0% found this document useful (0 votes)
189 views

Quick Select Product Guide

The document provides an overview of Pepperl+Fuchs' product offerings for electrical explosion protection equipment, including terminal and junction boxes, control units, control stations, control and distribution panels, switch disconnectors, motor starters, purge and pressurization systems, and cable glands. It introduces the various product lines and material options and provides information to help users select the appropriate devices for their applications.

Uploaded by

ceca celsa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
189 views

Quick Select Product Guide

The document provides an overview of Pepperl+Fuchs' product offerings for electrical explosion protection equipment, including terminal and junction boxes, control units, control stations, control and distribution panels, switch disconnectors, motor starters, purge and pressurization systems, and cable glands. It introduces the various product lines and material options and provides information to help users select the appropriate devices for their applications.

Uploaded by

ceca celsa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 136

Quick Select Product Guide

for Electrical Explosion


Protection Equipment
The Quick Select Product Guide:
Use, Purpose, and Target Group

The Quick Select Product Guide for Electrical Explosion Protection Equipment is
designed for experienced users, technicians, and engineers. It presents a comprehensive
overview of Pepperl+Fuchs’ product and solutions offerings based on Ex d, Ex e,
and Ex p protection. It will help with selecting the appropriate devices and systems for
application planning.

Electrical explosion protection equipment by Pepperl+Fuchs From small cable glands to sophisticated control and distribution
covers a broad range of products and solutions based on panels, this quick select guide will introduce a wide range
flameproof (Ex d), increased safety (Ex i, Ex e), and purge and of product options. Selection tables will help you easily find
pressurization (Ex p) explosion protection. Most of the products the appropriate device for your specific requirement. Find
are certified for dust environments (Ex tb), too. Integration of enhanced product details and up-to-date technical information
intrinsically safe (Ex i) devices and components is also possible. by following the link shown on the introduction pages for each
product section.
Innovative Solutions.
Perfect Applications.

As a technology leader in industrial sensor technology and a pioneer in electrical


explosion protection, Pepperl+Fuchs has been developing components and solutions
for over 70 years. Above all, our goal is to offer the perfect solutions for our customers’
applications. This is only possible with close collaboration. Not only do we share
our passion for automation with customers—we also share our in-depth expertise
and experience.

Forging ahead with new ideas and finding new approaches is what drives us. This is
the foundation for technologically advanced solutions that are tailored to individual
applications and geared toward future requirements.

Creating customer-focused solutions to meet today’s and tomorrow’s challenges is


at the center of everything we do. And Industry 4.0 makes this more important than
ever.

Pepperl+Fuchs is re-envisioning tried and trusted technologies and developing


innovations that pave the way for networked production and communication that
transcends your company’s boundaries. Our innovation—your competitive advantage.

For more information, visit our website:


www.pepperl-fuchs.com

Contents
Terminal and Junction Boxes (Ex e, Ex i, Ex op) 6
Terminal and Junction Boxes (Ex d) 20
Control Units (Ex e) 26
Control Units (Ex d) 56
Control Stations (Ex e) 64
Control Stations (Ex d) 72
Control and Distribution Panels (Ex d) 78
Control and Distribution Panels (Ex de) 90
Switch Disconnectors and Safety Switches (Ex e) 98
Switch Disconnectors and Motor Starters (Ex d) 104
Purge and Pressurization Systems (Ex p) 112
Cable Glands and Accessories (Ex d, Ex e, Ex i) 122

3
Contents: Products
Material Page

Terminal and Junction Boxes (Ex e, Ex i, Ex op) 6


GR-Series GRP* 8
SLS-Series Stainless Steel 10
FXLS-Series Stainless Steel 12
EA/DA Series Aluminum 14
HVB-Series Stainless Steel 16
Fiber Optic Splice Boxes Stainless Steel or GRP 18

Terminal and Junction Boxes (Ex d) 20


EJB-Series Aluminum 22
EJBX-Series Stainless Steel 22
GUB-Series Aluminum 23
GUBX-Series Stainless Steel 23
F*-Series Aluminum 24

Control Units (Ex e) 26


LCP-Series GRP 28
LCS-Series Stainless Steel 32
CFP-Series Operating Elements 36
PM-Series Polyamide 52

Control Units (Ex d) 56


FW-Series Aluminum 58
FC4-Series Aluminum 60

Control Stations (Ex e) 64


GR-Series GRP 66
FXLS-Series Stainless Steel 68
DS-Series Stainless Steel 70

Control Stations (Ex d) 72


EJB-Series Aluminum 74
EJBX-Series Stainless Steel 74
DMT-Series Earthing System Aluminum/Stainless Steel 76

*GRP = Glas fiber reinforced plastic

4
Material Page

Control and Distribution Panels (Ex d) 78


EJB-Series Aluminum 80
EJBX-Series Stainless Steel 82
FH-Series Aluminum 84
GUB-Series Aluminum 86
GUBX-Series Stainless Steel 88

Control and Distribution Panels (Ex de) 90


Flanged Panel Solutions Aluminum/Stainless Steel 92

Switch Disconnectors and Safety Switches (Ex e) 98


DIS—Switch Disconnectors Stainless Steel or GRP 100
SAF—Safety Switches Stainless Steel or GRP 100

Switch Disconnectors and Motor Starters (Ex d) 104


EJB-Series Aluminum 106
F-Series Aluminum 108
F7-DOL-Series Aluminum 110

Purge and Pressurization Systems (Ex p) 112


5500-Series 114
6000-Series 116
6500-Series 118
7500-Series 120

Cable Glands 122


For Armored Cables Metal 124
For armored cables, Barrier Glands Metal 126
For Non-Armored Cables Metal 128
For Non-Armored Cables, Barrier Glands Metal online
For Non-Armored Cables, Double Seal Plastic 130
For Shielded EMC Cables Metal 132
For Flexible Conduits Metal online

Stopping Plugs online


Adapters online
Breather Drains online

5
Terminal and Junction
Boxes (Ex e, Ex i, Ex op)
For installation of signal and power distribution networks in hazardous areas,
various types of terminal boxes and junction boxes are available. Several
enclosure sizes and custom configurations with terminal and cable gland types
ensure the optimal solution for any application. They are certified according
to ATEX and additional international standards. Types of explosion protection
include Ex e, Ex ia, Ex tb, and Ex op pr. Solutions are made out of glass fiber
reinforced polyester, aluminum, and high-quality stainless steel.

GR—Glass Fiber Reinforced Polyester EA/DA—Aluminum

This standardized enclosure series for all This series features four different sizes of enclosure.
Pepperl+Fuchs products consists of carbon-loaded, They are Ex e and Ex tD certified and manufactured
glass fiber reinforced polyester with stainless from marine-grade aluminum with increased
steel screw covers. The GR*. series provides an corrosion resistance. This meets the requirements
anti-static, UV-stabilized, and corrosion-resistant of many indoor and outdoor applications. EA/DA
solution. Many features allow for easy installation terminal and junction boxes can be equipped with
and operation. Enclosures are certified for various types of terminals and cable glands based
operation in temperatures as low as –60 °C and on your individual needs.
can be used in many applications as a replacement
for stainless steel.
FXLS*.FO—Fiber Optic Splice Box Stainless Steel

SLS—Stainless Steel This range of fiber optic splice boxes is specifically


designed for protecting optical fiber cable splices
These compact terminal boxes are the ideal solution in hazardous areas. The box design is based on
for small applications. A cost-saving terminal the FXLS series. Several splice tray and cable
arrangement speeds up the total installation entry configurations are available.
time. The rugged design provides a high degree
of safety for offshore applications and in other
hazardous areas where adverse chemical, HVB6.6—High-Voltage Terminal Enclosure
mechanical, and climatic operating conditions exist.
The enclosures are manufactured from electropolished
316L stainless steel to provide excellent tarnish-
FXLS—Stainless Steel and corrosion-resistance. This surface finish is
designed to meet the hygienic requirements in
This series features a return flange sealing method pharmaceutical and food processing plants.
that prevents dirt, dust, and moisture from
entering the enclosure when opened. High-quality
AISI 316L stainless steel with an electropolished
surface prevents tarnish and corrosion. This surface
finish is ideally suited to meet hygienic requirements
valid in pharmaceutical and food processing plants.

For further information, visit


www.pepperl-fuchs.com/tjb

6
7
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Terminal Boxes (Ex e) in Glass Fiber Reinforced


Polyester (GR.T*)

Features

 Glass fiber reinforced polyester enclosures


 Installation in Zones 1/21 and 2/22
 Ex e, Ex ia, and Ex tb certified
 Modern enclosure design with high impact resistance
 Easy installation due to easily accessible mounting points
 Prefabricated mounting grid for flexible arrangement of internal components
 Durable IP rating due to foamed gasket and protected sealing area
 Easy to open without damage from multiple pry points
 Withstands temperatures down to –60 °C
 Customizable configuration of terminals, cable entries, and cable gland
types as per specification
 Sturdy hinges as option

Function

The GR.* series can be equipped with various types and quantities of terminals,
entry devices, and accessories. Pepperl+Fuchs solution engineering teams
provide any custom configuration, including combinations of terminals and
controls. This standardized enclosure series for all Pepperl+Fuchs products
consists of carbon-loaded, glass fiber reinforced polyester with stainless steel
cover screws.

The GR.* series is an anti-static, UV stabilized, and corrosion-resistant solution.


Many features enable easy installation and operation. The series is certified for
operation in temperatures as low as –60 °C, so it can be used as a replacement
for stainless steel in many applications.

Technical Data

Electrical specifications Operating voltage 690 V AC max., depending on size and certification

Operating current 350 A max., depending on size and certification

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable, optional hinges

Cover seal foamed silicone

Degree of protection IP66

Material Enclosure carbon loaded, antistatic glass fiber reinforced polyester (GRP)

Finish inherent color black

Ambient conditions Ambient temperature –60 … 65 °C (–76 … 149 °F)

Data for application in connection EU-Type Examination Certificate CML 17 ATEX 3255X, CML 17 ATEX 3084U
with hazardous areas
Marking II 2 GD, Ex eb IIC T* Gb, Ex ia IIC T* Gb, Ex tb IIIC T** °C Db
T6/T80 °C @ Ta +40 °C, T5/T95 °C @ Ta +55 °C, T4/T130 °C @ Ta +65 °C

Maximum power dissipation see data table

International approvals IECEx approval IECEx CML 17.0144X, IECEx CML 17.0039U

EAC approval RU C-DE.BH02.B.00016/18

CCoE approval PESO A/P/HQ/KA/104/5627 (P432459)

IA approval MASC S/18-1639X, MASC S/18-1359U

For further technical data, please refer to individual datasheets.

8
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions
N H1
A Height [A]
B Width
C Depth
D Internal height
E Internal width
F Internal depth [D]
G Mounting holes distance, vertical [C]

G
A
G1 Mounting holes distance to middle

D
hole 1, vertical (not with all versions) E

G2
G2 Mounting holes distance to middle

G1
hole 2, vertical (not with all versions)
H Mounting holes distance, horizontal
H1 Mounting holes distance to middle
[B]
hole 1, horizontal (not with all J J
J
versions) F H2
C H
H2 Mounting holes distance to middle
B
hole 2, horizontal (not with all
versions)
J Mounting holes diameter
N Thickness of mounting brackets
[A] … [D] Cable entry faces

See data table for dimension values. Image


and drawing are generic for this device type
and may deviate from the specific version.

Dimensions and Enclosure Details

External Internal
Mounting Max.
dimensions dimensions Cover screws
[mm] Mass power
[mm] [mm]
Type approx. dissi-
[kg] pation
Screws Torque [W]
A B C D E F G G1 G2 H H1 H2 J N Mx qty.
qty. [Nm]

GR.T*.10.10.07 99 99 65 76 76 48 66 – – 84 – – 5 13 2 0.35 M4 4 1.5 3.2

GR.T*.13.13.09 129 129 85 106 106 68 96 – – 114 – – 5 13 2 0.61 M4 4 1.5 6.7

GR.T*.13.18.09 129 179 91.5 106 156 69 106 – – 126 – – 7 18 2 1 M6 4 3.5 11

GR.T*.18.18.10 179 179 104 156 156 81.5 126 – – 156 – – 7 18 2 1.4 M6 4 3.5 14

GR.T*.18.24.10 179 239 104 156 216 81.5 156 – – 186 – – 7 18 2 1.7 M6 4 3.5 17

GR.T*.18.36.10 179 359 104 156 336 71.5 156 – – 306 – – 7 18 4 2.4 M6 4 3.5 22

GR.T*.18.36.17 179 359 166.5 156 336 144 156 – – 336 – – 7 18 4 3.1 M6 4 3.5 27

GR.T*.36.36.10 359 359 104 336 336 81.5 306 – – 336 – – 7 18 4 3.7 M6 4 3.5 33

GR.T*.36.36.17 359 359 166.5 336 336 144 306 – – 336 – – 7 18 4 4.6 M6 4 3.5 39

GR.T*.36.36.24 359 359 241.5 336 336 219 306 – – 336 – – 7 18 4 6.6 M6 4 3.5 44

GR.T*.36.72.17 359 719 166.5 336 696 144 336 – – 666 316.5 349.5 7 18 6 8.3 M6 6 3.5 104

GR.T*.36.72.24 359 719 241.5 336 696 219 336 – – 666 316.5 349.5 7 18 6 11.3 M6 6 3.5 104

GR.T*.48.60.24 479 599 241.5 456 576 219 456 211.5 244.5 546 256.5 289.5 7 18 8 12.2 M6 8 3.5 72

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

9
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Terminal Boxes (Ex e) in Stainless Steel


(SLS*.T)

Features

 Stainless steel enclosure


 Installation in Zones 1/21 and 2/22
 Ex e, Ex ia, and Ex tb certified
 6 enclosure size options
 Customizable configuration of terminals, cable entries, and cable gland
types as per specification
 Wide range of accessories available

Function

The SLS series is a range of terminal boxes that can be equipped with various
types and quantities of terminals and cable glands. The enclosures are
manufactured from electropolished 316L stainless steel to provide excellent
tarnish and corrosion resistance. This surface finish is designed to meet
hygienic requirements valid in pharmaceutical and food processing plants.

Durable materials allow the terminal box to be used in ambient temperatures


between –50 °C and +120 °C. For terminal and cable gland configuration
options, please see the next page. Further configurations can be confirmed
by your local Pepperl+Fuchs office.

Technical Data

Electrical specifications Operating voltage 690 V AC max.

Operating current max. 109 A/max. 126 A

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Cover seal one piece closed cell silicone

Degree of protection IP66

Material Enclosure 1.5 mm 316L, (1.4404) stainless steel

Finish electropolished

Ambient conditions Ambient temperature –40 … 40 °C (–40 … 104 °F), optional –50 … 120 °C (–58 … 248 °F)

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3008X
with hazardous areas
Marking II 2 GD, Ex eb IIC T* Gb, Ex db eb IIC T* Gb, Ex tb IIIC T** Db or
Ex ia IIC T* Gb, Ex tb IIIC T** Db or Ex eb IIC T* Gb, Ex ia IIC T* Gb, Ex tb IIIC T** Db
T6/T80 °C @ Ta +40 °C, T5/T95 °C @ Ta +55 °C,
T4/T125 °C @ Ta +85 °C, T3/T160 °C @ Ta +120 °C

Maximum power dissipation see data table

International approvals IECEx approval IECEx CML 16.0007X

EAC approval RU C-DE.BH02.B.00016/18

CCoE approval PESO A/P/HQ/MH/104/4900 (P386871)

IA approval MASC S/18-0004X

For further technical data, please refer to individual datasheets.

