™

Evolution Series E9000

Motor Control Centers
Application Guide

imagination at work
Evolution Series E9000 Motor Control Centers
Application Data

Approximate Motor Full-Load

Current Ratings
Full-Load Current for EPAC Compliant Motors

Average Expected Values

For three-phase, 60 Hertz, GE Type KE (NEMA Design B) drip-
proof, normal starting torque, continuous 40°C ambient (1.15
service factor) horizontal induction motors.

Average Expected Values Average Expected Values

Motor Synchronous of Full-load Currents Motor Synchronous of Full-load Currents
HP Speed, RPM 200V 230V 460V 575V HP Speed, RPM 200V 230V 460V 575V
1800 1.6 1.4 0.70 0.56 3600 72.0 56.0 28.0 25.0
1/4➀
1200 1.7 1.5 0.75 0.60 1800 71.3 60.0 30.0 24.8
25
3600 2.0 1.7 0.85 0.68 1200 73.8 63.2 31.6 25.7
1/2➀ 1800 1.7 1.5 0.75 0.60 900 82.6 71.8 35.9 28.7
1200 2.0 1.7 0.85 0.68 3600 85.6 67.8 33.9 29.8
3600 2.0 1.8 0.88 0.70 1800 81.7 71.2 35.6 29.9
30
1800 2.3 2.0 1.0 0.80 1200 88.6 73.8 36.9 30.8
1/2
1200 2.3 2.0 1.0 0.80 900 92.2 80.2 40.1 32.1
900 3.2 2.8 1.4 1.4 3600 101 89.0 44.6 39.2
3600 2.8 2.4 1.2 0.96 1800 112 97.8 48.9 40.3
40
1800 3.2 2.8 1.4 1.1 1200 114 99.6 48.5 39.8
3/4
1200 3.7 3.2 1.6 1.3 900 122 105.8 52.9 42.3
900 4.4 3.8 1.9 1.5 3600 140 129 64.5 48.9
3600 3.7 3.2 1.6 1.3 1800 142 122 61.1 49.4
50
1800 4.1 2.2 1.6 1.4 1200 144 125.2 61.0 50.1
1
1200 4.4 4.6 2.3 1.5 900 159 138.2 69.1 55.3
900 5.5 4.8 2.4 1.9 3600 163 145.6 72.8 56.6
3600 5.3 4.8 2.4 1.8 1800 172 147.4 73.7 59.9
60
1800 6.0 4.4 2.2 2.1 1200 172 149.2 69.8 59.7
1 1/2
1200 6.0 4.6 2.3 2.1 900 176 153.4 76.7 61.4
900 7.1 6.2 3.1 2.5 3600 206 181 90.5 71.5
3600 6.9 6.0 3.0 2.4 1800 207 180.0 91.6 72.0
75
1800 7.1 5.8 2.9 2.5 1200 206 179.2 86.7 71.7
2
1200 7.6 6.2 3.1 2.6 900 221 191.8 95.9 76.7
900 10.6 9.2 4.6 3.7 3600 262 238 119 91.2
3600 9.4 8.0 4.0 3.3 1800 281 232 116 97.7
100
1800 9.9 7.9 3.9 3.4 1200 283 246 118 98.4
3
1200 12.0 8.6 4.3 4.2 900 296 258 129 103
900 15.4 13.4 6.7 5.4 3600 338 290 139 116
3600 15.4 12.2 6.1 5.4 1800 340 296 143 118
125
1800 14.4 12.6 6.3 5.7 1200 352 306 149 122
5
1200 19.3 14.0 7.0 6.7 900 370 322 161 129
900 19.8 17.2 8.6 6.9 3600 398 346 164 138
3600 21.4 18.0 9.0 7.5 1800 412 348 169 143
150
1800 23.7 18.0 9.3 8.2 1200 419 364 177 146
7 1/2
1200 26.0 19.8 9.9 9.0 900 435 378 189 151
900 28.5 24.0 12.4 9.9 3600 – 446 217 178
3600 27.4 24.0 12.0 9.5 200 1800 – 468 226 187
1800 27.0 23.8 11.9 10.9 1200 – 482 239 193
10
1200
900
32.7
33.1
25.8
28.8
12.9
14.4
11.4
11.5 250
3600
1800
–
–
574
590
287
295
230
236
J
3600 42.6 36.0 18.0 14.8 1200 – 594 297 238
1800 40.3 35.0 17.6 16.2 3600 – 676 338 270
15 300
1200 45.1 33.0 19.1 15.7 1800 – 686 340 274
900 47.6 41.4 20.7 16.6 3600 – 774 387 310
350
3600 62.3 45.4 22.7 21.7 1800 – 792 396 317
1800 53.2 46.2 23.1 20.6 400 3600 – 890 445 356
20
1200 56.6 50.0 25.0 19.7 ➀ Open, Type K, general purpose, NEMA SF, solid base, rolled-steel-shell, GE induction motors.
900 63.9 55.6 27.8 22.2
Note: The listed data is based on approximate full-load current ratings of standard,
open, 1.15 service factor, continuous rated General Electric motors. Full-load current
ratings of similar motors of other manufacturers may vary considerably. Therefore,
whenever possible use actual full-load current rating given on motor nameplate.
Contact motor manufacturer for full-load currents of single-phase and DC motors.

J1
 Evolution Series E9000 Motor Control Centers
Application Data

Mag-Break Magnetic Circuit Breaker Trip Spectra RMS Circuit Breaker Current Ratings
Max. Rating Instantaneous Trip Setting, Nominal RMS Sym. Amperes
Set Positions Frame Frame Plug Trip Setting Adjustment Position
Amps Amps Min. 2 3 4 5 6 Max.
3 11 13 16 19 24 31 39
The greatest degree of protection is provided when the 7
7 22 27 35 43 56 71 90
magnetic trip setting is just above the motor starting inrush 15 43 55 69 86 111 143 182
current. It is therefore recommended that the magnetic trip 30
20 58 74 93 116 151 196 254
25 73 93 117 147 193 253 332
position be adjusted to a setting one position higher than
30 87 112 142 179 237 314 415
the setting that carries the motor starting current. For rec- 40 118 150 188 237 308 394 501
ommended continuous-current ratings, see overload heater SE 60 50 148 187 236 296 386 498 637
60 178 224 284 355 464 604 777
tables on pages J-5 through J-12.
70 206 261 329 411 534 684 863
80 236 299 377 472 614 787 999
100
Cat No. Continuous Trip Setting Positions 90 267 338 426 532 694 892 1,138
3 Pole Amperes Lo 2 4 6 8 10 Hi 100 297 376 475 593 775 998 1,280
TEC36003 3 8 13 18 23 28 33 38 110 328 415 524 654 857 1,105 1,426
TEC36007 7 18 30 42 54 66 78 90 150 125 374 474 598 745 979 1,265 1,640
TEC36015 15 42 68 94 120 146 172 198 150 450 570 720 897 1,181 1,528 1,991
TEC36030 30 90 140 190 240 290 340 390 Min. 2 3 4 5 Max.
TEC36050 50 180 260 340 420 500 580 660 70 205 260 330 410 535 700
TEC36100 100 300 468 636 804 972 1140 1300 90 265 335 425 530 690 900
TEC36150 150 600 950 1300 1650 2000 2350 2700 100 295 375 470 590 765 1,000
TFC36225 225 600 780 1020 1200 1400 110 325 410 520 650 845 1,100
TFC36225A 225 1000 1200 1630 1920 2250 SF 250 125 370 465 570 740 960 1,250
TJC36400B 400 1200 1400 1850 3250 4000 150 440 560 705 885 1,150 1,500
TJC36400E 400 330 435 600 860 1100 175 515 655 825 1,035 1,345 1,750
TJC36400F 400 550 720 945 1280 1670 200 590 750 940 1,180 1,535 2,000
TJC36400G 400 1000 1280 1780 2360 3300 225 665 840 1,050 1,330 1,730 2,250
TJC36600G 600 1000 1280 1780 2360 3300 250 740 935 1,180 1,480 1,920 2,500
TJC36600H 600 1800 2100 2600 3600 6000 125 380 480 620 765 990 1,275
150 455 575 740 920 1,185 1,530
175 530 670 865 1,070 1,385 1,785
200 605 765 990 1,225 1,580 2,040
400 225 680 860 1,115 1,375 1,780 2,295
250 755 955 1,235 1,530 1,975 2,550
300 905 1,145 1,480 1,835 2,370 3,060
350 1,060 1,340 1,730 2,140 2,765 3,570
SG 400 1,210 1,530 1,980 2,445 3,160 4,080
250 765 965 1,215 1,500 1,960 2,530
300 915 1,155 1,455 1,800 2,355 3,035
350 1,070 1,350 1,700 2,100 2,745 3,545
600 400 1,200 1,540 1,940 2,400 3,135 4,050
450 1,375 1,735 2,185 2,695 3,530 4,555
500 1,525 1,925 2,425 2,995 3,920 5,060
600 1,830 2,310 2,910 3,595 4,705 6,075
300 940 1,150 1,445 1,795 2,375 3,015
400 1,255 1,535 1,930 2,395 3,165 4,015
500 1,570 1,915 2,410 2,990 3,955 5,020
800
600 1,875 2,290 2,895 3,610 4,740 6,195
700 2,155 2,665 3,375 4,240 5,525 7,420
SK 800 2,440 3,035 3,860 4,875 6,305 8,705
600 1,825 2,310 2,905 3,685 4,730 6,110
700 2,125 2,695 3,390 4,300 5,515 7,125
1,200 800 2,430 3,080 3,870 4,910 6,305 8,145
1,000 3,040 3,850 4,840 6,140 8,880 10,180
1,200 3,650 4,620 5,805 7,370 9,455 12,215

J2
Evolution Series E9000 Motor Control Centers
Application Data

Thermal Magnetic Trip Ratings for

Motor Circuits
These selections are based on 2005 National Electric Code
requirements for squirrel-cage motors without code letters or
with code letter through G. Lower trip ratings may be required
for motor with code letter A and higher trips for motors with
code letters H to V. Local code or specific application require-
ments may necessitate special selection. Thermal-magnetic
circuit breaker combination motor control units are not recom-
mended for motors with full-load currents of 3.8 amperes or less.

NEMA Motor CB 200/208V 230V 380V 460V 575V NEMA Motor CB 200/208V 230V 380V 460V 575V
Size HP Type Trip Trip Trip Trip Trip Size HP Type Trip Trip Trip Trip Trip
2 15 15 15 15 15 50 200/250
3 20 15 15 15 15 60 300 225/250
1 5 SE 30 30 20 15 15 75 350 300/350
7.5 50 30 30 20 20 5 100 SGL 400 225/250
10 30 20 20 125 300 225/250 225/250
10 50 50 150 300/350 300 250
15 SE 70 50 40 30 200 350/400 300
2 20 70 50 40 100 500
25 70 60 50 125 800 800
15 70 150 800 800
SGL/SKL
20 100 100 6 200 1000 500
3 25 SE 100 100 250 800 500 400
30 125 100 70 50 300 800 600 500
40 100 100 70 350 800 800
SKL
50 125 125 100 400 1000 800
30 125
40 200 150
50 SF 200
4 60 SGL 150 150 100
75 200 200 125
100 225 150

Motor Selection Table for Spectra Motor Circuit Protectors

Max HP per System Voltage Starter Rating Plug CB CB
208V 230V 380V 460V 575V Size Amps CAT# Sensor Frame
0.5 0.5 1.0 1.0 1.5 3 SRPE7A3
7
1.0 1.5 3.0 3.0 3.0 7 SRPE7A7
2.0 3.0 5.0 5.0 7.5 15 SRPE30A15
1
3.0 5.0 10.0 10.0 10.0 20 SRPE30A20
30
5.0 25 SRPE30A25
– 7.5 30 SRPE30A30
7.5 40 SRPE60A40 60
15 25 SRPE30A25 SE
30
15 20 30 SRPE30A30 150
15 25 2 40 SRPE60A40
10 10 25 25 50 SRPE60A50 60
15 60 SRPE60A60
25 30 50 SRPE60A50
30 30 40 70 SRPE100A70 100
3-4
25 25
30
50 60 60 100
150
SRPE100A100
SRPE150A150 150 J
60 100 SRPE150A100
4RVAT➀ 150
40 50 75 100 100 150 SRPE150A150
60 60 75 150 SRPF250A150 SF
4STD 200
40 50 75 100 100 200 SRPF250A200 250
50 50 100 125 150 250 SRPG400A250
60 60 125 150 300 SRPG400A300 SG
5 400
75 75 150 200 350 SRPG400A350 600
100 200 400 SRPG400A400
250 400 SRPG800A400 SG
600
100 200 250 300 500 SRPG800A500 600
6
150 150 300 350 400 800 SRPK1200A800 SK
1200
200 400 1000 SRPK1200A1000 1200
➀ Size 4 RVAT with SF CB requires an additional 6" height extension.

