All Geared Lathe Machine

Index
1 Do’s & Don’ts ........................................................................................... 1
2 Floor space (Foundation) ........................................................................ 2
3 INSTALATION ....................................................................................... 5
3.1 Slinging of the machine .......................................................................... 7
3.2 Cleaning .................................................................................................... 7
3.3 Installation ................................................................................................ 7
3.4 Leveling ..................................................................................................... 7
3.5 Lubrication ................................................................................................ 8
3.6 Chuck & Face plate .................................................................................. 9
4 OPERATION ......................................................................................... 10
4.1 Speed section .......................................................................................... 10
4.2 Thread & Feed Selection ....................................................................... 11
4.3 Thread dial indicator ............................................................................ 12
4.4 Feed .......................................................................................................... 12
4.5 Apron control ......................................................................................... 13
4.6 Compound Slide .................................................................................... 14
4.7 Tail stock ................................................................................................. 14
5 SERVICING AND MAINTANANCE .............................................. 15
5.1 Head stock alignment ........................................................................... 15
5.2 Main spindle bearing ............................................................................ 15
5.3 End gear train ......................................................................................... 16
5.4 Lead screw & Feed shaft shear pin ..................................................... 16
5.5 Apron....................................................................................................... 17
5.6 Gear noise ............................................................................................... 17
5.7 Possible operational difficulties and remedies ................................. 18
5.8 Location & Specification of bearing .................................................... 19
6 PARTS SECTION ................................................................................. 19
6.1 Center Lathe ........................................................................................... 20
6.2 Head Stock .............................................................................................. 22
6.3 Semi Universal Gear Box ...................................................................... 24
6.4 Feed Gear Box ........................................................................................ 27
6.5 End Feed Train ....................................................................................... 30
6.6 Carriage ................................................................................................... 31
6.7 Apron....................................................................................................... 32
6.8 Thread Dial Indicator ............................................................................ 37
6.9 Compound Slide & Tool Post .............................................................. 38
6.10 Tail Stock ................................................................................................. 39
6.11 Steady Rest .............................................................................................. 40
6.12 Follower Rest .......................................................................................... 41
6.13 Coolant Pump......................................................................................... 42
7 Test Chart ............................................................................................... 43

IPage
N D :E44
X
 All Geared Lathe Machine

Admit between Center

Bed Width
Hight of Center
Spindle Bore
Machine No. Year Type

1. Do’s & Don’ts

Do’s
„ Study the operation manual before put the machine in to the operation.
„ Clean the machine properly
„ Check the leveling and foundation
„ Check the electrical system, connections, fusing system, other protection System, Earthing
and ensure the direction of rotation on the motor
„ Please check the lubrication system and ensure the level of the lubrications in the gear box
„ Points of lubrication on the machine should be lubricated by recommended lubricants
regularly.
„ Declamp the slides which are required to move before any movements.
„ Clamp all the slides which are need not to move.
„ Ensure the clamping of cutter, fixtures and work piece before starting the machine
„ Ensure the clamping of the supporting screw after each movements of the knee in vertical
plan.
„ Check the cleanliness of the machine.
„ Follows the instructions from this manual during operation and maintanance.

Dont’s
„ Do not shift the gears of the machine when it is in motion.
„ Do not disturb the geometrical alignments and adjustments of the machine.
„ Do not use improper quality and quantity of lubricants.
„ Do not over load the machine.
„ Do not remove fitting of the machine.

BRIEF SPECIFICATION OF SAMRAT LATHE MACHINE

Center height 240 mm
Swing over bed 450 mm
Swing over cross slide 280 mm
Spindle nose LOO Type
Morse taper in spindle sleeve M.T. 4
Spindle bore 50 mm
Power required 3.7 kw

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 2.

500 2500
Floor Space (Foundation)

550
For Rear Splash
Guard out line

550
600

For lead screw and

tail stock remover

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All Geared Lathe Machine
 All Geared Lathe Machine

A B

200
STEEL WEDGES
Base Plate
of the Machine

Rubber Sheet

Section of Anti-Vibration Element

VIEW AT ‘A’

Depth of foundation depends A B C

on quality of labor but should be
350 mm ( ~ 14 “) min.

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 All Geared Lathe Machine

A B C

A B C D
200
STEEL WEDGES

Base Plate
of the Machine

VIEW AT ‘A’

Depth of foundation depends

on quality of labor but should be Rubber Sheet
350 mm ( ~ 14 “) min.
Section of Anti-Vibration Element

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 3
WOOD PIECE IN KNOT FOR EASY OPEANING
OF KNOT BY DRIVING THE WOOD PIECE OUT. INSTALLATION :

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All Geared Lathe Machine
 All Geared Lathe Machine

40
700

100

70 70

270 170

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 All Geared Lathe Machine

3.1 SLINGING OF THE MACHINE :

Figure 2 and 3 shows the lifting arrangement of LATHE MACHINE. To achieve balance
tailstock and carriage should be moved to position shown and adjusted if required.
Item recommended lifting :
# Hemp rope dia. 40mm x 16mm long.
# Wooden blocks size: 100 x 100 x 200.
# Quantity-1

3.2 CLEANING OF THE MACHINE :

Remove the anticorrosive coating from all side-ways, lead screw, rack & end train, etc,
Using kerosene. Oil all bright machined surfaces immediately there after. Use heavy oil
on the end gears. At the end of day work, clean machine carefully, do not use compressed
air. Never use fluffy or cotton Waste. Though cleaning should be undertaken once a week
after using very long production. Avoid uneven wear of the guide ways.

