press to confirm the set value

- The local acoustic alarms is configured, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

! Important!
In order to assure the safety of the stored items, the local alarms should
be supported by external alarms. This can be done by utilizing the
possibility of external alarms via the voltage-free contact.

Please find instructions for connecting the “voltage-free contact” in


“Installation”

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External alarm settings


The following part covers the setting of upper and
lower external temperature alarm limits.

EHL - Setting the external upper alarm limit [° C]

Press and hold + for more than 3 seconds

Press several times until “EAL” is shown in the display

Press to select “EAL”. “EHL” is now shown in the display

Press to select “EHL”. The external upper alarm limit is now shown in the display

Press or to set the desired value for the external upper alarm limit

Press to confirm the set value

- The external upper alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

ELL - Setting the external lower alarm limit [° C]

Press and hold + for more than 3 seconds

Press several times until “EAL” is shown in the display

Press to select “EAL”. “EHL” is now shown in the display

Press to proceed to “ELL”

Press to select “ELL”. The external lower alarm limit is now shown in the display

Press or to set the desired value for the external lower alarm limit

Press to confirm the set value

- The external lower alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or
.

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

19
External alarm settings
The following parts covers the setting of the delay
of the external upper and lower alarms.

EHd - Setting the delay of the external upper alarm limit [min.]

Press and hold + for more than 3 seconds

Press to proceed to “EAL”

Press to select “EAL”. “EHL” is now shown in the display

Press several times until “EHd” is shown in the display

Press to select “EHd”. The external delay of the upper alarm limit is now shown in the display

Press or to set the desired value for the external delay of the upper alarm limit

Press to confirm the set value

- The delay of the external upper alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

ELd - Setting the delay of the external lower alarm limit [min.]

Press and hold + for more than 3 seconds

Press to proceed to “EAL”

Press to select “EAL”. “EHL” is now shown in the display

Press several times until “ELd” is shown in the display

Press to select “ELd”. The delay of the external lower alarm limit is now shown in the display

Press or to set the desired value for the delay of the lower alarm limit

Press to confirm the set value

- The delay of the external lower alarm limit is now set, proceed to other parameters by pressing , and then navigate by using or

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

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On / Off external door alarm Delay for external door alarm


The following parts covers the setting and delay, of
the external door alarm.

dA - Activation / deactivation of external door alarm

Press and hold + for more than 3 seconds

Press to proceed to “EAL”

Press to select “EAL”. “EHL” is now shown in the display

Press several times until “dA” is shown in the display

Press to select “dA”

Press or to activate / deactivate the external door alarm [1 = activated / 0 = deactivated]

Press to confirm the set value

- The external door alarm is now configured, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

dAd - Setting the delay of the external door alarm [min.]

Press and hold + for more than 3 seconds

Press to proceed to “EAL”

Press to select “EAL”. “EHL” is now shown in the display

Press several times until “dAd” is shown in the display

Press to select “dAd”. The delay of the external door alarm is now shown in the display

Press or to set the desired value for the delay of the external door alarm

Press to confirm the set value

- The delay of the external door alarm is now configured, proceed to other parameters by pressing , and then navigate by using or
.

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

21
External alarm settings
The following part covers the setting of the acoustic
external alarms.

bU - Activation / deactivation of the acoustic external alarms

Press and hold + for more than 3 seconds

Press to proceed to “EAL”

Press to select “EAL”. “EHL” is now shown in the display

Press several times until “bU” is shown in the display

Press to select “bU”

Press or to activate / deactivate the external acoustic alarms [1 = activated / 0 = deactivated]

Press to confirm the set value

- The external acoustic alarms is configured, proceed to other parameters by pressing , and then navigate by using or .

Leave the user menu by pressing several times until the cabinet temperature is shown in the display

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Sensor calibration
The following part covers the calibration of the A-
and E-sensor.