10
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions

A Height K
B Width H
C Depth C B
D Internal height F E
E Internal width [A]
F Internal depth to surface
mounting plate
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with J

D
A
mounting brackets [C] [D]
[A] … [D] Cable entry faces

[B]
See data table for dimension values. Image
and drawing are generic for this device type
and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions Internal dimensions Mounting


Cover screws
[mm] [mm] [mm] Mass Max. power
Type approx. dissipation
[kg] Torque [W]
A B C K D E F H J Mx qty.
[Nm]

SLS1*.T 110 110 65 155 86 86 32.5 135 9.1 1.2 M6 4 2 9

SLS2*.T 120 120 80 165 96 96 47.5 145 10.3 1.4 M6 4 2 9

SLS3*.T 150 120 80 165 126 96 47.5 145 10.3 1.6 M6 4 2 9

SLS4*.T 150 150 90 195 126 126 57.5 175 10.3 1.9 M6 4 2 11

SLS5*.T 190 150 90 195 166 126 57.5 175 10.3 2 M6 4 2 11

SLS6*.T 190 190 100 235 166 166 67.5 215 10.3 3 M6 4 2 13

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

11
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Terminal Boxes (Ex e) in Stainless Steel,


with Return Flange (FXLS*.T)

Features

 Stainless steel enclosure


 Installation in Zones 1/21 and 2/22
 Ex e, Ex ia, and Ex tb certified
 21 enclosure size options
 Return flange sealing
 Customizable configuration of terminals, cable entries, and cable gland
types as per specification
 Up to 4 gland plates
 Wide range of accessories available
 Suitable for operation in Class I, II Division 2
 Suitable for operation in Class I Zone 2, Class II Zone 22

Function

The FXLS series is a range of terminal boxes that can be equipped with a variety
of terminals and cable glands. The enclosures are manufactured from
electropolished AISI 316L stainless steel to provide excellent tarnish and
corrosion resistance. This surface finish is designed to meet hygienic
requirements valid in pharmaceutical and food processing plants. All FXLS
enclosures feature a return flange sealing method which prevents accumulated
dirt, dust, and moisture from entering the enclosure when the hinged lid is
opened.

Durable materials allow the terminal box to be used in ambient temperatures


between –50 °C and +120 °C. For terminal and cable gland configuration
options, please see the next page. Further configurations can be confirmed
by your local Pepperl+Fuchs office.

Technical Data

Electrical specifications Operating voltage 1100 V AC max., depending on size and certification

Operating current 350 A max., depending on size and certification

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable, concealed hinges

Cover seal one piece closed cell silicone

Degree of protection IP66, FXLS11* and FXLS11*D*: IP54

Material Enclosure 1.5 mm 316L, (1.4404) stainless steel

Finish electropolished

Ambient conditions Ambient temperature –40 … 40 °C (–40 … 104 °F), optional –50 … 120 °C (–58 … 248 °F)

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3008X
with hazardous areas
Marking II 2 GD, Ex eb IIC T* Gb, Ex db eb IIC T* Gb, Ex tb IIIC T** Db or
Ex ia IIC T* Gb, Ex tb IIIC T** Db or Ex eb IIC T* Gb, Ex ia IIC T* Gb, Ex tb IIIC T** Db
T6/T80 °C @ Ta +40 °C, T5/T95 °C @ Ta +55 °C
T4/T125 °C @ Ta +85 °C, T3/T160 °C @ Ta +120 °C

Maximum power dissipation see data table

International approvals cETLus Intertek 5003368, Class I and II, Division 2, Class I, Zone 2, Class II, Zone 22

IECEx approval IECEx CML 16.0007X

EAC approval RU C-DE.BH02.B.00016/18

CCoE approval PESO A/P/HQ/MH/104/4900 (P386871)

IA approval MASC S/18-0004X

For further technical data, please refer to individual datasheets.

12
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions
K
A Height C H
B Width F B
C Depth [A]
D Internal height
E Internal width
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
H Mounting holes distance, horizontal

D
J Mounting holes diameter [C] [D]

G
A
K Maximum external dimension with E
mounting brackets
[A] … [D] Cable entry faces

See data table for dimension values. Image J


and drawing are generic for this device type [B]
and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions Internal dimensions Mounting


Cover screws
[mm] [mm] [mm] Mass Max. power
Type approx. dissipation
[kg] Torque [W]
A B C K D E F G H J Mx qty.
[Nm]

FXLS1*.T 229 152 145 227 182.5 85.5 109 154 202 11 4.2 M6 2 2 15
FXLS2*.T 260 260 165 335 213 193 129 185 310 11 5.8 M6 2 2 15
FXLS2*D.T 260 260 215 335 213 193 130 185 310 11 6.3 M6 2 2 15
FXLS3*.T 306 306 165 381 259 239 129 231 356 11 8 M6 2 2 21
FXLS3*D.T 306 306 215 381 259 239 179 231 356 11 8.8 M6 2 2 21
FXLS4*.T 380 260 165 335 333 193 129 305 310 11 8.3 M6 2 2 15
FXLS4*D.T 380 260 215 335 333 193 179 305 310 11 9.1 M6 2 2 15
FXLS5*.T 458 382 165 457 411 315 129 383 432 11 12 M6 2 2 29
FXLS5*D.T 458 382 215 457 411 315 179 383 432 11 13 M6 2 2 29
FXLS6*.T 480 480 165 555 433 413 129 405 530 11 14 M6 2 2 30
FXLS6*D.T 480 480 215 555 433 413 179 405 530 11 16 M6 2 2 30
FXLS7*.T 500 350 165 425 453 283 129 425 400 11 12 M6 3 2 21
FXLS7*D.T 500 350 215 425 453 283 179 425 400 11 13 M6 3 2 21
FXLS8*.T 620 450 165 525 573 383 129 545 500 11 16 M6 3 2 30
FXLS8*D.T 620 450 215 525 573 383 179 545 500 11 18 M6 3 2 30
FXLS9*.T 762 508 165 583 715 442 129 687 558 11 20 M6 3 2 41.7
FXLS9*D.T 762 508 215 583 715 442 179 687 558 11 22 M6 3 2 41.7
FXLS10*.T 914 610 215 685 867 543 179 839 660 11 30 M6 3 2 93.4
FXLS10*D.T 914 610 315 685 867 543 279 839 660 11 33 M6 3 2 93.4
FXLS11*.T 1177 777 225 852 1130 710 189 1102 827 11 45 M6 6 2 100
FXLS11*D.T 1177 777 315 852 1130 710 279 1102 827 11 49 M6 6 2 100

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

13
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Terminal Boxes (Ex e) in Aluminum (EA/DA*)

Features

 Aluminum enclosure
 Various enclosure sizes and designs
 Ex e and Ex tD certified
 Installation in Zones 1/21 and 2/22
 Customizable configuration as per specification
 IP66 rated

Function

The CP601 marine-grade aluminum enclosures are the optimal solution


for distribution applications in challenging indoor and outdoor industrial
environments.

Technical Data

Electrical specifications Operating voltage 690 V max.

Operating current application-specific

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Cover seal chloroprene

Degree of protection IP66

Material Enclosure Aluminum alloy

Finish EA: epoxy coated RAL 7032, DA: epoxy coated X15 Orange

Ambient conditions Ambient temperature –20 … 55 °C (–4 … 131 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate SIRA 09 ATEX 3178X
with hazardous areas
Marking II 2 GD, Ex e IIC T* Gb, Ex tD A21
T6/T80 °C @ Ta +55 °C, T5/T95 °C @ Ta +55 °C
Maximum power dissipation see data table

International approvals IECEx approval IECEx SIM 08.0017X

For further technical data, please refer to individual datasheets.

14
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions C B
N H
[A]

A Height
B Width
C Depth
D Internal height
E Internal width [C] [D]

G
A
D
F Internal depth E

G Mounting holes distance, vertical


H Mounting holes distance, horizontal
J Mounting holes diameter
N Thickness of mounting brackets F
J
[B]

[A] … [D] Cable entry faces

C B
See data table for dimension values. Image N H
[A]
and drawing are generic for this device type
and may deviate from the specific version.

[C] [D]

G
D

A
E

upper drawing: EA/DA 1608


middle drawing: EA/DA 2020 F J [B]
lower drawing: EA/DA 3030/EA/DA 7535

C B
N H
C B
[A]
N H
[A]
D
D

[C] [D] [C] [D]


G
A

G
A

E E

J [B]
F

J [B]
F

Dimensions and Enclosure Details

External dimensions Internal dimensions


Mounting [mm] Cover screws Max. power
[mm] [mm] Mass
dissipation
Type approx.
at T4/+40 °C
[kg] Torque
A B C D E F G H J N Mx qty. [W]
[Nm]

EA/DA 1608 173 98 72 153 78 50 150 74 5.6 8 1.5 M6 4 4 13

EA/DA 2020 200 200 155 160 160 130 187 187 6.5 10.5 4.2 M8 4 8.5 23.5

EA/DA 3030 305 305 160 245 245 125 285 285 7 10 9.5 M8 8 8.5 41

EA/DA 7535 350 750 154 284 663 130 335 715 8.5 10 18.5 M8 10 8.5 61

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

15
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

High Voltage Terminal Box (Ex e)


in Stainless Steel (HVB6.6)

Features

 For installation of power distribution networks


 316L stainless steel
 Ex e certified
 M10 internal/external brass ground bolt
 Installation in Zones 1/21 and 2/22

Function

Three equally spaced internal bus bars are mounted on insulators. The insulators
are in turn mounted on polycarbonate, offering excellent separation between
phases. Six plastic cable support cleats are mounted on GRP support rails.

The enclosures are manufactured from electropolished 316L stainless steel


to provide excellent tarnish and corrosion resistance. This surface finish is
designed to meet hygienic requirements valid in pharmaceutical and food
processing plants.

Durable materials allow the terminal box to be used in ambient temperatures


between –50 °C and +55 °C. For terminal and cable gland configuration, please
contact your local Pepperl+Fuchs office.

Technical Data

Electrical specifications Operating voltage 6.6 kV

Operating current 650 A max.

Mechanical specifications Enclosure cover fully detachable

Degree of protection IP66

Cable entry thru-holes direct through body or via gland plate

Gland plate on face(s) B

Safety Padlockable hasp

Number of busbars 3, each with 2 x M10 thru-holes with terminal lugs suitable for 70 mm² cable

Mass approx. 44 kg

Grounding M10 internal/external brass grounding bolt

Material Enclosure 1.5 mm AISI 316L, (1.4404) stainless steel

Gland plate 3 mm AISI 316L, (1.4404) stainless steel

Finish electropolished

Seal Silicone rubber, one piece

Ambient conditions Ambient temperature –50 … 55 °C (–58 … 131 °F)

Data for application in connection EU-Type Examination Certificate SIRA 00 ATEX 3206
with hazardous areas
Marking II 2 GD Ex e IIC T6 Gb, Ex tb IIIC T85 °C Db
International approvals IECEx approval IECEx SIR 09.0109

EAC approval RU C-DE.BH02.B.00016/18

Conformity Degree of protection EN 60529

CE marking 0102

General information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of Conformity and
instructions have to be observed where applicable. For information see www.pepperl-fuchs.com.

16
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions
K
H
A Height
B
B Width
C E
C Depth
D Internal height [A]

E Internal width
F Internal depth to surface
J
mounting plate
G Mounting holes distance, vertical F
H Mounting holes distance, horizontal
J Mounting holes diameter [C] [D]

G
D
A
K Maximum external dimension with
mounting brackets
[A] … [D] Cable entry faces

See data table for dimension values. Image


J
and drawing are generic for this device type [B]
and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions Internal dimensions Mounting


[mm] [mm] [mm]
Type

A B C K D E F G H J

HVB6.6 977 677 300 752 928 628 279 902 727 11

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

17
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

FO Splice Boxes in Stainless Steel with Return


Flange (FXLS26*.FO*)

Features

 Protection of fiber optic cable splices in hazardous areas


 Installationin Zones 1/21 and 2/22
 Ex op pr and Ex tb certified
 Stainless steel enclosure
 Up to 8 splice trays, 12 fusion-type splices per tray
 Wide range of cable glands and stopping plugs
 Return flange sealing

Function

The FXLS*.FO* series is a range of fiber optic splice boxes designed for protection
of optical fiber cable splices in hazardous areas. Up to 8 splice trays are installed
inside the sturdy stainless steel enclosure. The splice trays are in accordance
with DIN 47662 and Telecom standards. Each tray can hold up to 12 fusion-
type splices and is equipped with appropriate splice protection holders and
FO strain relief.

The enclosures are manufactured from electropolished AISI 316L stainless steel,
which provides excellent tarnish and corrosion resistance. This surface finish
is designed to meet hygienic requirements required for pharmaceutical and
food processing plants. All FXLS enclosures feature a return flange sealing
method, which prevents accumulated dirt, dust, and moisture from entering the
enclosure when the hinged lid is opened.

Durable materials allow the splice box to be used in ambient temperatures


between –50 °C and +55 °C. Fiber optic splice boxes are available in additional
enclosure materials such as GRP.

Technical Data

Mechanical specifications Enclosure cover fully detachable, concealed hinges

Cover seal one piece closed cell silicone

Degree of protection IP66

Material Enclosure 1.5 mm AISI 316L, (1.4404) stainless steel

Finish electropolished

Fiber optic splice tray Quantity of splice connections per tray 12

Type of splices fusion with 60 mm heatshrink protectors

Standards DIN 47662 and Telecom standards

Ambient conditions Ambient temperature –50 … 55 °C (–58 … 131 °F)

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X, BASEEFA 14 ATEX 0368U
with hazardous areas
Marking II 2 GD, Ex op pr IIC T* Gb, Ex tb IIIC T** °C Db, T5/T95 °C @ Ta +55 °C
International approvals IECEx approval IECEx CML 16.0008X, IECEx BAS 14.0169U

For further technical data, please refer to individual datasheets.

18
Terminal and Junction Boxes (Ex e, Ex i, Ex op)

Dimensions
K
A Height H
B Width C B
C Depth F E
D Internal height [A]
E Internal width
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter [C] [D]

G
D
A
K Maximum external dimension with
mounting brackets
[A] … [D] Cable entry faces

See data table for dimension values. Image


[B]
and drawing are generic for this enclosure
type and may deviate from the specific
version.

Dimensions and Enclosure Details

External dimensions Internal dimensions Mounting


Cover screws
[mm] [mm] [mm]
Type
Torque
A B C K D E F G H J Mx qty.
[Nm]

FXLS26*.FO* 260 260 165 335 213 193 129 185 310 11 M6 2 2

Cable Entries

Cable entries
Mass face C and D
Splice trays
Type approx.
qty. Clamping
[kg] qty. Series Type Note
range [mm]

FXLS260.FO1 1 3.2 1 additional


entries closed
FXLS260.FO2 2 3.4 2
with stopping
FXLS260.FO3 3 3.6 3 Cable Glands, plugs
CG.PEDS.M20.* 6 … 12
FXLS260.FO4 4 3.8 4 Plastic –

FXLS260.FO6 6 4 6 –

FXLS260.FO8 8 4.2 8 –

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
Cable gland standard type: polyamide Ex e cable glands. For other types of cable glands, please contact Pepperl+Fuchs.