3.3 INSTALLATION :
The machine should be unstained at a place, which provides sufficient room for its operation
and maintenance. (See figure on page 2) The lathes can be free standing on hard and
stable shop floor. Depth of foundation Depends on quality of floor but should be 400mm
(min).
Foundation bolts : Diameter 16 mm x length 400 mm

3.4 LEVELING :
The machine should be geometrically leveled before it put in to the operation. Alignment
taste and accurately to the values specified in the Taste chart of this machine, will shown
after precision level. The foundation bolts are to be grouted and facilitate proper grouting.
Between base plate and foundation. Foundation bolts should be tightened gently and
uniformly without disturbing the level of the machine. Recheck bed level after tightening
the foundation bolts. Periodically check bed level to ensure contained lathe accuracy.
# Use spirit level accuracy of 0.05 mm/mt. (RSK Japan, Mitutoyo or Equivalent)

The machine must be leveled accurately to the values specified in the test chart (supplied
along with the machine). Use precision level graduated to 0.02 mm per meter (SRK Japan
make or equivalent). Follow the procedure given below for accurate leveling.

Transverse Level A :
„ Keep the precision level on cross slide transverse position. (A)
„ Take the carriage to head stock end, adjust the bubble in precision level approximately as
per shown in centre by adjusting leveling bolts.
„ Move the carriage to tailstock end, and adjust the bubble as per same reading shown near
headstock end, by adjusting the leveling bolts.
„ Make both the readings at headstock end and tailstock end to be identical and same. NO
„ TWIST OF BED IS PERMITTTED.

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 All Geared Lathe Machine

Longitudinal Level B :
„ After setting the Transverse level as per (A) Do not adjust the leveling bolts
„ Move the carriage to the centre of bed.
„ Put the precision level on cross slide top on front ‘V of bed in longitudinal position (B).
„ Ensure the bubble position approximately at the centre of the level. Use: Thin paper, if
required for marking.
„ Move the carriage near to headstock and then to tailstock side and ensure the variation.
„ Recheck the transverse level.

After properly leveling the machine, run the machine for about 2 hours at various speed
and check levels. Reset if required.

Then the foundation bolts are grouted in the large holes, with 1:3 cement and sand mixture.
Sufficient time should be allowed for the concrete to cure (3-4 days). The foundation bolts
are tightened gently. Periodically check up bed level to ensure continued lathe accuracy.

3.5 LUBRICATIONS IN LATHE MACHINE :

3.5.1 HEAD STOCK : Pouring
Head stock drive is splash lubricated, with oil
stored inside head stock. The channel is connected
to front and rear bore at the top for proper
C
lubrication of spindle bearings. Oil shows up in
B
level glass at the side of head stock.
Oil pouring is from top cover 1/2 bolt and drain
points are at left side of head stock. Change oil
A
every 8 months. Maintain the oil level and use
Drain
always servo system 32 grade oil or equivalent.
Use of in correct grade of oil cause damage.

3.5.2 FEED GEAR BOX :

All drive elements in the feed gear box are splash lubricate. Oil pouring and drain points
are at top and beneath to gear box. Oil silted glass is to maintain the level in feed gear box.
Use servo gear oil H.P. 90 or equivalent.

3.5.3 APRON & CARRIAGE :

Apron drive and saddle guide ways are lubrication by mean of hand lubrication pump
TWISE A DAY. An oil hole in apron at right hand to pour sufficient oil till the level. There
is a drain plug in the beneath of apron. The dial indicator should be lubricated use servo
gear oil H.P. 90 or equivalent.

3.5.4 END GEAR TRAIN :

Pour oil on the end gear train everyday by an oil gun. Use servo gear oil H.P. 90 or
equivalent. Following area’s and item’s are lubricate through oil nipple’s everyday by oil
gun.

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 All Geared Lathe Machine

„ Cross slide ways.

„ Cross and Compound slides screws, housing and bracket.
„ Tail - stock quill, screw and bracket.
„ End bearing bracket.
„ Compound slide ways.
„ Lead screw and feed rod.

Make Oil Grades

Indian Oil Corporation Ltd. Servo System 32 Servoway 68 Servo Gear Oil
HP 90
Indrol Lubrication & Specialities Hyspin VG 32 Magna BD/68
Ltd. (Castrol Ltd.)
Hindustan Petroleum Enkol 32 Waylube 68
Corp. Ltd.

3.6 CHUCK & FACE PLATE :

WARNING: GREY CAST IRON CHUCKS MUST NOT BE FITTED ON THIS HIGH
SPEED LATHE. USE ONLY DUCTILE IRON CHUCK.
When fitting chucks or face plates. first ensure that spindle and chuck thread are
scrupulously cleaned.
CONVENIENT CHUCK SIZE : # Self centering chuck 200 mm
# Four Jaw independent chuck 305 mm
IMPORTANT :
Cast iron chuck plate should not be run at a surface speed more than 16 mt/sec.
EXAMPLE :
For a face plate of dia 30 mm limiting speed is N = 16 x 1000 x 60 / 3.14 x 430 = 711
RPM
INSTRUCTION FOR FINISH TURNING & FACE GROOVING OF FACE PLATE AT
CUSTOMER END

A B

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 All Geared Lathe Machine

A: FOR TURNING
1. The face plate on spindle nose and clamp if properly
2. Run the spindle with the suitable R.P.M.
3. Remove the out cut on O.D. and face
4. Take a finish cut on O D and face with 0.1 mm Depth of cut ensure vibration free
finish
5. Chamfer O.D. and bore.
B: CIRCULAR GROOVING ON FACE FOR BETTER GRIPPING
1. Mount 60 degree “V” tool in tool post.
2. Put first groove at a distance of 15 mm
3. Put all equally spaced at a distance of 10 to 15 mm
4. Debar Slots.