The temperature sensors connected to MPC controller can be


calibrated independently of each other under the parameter cAL. Calibration of the A-sensor
Calibration is used in cases where there are deviations in the Press and hold + for more than 3 seconds
cabinets actual operation compared to the display and / or control
measurements by independent temperature monitoring. Press several times until “cAL” is shown in the display

The cabinet is equipped with a sensor (A-sensor) and an extra Press to select “cAL”. “cA” is shown in the display
sensor (E-sensor).
Press to select “cA”
The A-sensor is used to manage the cabinets refrigeration system
and is fixated in a given position in the cabinet, not in storage space.
Press or to calibrate the A-sensor
The location of the A sensor must not be altered.

The E-sensor is placed in the cabinet storage space and can be Press to confirm the set value
moved around in the cabinet to get the desired reference point
for temperature. The E-sensor is the default display sensor and -The A-sensor is now calibrated, proceed to other parameters by
reference for the alarms. The E-sensor has no effect on control of
the refrigeration system. pressing , and then navigate by using or

The A-sensor is calibrated if the actual temperature in the cabinet Leave the user menu by pressing several times until
does not match the setpoint, despite taking the hysteresis into the cabinet temperature is shown in the display
consideration. Calibration of A sensor is named “cA”.

The E-sensor is calibrated if the actual temperature in the cabinets


display, provided that the display sensor for reference is the Calibration of the E-sensor
E-sensor, does not match the independent temperature monitoring Press and hold + for more than 3 seconds
used for control. Calibration of E-sensor is named “cE”
Press several times until “cAL” is shown in the display

Press to select “cAL”. “cA” is shown in the display

Press until “cE” is shown in the display

Press to select “cE”

Press or to calibrate the E-sensor

Practical example of calibration: Press to confirm the set value

Example 1 - The temperature in the cabinet is operating colder than


the actual setpoint. - The E-sensor is now calibrated, proceed to other parameters by
pressing , and then navigate by using or
With a setpoint of +4 °C, the actual temperature inside the cabinet
is between +2 and +4 °C. The desired temperature range is
between +3 and +5 °C. This means that “cA”, in this case, should be Leave the user menu by pressing several times until
-1,0K, so that the refrigeration system stops 1,0K before and starts the cabinet temperature is shown in the display
1,0K later than the setpoint normally otherwise would dictate.

Example 2 - The temperature in the cabinet is operating warmer


than the actual setpoint.

With a setpoint of +4 °C, the actual temperature inside the cabinet


is between +4 and +6 °C. The desired temperature range is
between +3 and +5 °C. This means that “cA”, in this case, should
be 1,0K, so that the refrigeration system stops 1,0K later and starts
1,0K earlier than the setpoint normally otherwise would dictate.

23
Escorted / set alarm limits Defrosts / 24 hours
The following part covers the setting of escorted or The following part covers the setting of the amount
set alarm limits. of defrosts per 24 hours.

ALL - Setting of escorted / dEF- Number of defrosts


set alarm limits
Press and hold + for more than 3 seconds
Press and hold + for more than 3 seconds
Press several times until “dEF” is shown in the display
Press several times until “ALL” is shown in the display
Press to select “dEF”
Press to select “ALL”
Press or to set the desired amount of defrosts per
Press or to select set or escorted alarm limits 24 hours (factory setting is 4)

Press to confirm the set value Press to confirm the set value

Leave the user menu by pressing several times until Leave the user menu by pressing several times until
the cabinet temperature is shown in the display the cabinet temperature is shown in the display

Please note: It is very important that defrosts should not be set


! to 0 for a prolonged period of time, as this will reduce the cooling
capacity of the cabinet.

“Set alarm” is fixed limits working independently from the setpoint.


The alarm limits will remain the selected values regardless of the
setpoint being altered.

“Escorted alarm” is fixed limits locked to the setpoint. The alarm


limits will change according to the altered setpoint.

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Display sensor
The following part covers the setting of which
sensor to be shown in the display.

dPS - Selection of reference sensor Please note that dPS only changes the reference sensor for the
for the display display, and not the reference sensor for the alarms.