J3
 Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 3 (Standard and Ambient Comp.)

Motor Full- Heater Motor Full- Heater
Load Amps Number Load Amps Number
Heaters for Ther-Mag Controllers
3-Ph, 3 Heater CR 123 3-Ph, 3 Heater CR 123
For continuous rated motors with a service factor of 1.15 to 19.0-19.3 F233B 17.8-18.4 F233B
1.25, select heaters from the heater table. For continuous 19.4-22.1 F243B 18.5-21.1 F243B
22.2-23.4 F270B 21.2-22.1 F270B
rated motors with a service factor of 1.0, multiply the motor
23.5-27.0 F300B 22.2-26.1 F300B
full-load current by 0.9 and use this value to select heaters. 27.1-29.1 F327B 26.2-28.0 F327B
29.2-31.8 F357B 28.1-31.3 F357B
31.9-33.9 F395B 31.4-33.3 F395B
Overload relay tripping current in 40°C ambient is the minimum
34.0-37.6 F430B 33.4-34.3 F430B
value of full load current multiplied by 1.25. 37.7-41.9 F487B 34.4-40.9 F487B
42.0-47.7 F567B 41.0-44.7 F567B
47.8-52.1 F614B 44.8-51.0 F614B
Provide short circuit protection in accordance with the
52.2-55.8 F658B 51.1-52.0 F658B
National Electrical Code. 55.9-59.7 F719B 52.1-55.4 F719B
59.8-68.1 F772B 55.5-63.3 F772B
WARNING: Opening of the circuit breaker may be an indication that 68.2-71.5 F848B 63.4-66.1 F848B
71.6-78.2 F914B 66.2-73.5 F914B
a fault current has been interrupted. To provide continued protection 78.3-87.5 F104C 73.6-82.2 F104C
against fire or shock hazard, all current-carrying parts and other 87.6-90.0 F114C 82.3-90.0 F114C
components of the motor controller should be examined and replaced
if damaged. If heater burnout occurs, the complete overload relay
Size 4 (Standard and Ambient Comp.)
must be replaced.
Motor Full- Heater Motor Full- Heater
Load Amps Number Load Amps Number
Size 0 and 1 (Standard and Ambient Comp.) 3-Ph, 3 Heater CR 123 3-Ph, 3 Heater CR 123
Motor Full- Heater Motor Full- Heater 27.1-32.2 F357B 28.8-32.0 F357B
Load Amps Number Load Amps Number 32.3-34.0 F395B 32.1-34.2 F395B
3-Ph, 3 Heater CR 123 3-Ph, 3 Heater CR 123 34.1-36.8 F430B 34.3-36.7 F430B
.41-.45 C054A 4.96-549 C592A 36.9-44.6 F487B 36.8-43.9 F487B
.46-.49 C060A 5.50-5.91 C630A 44.7-48.4 F567B 44.0-46.6 F567B
.50-.53 C066A 5.92-6.47 C695A 48.5-53.9 F614B 46.7-52.6 F614B
.54-.59 C071A 6.48-7.20 C778A 54.0-57.4 F658B 52.7-55.6 F658B
.60-.65 C078A 7.21-8.22 C867A 57.5-60.0 F719B 55.7-58.7 F719B
.66-.76 C087A 8.23-8.72 C955A 60.1-69.5 F772B 58.8-67.1 F772B
.77-.84 C097A 8.73-9.67 C104B 69.6-71.7 F848B 67.2-70.6 F848B
.85-.93 C109A 9.68-10.4 C113B 71.8-79.9 F914B 70.7-76.3 F914B
.94-1.04 C118A 10.5-11.0 C125B 80.0-92.3 F104C 76.4-88.7 F104C
1.05-1.15 C131A 11.1-12.4 C137B 92.4-97.0 F114C 88.8-93.4 F114C
1.16-1.27 C148A 12.5-13.2 C151B 97.1-108 F118C 93.5-105 F118C
1.28-1.39 C163A 13.3-15.4 C163B 109-118 F133C 106-114 F133C
1.40-1.55 C184A 15.5-17.1 C180B 119-131 F149C 115-128 F149C
1.56-1.73 C196A 17.2-18.0 C198B 132-135 F161C 129-131 F161C
1.74-1.89 C220A 132-135 F174C
1.90-2.05 C239A
Size 1
2.06-2.28 C268A 17.2-18.1 C198B
2.29-2.47 C301A 18.2-20.0 C214B Size 5 (Standard and Ambient Comp.)
2.48-2.79 C326A 20.1-21.5 C228B Motor Full- Heater Motor Full- Heater
2.80-3.31 C356A 21.6-22.5 C250B Load Amps Number Load Amps Number
3.32-3.70 C379A 22.6-23.9 C273B 3-Ph, 3 Heater CR 123 3-Ph, 3 Heater CR 123
3.71-4.06 C419A 24.0-26.3 C303B 109-118 C592A 185-200 C104B
4.07-4.47 C466A 26.4-27.0 C330B 119-128 C630A 201-221 C113B
4.48-4.95 C526A 129-138 C695A 222-237 C125B
139-155 C778A 238-262 C137B
156-168 C867A 263-270 C151B
Size 2 (Standard and Ambient Comp.) 169-184 C955A
Motor Full- Heater Motor Full- Heater
J Load Amps
3-Ph, 3 Heater
Number
CR 123
Load Amps
3-Ph, 3 Heater
Number
CR 123
5.48-5.85 C630A 16.8-17.9 C180B
5.85-6.47 C695A 18.0-18.7 C198B
6.48-7.35 C778A 18.8-20.4 C214B
7.36-8.06 C867A 20.5-22.7 C228B
8.07-9.03 C955A 22.8-24.7 C250B
9.04-9.61 C104B 24.8-26.3 C273B
9.62-10.5 C113B 26.4-29.5 C303B
10.6-11.6 C125B 29.6-32.5 C330B
11.7-12.5 C137B 32.6-36.7 C366B
12.6-13.6 C151B 36.8-41.9 C400B
13.7-16.7 C163B 42.0-43.2 C440B
43.3-45.0 C460B

J4
Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables If the Mag-Break trips when starting the motor, increase trip
setting one step at a time until the motor can be consistently
Heaters for Mag Controllers started.
The Mag-Break protector is factory adjusted to the minimum
trip setting. Do not exceed the maximum trip setting shown in the
heater table.
WARNING: To maintain overload, short circuit, and ground fault pro-
tection, use the following instructions to select heaters and to adjust Overload relay tripping current in 40°C ambient is the minimum
the Mag-Break trip setting. value of heater full-load current multiplied by 1.25.

For continuous rated motors with a service factor of 1.15 to WARNING: Overload relays with automatic reset may automatically
1.25, select heaters from the heater table. For continuous start a motor connected to a 2-wire control circuit. When automatic
rated motors with a service factor of 1.0, multiply motor full- restarting is not desired, use a 3-wire control circuit.
load current by 0.9 and use this value to select heaters.
WARNING: Tripping of the Mag-Break may be an indication that a fault
current has been interrupted. To provide continued protection against
Use the heater table to verify that the Mag-Break and current fire or shock hazard, all current-carrying parts and other components
limiter rating is correct for the motor full-load current. Then of the motor controller should be examined and be replaced if damaged.
set the Mag-Break trip setting to the recommended value. If heater burnout occurs, the complete overload relay must be replaced.

Size 0 and 1 (Standard ) Size 0 and 1 (Ambient Comp.)

Motor Full- Heater TEC & Mag-Break Motor Full- Heater TEC & Mag-Break
Load Amps Number TECL Trip Setting Load Amps Number TECL Trip Setting
3-Ph, 3 Heater CR 123 Rating Rec. Max. 3-Ph, 3 Heater CR 123 Rating Rec. Max.
.65-.74 C087A 3 LO LO .66-.76 C087A 3 LO LO
.75-.84 C097A 3 LO LO .77-.84 C097A 3 LO LO
.85-.92 C109A 3 LO 1 .85-.93 C109A 3 LO 1
.93-1.02 C118A 3 LO 1 .94-1.04 C118A 3 LO 1
1.03-1.10 C131A 3 LO 2 1.05-1.15 C131A 3 LO 2
1.11-1.23 C148A 3 LO 2 1.16-1.27 C148A 3 LO 2
1.24-1.38 C163A 3 LO 3 1.28-1.39 C163A 3 LO 3
1.39-1.49 C184A 3 LO 4 1.40-1.55 C184A 3 LO 4
1.50-1.67 C196A 3 1 4 1.56-1.73 C196A 3 1 4
1.68-1.79 C220A 3 1 5 1.74-1.89 C220A 3 1 5
1.80-1.98 C239A 3 1 6 1.90-2.05 C239A 3 2 6
1.99-2.24 C268A 3 2 7 2.06-2.28 C268A 3 2 7
2.25-2.43 C301A 3 3 8 2.29-2.47 C301A 3 3 8
2.25-2.43 C301A 7 LO 1 2.29-2.47 C301A 7 LO 1
2.44-2.75 C326A 7 LO 2 2.48-2.79 C326A 7 LO 2
2.76-3.25 C356A 7 LO 3 2.80-3.31 C356A 7 LO 3
3.26-3.43 C379A 7 LO 4 3.32-3.70 C379A 7 LO 4
3.44-4.03 C419A 7 1 4 3.71-4.06 C419A 7 1 5
4.04-4.43 C466A 7 1 5 4.07-4.47 C466A 7 1 5
4.44-4.94 C526A 7 2 6 4.48-4.95 C526A 7 2 6
4.95-5.36 C592A 7 2 7 4.96-5.49 C592A 7 2 7
5.37-5.77 C630A 7 3 6 4.96-5.49 C592A 15 LO 1
5.37-5.77 C630A 15 LO 2 5.50-5.91 C630A 7 3 8
5.78-6.35 C695A 15 LO 2 5.50-5.91 C630A 15 LO 2
6.36-6.92 C778A 15 LO 3 5.92-6.47 C695A 15 LO 2
6.93-7.99 C867A 15 LO 3 6.48-7.20 C778A 15 LO 3
8.00-8.47 C955A 15 1 4 7.21-8.22 C867A 15 LO 3
8.48-9.19 C104B 15 1 5 8.23-8.72 C955A 15 1 4
9.20-10.0 C113B 15 1 6 8.73-9.67 C104B 15 1 5
10.1-10.7 C125B 15 2 6 9.68-10.4 C113B 15 1 6
10.5-11.0 C125B 15 2 7
J
10.8-12.0 C137B 15 2 7
10.8-12.0 C137B 30 LO 2 11.1-12.4 C137B 15 2 7
12.1-12.9 C151B 15 3 8 11.1-12.4 C137B 30 LO 2
12.1-12.9 C151B 30 LO 2 12.5-13.2 C151B 30 LO 2
13.0-15.1 C163B 30 LO 3 13.3-15.4 C163B 30 LO 3
15.2-16.3 C180B 30 LO 4 15.5-17.1 C180B 30 LO 4
16.4-17.9 C198B 30 1 4 Size 1
Size 1 17.2-18.1 C198B 30 1 5
18.0-19.7 C214B 30 1 5 18.2-20.0 C214B 30 1 5
19.8-21.2 C228B 30 1 6 20.1-21.5 C228B 30 2 6
21.3-22.3 C250B 30 2 7 21.6-22.5 C250B 30 2 7
22.4-23.5 C273B 30 2 8 22.6-23.9 C273B 30 2 8
23.6-25.5 C303B 30 3 8 22.6-23.9 C273B 50 LO 2
23.6-25.5 C303B 50 LO 3 24.0-26.0 C303B 30 3 8
25.6-27.0 C330B 50 LO 3 24.0-26.0 C303B 50 LO 3
26.1-27.0 C330B 50 LO 4

J5
 Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 3 (Standard and Ambient Comp.) cont.

