Static and Dynamic Analysis On Composite Leaf Spring in Heavy Vehicle
Static and Dynamic Analysis On Composite Leaf Spring in Heavy Vehicle
ABSTRACT
A leaf spring is a simple form of spring, commonly used for the suspension in wheeled vehicles. Leaf Springs are long
and narrow plates attached to the frame of a trailer that rest above or below the trailer's axle. There are mono leaf springs, or
single-leaf springs, that consist of simply one plate of spring steel. These are usually thick in the middle and taper out toward the
end, and they don't typically offer too much strength and suspension for towed vehicles. Drivers looking to tow heavier loads
typically use multi leaf springs, which consist of several leaf springs of varying length stacked on top of each other. The shorter
the leaf spring, the closer to the bottom it will be, giving it the same semielliptical shape a single leaf spring gets from being
thicker in the middle.
The objective of this project is to compare the load carrying capacity, stiffness and weight savings of composite leaf
spring that of steel leaf spring. The design constraints are stresses and deflections. The dimensions of an existing conventional
steel leaf spring of a Heavy commercial vehicle are taken Same dimensions of conventional leaf spring are used to fabricate
composite multi leaf spring using e-glass/epoxy, Graphite/epoxy, carbon/epoxy unidirectional laminates. One of cad tool is used
for modeling and Ansys is used for cae tool.
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Table 1 specification of leaf spring When the trees and plants are live, the load acting on a
particular portion (e.g., a branch) directly influences the
growth of cellulose in the cell walls located there and
specification
thereby reinforces that part of the branch, which experiences
value units
1 Total length of the spring (eye 1540 mm more forces. This self-strengthening mechanism is
to eye) something unique that can also be observed in the case of
2 Free camber (at no load 136 mm live bones. Bones contain short and soft collagen fibres i.e.,
condition) inorganic calcium carbonate fibres dispersed in a mineral
3 No.of full length leave (master 01 Mm matrix called apatite. The fibres usually grow and get
leaf) oriented in the direction of load. Human and animal
4 Thickness of leaf spring 13 Mm skeletons are the basic structural frameworks that support
5 Width of leaf spring 70 Mm
various types of static and dynamic loads. Tooth is a special
6 Maximum load given on spring 3750 N
type of bone consisting of a flexible core and the hard
7 Young's modules of the spring 22426.09 N/mm2
8 Weight of the leaf spring 23 Kg enamel surface. The compressive strength of tooth varies
through the thickness. The outer enamel is the strongest with
ultimate compressive strength as high as 700MPa. Tooth
seems to have piezoelectric properties i.e., reinforcing cells
are formed with the application of pressure. The most
remarkable features of woods and bones are that the low
density, strong and stiff fibres are embedded in a low
density matrix resulting in a strong, stiff and lightweight
composite (Table 1.1). It is therefore no wonder that early
development of aero-planes should make use of woods as
one of the primary structural materials, and about two
hundred million years ago, huge flying amphibians,
Figure 1 master leaf spring pterendons and pterosaurs, with wing spans of 8-15 m ,
could soar from the mountains like the present day hang-
gliders. Woods and bones in many respect, may be
considered to be predecessors to modern man-made
composites.
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
Table 3 graph values of deflection vs load of the leaf spring
Extensional Elastic Modulus E1 = 177E+3MPa
Transverse Elastic Modulus E2 = 10.6E+3 MPa Deflection Applied Deflection of the leaf spring
In-plane Shear Modulus G12 = 47.6E+3 MPa load with composite materials
Major Poisson’s Ratio μ12 = 0.27 load (mm)
Minor Poisson’s Ratio μ21 = 0.02 (N) E- Graphite Carbon/
Density ρ = 1600kg/m3 Glass / Epoxy Epoxy
Yield strength Sy =1900MPa /Epoxy
1 100 22.138 30.531 18.868
2 150 81.124 821.88 69.251
can return to their original shape when the force is released.
3 200 94.69 94.99 80.03
In other words it is also termed as a resilient member. 4 250 17.22 24.1 14.36
6. DELAMINATION PROPERTIES
Delamination Modes.