Furthermore please note that the reference sensor for the


Press and hold + for more than 3 seconds refrigeration system is the A-sensor, this can not be altered.
Press several times until “dPS” is shown in the display

Press to select “dPS”

Press or to select either the A- or E-sensor

Press to confirm the set value

Leave the user menu by pressing several times until


the cabinet temperature is shown in the display

25
Electric low temperature protection
Electric low temperature protection is not available
for BioBlood.

FP - Activation / deactivation of FP - Test of low temperature protection


low temperature protection
Press and hold + for more than 3 seconds
Press and hold + for more than 3 seconds
Press several times until “FP” is shown in the display
Press several times until “FP” is shown in the display
Press to select “FP”.“Act” is now shown in the display
Press to select “FP”.“Act” is now shown in the display
Press to progress to “tES”
Press to select “Act”
Press to select “tES” - test will then be performed
Press or to activate / deactivate [1 = activated / 0
= deactivated] Leave the user menu by pressing several times until
the cabinet temperature is shown in the display
Press to confirm the set value

Leave the user menu by pressing several times until


the cabinet temperature is shown in the display

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Electric low temperature protection is not available


for BioBlood.

FP - Setpoint of low temperature pro- FP - Temperature of low temperature


tection protection sensor
Press and hold + for more than 3 seconds Press and hold + for more than 3 seconds

Press several times until “FP” is shown in the display Press several times until “FP” is shown in the display

Press to select “FP”.“Act” is now shown in the display Press to select “FP”.“Act” is now shown in the display

Press several times until “SEt” is shown in the display Press to select “Pre”

Press to select “SEt” Press to show the low temperature protection sensor
temperature
Press or to select the setpoint temperature for the
low temperature protection Leave the user menu by pressing several times until
the cabinet temperature is shown in the display
Press to confirm the set value

Leave the user menu by pressing several times until


the cabinet temperature is shown in the display

27
Reversing of door

The following part covers the process of reversing a The following part covers the process of reversing
door on a cabinet with a top mounted compressor a door on a cabinet with a bottom mounted
compressor

1. Disconnect the cabinet at the wall socket. Remove the hinge 1. Disconnect the cabinet at the wall socket. Remove the hinge
in position “A”. You are now able to remove the front panel in position “A”. Remove the top front panel (remember to
(remember to disconnect cables to the display and lighting). disconnect cables to the display and lighting). Remove the
bottom front panel by pulling it outwards.

2. Now remove the hinge in position B, lift the door out of the
bottom hinge in position “C”. Remove the foot pedal in position 2. Now remove the hinge in position “B”, lift the door out of the
“D”, and mount the new foot pedal in position “H”. bottom hinge in position “C”. Mount the hinge from position “B”
in position “E”, the nylon washer attached.

3. Move the hinge from position “B” to position “G”, the nylon
washer is attached. 3. Rotate the door 180 ° relative to the original installation. Put the
self closing in the neutral position (see Fig. 1). Check that the
spring is in correct working order before further assembly.
4. Rotate the door 180 ° relative to the original installation. Put the
self closing in the neutral position (see Fig. 1). Check that the
spring is in correct working order before further assembly. 4. Move the hinge from position “C” to position “D”.

5. Move the hinge from position “C” to “F”. Set the door in the 5. Set the door in the hinge at position “E”. Adjust the door and
hinge at position “G”. Adjust the door and finally fasten the hinge finally fasten the hinge in position “D”. Move closing mechanism
in position “F”. for the top front panel from position “I” to position “J”.

6. Drop the front panel into the hinge in position “F”. Attach the 6. Drop the top front panel into the hinge in position “D”. Re-
hinge from position “A” to position “E”. connect the cables in the front panel and the upper hinge of
position “A”. Install the bottom front panel. Reconnect the power
at the wall socket.
7. Re-connect the cables for the front panel and close the panel.
Reconnect the power at the wall socket.

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Left hinged Right hinged

Left hinged Right hinged

29
Ordinary use

The following part shows how items should be


placed and stored in the cabinet.

Keep the marked areas in the cabinet (shown on this page) clear
of all items, thereby ensuring adequate air circulation, and therein
cooling.

Do not place items beneath the lowest shelf bracket.