Motor Full- Heater TEC & Mag-Break
Load Amps Number TECL Trip Setting
Heaters for Mag-Break Controllers 3-Ph, 3 Heater CR 123 Rating Rec. Max.
55.5-63.3 F772B 100 1 5
63.4-66.1 F848B 100 2 6
Size 2 (Standard) 66.2-73.5 F914B 100 2 6
Motor Full- Heater TEC & Mag-Break 73.6-82.2 F104C 100 2 7
Load Amps Number TECL Trip Setting 82.3-86.9 F114C 100 3 9
3-Ph, 3 Heater CR 123 Rating Rec. Max.
8.81-9.27 C104B 15 2 5 Size 4 (Standard)
9.28-9.99 C113B 15 2 6
10.0-11.1 C125B 15 3 6 Motor Full- Heater TEC & Mag-Break
11.2-12.1 C137B 15 3 7 Load Amps Number TECL Trip Setting
11.2-12.1 C137B 30 LO 2 3-Ph, 3 Heater CR 123 Rating Rec. Max.
12.2-13.0 C151B 15 4 8 28.8-32.0 F357B 50 1 4
12.2-13.0 C151B 30 LO 2 32.1-34.2 F395B 50 2 5
13.1-15.5 C163B 30 1 3 34.3-36.7 F430B 50 2 6
15.6-16.8 C180B 30 1 4 36.8-43.4 F487B 50 3 7
16.9-18.0 C198B 30 2 5 43.5-43.9 F487B 100 1 3
18.1-19.7 C214B 30 2 5 44.0-46.6 F567B 100 1 3
19.8-21.6 C228B 30 2 6 46.7-52.6 F614B 100 1 3
21.7-23.9 C250B 30 3 7 52.7-55.6 F658B 100 1 4
21.7-23.9 C250B 50 LO 2 55.7-58.7 F719B 100 2 5
24.0-25.5 C273B 30 3 8 58.8-67.1 F772B 100 2 5
24.0-25.5 C273B 50 LO 3 67.2-70.6 F848B 100 3 6
25.6-26.0 C303B 30 3 9 70.7-76.3 F914B 100 3 7
25.6-28.2 C303B 50 LO 3 70.7-76.3 F914B 150 LO 1
28.3-31.6 C330B 50 1 4 76.4-86.9 F104C 100 4 8
31.7-34.7 C366B 50 2 5 76.4-88.7 F104C 150 LO 2
34.8-37.8 C400B 50 2 6 88.8-93.4 F114C 150 1 3
37.9-40.6 C440B 50 3 7 93.5-102 F118C 150 1 3
40.7-43.4 C460B 50 3 8 103-110 F133C 150 1 4
111-122 F149C 150 1 4
123-131 F161C 150 2 5
Size 2 (Ambient Comp.)
Motor Full- Heater TEC & Mag-Break Size 4 (Ambient Comp.)
Load Amps Number TECL Trip Setting
3-Ph, 3 Heater CR 123 Rating Rec. Max. Motor Full- Heater TEC & Mag-Break
9.04-9.61 C104B 15 2 5 Load Amps Number TECL Trip Setting
9.62-10.5 C113B 15 2 6 3-Ph, 3 Heater CR 123 Rating Rec. Max.
10.6-11.6 C125B 15 3 7 28.8-32.0 F357B 50 2 4
11.7-12.5 C137B 15 3 8 32.1-34.2 F395B 50 2 5
11.7-12.5 C137B 30 LO 2 34.3-36.7 F430B 50 2 6
12.6-13.0 C151B 15 4 9 36.8-43.4 F487B 50 3 7
12.6-13.6 C151B 30 LO 3 36.8-43.8 F487B 100 LO 2
13.7-16.7 C163B 30 1 3 43.9-46.6 F567B 100 2 3
16.8-17.9 C180B 30 1 5 46.7-52.6 F614B 100 1 3
18.0-18.7 C198B 30 2 5 52.7-55.6 F658B 100 1 4
18.8-20.4 C214B 30 2 6 55.7-58.7 F719B 100 2 5
20.5-22.7 C228B 30 2 7 58.8-67.1 F772B 100 2 5
22.8-24.7 C250B 30 3 8 67.2-70.6 F848B 100 3 6
22.8-24.7 C250B 50 LO 2 70.7-76.3 F914B 100 3 7
24.8-26.0 C273B 30 4 9 76.4-86.9 F104C 100 4 8
24.8-26.3 C273B 50 LO 4 76.4-88.7 F104C 150 LO 2
26.4-29.5 C303B 50 LO 4 88.8-93.4 F114C 150 1 3
29.6-32.5 C330B 50 1 4 93.5-105 F118C 150 1 3
32.6-36.7 C366B 50 2 6 106-114 F133C 150 1 4
36.8-41.9 C400B 50 2 7 115-128 F149C 150 2 5
42.0-43.2 C440B 50 3 9 129-130 F161C 150 2 6
43.3-43.4 C460B 50 3 9

Size 5 (Standard and Ambient Comp.)

Size 3 (Standard and Ambient Comp.) Motor Full- Heater TEC & Mag-Break
Motor Full- Heater TEC & Mag-Break Load Amps Number TECL Trip Setting
Load Amps Number TECL Trip Setting 3-Ph, 3 Heater CR 123 Rating Rec. Max.
J 3-Ph, 3 Heater
17.8-18.4
CR 123
F233B
Rating
30
Rec.
1
Max.
5
106-115
116-125
C592A
C630A
550-1670
550-1670
2
3
6
7
18.5-21.1 F243B 30 1 6 126-135 C695A 550-1670 3 7
21.2-22.1 F270B 30 2 7 126-135 C695A 1000-3300 LO 3
22.2-26.0 F300B 30 3 7 136-151 C778A 1000-3300 LO 3
26.1-28.0 F327B 50 LO 4 152-164 C867A 1000-3300 LO 4
28.1-31.3 F357B 50 LO 4 165-179 C955A 1000-3300 1 5
31.4-33.3 F395B 50 1 5 180-195 C104B 1000-3300 2 5
33.4-34.3 F430B 50 1 6 196-215 C113B 1000-3300 2 6
34.4-40.9 F487B 50 1 6 216-231 C125B 1000-3300 3 6
41.0-43.4 F567B 50 2 8 232-255 C137B 1000-3300 4 7
43.5-44.7 F567B 100 LO 3 256-270 C151B 1000-3300 4 HI
44.8-51.0 F614B 100 LO 3
51.1-52.0 F658B 100 1 4
52.1-55.4 F719B 100 1 4

J6
Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 0 and 1 (Ambient Comp.)

Motor Full- Heater SE Mag-Break
Load Amps Number Rating Trip Setting
Heaters for Mag-Break Controllers 3-Ph, 3 Heater CR123 Plug Rec. Max.
.66-.76 C087A 3 LO LO
Size 0 and 1 (Standard) .77-.84 C097A 3 LO LO
.85-.93 C109A 3 LO LO
Motor Full- Heater SE Mag-Break .94-1.04 C118A 3 LO 2
Load Amps Number Rating Trip Setting 1.05-1.15 C131A 3 LO 2
3-Ph, 3 Heater CR123 Plug Rec. Max. 1.16-1.27 C148A 3 LO 3
.65-.74 C087A 3 LO LO 1.28-1.39 C163A 3 LO 3
.75-.84 C097A 3 LO LO 1.40-1.55 C184A 3 LO 4
.85-.92 C109A 3 LO LO 1.56-1.73 C196A 3 2 4
.93-1.02 C118A 3 LO 2 1.74-1.89 C220A 3 2 5
1.03-1.10 C131A 3 LO 2 1.90-2.05 C239A 3 2 5
1.11-1.23 C148A 3 LO 2 2.06-2.28 C268A 3 3 5
1.24-1.38 C163A 3 LO 3 2.29-2.47 C301A 3 3 6
1.39-1.49 C184A 3 LO 4 2.48-2.79 C326A 7 LO 3
1.50-1.67 C196A 3 LO 4 2.80-3.31 C356A 7 LO 4
1.68-1.79 C220A 3 LO 5 3.32-3.70 C379A 7 2 4
1.80-1.98 C239A 3 2 5 3.71-4.06 C419A 7 2 4
1.99-2.24 C268A 3 3 5 4.07-4.47 C466A 7 2 5
2.25-2.43 C301A 3 3 6 4.48-4.95 C526A 7 3 5
2.44-2.75 C326A 7 LO 3 4.96-5.49 C592A 7 3 6
2.76-3.25 C356A 7 LO 4 5.50-5.91 C630A 7 4 6
3.26-3.43 C379A 7 LO 4 5.50-5.91 C630A 15 LO 3
3.44-4.03 C419A 7 2 4 5.92-6.47 C695A 15 LO 3
4.04-4.43 C466A 7 2 5 6.48-7.20 C778A 15 2 4
4.44-4.94 C526A 7 3 5 7.21-8.22 C867A 15 2 4
4.95-5.36 C592A 7 3 6 8.23-8.72 C955A 15 2 5
5.37-5.77 C630A 7 4 6 8.73-9.67 C104B 15 3 5
5.37-5.77 C630A 15 LO 3 9.68-10.4 C113B 20 2 4
5.78-6.35 C695A 15 LO 3 10.5-11.0 C125B 20 2 4
6.36-6.92 C778A 15 LO 4 11.1-12.4 C137B 20 2 5
6.93-7.99 C867A 15 2 4 12.5-13.2 C151B 20 3 5
8.00-8.47 C955A 15 2 5 13.3-15.4 C163B 20 4 6
8.48-9.19 C104B 15 3 5 15.5-17.1 C180B 25 3 5
9.20-10.0 C113B 20 2 4
10.1-10.7 C125B 20 2 5
10.8-12.0 C137B 20 2 5 Size 1 (Ambient Comp.)
12.1-12.9 C151B 20 3 5
13.0-15.1 C163B 20 4 6 Motor Full- Heater SE Mag-Break
15.2-16.3 C180B 25 3 5 Load Amps Number Rating Trip Setting
16.4-17.9 C198B 25 3 6 3-Ph, 3 Heater CR123 Plug Rec. Max.
17.2-18.1 C198B 25 3 6
18.2-20.0 C214B 30 3 5
Size 1 (Standard) 20.1-21.5 C228B 30 3 5
21.6-22.5 C250B 30 3 6
Motor Full- Heater SE Mag-Break
22.6-23.9 C273B 40 2 5
Load Amps Number Rating Trip Setting
24.0-26.0 C303B 40 3 5
3-Ph, 3 Heater CR123 Plug Rec. Max.
26.1-27.0 C330B 40 3 5
18.0-19.7 C214B 30 3 5
19.8-21.2 C228B 30 3 5
21.3-22.3 C250B 30 3 6
22.4-23.5 C273B 40 2 5
23.6-25.5 C303B 40 3 5
25.6-27.0 C330B 40 3 5

J7
 Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 3 (Standard and Ambient Comp.)

