On Brick Construction: Technical Notes
On Brick Construction: Technical Notes
REVISED
on Brick Construction
Brick Industry Association 11490 Commerce Park Drive, Reston, Virginia 20191
April
2002
Key Words: bearing, cavity wall, expansion joints, flashing, sealants, parapets, ties.
CONCRETE
MASONRY
WYTHE
(INNER WYTHE)
BRICK
WYTHE
(OUTER
WYTHE)
REINFORCED
CMU LINTEL
1” MIN.
(25 mm)
TROUGH WALL
FLASHING
STEEL ANGLE\LINTEL
End Dam
FIG. 3
2
PREFABRICATED
CORNERS
JOINT INSIDE
REINFORCEMENT CORNER
THROUGH
WALL OUTSIDE
FLASHING CORNER
AIR SPACE
CONCRETE
SLAB
AIR SPACE
STEEL COLUMN
JOINT REINFORCEMENT
CMU FILL CELLS OF
WYTHE CMU SOLID
WITH MORTAR
AIR SPACE OR GROUT@
ANCHORS
THROUGH WALL
FLASHING
BRICK CONCRETE
WTYHE SLAB
WEEP HOLE
WEEP BLOCKING
HOLE UNDERNEATH
FILL SOLID
WITH MORTAR THROUGH WALL
OR GROUT FLASHING
BELOW FLASHING
Corners Columns
It is important to make sure flashing is continuous In some cases, vertical supports may make it neces-
around corners. Forming corners with conventional sary to cut, puncture or otherwise interrupt the flashing.
flashing is a complicated process involving folding When this occurs, it is important to make sure that all
and/or cutting, which increases the potential for flashing openings in the flashing are tightly sealed, and that the
failure. Specifying prefabricated corners eliminates the flashing is attached to these supports with mechanical
need to cut, patch and fold flashing, thereby reducing means or approved adhesives. A common problem con-
some of the potential for water penetration, see Fig. 6. dition exists when the inside wythe of a cavity wall
Whether field-formed or prefabricated, all corners spans between steel columns, and the column flanges are
should overlap at least 6 in. (150 mm), be sealed with perpendicular to the masonry. Fig. 7 illustrates one way
mastic or an adhesive compatible with the flashing mate- that this problem can be addressed. The flashing is
rial, and conform to the shape of the structure. formed into a tray and adhered to the column. Cut brick
3
FLASHING
MORTAR OR
GROUT
FLASHING WITH
END DAMS
PROTECTIVE BELOW SILL
MATERIAL
WEEP HOLE
BACKER ROD AND
SEALANT
MIN. 1/8" (4 mm) SPACE
OR COMPRESSIBLE
MATERIAL BELOW CAVITY SEAL
SHELF ANGLE
AIR SPACE CONTINUOUS
SEALANT
AND BACKER
ROD
MASONRY SILL
Shelf Angle Detail BELOW
FIG. 8
or concrete masonry units may be placed at the column Window Jamb Detail with Cavity Seal
base to provide support for the flashing. Otherwise, the FIG. 10
flashing can continue in front of the column if it is fully
DOORS AND WINDOWS
supported from behind.
Detailing openings in masonry cavity walls requires
Shelf Angles
special attention because any air or water which bridges
Shelf angles are used to support brick masonry, transfer the cavity may cause problems. When the lintel used
the weight of brickwork to the structural frame and create above any masonry opening is not continuous, flashing
horizontal expansion joints. Flashing should be installed should extend beyond the ends of the lintel and turn up
over all shelf angles, extended beyond the edge of the to form end dams. Air leakage around window and door
angle when possible. Flashing may be self adhered to the frames to the cavity can be minimized by placing a pre-
shelf angle or have sealant at the edge to prevent wind driv- compressed pad or sealant in the cavity at the perimeter
en rain from penetrating underneath the flashing. The of the opening. Such a seal is placed at the head of the
flashing material should extend back to the inside wythe opening between the back of the lintel and interior
and turn up a minimum of 8 in. (200 mm). All shelf angles masonry wythe, see Fig. 9, and below the window sill.
should have a horizontal expansion joint underneath, (see The seal must be integrated with a similar seal at the
Fig. 8). More information about expansion joints is found jamb between the two masonry wythes, see Fig. 10. A
later in this Technical Notes. sealant joint at the exterior window/masonry interface is
THROUGH WALL
FLASHING
FLASHING
FLASHING WITH
END DAMS
CAVITY SEAL BELOW SILL
WEEP HOLE
BACKER ROD
SEALANT AND SEALANT
SEALANT AND
BACKER ROD MASONRY SILL
BELOW
4
the primary defense against the ingress of both air and Sealants perform best when they are bonded to two
water. Jamb flashing is not required, but may be placed opposing surfaces. When a sealant is bonded to three
between the interior masonry wythe and the window surfaces, its ability to accommodate movement is signif-
frame as an additional barrier. In the case of masonry icantly reduced. Backer rods are recommended and pro-
jambs, flashing between the two masonry wythes pre- vide support for the sealant within the joint and prevent
vents contact and transmission of water to the interior, three-sided adhesion. A bond-breaking tape may be
see Fig. 11. Jamb flashing should be fully adhered to the required with some types of backer rods. The sealant
interior masonry wythe and extend down to lap over the should be installed in accordance with the manufactur-
through-wall flashing at the sill. er’s recommendations. Additionally, maintenance pro-
Flashing is also needed below window sills, see Figs. grams should be implemented to inspect and replace
12 and 13. When one-piece continuous masonry sills are sealants that may have dried out, split, or separated from
specified, the flashing should extend into the exterior the substrate.