19
Terminal and Junction
Boxes (Ex d)
To protect signal and power distribution networks from harsh
ambient conditions and explosion hazards, flameproof terminal
boxes and junction boxes are designed for use in gas groups
IIB+H₂ and IIC. Enclosures can be adapted to any application
requirement with a variety of enclosures and customizable
configurations with terminal and cable gland types. Corresponding
degrees of protection and ambient temperature ranges, as
well as rugged enclosure materials such as copper-free,
marine-grade aluminum, and stainless steel, ensure long-term
durability and safe operation.

EJB—Aluminum, EJBX—Stainless Steel

Specially designed for gas group IIB+H₂ environments, this range of enclosures lays
a solid foundation for the application-specific configuration of terminal boxes.
Various terminals and types of cable gland can be integrated into multiple sizes
of enclosure. Enclosures are manufactured from copper-free aluminum with
increased corrosion resistance or high-quality stainless steel. Their durability and
design meet the requirements of many industries, including offshore and marine
applications.

F-Series—Aluminum

F* TB series terminals and junction boxes are based on Ex d, Ex d, and Ex tD
certified enclosures and manufactured from marine-grade aluminum with
increased corrosion resistance. Three series of flameproof terminal box allow safe
installation of distribution networks for gas group IIC and IIB hazardous areas.

GUB—Ex d IIC Aluminum, GUBX—Ex d IIC Stainless Steel

Specially designed for gas group IIC environments and a wide range of ambient
temperatures, this series allows terminal boxes to be efficiently adapted to almost
all application requirements. High-quality aluminum and stainless steel materials
and a high degree of protection ensure protection of the integrated terminals in
very harsh conditions.

For more information, visit


www.pepperl-fuchs.com/terminalboxes-exd

20
21
Terminal and Junction Boxes (Ex d)

Terminal Boxes (Ex d IIB+H₂) in Aluminum


and Stainless Steel (EJB*.T)

Features

 Enclosures made of copper-free aluminum or AISI 316L stainless steel


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIB+H₂ and Ex tb
 Many enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Customizable configuration of cable gland types as per specification

Function

The EJB and EJBX series of Ex d IIB+H₂ certified enclosures form the optimal
basis for the application-specific configuration of terminal boxes. A wide
range of components and cable glands can be integrated into Ex d and Ex tb
certified flameproof enclosures. They come in many sizes and designs and are
manufactured from high-quality stainless steel or copper-free aluminum with
increased corrosion resistance. The durable, versatile enclosures meet the
requirements of many industries, including offshore and marine applications.

For enclosure details, please refer to datasheet EJB* Control and Distribution
Panels (Ex d).

Technical Data

Electrical specifications Operating voltage 660 V DC/1000 V AC max.

Operating current 1600 A max.

Mechanical specifications Dimensions see data table in datasheet EJB* Control and Distribution Panels (Ex d)

Enclosure cover detachable, optional hinges

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy or AISI 316L stainless steel

Finish epoxy coated RAL 7005 (grey) or shot peened

Ambient conditions Ambient temperature –50 … 60 °C (–58 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0022X, INERIS 14 ATEX 9010U
with hazardous areas
Marking II 2 GD, Ex d IIB+H₂ T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table in datasheet EJB* Control and Distribution Panels (Ex d)

International approvals IECEx approval IECEx INE 14.0029X, IECEx INE 14.0028U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

22
Terminal and Junction Boxes (Ex d)

Terminal Boxes (Ex d IIC) in Aluminum and


Stainless Steel (GUB*.T)

Features

 Enclosures made of copper-free aluminum or AISI 316L stainless steel


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIC and Ex tb
 Many enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Customizable configuration of cable gland types as per specification

Function

The GUB and GUBX series of Ex d IIC certified enclosures form the optimal basis
for the application-specific configuration of terminal boxes. A wide range of
components and cable glands can be integrated into Ex d and Ex tb certified
flameproof enclosures. They come in many sizes and designs and are
manufactured from high-quality stainless steel or copper-free aluminum with
increased corrosion resistance. The durable, versatile enclosures meet the
requirements of many industries, including offshore and marine applications.

For enclosure details, please refer to datasheet GUB* Control and Distribution
Panels (Ex d).

Technical Data

Electrical specifications Operating voltage 1000 V DC/1500 V AC max.

Operating current recommended: 1600 A max.

Mechanical specifications Dimensions see data table in datasheet GUB* Control and Distribution Panels (Ex d)

Enclosure cover threaded round cover

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy or AISI 316L stainless steel

Finish epoxy coated RAL 7005 (grey) or shot peened

Ambient conditions Ambient temperature –60 … 60 °C (–76 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0035X, INERIS 16 ATEX 9005U
with hazardous areas
Marking II 2 GD, Ex d IIC T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table in datasheet GUB* Control and Distribution Panels (Ex d)

International approvals IECEx approval IECEx INE 14.0042X, IECEx INE 16.0051U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

23
Terminal and Junction Boxes (Ex d)

Terminal Boxes (Ex d) in Aluminum (F* TB)

Features

 Aluminum enclosure
 Ex d and Ex tD certified
 Installation in Zones 1/21 and 2/22
 Gas group IIC or gas group IIB
 Customizable configuration of terminals, cable entries, and cable gland
types as per specification
 IP66 rated

Function

For IIC or IIB hazardous areas, three series of flameproof terminal boxes allow
safe installation of distribution networks, especially in very harsh ambient
conditions.

Technical Data

Electrical specifications Operating voltage see data table

Operating current see data table

Mechanical specifications Dimensions see data table

Enclosure cover detachable

Cover seal chloroprene/nitrile O-ring

Degree of protection IP66

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7032

Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate see data table
with hazardous areas
Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C

International approvals IECEx approval see data table

For further technical data, please refer to individual datasheets.

24
Terminal and Junction Boxes (Ex d)

B
C H
Dimensions [A]

A Height
B Width
C Depth [C] [D]

G
A
D
D Internal height or diameter
E Internal width
F Internal depth
J
G Mounting holes distance, vertical F
[B]

H Mounting holes distance, horizontal


J Mounting holes diameter
[A] … [D] Cable entry faces
B
C H
[A]
See data table for dimension values. Image
and drawing are generic for this device type
and may deviate from the specific version.

[C] [D]

G
D

A
upper drawing: FW* [B]
J
middle drawing: F7* F E
lower drawing: FC4*/FC5*

C B
F H

[A]
B
C H
[A]

E
D

[C] [D] [C] [D]

G
D

A
G
A

J
[B]
F

[B]

Dimensions and Enclosure Details

External dimensions Internal dimensions Mounting


Cover screws
[mm] [mm] [mm] Mass
Type approx. Cover seal
Min. yield
[kg] Torque
A B C D E F G H J Mx qty. stress
[Nm]
[N/mm²]
FW* 114 114 60 64 – 41 54 95 7 0.6 M6 4 450 3 nitrile O-ring

FC4* 152 152 80 104 – 60 50 130 7 1.1 M6 6 450 3 chloroprene

FC5* 150 168 100 105 105 75 104 146 7 3.2 M6 6 450 3 chloroprene

F7* 210 210 156 170 170 125 187 187 9 8 M6 8 450 3 chloroprene

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

Data for application in connection with hazardous areas

Operating Operating EU-Type Max. power


Type voltage current Examination Marking IECEx approval dissipation
[V AC max.] [A max.] Certificate [W]

FW* 690 100 SIRA 07 ATEX 1132X II 2 G Ex d IIB T* Gb, T6 @ Ta +60 °C IECEx TSA 07.0005X N.A.

FC4* 690 160 SIRA 07 ATEX 1133X II 2 GD Ex d IIC T* Gb, Ex tD A21, T6/T80 °C @ Ta +60 °C IECEx SIM 07.0001X 22

FC5* 690 160 SIRA 07 ATEX 1133X II 2 GD Ex d IIC T* Gb, Ex tD A21, T6/T80 °C @ Ta +60 °C IECEx SIM 07.0001X 26

F7* 1000 600 SIRA 07 ATEX 1134 II 2 GD, Ex d IIB T*, Ex tD A21, T6/T80 °C @ Ta +60 °C IECEx TSA 07.0029 59

For details, please refer to individual product datasheet. For further configurations, please contact Pepperl+Fuchs.

25
Control Units
(Ex e)
For operation and monitoring of circuits and machinery in harsh
and hazardous environments, versatile control units can be
equipped with up to four operator elements. A multitude of control
functions are available, from push buttons and control switches
to LED status indicators, ammeters, and many more. Enclosures
made from glass fiber reinforced polyester, aluminum, and
stainless steel allow direct wall mounting while polyamide units,
individually certified as full equipment, allow the design of
application-optimized control panels.

LCP—Glass Fiber Reinforced Polyester

Many types of operating elements, contact configurations, and cable entry designs,
in conjunction with sturdy glass fiber reinforced polyester enclosures, allow
customer-specific adjustments to a variety of application requirements. The flexible
design can accommodate up to four operators in one enclosure. Standard
versions available from stock on short notice.

LCS—Stainless Steel

This series features AISI 316L stainless steel enclosures and has a modular design
that fits the majority of small control applications. Up to four operating elements
from a wide selection of components can be flexibly combined. The electropolished
surface is suited for the hygienic requirements valid in pharmaceutical and food
processing plants.

PM—Polyamide for Panel Mount

These units, individually certified as full equipment, can be flexibly equipped with
a wide variety of operating elements and contact configurations. Space-efficient
polyamide housings designed for panel mount allow easy installation in appropriate
industrial panels and enclosures.

CFP—Operating Elements for Control Units (Ex e)

A multitude of control functions such as push buttons and emergency stops, LED
status indicators, control switches, key switches, potentiometers, ammeters, and
voltmeters allow the flexible configuration of control units. Switching functions
and contact configurations are determined by combining actuator heads and contact
modules. Accessories facilitate the customization of each control function.

For more information, visit


www.pepperl-fuchs.com/localcontrol

26
27
Control Units (Ex e)

Control Units (Ex e) in Glass Fiber Reinforced


Polyester (LCP*.*)

Features

 Glass fiber reinforced polyester (GRP) enclosures


 Ex de, Ex ib and Ex tb certified
 Up to 4 operators per enclosure
 Customizable configuration of operators, cable entry quantities,
and cable gland types as per specification
 Wide range of labels and accessories available
 Installation in Zones 1/21 and 2/22
 2 enclosure size options
 IP66 rated

Function

Versatile LCP series control units are available as standard off-the-shelf control
units or can be flexibly equipped with a wide variety of operators, labels, cable
glands, and accessories. With a comprehensive range of control functions, each
control unit can be configured to meet the requirements of any application and
ensure optimal use of space.

The enclosures are manufactured from glass fiber reinforced polyester. Durable
materials and high-quality components allow the control units to be used in
harsh ambient conditions.

Technical Data

Electrical specifications Operating voltage 250 V max.

Operating current 16 A max.

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Cover seal one piece closed cell silicone

Degree of protection IP66

Material Enclosure carbon loaded, antistatic glass fiber reinforced polyester (GRP)

Finish inherent color black

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F), –50 °C (–58 °F) on request

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD Ex db eb mb IIC T* Gb, Ex ib IIC T* Gb, Ex db eb ib mb IIC T* Gb, Ex tb
IIIC T** °C Db, T6/T80 °C @ Ta +40 °C, T4/T130 °C @ Ta +55 °C
International approvals IECEx approval IECEx CML 16.0008X

EAC approval RU C-DE.BH02.B.00016/18

IA approval MASC S/18-0003X

For further technical data, please refer to individual datasheets.

28
Control Units (Ex e)

Dimensions

A Height
B Width
C Depth
C1 Maximum depth with operating
element
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with
mounting brackets
[A] [B] Cable entry faces

See data table for dimension values. Image


and drawing are generic for this enclosure
type and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions [mm] Mounting [mm] Mass


Enclosure Operating elements
approx.
type size and quantity
A B C C1 K G H J [kg]

LCP1.* 1x small/1x large 110 110 101 148 125 110 78 7 0.9
LCP2.* 2x small 220 110 101 148 235 220 78 7 2
LCP2.4P.* 1x small/1x large (4pole) 220 110 101 148 235 220 78 7 2
LCP3.* 3x small/3x large 220 110 101 148 235 220 78 7 2
LCP4.* 4x small 220 110 101 148 235 220 78 7 2
LCP7.* 1x ammeter or voltmeter 220 110 101 148 235 220 78 7 2
LCP8.* 1x ammeter and 1x small 220 110 101 148 235 220 78 7 2
LCP9.* 1x ammeter and 2x small 220 110 101 148 235 220 78 7 2

Dimension C1 is maximum, it will differ according to operating elements configuration.

Cable Entries max. Quantity per Size

Cable entries Face A Cable entries Face B


Type Code
M20 M20 M20 M20 M20 M20 M25 M25 M25
qty. type clamping range qty. type clamping range qty. type clamping range
*.A.* – – – 1 CG.PEDS.M20.* 6 … 12 mm – – –
*.B.* 1 SP.PE.M20.* – 1 CG.PEDS.M20.* 6 … 12 mm – – –
*.F.* – – – – – – 1 CG.PEDS.M25.* 10 … 18 mm

Electrical Specifications and Labeling

Reference in
Usage category Rated operating voltage Rated operating current
standard versions
AC12 – 12 … 250 V AC – 16 A, AC15 – 12 … 250 V AC – 10 A
(1) – –
DC13 – 12 … 110 V DC – 1 A, DC13 – 12 … 24 V DC – 1A
(2) AC15 – 12 … 250 V AC – 10 A, DC13 – 12 … 24 V DC – 1 A – –
(3) – 12 … 250 V AC, 12 … 24 V DC –
(4) – 690 V AC 1A
Labeling
(5) EMERGENCY STOP/NOT HALT

29
Control Units (Ex e)

Standard Variants

Contact Switching Electrical


Operator Number Switching
Type Function Color Labeling configu­ configu­ specifi­ Image example
action of poles diagram
ration ration cation

11 23
LCP1. spring
pushbutton red 0 2 1x NO/1x NC – (1)
PRMX.* return
12 24

11 23
LCP1. spring
pushbutton green I 2 1x NO/1x NC – (1)
PGMX.* return
12 24

11 23
LCP1. double red/ spring
0–I 2 1x NO/1x NC – (1)
DMMX.* pushbutton green return
12 24

11 23
latching,
LCP1. mushroom
red (5) pull to 2 1x NO/1x NC – (1)
ERMX.* button
release
12 24

11 23
mushroom latching,
LCP1.
button, with red (5) pull to 2 1x NO/1x NC – (1)
ERMZA.*
plastic lid release
12 24

mushroom
11 23
button, latching,
LCP1.
with plastic red (5) pull to 2 1x NO/1x NC – (1)
ERMZP.*
shroud, release
12 24
padlockable

11 23
mushroom latching,
LCP1.
button, red – key 2 1x NO/1x NC – (1)
JRMX.*
lockable release
12 24

control
switch, 13 23
2 position 0 I
LCP1. large, with engage –
black 0–l 2 2x NO changeover (1)
S1OX.* shroud, engage
with left OFF
padlockable 14 24
in '0'
control
switch, 3 position 13 23
engage – I 0 II
LCP1. large, with changeover
black l – 0 – ll engage – 2 2x NO (1)
S3OX.* shroud, with center
engage
padlockable OFF 14 24
in '0'

13 23
2 position 0 I
LCP1. black/ engage –
key switch 0–I 2 2x NO changeover (1)
K1OX.* silver engage
with left OFF
14 24

