Training Report: Raviraj Panchasara
Training Report: Raviraj Panchasara
Submitted to
Submitted by
Raviraj Panchasara
In any organization success or failure of the company depend upon 4 M’s i.e.
Materials, Men, Machine and Method. Today is the age of competition and an
organization cannot survive without satisfaction of its customers. Quality of
material is to be maintained in order to stand in the competitive market. To be a
perfect engineer one must be familiar with individual experience in industrial
environment. He must be aware of basic industrial problems and their remedies.
In this report we have tried to summarize what we have learned in the ONGC
plant. For preparing this report we visited the plant, referred to the process and
cleared related doubts to the responsible personal & inferred to manuals and
process reports.
This study has been primarily undertaken by us with a view to evaluate proper
working process in the organization, Organisation’s goal is as follow:
The manpower requirement of core sector is huge but it required skilled persons ONLY.
Hence, by providing this internship VCE wants to enhance the skills of young core
engineering graduates.
The finance sector is highly diversified but also linked to the core knowledge. It creates lots
of confusion in young management students to decide which field of finance that they
should select for career. Hence this internship will help them to have a clear picture.
Many students didn’t understand that apart from the technical/academic skills, they also
need corporate skills to enter, survive, sustain and grow in an organisation and hence they
need Corporate Skill Development training provided by VCE.
Students needed to face the most difficult phase of their life alone, which is the Job Hunt
Phase / Placement Phase and that’s a very stressful phase. VCE want to help the student in
this phase by Pre-Placement Training Program.
VCE is interested to invest more in education sector. In terms of starting new institutes
which is affordable with world class quality education and hence providing internships and
training will help in getting experience.
ABSTRACT
The present study aims at providing an overview of the existing solid waste
management practices in City, a top tier II city in India, and suggests
solutions to some of the major problems being faced by the existing system.
An average of 370 tons/day of solid waste is generated in City municipal
corporation area. The budget allocated for the financial year 2013-2014 to
the City municipal corporation for management of solid waste generated was
INR 5737.49 crores (US$9 million) which was insufficient. The city is the
first city in India developed in a planned manner which has helped in
developing comparatively better solid waste management in comparison to
other Indian cities. About 80% of the total SWM budget is allocated for the
salary of sweepers and rag pickers and only about 7-8% is allocated for
collection purposes, the collection efficiency is about 70% from registered
households and 20% from the slums and surrounding villages. Certain
deficiencies have been identified in the existing solid waste management
system in City. This includes lack of suitable trained manpower,
inappropriate collection routes, and often unavailability of collection
vehicles. Further, an insufficient number of bins and bin capacity at different
locations often leads to an overflow of waste. A public-private partnership
has been implemented for producing refuse-derived fuel from solid waste
which reduces some load on the designated landfill site. It’s an unsanitary
landfill lacking a proper lining system which leads to the percolation of
leachate thereby contaminating groundwater sources in and around the City.
The paper also presents the ‘waste aware benchmark indicators for
integrated sustainable waste management in City.
INTRODUCTION
India being one of the developing countries of the world with rapid
population growth industrialization is not immune to the harmful effects of
SWM on its existing environmental conditions which are highly susceptible to
deterioration. Since rapid urbanization is occurring in India, the problem of
solid waste management is causing great concern to our environment (Hazra
and Goel, 2009). Further, existing research shows that about 90% of the solid
waste produced in India is dumped off directly in the landfills in an
unsatisfactory manner particularly in bigger cities and towns (Hazra and Goel,
2009). The generation of waste in Indian cities ranges from 200-870 gm/d
depending upon the population and the lifestyle of the people (Sharholy et al.,
2007, Agarwal et al., 2013, Agarwal et al., 2005, Kumar et al., 2014). Table 1
shows the per capita waste generation rate depending upon the population of
cities and towns. (Classified as categories 1-4)
Solid waste management in Indian cities has emerged as a major concern
over the past few years. A review of existing literature reveals that a number of
studies on municipal solid waste management have been undertaken. In India,
municipal authorities are responsible for managing municipal solid waste and
are often unable to perform their duties effectively because of lacking the in-
house capacity to handle the complexities of the process (World Bank, 2010).