4 OPERATION :
4.1 SPEED SECTION :
Main spindle R.P.M. is selected through three shift levers situated on the head stock
The various speeds obtained for different lever positions are tabulated on front of the
head stock.
Sudden reversal at speeds above 100 rpm is not recommended
DO NOT MOVE SPEED CHANGE LEVERS WHILEST THE SPINDLE IS IN MOTION.

1550 3 840
2
1030 5 560
4
685 7 375
6
455 9 250
8
300 11 165
10
200 13 110
12
135 15 75
14
90 17 50
16
60 30
LEVER HIGH LOW LEVER

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 All Geared Lathe Machine

4.2 THREAD & FEED SELECTION :

All threads & feed are available from Feed gear box. As per Chart Fitted on gear box.
T.P.I. LEVER π ÷[Link] Pitch mm. LEVER mm x π Module
42 100 42 50 POSITION 88 x 50 88 x 100 42 x 100 42 x 50 Position 66 x 100 66 x 50
x x
112 50 112 100 112 100 112 50 112 50 112 100 112 50 112 100
2 8 BTX 1 4 16 0.8 0.2 CTY 1 0.4 0.1
2.1/4 9 BTX 2 4.1/2 18 0.9 0.225 CTY 2 0.45 —
2.1/2 10 BTX 3 5 20 1.0 0.25 CTY 3 0.5 0.125
2.3/4 11 BTX 4 5.1/2 22 1.1 0.275 CTY 4 0.55 —
3 12 BTX 5 6 24 1.2 0.3 CTY 5 0.6 0.15
3 12 ATX 1 6 24 1.4 0.35 CTY 6 0.7 0.175
3.3/8 13.5 ATX 2 6.3/4 27 1.6 0.4 CSY 1 0.8 0.2
3.1/2 14 BTX 6 7 28 1.8 0.45 CSY2 0.9 0.225
3.3/4 15 ATX 3 7.1/2 30 2.0 0.5 CSY 3 1.0 0.25
4 16 BSX 1 8 32 2.0 0.5 CTZ 1 1.0 0.25
4.1/8 16.5 ATX 4 8.1/4 33 2.2 0.55 CSY 4 1.1 0.275
4.1/2 18 BSX 2 9 36 2.25 0.5625 CTZ 2 1.125 —
4.1/2 18 ATX 5 9 36 2.4 0.6 CSY 5 1.2 0.3
5 20 BSX 3 10 40 2.5 0.625 CTZ 3 1.25 TPI 26
5.1/4 21 ATX 6 10.1/2 42 2.75 0.6875 CTZ 4 1.375 —
5.1/2 22 BSX 4 11 44 2.8 0.7 CSY 6 1.4 0.35
6 24 BSX 5 12 48 3.0 0.75 CTZ 5 1.5 0.375
6 24 ASX 1 12 48 3.2 0.8 CRY 1 1.6 0.4
6.3/4 27 ASX 2 13.1/2 54 3.5 0.875 CTZ 6 1.75 —
7 28 BSX 6 14 56 3.6 0.9 CRY 2 1.8 0.45
7.1/2 30 ASX 3 15 60 4.0 1.0 CRY 3 2.0 0.5
8 32 BRX 1 16 64 4.0 1.0 CSZ 1 2.0 0.5
8.1/4 33 ASX 4 16.1/2 66 4.5 1.1 CRY 4 2.2 0.55
9 36 BRX 2 18 72 4.5 1.125 CSZ 2 2.25 —
9 36 ASX 5 18 72 4.8 1.2 CRY 5 2.4 0.6
10 40 BRX 3 20 80 5.0 1.25 CSZ 3 2.5 0.625
10.1/2 42 ASX 6 21 84 5.5 1.375 CSZ 4 2.75 —
11 44 BRX 4 22 88 5.6 1.4 CRY 6 2.8 0.7
12 48 BRX 5 24 96 6.0 1.5 CSZ 5 3.0 0.75
12 48 ARX 1 24 96 7.0 1.75 CRZ 6 3.5 0.875
13.1/2 54 ARX 2 27 108 8.0 2.0 CRZ 1 4.0 1.0
14 56 BRX 6 28 112 9.0 2.25 CRZ 2 4.5 1.125
15 60 ARX 3 30 120 10 2.5 CRZ 3 5.0 1.25
16.1/2 66 ARX 4 33 132 11 2.75 CRZ 4 5.5 1.375
18 72 ARX 5 36 144 12 3.0 CRZ 5 6.0 1.5
21 84 ARX 6 42 168 14 3.5 CRZ 6 7.0 1.75
42 x 100
50
MM
FEED

0.32
0.36
0.40
0.44
0.48
0.56
0.08
0.09
0.10

0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.28
1/4

0.11
112 100
42 x 50
X
DIRECT

0.080
0.090
0.100

0.120
0.140
0.020
0.022
0.025
0.027
0.030
0.035
0.040
0.045
0.050
0.055
0.060
0.070