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
LCP2. 12 24

PGMX.
ERMX.* 11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

30
Control Units (Ex e)

Standard Variants

Contact Switching Electrical


Operator Number Switching
Type Function Color Labeling configu­ configu­ specifi­ Image example
action of poles diagram
ration ration cation

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
LCP2. 12 24

PGMX.
JRMX.* 11 23
mushroom latching,
button, red – key 2 1x NO/1x NC – (1)
lockable release
12 24

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
12 24

LCP3. 11 23
PGMX. spring
pushbutton red 0 2 1x NO/1x NC – (1)
PRMX. return
ERMX.* 12 24

11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

LED indicator red – – – – – (3)

11 23
double spring
LCP3. red/green 0–l 2 1x NO/1x NC – (1)
pushbutton return
LRLX.
12 24
DMMX.
JRMX.*
11 23
mushroom latching,
button, red – key 2 1x NO/1x NC – (1)
lockable release
12 24

scale 0 …
ammeter 1 A – – – – – (4)
1/5 A

LCP8.
WBAASA.
11 23
N5MX.* control engage 3 position 0 I II
switch, black 0 – I – II – engage – 2 1x NO/1x NC changeover (1)
small engage with left OFF
12 24

scale 0 …
ammeter 1 A – – – – – (4)
1/5 A

11 23
spring
LCP9. pushbutton green I 2 1x NO/1x NC – (1)
return
WBAASA.
12 24
PGMX.
PRMX.*
11 23
spring
pushbutton red O 2 1x NO/1x NC – (1)
return
12 24

LED indicator red – – – – – (3)

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
12 24
LCP4.
LRLX.
11 23
PGMX. spring
PRMX. pushbutton red O 2 1x NO/1x NC – (1)
return
ERMX.*
12 24

11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

31
Control Units (Ex e)

Control Units (Ex e) in Stainless Steel (LCS*.*)

Features

 Stainless steel enclosure


 Ex de, Ex ib and, Ex tb certified
 Up to 4 operators per enclosure
 Customizable configuration of operators, cable entry quantities and cable
gland types as per specification
 Wide range of labels and accessories available
 Installation in Zones 1/21 and 2/22
 3 enclosure size options
 IP66 rated

Function

Versatile LCS series control units are available as standard off-the-shelf


control units or can be flexibly equipped with a wide variety of operators,
labels, cable glands, and accessories. With a comprehensive range of control
functions, each control unit can be configured to meet the requirements of any
application and ensure optimal use of space.

The enclosures are manufactured from electropolished 316L stainless steel


to provide excellent tarnish and corrosion resistance. This surface finish is
designed to meet hygienic requirements valid in pharmaceutical and food
processing plants. Durable materials and high-quality components allow the
control units to be used in harsh ambient conditions.

Technical Data

Electrical specifications Operating voltage 250 V max.

Operating current 16 A max.

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Cover seal one piece closed cell silicone

Degree of protection IP66

Material Enclosure 1.5 mm AISI 316L, (1.4404) stainless steel

Finish electropolished

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F), –50 °C (–58 °F) on request

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD Ex db eb mb IIC T* Gb, Ex ib IIC T* Gb, Ex db eb ib mb IIC T* Gb, Ex tb
IIIC T** °C Db, T6/T80 °C @ Ta +40 °C, T4/T130 °C @ Ta +55 °C

International approvals IECEx approval IECEx CML 16.0008X

EAC approval RU C-DE.BH02.B.00016/18

IA approval MASC S/18-0003X

For further technical data, please refer to individual datasheets.

32
Control Units (Ex e)

Dimensions

A Height
B Width
C Depth
C1 Maximum depth with operating
element
C2 Depth with screws
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with
mounting brackets
[A] [B] Cable entry faces

See data table for dimension values. Image


and drawing are generic for this enclosure
type and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions [mm] Mounting [mm] Mass


Enclosure Operating elements
approx.
type size and quantity
A B C C1 C2 K G H J [kg]

LCS1.* 1x small/1x large 102 116 85.5 126 92.2 145 41 130 6.1 0.7
LCS2.* 2x small 142 116 85.5 100 92.2 145 81 130 6.1 1
LCS2.4P.* 1x small/1x large (4pole) 142 116 85.5 126 92.2 145 81 130 6.1 1
LCS3.* 3x small/3x large 220 116 85.5 115 92.2 145 161 130 6.1 1.5
LCS4.* 4x small 220 116 85.5 126 92.2 145 161 130 6.1 1.5
LCS7.* 1x ammeter or voltmeter 142 116 85.5 117 92.2 145 81 130 6.1 1.5
LCS8.* 1x ammeter and 1x small 220 116 85.5 117 92.2 145 161 130 6.1 1.5
LCS9.* 1x ammeter and 2x small 220 116 85.5 100 92.2 145 161 130 6.1 1.5

Dimension C1 is maximum, it will differ according to operating elements configuration.

Cable Entries max. Quantity per Size

Cable entries Face A Cable entries Face B


Type Code
M20 M20 M20 M20 M20 M20 M25 M25 M25
qty. type clamping range qty. type clamping range qty. type clamping range
*.A.* – – – 1 CG.PEDS.M20.* 6 … 12 mm – – –
*.B.* 1 SP.PE.M20.* – 1 CG.PEDS.M20.* 6 … 12 mm – – –
*.F.* – – – – – – 1 CG.PEDS.M25.* 10 … 18 mm

Electrical Specifications and Labeling

Reference in
Usage category Rated operating voltage Rated operating current
standard versions
AC12 – 12 … 250 V AC – 16 A, AC15 – 12 … 250 V AC – 10 A
(1) – –
DC13 – 12 … 110 V DC – 1 A, DC13 – 12 … 24 V DC – 1A
(2) AC15 – 12 … 250 V AC – 10 A, DC13 – 12 … 24 V DC – 1 A – –
(3) – 12 … 250 V AC, 12 … 24 V DC –
(4) – 690 V AC 1A
Labeling
(5) EMERGENCY STOP/NOT HALT

33
Control Units (Ex e)

Standard Variants

Contact Switching Electrical


Operator Number Switching
Type Function Color Labeling configu­ configu­ specifi­ Image example
action of poles diagram
ration ration cation

11 23
LCS1. spring
pushbutton red 0 2 1x NO/1x NC – (1)
PRMX.* return
12 24

11 23
LCS1. spring
pushbutton green I 2 1x NO/1x NC – (1)
PGMX.* return
12 24

11 23
LCS1. double spring
red/green 0–I 2 1x NO/1x NC – (1)
DMMX.* pushbutton return
12 24

11 23
latching,
LCS1. mushroom
red (5) pull to 2 1x NO/1x NC – (1)
ERMX.* button
release
12 24

11 23
mushroom latching,
LCS1.
button, with red (5) pull to 2 1x NO/1x NC – (1)
ERMZA.*
plastic lid release
12 24

mushroom
11 23
button, latching,
LCS1.
with plastic red (5) pull to 2 1x NO/1x NC – (1)
ERMZP.*
shroud, release
12 24
padlockable

11 23
mushroom latching,
LCS1.
button, red – key 2 1x NO/1x NC – (1)
JRMX.*
lockable release
12 24

control
switch, 13 23
2 position 0 I
LCS1. large, with engage –
black 0–l 2 2x NO changeover (1)
S1OX.* shroud, engage
with left OFF
padlockable 14 24
in '0'
control
switch, 3 position 13 23
engage – I 0 II
LCS1. large, with changeover
black l – 0 – ll engage – 2 2x NO (1)
S3OX.* shroud, with center
engage
padlockable OFF 14 24
in '0'

13 23
2 position 0 I
LCS1. black/ engage –
key switch 0–I 2 2x NO changeover (1)
K1OX.* silver engage
with left OFF
14 24

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
LCS2. 12 24

PGMX.
ERMX.* 11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

34
Control Units (Ex e)

Standard Variants

Contact Switching Electrical


Operator Number Switching
Type Function Color Labeling configu­ configu­ specifi­ Image example
action of poles diagram
ration ration cation

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
LCS2. 12 24

PGMX.
JRMX.* 11 23
mushroom latching,
button, red – key 2 1x NO/1x NC – (1)
lockable release
12 24

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
12 24

LCS3. 11 23
PGMX. spring
pushbutton red 0 2 1x NO/1x NC – (1)
PRMX. return
ERMX.* 12 24

11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

LED indicator red – – – – – (3)

11 23
double spring
LCS3. red/green 0–l 2 1x NO/1x NC – (1)
pushbutton return
LRLX.
12 24
DMMX.
JRMX.*
11 23
mushroom latching,
button, red – key 2 1x NO/1x NC – (1)
lockable release
12 24

scale 0 …
ammeter 1 A – – – – – (4)
1/5 A

LCS8.
WBAASA.
11 23
N5MX.* engage – 3 position 0 I II
control
black 0 – I – II engage – 2 1x NO/1x NC changeover (1)
switch, small
engage with left OFF
12 24

scale 0 …
ammeter 1 A – – – – – (4)
1/5 A

11 23
spring
LCS9. pushbutton green I 2 1x NO/1x NC – (1)
return
WBAASA.
12 24
PGMX.
PRMX.*
11 23
spring
pushbutton red O 2 1x NO/1x NC – (1)
return
12 24

LED indicator red – – – – – (3)

11 23
spring
pushbutton green I 2 1x NO/1x NC – (1)
return
12 24
LCS4.
LRLX.
11 23
PGMX. spring
PRMX. pushbutton red O 2 1x NO/1x NC – (1)
return
ERMX.*
12 24

11 23
latching,
mushroom
red (5) pull to 2 1x NO/1x NC – (1)
button
release
12 24

35
Control Units (Ex e)

Operating Elements (Ex e)


(CFP.*)

Type Code/Model Number CFP Operating Elements

Actuator head
XX pushbutton, rotary switching actuator, LED indicator, measuring instrument, and more—see separate tables
| Contact element
| X contact block, contact module, or rotary switching block—see separate tables
| | Accessories for operating elements
| | XX accessories for individual operating elements—see separate table
| | | Packaging unit
| | | units not packaged, for use in Pepperl+Fuchs Solution Engineering Centers
| | | SP individual packaged spare part

ER .M .ZP Example
Example: Mushroom button 40 mm, red, pull-to-release, labeled "NOT HALT EMERGENCY STOP",
base-mounted contact block with 1x NO/1x NC contacts, emergency stop shroud, plastic, padlockable

For configuration of operating elements, see tables on next page.

Pushbuttons and Emergency Stops


Pushbuttons Actuator Heads L
PT H
Type Color Labeling Image

CFP.PA red none


DT

D2

CFP.PR red 0

CFP.PC red STOP

CFP.P*
CFP.PD red OFF

36
Control Units (Ex e)

Pushbuttons Actuator Heads L


PT H
Type Color Labeling Image

CFP.PE green none

DT

D2
CFP.PG green I

CFP.PI green II

CFP.DM*
CFP.PF green START

L
CFP.PH green ON PT H

CFP.PY yellow none

DT

D2
CFP.PO amber none

CFP.PW white none

CFP.MRL, CFP.E*
CFP.PB blue none

L
CFP.PJ blue RESET PT H

CFP.PK black none


DT

D2
CFP.PL black 0

CFP.PN black I
CFP.J*

CFP.PP black II
L
PT H
CFP.PQ black III

CFP.PT black IV
DT

D2

CFP.PU black arrow up

CFP.PV black arrow down


CFP.MG, CFP.MK, CFP.MR

CFP.PZ* see individual datasheets

37
Control Units (Ex e)

Emergency Stops Actuator Heads

Actuator
Switching
Type Function Color Labeling Operator action head Image
diagram
diameter

mushroom latching, pull to


CFP.MRL red PULL TO RELEASE 40 mm
button release

mushroom EMERGENCY STOP/NOT latching, pull to


CFP.ER red 40 mm
button HALT release

mushroom EMERGENCY STOP/NOT latching, pull to


CFP.E6 red 40 mm
button AUS release

mushroom latching, twist to


CFP.E4 red none 40 mm
button release

mushroom latching, twist to


CFP.E5 red none 55 mm
button release

mushroom
CFP.JR red none latching, key release 39 mm
button

Other Pushbuttons Actuator Heads

Actuator
Switching
Type Function Color Labeling Operator action head Image
diagram
diameter

70 mm x 39
CFP.DM pushbutton red/green 0–I spring return
mm

mushroom
CFP.MK black none spring return 39 mm
button

mushroom
CFP.MR red none spring return 39 mm
button

mushroom
CFP.MG green none spring return 39 mm
button

Pushbuttons and Emergency Stops—Dimensions


Actuator Length
Panel wall Diameter
head outside Total length
thickness thru-hole Mass
Type Function diameter enclosure [mm]
[mm] [mm] [g]
[mm] [mm]
D2 PT DT H L

CFP.P* pushbutton 39 1…6 30.6 15.5 35.4 25

CFP.DM* double pushbutton 70 x 39 1…6 30.6 15.5 35.4 38

CFP.ER emergency stop 40 1…6 30.6 41.2 60.7 52

CFP.E4 emergency stop 40 1…6 30.6 41.2 60.7 52

CFP.E5 emergency stop 55 1…6 30.6 41.2 60.7 58

CFP.JR key release mushroom button 39 1…6 30.6 49.5 70 65

CFP.M* mushroom button 39 1…6 30.6 41.2 60.7 46

38
Control Units (Ex e)

Contact Blocks

Switching diagram see


Type Mounting Number of poles Contact configuration Image
overview

11 23

CFP.M base-mounted 2 1x NO/1x NC


12 24

11 21

CFP.C base-mounted 2 2x NC
12 22

13 23

CFP.O base-mounted 2 2x NO
14 24

11 23

CFP.A cover-mounted 2 1x NO/1x NC


12 24

11 21

CFP.B cover-mounted 2 2x NC
12 22

13 23

CFP.D cover-mounted 2 2x NO
14 24

Contact Blocks—Dimensions

DIN
Mounting mounting
Mounting holes
External dimension [mm] brackets rail
[mm]
[mm] receptacle
Mounting Mass [g] Enclosure type
[mm]

A B C G H Diam. J N G3

LC*
base-mounted 63 33.4 50 52 18 4.2 8 35.6 68
GL*.CS GR.CS*

cover-mounted 54 37 63 – – – – – 79 FXL*.CS

H N
A
G3
G
A

B C
J B C

base-mounted cover-mounted

39
Control Units (Ex e)

Illuminated Pushbuttons
Illuminated Pushbuttons Actuator Heads LED Contact Modules

Operating Contact
Lens Operator Switching Switching
Type Image Type Mounting voltage configu­ Image
color action diagram diagram
[max. V] ration

3 X1

spring base-
CFP.IR red CFP.I 250 1x NO
return mounted
4 X2

1 X1

spring base-
CFP.IG green CFP.J 250 1x NC
return mounted
2 X2

3 X1

spring cover-
CFP.IO amber CFP.K 250 1x NO
return mounted
4 X2

1 X1

spring cover-
CFP.IW white CFP.H 250 1x NC
return mounted
2 X2

spring
CFP.IB blue
return

Illuminated Pushbuttons Actuator Heads—Dimensions

Length
Actuator head Panel wall Diameter thru- outside Total length
diameter [mm] thickness [mm] hole [mm] enclosure [mm] Enclosure
Mass [g] Mounting
[mm] type

