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1 Cylinder Diesel Engine

The document describes a 1 cylinder 4 stroke diesel engine test rig. The rig consists of a single cylinder diesel engine connected to an eddy current dynamometer for loading. It has instruments to measure combustion pressure, crank angle, airflow, fuel flow, and temperatures. The rig enables analysis of engine performance parameters like power, efficiency, fuel consumption. It has a data acquisition system and software to monitor and analyze performance and combustion parameters in graphical and tabular formats. The rig is mounted on a rigid structure and requires electric power supply and water for cooling.

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0% found this document useful (0 votes)
387 views3 pages

1 Cylinder Diesel Engine

The document describes a 1 cylinder 4 stroke diesel engine test rig. The rig consists of a single cylinder diesel engine connected to an eddy current dynamometer for loading. It has instruments to measure combustion pressure, crank angle, airflow, fuel flow, and temperatures. The rig enables analysis of engine performance parameters like power, efficiency, fuel consumption. It has a data acquisition system and software to monitor and analyze performance and combustion parameters in graphical and tabular formats. The rig is mounted on a rigid structure and requires electric power supply and water for cooling.

Uploaded by

ramniwas123
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Global-TH401DC 1 CYLINDER 4 STROKE DIESEL ENGINE TEST RIG

SPECIFICATIONS:-

Single Cylinder Four Stroke water cooled Diesel


engine is selected for experimental purpose. The
specification for the engine is as follows:

The setup consists of single cylinder four strokes


Diesel engine connected eddy current
dynamometer for loading. It is provided with
necessary instruments for combustion pressure
and crank-angle measurements. These signals are
interfaced to computer through data acquisition
device for Pθ-PV diagrams. Provision is also made
for interfacing airflow, fuel flow, temperatures and
load measurement. The set up has stand-alone
panel box consisting of air box, fuel tank, transmitters for air and fuel flow measurements.
The setup enables study of engine performance for brake power, indicated power, frictional power, BMEP,
IMEP, brake thermal efficiency, indicated thermal efficiency, Mechanical efficiency, volumetric efficiency,
specific fuel consumption, A/F ratio and heat balance. Engine Performance Analysis software
package “ICEngine_SoftLV9.1” is provided for on line performance evaluation.

Learning Objectives/Experiments:

Lab-view based engine performance analysis and combustion analysis software which can monitoring,
reporting, Store data entry, Data logging, The Software evaluates

Performance Parameter
Combustion Parameter
 BP, IP, FP P-V, P- θ
 Volumetric efficiencies Log P-V
 Thermal efficiencies Rate of pressure rise
 fuel consumption Heat Release (Net & Cumulative)
 Air consumption Mass fraction Burnt
 Heat balance sheet Mean gas temperature

To view data graphical and tubular formats. The results and graphs can be printed on Microsoft word.

# 357D HSIIDC, Phase-1, Sector-2, IGC Saha Industrial Estate (Haryana), Web: www.globalinstrumentsco.com, Mail: [email protected]
Manufacturer & Exports:-All types Mechanical, Electricals, Electronics & Research Lab Equipments
Global-TH401DC 1 CYLINDER 4 STROKE DIESEL ENGINE TEST RIG

Engine Specifications:

Make, Type (Kirloskar) 4 Stroke Water cooled,


No of cylinder Single
Power 3.7kW @1600 rpm 661.5CC
Bore 85 mm
Stroke 110 mm
Combustion Principle Compression ignition
Cubic Capacity 661.5 CC
Compression Ratio 8

Max Speed 1800 rpm


Rated operating Speed 1500 rpm
Max operating Speed 1600 rpm
Fuel timing for std. engine 23 degree BTDC
valve timing
Inlet open BTDC 4.5 degree
Inlet close ABDC 35.5 degree
Exhaust open BBDC 35.5 degree
Exhaust close ATDC 4.5 degree
Inlet valve clearance 0.18 mm
Exhaust valve clearance 0.20mm
Lubrication oil 3.5 litter(20w40)

Engine Specifications:

Product GIC-TD203D Engine test set up 1 cylinder, 4 stroke, diesel/


(computerized)

Dynamometer Eddy Current Type,


Propeller Shaft Hindustan Hardy with universal joints
EGR SS, Water cooled
Air box M S box with orifice meter and manometer
Fuel Tank 15 Ltrs Duel fuel tank with glass fuel metering
column
Calorimeter Pipe in pipe type,
Piezo Sensor PCB Piezotronic,(New York) Diaphragm stainless
steel type & hermetic sealed, Piezo sensor for head
pressure, Range 350 bar, with low noise cable, and
# 357D HSIIDC, Phase-1, Sector-2, IGC Saha Industrial Estate (Haryana), Web: www.globalinstrumentsco.com, Mail: [email protected]
Manufacturer & Exports:-All types Mechanical, Electricals, Electronics & Research Lab Equipments
Global-TH401DC 1 CYLINDER 4 STROKE DIESEL ENGINE TEST RIG

signal conditioner,
Crank angle sensor PPR:360 Resolution 1 deg, Speed 6000rpm,With
TDC pulse 10-30V DC,
Data Acquisition device Model.: GIC-DAS101 NI
USB6210, 16 bit 250kS/s, 16 AI, 4 DI, 4 DO USB 2.0
Communication
Temperature sensor J type, range 0-700degC K type , range 0-1200 degC,

Load Sensor Load cell , Strain gauge type,0-50kg,


Fuel Flow Transmitter 500mmWC, Output 4-20ma,
Air flow transmitter Pressure Transmitter, range (-) 250mmWC
Rota meter Make: CVG Techno craft India, Engine cooling 40-
400LPH, Calorimeter 25-250LPH,
Software “ICEngine_SoftLV9.1” Engine performance and
combustion analysis software

 The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint
with vibration pads
An ENGLISH manual of experiment procedures, block diagram etc. along with a flex drawing of the part and
fluid circuit along with the apparatus.

Utilities Required

Electric Supply: - Provide 230 +/- 10 VAC, 50 Hz, Single Phase Electric Supply with proper earthing.
(Neutral – Earth voltage less than 5 VAC) 5 A, three pin socket with switch (2 Nos.)
Water Supply: Continuous clean and soft water supply @ 4000 LPH, at 10 m Head. Provide tap with 1” BSP
size connection.
Space: - 3800L x 4000W x 2000H in mm
Exhaust: - Provide suitable exhaust arrangement (Exhaust pipe 32 NB / 1 ¼ “size)
Drain: - Provide suitable drain arrangement (Drain pipe 65 NB / 2 ½” size)

* Technical Specifications, Appearance & model number are subject to change without prior notice in keeping up with the
state of art.

The product specifications and data are subject to change without notice to improve reliability, function or
design or otherwise

# 357D HSIIDC, Phase-1, Sector-2, IGC Saha Industrial Estate (Haryana), Web: www.globalinstrumentsco.com, Mail: [email protected]
Manufacturer & Exports:-All types Mechanical, Electricals, Electronics & Research Lab Equipments

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