All products to be stored, that are not wrapped or packed, must be


covered in order to avoid unnecessary corrosion of the inner parts of
the cabinet.

! Items placed on the bottom of the cabinet will cause the


air circulation to be impeded, which reduces the cabinets
performance.

The items should be evenly distributed in the cabinet, with


minimum layer-thickness / maximum surface. And at the same
time, the air should be able to circulate freely between the
items.

The illustration on the right shows the maximum load height of the
cabinet.

30
Regular maintenance bioline

Cleaning Door gasket


Inadequate cleaning can lead to a the cabinet not The following part covers the importance of a
functioning properly or at all. properly functioning door gasket.

Always disconnect the cabinet before cleaning. Door gaskets are an important part of a cabinet, door gaskets
with impaired functionality reduces a cabinets seal with the door.
The cabinet should be cleaned internally with a mild soap solution Impaired seals can lead to increased humidity, iced evaporator
(max. 85 °C) at suitable intervals and checked thoroughly before it is (and thus reduced cooling capacity), and in some cases, decreased
put into operation again. lifetime expectancy of the cabinet.

For the external maintenance – use stainless steel polish. It is therefore very important to be aware of the door gaskets
condition. Regular inspection is recommended.
The compressor compartment and in particular the condenser must
be kept free from dust and dirt. This is best done with a vacuum The door gasket should be cleaned regularly with a mild soap
cleaner and a brush. solution.

The air filters on the condenser and the front panel should be If a gasket is to be replaced, please contact your local Gram BioLine
removed and cleaned with warm water (max. 50°C). distributor.

The re-evaporation tray should be emptied and cleaned at least


once a year.

Do not flush compressor compartment and evaporator with water as


this may cause short-circuits in the electrical system. The illustration below shows the location of the seal on a BioPlus
660
Cleansing agents containing chlorine or compounds of chlorine
as well as other corrosive agents, may not be used, as they might
cause corrosion to the stainless panels of the cabinet and the
evaporator system.

The location of the condensers for both bottom- and top-mounted


cabinets is illustrated below.

31
General info
Responsibility Service
Read the following carefully, for information on
technical safety and responsibility on Gram
Commercial products.

Is the cabinet being used for purposes other than its intended The refrigerating system and the hermetically sealed compressor
use, or use of the cabinet is not in accordance with guidelines require no maintenance. However, the condenser and air filter
specified in the user manual, the user bears full responsibility for any requires regular cleaning.
consequences thereof.
If refrigeration fails, first look to see whether the cabinet has been
unintentionally switched off, or whether a fuse has blown.

Defective parts must be replaced with original parts from Gram If the cause of failure cannot be found, contact your supplier
Commercial. Gram Commercial can only guarantee functional and quoting TYPE, PART NO and SE. NO of the cabinet. This information
safety requirements on the cabinets, if above mentioned is adhered can be found on the nameplate.
to.
Gram Commercial A/S
Aage Grams Vej 1, 6500 Vojens
Denmark CVR nr. 12 00 66 32

Type
REF Input: V Hz W A
PO No Defrost: W
S/N Refrigerant: g
Climate class:
Foam propellant Cyclopentane Isolation class:

Permissible operation over-pressure: Suction side: 10 bar

The cabinets refrigeration components should at least once a


Discharge side: 25 bar

! year, be checked by Gram Commercial technician or a similar


professional.

Gram Commercial A/S


Aage Grams Vej 1, 6500 Vojens
Denmark CVR nr. 12 00 66 32

Type
REF Input: V Hz W A
PO No Defrost: W
S/N Refrigerant: g
Climate class:
Foam propellant Cyclopentane Isolation class:

Permissible operation over-pressure: Suction side: 10 bar


Discharge side: 25 bar

The cabinet has to be disconnected at the mains if service is to be


done on electrical components of the cabinet.

It is not sufficient to switch the cabinet off on the front panel, due to
the fact that there is still a possibility that there is current in some of
the components of the cabinet.

