Iteh Standard Preview (Standards - Iteh.ai) : SIST EN 1010-1:2005+A1:2011 Slovenski Standard
Iteh Standard Preview (Standards - Iteh.ai) : SIST EN 1010-1:2005+A1:2011 Slovenski Standard
SIST EN 1010-1:2005+A1:2011
01-maj-2011
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Safety of machinery - Safety requirements for the design and construction of printing and
paper converting machines - Part 1: Common requirements
ICS:
13.110 Varnost strojev Safety of machinery
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
SIST EN 1010-1:2005+A1:2011
English Version
Sécurité des machines - Prescriptions de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an
conception et la construction de machines d'impression et Konstruktion und Bau von Druck- und
de transformation du papier - Partie 1: Prescriptions Papierverarbeitungsmaschinen - Teil 1: Gemeinsame
communes Anforderungen
This European Standard was approved by CEN on 7 June 2004 and includes Amendment 1 approved by CEN on 30 October 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
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This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
(standards.iteh.ai)
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-1:2004+A1:2010: E
worldwide for CEN national Members.
SIST EN 1010-1:2005+A1:2011
EN 1010-1:2004+A1:2010 (E)
Contents Page
Foreword ..............................................................................................................................................................4
Introduction .........................................................................................................................................................5
1 Scope ......................................................................................................................................................5
2 Normative references ............................................................................................................................6
3 Terms and definitions ...........................................................................................................................9
4 List of significant hazards ................................................................................................................. 11
5 Safety requirements and/or protective measures ........................................................................... 14
5.1 General ................................................................................................................................................. 14
5.2 Requirements common to printing and paper converting machines ........................................... 14
5.2.1 Safeguarding of danger points.......................................................................................................... 14
5.2.2 Guards and interlocks ........................................................................................................................ 16
5.2.3 Devices for setting-up, cleaning, trouble-shooting during the work process and
maintenance ........................................................................................................................................ 17
5.2.4 Explosion prevention and protection ............................................................................................... 19
5.2.5 Electrical equipment ........................................................................................................................... 21
5.2.6
5.2.7
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!Control systems" ....................................................................................................................... 22
Indicators, marking, actuators, prestart warning devices .............................................................. 24
5.2.8
5.2.9
(standards.iteh.ai)
Two-hand controls .............................................................................................................................. 25
Electrosensitive protective devices (ESPDs) .................................................................................. 25
5.2.10 Pressure sensitive mats, trip devices SIST..............................................................................................
EN 1010-1:2005+A1:2011 25
5.2.11 Safety position switches ....................................................................................................................
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5.2.12 Work platforms, access stairs, passageways and raised workplaces.......................................... 27
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5.2.13 !Stability during all phases of use (transportation, assembly and dismantling)" ............... 28
5.2.14 High contact temperatures ................................................................................................................ 29
5.2.15 Noise .................................................................................................................................................... 29
5.2.16 Radiation hazards ............................................................................................................................... 29
5.2.17 Immunity to electromagnetic disturbances ..................................................................................... 30
5.3 Common devices ................................................................................................................................ 30
5.3.1 Stationary knives ................................................................................................................................ 30
5.3.2 Rotary tools ......................................................................................................................................... 30
5.3.3 Dangerous tools.................................................................................................................................. 31
5.3.4 Feeding units, delivery units (pile lifting and lowering devices) ................................................... 31
5.3.5 Reel unwinding and rewinding devices for webs............................................................................ 35
6 Verification of the safety requirements and/or protective measures ............................................ 37
7 Information for use ............................................................................................................................. 41
7.1 Minimum requirements for machine markings ................................................................................ 41
7.2 Instruction handbook ......................................................................................................................... 42
7.3 !Warning signs and labels" ........................................................................................................ 43
Annex A (informative) Classification of zones for printing presses and finishing machines
(relating to 5.2.4) ................................................................................................................................. 44