The municipal solid wastes from the Indian cities contain about 40-60% of
organic matter which can be easily recycled as compost. In this context, studies
have been carried out by utilizing a few samples from metropolitan cities like
Delhi, Ahmadabad, and Bangalore (Rawat et al., 2013). The study results
indicated that the compost characteristics were found to be suitable to be used
as green compost. The Carbon: Nitrogen ratio of municipal solid waste compost
was found to be 19-25 which was well within the required range of 2040
(Rawat et al., 2013). The metal concentration of the municipal solid waste
compost of Delhi was found to be on a higher side as compared to the other
cities. It was found that there is a need for continuous monitoring of heavy
metals for municipal solid waste so that quality could be assured, and
contamination could be prevented (Rawat et al., 2013).
Few studies have also been made to review the future trend and challenges
that will shape the waste management system in India. It is a well-known fact
that the quantity of waste generated is governed majorly by the two factors
viz., rate of population increases and per capita waste generation. One such
study was conducted in the metropolitan city Kolkata. The study demonstrated
correlation analysis among different factors of municipal solid waste with the
main objective to design a future municipal solid waste stream in Kolkata. The
scope of future waste generation is analyzed by a forecasting method which
illustrates the estimates of waste quantum for the period from 2011 to 2035
which shows that the growth of population and the growth of percentage
increase in per capita waste generation rate will be increased proportionally.
(Das and Bhattacharyya, 2014).
Amounts of waste generation are largely determined by two factors: first,
the rate of the population increase in the Kolkata metropolitan area, and
second, its per capita waste generation - which is controlled by the evolution of
economic growth, lifestyle, and food habits. The results show that for
decoupling to take place between economic growth and waste generation, the
waste generation by firms and households in relation to their economic
activities must decrease in the future. The study also mentioned that much
larger land areas need to be used for landfill shortage of natural resources such
as land because the municipal solid waste generation will be an increase (Das
and Bhattacharyya, 2014).
The main factor responsible for designing an appropriate municipal solid
waste management system is the characteristics of municipal solid waste
(Katiyar et al., 2013, Liu et al., 2011). Such a study was reported for the city of
Bhopal, where the composition of Bhopal municipality waste was estimated for
analysis of a better municipal solid waste management system (Katiyar et al.,
2013). The study reported that the inappropriate bin locations, poorly
designed community bins, poor condition of collection vehicles, inadequate
labour for collection and transportation of the waste, and lack of waste
treatment and disposal facility were the major reasons for poor solid waste
management in Bhopal city (Katiyar et al., 2013). Samples were collected and
tested for various physicochemical parameters which indicated that the waste
from Bhopal city contains high moisture content and low calorific value. It was
concluded from the results that the nature of the waste indicates almost all
recovery options, compositing being the most preferred and appropriate
(Katiyar et al., 2013). Similar studies have been carried out in different other
Indian cities. In a study conducted in Bilaspur city of Himachal Pradesh, it was
reported that the waste collected from the city was disposed of at an open site
on the outskirts of the city with no recycling facility. It was concluded from the
study that the municipal corporation will have to plan and execute a system of
solid waste management keeping in mind the increasing urban areas and
population. A systematic process must be involved for improvement in various
factors like institutional arrangement, financial provisions appropriate
technology, operation management, human resource development, public
participation and awareness, and policy and legal framework for solid waste
management system but public cooperation is essential for the successful
operation of such a system (Guria and Tiwary, 2010, Bogale et al., 2014).
Studies were also made to evaluate the challenges being faced in solid
waste management systems as the improper management of municipal solid
waste causes hazards to the inhabitants. Estimation of the quantity and
characteristics of municipal solid waste and its forecasting over the planning
period is the key to a successful management plan (Rana et al., 2014). A case
study was carried out in Aligarh city to have an idea about the solid waste
management system. The study revealed that the composition of municipal
solid waste in Aligarh is similar to that of other medium-sized Indian cities
(Rana et al., 2014). It also reflected the poor collection efficiency of the
municipal solid waste and also that the energy value was not utilized and
captured as the waste contains high organic waste (Rana et al., 2014).
Studies have also been made to detect the characteristics of the detrimental
leachate being generated from municipal solid waste landfills. These studies
aspire to serve as a reference for the implementation of the most suitable
techniques for reducing the negative environmental effect of discharged
leachate. A study is carried out in the city of Ludhiana (Punjab); leachate
samples were collected and analyzed for various Physico-chemical parameters
to estimate the pollution potential (Bhala et al., 2012). The three landfilling
sites available were non-engineered sites. They neither had any lining system
nor any leachate collection and treatment system. Therefore, all the leachate
generated percolated into the groundwater. The leachate samples indicated the
presence of high organic and inorganic constituents (Bhala et al., 2012). Heavy
metal concentration was in trace amounts as waste being domestic in nature.