D2 PT DT H L

use with
base-mounted and LC* FXL*.CS
39 1…6 30.6 17.5 36.8 21
cover-mounted GR.CS* GL*.CS
contact modules

LED Contact Modules—Dimensions

Mounting DIN rail


Mounting holes
External dimension [mm] brackets receptacle
[mm]
Mounting [mm] [mm] Mass [g] Enclosure type

A B C L G H Diam. J N G3

LC*, GL*.CS
base-mounted 63 33.4 47 82 52 18 4.2 8 35.6 72
GR.CS*

cover-mounted 54 37 63 88 – – – – – 82 FXL*.CS

L H N
PT H
G3
G
A

A
DT

D2

B C
J B C
L
L

CFP.I* base-mounted cover-mounted

40
Control Units (Ex e)

Control Switches
Control Switch Actuator Heads

Type for Type for use


use with with GR.CS* Diameter Switching Switching Operator Label- Lock-
Function Image
LCP* and and FXLS*. [mm] configuration diagram action ing able
LCS* CS

2 position 0 I
rotary
CFP.N1 CFP.N6 39 changeover with left L-L 0-l -
actuator
OFF

I II
rotary 2 position
CFP.N2 CFP.N7 39 L-L I - II -
actuator changeover

3 position I 0 II
rotary
CFP.N3 CFP.N8 39 changeover with L-L-L I - 0 - II -
actuator
center OFF

3 position I 0 II
rotary
CFP.N3S CFP.N8S 39 changeover with S-L-S I - 0 - II -
actuator
center OFF

3 position 0 I II
rotary
CFP.N5 CFP.N9 39 changeover with left L-L-L 0 - I - II -
actuator
OFF

2 position 0 I
rotary
CFP.S1 CFP.S6 60 changeover with left L-L 0-l yes
actuator
OFF

I II
rotary 2 position
CFP.S2 CFP.S7 60 L-L I - II yes
actuator changeover

3 position I 0 II
rotary
CFP.S3 CFP.S8 60 changeover with L-L-L I - 0 - II yes
actuator
center OFF

3 position I 0 II
rotary
CFP.S3S CFP.S8S 60 changeover with S-L-S I - 0 - II yes
actuator
center OFF

3 position 0 I II
rotary
CFP.S5 CFP.S9 60 changeover with left L-L-L 0 - I - II yes
actuator
OFF

key switch 2 position 0 I

CFP.K1 CFP.K6 rotary 39 changeover with left L-L 0-l yes


actuator OFF

key switch 2 position 0 I

CFP.K1S CFP.K6S rotary 39 changeover with left L-S 0-l yes


actuator OFF

key switch 3 position I 0 II

CFP.K3 CFP.K8 rotary 39 changeover with L-L-L I - 0 - II yes


actuator center OFF

key switch 3 position I 0 II

CFP.K3S CFP.K8S rotary 39 changeover with S-L-S I - 0 - II yes


actuator center OFF

Operator action: L = latching, S = spring return

For combinations of actuator heads and contact blocks, please refer to individual datasheets of Control Units LCP* and LCS* as well as Control Stations GR.CS*
and FXLS*.CS. For further options, please contact Pepperl+Fuchs.

41
Control Units (Ex e)

Actuator Heads—Dimensions

Panel wall Total


Actuator head Diameter thru- Length outside
thickness length
diameter [mm] hole [mm] enclosure [mm] Mass
Type [mm] [mm] Image example
[g]

D2 PT DT H L

CFP.N* 39 1…6 30.6 30.5 50.5 30

CFP.S* 60 1…6 30.6 30.5 50.5 46

CFP.K* 39 1…6 30.6 49.5 70 46

L L
PT H L
PT H
PT H
DT

D2

DT

D2
DT

D2

CFP.N* CFP.S* CFP.K*

2-Pole Contact Blocks

Switching diagram see


Type Mounting Number of poles Contact configuration Image
overview

11 23

CFP.M base-mounted 2 1x NO/1x NC


12 24

11 21

CFP.C base-mounted 2 2x NC
12 22

13 23

CFP.O base-mounted 2 2x NO
14 24

11 23

CFP.A cover-mounted 2 1x NO/1x NC


12 24

11 21

CFP.B cover-mounted 2 2x NC
12 22

13 23

CFP.D cover-mounted 2 2x NO
14 24

42
Control Units (Ex e)

Control Switches, 4-Pole Contact Blocks


4 Pole Contact Blocks for use with Actuator Heads S*

Types base-
mounted for use Types cover-mounted for Image
Number of poles Contact configuration Switching diagram
with LCP*, LCS* use with FXLS*.CS base-mounted
and GR.CS*

11 21 33 43

CFP.01 CFP.50 4 2x NO/2x NC


12 22 34 44

11 21 31 41

CFP.02 CFP.51 4 4x NC
12 22 32 42

13 23 33 43

CFP.03 CFP.52 4 4x NO
14 24 34 44

11 23 33 43

CFP.04 CFP.53 4 1x NO/3x NC


12 24 34 44

11 23 33 43

CFP.05 CFP.54 4 3x NO/1x NC


12 24 34 44

For combinations of actuator heads and contact blocks, please refer to individual datasheets of Control Units LCP* and LCS* as well as Control Stations GR.CS*
and FXLS*.CS. For further options, please contact Pepperl+Fuchs.

4-Pole Contact Blocks—Dimensions

DIN
Mounting mounting
Mounting holes
External dimension [mm] brackets rail
[mm]
Mounting [mm] receptacle Mass [g] Enclosure type
[mm]

A B C G H Diam. J N G3

LC*
base-mounted 63 74 58.6 52 58 4.2 8 35.6 165
GR.CS*

cover-mounted 57 73.4 65.7 – – – – – 168 FXL*.CS

H N
G3
G
A

J B C
B C

base-mounted cover-mounted cover-mounted

43
Control Units (Ex e)

Control Switches, 4-Pole Rotary Switching Blocks


Combination of 4-Pole Rotary Switching Blocks and Actuator Heads T*

Switching
Switching Switching
Actuator block
Actuator block base- diagram Operator
Switching configuration (2) cover- Contacts Labeling Lockable
(1) mounted see action
(3) mounted
(1) + (2) overview
(3)

2 position changeover, left


T1 10 T6 60 4x NO (10) L-L 0-I yes
OFF

2x NO/
2 position changeover T2 11 T7 61 (11) L-L I - II –
2x NC

3x NO/
2 position changeover T2 17 T7 67 (17) L-L I - II –
1x NC

1x NO/
2 position changeover T2 18 T7 68 (18) L-L I - II –
3x NC

3 position changeover,
T3 12 T8 62 4x NO (12) L-L-L I - 0 - II yes
center OFF

3 position changeover,
T3 14 T8 64 4x NO (14) L-L-L I - 0 - II yes
center OFF

3 position changeover,
center OFF, both sides T3 13 T8 63 4x NO (13) S-L-S I - 0 - II yes
spring return

3 position changeover T3 22 T8 72 4x NO (22) L-L-L I - 0 - II –

3 position changeover T5 23 T0 73 4x NO (23) L-L-L 0 - I - II –

3 position changeover, right 2x NO/


T5 19 T0 69 (19) L-L-S 0 - I - II –
spring return 2x NC

3 position changeover, right 3x NO/


T5 16 T0 66 (16) L-L-S 0 - I - II –
spring return 1x NC

3x NO/
4 position changeover T4 15 T9 65 (15) L-L-L-L I - II - III - IV –
1x NC

4 position changeover, right


T4 20 T9 70 4x NO (20) L-L-L-S I - II - III - IV –
spring return

4 position changeover T4 21 T9 71 4x NO (21) L-L-L-L I - II - III - IV –

(1) for use with LCP* and LCS*  (2) for use with GR.CS*  (3) for use with FXLS*.CS  Operator action: L = latching, S = spring return

4-Pole Rotary Switching Blocks—Dimensions

DIN
Mounting mounting
Mounting holes
External dimension [mm] brackets rail
[mm]
Mounting [mm] receptacle Mass [g] Enclosure type
[mm]

A B C G H Diam. J N G3

base-mounted 63 74 72 52 58 4.2 8 35.6 171 (1) + (2)

cover-mounted 63 74 72 – – – – – 235 (3)

44
Control Units (Ex e)

H N

G3
G
A
J B C
L

actuator head CFP.T* base-mounted base-mounted

13 23 33 43 13 23 31 41
13 23 33 43 13 23 31 41
0 I I II
0 I X X
(10) (11)
I X X X X II X X

14 24 34 44 14 24 32 42
14 24 34 44 14 24 32 42

13 23 33 43 13 23 33 43 13 23 33 43 13 23 33 43
I 0 II I X X I 0 II I X X
(12) 0 (13) 0

II X X II X X
14 24 34 44 14 24 34 44 14 24 34 44 14 24 34 44

13 23 33 43 13 23 33 43 11 23 33 43 11 23 33 43

I 0 II I X X X X I II III IV I X

II X
(14) 0 (15)
III X
II X X X X
IV X
14 24 34 44 14 24 34 44 12 24 34 44 12 24 34 44

11 23 33 43 11 23 33 43 11 23 33 43
11 23 33 43
0 I II 0 X I II
I X
(16) I X (17)
II X X X
II X X
12 24 34 44
12 24 34 44 12 24 34 44 12 24 34 44

11 23 33 43 11 21 33 43 11 21 33 43
11 23 33 43
I II 0 I II 0 X X
I X X X
(18) (19) I
II X
II X X
12 24 34 44
12 24 34 44 12 22 34 44 12 22 34 44

11 23 33 43 11 23 33 43 11 23 33 43 11 23 33 43

I II III IV I X I II III IV I X

II II
(20) (21)
III X III X X

IV X X IV X X
12 24 34 44 12 24 34 44
12 24 34 44 12 24 34 44

13 23 31 43 13 23 31 43 13 23 33 43 13 23 33 43
I 0 II I X X 0 I II 0
(22) 0 X (23) I X X

II X X II X X
14 24 32 44 14 24 32 44 14 24 34 44 14 24 34 44

45
Control Units (Ex e)

LED Indicators
LED Indicators Lenses LED Modules

Rated operating
Type Lens color Image Type Mounting Image
voltage [V AC/DC]

CFP.NI base-mounted 10 … 28, Ex ia


CFP.LR red

CFP.NE base-mounted 10 … 28

CFP.LG green CFP.L base-mounted 20 … 250

CFP.P base-mounted 250 … 400

CFP.LO amber
CFP.GI cover-mounted 10 … 28, Ex ia

CFP.LW white CFP.GE cover-mounted 10 … 28

CFP.R cover-mounted 20 … 250

CFP.LB blue
CFP.Q cover-mounted 250 … 400

Illuminated Pushbuttons Actuator Heads—Dimensions

Length
Actuator head Panel wall Diameter thru- outside Total length
diameter [mm] thickness [mm] hole [mm] enclosure [mm] Enclosure
Mass [g] Mounting
[mm] type

D2 PT DT H L

use with base-mounted


LC* FXL*.CS
39 1…6 30.6 23.6 43 20 and cover-mounted contact
GR.CS* GL*.CS
modules

LED Contact Modules—Dimensions

Mounting DIN rail


Mounting holes
External dimension [mm] brackets receptacle
[mm]
Mounting [mm] [mm] Mass [g] Enclosure type

A B C L G H Diam. J N G3

LC*, GL*.CS
base-mounted 63 33.4 47 84 52 18 4.2 8 35.6 61
GR.CS*

cover-mounted 54 37 63 88 – – – – – 71 FXL*.CS

L
PT H
H N
G3
G
A

A
DT

D2

J B C B C
L L

CFP.L* base-mounted base-mounted

46
Control Units (Ex e)

Potentiometers
Potentiometer Actuator Heads Potentiometer Modules

Enclosure
Type Labeling Image Type Mounting Range [kΩ] Image
type

CFP.3 base-mounted 0 … 0.5


CFP.R1 LC* 0 … 10
CFP.1 base-mounted 0…1

CFP.2 base-mounted 0…2


FXL*.CS
CFP.5 base-mounted 0…5
CFP.R2 GR.CS* 0 … 10
GL*.CS
CFP.0 base-mounted 0 … 10

CFP.4 cover-mounted 0 … 0.5

CFP.6 cover-mounted 0…1

CFP.7 cover-mounted 0…2

CFP.8 cover-mounted 0…5

CFP.9 cover-mounted 0 … 10

Potentiometer Actuator Heads—Dimensions

Length
Actuator head Panel wall Diameter thru- outside Total length
diameter [mm] thickness [mm] hole [mm] enclosure [mm] Enclosure
Mass [g] Mounting
[mm] type

D2 PT DT H L

use with base-mounted


LC* FXL*.CS
39 1…6 30.6 30.5 50.5 27 and cover-mounted contact
GR.CS* GL*.CS
modules

L
PT H H N
G3
G
A

A
DT

D2

B C
J B C
L
L

CFP.R* base-mounted cover-mounted

47
Control Units (Ex e)

Ammeters and Voltmeters


Ammeter Modules Ammeter Scales

Rated operating Scales Scales Type Code Scales Type Code


Type Image
current see table
0 … 1/5 A SA 0 … 150/750 A SM
scale per 0 … 2.5/12.5 A SB 0 … 200/1000 A SN
CFP.AA 0…1A
specification
0 … 5/25 A SC 0 … 250/1250 A SO
scale per 0 … 10/50 A SD 0 … 300/1500 A SP
CFP.AB 0…5A
specification
0 … 15/75 A SE 0 … 400/2000 A SQ
scale per 0 … 25/125 A SF 0 … 500/2500 A SR
CFP.AE 0 … 10 A
specification
0 … 30/150 A SG 0 … 600/3000 A SS
scale 0 … 20/40 0 … 40/200 A SH 0 … 1000/5000 A ST
CFP.AC 0 … 20 mA
mA
0 … 50/250 A SI Scale as per
SZ
specification
scale 4 … 20/40 0 … 60/300 A SJ
CFP.AD 4 … 20 mA
mA
0 … 75/375 A SK

0 … 100/500 A SL

Voltmeter Modules Voltmeter Scales

included in module
Type Rated operating voltage Image

CFP.V6 0 … 10 V
Meter Window Mounting Kits

CFP.V1 0 … 25 V Type Window including Enclosure type

CFP.V2 0 … 40 V CFP.WB base mounting kit LC* GR.CS* GL*.CS

CFP.V7 0 … 50 V CFP.WL cover mounting kit FXL*.CS

CFP.V8 0 … 100 V

L
PT H
CFP.V9 0 … 120 V

CFP.V3 0 … 150 V
G
A
Y

CFP.V4 0 … 250 V

CFP.V5 0 … 500 V
J X
H C
B

Ammeter and Voltmeter Modules—Dimensions

Viewing window Panel wall thickness Mounting holes


External dimension [mm]
[mm] [mm] [mm]
Mass [g] Enclosure type

A B C L X Y PT G H Diam. J

LC* FXL*.CS GR.CS*


70 70 59 75 54 50 1…6 63 63 3.5 186
GL*.CS

48
Control Units (Ex e)

Buzzer and Accessories


Buzzer Modules

Rated
operating
Type Function Color Image TL
voltage
[V AC/DC]

flashing

TD, DT
CFP.BUZRF1 red 10 … 28

D2
buzzer

flashing
CFP.BUZRF2 red 20 … 250
buzzer
PT H
L
CFP.BUZKS1 buzzer black 10 … 28

CFP.BUZKS2 buzzer black 20 … 250

Buzzer—Dimensions

Length
Panel wall Total Thread
Actuator head Diameter thru- outside Thread
thickness length length
diameter [mm] hole [mm] enclosure size Mass Enclosure
[mm] [mm] [mm] Mounting
[mm] [g] type

D2 PT DT H L TD TL

LC* GL*.CS
cover-
50 1 … 35 30.6 31 98.5 M30 x 1.5 42 125 GR.CS* FXL*.
mounted
CS

Operating Elements Accessories

Type Description Image Type Description Image Type Description Image

Emergency stop label,


Protective shroud,
CFP.BK Blanking plug CFP.ZF yellow, rectangular, CFP.ZC
stainless steel
adhesive

Small label holder with Protective shroud,


CFP.ZS printed label as per CFP.ZA Protective lid, plastic CFP.ZD stainless steel,
specification padlockable

Protective shroud for Protective shroud for


Large label holder with
double pushbutton, pushbutton continuous
CFP.ZL printed label as per CFP.ZH CFP.ZJ
stainless steel, operation, plastic,
specification
padlockable padlockable

Protective shroud for


Emergency stop label, Emergency stop shroud,
CFP.ZE CFP.ZB small actuators, plastic, CFP.ZP
yellow, round, adhesive plastic, padlockable
padlockable

CFP.TP Locknut spanner, plastic

49
Control Units (Ex e)

Technical Data Overview


Actuator Heads, Contact Blocks, LED Contact Modules—Technical Data

Actuator heads Contact blocks LED contact modules

Electrical Operating voltage – 250 V max. 250 V max.


specifications
Operating current – 16 A max. 10 A max.