0.110
112
C

MM

Position
FEED

CRY 1
CRY 2
CRY 3
CRY 4
CRY 5
CRY 6
CSY 1
CSY 2
CSY 3
CSY 4
CSY 5
CSY 6
CTY 1
CTY 2
CTY 3
CTY 4
CTY 5
CTY 6
Lever

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 All Geared Lathe Machine

4.3 THREAD DIAL INDICATOR :

CHASING DIAL USED INCHES

(A) ENGAGE AT ANY WHERE
4 – 8 – 12 – 16 – 24 – 32 – 48 - 60
(B) ENGAGE AT ANY LINE
6 – 10 – 14 – 18 – 22 – 26 – 30 - 54
(C) ENGAG EAT ANY NUMBER
3 - 5 - 7 – 9 – 11 - 13 -1 9 - 23 - 27
(D) ENGAG EAT OO ONUMBER
4.5 – 5.5 – 6.5 – 7.5 – 9.5 – 11.5
(E) DIAL CANNO TBE USEO
2.25-2.75-3.25 & m.m. PITCH
MOTOR REVERSE - FORWARD

CHASING DIAL USED FOR MM PITCH

Gear Pitch in MM
14 7 - 3.5 - 1.75 - 1.4 - 0.7 - 0.35
16 8 - 6 - 4 - 6 - 1.5 - 0.8 - 0.75 - 0.5
18 9 - 4.5 - 2.25 - 0.9 - 0.45 - 0.225
20 10 - 5 - 2.5 - 1.25 - 1 - 0.5 - 0.025
22 11 - 5.5 - 2.75 - 1.375 - 0.55 - 0.11
ENGAGE AT ANY WHERE ONLINE
ANY NUMBER & ODD NUMBER
DIAL CAN NOT TO BE USED
INCH MODULE DP THREAD

While cutting lengthy screws, the half nuts required to be disengaged at the end of each
cut to bring the carriage quickly to the starting position for subsequent cut. This indicator
is useful to engage the half nuts at correct time, while cutting screws during beginning of
each cut. So that the tool will follow original helix that is formed during previous cuts.

The recommended graduations on the dial in the column 3 coincide with the fixed point
on the bracket. This dial indicator is not useful for cutting other pitches Metric, Module
and DP thread. While cutting these threads the tool should be with drawn without
disengaging the half nuts ant the end of each cut and spindle rotation should be reversed
to bring the carriage (tool) to the starting position for subsequent cuts.

4.4 FEED :
„ Sliding feeds per spindle revolution range from 0.020 mm to 0.560 mm.
„ Sliding feeds per spindle revolution range from 0.005 mm to 0.14 mm.

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 All Geared Lathe Machine

4.5 APRON CONTROLS :

In additional to hand wheel operation, the saddle can be power operated through controls
on front to apron (see fig. 4) “Plunger” knob “A” selected power sliding. Surfacing feeds
or neutral condition. Lever “B” is moved upward for power feed engagement and
downward for manual operation. Lever “C” is moved upward to engage the lead moved
upward to engage the lead screw half nut for screw cutting lever “A” & “C” are interlock
against simultaneous engagement. Lever on head stock should be used for right or left
hand thread cutting.
A safety clutch is built in the apron which disengaged power feed on excessive over loads
or moving against bed stop. The setting of the clutch is done at our works and should not
normally disturbed.

OIL

SURFACE

SLIDING
OIL

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 All Geared Lathe Machine

4.6 COMPOUND SLIDE :

Compound slide is fixed stud type and is more rigid type of design where stud is
integral with the compound slide. Compound slide be tilled to any angle for short
taper turning.

4.7 TAIL STICK :

Tail stock can be set over the production of shallow tapers or for realignment by adjustment
of the screw “A” (see below fig.) At both side of the base. Before adjustment, release the
clamping bolts and loosen screw “B” beneath the tail stock which hold the base to main
casting. The quill locked by lever “C”. a tang slot in quill permits heavy drilling from tail
stock .

Note : Maximum off setting on each side is 10 mm.

A
B

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 All Geared Lathe Machine

5 SERVICING MAINTANANCE :

5.1 HEAD STOCK ALIGMENT :

Loosen the four fixing screws ‘A’ and nut ‘C’ adjust hex bolts ‘B’. Tight screw ‘A’ and nut
‘C’ after adjustment.

C
B

5.2 MAIN SPINDLE BEARING :

Main spindle is mount on two opposed taper roller bearing to adjust the spindle bearing
remove cap “A” (see figure) and tighter ring nut “B” such that spindle rotates by hand
with a light drag.

A
B

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 All Geared Lathe Machine

5.3 END GEAR TRAIN :

Gear ‘A’ in Fig.8 is drive through an aluminum safety key Which should cut of in case of
excessive lead of any accident of feed gear or end train drive. The sheared key should be
replaced by new key of aluminum alloy of dimension as given in below figure.

4.76 mm
A

12

5.4 LEAD SCREW & FEED SHAFT SHEAR PIN :

It shear pin given way because of excessive load on lead screw and feed shaft, slide away
the broken shear pin. Align the holes of lead screw and feed shaft to insert new shear pin.
Dimensions and material specification of shear pin are given in figure.