A.1 Rotary web gravure printing machines ............................................................................................ 44
A.2 Sheet-fed rotary gravure printing machines .................................................................................... 44
A.3 Rotary web flexographic printing machines, wallpaper printing machines ................................. 44
A.4 Screen printing machines for printing on sheets, web or three-dimensional objects ................ 45
A.5 Rotary and flatbed film printing machines ....................................................................................... 45
A.6 Machines for printing imitation leather and film ............................................................................. 45
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EN 1010-1:2004+A1:2010 (E)
A.7 Wash-out machines and washing machines in which flammable liquids with flash points
below 55 °C are used........................................................................................................................... 45
A.8 Roller coating units with closed side frames reaching down to floor level .................................. 46
A.9 Roller coaters with side frames with cut-outs or with side frames that do not reach to
floor level .............................................................................................................................................. 46
Annex B (normative) Audible prestart warning devices ............................................................................... 47
B.1 Application ........................................................................................................................................... 47
B.2 Control arrangement ........................................................................................................................... 47
B.3 Timing chart ......................................................................................................................................... 47
Annex C (informative) Risk analysis relating to the pitch angle of access stairs ...................................... 49
Annex D (informative) Example of layout of an instruction handbook ....................................................... 51
D.1 Information relating to the machine .................................................................................................. 51
D.2 Information relating to safety ............................................................................................................. 51
D.3 Information relating to transport, handling and storage of the machine ...................................... 51
D.4 Installation, commissioning, removal ............................................................................................... 51
D.5 Information relating to the use of the machine ................................................................................ 52
D.6 Information relating to maintenance of the machine ....................................................................... 52
Annex E (informative) !Noise".................................................................................................................. 53
Annex ZA (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC" .................................................................................. 54
Annex ZB (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 94/9/EC .............................................................................................. 55
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Bibliography ...................................................................................................................................................... 57
(standards.iteh.ai)
SIST EN 1010-1:2005+A1:2011
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SIST EN 1010-1:2005+A1:2011
EN 1010-1:2004+A1:2010 (E)
Foreword
This document (EN 1010-1:2004+A1:2010) has been prepared by Technical Committee CEN/TC 198 “Printing
and paper machinery - Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by June 2011, and conflicting national standards shall be withdrawn at
the latest by June 2011.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
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For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document. (standards.iteh.ai)
!This part of the standard defines the common safety requirements for all kinds of printing and paper
converting machines and related common devices SIST EN and1010-1:2005+A1:2011
is intended to be used in conjunction with another
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relevant part of the EN 1010 series. The specific requirements specified in Part 2 and following parts of
cab9d90fa69d/sist-en-1010-1-2005a1-2011
EN 1010 supplement or amend the requirements of Part 1 and take precedence over the respective
requirements in EN 1010-1.
NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used
in conjunction with a risk assessment to establish an approach for dealing with the relevant risks. However, in this situation
this standard will not provide a presumption of conformity with the Essential Requirements."
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.
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EN 1010-1:2004+A1:2010 (E)
Introduction
This European Standard is a type C standard as stated in !EN ISO 12100:2003".
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
For machines that have been designed and built according to the provisions of this C standard, the following
stipulation applies: When provisions of this type C standard are different from those which are stated in type A
or B standards, the provisions of this type C standard take precedence over the provisions of the other
standards.
printing machines for printing on paper and similar materials, including screen printing presses;
equipment used in the preparation of the printing process and additional equipment on printing machines
are also considered to be printing machines. This standard also covers machinery used for the handling
of paper, products, printing formes and inks (before and after the printing process) as well as machinery
for cleaning printing formes and checking the print quality (auxiliary printing machinery).
paper converting machines, i. e. machines to process, convert or finish paper, board and similar materials
which are processed, converted or finished in a similar manner.
NOTE Similar substrates are, for example, board, corrugated board, plastic film, aluminium foil, sheet metal and
photographic paper.
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EN 1010-1:2004+A1:2010 (E)
1.2 This document deals with all common significant hazards relevant to printing and paper converting
machinery when they are used as intended and under the conditions foreseen by the manufacturer (see
clause 4). !deleted text"
1.3 This document is not applicable to printing and paper converting machines which are manufactured
before the date of publication of this document by CEN.