Power consumption – – 1W

Terminal capacity – 2.5 mm²

Terminal torque – 0.8 Nm

Usage category – AC12: 12 … 250 V AC – 16 A AC15: 12 … 250 V AC – 10 A


AC15: 12 … 250 V AC – 10 A
DC13: 12 … 110 V DC – 1 A
DC13: 12 … 24 V DC – 1 A
DC13: 12 … 24 V DC – 1 A
Mechanical Mechanical life – 1000000 switching operations
specifications
Degree of protection IP66 IP20 IP20

Material Housing Polyamide (PA)

Washer gasket silicone – –

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F) – –

Service temperature –40 … 65 °C (–40 … 149 °F) –40 … 90 °C (–40 … 194 °F) –55 … 85 °C (–67 … 185 °F)

Data for application EU-Type Examination Certificate


in connection with
hazardous areas Marking II 2 GD II 2 G
Ex e IIC Gb Ex de IIC Gb
Ex tb IIIC Db
International approvals IECEx approval IECEx CML 16.0114U

Conformity Degree of protection EN 60529

Usage category – IEC/EN 60947 IEC/EN 60947

CE marking 0102

General information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of Conformity and instructions
have to be observed where applicable. For information see www.pepperl–fuchs.com.

Types Allocation

CFP components base-mounted cover-mounted


Contact blocks 2 pole C, M, O A, B, D

Contact blocks 4 pole 01 … 05 50 …54

Contact blocks 4 pole rotary 10 … 23 60 … 73

LED contact modules I, J H, K

LED modules Ex i NI GI

LED modules NE, L, P GE, R, Q

Potentiometer modules 0, 1, 2, 3, 5 4, 6, 7, 8, 9

Ammeters – AA, AB, AC, AD, AE

Voltmeters – V1 … V9

Buzzer – BUZRF1, BUZRF2, BUZKS1, BUZKS2

50
Control Units (Ex e)

LED and Potentiometer Modules, Ammeters, Voltmeters, Buzzer—Technical Data

LED modules Potentiometer


LED modules Ammeters Voltmeters Buzzer
Ex i modules
Electrical Operating voltage 28 V max. 400 V max. 200 V max. 500 V AC 500 V AC 250 V max.
specifications
Operating current – – – 10 A max. – –

Power consumption 2 W max. 2 W max. 0.1 W max. – – 1 W max.

Accuracy class – – – 1.5 1.5 –

Terminal capacity 2.5 mm²

Terminal torque 0.8 Nm

Mechanical Degree of protection IP20 IP20 IP20 IP66 IP66 IP66


specifications
Material Housing Polyamide (PA)

Ambient conditions Ambient temperature – – – – – –40 … 55 °C


(–40 … 131 °F)
Data for application EU–Type Examination CML 16 ATEX 3339U
in connection with Certificate
hazardous areas Marking II 2 G II 2 GD
Ex de IIC Gb Ex e ib mb IIC Gb
Ex ib tb IIIC Db
Marking II 1 G
intrinsically safe Ex ia IIC Ga
versions
Voltage Ui 28 V

Current Ii 93 mA – – – – –
Power Pi 0.651 W

Internal capacitance Ci 0 µF

Internal inductance Li 0 mH

International approvals IECEx approval IECEx CML 16.0114U

Conformity Degree of protection EN 60529

CE marking 0102

General information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of Conformity and instructions
have to be observed where applicable. For information see www.pepperl–fuchs.com.

51
Control Units (Ex e)

Panel Mount Control Units (Ex e)


(PM*.*.*)

Features

 Customizable configuration of operators and contact modules as per


specification
 Ex de and Ex tb certified
 Full equipment certified
 Polyamide housing for panel mount
 Installation in Zones 1/21 and 2/22
 M20 cable gland integrated in protective cover
 IP66 rated

Function

PM* series control units are available as standard off-the-shelf control units
or can be flexibly equipped with a wide variety of operators and contact
configurations. With a comprehensive range of control functions, each control
unit can be configured to meet the requirements of any application and ensure
optimal use of space.

The enclosures are manufactured from polyamide and allow easy installation in
appropriate industrial panels and enclosures. Each unit is individually certified
as full equipment.

Durable materials and high-quality components allow the control units to be


used in ambient temperatures between –40 °C and +50 °C.

Technical Data

Electrical specifications Operating voltage 250 V max.

Operating current 16 A max.

Mechanical specifications Dimensions see data table

Covering Protective cover, fully detachable

Number of cable entries 1x M20 cable gland in protective cover

Degree of protection IP66

Material Housing Polyamide (PA)

Finish Inherent color black

Seal Silicone

Ambient conditions Ambient temperature –40 … 50 °C (–40 … 122 °F)

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3106X
with hazardous areas
Marking II 2 GD Ex de IIC T6 Gb, Ex tb IIIC T80 °C Db
International approvals IECEx approval IECEx CML 16.0046X

For further technical data, please refer to individual datasheets.

52
Control Units (Ex e)

Dimensions

A Height L
B Width B C PT H
C Depth
D Clamping range, cable sheath
diameter
DT Diameter thru-hole
D2 Outer diameter actuator head
H Length outside enclosure D2

D2
DT
SW1

A
L Total length
PT Panel/enclosure wall thickness

See data table for dimension values. Image


and drawing are generic for this enclosure

D
type and may deviate from the specific version.
1 2 3 4 5 6 7 8

Dimensions

Actuator Length
Total Diameter Panel wall
head outside Height Width Depth
length thru-hole thickness Image
Type Function diameter enclosure [mm] [mm] [mm]
[mm] [mm] [mm] example
[mm] [mm]
D2 H L A B C DT PT

PMP.P* pushbutton 39 15.5 128 77 44 105 30.6 1…6

PMP.D* double pushbutton 70 x 39 15.5 128 77 44 105 30.6 1…6

mushroom button
PMP.E4* 40 41.8 153.7 77 44 105 30.6 1…6
40 mm

mushroom button
PMP.E5* 55 41.8 153.7 77 44 105 30.6 1…6
55 mm

mushroom button
PMP.J* 39 41.6 154.1 77 44 105 30.6 1…6
key release

illuminated
PMI.I* 39 17.5 130 77 44 105 30.6 1…6
pushbutton

control switch,
PMS.N* 39 30.6 143.1 77 44 105 30.6 1…6
small

PMS.K* key switch 39 33.3 145.8 77 44 105 30.6 1…6

PML.L* LED indicator 39 23.6 136.1 77 44 105 30.6 1…6

PMR.R* potentiometer 39 30.5 143 77 44 105 30.6 1…6

53
Control Units (Ex e)

Standard Variants, Pushbuttons and Emergency Stop Buttons

Operator Number Contact Switching Switching


Type Function Color Labeling Usage category
action of poles configuration configuration diagram

11 21
PMP. spring
pushbutton – 2 2x NC –
PZ1.C.02 return
selection 12 22

of red,
11 23 AC12 – 12 … 250 V AC – 16 A
green,
PMP. spring AC15 – 12 … 250 V AC – 10 A
pushbutton amber, – 2 1x NO/1x NC –
PZ1.C.11 return DC13 – 12 … 110 V DC – 1 A
white,
12 24 DC13 – 12 … 24 V DC – 1A
blue,
black
13 23
PMP. spring
pushbutton – 2 2x NO –
PZ1.C.20 return
14 24

11 21
PMP. double spring
– 2 2x NC –
DZ3.C.02 pushbutton return
selection 12 22
of red
'0', green 11 23 AC12 – 12 … 250 V AC – 16 A
PMP. double 'l', black spring AC15 – 12 … 250 V AC – 10 A
– 2 1x NO/1x NC –
DZ3.C.11 pushbutton 'l', blue return DC13 – 12 … 110 V DC – 1 A
'RESET', 12 24 DC13 – 12 … 24 V DC – 1A
white,
amber 13 23
PMP. double spring
– 2 2x NO –
DZ3.C.20 pushbutton return
14 24

11 21
mushroom latching,
PMP.
button red – twist to 2 2x NC –
E4.C.02
40 mm release
12 22

11 23
mushroom latching,
PMP.
button red – twist to 2 1x NO/1x NC –
E4.C.11
40 mm release
12 24

11 21
mushroom latching,
PMP.
button red – twist to 2 2x NC –
E5.C.02
55 mm release AC12 – 12 … 250 V AC – 16 A
12 22
AC15 – 12 … 250 V AC – 10 A
DC13 – 12 … 110 V DC – 1 A
11 23
mushroom latching, DC13 – 12 … 24 V DC – 1A
PMP.
button red – twist to 2 1x NO/1x NC –
E5.C.11
55 mm release
12 24

11 21
latching,
PMP. mushroom
red – key 2 2x NC –
JR.C.02 button
release
12 22

11 23
latching,
PMP. mushroom
red – key 2 1x NO/1x NC –
JR.C.11 button
release
12 24

Standard Variants, LED Indicators

Operator Number Contact Switching


Type Function Color Labeling Rated operating voltage
action of poles configuration configuration

LED
PML.LR.L.W.2 red – – – – –
indicator
LED
PML.LG.L.W.2 green – – – – –
indicator
LED 12 … 250 V AC
PML.LO.L.W.2 amber – – – – –
indicator 12 … 24 V DC
LED
PML.LW.L.W.2 white – – – – –
indicator
LED
PML.LB.L.W.2 blue – – – – –
indicator

54
Control Units (Ex e)

Standard Variants, Illuminated Pushbuttons and Control Switches

Operator Number Contact Switching Switching


Type Function Color Labeling Usage category
action of poles configuration configuration diagram

1 X1
PMI. illuminated spring
red – 1 1x NC –
IR.I.W.01 pushbutton return
2 X2

3 X1
PMI. illuminated spring
red – 1 1x NO –
IR.I.W.10 pushbutton return
4 X2
AC15 – 12 … 250 V AC – 10 A
DC13 – 12 … 24 V DC – 1 A
1 X1
PMI. illuminated spring
green – 1 1x NC –
IG.I.W.01 pushbutton return
2 X2

3 X1
PMI. illuminated spring
green – 1 1x NO –
IG.I.W.10 pushbutton return
4 X2

13 23
control 2 position 0 I
PMS. engage –
switch, black 0–l 2 2x NO changeover
N6.C.20 engage
small with left OFF
14 24

11 23
control I II
PMS. engage – 2 position
switch, black I – II 2 1x NO/1x NC
N7.C.11 engage changeover
small
12 24

3 position 13 23
control engage – I 0 II
PMS. changeover
switch, black I – O – II engage – 2 2x NO
N8.C.20 with center
small engage
OFF 14 24

11 23 AC12 – 12 … 250 V AC – 16 A
control engage – 3 position 0 I II
PMS. AC15 – 12 … 250 V AC – 10 A
switch, black 0 – I – II engage – 2 1x NO/1x NC changeover
N9.C.11 DC13 – 12 … 110 V DC – 1 A
small engage with left OFF
12 24 DC13 – 12 … 24 V DC – 1A

11 23
2 position 0 I
PMS. black/ engage –
key switch 0–I 2 1x NO/1x NC changeover
K6.C.11 silver engage
with left OFF
12 24

13 23
2 position 0 I
PMS. black/ engage –
key switch 0–I 2 2x NO changeover
K6.C.20 silver engage
with left OFF
14 24

3 position 13 23
engage – I 0 II
PMS. black/ changeover
key switch l – 0 – ll engage – 2 2x NO
K8.C.20 silver with center
engage
OFF 14 24

Standard Variants, Potentiometers

Operator Number Contact Switching


Type Function Color Labeling Range
action of poles configuration configuration

continuously
PMR.R2.P.0.5K potentiometer black 0 … 10 – – – 0 … 0.5 kΩ
rotary
continuously
PMR.R2.P.1K potentiometer black 0 … 10 – – – 0 … 1 kΩ
rotary
continuously
PMR.R2.P.2K potentiometer black 0 … 10 – – – 0 … 2 kΩ
rotary
continuously
PMR.R2.P.10K potentiometer black 0 … 10 – – – 0 … 10 kΩ
rotary

55
Control Units
(Ex d)
Several series of flameproof control units are available for the
operation and monitoring of circuits and machinery in harsh or
hazardous environments. The FW series is Ex d IIB certified and
can hold one operator whereas the FC4/5 series is Ex d IIC
certified and can hold up to four operators. Multiple control
functions are available such as push buttons, LED status
indicators, and control switches. The control units are
manufactured from copper-free aluminum, which provides
optimal protection from most environmental hazards.

FW—Aluminum

FW series control units are Ex d IIB certified and can be configured with one operating
element that covers various contact configurations. The devices have standard
cable entry positions on all sides. All enclosure types are manufactured from
marine-grade aluminum.

FC—Aluminum

FC series control units are Ex d IIC and Ex tD A21 certified. They can be configured
with one to four operating elements that cover various contact configurations.
FC4 versions have standard cable entry positions while the FC5 allows entry
customization to meet any specific requirements. All enclosure types are
manufactured from marine-grade aluminum.

For more information, visit


www.pepperl-fuchs.com/controlunits-exd

56
57
Control Units (Ex d)

Control Units (Ex d IIB) in Aluminum


(FW* LCU)

Features

 Aluminum enclosure
 Ex d certified
 Installation in Zone 1, Zone 2
 Gas group IIB
 Customizable configuration of operators and cable gland types
as per specification
 IP66 rated

Function

The FW series control units are Ex d IIB certified and can be flexibly configured
with one operating element that covers various contact configurations. The
devices have standard cable entry positions on all sides. All enclosure types
are manufactured from marine-grade aluminum.

Technical Data

Electrical specifications Operating voltage 240 V AC max.

Operating current see data table

Mechanical specifications Dimensions see data table

Enclosure cover detachable

Cover seal nitrile O-ring

Degree of protection IP66

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7032

Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F)

Data for application in connection EU-Type Examination Certificate SIRA 07 ATEX 1132X
with hazardous areas
Marking II 2 G Ex d IIB T*, T6 @ Ta +60 °C
International approvals IECEx approval IECEx TSA 07.0005X

For further technical data, please refer to individual datasheets.

