This document contains 48 multiple choice questions related to quality management and Six Sigma concepts. The questions cover topics such as project charters, control charts, process capability, hypothesis testing, sampling, and Lean tools. Correct answers are provided for each question to test understanding of key quality and process improvement terms and techniques.
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Process Is Stable, But Not Capable
This document contains 48 multiple choice questions related to quality management and Six Sigma concepts. The questions cover topics such as project charters, control charts, process capability, hypothesis testing, sampling, and Lean tools. Correct answers are provided for each question to test understanding of key quality and process improvement terms and techniques.
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1.
Which of the following is NOT a key element of a Project
Charter? Cause Benefit Analysis Problem Statement Goal Statement Business Case
2. Which of the following is NOT an example of continuous
data? Length of a cable Average repair time of a machine Dents in a sheet of metal Thickness of a wire 3. The defect level in a 4-sigma process would be: 3.4 PPM 6,210 PPM 308,000 PPM 66,800 PPM 4. A study of Control Charts revealed that a Stable Process was in Statistical Control but a significant proportion of data values fell outside the customer specifications (USL and LSL). Which of the following conclusions can be made about the process? Process is not stable Process is stable, but not capable Process is neither stable nor capable Process is both stable and capable 5. Cause and Effect or Ishikawa diagram is also known as: Kaizen Pareto Analysis Poka-Yoke Fish Bone Diagram 6. What does a skewed histogram indicate? Both a and b None of the above It indicates the data is not normal. It indicates possible filtering of data to one side of the mean. 7. Which of the following techniques is used to brainstorm on ideas on related topic to unblock the thought process? Anti-Solution Channeling Analogy Brain Writing 8. In which of the following cases will you FAIL TO REJECT null hypothesis? P value = 0.013 P value = 0.412 P value = 0.000 P value = 0.016 9. Which is the most appropriate chart to use in case of variable data with subgroup size larger than 8? X bar S-Chart X bar R-Chart np-Chart c-Chart 10. In which year did Motorola win the Malcolm Baldridge National Quality Award? 1988 1991 1989 1979 11. An organization wants to analyze the sales figures for a year. The sales show peaks during the month of December. The month of December sees the festival of Christmas celebrated all over the world. Which of the following term can correctly describe the sales figures for the month of December? Assignable Causes Random Causes Social Causes All of the above 12. A sample that will lead to incorrect conclusions about the population and which will not be representative of the population is: Random Stratified Random Biased Clustered 13. A Value-Added Activity is an activity that: Is significant with regards to achieving customer requirements Is done for the benefit of the organization Helps to make the process more effective The Customer is willing to Pay for 14. What is the popular TAG LINE used for Lean? War on Waste War on Customer War on Variation War on Systems 15. The variation in measurements obtained with a gage when used several times by SAME operator while measuring the identical characteristic on the same sample piece, is known as: Repeatability Stability Reproducibility Accuracy 16. Which of the following tools is used to reduce the lead time for a product to reach from one assembly point to another? Muda SMED Kanban 5S 17. Any unit that contains one or more defects is called: Defects Defect Opportunity Defective None of the above 18. Which waste elimination technique focuses on Error Prevention? 5S Poka-Yoke TQM None of these 19. Why is Cause and Effect Analysis done? To determine potential benefit of project To brainstorm and logically organize possible causes for a specific problem or effect None of the above To establish performance goals for the process 20. A diagram which shows 20% of the inputs (X’s) that cause 80% of the problem with respect to the dependent process output (Y) is called: Scatter Diagram Cause and Effect Diagram Affinity Diagram Pareto Diagram 21. We are introducing a new product. Which one of the following tools will be most useful in minimizing problems? Pareto Chart Failure Mode and Effects Analysis (FMEA) Process Control Benchmarking 22. Which of the following tools can be used to monitor the new process performance? Poka-Yoke SPC Charts Control Plans Pareto Analysis 23. For a Two-Sample t-Test, the reported p-value is 0.10, at 95% confident level, what should be the conclusion? Fail to reject null hypothesis None of the above Conduct One-Way ANOVA Reject null hypothesis 24. Which of the following is an example of Poka-Yoke? “D” Connectors in computers Takt Time SIPOC Value Stream Mapping 25. Fulfilling which type of customer needs is a critical priority for any business Functional Innovational One Dimensional Must Be 26. An organization wants to monitor the number of defective bolts it is producing. It examines a lot of 100 bolts for a period of 20 days. Which of the following control chart should it create? u-Chart p-Chart c-Chart np-Chart 27. A process which is used to divide a large group of data into smaller, logical categories for analysis is called: Prioritization Segmentation Sampling Randomizing 28. For a centered normal distribution which of the following statement is true? Cpk = Cp = 1 Cpk < Cp Cpk = Cp = 1.33 Cpk > Cp 29. An organization expects to derive a net income of $14,500 on a total investment of $210,000. Calculate the ROI% for the organization. 