winder-slitters and sheeters in paper finishing (sheeters with unwinders) (see EN 1034-1:2000,
EN 1034-3:2000, !EN 1034-5:2005");
machines used for filling packages (such as machines for shaping, filling, and closing the package);
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
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references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
(standards.iteh.ai)
EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper
limbs SIST EN 1010-1:2005+A1:2011
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EN 349:1993, Safety of machinery — Minimumcab9d90fa69d/sist-en-1010-1-2005a1-2011
gaps to avoid crushing of parts of the human body
!deleted text"
EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design
EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
!deleted text"
EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds
of parts for the human body
!deleted text"
EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
!EN 1127-1:2007, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts
and methodology"
EN 1760-1:1997:1997, Safety of machinery — Pressure sensitive devices — Part 1: General principles for the
design and testing of pressure sensitive mats and pressure sensitive floors
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SIST EN 1010-1:2005+A1:2011
EN 1010-1:2004+A1:2010 (E)
EN 1760-2:2001, Safety of machinery — Pressure sensitive devices — Part 2: General principles for the
design and testing of pressure sensitive edges and pressure sensitive bars
EN 12198-1:2000, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by
machinery — Part 1: General principles
!deleted text"
EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and
auxiliary equipment — Accuracy categories 2 and 3
EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres — Part 1: Basic method
and requirements
EN 13463-5:2003, Non-electrical equipment intended for use in potentially explosive atmospheres — Part 5:
Protection by constructional safety "c"
!EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)"
!EN ISO 7731:2008, Ergonomics — Danger signals for public and work areas — Auditory danger signals
(ISO 7731:2003)"
!EN ISO 11553-1:2008, Safety of machinery — Laser processing machines — Part 1: General safety
requirements (ISO 11553-1:2005)"
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EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
(standards.iteh.ai)
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2:
SIST EN 1010-1:2005+A1:2011
Technical principles (ISO 12100-2:2003)
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cab9d90fa69d/sist-en-1010-1-2005a1-2011
!EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human
responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)"
!EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design (ISO 13849-1:2006)"
!EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design
(ISO 13850:2006)"
EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machines and industrial plants
— Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001)
EN ISO 14122-2:2001, Safety of machinery — Means of permanent access to machines and industrial plants
— Part 2: Working platforms and gangways (ISO 14122-2:2001)
EN ISO 14122-3:2001, Safety of machinery — Means of permanent access to machines and industrial plants
— Part 3: Stairways, stepladders and guard-rails (ISO 14122-3:2001)
!EN ISO 14122-4:2004, Safety of machinery — Means of permanent access to machines and industrial
plants — Part 4: Fixed ladders (ISO 14122-4:2004)"
!deleted text"
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EN 1010-1:2004+A1:2010 (E)
!EN 60079-1:2007, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures "d"
(IEC 60079-1:2007)"
!EN 60079-2:2007, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosure "p"
(IEC 60079-2:2007)"
!EN 60079-5:2007, Explosive atmospheres — Part 5: Equipment protection by powder filling "q"
(IEC 60079-5:2007)"
!EN 60079-6:2007, Explosive atmospheres — Part 6: Equipment protection by oil immersion "o"
(IEC 60079-6:2007)"
!EN 60079-7:2007, Explosive atmospheres — Part 7: Equipment protection by increased safety "e"
(IEC 60079-7:2006)"
!EN 60079-10-1:2009, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas
atmospheres (IEC 60079-10-1:2008)
!EN 60079-11:2007, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety "i"
(IEC 60079-11:2006)" iTeh STANDARD PREVIEW
erection (IEC 60079-14:2007)"
(standards.iteh.ai)
!EN 60079-14:2008, Explosive atmospheres — Part 14: Electrical installations design, selection and
SIST EN 1010-1:2005+A1:2011
!EN 60079-25:2004, Electrical apparatus for explosive gas atmospheres — Part 25: Intrinsically safe
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systems (IEC 60079-25:2003)"
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!EN 60079-26:2007, Explosive atmospheres — Part 26: Equipment with equipment protection level (EPL)
Ga (IEC 60079-26:2006)
EN 60079-28:2007, Explosive atmospheres — Part 28: Protection of equipment and transmission systems
using optical radiation (IEC 60079-28:2006)"
EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and user's guide
EN 61000-6-2:2001 Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; Immunity for
industrial environment
EN 61010-1:2001, Safety requirements for electrical equipment for measurement, control and laboratory use
— Part 1: General requirements (IEC 61010-1:2001)
!EN 61241-14:2004, Electrical apparatus for use in the presence of combustible dust — Part 14: Selection
and installation (IEC 61241-14:2004)"
!EN 61241-17:2005, Electrical apparatus for use in the presence of combustible dust — Part 17: Inspection
and maintenance of electrical installations in hazardous areas (other than mines) (IEC 61241-17:2005)"
EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, auditory and tactile signals
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EN 1010-1:2004+A1:2010 (E)
EN 61310-2:1995, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for
marking
!EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and
programmable electronic control systems (IEC 62061:2005)"
!CLC/TR 50404:2003, Electrostatics — Code of practice for the avoidance of hazards due to static
electricity"
3.1
danger points
danger points are defined locations in the danger zone of machines where persons can be injured by
movements of
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parts of machines;
(standards.iteh.ai)
tools of machines or parts of tools;
SIST EN 1010-1:2005+A1:2011
workpieces or parts of workpieces or
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materials being processed.