Operating Elements Overview

Type Description

FWI-1 Pushbutton recessed actuator (Specify color & contact block requirements)

FWI-2 Pushbutton projecting actuator (Specify color & contact block requirements)

FWI-3 Pushbutton mushroom head twist to reset (Specify contact block requirements)

FWI-4 Pushbutton mushroom head key to reset (Specify contact block requirements)

FWI-5 Key operated pushbutton (Specify contact block requirements)

FWI-6 Pushbutton mushroom head pull to reset padlockable (Specify contact block requirements)

FWI-8 Pushbutton mushroom head (Specify contact block requirements)

58
Control Units (Ex d)

Dimensions

A Height C1 B
B Width C H
C Depth [A]
C1 Depth with operating element
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
[A] … [D] Cable entry faces
[C] [D]

G
A
See data table for dimension values. Image
and drawing are generic for this device type
and may deviate from the specific version.
J
[B]

Dimensions and Enclosure Details

External dimensions [mm] Mounting [mm] Cable Entries Terminals


Type
Faces A+B Faces C+D Torque Capacity Torque
A B C C1 G H J
M20 M20 [Nm] [mm²] [Nm]

FWI-1 114 114 91 108 54 95 7 1.5 1.2

FWI-3 114 114 91 133 54 95 7 1.5 1.2

FWI-6 114 114 91 133 54 95 7 see datasheets 1.5 1.2


1x metric ISO 1x Stopping
of stopping
FWI-8 114 114 91 133 54 95 7 pitch 1.5 Plug 1.5 1.2
plugs
FW210 114 114 60 126 54 95 7 2.5 0.8

FW220 114 114 60 126 54 95 7 2.5 0.8

Functions

Operator Number Contact Switching Switching


Type Function Color Labeling Usage category
action of poles configuration configuration diagram

1 3
spring
FWI-1 pushbutton green none 2 1x NO/1x NC –
return
2 4

1 3
latching,
mushroom EMERGENCY
FWI-3 red twist to 2 1x NO/1x NC –
button STOP AC15: 240 V AC - 3 A
release
2 4 AC15: 120 V AC - 6 A
DC13: 250 V DC - 0.27 A
1 3
latching, DC13: 125 V DC - 0.55 A
mushroom EMERGENCY
FWI-6 red pull to 2 1x NO/1x NC –
button STOP
release
2 4

1 3
mushroom
spring
FWI-8 button, red none 2 1x NO/1x NC –
return
lockable
2 4

3 position 1 3
control engage – I 0 II
changeover
FW210 switch, black 1 – OFF – 2 engage – 1 1x CO
with center AC15: 12 … 250 V AC - 5 A
small engage
OFF 2 AC21A: 12 … 250 V AC - 20 A
DC13: 12 … 110 V DC - 1 A
1 3
control I II DC13: 12 … 24 V DC - 20 A
engage – 2 position
FW220 switch, black 1–2 1 1x CO
engage changeover
small
2

For details, please refer to individual product datasheet. For further configurations, please contact Pepperl+Fuchs.

59
Control Units (Ex d)

Control Units (Ex d IIC) in Aluminum


(FC* LCU)

Features

 Aluminum enclosure
 Ex d and Ex tD certified
 Installation in Zones 1/21 and 2/22
 Gas group IIC
 Customizable configuration of operators, cable entry quantities,
and cable gland types as per specification
 IP66 rated

Function

The FC series control units are Ex d IIC and Ex tD A21 certified. They can
be flexibly configured with one to four operating elements that cover various
contact configurations. FC4 versions have standard cable entry positions
while FC5 allows entry customization to meet any specific requirements. All
enclosure types are manufactured from marine-grade aluminum.

Technical Data

Electrical specifications Operating voltage see data table

Operating current see data table

Mechanical specifications Dimensions see data table

Enclosure cover detachable

Cover seal chloroprene

Degree of protection IP66

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7032

Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F)

Data for application in connection EU-Type Examination Certificate SIRA 07 ATEX 1133X
with hazardous areas
Marking II 2 GD Ex d IIC T* Gb, Ex tD A21, T6/T80 °C @ Ta +60 °C
International approvals IECEx approval IECEx SIM 07.0001X

For further technical data, please refer to individual datasheets.

Dimensions and Enclosure Details

External dimensions [mm] Mounting [mm] Cable Entries Terminals

Type
Faces A+B Faces C+D Torque Capacity Torque
A B C C1 G H J
M20 M20 [Nm] [mm²] [Nm]

FC4J-1-1 152 152 90 107 50 130 7 1.5 0.8

FC4J-1-2 152 152 90 112 50 130 7 1.5 0.8

FC4J-1-3 152 152 90 131 50 130 7 see datasheets 1.5 0.8


1x metric ISO 1x Stopping
of stopping
FC4J-1-8 152 152 90 131 50 130 7 pitch 1.5 mm Plug 1.5 0.8
plugs
FC4A-211 152 152 80 131 50 130 7 2.5 0.8

FC4A-221 152 152 80 131 50 130 7 2.5 0.8

60
Control Units (Ex d)

Dimensions

A Height
B Width
C Depth
C1 Depth with operating element
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
[A] … [D] Cable entry faces

See data table for dimension values. Image


and drawing are generic for this device type
and may deviate from the specific version. C1 B
C H
[A]

[C] [D]

G
A
[B]

upper drawing: FC4*, lower drawing: FC5*

Functions Overview

Type Code Description


FC4A CA10 switch
FC4A-SS Sail switch
FC4A-FS Float switch
FC4B CA20B switch
FC4C C26 switch
FC4D Switch (CA10 to C26) + 1 pushbutton
FC4E Switch (CA10) + 2 push buttons
FC4F Switch (CA10 to C26) + 1 pilot light
FC4G Switch (CA10) + 2 pilot lights
FC4H Switch (CA10) + 1 pushbutton + 1 pilot light
FC4I-Q Break glass alarm station
FC4I Single pushbutton
FC4-BELL 6" bell 25 V DC or 240 V AC
FC4J 2 push buttons
FC4K 3 push buttons
FC4L 1 pushbutton + 1 pilot light
FC4M 2 push buttons + 1 pilot light
FC4N 1 pushbutton + 2 pilots
FC4O 1 pilot light
FC4P 2 pilot lights
FC4R 3 pilot lights
FC4S 2 × switches (CA10)
FC4T Thermostat
FC4TC Thermostat/2.5 kW element
FC4U C32 switch (style 7 only)
FC4V C42 switch (style 7 only)
FC4X Combination of 4 push buttons (style 6 only)
FC4Z Combination of push buttons and pilot lights (style 6 only)

61
Control Units (Ex d)

Functions

Operator Number Contact Switching Switching


Type Function Color Labeling Usage category
action of poles configuration configuration diagram

1 3
pushbutton, spring
green none 2 1x NO/1x NC –
flush return
2 4
FC4J-1-1
1 3
pushbutton, spring
red none 2 1x NO/1x NC –
flush return
2 4

1 3
pushbutton, spring
green none 2 1x NO/1x NC –
flush return
2 4
FC4J-1-2
1 3
pushbutton, spring
red none 2 1x NO/1x NC –
raised return
AC15: 240 V AC – 3 A
2 4
AC15: 120 V AC – 6 A
DC13: 250 V DC – 0.27 A
1 3
DC13: 125 V DC – 0.55 A
pushbutton, spring
green none 2 1x NO/1x NC –
flush return
2 4
FC4J-1-3
1 3
latching,
mushroom
red none twist to 2 1x NO/1x NC –
button
release
2 4

1 3
pushbutton, spring
green none 2 1x NO/1x NC –
flush return
2 4
FC4J-1-8
1 3
mushroom spring
red none 2 1x NO/1x NC –
button return
2 4

3 position 3 1 7 5
control engage – I 0 II
changeover
FC4A-211 switch, black 1 – OFF – 2 engage – 2 2x CO
with center AC15: 12 … 250 V AC – 5 A
small engage
OFF 2 6 AC21A: 12 … 250 V AC – 20
A
1 3 5 7 DC13: 12 … 110 V DC – 1 A
control I II
engage – 2 position DC13: 12 … 24 V DC – 20 A
FC4A-221 switch, black 1–2 2 2x CO
engage changeover
small
2 6

For details, please refer to individual product datasheet. For further configurations, please contact Pepperl+Fuchs.

62
Control Units (Ex d)

Operating Elements Overview

Type Description

MN1 Recessed actuator

MN2 Projecting actuator

MN3 Mushroom head twist to release (emergency stop)

MN4 Mushroom head key to reset (emergency stop)

MN5 Key operated pushbutton

MN6 Mushroom head pull to reset padlockable (emergency stop)

MN7 Module blanking plug (used for spares)

MN8 Mushroom actuator momentary

MN8A Large mushroom head black actuator momentary

MN11 LED pilot light

MN13 Potentiometer

63
Control Stations
(Ex e)
For efficient operation and monitoring of multiple circuits and
machinery in hazardous areas, control stations can be tailored
to meet the exact requirements of an application. They are
based on glass fiber reinforced polyester and stainless steel
enclosures, and certified according to Ex e, Ex ib, and Ex tb
explosion protection. A variety of operating elements, including
various contact configurations and cable entry options, allow
each control station to be adapted to specific requirements. Up
to 81 operating elements can be integrated in a single control
station depending on enclosure design.

GR.CS—Glass Fiber Reinforced Polyester

The newly designed GR.CS* series comprises a range of control stations ready
to be equipped with a wide array of monitoring and control functions. The range
of enclosure sizes can fit over 60 operating elements. With a 10 mm design grid,
risers for varying mounting depths, and a special gridded DIN mounting rail for
precise positioning of operator elements, these control stations can be easily
tailored to different application requirements.

FXLSCS—Stainless Steel

Versatile FXLSCS series control stations can be equipped with a selection of control
functions, contact blocks, cable glands, and additional accessories that allow
the configuration of each control station to meet any application requirement and
ensure optimal use of space. The enclosures are manufactured from electropolished
AISI 316L stainless steel to provide excellent tarnish and corrosion resistance.
This surface finish is ideal for environments with increased hygienic requirements
common in food processing and pharmaceutical industries. All FXLS enclosures
feature a return flange sealing method which prevents accumulated dirt, dust, and
moisture from entering the enclosure when the lid is opened. Concealed hinges
make it easy to open the control stations.

DS*—Stainless Steel

Enclosures from the DS series are used as interface cabinets, control stations,
and terminal boxes. The enclosures are manufactured from painted and
unpainted stainless steel with either a bolt-on or hinged cover and hexagon head
screws or quarter turn locks respectively. The enclosures may be fitted with
separately certified operating elements such as push buttons, control switches,
indicators, and other equivalent separately certified devices. Round and square
viewing windows are available for integrated equipment monitoring.

For more information, visit


www.pepperl-fuchs.com/controlstations

64
65
Control Stations (Ex e)

Control Stations (Ex e) in Glass Fiber


Reinforced Polyester (GR.CS*)

Features

 Glass fiber reinforced polyester enclosures


 Installationin Zones 1/21 and 2/22
 Ex de, Ex ib and Ex tb certified
 Up to 68 operators possible per control station
 7 enclosure size options
 Customizable configuration of operators, cable entry quantities,
and cable gland types as per specification
 Wide range of labels and accessories available
 Modern design with high impact resistance
 Easy installation due to easily accessible mounting points
 Wide ambient temperature range

Function

The GR.CS* series is a purposely designed range of control stations that can
be equipped with operators, contact blocks, terminals, and entry devices
to meet your exact specification. The data tables below list all selections
and options. Pepperl+Fuchs solution engineering teams provide any custom
configurations, including combinations of terminals and control elements.

The standardized GR* enclosure series for all Pepperl+Fuchs products consists
of carbon-loaded, glass fiber reinforced polyester with stainless steel cover
screws. This series provides an anti-static, UV-stabilized, and corrosion-resistant
solution. Many features provide for easy installation and operation.

Technical Data

Electrical specifications Operating voltage 500 V AC max., depending on integrated components

Operating current 16 A max.

Indicators/operating means Control elements max. 68 per enclosure

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Degree of protection IP66

Material Enclosure carbon loaded, antistatic glass fiber reinforced polyester (GRP)

Finish inherent color black

Cover seal foamed silicone

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F), optional –50 … 55 °C (–67 … 131 °F)

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD Ex db eb mb IIC T* Gb, Ex ib IIC T* Gb, Ex db eb ib mb op pr IIC T* Gb,
Ex eb op pr IIC T* Gb, Ex tb IIIC T** °C Db
T6/T80 °C @ Ta +40 °C, T5/T95 °C @ Ta +55 °C, T4/T130 °C @ Ta +55 °C

International approvals IECEx approval IECEx CML 16.0008X

For further technical data, please refer to individual datasheets.

66
Control Stations (Ex e)

Dimensions
N H1
A Height [A]
B Width
C Depth
C1 Maximum external dimension, depth
with operating element
G Mounting holes distance, vertical
G1 Mounting holes distance to middle [C] [D]

A
G
hole 1, vertical (not with all versions)
G2 Mounting holes distance to middle

G2
hole 2, vertical (not with all versions)

G1
H Mounting holes distance, horizontal
H1 Mounting holes distance to middle
hole 1, horizontal (not with all
[B]
versions) J J
J
C H2
H2 Mounting holes distance to middle
C1 H
hole 2, horizontal (not with all
B
versions)
J Mounting holes diameter
N Thickness of mounting brackets
[A] … [D] Cable entry faces

See data table for dimension values. Image


and drawing are generic for this enclosure
type and may deviate from the specific version.

Dimensions and Enclosure Details

External dimensions [mm] Cover screws


Mounting
Mass Maximum power
Type screws
C1 [kg] Torque dissipation [W]
A B C G H H1 H2 J N qty. Mx qty.
max. [Nm]

GR.CS*.18.18.10 179 179 104 169 126 156 – – 7 18 2 1.4 M6 4 3.5 14

GR.CS*.18.24.10 179 239 104 169 156 186 – – 7 18 2 1.7 M6 4 3.5 17

GR.CS*.18.36.10 179 359 104 169 156 306 – – 7 18 4 2.4 M6 4 3.5 22

GR.CS*.18.36.17 179 359 166.5 231.5 156 336 – – 7 18 4 3.1 M6 4 3.5 27

GR.CS*.36.36.10 359 359 104 169 306 336 – – 7 18 4 3.7 M6 4 3.5 33

GR.CS*.36.36.17 359 359 166.5 231.5 306 336 – – 7 18 4 4.6 M6 4 3.5 39

GR.CS*.36.72.17 359 719 166.5 231.5 336 666 316.5 349.5 7 18 6 8.3 M6 6 3.5 104

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
For configurations details, please refer to individual datasheets or contact Pepperl+Fuchs.

67
Control Stations (Ex e)

Control Stations (Ex e) in Stainless Steel,


with Return Flange (FXLS*.CS)

Features

 Stainless steel enclosure


 Installation in Zones 1/21 and 2/22
 Ex e, Ex ia, and Ex tb certified
 Up to 81 operators per control station
 6 enclosure size options
 Customizable configuration of operators, cable entry quantities,
and cable gland types as per specification
 Wide range of accessories available

Function

FXLSCS series control stations can be equipped with operator elements and
LED status indicators. A comprehensive range of control functions, contact
blocks, cable glands, and additional accessories allow each control station
to be configured to meet the requirements of any application and ensure
optimal use of space. The enclosures are manufactured from electropolished
AISI 316L stainless steel to provide excellent tarnish and corrosion resistance.
This surface finish is designed to meet hygienic requirements valid in
pharmaceutical and food processing plants.