7. RESULT ANALYSIS
Table 4 graph values of von misses stress vs load of the leaf
Table 2 Details of The object (leaf spring) spring
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Table 8 Factor of safety of graphite/epoxy (at load 1000 N)
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
Table 42 Factor of safety of e-glass/epoxy, with crack Z 237.502 8.420
length 2 cm and load 1800 XY 326.633 6.123
YZ 34.3978 58.144
Along Applied Working ZX 116.019 17.238
Factor of
The Load Stress Yield VON 1267.17 1.578
Safety
Axis (N) Stress
X 693.151 2.885 Table 17 Factor of safety of graphite/epoxy, with crack
Y 54.206 36.896 length 2 cm
Z 99.509 20.098
XY 1800 266.302 2000 7.510 Along Applied Working
Factor of
YZ 28.318 70.626 The Load Stress Yield
Safety
ZX 95.081 21.034 Axis (N) Stress
VON 1006.64 1.986 X 368.481 5.609
Y 24.699 83.687
Table 53 Factor of safety of e-glass/epoxy, with crack Z 15.466 133.648
length 4 cm XY 333 102.952 2067 20.077
YZ 6.9255 298.483
Along Applied Working ZX 8.126 254.368
Factor of
The Load Stress Yield VON 363.063 5.693
Safety
Axis (N) Stress
X 175.727 11.381 Table 18 Factor of safety of graphite/epoxy, with crack
Y 10.353 193.180 length 2 cm (1800 N
Z 15.928 125.565
XY 333 50.7422 2000 39.415 Along Applied Working
Factor of
YZ 5.379 371.816 The Load Stress Yield
Safety
ZX 18.0879 110.576 Axis (N) Stress
VON 187.419 10.671 X 1669.41 1.238
Table 64 Factor of safety of e-glass/epoxy, with crack Y 130.267 15.867
length 4 cm Z 83.6051 24.723
XY 1800 556.498 2067 3.714
Along Applied Working YZ 37.435 55.215
Factor of
The Load Stress Yield ZX 43.927 47.055
Safety
Axis (N) Stress VON 1962.5 1.053
X 949.875 2.105
Y 55.963 35.737 Table 19 Factor of safety of graphite/epoxy, with crack
Z 166.701 11.997 length 4 cm
XY 1800 274.282 2000 7.291
YZ 29.079 68.778 Along Applied Working
Factor of
ZX 97.7724 20.455 The Load Stress Yield
Safety
VON 1013.07 1.974 Axis (N) Stress
X 321.271 6.433
Y 19.350 106.821
Table 75 Factor of safety of e-glass/epoxy, with crack length Z 18.711 110.469
6 cm XY 333 99.129 2067 20.851
YZ 43.708 47.291
Along Applied Working ZX 16.568 124.758
Factor of
The Load Stress Yield VON 355.862 5.808
Safety
Axis (N) Stress
X 208.896 9.574 Table 90 Factor of safety of graphite/epoxy, with crack
Y 11.1556 179.291 length 4 cm
Z 39.544 50.576
XY 333 54.384 2000 36.775 Along Applied Working
YZ 5.7272 349.222 Factor of
The Load Stress Yield
Safety
ZX 19.317 103.535 Axis (N) Stress
VON 210.983 9.479 X 1736.6 1.190
Y 104.596 19.761
Table 86 Factor of safety of e-glass/epoxy, with crack length Z 101.144 20.436
6 cm XY 1800 535.833 2067 3.857
YZ 89.559 23.079
Along Applied Working ZX 236.262 8.748
Factor of
The Load Stress Yield VON 1923.58 1.074
Safety
Axis (N) Stress
X 1254.63 1.594
2000 2000
Y 67.0007 29.847
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
Table 101 Factor of safety of graphite/epoxy, with crack Table 145 Factor of safety of carbon/epoxy, with crack
length 6 cm length 4 cm
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
X 1192 1.593
Y 70.459 26.966
Z 153.32 12.392
XY 1500 369.636 1900 5.140
YZ 93.882 20.238
ZX 178.203 10.661 Deflection Deflection of the leaf spring with composite
VON 1305.9 1.454 materials
Crack (mm)
E-Glass /Epoxy length E-Glass Graphite / Carbon/
/Epoxy Epoxy Epoxy
2 cm 105.483 46.341 40.456
4cm 131.038 71.847 54.956
6cm 198.897 116.744 80.970
Graphite / Epoxy
Carbon/ Epoxy Table 32 Factor of safety of the leaf spring with composite
E-Glass /Epoxy
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
Figure 12 the Graph between Deflection Vs Crack Figure 15 Graph between the Factor of safety Vs Crack
Length(e-glass/epoxy) load at 1500 N Length (E-Glass /Epoxy) at load of 333 N
Figure 13 the Graph between Deflection Vs Crack Figure 16 Graph between the Factor of safety Vs Crack
Length(graphite/epoxy) load at 1500 N Length (graphite /Epoxy) at load of
Carbon/ Epoxy
E-Glass /Epoxy
E-Glass /Epoxy
Graphite / Epoxy
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
Carbon/ Epoxy
i) E-Glass/Epoxy Deflection
v) Carbon/Epoxy Deflection
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
load of 3300N. this values are without crack of the leaf
spring
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October 2016, Volume 3, Issue 10 JETIR (ISSN-2349-5162)
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