Shear Pin Lead

X Y Z Screw

Feed
Shaft

Ø6.35 mm

25 mm

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 All Geared Lathe Machine

5.5 APR0N :
The half nut guide way play is reduced by adjusting the screw ‘A’ after loosening the
screw ‘B’ see figure.

5.6 GEAR NOISE :

In spite of the monumental research work done the subject given noise (as well as measures
for it’s reduction) is one of the least understood areas of gear technology. Even if all the
relevant machining instructions, tolerances, and other factors are observed faithfully, these
is no guarantee that a noiseless gear set will result. Generally speaking, the noise level at
the work place should be as possible. In case of various gear drives, certain guiding values
for intensity of sound can be given which have been measured at a distance of 500 mm.
And which are usually encountered in industries. Rigid standards for permissible gear
noise have not been made, but the “American Gear Manufacturers Association” (AGMA)
has given the following provisional noise limit for high speed helical and herringbone
gear-sets.

(1) 107 db between 20 and 75 Hz

(2) 99 db between 75 and 150 Hz
(3) 94 between 150 and 300 Hz
(Here db (decibel) is the unit of sound level and Hz (hertz) for the frequency.)

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 All Geared Lathe Machine

5.7 POSSIBLE OPERATIONAL DIFFICULTIES AND REMEDIES :

CAUSE OF INACCURATE TURNING :
Almost always the cause of inaccurate turning is faulty alignment of lathe. The
importance of accurate alignment and proper grouting cannot there for be over looked
if, in spite of this, inaccurate turning occurs after some time, it is possible that the
gibbs of the slides or the nut of the cross slide screw require adjustment, provided always that
the cutting tool is properly clamping and does not vibrate. Chattering on lathes especially
when turning overhang, can be avoided by changing the speed and feed as the possible
that in this case the critical speeds of machine and work piece ate the same. If a change if feed
or speed does not step the chattering, it may be due to any of the following reasons.
„ To employ proper speed and feed.
„ Improper leveling of the lathe.
„ The work-piece is over hanging too far; a steady rest should be used.
„ Slender components being machined without proper supports by steady rest.
„ The legs are not properly grouted.
„ Back plate of chuck not fitted properly.
„ The gibes of the slide need adjustment.
„ Dirt between spindle nose taper and center-holder.
„ The cutting tool overhanging too far.
„ The cutting tool is not clamped firmly.
„ Un-balanced fixture of work-piece cause vibrations especially at high speed.
„ Check the cooling and the coolant.

SPINDLE RUNS TOO TIGHTLY AND BEARINGS BE COME TOO HOT IN THE HEAD STOCK.
1. Check the bearing lubrication portion and see whether it needs to be or not. Use recommended
grade of oil.
2. Loosen the check nuts of spindle and adjust the bearing.

CON PULLEY JAMMING ON MAIN SPINDLE AND BACK GEAR JAMMING.

1. Check spindle lubrication if lubrication is in sufficient, remove two screws (at right
angles) provided on the pulley diameter and fill recommended oil unit it over flows
from the other hole.
2. Clean the roughly and lubricate the back gear assembly.

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 All Geared Lathe Machine

5.8 LOCATION AND SPECIFICATION OF BEARINGS IN LATHE MACHINE :

No. Type Of Bearing Code No. Size No. Of Bearing

HS AP
01 Ball Bearing 6004 20x42x12 02 00
02 Ball Bearing 6005 25x47x12 02 00
03 Ball Bearing 6007 35x62x14 01 00
04 Ball Bearing 6203 17x40x12 00 01
05 Ball Bearing 6205 25x52x15 01 00
06 Ball Bearing 6206 30x62x16 01 00
07 Ball Bearing 6207 35x80x21 03 00
08 Taper Roller Bearing 32214 70x125x33.25 01 00
09 Taper Roller Bearing 32216 80x140x33.25 01 00
# HS : Head Stock # AP : Apron

6. PART SECTION :

Important when ordering spares parts :

1. Machine No. This is clamped on the bed at extreme postion of Tail stock
2. Year of manufacture.
3. Part No. / Description.
4. Quantity required.

No. Assembly Sr. No.

01 Center Lathe
02 Head Stock
03 Semi Universal Gear Box
04 Feed Gear Box
05 End Feed Train
06 Carriage
07 Apron
08 Thread Dial Indicator
09 Compound Slide & Tool Post
10 Tail Stock
11 Steady Rest
12 Follower Rest
13 Coolant Pump

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 All Geared Lathe Machine

6.1 Center Lahte :

20

21

22
23
19
18 24
17 25
16
26

15
14 27
13
12 28

29
30
11
31
10
9 32
8 33
34
7
6
5 35
4 36
3
37
2
1 38

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Center Lahte :
NO PART NAME
1 SIDE COVER
2 HEAD STOCK
3 LEAD SCREW FORWARD/REVERSE LEVER
4 SPEED CHANGE LEVER
5 HEAD STOCK COVER
6 SWITCHBOARD
7 MAIN’SPINDLE
8 REAR SPLASH GUARD
9 BED
10 CROSS SLIDE
11 TOOL POST
12 CROSS SLIDE HAND WHEEL
13 COMPOUND SLIDE
14 COMPOUND SLIDE HEAD WHEEL
15 STEADY REST
16 QUILL CLAMPING LEVER
17 TAIL STOCK
18 TAIL STOCK CLAMPING LEVER
19 TAIL STOCK HAND WHEEL
20 RACK
21 END BEARING BRACKET
22 TRY
23 COLLAN TANK
24 FEED SHATT
25 LEAD SCREW
26 SMALL LEG
27 APRON WHEEL HANDLE
28 APRON
29 SURFAC1NG-SLIDING SELECTOR KNOB
30 AUTOMAIC FEED ENGAGE LEVER
31 LEAD SCREW ENGAGE LEVER
32 THREAD DIAL INDICATOR
33 BIG LEG
34 LEG WINDOW
35 OIL LEVEL
36 FEED GEAR BOX
37 FEED SELECTION LEVER
38 FEED SELECTION IEVER’S