! Contact Gram customer service or qualified personnel if the bulb(s)


in the two spots above the door needs replacing

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Defrost water Door closing mechanism


The cabinet creates defrost water , that is directed Please note that BioMidi/BioPlus cabinets are
out into a re-evaporation tray at the back of the equipped with doors that have a self-closing
cabinet. mechanism.

BioPlus (500, 600/660, 1270/1400): The door is equipped with an automatic closing mechanism. Open
the door up to 90 °, and it will shut by itself. Open the door more
Defrost water is led through a tube in insulation to a re-evaporation than 90 ° and door will remain open.
tray at the back of the cabinet.

BioMidi 425,625:

Defrost water is led through a tube in the insulation to a re-


evaporation tray in the compressor room in the cabinet.

It is recommended that the re-evaporation tray is cleaned at least


! once a year. This shall only be done while the cabinet is turned off.

Be careful not to damage the defrost water tube and heating


element (located in the tray) when cleaning.

Below are the re-evaporation trays for a BioMidi 625 and BioPlus
600 shown

33
Access port
All BioLine cabinets are equipped with an access
port on the back of the cabinets, this can be used
to easily fit external sensors and the like.

The illustration below shows an access port on a BioPlus 600 cabinet.

All access ports are constructed in the same fashion, with a conical polystyrene plug ( fitted from the back of the cabinet ) and a plastic cap
( fitted from the inside of the cabinet ).

Please note, it is very important to re-fit the polystyrene plug and plastic cap after mounting sensor, probe etc. Failing to do so can result in
lowered performance or break-down of the cabinet.

2
1

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The following part briefly covers the Gram


Datalogger

Gram Data Logger allows you to monitor the temperature through


our MPC controller.

The collected logs can be downloaded on a computer and read from


there.

It is also possible to set up alerts that make notifications if the


cabinet exceeded temperature limits (set by the user).

For more information, as well as a manual for the Gram Data Logger,
go to: www.gram-bioline.com -> Download

35
Important Declaration of conformity

! Important!

1. There may occur sharp edges on the cabinet housing, compressor room, and interior furnishings. Show due diligence when handling
the cabinet, neglect of these precautions can lead to injuries.

2. Danger of wedging of body parts in the frame slot between the door and the cabinet, show due diligence when opening and closing the
cabinet door. Negligence of these precautions can lead to injuries.

3. Danger of wedging of body parts in the drawer column between the drawers and interior of the cabinet , show due diligence when using
the drawers. Negligence of these precautions can lead to injuries.

4. Be particularly vigilant in relation to closing doors with self-close mechanism as these are spring-loaded. Negligence of these
precautions can lead to injuries.

5. Unlocked castors can lead to unexpected movements of the cabinet. Lock the castors after installation. Negligence of these precautions
can lead to injuries.

6. The re-evaporation tray, re-evaporation tray heating element, pressure pipes and compressors develops considerable heat during
operation. Assure yourself that these components are sufficiently tempered before touching. Negligence of these precautions can lead
to injuries.

7. The evaporator develops considerable cold during operation. Reassure yourself that the evaporator is sufficiently tempered before
touching. Negligence of this precaution may lead to injuries.

8. The fan may cause injury during operation, avoiding touching the fans while the cabinet is connected to the mains. Negligence of these
precautions can lead to injuries.

Declaration of conformity is readily available for all BioLine cabinets.

Find declaration of conformity for the cabinet at: www.gram-bioline.com

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Disposal

Electrical and electronic equipment (EEE) contains materials,


components and substances that can be dangerous and harmful
to human health and the environment if the waste (WEEE) is not
disposed of properly.

Products that are labelled with a “crossed-out wheelie bin ‘is electric
and electronic equipment. The crossed out wheelie bin symbolizes
that waste of this type can not be disposed of with unsorted
municipal waste, but must be collected separately.

Contact you local BioLine distributor when the cabinet needs to be

! disposed of.

For additional information, see our website:

www.Gram-Bioline.com

37
38
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Gram Commercial A/S


Aage Grams Vej 1 • 6500 Vojens • Danmark
Tel: +45 73 20 13 00 • Fax: +45 73 20 12 01
e-mail: [email protected]
www.gram-bioline.com

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