NOTE Danger points can exist, for example, on gear, chain and worm drives, V-belt, flat belt, cord and rope drives,
pulling and supporting elements on continuous conveyors, spoke wheels and fly wheels, shafts and shaft ends, rollers,
slides, push rods and similar parts, tools and clamping devices.
trapping points;
inrunning nips;
3.2
inrunning nips
nips caused by rotating rollers, cylinders, rolls or drums creating the hazard for parts of the body or the whole
body to be drawn in. The risks exist between:
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EN 1010-1:2004+A1:2010 (E)
c) rollers rotating and conveyer belts in the same direction, but with different peripheral speeds or surface
properties (friction);
d) guide roller and driving belt, conveyor belt and possibly the web (see Figure 1).
Inrunning nips also exist on non-powered riding rollers (guide rollers) which are driven by the movement of the
web. This hazard may depend on a number of factors, e.g. type and strength of material, wrapping angle, web
speed, inertia.
3.4
format size
maximum size of blanks (maximum length times maximum width) that can be printed or converted by the
machine
3.5
routine and regular access
access to a danger point required for production reasons after each tool closing movement
3.6
web-type materials
webs of paper, board, foil or similar material which is to be handled or processed
3.7
reel unwinding devices
those parts of a machine used for unwinding web-type material for processing
3.8
reel rewinding devices
those parts of a machine used for rewinding the processed web-type material
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EN 1010-1:2004+A1:2010 (E)
3.9
separating elements
elements on feeders of sheets or blanks or similar materials which separate the individual sheets, blanks etc.
3.10
raised workplaces
workplaces that are at least 0,5 m above the reference plane
3.11
infrequently used access
access to workplaces which are used for adjustments, make-ready and maintenance operations, but which
are not used for production purposes
3.12
smooth cylinders/rollers
rotationally symmetric smooth bodies (cylinders or rollers) without indentations and with no sharp or cutting
edges
3.13
residual pile monitoring
sensing devices monitoring the residual pile in the feeder. The machine is stopped before the last blank is fed
so that the blank safeguards the separating elements of the feeder
3.14
ESPD
electro-sensitive protective device
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3.15
hold-to-run control device
(standards.iteh.ai)
control device where the actuator automatically returns to the start position when released and where machine
SISTasENlong
operation is started and maintained only 1010-1:2005+A1:2011
as the actuator is held depressed
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3.16 cab9d90fa69d/sist-en-1010-1-2005a1-2011
accessible danger zones
areas provided with guards or ESPDs, for example, for safeguarding which allow whole-body access
4.1 !This clause contains all the significant hazards, as far as they are dealt with in this European
Standard, identified by risk assessment during the development of this European Standard as significant to
the type of machinery within the scope and which require action to eliminate or reduce the risk.
NOTE A manufacturer should check using risk assessment to determine whether the list of hazards in Table 1 is
complete and applicable with respect to the particular machine. Risk assessment procedures and guidance on the
application of measures to reduce risk are given in EN ISO 14121-1 and EN ISO 12100."
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EN 1010-1:2004+A1:2010 (E)
– stability
(standards.iteh.ai) 5.3.5
5.2.13.1
Mechanical 4.2 1
hazards – movable machines 5.2.13.2
– feeding units, delivery units
SIST EN 1010-1:2005+A1:2011
5.3.4.1,
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5.3.4.2,
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5.3.4.11, 7.2.5
Mass and
stability, Mass
and velocity
!Slipping, Work platforms, access stairs, 5.2.12 4.2.3 1"
tripping, falling passageways, steps, floor coverings
Electrical hazards – electrical equipment (equipment made 5.2.5.1, 4.3 2
Direct or indirect live under electrical fault conditions) !5.2.5.8"
contact – supply disconnection device, stop
Thermal radiation category 5.2.5.2,
(burns) – rectifier drives 5.2.5.3
– degree of protection
– measuring devices 5.2.5.4
!5.2.5.6"
!5.2.5.9"
Thermal hazards Hot machine parts 5.2.14, 7.2.4 4.4 3
Burns due to
possible contact
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EN 1010-1:2004+A1:2010 (E)
Table 1 (concluded)
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