Motor Full- Heater SE Mag-Break
Heaters for Mag-Break Controllers Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
17.8-18.4 F233B 30 2 5
Size 2 (Standard) 18.5-21.1 F243B 30 3 5
21.2-22.1 F207B 30 3 5
Motor Full- Heater SE Mag-Break
22.2-26.0 F300B 40 3 5
Load Amps Number Rating Trip Setting
26.1-28.0 F327B 40 3 5
3-Ph, 3 Heater CR123 Plug Rec. Max.
28.1-31.3 F357B 50 3 5
8.81-9.27 C104B 15 3 5
31.4-33.3 F395B 50 3 5
9.28-9.99 C113B 20 2 4
33.4-34.3 F430B 50 3 5
10.0-11.1 C125B 20 2 5
34.4-40.9 F487B 70 2 5
11.2-12.1 C137B 20 3 5
41.0-44.7 F567B 70 3 5
12.2-13.0 C151B 20 3 5
44.8-51.0 F614B 100 LO 4
13.1-15.5 C163B 20 4 6
51.1-52.0 F658B 100 LO 4
15.6-16.8 C180B 25 3 5
52.1-55.4 F719B 100 2 5
16.9-18.0 C198B 25 3 6
55.5-63.3 F772B 100 3 5
18.1-19.7 C214B 30 3 5
63.4-66.1 F848B 100 3 5
19.8-21.6 C228B 30 3 5
66.2-73.5 F914B 100 3 6
21.7-23.9 C250B 40 2 5
73.6-82.2 F104C 150 2 4
24.0-25.5 C273B 40 2 5
82.3-86.9 F114C 150 2 5
25.6-28.2 C303B 50 2 5
28.3-31.6 C330B 50 3 5
31.7-34.7 C366B 50 3 6 Size 4 (Standard)
34.8-37.8 C400B 50 3 6
Motor Full- Heater SE Mag-Break
37.9-40.6 C440B 60 3 5
Load Amps Number Rating Trip Setting
40.7-43.4 C460B 60 3 6
3-Ph, 3 Heater CR123 Plug Rec. Max.
28.8-32.0 F357B 50 3 5
Size 2 (Ambient Comp.) 32.1-34.2 F395B 50 3 5
34.3-36.7 F430B 70 2 5
Motor Full- Heater SE Mag-Break 36.8-43.9 F487B 70 3 5
Load Amps Number Rating Trip Setting 44.0-46.6 F567B 70 3 5
3-Ph, 3 Heater CR123 Plug Rec. Max. 46.7-52.6 F614B 100 2 4
9.04-9.61 C104B 15 3 5 52.7-55.6 F658B 100 2 5
9.62-10.5 C113B 20 3 4 55.7-58.7 F719B 100 2 5
10.6-11.6 C125B 20 2 5 58.8-67.1 F772B 100 3 5
11.7-12.5 C137B 20 3 5 67.2-70.6 F848B 100 3 6
12.6-13.6 C151B 20 3 5 70.7-76.3 F914B 150 2 4
13.7-16.7 C163B 20 4 6 76.4-88.7 F104C 150 2 5
16.8-17.9 C180B 25 3 5 88.8-93.4 F114C 150 3 5
18.0-18.7 C198B 25 3 6 93.5-102.0 F118C 150 3 5
18.8-20.4 C214B 30 3 5 103.0-110.0 F133C 150 3 5
20.5-22.7 C228B 30 3 6 111.0-122.0 F149C 150 4 6
22.8-24.7 C250B 40 2 5 123.0-131.0 F161C 150 4 6
24.8-26.3 C273B 40 2 5
26.4-29.5 C303B 50 2 5
29.6-32.5 C330B 50 3 5 Size 4 (Ambient Comp.)
32.6-36.7 C366B 50 3 6 Motor Full- Heater SE Mag-Break
36.8-41.9 C400B 50 3 6 Load Amps Number Rating Trip Setting
42.0-43.2 C440B 60 3 5 3-Ph, 3 Heater CR123 Plug Rec. Max.
43.3-43.4 C460B 60 3 6 28.8-32.0 F357B 50 3 5
32.1-34.2 F395B 50 3 5
34.3-36.7 F430B 70 2 5
36.8-43.8 F487B 70 3 5
43.9-46.6 F567B 70 3 5
46.7-52.6 F614B 100 2 4
52.7-55.6 F658B 100 2 5
55.7-58.7 F719B 100 2 5
58.8-67.1 F772B 100 3 5
J 67.2-70.6
70.7-76.3
F848B
F914B
100
150
3
2
6
4
76.4-88.7 F104C 150 2 5
88.8-93.4 F114C 150 3 5
93.5-105.0 F118C 150 3 5
106.0-114.0 F133C 150 3 5
115.0-128.0 F149C 150 4 6
129.0-130.0 F161C 150 4 6

J8
Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 6 – 600:5 CT (Standard and Ambient Comp.)

Motor Full- Heater SG Instantaneous
Load Amps Number Rating Trip Setting
Heaters for Mag-Break Controllers 3-Ph, 3 Heater CR123 Plug Rec. Max.
181-197 C220A 400 MIN. 4
Size 4 (Standard) 198-214 C239A 400 2 5
215-238 C268A 500 MIN 4
Motor Full- Heater SF Mag-Break
239-258 C301A 500 MIN 4
Load Amps Number Rating Trip Setting
259-290 C326A 500 2 5
3-Ph, 3 Heater CR123 Plug Rec. Max.
291-346 C356A 600 MIN 5
28.8-32.0 F357B 70 2 4
347-387 C379A 600 2 5
32.1-34.2 F395B 70 2 4
388-424 C419A 600 3 MAX
34.3-36.7 F430B 70 2 5
36.8-43.9 F487B 70 2 5
44.0-46.6 F567B 70 3 5 Size 6 – 600:5 CT (Standard and Ambient Comp.)
46.7-52.6 F614B 100 2 4
52.7-55.6 F658B 100 2 4 Motor Full- Heater SK Instantaneous
55.7-58.7 F719B 100 2 5 Load Amps Number Rating Trip Setting
58.8-67.1 F772B 150 LO 4 3-Ph, 3 Heater CR123 Plug Rec. Max.
67.2-70.6 F848B 150 LO 4 181-197 C220A 400 LO 4
70.7-76.3 F914B 150 2 4 198-214 C239A 400 2 4
76.4-88.7 F104C 200 LO 4 215-238 C268A 400 3 5
88.8-93.4 F114C 200 LO 4 239-258 C301A 500 LO 4
93.5-102.0 F118C 200 LO 5 259-290 C326A 500 2 5
103.0-110.0 F133C 200 2 6 291-346 C356A 800 LO 4
111.0-122.0 F149C 200 2 6 347-387 C379A 800 LO 5
123.0-131.0 F161C 200 2 6 388-423 C419A 800 2 5
424-467 C466A 1000 LO 4
468-516 C526A 1000 2 4
Size 4 (Ambient Comp.) 517-540 C592A 1000 2 5
Motor Full- Heater SF Mag-Break
Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
28.8-32.0 F357B 70 2 4
32.1-34.2 F395B 70 3 4
34.3-36.7 F430B 70 3 5
36.8-43.8 F487B 70 3 5
43.9-46.6 F567B 70 3 5
46.7-52.6 F614B 100 2 4
52.7-55.6 F658B 100 2 4
55.7-58.7 F719B 100 2 5
58.8-67.1 F772B 150 LO 4
67.2-70.6 F848B 150 LO 4
70.7-76.3 F914B 150 2 4
76.4-88.7 F104C 200 LO 4
88.8-93.4 F114C 200 LO 4
93.5-105.0 F118C 200 LO 5
106.0-114.0 F133C 200 2 6
115.0-128.0 F149C 200 2 6
129.0-130.0 F161C 200 2 6

Size 5 – 300:15 CT (Standard and Ambient Comp.)

Motor Full- Heater SG Instantaneous
Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
106-115 C592A 250 LO 3
116-125 C630A 250 LO 4
126-135 C695A 250 2 4
136-151 C778A 250 2 5
152-164
165-179
C867A
C955A
300
300
2
2
4
5
J
180-195 C104B 350 2 4
196-215 C113B 350 2 5
216-231 C125B 400 2 4
232-255 C137B 400 2 5
256-270 C151B 400 3 5

J9
 Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables

Overload Relays

Electronic Overloads for Circuit Breaker Controllers

Tripping current is 120% of Dial setting. Motors with 1.15-1.25
service factor, set dial to motor FLA Motors with 1.0 service
factor, set dial to 0.9 motor FLA.

NEMA Size FLA Range in Amps Catalog Number Breaker Frame & Type
1 0.8 to 1.7 CR324CXD E Mag. & Thermal Mag.
1 1.8 to 3.4 CR324CXE E Mag. & Thermal Mag.
1 3.2 to 6.8 CR324CXF E Mag. & Thermal Mag.
1 6.5 to 13.5 CR324CXG E Mag. & Thermal Mag.
1 13 to 27 CR324CXH E Mag. & Thermal Mag.
2 6.5 to 13.5 CR324DXG E Mag. & Thermal Mag.
2 13 to 27 CR324DXH E Mag. & Thermal Mag.
2 25 to 50 CR324DXJ E Mag. & Thermal Mag.
3 17 to 35 CR324FXK E Mag. & Thermal Mag.
3 35 to 70 CR324FXL E Mag. & Thermal Mag.
3 65 to 135 CR324FXM E Mag. & Thermal Mag.
4 17 to 35 CR324FXK E,F&G Mag. & Thermal Mag.
4 35 to 70 CR324FXL E,F&G Mag. & Thermal Mag.
4 65 to 135 CR324FXM E,F&G Mag. & Thermal Mag.
5➀ 35 to 70 CR324GXN G Mag. & Thermal Mag.
5➀ 65 to 135 CR324GXP G Mag. & Thermal Mag.
5➀ 130 to 270 CR324GXQ G Mag. & Thermal Mag.
6➁ 130 to 270 CR324HXS G,K Mag. & Thermal Mag.
6➁ 260 to 540 CR324HXT K Mag. & Thermal Mag
➀ 300:15 CT’s
➁ 800:5 CT’s

Overload Relays for Compact 6" Starter CL45A310MJ, NEMA Size 1

FLA Range Class 10 Class 20
in Amps Catalog Number Catalog Number Breaker Frame & Type
0.4-.65 RTN1D E Mag. & Thermal Mag.
0.65-1.1 RTN1F E Mag. & Thermal Mag.
1-1.5 RTN1G E Mag. & Thermal Mag.
1.3-1.9 RTN1H E Mag. & Thermal Mag.
1.8-2.7 RTN1J E Mag. & Thermal Mag.
2.5-4.1 RTNIK RT12K E Mag. & Thermal Mag.
4.0-6.3 RTNIL RT12L E Mag. & Thermal Mag.
5.5-8.5 RTNIM RT12M E Mag. & Thermal Mag.
8.0-12 RTNIN RT12N E Mag. & Thermal Mag.
10.0-16 RTNIP RT12P E Mag. & Thermal Mag.
14.5-18 RTNIS RT12S E Mag. & Thermal Mag.
17.5-22 RTNIT RT12T E Mag. & Thermal Mag.
21-26 RTNIU RT12U E Mag. & Thermal Mag.

J10
Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Overload relay tripping current in 40°C ambient is the mini-
mum value of full-load current multiplied by 1.25.
Heaters for Fused Controllers
The Mag-Break protector is factory adjusted to the minimum Provide short-circuit protection in accordance with the
trip setting. National Electrical Code, except Fuses are not to exceed the
value shown in the table.
For continuous rated motors with a service factor of 1.15 to
1.25, select heaters from the heater table. For continuous Suitable for use in a circuit capable of delivering not more
rated motors with a service factor of 1.0, multiply the motor than the maximum RMS symmetrical amperes indicated in
full-load current by 0.9 and use this value to select heaters. the table below, 600-volts maximum, when protected by an
appropriate fuse having an interrupting rating not less than
the available short-circuit current.