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 6.2
MG17
MG64

MG18 MG63
MG41
MG23
MG19 MG37 MG62
Head Stock :

MG14 MG61
MG38 MG42 MG60

HG66
MG20
MG39 MG59

MG67 MG43 MG58

HG12

HG11
MG44

HG13
HG16
HG24

HG15
HG26
HG25
MG45 MG57

MG
40
MG9
MG35 MG46

HG21
HG22
MG48

HG8
MG56
MG10
MG34 MG55
MG54
MG47
MG6 MG33

MG7 MG32 MG49

MG31
MG50

HG3
MG5 MG30
MG51
MG4
MG29 MG52 MG61
MG2 MG28
MG1 MG53

MG27

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All Geared Lathe Machine
 All Geared Lathe Machine

Head Stock
Part No. Description Part No. Description
HG 01 GEAR CLIP - 1 HG 35 SPINDLE
HG 02 GEAR SHAFTING ARM NO. 1 HG 36 BEARING 32216
HG 03 LEVER - 1 HG 37 CHECK NUT
HG 04 LEVER SHAFT - 1 HG 38 BEARING COVER
HG 05 SLEEVE - 1 HG 39 BEARING 32214
HG 06 LEVER SHAFT - 2 HG 40 SPUR GEAR
HG 07 SLEEVE - 2 HG 41 BEARING COVER
HG 08 LEVER - 2 HG 42 BEARING 6206
HG 09 GEAR CLIP - 2 HG 43 MAIN SPINDLE SHAFT
HG 10 GEAR SLIDING ARM HG 44 SPUR GEAR
HG 11 LEVER HG 45 SPUR GEAR
HG 12 SLEEVE HG 46 SPUR GEAR
HG 13 GEAR SHAFTING ARM NO. 2 HG 47 BEARING 6007
HG 14 LEVER SHAFT HG 48 CIRCLIP
HG 15 GEAR CLIP - 3 HG 49 SPUR GEAR
HG 16 SPUR GEAR HG 50 SPUR GEAR
HG 17 SHAFT HG 51 SPUR GEAR
HG 18 BEARING 6005 HG 52 BEARING 6205
HG 19 HOUSING HG 53 BEARING COVER
HG 20 BEARING 6005 HG 54 CIRCLIP
HG 21 WASHER HG 55 BEARING 6307
HG 22 BOLT HG 56 SPUR GEAR
HG 23 SHAFT HG 57 SHAFT
HG 24 CIRCLIP HG 58 SPUR GEAR
HG 25 CIRCLIP HG 59 BUSH
HG 26 BEARING 6004 HG 60 BEARING 6307
HG 27 SPINDLE CEM LOCK HG 61 BUSH
HG 28 GEARING COVER HG 62 BEARING 6307
HG 29 SPUR GEAR HG 63 BEARING COVER
HG 30 BUSH HG 64 PULLY
HG 31 SPUR GEAR HG 65 OIL LEVEL
HG 32 BUSH HG 66 SPUR GEAR
HG 33 SPUR GEAR HG 67 GEAR CLUSTER
HG 34 STOPPER OF SPINDLE

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 All Geared Lathe Machine

6.3 Semi Universal Gear Box

LSU14

LSU13 LSU15
LSU12 LSU16

LSU11

LSU10
LSU17

LSU9
LSU8

LSU7 LSU18

LSU6

LSU19
LSU5

LSU4
LSU20

LSU21
LSU3

LSU2

LSU1

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 All Geared Lathe Machine

LSU31
LSU30

LSU32

LSU28

LSU27

LSU26

LSU25

LSU24

LSU23

LSU22

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 All Geared Lathe Machine

Semi Universal Gear Box

PART NO. DESCRIPTION

LSU01 SHAFT - 1
LSU02 GUN METAL BUSH
LSU03 HOUSING - 1
LSU04 GEAR BOX
LSU05 SPUR GEAR
LSU06 SPUR GEAR
LSU07 BUSH
LSU08 GUN METAL BUSH
LSU09 SPUR GEAR
LSU10 SHAFT - 2
LSU11 SPUR GEAR
LSU12 HOUSING - 2
LSU13 GUN METAL BUSH
LSU14 SHAFT - 3
LSU15 GUN METAL BUSH
LSU16 HOUSING - 3
LSU17 SPUR GEAR
LSU18 BUSH
LSU19 SPUR GEAR
LSU20 BUSH
LSU21 GUN METAL BUSH
LSU22 GEAR BOX COVER
LSU23 GEAR STRIP
LSU24 CIRCLIP
LSU25 GEAR CLIP
LSU26 LEVER
LSU27 TAPER PIN
LSU28 LEVER PIN
LSU29 STUD
LSU30 SPRING
LSU31 ROLLER
LSU32 OIL LEVEL