masonry wythe at the jambs, see Fig. 10. When detailed
in this manner, sill flashing can manage water that by- PARAPETS
passes sealant joints at both the sill and jambs. If not so Of all the masonry elements used in buildings, proba-
detailed, the jamb flashing must be placed to direct wa- bly the most difficult to properly detail is a parapet wall.
ter to the sill flashing. Sealing the pre-compressed cav- Designers have tried many different ways to minimize
ity seal at the jambs to the sill flashing completes a con- cracking, leaking, and displacement. Generally, the only
tinuous barrier between the window frame and the cavi- guarantee against parapet problems is to eliminate the
ty. End dams must be formed at the ends of the sill parapet. However, they are frequently required by build-
flashing. Self-flashing windows only handle water ing codes or included for aesthetic reasons.
which makes its way inside the window frame and do
For cavity wall construction, it is recommended that
not negate the need for the flashing installation de-
the cavity continue to the top of the parapet, thereby
scribed above.
permitting differential movement between the outer and
Sealant Joints inner wythes. Expansion joints should extend to the top
Sealant joints are the primary defense against mois- of the parapet as well. In addition, the inner wythe of the
ture penetration through joints in exterior elements. parapet may need to be reinforced and attached to the
Sealant joints at masonry openings in exterior walls, structural frame. Additional vertical expansion joints
such as door and window frames, and expansion joints should be placed in the parapet, located between those in
should be designed, detailed and installed with the same the wall below, and near corners to avoid displacement
care as other building components, not applied as an of the parapet.
afterthought. Too frequently, sealants are used to correct Copings on parapets should provide a drip on at least
or hide poor workmanship, rather than being included as one side of the wall and slope towards the drip. Metal,
an integral part of the construction. stone, and fired clay copings of various designs usually
PERIMETER
WINDOW
SEALANT
PERIMETER
WINDOW
MORTAR SEALANT
OR GROUT
FLASHING AND
FLASHING AND WEEP HOLES
WEEP HOLES SEAL @ DOWEL
PENETRATIONS
CAVITY
SEAL
METAL DOWEL WHERE
ANCHOR NECESSARY
5
provide this feature. Place through-wall flashing in the
mortar joint immediately beneath the coping and firmly HORIZONTAL JOINT
REINFORCEMENT
attach the coping to the wall below with mechanical
anchors. Sealant should be applied where the anchors
penetrate the flashing. More information about caps
and copings can be found in Technical Notes 36A.
Parapets should not be painted or coated, they must be CMU
WYTHE
able to “breathe”. Roofing membrane should not
extend up the back side of the parapet without consid-
eration of moisture vapor transmission.
MOVEMENT JOINTS EXPANSION JOINT
(BACKER ROD,
Vertical Expansion Joints SEALANT AND
COMPRESSIBLE
The exterior of each building must be analyzed to MATERIAL)
determine the potential for horizontal movement, and pro-
visions must be made to relieve the stress that results from BRICK WYTHE
CONCRETE
COLUMN
BACKER ROD
AND SEALANT,
DOVETAIL SLOT TYPICAL
W/ WIRE ANCHOR ALL JOINTS
6
HORIZONTAL
FLASHING JOINT
REINFORCEMENT
BACKER ROD
AND SEALANT FILL CELLS
OF CMU SOLID
WITH MORTAR
MIN. 1/8" (4 mm) OR GROUT
SPACE OR @ ANCHORS
COMPRESSIBLE
MATERIAL BELOW
SHELF ANGLE WEEP HOLE
ADJUSTABLE
ANCHOR REINFORCED
BRICK BOND BEAM
FILL CELLS WYTHE JOINT
OF CMU SOLID REINFORCEMENT
WITH GROUT
@ ANCHOR
WEEP HOLE
HORIZONTAL
JOINT JOINT SLAB KEYWAY
REINFORCEMENT CONCRETE REINFORCEMENT GROUTED
COLUMN SOLID
CMU
WYTHE
AIR SPACE 24-INCH-WIDE
(600 mm)
PRECAST
CONCRETE
PLANK
AIR SPACE
REINFORCING
BAR PLACED
WEEP HOLE AT SPECIFIED
INTERVALS
ADJUSTABLE BRICK WYTHE
ANCHOR
8
BRICK WYTHE RIGID
CONCRETE ANCHOR BOLT
MASONRY INSULATION
REINFORCED ADJUSTABLE TIE
BOND BEAM CMU
JOIST HANGER WYTHE
FLOOR JOIST CONCRETE
FLASHING FLOOR SLAB
WEEP HOLES
BELOW FLASHING
FILL SOLID WITH
MORTAR OR GROUT
WATERPROOFING
BUILDING
PAPER
WALL TIE
BOND BREAK
MATERIAL
9
detail that will relieve this condition. Installation of a Structural Engineering Institute of the American
bond break between the concrete slab and the concrete Society of Civil Engineers, and The Masonry
masonry permits the slab to have some freedom of move- Society, 2002.