This indicates that the leachate needs an appropriate treatment strategy to
reduce the concentration of the pollutant to an appropriate level prior to
discharging into the receiving system. It is also concluded from the study that
the age of landfill also has a significant effect on the composition of the leachate
as in the older landfills the concentration of the organic pollutants decreases
due to the anaerobic decomposition (Bhala et al., 2012). It is suggested that the
indiscriminate dumping of municipal solid waste without any proper solid
waste management practices should be stopped immediately and required
remedial measures must be adopted to stop further contamination (Bhala et al.,
2012).
The present study aims to demonstrate the functioning of the existing
waste management system in City, a top tier II city and suggests suitable
measures for better management of the solid waste generated.
SITE LOCATION
The city lies at 76° 47’ 14’’ E longitude and 30° 44’ 14’’ N Latitude
covering an area of 114 Km 2. It is one of the fastest-growing cities in India with
a decadal growth rate of 17%. For effective and proper management of the city
it has been divided into 1 district, 1 subdistrict, 6 towns, 1 statutory town, 5
census towns, and 5 villages. The entire management of solid waste is taken
care of by City Municipal Corporation. Figure 1 shows the location of the city. It
was originally formed as a Union Territory of India but after being established
as the capital city in 1994 the municipal corporation of the City took over the
function of different departments including solid waste management. The
corporation of the city is making efforts to devise plans and strategies for the
management of solid waste in an efficient manner.
the location of strict legislative actions in keeping the city cleaner and
healthier.
Figure 3: Handcarts and containers for used for Solid Waste collection in City
After the waste has been transported the community bins or the Sehaj Safai
Kendra’s are cleaned and treated with sprays to avoid any contamination or
spread of disease.
The City Municipal Corporation has provided a total of 112 conservancy
vehicles for transporting and collecting municipal solid waste (City Municipal
Corporation, 2015). These vehicles include tractor trolleys (22), dumper
placers (53), refuse collector compactors (4), open trucks (3), three-wheelers
(6), front-end loaders (4), and tractor trolleys for horticulture wastes (20). The
capacity of these vehicles varies from 2-4 tonnes. Figure 5 gives a view of the
waste being transported.
The collection routes followed by the drivers of these vehicles are very
haphazard and collection time depends upon the daily traffic causing excessive
travel times for collection and dumping of wastes. Further, the loading of these
wastes is also not done competently which leads to spilling of the waste on
roads that are either recollected or remain scattered on roads.
City Municipal Corporation collaborated with the private sector for effective
solid waste management. The public-private sector partnerships are
increasingly becoming the norm in solid waste management in the country.
Federation of Indian Chambers of commerce and industry, FICCI (August 2009)
survey showed that 23 out of 25 major cities in India are now utilizing private
sector agencies for municipal solid waste management (Cointreau et al., 2008,
Hazra et al., 2009, Akolkar., 2002, Pfeiffer et al., 2010).
Similarly, in City, there exists an agreement between the government and
private companies functioning under the name of Green Tech Fuel Processing
Plant. The company is responsible for the complete processing of the municipal
solid waste, and it derives the refused fuel from it. It has no role in the
collection and transportation of waste. A plan to develop an integrated solid
waste management plant is seen as a suitable solution for the solid waste
generated in the city.
The state-of-the-art European technology customized to Indian MSW (of
high moisture content and varying calorific value) involves the conversion of
waste (mainly horticulture) into densely packed fluff/pallets free from any
harmful by-products and effluents (City Development Plan, 2013). This project
is the first of its kind in whole northern India that produces refuse-derived fuel
from Municipal Solid Waste. It is the first plant to have a dryer and hot air
generator (HAG) installed to process the waste. Figure 7a shows a flow sheet of
the processes taking place at the processing plant. Figure 7b shows the actual
location and process in the RDF plant. The refuse-derived fuel (RDF) obtained
from the plant has a calorific value of 3100 Kcal/Kg and a moisture content of
less than 15% (Jaypee Group, 2015). The plant has a processing capacity of
about 500 tons of garbage daily. With the help of this technology, the volume of
municipal solid waste gets substantially reduced. The major drawback the
plant experiences is that the refuse-derived fuel generated is not getting
appropriate buyers thereby incurring heavy financial losses.