8.7% 9.6% 6.9% 4.5% 30. An organization decides to divide its customer base of a different age groups on the basis of annual income. Which of the following technique is used by organization? Segmentation Pareto Analysis RCA Stratification 31. What is the advantage of drawing box plot? All of the above It gives the location of data It indicates outliers in data It indicates imminent instability in the process 32. A Problem Statement must contain all the following information EXCEPT? Hint of the solution or the cause The period for which the problem has continuously existed An estimated Qualitative or Quantitative measure of the problem? An indication of the benefit to the organization by solving the problem 33. The objective of Measurement System Analysis (MSA) is to: Verify the adequacy of measurement system when verifying causes All of the above Verify the adequacy of measurement system when verifying solutions Verify the adequacy of measurement system for Y before calculating Baseline Process Capability 34. Which element of a project charter deals with the improvement, the team is seeking to achieve? Business Case Project Scope Problem Opportunity Goal Statement 35. Which of the following is a commonly accepted p-value or alpha risk? 0.96 0.05 0.7 0.5 36. Which of the following is not in a hypothesis test? Pareto Chart One-Way ANOVA Chi Square Test One-Sample Test 37. Which of the following is the most common measure of variability in a data set? Outliers Specification Limits Median Standard Deviation 38. Sample size is dependent on all EXCEPT: Population size Standard deviation Precision Confidence level 39. Which of the following histograms display two peaks? Transformed Bimodal Multi-skewed Bi-attribute 40. The manager of customer service wants to survey a sample of customers from different regions. Each region has different size of customer base. The manager is likely to use Non-systematic random sampling Simple random sampling Stratified random sampling Systematic random sampling 41. If the call handling time increases with the number of weeks of experience an agent has, then the correlation coefficient for handling time and experience would be: Greater than 1 Equal to 1 Between 0 and +1 Between 0 and –1 42. Which of the following is the correct interpretation of the term “AS-IS” Process Mapping? As available in ISO 9001 documentation As informed by one of the key team members What the process “Actually Is” 43. When we have many categories of defects, which category of defects should we choose first to solve? A category that has maximum impact on customer satisfaction A category with highest occurrence of defects A category which is in some other team control A category which is easy to solve 44. Which of the following is the key responsibility of a Process Owner? Provide resources and helps resolve conflicts Conduct training for team members on Six Sigma Data Collection None of the above 45. What is a Value Stream? None of the above A clear, concise description of a measurement and the process by which it is to be collected The flow of activities, information and material, required for completing the process of delivering a product / service to a customer from order receipt to order fulfillment A process which uses summary metrics to make the decision about when to separate different processes for continued analysis 46. If you can squeeze six standard deviations in between process average and customer’s requirements, then what percentage of opportunities meets customer requirements? 99.99% 99% 99.73% 99.99967% 47. Under what conditions is two sample-test applied? Both sample sizes are less than 30 When each population exhibits normal distribution All of the above When two random independent samples are drawn 48. When deciding on type of hypothesis test to be performed on variable data, the “t” test will be used when: The sample size has more than more than 100 observations The sample size has more than 30, but less than 100 observations The sample size has more than 30 observations The sample size has less than 30 observations 49. The knee joint replacement procedure doesn’t cause nerve damage. Researchers at a biomedical company wanted to test this hypothesis. However, the researchers made Type 1 Error in concluding the result. Assuming null hypothesis is true which of the following statements did they conclude? Knee joint replacement causes nerve damage Knee joint replacement doesn’t cause nerve damage 50. Which of the following tools can be used for prioritizing VOC? Mistake Proofing None of the above Affinity Diagram Project Charter