ment with respect to the plane of the wall. The slab is 4. Laska, W. and Ostrander, C, “Cavity Walls: A
thickened into a beam over the interior wythe to help stiff- Case of High Performance”, Masonry Advisory
en the slab and minimize curling. The weight of the wall Council, Park Ridge, IL.
above the plate must be greater than the uplift force. Slab 5. Krogstad, N., Weber, R., and Johnson, D.,
curling may also be reduced by placing diagonal rein- “Common Problems at the Interface Between
forcement in the slab corners. Masonry Drainage Walls and Windows”,
American Society for Testing and Materials STP
SEISMIC DETAILING 1246, 1996, pp. 29-43.
Masonry walls in buildings in locations with seismic 6. Laska, W., “Connecting Precast Planks to
activity must be designed to resist the lateral loads Concrete Masonry Walls”, Magazine of Masonry
imposed by seismic events. The requirements are deter- Construction, Vol. 4, No. 7, July 1991, pp. 250-
mined by the Seismic Design Category (SDC) into 251.
which the structure fits, as outlined in Minimum Design 7. Hooker, K., “Corners in a Flash”, Magazine of
Loads for Buildings and Other Structures, ASCE 7 [13]. Masonry Construction, Vol. 4 No. 12, December
Seismic requirements for masonry walls are found in 1991, p. 466.
Section 1.13 of the 2002 MSJC Code, as well as in 8. Krogstad, N., Kozoil, R., and Weber, R.,
model building codes. Prescriptive amounts of horizon- “Detailing Critical Interfaces Between Masonry
tal and vertical reinforcement are required, based on Walls and Roofing Systems”, Seventh Canadian
Seismic Design Category and if the wall is part of the Masonry Symposium, 1995, pp. 43-62.
lateral force-resisting system. However, the require- 9. Laska, W., “Detailing Shelf Angles”, Magazine
ments will not be discussed here as the focus of this of Masonry Construction, Vol. 3, No. 7, January
Technical Notes is detailing. Such reinforcement must be 1989, pp. 16-17.
placed with the restrictions for size, cover, and toler- 10. Laska, W., Masonry and Steel Detailing
ances that are included in the building code. Handbook, The Aberdeen Group, 1993
11. “Masonry: The Cavity Wall Controversy”,
SUMMARY Proceedings of the British Masonry Society, No.
This Technical Notes has discussed and illustrated the 5, May 1993.
general principles that are involved in the proper detail- 12. Beall, C., Masonry Design and Detailing: for
ing of brick masonry cavity walls. It is not possible to Architects, Engineers and Contractors, Fourth
cover all of potential conditions and variations in a sin- Edition, McGraw-Hill, 1997.
gle Technical Notes. However, the intent is to address 13. Minimum Design Loads for Buildings and Other
the general principles and considerations for detailing. Structures (ASCE 7), Structural Engineering
The information and suggestions contained in this Institute of the American Society of Civil
Technical Notes are based on the available data and the Engineers, Reston, VA, 2002.
experience of the engineering staff of the Brick Industry 14. Standard for Hurricane Resistant Residential
Association. The information contained herein must be Construction, (SSTD 10), Southern Building
used in conjunction with good technical judgment and a Code Congress International, March 1999.
basic understanding of the properties of brick masonry. 15. Subasic, C., “Seismic Reinforcement for
Final decisions on the use of the information contained Masonry”, Magazine of Masonry Construction,
in this Technical Notes are not within the purview of the Vol. 13, No. 4, April 2000, pp. 20-26.
Brick Industry Association and must rest with the proj- 16. Zinter, K., “Technical Guide-Selection and Use
ect architect, engineer and owner. of Sealants”, Bostik Inc., 1999.
17. Uniform Building Code, International Council of
REFERENCES Building Officials, Council of Building Officials,
1. Wallace, M.A., “Anatomy of a Cavity Wall”, Whittier, CA, 1997.
Magazine of Masonry Construction, Vol. 3, No. 18. Catani, M.J., “Where Do You Need Joints?”,
7, July 1990, pp. 296-304. Magazine of Masonry Construction, Vol. 1, No.
2. Hoke, J.R., Editor, Architectural Graphics 10, October 1988.
Standards, Ninth Edition, John Wiley & Sons
Inc., New York, NY, 1994.
3. Building Code Requirements for Masonry
Structures and Commentary (ACI 530/ASCE
5/TMS 402-02) and Specification for Masonry
Structures and Commentary (ACI 530.1/ASCE
6/TMS 602-02), American Concrete Institute,
10MB.I.A. 4/02 10