There is only one designated dump yard consisting of 45.11 acres of land
which is situated in sector 38 near Dadu Majra labor colony. Figure 6a shows a
map depicting the site of the dumping ground and the garbage processing
plant. Figure 6b shows the actual dumping site. It is a 24 years old open dump
yard. The total area of the dumping ground is 45.11 acres, out of which 25
acres have been reclaimed by capping 17 acres and creating a landfill site on 8
acres. The remaining 20 acres are being used for dumping the rejects or inert
from the garbage processing plant and waste coming from sabzi man dies, apni
man dies, big hotels, and villages under the city administration (City Municipal
Corporation, 2013). An MoU was signed between CPCB, CPCC, and Municipal
Corporation of City for establishing a modern facility for managing the
municipal solid waste properly and proficiently (CPCB, 2010). More than 90%
of the total waste generated in the City Municipal Corporation area is disposed
of at this disposal site (City Municipal Corporation, 2013). After the waste has
been processed for RDF, it is taken to the dumping ground where the waste
undergoes the following process: dumping, EM solution, and leveling.
Dumping: Dumping is the major and final step of municipal solid waste
management. Every day around 280-300 tonnes of waste is disposed of at the
dumping site. EM Solution: The Corporation has started the treatment of city
garbage at the dumping ground with Effective Microorganism Solution (EM
Solution) with effect from March 2005 (City Development Plan, 2013 and City
Municipal Corporation). The main constituents of the solution are
actinomycetes (Photo
Synthetic Bacteria) and yeast. A 1000L spray solution contains a 20L EM
solution with 30L Molasses and the rest is water (City Development Plan,
2013). It takes 3-4 days for the preparation of the solution. The treatment is
helpful in the acceleration of decomposition process of the garbage, reduction
in the volume of gas discharge with the result that foul smell has substantially
minimized the larva of flies & mosquitoes, reduction in suspended dust
particles, reduction in the volume of waste and fermentation period.
Figure 6a: Flowsheet of processing solid waste at refused derived fuel plant in
City
Figure 6b: Processing of Solid Waste at Refuse Derived Fuel Plant in City
Leveling: For leveling of the waste, bulldozers or heavy vehicles are used to
compact the waste. After compaction, oil and grease are sprayed on the
compacted area. It is then covered with construction and demolition waste of
about 2 feet deep. At present, about 20-25 feet deep is piled with municipal
solid waste.
Figure 7a: Map of existing dumping site and garbage processing plant in City
Figure 7b: Layout of existing dumping site and garbage processing plant in City
Most of the vehicles used for the transportation of wastes in the city are old
(City
Development report, 2013). This increases operations and maintenance costs,
reduces transfer efficiency, and ultimately causes air as well as noise pollution
(CPCB, 2010). The vehicles must be maintained properly to avoid such
problems. An additional set of vehicles must be kept for emergency
requirements too.
Source Separation
There must be a facility for proper compaction of waste given that the
biodegradable portion of household waste is highest in comparison to other
proportions of the waste hence composting or other economic bioprocesses
can be one of the treatment technologies to be followed effectively. Further,
separation of kitchen and yard waste from the remaining waste can lead to
composting under natural conditions which can be carried out efficiently and
economically. This will also significantly reduce the burden on the landfill also.
In this context, City Municipal Corporation in collaboration with Bhabha Atomic
Research Centre (BARC) has planned to set up two bio methanation plants to
process hotel, vegetable, and mixed waste. With the installation of these plants,
the municipal corporation will be able to process the organic waste generated
from the vegetable market and hotels, and the methane gas generated will be
utilized to generate electricity.
The collection and transfer system of solid waste in the city takes place in a
haphazard manner without following any systematic approach. This leads to
the highly reduced efficiency of the solid waste management system. The
selection of routes is decided by drivers and every vehicle collects the solid
waste along its route until the vehicle reaches its maximum limit. The vehicles
then dump these collected wastes in Sehaj Safai Kendras. After emptying
osteoclast, these vehicles return back to their route and continue their
collection. Since the routes are not properly designed for avoiding traffic,
vehicles often have to travel extra distance or spend more time at the same
route which leads to more fuel consumption and increases the operating costs
(Personal communication with Municipal Corporation City Employee,
sweepers, and drivers). The present approach is highly non-economical and
inefficient. It is suggested that vehicles equipped with GPS technology that can
be utilized for deciding proper routes should be implemented for economic and
efficient collection of waste. Further, proper scheduling of collection of wastes
from different sectors in the city should be optimized to avoid unnecessary
delays and additional time for collection of waste on the designated routes.
This will also lead to the use of effective utilization of existing manpower and
resources.