Table 1–Maximum Fuse and Short-Circuit Rating Motor Full- Heater Maximum
Load Amps Number Fuse
Class RK Fuse Class J Fuse Class K-1, K-5 Fuse 3-Ph., 3-Heater CR123 Rating
NEMA Max. Max. RMS Max. Max. RMS Max. Max. RMS Size 1
Size Clip Sym. Amps Clip Sym. Amps Clip Sym. Amps 17.2-18.1 C198B 60➀
1 30A 100,000 60A 100,000 Fuse 5,000 18.2-20.0 C214B 60➀
2 60 100,000 100 100,000 per 5,000 20.1-21.5 C228B 60➀
3 100 100,000 200 100,000 Overload 5,000 21.6-22.5 C250B 60➀
4 200 100,000 400 100,000 Heater 10,000 22.6-23.9 C273B 60➀
5 400 100,000 600 100,000 Table 10,000 24.0-26.3 C303B 60➀
26.4-27.0 C330B 60➀
WARNING: Opening of the fuse(s) may be an indication that a fault current has been inter-
rupted. To provide continued protection against fire or shock hazard, all current-carrying
parts and other components of the motor controller should be examined and replaced if Size 2 (Standard and Ambient Comp.)
damaged. If heater burnout occurs, the complete overload relay must be replaced.
Motor Full- Heater Maximum
Load Amps Number Fuse
3-Ph., 3-Heater CR123 Rating
Size 0 and 1 (Standard and Ambient Comp.) 5.48-5.85 C630A 20
5.86-6.47 C695A 20
Motor Full- Heater Maximum 6.48-7.35 C778A 25
Load Amps Number Fuse 7.36-8.06 C867A 30
3-Ph., 3-Heater CR123 Rating 8.07-9.03 C955A 30
.41-.45 C054A 3 9.04-9.61 C104B 35
.46-.49 C060A 3 9.62-10.5 C113B 35
.50-.53 C066A 3 10.6-11.6 C125B 40
.54-.59 C071A 3 11.7-12.5 C137B 45
.60-.65 C078A 3 12.6-13.6 C151B 50
.66-.76 C087A 3 13.7-16.7 C163B 60
.77-.84 C097A 3 16.8-17.9 C180B 60
.85-.93 C109A 3 18.0-18.7 C198B 70➀
.94-1.04 C118A 3 18.8-20.4 C214B 80➀
1.05-1.15 C131A 3 20.5-22.7 C228B 80➀
1.16-1.27 C148A 3 22.8-24.7 C250B 90➀
1.28-1.39 C163A 3 24.8-26.3 C273B 90➀
1.40-1.55 C184A 6 26.4-29.5 C303B 100➀
1.56-1.73 C196A 6 29.6-32.5 C330B 100➀
1.74-1.89 C220A 6 32.6-36.7 C366B 100➀
1.90-2.05 C239A 6 36.8-41.9 C400B 100➀
2.06-2.28 C268A 6 42.0-43.2 C440B 100➀
2.29-2.47 C301A 6 43.3-45.0 C460B 100➀
2.48-2.79 C326A 10
2.80-3.31 C356A 10
➀ See Table 1 for maximum fuse and short-circuit rating.
3.32-3.70 C379A 12
3.71-4.06 C419A 15
4.07-4.47 C466A 15
4.48-4.95
4.96-5.49
C526A
C592A
15
20
J
5.50-5.91 C630A 20
5.92-6.47 C695A 25
6.48-7.20 C778A 25
7.21-8.22 C867A 30
8.23-8.72 C955A 30
8.73-9.67 C104B 35➀
9.68-10.4 C113B 35➀
10.5-11.0 C125B 40➀
11.1-12.4 C137B 45➀
12.5-13.2 C151B 50➀
13.3-15.4 C163B 60➀
15.5-17.1 C180B 60➀

J11
 Evolution Series E9000 Motor Control Centers
Application Data

Overload Heater Tables Size 4 (Ambient Comp.)

Motor Full- Heater Maximum
Load Amps Number Fuse
Heaters for Fused Controllers 3-Ph., 3-Heater CR123 Rating
28.8-32.0 F357B 110
Size 3 (Standard) 32.1-34.2 F395B 125
34.3-36.7 F430B 125
Motor Full- Heater Maximum 36.8-43.9 F487B 150
Load Amps Number Fuse 44.0-46.6 F567B 175
3-Ph., 3-Heater CR123 Rating 46.7-52.6 F614B 175
19.0-19.3 F233B 70 52.7-55.6 F658B 200
19.4-22.1 F243B 80 55.7-58.7 F719B 225➀
22.2-23.4 F270B 80 58.8-67.1 F772B 225➀
23.5-27.0 F300B 90 67.2-70.6 F848B 250➀
27.1-29.1 F327B 100 70.7-76.3 F914B 275➀
29.2-31.8 F357B 110➀ 76.4-88.7 F104C 300➀
31.9-33.9 F395B 125➀ 88.8-93.4 F114C 350➀
34.0-37.6 F430B 125➀ 93.5-105 F118C 350➀
37.7-41.9 F487B 150➀ 106-114 F133C 400➀
42.0-47.7 F567B 175➀ 115-128 F149C 400➀
47.8-52.1 F614B 175➀ 129-131 F161C 400➀
52.2-55.8 F658B 200➀ 132-135 F174C 400➀
55.9-59.7 F719B 200➀
59.8-68.1 F772B 200➀
68.2-71.5 F848B 200➀ Size 5 – 300:15CT (Standard and Ambient Comp.)
71.6-78.2 F914B 200➀
78.3-87.5 F104C 200➀ Motor Full- Heater Maximum
87.6-90.0 F114C 200➀ Load Amps Number Fuse
3-Ph., 3-Heater CR123 Rating
109-118 C592A 600
Size 3 (Ambient Comp.) 119-128 C630A 600
129-138 C695A 600
Motor Full- Heater Maximum 139-155 C778A 600
Load Amps Number Fuse 156-168 C867A 600
3-Ph., 3-Heater CR123 Rating 169-184 C955A 600
17.8-18.4 F233B 70 185-200 C104B 600
18.5-21.1 F243B 80 201-221 C113B 600
21.2-22.1 F270B 80 222-237 C125B 600
22.2-26.1 F300B 90 238-262 C137B 600
26.2-28.0 F327B 100 263-270 C151B 600
28.1-31.3 F357B 110➀
31.4-33.3 F395B 125➀
33.4-34.3 F430B 125➀
Electronic Overload Table for Fusible Controllers
34.4-40.9 F487B 150➀
41.0-44.7 F567B 150➀ Tripping current is 120% of Dial setting. Motors with 1.15-1.25 service
44.8-51.0 F614B 175➀ factor, set dial to motor FLA Motors with 1.0 service factor, set dial
51.1-52.0 F658B 200➀ to 0.9 motor FLA.
52.1-55.4 F719B 200➀
55.5-63.3 F772B 200➀ NEMA Size FLA Range in Amps Catalog Number Max. Fuse in Amps
63.4-66.1 F848B 200➀ 1 0.8 to 1.7 CR324CXD Class R 30 Class J 60
66.2-73.5 F914B 200➀ 1 1.8 to 3.4 CR324CXE
73.6-82.2 F104C 200➀ 1 3.2 to 6.8 CR324CXF
82.3-90.0 F114C 200➀ 1 6.5 to 13.5 CR324CXG
1 13 to 27 CR324CXH
2 6.5 to 13.5 CR324DXG 60 100
Size 4 (Standard) 2 13 to 27 CR324DXH
Motor Full- Heater Maximum 2 25 to 50 CR324DXJ
Load Amps Number Fuse 3 17 to 35 CR324FXK 100 200
3-Ph., 3-Heater CR123 Rating 3 35 to 70 CR324FXL
27.1-32.2 F357B 110 3 65 to 135 CR324FXM
32.3-34.0 F395B 125 4 17 to 35 CR324FXK 200 400
34.1-36.8 F430B 125 4 35 to 70 CR324FXL
36.9-44.6 F487B 150 4 65 to 135 CR324FXM

J 44.7-48.4
48.5-53.9
F567B
F614B
175
175
5➀
5➀
35 to 70
65 to 135
CR324GXN
CR324GXP
400 600

54.0-57.4 F658B 200 5➀ 130 to 270 CR324GXQ

57.5-60.0 F719B 225➀ 6➁ 130 to 270 CR324HXS 600 Class L 1200
60.1-69.5 F772B 225➀ 6➁ 260 to 540 CR324HXT
69.6-71.7 F848B 250➀
71.8-79.9 F914B 275➀ ➀ 300:15 CT’s
80.0-92.3 F104C 300➀ ➁ 800:5 CT’s
92.4-97.0 F114C 350➀
97.1-108 F118C 400➀
109-118 F133C 400➀
119-131 F149C 400➀
132-135 F161C 400➀

➀ See Table 1 (page J-17) for maximum fuse and short-circuit rating.

J12
Evolution Series E9000 Motor Control Centers
Application Data

Starter Fuse Selection

The following tables are furnished as a guide. Check vendor
fuse characteristics before making final selection.

200 and 208 Volts

UL Class J Time-Delay RK-5
Typical Switch Time Delay No Time Delay BMC CSC
Size Hp FLA Amp CSC# AJT Clip CSC# A4J Clip FRN Clip TR Clip
1/2 2.3 30 3 30 10 30 2.8 30 3.5 30
3/4 3.2 30 5 30 10 30 4 30 4.5 30
1 3.9 30 6 30 15 30 5 30 6.25 30
1 1/2 5.3 30 8 30 20 30 7 30 8 30
1 2 7.1 30 10 30 25 30 9 30 12 30
3 10.6 30 15 30 30 30 12 30 15 30
5 16.3 30 25 30 45 60 20 30 25 30
7 1/2 25.3 30 30 30 60 60 30 30 30 30
2 10 31.3 60 50 60 90 100 40 60 40 60
15 45.1 100 60 60 110 200 60 60 60 60
3 20 591 100 90 100 150 200 70 100 90 100
25 731 100 100 100 175 200 90 100 100 100
30 881 200 125 200 200 200 100 100 125 200
4
40 120 200 175 200 225 400 150 200 175 200
50 150 400 225 400 300 400 175 200 225 400
5 60 174 400 250 400 350 400 200 200 225 400
75 210 400 300 400 450 600 250 400 300 400

BMC–Bussman Fuse
CSC–Chase Shawmut Fuse

230 Volts
UL Class J Time-Delay RK-5
Typical Switch Time Delay No Time Delay BMC CSC
Size Hp FLA Amp CSC# AJT Clip CSC# A4J Clip FRN Clip TR Clip
1/2 2.0 30 3 30 10 30 2.5 30 3 30
3/4 2.8 30 4 30 15 30 3.5 30 4 30
1 3.4 30 6 30 15 30 4 30 5.6 30
1 1/2 4.6 30 8 30 30 30 6.25 30 8 30
1 2 6.2 30 10 30 25 30 8 30 10 30
3 9.2 30 15 30 30 30 12 30 15 30
5 14.2 30 25 30 45 60 17.5 30 25 30
7 1/2 22.0 30 30 30 60 60 25 30 30 30
10 27.2 60 40 60 90 100 35 60 40 60
2 15 39.2 60 60 60 – – 50 60 60 60
15 39.2 100 60 60 110 200 – – – –
20 51.4 100 80 100 150 200 60 60 80 100
3 25 63.6 100 100 100 175 200 80 100 100 100
30 76.6 100 100 100 200 200 100 100 100 100
40 104 200 150 200 225 400 125 200 150 200
4 50 130 200 200 200 300 400 150 200 200 200
60 151 400 225 400 350 400 175 200 225 400
5 75 183 400 300 400 400 400 225 400 300 400
100 240 400 350 400 600 600 300 400 350 400
125 296 600 450 600 600 600 350 400 450 600
6 150 348 600 500 600 – – 450 600 500 600
200 468 600 – – – – 500 600 600 600