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 All Geared Lathe Machine

6.4 FEED GEAR BOX

UG 16
UG 17

UG 18

UG 19
UG 15

UG 14 UG 20
UG 21
UG 13 UG 22
UG 23
UG 12
UG 24
UG 25
UG 11 UG 26
UG 10

UG 27

UG 9 UG 28
UG 29
UG 31
UG 8
UG 32
UG 30
UG 7
UG 33
UG 6
UG 34
UG 5
UG 35
UG 4
UG 36
UG 37

GU 3 UG 38

UG 2
UG 40

UG 39

UG 1

Page : 27
 All Geared Lathe Machine

UG 42
UG 41

UG 43

UG 44

UG 45
UG 46

UG 50

UG 49

UG 48

UG 47
UG 56

UG 57

UG 58

UG 59
UG 60
UG 61
UG 51

UG 52
UG 53

UG 54

UG 55

UG 62

UG 63

UG 64

UG 65
UG 66

Page : 28
 All Geared Lathe Machine

Feed Gear Box

Part No. Description Part No. Description

UG 1 Shaft (H100) UG 34 Gunmetal Bush
UG 2 Gunmetal Bush UG 35 Bush
UG 3 Housing - 1 UG 36 Spur Gear
UG 4 Spur Gear UG 37 Shaft (H600)
UG 5 Spur Gear UG 38 Housing - 5
UG 6 Sleeve UG 39 Shaft (H400)
UG 7 Bush UG 40 Bush
UG 8 Spur Gear UG 41 Change Lever Housing - 1
UG 9 Spur Gear UG 42 Ball
UG 10 Shaft (H200) UG 43 Spring
UG 11 Sleeve UG 44 Pin
UG 12 Shaft (H300) UG 45 Change Lever Housing - 2
UG 13 Spur Gear UG 46 Lever Sliding Key
UG 14 Housing - 2 UG 47 Pin
UG 15 Gunmetal Bush UG 48 Spur Gear
UG 16 Gunmetal Bush UG 49 Spur Gear
UG 17 Shaft (H500) UG 50 Spur Gear
UG 18 Housing - 3 UG 51 Gear Box
UG 19 Housing - 4 UG 52 Gear Box Cover
UG 20 Spur Gear UG 53 Circlip
UG 21 Spur Gear UG 54 Gear Clip
UG 22 Gunmetal Bush UG 55 Gear Strip
UG 23 Bush UG 56 Lever
UG 24 Bush UG 57 Lever Shaft
UG 25 Gunmetal Bush UG 58 Sleeve
UG 26 Spur Gear UG 59 Stud
UG 27 Spur Gear UG 60 Handle
UG 28 Spur Gear UG 61 Spring
UG 29 Spur Gear UG 62 Bolt
UG 30 Gunmetal Bush UG 63 Quation Stopper
UG 31 Spur Gear UG 64 Bolt
UG 32 Spur Gear UG 65 Wedge Strip
UG 33 Bush UG 66 Roller

Page : 29
 All Geared Lathe Machine

6.5 END FEED TRAIN

E05

E07
E04
E06 E08

E09
E03
E10

E11
E02

E01

Part No. Description

E 01 Arm Stud
E 02 Motor Bench
E 03 Motor Pulley
E 04 Arm
E 05 Main Pulley
E 06 Side Cover
E 07 Spur Gear
E 08 Spur Gear
E 09 Spur Gear
E 10 Spur Gear
E 11 Spur Gear

Page : 30
 All Geared Lathe Machine

6.6 CARRIAGE

SA11

SA12
SA10

SA14

SA13
SA09

SA16
SA17

SA15
SA08

SA06
SA05

SA07

SA04

SA03
SA02

SA01

PART NO. DESCRIPTION PART NO. DESCRIPTION

SA01 CARRIAGE SA10 CROSS SLIDE DIAL
SA02 CROSS SLIDE SCREW NUT SA11 “VEE” WIPER
SA03 3/8" X 1-1/4" LN BOLT SA12 CROSS SLIDE TRY
SA04 CROSS SLIDE SCREW SA13 OIL CAP
SA05 SCREW GEAR (T-13) SA14 CROSS SLIDE
SA06 CROSS SLIDE BOSH SA15 LOCKING SLIDE
SA07 LOCK PIECE SA16 “T” BOLT
SA08 CROSS SLIDE HANDLE SA17 LOCKING WEDGE
SA09 CROSS SLIDE WHEEL

Page : 31
 All Geared Lathe Machine

6.7 APRON

AP3

OIL
AP2
AP4
AP1
AP5

AP6
AP9

AP8 AP7

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 All Geared Lathe Machine

AP10
AP33

AP13
AP32

AP12
AP31

AP13
AP14
AP15
AP16
AP17
AP18

AP30
AP29
AP28

AP19

AP27 AP20
AP21
AP26 AP22
AP25
AP24

AP23

Page : 33
 All Geared Lathe Machine

AP38

AP37

AP34
AP35
AP36

Page : 34
 All Geared Lathe Machine

AP39

AP40

AP43

AP41

AP42

Page : 35
 All Geared Lathe Machine

Apron

PART NO. DESCRIPTION PART NO. DESCRIPTION

AP01 APRON BODY AP22 SURFACE GEAR SHAFT
AP02 APRON HAND WHEEL AP23 SPUR GEAR
AP03 OIL LEVEL AP24 WORM COVER
AP04 PLUNGER AP25 WORM GEAR
AP05 SURFACING SLIDING AP26 DEGREE WASHER
SELECOR BRACKET AP27 WASHER
AP06 ECENTRIC AP28 SPRING
AP07 CONNECT ARM AP29 WARM GEAR SHAFT
AP08 CONNECT ARM GEAR AP30 SUPPORT BEARING
AP09 GEAR PIN AP31 RACK PINION GEAR
AP10 HOUSING AP32 SPUR GEAR
AP11 HANDLE AP33 WHEEL PINION GEAR
AP12 GRADUATIOD DIAL COLLAR AP34 HALF NUT KNOB
AP13 SELF HOUSING - 1 AP35 HALF NUT ECENTRIC SHAFT
AP14 SELF HOUSING - 2 AP36 KNOB HANDLE
AP15 SELF HOUSING - 3 AP37 KNOB HANDLE
AP16 CHECK NUT AP38 HALF NUT
AP17 WORM GEAR SHAFT NUT AP39 WORM
AP18 NUT AP40 SUPPORT WORM
AP19 SELF SHAFT AP41 SPUR GEAR
AP20 BEARING 6203 AP42 SPUR GEAR
AP21 FEED ENGAGEMENT LEVER AP43 OIL PIPE