Disposal Method
The present method of waste disposal in the city is unsanitary and
uncontrolled and simply involves dumping of the waste in the landfill (City
Development Report, 2013). Once the collected wastes are thrown, they are
covered with the malba or soil and levelled with bulldozers. Further, there is no
provision of lining systems to avoid the leakage of leachate from the waste to
prevent contamination of the soil as well as groundwater sources in the nearby
vicinity. This leads to uncontrolled leaching and thereby contamination of
groundwater. Also, there exists no proper security at the landfill site which
leads to uncontrolled entry of rag pickers, stray animals which further worsens
the conditions. Leachate generated is not collected properly and timely and is
not given proper treatment before discharging into any water bodies posing a
tremendous health hazard from toxic metals (Data given by Municipal
Corporation City in the form of presentation, 2013, Dixon et al., 2005).
Presently, there exists no provision to stop leachate percolation and
groundwater contamination. Engineered landfills with proper leachate
collection and extraction systems and odorous gas collection and extraction
systems will help in minimizing the groundwater contamination problems. In
this context, an engineered landfill site has been proposed by the City
Municipal Corporation.
1Q Quality of waste M /H M /H
collection (90 (95%)
service %)
2 Controlled 0- 55%
Environment treatment 49%
al control – and disposal (30%
waste )
treatment
2E and Environmental L L/M
disposal equipment (0%) (37%)
of waste treat
and disposal
3 Recycling 0% 30%
3Rs – reduce, rate
reuse and
recycling
3R Quality 3 L L/M
of R (17% (29%)
provision s )
Governance Factors
5F Financial Degree of H H
sustainabilit financial (90% (100%)
y sustainability )
6N Adequacy of M M
Sound national (60%) (60%)
institutions, SWM framework
proactive
6L policies Degree of M/H M/H
institutional (75%) (77%)
coherence
A comparison of the major solid waste constituents for both City and Surat
indicates similar nature of solid wastes is generated for both tier-II cities.
Further, a comparison of the ‘wastewater benchmarks parameters for City and
Surat (both tier-II cities in India) shows that both City and Surat have very good
collection efficiencies. The major difference between City and Surat is in the
disposal methods and in the efficiency of the 3R method. While Surat scores a
‘Low/Medium’ index for Environmental controlled waste treatment and
disposal method as per Wilson et al., 2013, City scores ‘Low’ index in the same
category. This is because the disposal site is an unsanitary landfill in nature.
Though EM solution and leveling of waste is done, these are not proper
engineering solutions to handle the hazards arising from solid waste. Further,
there is no lining provided at the landfill site to prevent the percolation of
leachate in groundwater thereby contributing to an environmental hazard.
Similarly, Surat scores a ‘Low/Medium’ index for application of 3R
methodology (reduce, reuse and recycle) as per Wilson et al., 2013, however
City scores ‘Low’ index in the same category. This is because no recycling of
solid waste is carried out in the City. Figure 8a presents the radar diagrams for
City and Figure 8b presents the comparative radar diagram for City and Surat.
Figure 8a: Radar Diagram summarizing the Wastewater ISWM benchmark
indicators for city
CONCLUSIONS
The city produces about 1000 tons/day of solid waste. One of the major
problems experienced by the City Municipal Corporation is an inadequate
collection of solid waste. Delay in waste collection leads to degradation of
waste and rag picking activities which in turn reduces the waste quality for use
as RDF leading to less production of fuel. An overall collection of 90% has been
achieved in the City with a collection efficiency of 60-70% for the registered
households and 20% for the slums. It is suggested that daily door-to-door
collection of waste should be done. The main drawback of such conditions is
the location of the bins. Further, horticulture waste should also be collected
separately as it serves well for producing RDF and is difficult to segregate it
from the mixed waste fraction. Vehicles owned by the corporation are
inadequate in number with no proper route mapping. Some of these drawbacks
can be overcome using upgraded new equipment and more rational methods
for managing and collecting solid waste. It has been observed that Public-
private partnership has proven to be one of the biggest achievements for a
better solid waste management system that could be successfully implemented
in other cities.
The waste-aware benchmark indicators for the city show very poor
performance in environmentally controlled waste treatment, disposal method
of waste, and the 3R methodology in comparison to Surat (tier-II city) in India.
At present, solid waste is processed to generate RDF and no additional
treatment is provided to the waste. The present landfill site has no proper
lining system to control the percolation of leachate in the groundwater. A new
engineered sanitary landfill has been proposed for better management of solid
waste including control of leachate. The Municipal Corporation had planned to
install bio methanation plants which will process the organic waste generated
from the vegetable market, and hotels and the methane gas generated will be
utilized to generate electricity.
REFERENCES