J13
 Evolution Series E9000 Motor Control Centers
Application Data

Starter Fuse Selection

460 Volts
UL Class J Time-Delay K-5
Typical Switch Time Delay No Time Delay BMC CSC
Size Hp FLA Amp CSC# AJT CLIP CSC# A4J CLIP FRS Clip TRS Clip
1/2 1.0 30 1.5 30 3 30 1.25 30 1.4 30
3/4 1.4 30 2 30 3 30 1.6 30 2 30
1 1.7 30 3 30 6 30 2 30 2.5 30
1 1/2 2.3 30 4 30 6 30 2.8 30 4 30
1 2 3.1 30 5 30 10 30 3.5 30 5 30
3 4.6 30 8 30 15 30 5 30 7 30
5 7.1 30 10 30 25 30 9 30 10 30
7 1/2 11.0 30 15 30 35 60 15 30 15 30
10 13.6 30 20 30 40 60 17.5 30 20 30
15 19.6 60 30 30 50 60 25 30 30 30
2 20 25.7 60 40 60 90 100 35 60 40 60
25 31.8 60 50 60 100 100 40 60 50 60
30 38.3 100 60 60 110 200 45 60 60 60
3 40 52.0 100 80 100 125 200 60 60 75 100
50 65.0 100 100 100 150 200 80 100 100 100
60 75.5 200 110 200 175 200 90 100 110 200
4 75 91.5 200 150 200 225 400 110 200 150 200
100 120 200 175 200 225 400 150 200 175 200
125 148 400 225 400 300 400 200 200 225 400
5 150 172 400 250 400 350 400 225 400 250 400
200 224 400 300 400 500 600 300 400 350 400
250 295 600 450 600 600 600 350 400 400 400
6 300 343 600 500 600 – – 400 400 500 600
350 396 600 600 600 – – 450 600 600 600
400 453 600 – – – – 500 600 600 600

575 Volts
UL Class J Time-Delay K-5
Typical Switch Time Delay No Time Delay BMC CSC
Size Hp FLA Amp CSC# AJT CLIP CSC# A4J CLIP FRS Clip TRS Clip
3/4 1.1 30 2 30 3 30 1.25 30 1.6 30
1 1.4 30 2 30 6 30 1.6 30 2 30
11⁄2 1.8 30 3 30 6 30 2.25 30 3 30
1 2 2.5 30 4 30 10 30 2.8 30 4 30
3 3.7 30 6 30 15 30 4.5 30 6 30
5 5.7 30 10 30 20 30 7 30 9 30
7 1/2 8.8 30 15 30 30 30 10 30 15 30
10 10.9 30 15 30 35 60 15 30 15 30
15 15.7 60 25 30 45 60 20 30 25 30
2 20 20.6 60 35 60 60 60 25 30 35 60
25 25.4 60 40 60 80 100 35 60 40 60
30 30.6 100 45 60 100 100 40 60 45 60
3 40 41.6 100 60 60 110 200 45 60 60 60
50 52.0 100 80 100 125 200 60 60 80 100
60 60.4 200 90 100 150 200 70 100 90 100
4 75 73.2 200 125 200 175 200 90 100 125 200
100 96.0 200 150 200 225 400 110 200 150 200
125 118 400 175 200 225 400 150 200 175 200
5 150 138 400 225 400 300 400 175 200 225 400
200 179 400 300 400 400 400 225 400 300 400
250 236 600 350 400 500 600 300 400 350 400
J 6 300
350
274
317
600
600
450
500
600
600
600
–
600
–
350
400
400
400
450
500
600
600
400 363 600 600 600 – – 450 600 600 600

J14
Evolution Series E9000 Motor Control Centers
Application Data

Control Transformer Fusing Heat Loss Considerations

600V Type ATMR or Equivalent

Secondary Volts 250V In determining the heat loss of a motor control center for air
Type TRM or Equivalent conditioning requirements, 250 watts per foot of lineup is a
XFMR 200-230V 240V 380-400V 416V 440-480V 575-600V 110-120V 220-240V
VA 60HZ 60HZ 50HZ 50HZ 60HZ 60HZ 50HZ 50HZ
reasonable assumption.
60 1 1 3/4 6/10 1/2 1/2 6/10 3/10
75 1-1/2 1-1/2 8/10 8/10 3/4 6/10 8/10 1/2 Actual heat loss will vary due to section loading and diversity
100 2 2 1-1/4 1 1 3/4 1 6/10 factors. A typical motor control center may operate normally
150 3-1/2 3 1-1/2 1-1/2 1-1/2 1-1/4 1-6/10 8/10 at 60 percent of maximum possible loading.
200 4 4 2 2 2 1-1/2 2 1
250 5 5 2 2 2 2 2-8/10 1-1/2
Fully rated circuit breaker starters with CPT’s, approximate
300 6 6 3-1/2 3-1/2 2 2 3-2/10 1-6/10
500 6 6 6 6 5 4 5 2-8/10
losses are:
Size 1– 27 Watts
Size 2– 57 Watts
Control Fusing for Non-CPT Applications
Size 3–130 Watts
Type Control Fuse Amps (Class CC)
Size 4–200 Watts
Line to Line 10
Size 5–300 Watts
Line to Neutral 10
Common Control 6
Size 6–650 Watts
Separate Source 6
Heat losses for feeders and mains vary depending on frame
size, loading and type of trip with electronic trips having
Typical CPT Ratings (480V/120V Shown)
Open Circuit
lower losses. The following table provides a general guide
VA %R %X
Secondary Volts for estimating losses assuming 80 percent loading. For critical
60 9.05 1.03 131.9 applications refer to the Company.
100 6.39 1.18 129.4
150 5.02 1.01 127.3
200 5.09 1.06 126.2 Type Frame Loss (Watts)
250 6.81 .88 127.8 SE150 15
300 5.15 .73 126.4 Molded Case SF250 20
500 5.84 1.45 128.7 Breaker Frame SG600 25
SK800 40
SK1200 50
800A 80
Insulated Case 1600A 210
Power Break 2000A 305
2500A 375

Typical losses for transformers:

1kVA, 1-Ph 75 Watts
5 kVA, 1-Ph 190 Watts
9 kVA, 3-Ph 295 Watts
15 kVA, 3-Ph 460 Watts
30 kVA, 3-Ph 1000 Watts

Horizontal and vertical bus losses, when loaded to capacity

are approximately 100 watts per section.

Solid State Starters or VFDs will typically generate 3 watts

per ampere of load during operation. J

J15
 Evolution Series E9000 Motor Control Centers
Application Data

Motor Loads Non-motor load ratings are based on the use of two poles
to control single-phase loads and three poles to control
NEMA Contactor Ratings three-phase loads.
Normal Starting Duty HP/KW rating by NEMA Size
Description 1 2 3 4 5 6 Capacitor switching, requires special considerations. A dis-
Single Phase
115V 2 3 7.5 – – – charged capacitor acts essentially like a short circuit, and the
230V 3 7.5 15 – – –
inrush current is limited by the impedance connected in
200V 7.5/5.5 10/7.5 25/18.5 40/30 75/55 150/110
230V 7.5/5.5 15/11 30/22 50/37 100/75 200/150 series with the capacitor which includes connecting cables.
Three Phase 380/415V 10/7.5 25/18.5 50/37 75/55 150/110 300/260 Therefore, the maximum capacitance which can be
460V 10/7.5 25/18.5 50/37 100/75 200/150 400/260
switched by a contactor will increase with higher series
575V 10/7.5 25/18.5 50/37 100/75 200/150 400/260
impedance. Switching more than one capacitor or capacitor
bank in close electrical proximity to each other should be
avoided as the energized capacitor bank can increase the
inrush current to the second bank when it is energized.
Non-Motor Loads Reactors or resistors may be required between the two
capacitor banks to limit inrush currents.
When selecting contactors for non-motor loads, the following
load characteristics should be considered:
NEMA Standards require shunt capacitors to operate satis-
1. Voltage and maximum continuous current. factorily at 135 percent of rated KVAR due to manufacturing
2. Maximum peak inrush current and duration. tolerances and other variations. The higher inrush and steady
3. RMS current and duration of maximum current on cyclic loads. state currents associated with these capacitors should be
4. Frequency of operation. taken into consideration.
5. Maximum interrupting current, voltage, power factor and
wave form. NEMA Publication ICS2-210 covers non-motor loads.
6. Available short-circuit current.

NEMA Contactor Ratings

Maximum Transformer Primary Switching (kVA)
Cont. Inrush Tung Transformers having inrush currents of not more Transformers having inrush currents of over
Size of Amps Current sten➀ Resistive than 20 times FLA 20 through 40 times FLA
Contactor (Amps Lamps Loads➀ Single-Phase Volts Three-Phase Volts Single-Phase Volts Three-Phase Volts
Peak) 120 240 480 600 208 240 480 600 120 240 480 600 208 240 480 600
0 18 140 10 18 0.6 1.2 2.4 3 1.8 2.1 4.2 5.2 0.3 0.6 1.2 1.5 0.9 1.0 2.1 2.6
1 27 288 15 27 1.2 2.4 4.9 6.2 3.6 4.3 8.5 11 0.6 1.2 2.5 3.1 1.8 2.1 4.3 5.3
2 45 483 30 45 2.1 4.1 8.3 10 6.3 7.2 14 18 1.0 2.1 4.2 5.2 3.1 3.6 7.2 8.9
3 90 947 60 90 4.1 8.1 16 20 12 14 28 35 2.0 4.1 8.1 10 6.1 7.0 14 18
4 135 1581 120 135 6.8 14 27 34 20 23 47 59 3.4 6.8 14 17 10 12 23 29
5 270 3163 240 270 14 27 54 68 41 47 94 117 6.8 14 27 34 20 24 47 59
6 540 6326 480 540 27 54 108 135 81 94 188 234 14 27 54 68 41 47 94 117

➀ 300-volts maximum, Tungsten lamp loads include infrared lamps having Tungsten
filaments.
➁ Resistive loads include electric discharge lamps such as fluorescent, mercury, vapor, etc.

J16
Evolution Series E9000 Motor Control Centers
Application Data

Non-Motor Loads
NEMA Contactor Ratings for Single Capacitor or Capacitor Bank Switching
Size of Continuous Three-Phase Rating of Capacitor
Controller Ratings RMS Maximum Size of Three-Phase Capacitor in kVAR or Available Current➀ in Amperes RMS Sym.
Amperes 3000 5000 10,000 14,000 18,000 22,000
At 230 Volts, 60 Hertz
2 45 12 8 4 3 2 2
3 90 27 27 15 11 9 7
4 135 40 40 40 30 24 20
5 270 80 80 80 80 80 75
6 540 160 160 160 160 160 160
At 460 Volts, 60 Hertz
2 45 25 16 8 6 4 4
3 90 53 53 31 23 18 15
4 135 80 80 80 61 49 41
5 270 160 160 160 160 160 149
6 540 320 320 320 320 320 320
At 575 Volts, 60 Hertz
2 45 31 20 10 7 6 5
3 90 67 67 39 29 23 19
4 135 100 100 100 77 61 51
5 270 200 200 200 200 200 189
6 540 400 400 400 400 400 400
Disconnect minimums: thermal magnetic breakers rated 135%, fused switch rated 165%.

NEMA Contactor for Heating Loads

Continuous Maximum kW Ratings➁
NEMA Current 575 Volts 460 Volts 230 Volts 115 Volts
Size Rating 2-Pole 3-Pole 2-Pole 3-Pole 2-Pole 3-Pole 2-Pole 3-Pole
Amps 1-Ph 3-Ph 1-Ph 3-Ph 1-Ph 3-Ph 1-Ph 3-Ph
00 9 5 9 4 7 2 3.5 1 1.75
0 18 10 18 8 14 4 7 2 3.5
1 27 15 25 12 20 6 10 3 5
2 45 25 43 20 34 10 17 5 8.5
3 90 50 86 40 68 20 34 10 17
4 135 75 130 60 105 30 52 15 26
5 270 150 260 120 210 60 105 30 52
6 540 300 515 240 415 120 210 60 105
7 810 450 775 360 625 180 315 90 155
8 1215 700 1200 540 960 270 480 135 240
9 2250 1290 2200 1020 1740 510 880 255 440

Application of Starters for Heating and Lighting Loads

1. No Tungsten lamp loads, No transformer loads.
2. Contactor loading must meet table above.
3. Overload heaters may be sized for maximum➂.
4. Disconnect must be thermal magnetic or fused switch rated
per NEC @ 125% of load amps.