Page : 36
 All Geared Lathe Machine

6.8 THREAD DIAL INDICATOR

D01
D05
D08A

D07

D02
D06

D03 D04
D08E

D08D

D08C

Part No. Description D08B

D01 DIAL BODY
D02 DIAL COVER
D03 DIAL PLATE
D04 THREAD CHART LABLE
D05 DIAL SKIN
D06 STUDE
D07 GRIP NUT
D08-A DIAL GEAR TEETH 14
D08-B DIAL GEAR TEETH 16
D08-C DIAL GEAR TEETH 18
D08-D DIAL GEAR TEETH 20
D08-E DIAL GEAR TEETH 22

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 All Geared Lathe Machine

6.9 COMPOUND SLIDE & TOOL POST

CA-10

CA-05

CA-04 CA-11

CA-12
CA-03

CA-02

CA-06
CA-09

CA-08

CA-07

CA-01

Part No. Description

CA01 COMPOUND BASE
CA02 COMPOUND
CA03 TOOL POST
CA04 TOOL POST STUD
CA05 TOOL POST STUD CAP
CA06 COMPOUND WHEEL
CA07 COMPOUND DIAL RING
CA08 COMPOUND SCREW
CA09 COMPOUND SCREW NUT
CA10 TOOL POST KEY
CA11 TOOL POST BOLT
CA12 COMPOUND HANDLE

Page : 38
 All Geared Lathe Machine

6.10 TAIL STOCK

TL-10

TL-11

TL-17

TL-12

TL-13
TL-9

TL-14

TL-8

TL-7

TL-6 TL-16

TL-1
TL-5

TL-2
TL-4
TL-15
TL-3

Part No. Description Part No. Description

TL 01 Tail Stock TL 10 1/2” Lock Bolt
TL 02 Tail Stock Plate TL 11 Tail Stock Screw
TL 03 Square Nut TL 12 Bosh
TL 04 Grip Plate TL 13 Dial
TL 05 Stud TL 14 Tail Stock Wheel
TL 06 5/16” Nut with Washer TL 15 5/16” Nut
TL 07 Ram Key TL 16 Nut
TL 08 Dead Center TL 17 TAIL STOCK TRAY
TL 09 Ram

Page : 39
 All Geared Lathe Machine

6.11 STEADY REST

SR06

SR04
SR07

SR03

SR02

SR08

SR01

SR05
SR09

Part No. Description

SR01 STEADY REST BASE
SR02 PIN LEVER
SR03 PIN WITH CASTING BUSH
SR04 1/2" SQURE BOLT
SR05 STUD
SR06 STEADY REST UPPER BODY
SR07 HINGH PIN
SR08 NUT
SR09 GRIP PLATE

Page : 40
 All Geared Lathe Machine

6.12 FOLLOWER REST

FR01

FR03

FR02

Part No. Description

FR 01 FRAME
FR 02 PIN WITH CASTING BUSH
FR 03 PIN LEVER

Page : 41
 6.13

COOLANT PIPE

PIPE

PIPE HOLDER

LOW PRESSURE
HOSE PIPE

HOSE CONNECTION
COOLANT PUMP & TANK ASSEMBLY :

COOLANT PUMP

COOLANT TANK

Page : 42
All Geared Lathe Machine
 All Geared Lathe Machine

7. TEST CHART FOR GENERAL PURPOSE PARALLEL LATHES

WITH SWING OVER BED UP TO 800 MM
As per IS : 1878 (PART 1) 1971
PRACTICAL TESTS
(All Dimenstions are in Millimeters)

Sr. Test Test Measuring Actual Error

No. Instruments

01 Cylinderical Turning Precision Dia, Round with 0.01

with work piece Measuring mm Taper near
mounted in chuck instrument Head Stock 0.02
D, Dia of Job > Da ÷ 8 mm
(Da = Swing Dia) 20 20
150
20
02 Facing with Work piece Straight edge, Slip 0.02 mm for 300
mounted in chuck gauges or Dial mm dia. concave
A

Indicator only
D > Da ÷ 2 =
0.0
L < Da ÷ 8 = L

Dial Indicator or 0.02 / 300 mm

03 Cylinderical turning of Micrometer
workpiece hold between ----
centers
300

# Hardness of Bed - BHN

Note : The specification concerning local tolerance are given only to eliminate in case of liner
sideways, the possibility of too large deviations in straightness concentrated on a small
length. ([Link] (d) of IS : 2063-1962 code for – testing machine tools)
However, in the case of slide ways with a regular convex which is approximately
symmetrical with respect to the middle of their length, the specifications for local tolerance
are too respective at the extremities of the slideway. In such cases the specifications for
local tolerance may be doubled for the outer quarters of the slideway.

INSPECTED DATE : _______________

INSPECTED BY : _______________

CHIEF INSPECTOR : _______________

Page : 43