J
➀ Available at capacitor terminals.
➁ Applicable only to resistive loads having inrush currents not exceeding 1.5 times
the continuous current rating.
③ Spectra CB will permit deletion of overload heaters for these loads.

J17
 Evolution Series E9000 Motor Control Centers
Application Data

Non-Motor Loads
Application Rated

Maximum kVA of Transformer for Primary Switching (50/60Hz)a

Catalog Max. Peak Inrush = 20 x Normal Inrush = 40 x Normal
Number Closing Current Phase 120V 208V 240V 480V 600V 120V 208V 240V 480V 600V
CL00 450 Amps 1 0.6 1 1.2 1.7 2.1 0.3 0.5 0.6 0.8 1
3 1.1 1.9 2.2 3.1 3.8 0.5 0.9 1.1 1.5 1.9
CL01 450 Amps 1 0.8 1.4 1.7 2.4 3.0 0.4 0.7 0.8 1.2 1.5
3 1.5 2.6 3.0 4.2 5.2 0.7 1.3 1.5 2.1 2.6
CL02 450 Amps 1 1.2 2.0 2.5 3.5 4.4 0.6 1.0 1.2 1.7 2.2
3 2.2 3.8 4.5 6.3 7.7 1.1 1.9 2.2 3.1 3.8
CL25 550 Amps 1 1.8 3.1 3.7 5.2 6.4 0.9 1.5 1.8 2.6 3.2
3 3.2 5.5 6.5 9.1 11.2 1.6 2.7 3.2 4.5 5.6
CL04 550 Amps 1 2.2 3.8 4.5 6.3 7.8 1.1 1.9 2.2 3.1 3.9
3 4.0 7.0 8.0 11.2 13.7 2.0 3.5 4.0 5.6 6.8
CL45 550 Amps 1 2.8 4.8 5.7 8.0 9.7 1.4 2.4 2.8 4.0 4.8
3 5 8.6 10 14.0 17 2.5 4.3 5 7.0 8.5
CL06 1000 Amps 1 3.4 5.9 6.8 9.5 12 1.7 2.9 3.4 4.7 6
3 6 10.4 12 16.8 21 3 5.2 6 8.4 10.5
CL07 1000 Amps 1 4.2 7.2 8.5 12 14.2 2.1 3.6 4.2 6.0 7.1
3 7.5 13 15 21 25 3.7 6.5 7.5 10.5 12.5
CL08 1000 Amps 1 5.7 10 11.4 16 20 2.8 5.0 5.7 8.0 10
3 10 17.3 20 28 35 5 8.6 10 14 16
CL09 1280 Amps 1 7.1 12.3 14.2 20 22.8 3.5 6.1 7.1 10 11.4
3 12.5 21.6 25 35 40 6.2 10.8 12.5 17.5 20
CL10 1280 Amps 1 8.5 14.7 17.1 24 28.5 4.2 7.3 8.5 12 14.2
3 15 26 30 42 50 7.5 13 15 21 25
CK75 1850 Amps 1 10 17.2 20 28 31.3 5 8.6 10 14 15.6
3 17.5 30.3 35 49 55 8.75 15.1 17.5 24.5 27.5
CK08 1850 Amps 1 11.4 19.7 22.8 32 34.2 5.7 9.8 11.4 16 17.1
3 20 34.6 40 56 60 10 17.3 20 28 30
CK09 2500 Amps 1 14.2 24.6 28.5 40 48.5 7.1 12.3 14.2 20 24.2
3 25 43.3 50 70 85 12.5 21.6 25 35 42.5
CK95 3700 Amps 1 18.5 32.0 37.1 52 62.8 9.2 16.0 18.5 26 31.4
3 32 55.4 65 91 110 16 27.7 32 45 55
CK10 7000 Amps 1 22.8 39.5 45.7 64 85.7 11.4 19.7 22.8 32 42.8
3 40 69.3 80 112 150 20 34.6 40 56 75
CK11 7000 Amps 1 28.5 49.4 57.1 80 97.1 14.2 24.7 28.5 40 48.5
3 50 86.6 100 140 170 25 43.3 50 70 85
CK12 8400 Amps 1 45.7 79.2 91.4 128 160 22.8 39.6 45.7 64 80
3 80 138.6 160 224 280 40 69.3 80 112 140

Maximum Three-Phase kVAR Rating for Switching Capacitors

Catalog 10,000 Amps RMS 22,000 Amp RMS
Number Maximum Available Fault Current Maximum Available Fault Current
200V 230V 460V 575V 200V 230V 460V 575V
CL00 3 3 5 5.7 1.5 1.5 2.5 2.8
CL01 435 4.5 9.5 11 2.2 2.2 4.5 5.5
CL02 6.5 6.5 11 12.5 3.2 3.2 5.5 6.2
CL25 9 9 15 17.5 4.5 4.5 7.5 8.2
CL04 12.5 12.5 21 24 6.2 6.2 10.5 12
CL45 17 17 30 35 8.5 8.5 15 17.5
CL06 22 22 40 50 11 11 20 25
CL07 25 25 45 65 12.5 12.5 22.5 32.5
CL08 30 30 50 70 15 15 25 35
J CL09 40 40 65 95 20 20 32.5 47.5
CL10 50 50 80 120 25 25 40 60
CK75 60 60 100 150 60 60 100 150
CK08 70 70 130 175 70 70 130 175
CK09 95 95 165 230 95 95 165 230
CK95 105 105 190 288 105 105 190 288
CL10 135 135 260 370 135 135 260 370
CL11 190 190 325 450 190 190 325 450
CK12 250 250 400 600 250 250 400 600

J18
Evolution Series E9000 Motor Control Centers
Application Data

Non-Motor Loads
Application Rated

Utilization in Category AC-1, General Use

CL Contactors CK Contactors
3-pole Contactors
00 01 02 25 04 45 06 07 08 09 10 75 08 09 95 10 11 12
Max. operational current 40°C A 25 25 32 32 54 55 80 100 102 120 120 150 175 200 310 500 600 650
at ambient temperature 55°C A 25 25 32 32 54 55 80 100 102 120 120 150 175 200 310 425 510 546
of: (for all voltages) 70°C A 20 20 25 25 41 44 62 78 81 80 80 130 155 175 270 335 432 468

CL Contactors CK Contactors
4-pole Contactors
01 02 03 04 06 07 08 09 08 09 95 10 11 12
Max. operational current 40°C A 25 32 40 54 70 100 110 120 175 200 310 500 550 650
at ambient temperature 55°C A 25 32 40 54 70 100 110 120 175 200 310 425 462 543
of: (for all voltages) 70°C A 20 25 28 41 52 78 88 80 155 175 270 335 462 468

Horsepower/kilowatt ratings are shown below

Catalog General Purpose 1 Phase-HP A 3 Phase-HP A Power In
Number Ratings Max. FLA 115V 230V 200V 230V 460V 575V 380/400V kW A
CL00 25 10 .5 (9.8) 1.5 (10) 3 (11) 3 (9.6) 5 (7.6) 7.5 (9) 4 (9)
CL01 25 13.8 .75 (13.8) 2 (12) 3 (11) 3 (9.6) 7.5 (11) 10 (11) 5.5 (12)
CL02 32 17.5 1 (16) 3 (17) 5 (17.5) 5 (15.2) 10 (14) !5 (17) 7.5 (18)
CL25 32 22,22,17➀ 1.5 (20) 3 (17) 5 (17.5) 7.5 (22) 15. (21) 15 (17) 11 (25)
CL04 54 32A 2 (24) 5 (28) 10 (32) 10 (28) 20 (27) 25 (27) 16 (32)
CL45 55 34,34,27➀ 3 (34) 5 (28) 10 (32) 10 (28) 25 (34) 25 (27) 18.5 (40)
CL06 80 48 3 (34) 7.5 (40) 15 (48) 15 (42) 30 (40) 40 (41) 22 (50)
CL07 100 62 5 (56) 10 (50) 20 (62) 20 (54) 40 (52) 50 (52) 30 (65)
CL08 110(O) 102 (E) 68 5 (56) 15 (68) 20 (62) 25 (68) 50 (65) 60 (62) 37 (80)
CL09 140 (O) 120 (E) 80 7.5 (80) 15 (68) 25 (78) 30 (80) 60 (77) 75 (77) 45 (95)
CL10 140 (O) 120 (E) 104,96,80➀ 10 (100) 20 (88) 30 (92) 40 (104) 75 (96) 75 (77) 55 (105)
CK75 150 140 10 (100) 25 (110) 40 (120) 50 (130) 100 (124) 125 (125) 75 (154)
CK08 175 156 15 (135) 30 (136) 50 (149.5) 60 (145) 125 (156) 125 (125) 90 (185)
CK09 200 192 – – 60 (169.4) 75 (192) 150 (180) 150 (144) 132 (250)
CK95 310 302 – – 100 (285) 100 (248) 250 (302) 300 (289) 160 (310)
CK10 500 398 – – 125 (358) 150 (360) 300 (361) 400 (382) 220 (420)
CK11 600 480 – – 150 (414) 200 (480) 400 (477) 500 (472) 280 (550)
CK12 650(E) 750 (O) 602 – – 200 (552) 250 (602) 500 (590) 600 (574) 375 (700)

J19
 Evolution Series E9000 Motor Control Centers
Application Data

Publication References
Construction Equipment and Components
Publication Description Stocking Location
GEP-1100 Buylog Catalog–Covers Full Line of Products Bloomington
Molded Case Circuit Breakers
GET-2779 Application and Selection Guide for Molded Case Circuit Breakers Bloomington
GEZ-7000 MCCB Time-Current Curves Bloomington
GET-7002 Spectra RMS Molded Case Circuit Breakers Bloomington
Power Break Insulated Case Circuit Breakers
GET-6211 Selection and Application Bloomington
GEZ-7001 Time-Current Curves Bloomington
Low Voltage Power Circuit Breakers
GEI-86150 Installation and Operation Instructions Bloomington
GEK-7310 Maintenance Manual Bloomington
GEZ-7002 Type AKR Time-Current Curves Bloomington
GES-6227 Type AKR MicroVersaTrip RMS-9 Time Current Curves Bloomington
GES-6228 MicroVersaTrip Ground Fault Time-Current Curves Bloomington
Disconnect Switches
GET-6205 Type HPC High-Pressure Contact Switches, Technical Bloomington
GEZ-7003 Type HPC Time-Current Curves Bloomington
Ground Fault Protective Products
GET-2964 Ground Break Systems Bloomington
GEZ-7003 Ground Break Time-Current Curves Bloomington
Panelboards
GET-6592 “A” series Tech. Specifications Bloomington
GEA-11316 A Series Bloomington

Factory Automation Products

Publication➀ Description Stocking Location
GE Fanuc Programmable Logic Control
GFW-0067 Automation Solutions Catalog Charlottesville
GE Fanuc I/O
GEK-90486 Genius I/O System User’s Manual Charlottesville
GFA-089 Genius I/O System Charlottesville
GEI-86150 Installation and Operation Instructions Bloomington
GFA-150 Field Control™ Charlottesville
GFT-298 VersaMax I/O Charlottesville
GFA-180 VersaMax Charlottesville

Motor Control Center Equipment

Publication Description Stocking Location
Spectra Series and 8000-Line MCC
DEA-036 Spectra Series Product Brochure Bloomington
GEF-4628 8000-Line Renewal Parts Bulletin Bloomington
GEH-4961 Installation and Maintenance (Instructions) Bloomington

➀ For more information visit our website at www.gefanuc.com/default2.htm

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Evolution Series E9000 Motor Control Centers
Application Data

Publication References
General Purpose Controls
Publication Description Stocking Location
GEP-1260 Control Catalog–Covers Full Line of Products Bloomington
Magnetic Motor Starters
GEA-10928 300-Line Magnetic Motor Starters, Descriptive Bloomington
GEH-5190 300-Line Instructions, Nema Size 1, FVNR Bloomington
GEH-4774 300-Line Instructions, Nema Size 2, FVNR Bloomington
GEH-4806 300-Line Instructions, Nema Size 3, FVNR Bloomington
GEH-4807 300-Line Instructions, Nema Size 4, FVNR Bloomington
GEH-4869 300-Line Instructions, Nema Size 5, FVNR Bloomington
GEH-5198 300-Line Instructions, Nema Size 6, FVNR Bloomington
GEH-5190 300-Line Instructions, Nema Size 1, FVR and 2-Speed Bloomington
GEH-4775 300-Line Instructions, Nema Size 2, FVR and 2-Speed Bloomington
GEH-4806 300-Line Instructions, Nema Size 3, FVR and 2-Speed Bloomington
GEH-4807 300-Line Instructions, Nema Size 4, FVR and 2-Speed Bloomington
GEH-4839 300-Line Instructions, Nema Size 5, FVR and 2-Speed Bloomington
Pilot Devices
GEA-10877 CR104P Push-buttons and Pilot Lights Bloomington
Relays and Timers
GEA-10639 CR122B, CR122BT, Series A Relays Bloomington
GEH-4115 CR120B AC Relays Bloomington
GEH-4120 CR120B Latched Relays Bloomington
GEH-4147 CR122B Time-Delay Relays Bloomington
GEH-4139 CR122BP Time-Delay Relays Bloomington
GEH-6435 Spectra ECM Instructions Bloomington
DET-069 Spectra ECM Product Brochure Bloomington
Variable Speed Drives➀
GEI-100364 AF 300P User Guide Fort Wayne
GEI-100363 AF 300G User Guide Fort Wayne
Solid State Starters
DEH-40397 ASTAT–CD Plus User Manual Bloomington
GEH-6533 ASTAT–CD Plus Instructions Bloomington
DEH-40396 ASTAT–IBP Plus User Manual Bloomington
DEH-40417 ASTAT–IBP Plus Instructions Bloomington

Web Access
➀ G11/P11 Drives — www.ge.com/industrialsystem/drives/catalog/af300g11/index.htm

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 Evolution Series E9000 Motor Control Centers
Application Data

Electrical Data Defining the Load

Rotating Motion Linear Motion

Motor horsepower output may also be calculated as follows:
Horsepower
HP = V x A x Pf x EFF HP = T x N HP = F x V
746 5250 33,000

Where: T = Torque (lb-ft) Where: F = Force or Tension (lb)

Rules of Thumb (Approximation) N = Speed (RPM) V = Velocity (FPM)
At 1800 RPM, a motor develops a 3 lb. – ft. per HP. HP = T x N HP = F x V
At 1200 RPM, a motor develops 4.5 lb – ft. per HP. 63,000 396,000
At 460 volts, a 3-phase motor draws 1.25 amp per HP.
At 230 volts, a 3-phase motor draws 2.5 amp per HP. Where: T = Torque (lb-in) Where: F = Force or Tension (lb)
N = Speed (RPM) V = Velocity (in/min)
Conversion Formulas
Accelerating Torque/Force
To find Alternating Current Three-Phase TA = WK2 x N FA = W x V
Amperes when HP x 746
308t 1933t
Horsepower is known 1.73 x V x Eff x fp
Amperes when Kw x 1000
Kilowatts is known 1.73 x V x pf Where: TA = Accelerating torque Where: FA = Accelerating Force
Amperes when Kva x 1000 (lb ft) (lb-ft)
Kva is known 1.73 x V WK2 = Total system inertia W = Weight (lb)
Kilowatts 1.73 x A x V x pf that must be accelerated. V = Change in velocity (FPM)
1000 This includes motor rotor, t = Time (sec.)
Kva 1.73 x A x V speed reducer (if used),
1000 and load. (lb-ft2)
Horsepower - 1.73 x A x V x Eff x pf
(Output) 746
KW (alternating current) = KVA x Power Factor
Torque
KW (direct current) = V x A x .001 T= Fx R
KWH = KW x Hours
HP = KW Where: T = Torque (lb-ft)
Motor Efficiency F = Force (lb)
R = Radius (ft)
Values Ohms Law
V=Volts I=E/R
WK2 – reflected
A or I = Amperes (amps) R=E/I
Work/P = Watts/Power E=IXR
KW=Kilowatts P=IXE Reflected WK2 = WK2 of Load
KwH=Kilowatt Hours P=IXIXR (Reduction Ratio)2
KVA=Kilovolt Amperes
Pf=Power Factor, Table This is for either belt or gear reductions.
Ph= Phase Factor, Table
FPM to RPM
RPM = FPM
kVAR Calculation When Motor Operating .262 x (diameter in inches)
Characteristics Are Known
If motor HP, full-load power factor (PF) and efficiency (eff)
are known, its easy to calculate the correct kVAR necessary
to improve PF to any value.

Example: 75HP, 3600 RPN, NEMA B motor with full-load PF of 87% and eff. of 92% cor-
rected to 95%PF

J Original PF = .87 Cos: Tan: = .567

Desired PF = .95 = Cos: Tan: = .329
Difference = .238

KW = HPx.746 or 75x.746 = 62
Eff. .902
.238 X 62 = 14.8 kVAR (use 15 kVAR)

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Evolution Series E9000 Motor Control Centers
Application Data

Electrical Data Other Useful Formulas

Gear Ratio - Most Favorable

Centrifugal Loads
GR = WK2 + Tf2 + Tf
Flow Rate: Flow1 = RPM1
WKM2 TM2 TM
Flow2 = RPM2
Where: WK2 = WK2 of the load
Torque: Torque1 = RPM1 2
WK2M = WK2 of the motor
Torque2 = RPM2
Tf = Friction torque of the laod
TM = Average motor torque during acceleration
Pressure: Pres1 = RPM1 2
Pres2 = RPM2
If friction torque is low compared to accelerating torque this can
be reduced to:
Horsepower: BHP1 = RPM1 3
BHP2 = RPM22 GR = WK2
WK2
Fans & Blowers: BHP = CFM x PSF
3300 x (fan efficiency) Duty Cycle Calculations

BH = CFM x PIW HP = HP21t + HP22t + HP3t2 + etc

6350 x (fan efficiency) RMS t1 + t2 + t3 + etc

BHP = CFM x PSI

229 x (fan efficiency)

Pumps: BHP = GPM x TH x (specific gravity)

3960 x (pump efficiency)

BHP = GPM x PSI x (specific gravity)

1713 x (pump efficiency)

Where: BHP = Brake horsepower

PSF = Pounds per square foot
PIW = Pressure in inches of water guage
PSI = Pounds per square inch
GPM = Gallons per minute
TH = Total head (including friction)

J23
Evolution Series E9000 Motor Control Centers
Drawings/Tests

Standard Commercial Tests and Inspection Continuity Tests – Control Wiring and Power Cables
The correctness of the individual circuit wiring contained in
General each assembly and the assembly wiring interfaces shall be
The following summary description defines the standard verified as in accordance with the connection diagram, wiring
factory tests and inspections performed during manufacture. table, or elementary drawing. The continuity of each circuit
All GE motor control center equipment is tested and inspected shall be checked.
for conformance with NEMA ICS 18-2001. Production tests and
inspections encompass the verification of physical configuration Functional Operations Test
of assembly and workmanship, the mechanical adjustments All equipments shall be subjected to an operational test. The
of parts and components, and the sequencing and functional test shall verify the functional operation of the control and
operations of the control systems. These tests and inspections power circuits and related components, devices and sub-
are performed on manufactured products to verify conformance assemblies-modules under simulated operating conditions
of the equipment to a previously qualified design. The tests (excluding loading of the power circuits).
do not include type testing or other destructive tests on
equipment to be shipped to a customer. Any additional factory Devices
tests beyond those listed in the following paragraphs must be All devices, including subassemblies-modules, shall be oper-
referred to Mebane to verify availability of test facilities and ated, set and checked for their functional characteristics in
qualified manpower. Additional testing beyond the scope of accordance with the instructions for each and any additional
the following standard commercial tests will affect normal characteristics peculiar to a device:
shipment schedules. • Pick-up
• Drop-out
Production Tests • Contact wipe
The following list of inspection activities shall be performed to • Amperes
assure proper and correct materials, workmanship and for any • In-rush current
damage conditions in accordance with the manufacturing • Time-delay
documentation and drawings:
• Components, parts and material Contactors must pick-up and hold-in at or below the following
• Physical condition of components, parts, wire insulation percentage or rated coil voltage:
• Location and orientation of components and parts
Device Type Voltage Source Pick-up (Percentage)
• Finish–plating–painting DC DC 63
• Wire/cable type, size, insulating and clamping support AC AC 85➀
DC AC with rectifier 70 with holding resistor
• Wire terminations, insulation removal and crimping of
DC AC with rectifier 75 with holding and pick-up resistor
terminals
• Tightness of electrical connections and torque of bus bar bolts ➀ If a control power transformer is used, apply 90 percent voltage to primary
of transformer.
• Wire markers and terminal markers (where specified)
• Labeling of components, parts, etc.
• Tightness torque of assembly bolts and hardware
• Welds (spot only) Sequence and Timing Circuits
• Mechanical clearance Assemblies and systems involving sequential operation of
• Electrical clearance (potential hazards) devices and time delays shall be tested to assure that the
devices in the sequence function properly and in the order
Mechanical Operations Test intended.
Mechanical operating tests shall be performed to insure proper
functioning of operating mechanisms and interchangeability. Polarity – Phase-sensitive Circuits
The polarity of direct-current circuits and phase connections
a. The operation of shutters, mechanical interlocks, circuit- of alternating-current circuits shall be verified by application
breaker-door interlocks, operating handles, trip mechanisms, of power and measurement of the relative polarities and
solenoid armature travels, contact wipes, electromechanical phase sequence.
interlocks, physical clearances for mechanical and electrical
isolation including any additional mechanically related Grounding
operating functions shall be verified.
b. The interchangeability of removable units designed to be
The grounding circuits and buses shall be verified. K
interchangeable shall be verified as well as the rejection
functions of non-interchangeable units.

K5
 Evolution Series E9000 Motor Control Centers
Drawings/Tests

Standard Commercial Tests and Inspection Option – Insulation Resistance (Megger) tests
Insulation resistance tests measure the amount of circuit
High Potential – Insulation Tests
resistance to current leakage. This test is performed when
this resistance measurement is desired and so specified. A
Control Wiring Insulation Tests
nominal charge will be assessed.
A dielectric test (hi-pot) shall be performed on circuit wiring
to confirm the insulation resistance to withstand breakdown
The test voltage and minimum insulation resistance shall be
to a selected test voltage. The test voltage – amplitude and
selected as specified by the contract. Standard test values are:
waveshape, method of application and duration of time
applied – shall be specified in NEMA ICS 18-2001. a. 500 volts DC with 10 megohms minimum
b. 1000 volts DC with 1 megohm minimum
Power Cable Insulation and Isolation Test
Power cables and buses shall be tested, phase-to-phase
and phase-to-ground for insulation breakdown resistance
and circuit isolation as specified in NEMA ICS 18-2001.

Note: These test conditions are as specified for newly constructed equipment and
performed in a clean, temperature- and humidity-controlled factory environment.

The test voltages include the standard test voltage (two

times rated plus 1000), times 120 percent (for one-second
application).

Rated Circuit Voltage High Potential Duration

AC or DC Test Voltage of Test
120 1500 1 second
240 1800 1 second
480/600 2700 1 second

The frequency of the test voltage shall not be less than the
rated frequency of the equipment tested and shall be
essentially sinusoidal in wave shape.

Note: Consideration shall be made for low-voltage devices, semiconductors, meters,

instruments, transformers, grounding circuits, etc., in preparation for the dielectric tests.

Example of standard test report available on request for a nominal charge.

K6