All FXLS enclosures feature a return flange sealing method which prevents
accumulated dirt, dust, and moisture from entering the enclosure when the lid
is opened. Concealed hinges facilitate opening the control stations. Durable
materials and high-quality components allow the control stations to be used in
harsh ambient conditions.

For detailed configurations, please contact your local Pepperl+Fuchs office.

Technical Data

Electrical specifications Operating voltage 500 V AC max., depending on integrated components

Operating current 16 A max.

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable, concealed hinges

Cover seal one piece closed cell silicone

Degree of protection IP66

Material Enclosure 1.5 mm 316L, (1.4404) stainless steel

Finish electropolished

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F), –50 °C (–58 °F) on request

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD Ex db eb mb IIC T* Gb, Ex ib IIC T* Gb, Ex db eb ib mb IIC T* Gb
T6/T80 °C @ Ta +40 °C, T4/T130 °C @ Ta +55 °C

International approvals IECEx approval IECEx CML 16.0008X

EAC approval RU C-DE.BH02.B.00016/18

IA approval MASC S/18-0003X

For further technical data, please refer to individual datasheets.

68
Control Stations (Ex e)

Dimensions
K
A Height C H
B Width F B
C Depth
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with
mounting brackets
[B] Cable entry face

G
A
See data table for dimension values. Image
and drawing are generic for this enclosure
type and may deviate from the specific
version.
J
[B]

Dimensions and Enclosure Details

External dimensions Mounting


Cover screws
[mm] [mm] Mass Max. power
Type approx. dissipation
[kg] Torque [W]
A B C K G H J Mx qty.
[Nm]

FXLS2*.CS 260 260 165 335 185 310 11 5.8 M6 2 2 15

FXLS3*.CS 306 306 165 381 231 356 11 8 M6 2 2 21

FXLS5*.CS 458 382 165 457 383 432 11 12 M6 2 2 29

FXLS6*.CS 480 480 165 555 405 530 11 14 M6 2 2 30

FXLS8*.CS 620 450 165 525 545 500 11 16 M6 3 2 30

FXLS9*.CS 762 508 165 583 687 558 11 20 M6 3 2 41.7

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
For configurations details, please refer to individual datasheets or contact Pepperl+Fuchs.

69
Control Stations (Ex e)

Control and Interface Cabinets (Ex tD)


in Stainless Steel (DS*)

Features

 Stainless steel enclosure


 Various enclosure sizes and styles
 Installation in Zone 21 and Zone 22
 Ex tD certified
 IP65/IP66 rated
 Customizable configuration of operators, cable entry quantities, and
cable gland types as per specification
 Wide range of labels and accessories available
 Integration of electrical components and operating elements in
Ex tD enclosures as per customer specification
 Product available for Australia and New Zealand only

Function

The DS enclosure series are used as interface cabinets, control stations, and
terminal boxes. The enclosures are manufactured from painted or unpainted
stainless steel and have either a bolt-on or hinged cover with securing
hexagon head screws or quarter turn locks respectively.

The enclosures may be fitted with separately certified operating elements such
as push buttons, control switches, indicators, and other equivalent separately
certified devices, as well as round or square viewing windows for integrated
monitoring equipment. The enclosures may also be fitted with general type
electrical equipment such as motor starters, circuit breakers, transformers,
isolators, PLCs, and other electrical equipment. For detailed configurations,
please contact your local Pepperl+Fuchs office.

Technical Data

Electrical specifications Operating voltage 690 V max.

Operating current application-specific

Function multiple functions as per specification

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Degree of protection IP65/66

Material Enclosure 1.5 mm 316L, (1.4404) stainless steel

Finish electropolished or powder coated

Cover seal chloroprene

Ambient conditions Ambient temperature –20 … 55 °C (–4 … 131 °F), depending on integrated components

International approvals IECEx approval IECEx SIM 09.0001X

IECEx marking Ex tD A21, T80 °C @ Ta +55 °C

For further technical data, please refer to individual datasheets.

70
Control Stations (Ex e)

Dimensions
K
A Height C H
B Width F B
C Depth
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension of the
mounting brackets

G
A
[B] Cable entry face

See data table for dimension values. Image


and drawing are generic for this enclosure
type and may deviate from the specific version. J
[B]

Dimensions and Enclosure Details

Internal dimensions
External dimensions [mm] Mounting [mm] Cover screws Max. power
[mm] Mass
dissipation
Type approx.
at T6/+40 °C
[kg] Torque
A B C K F G H J Mx qty. [W]
[Nm]

DS1110* 106 116 75 146 62 126 8.5 1.2 M6 4 3 10

DS1511* 121 156 85 156 63 136 100 8.5 1.7 M6 4 3 12

DS2315* 156 236 121 196 97 176 180 8.5 2.7 M6 4 3 15

DS3030* 300 300 200 352 135 180 325 8.5 7.2 M6 2 3 24

DS4050* 500 400 200 452 135 380 425 8.5 12 M6 4 3 43

DS5060* 600 500 200 552 135 480 525 8.5 15.8 M6 4 3 67

DS6090* 900 600 200 652 135 780 630 8.5 31.7 M6 8 3 80

DS8013* 1300 800 300 852 235 1180 825 8.5 53.5 (1) – – 210

1) Quarter-turn key locks only. Mass is valid for empty enclosure, it will increase according to integrated components and cable glands. For configurations details,
please refer to individual datasheets or contact Pepperl+Fuchs.

71
Control Stations
(Ex d)
Ex d IIB+H₂ and Ex tb control stations allow the safe operation
and monitoring of power distribution networks and machinery
in hazardous areas and demanding industrial environments.
Reliable protection is guaranteed by a wide selection of sturdy
flameproof enclosures available in various designs and materials.
A multitude of operator elements covering all required control
functions can be integrated according to customer specifications.
Corresponding degrees of protection and ambient temperature
ranges enable use in almost any conditions.

EJB—Ex d IIB+H₂ Aluminum and Stainless Steel

The EJB and EJBX series of Ex d IIB+H₂ certified enclosures lay the foundation for
the application-specific configuration of control stations. The enclosures are
manufactured from copper-free aluminum and high-quality stainless steel. The
high durability and variety of enclosure sizes meet the requirements of many
industries, including offshore and marine applications.

DMT—Ex d Electronic Earthing System

The flameproof DMT electronic earthing system is used during loading operations
of tankers, drums, and railway trucks in environments with gas groups IIB or IIC.
The DMT systems design is based on either EJB Ex d IIC+H₂ or GUB Ex d IIC
aluminum enclosures. It consists of an integrated electronic resistance/capacity
device. An external earthing clamp with 8 m of cable allows the earthing continuity
to be checked with the aim of eliminating any electrostatic charges. Red and
green indicator lights on the enclosure cover indicate if it is safe enough to
continue the loading operation. Different capacitance and resistance monitoring
levels can be set by jumpers or trimmers on the internal electronic card.

For more information, visit


www.pepperl-fuchs.com/controlstations-exd

72
73
Control Stations (Ex d)

Control Stations (Ex d IIB+H₂) in Aluminum


and Stainless Steel (EJB*.CS)

Features

 Enclosures made of copper-free aluminum or AISI 316L stainless steel


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIB+H₂ and Ex tb
 Many enclosure size options
 Wide choice of operators
 Customizable configuration of operating elements and
cable gland types as per specification
 Choice of viewing windows for monitoring instruments

Function

The EJB and EJBX series of Ex d IIB+H₂ certified enclosures form the optimal
basis for the application-specific configuration of control stations. A wide
range of components and control functions can be integrated into one of many
Ex d and Ex tb certified flameproof enclosures. They come in many sizes
and designs and are manufactured from high-quality stainless steel or copper-
free aluminum with increased corrosion resistance. The durable, versatile
enclosures meet the requirements of many industries, including offshore and
marine applications. A choice of windows allows viewing of integrated
monitoring functions. For enclosure details, please refer to datasheet EJB*
Control and Distribution Panels (Ex d).

74
Control Stations (Ex d)

Technical Data

Electrical specifications Operating voltage 660 V DC/1000 V AC max.

Operating current 1600 A max.

Mechanical specifications Dimensions see data table in datasheet EJB* Control and Distribution Panels (Ex d)

Enclosure cover detachable, optional hinges

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy or AISI 316L stainless steel

Finish epoxy coated RAL 7005 (grey) or shot peened

Ambient conditions Ambient temperature –50 … 60 °C (–58 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0022X, INERIS 14 ATEX 9010U
with hazardous areas
Marking II 2 GD, Ex d IIB+H₂ T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table in datasheet EJB* Control and Distribution Panels (Ex d)

International approvals IECEx approval IECEx INE 14.0029X, IECEx INE 14.0028U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

75
Control Stations (Ex d)

Electronic Earthing System (Ex d)


(DMT*)

Features

 Elimination of electrostatic charges


 Enclosures made of copper-free aluminum or stainless steel
 Installation in Zones 1/21 and 2/22
 Ex d and Ex tb certified
 Gas group IIC
 Gas group IIB+H₂
 IP65 rated

Function

The DMT electronic earthing system consists of a flameproof enclosure for gas
groups IIB+H₂ and IIC. An electronic resistance/capacity device is integrated.
Its modularity via DIP switches placed on the electronic card allows different
capacity or resistance sensitivity levels to be selected.

A support hook and an earthing clamp with 8 m of cable measure continuity


toward the earth to eliminate electrostatic charges. Red and green LED status
indicators on the front indicate the operational status. The enclosures are
available in copper-free aluminum alloy or high-quality stainless steel. DMT
electronic earthing systems are used during loading operations of tankers,
drums, and railway trucks in hazardous areas.

Technical Data

Electrical specifications Operating voltage 230 V AC, optional 110 V AC

Function elimination of electrostatic charges

Lens color red and green

Operator action Cable: hydrocarbon-resistant, 3 x 3 mm², length 8 m. Other lengths available on


request.
Connection clamp: Aluminum with phosphor bronze contacts, isolating
thermoplastic handles
Mechanical specifications Dimensions see data tables, values might differ slightly due to manufacturing tolerances

Thread type metric ISO pitch 1.5 mm or NPT ANSI ASME B1.20.1

Enclosure cover see data tables

Material Enclosure Aluminum alloy or AISI 316L, (1.4404) stainless steel

Finish epoxy coated RAL 7005 (grey) or shot peened

O-Ring silicone

Flamepath grease see data tables

Ambient conditions Ambient temperature –20 … 40 °C (–4 … 104 °F)

Data for application in connection EU-Type Examination Certificate see data tables
with hazardous areas

For further technical data, please refer to individual datasheets.

76
Control Stations (Ex d)

Dimensions K1
K
H
A Height B C
B Width
J
C Depth
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter

G
A
K Maximum external dimension with
mounting bracket
K1 Maximum external dimension with
clamp and cable hook
[B] Cable entry face [B]

K1
See data table for dimension values. Image B
and drawing are generic for this enclosure H C
J
type and may deviate from the specific version.
G
K

[B]

upper drawing: EJB6A*, lower drawing: GUB3L*

Dimensions and Data for Application in Connection with Hazardous Areas

External dimensions Mounting


[mm] [mm] Mass
EU-Type Examination
Type Material approx. Marking
Certificate
[kg]
A B C K K1 G H J

EJB6A*DMT* Aluminum alloy 332 232 185 216 380 230 196 8 13 II 2 GD
INERIS 14 ATEX 0022X Ex db [ia Ga] IIB+H₂ T6 Gb
EJBX6A*DMT* Stainless steel 309 209 185 216 360 233 196 8 23 Ex tb [iaD] IIIB T85 °C Db

GUB3L*DMT* Aluminum alloy 360 360 245 430 510 395 318 10 25 II 2 GD
INERIS 14 ATEX 0035X Ex db [ia Ga] IIC T6 Gb
GUBX3L*DMT* Stainless steel 360 360 225 430 510 395 318 10 96 Ex tb [iaD] IIIC T85 °C Db

Enclosure Details

Cover Cover screws


Type Material
Torque
Type Fixing Flamepath grease Mx qty.
[Nm]

EJB6A*DMT* Aluminum alloy


detachable, optional stainless steel Greasil MS4 or NEVER SEEZ
M8 10 20
hinges socket cap head screws Marine Grade
EJBX6A*DMT* Stainless steel

GUB3L*DMT* Aluminum alloy


threaded round cover flamepath thread petroleum jelly –
GUBX3L*DMT* Stainless steel

For details, please refer to individual product datasheet. For further configurations, please contact Pepperl+Fuchs.

77
Control and Distribution
Panels (Ex d)
A wide range of solutions for distribution and control in hazardous
areas can be designed based on sturdy flameproof enclosures
and appropriately certified operating elements. Control and
distribution panels can contain any kind of electrical installation
or modules for automation of production processes. In order
to design the optimal solution for the specific application, the
experienced project engineers at Pepperl+Fuchs’ Solution
Engineering Centers (SECs) will support the customer from the
first evaluation of the project through to final inspection and
certification. Each solution will be shipped to the location of
operation with full documentation and ready for commissioning.

EJB—Aluminum and Stainless Steel

The EJB series flameproof enclosures allow standard industry components to


be used in hazardous areas. Electrical installations can be flexibly integrated
into more than 40 different sizes of copper-free aluminum or AISI 316L stainless
steel enclosures. Rectangular or circular windows allow integrated monitoring
instruments to be viewed. Each control or distribution solution is delivered fully
tested, certified, documented, and ready for commissioning.

GUB—Aluminum and Stainless Steel

Control and distribution solutions for harsh environments with gas group IIC are
based on the comprehensive series of GUB enclosures. A wide ambient temperature
range and installation protection up to IP67 allow safe operation in any ambient
conditions. More than 50 sizes and designs with viewing windows for integrated
device monitoring facilitate efficient, application-specific solutions. They are
ready for commissioning upon delivery and come with all certifications and
documentation.

FH—Aluminum

The FH series comprises a range of configurable control and distribution panels


based on robust Ex d IIB+H2 certified enclosures. Different electrical components
and operating elements can be integrated along with optional thermo-resistant
tempered glass windows.

For more information, visit


www.pepperl-fuchs.com/controlpanels-exd

78
79
Control and Distribution Panels (Ex d)

Control Panels (Ex d IIB+H₂) in Aluminum


(EJB*)

Features

 Enclosures made of copper-free aluminum


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIB+H₂ and Ex tb
 More than 20 enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Wide choice of operators for control stations
 Customizable configuration of operating elements and
cable gland types as per specification
 Integration of electrical components and operating elements
as per customer specification
 Choice of viewing windows for monitoring instruments

Function

The EJB series of Ex d IIB+H₂ certified enclosures forms the optimal basis for
the application-specific configuration of terminal boxes, control stations,
and control and distribution panels. A wide range of components and control
functions can be integrated into one of many Ex d and Ex tb certified flameproof
enclosures. They come in many sizes and designs and are manufactured
from copper-free aluminum with increased corrosion resistance. The durable,
versatile enclosures meet the requirements of many industries, including
offshore and marine applications. A choice of windows allows viewing of
integrated monitoring functions. Electrical components can be integrated as
per customer specification.

Technical Data

Electrical specifications Operating voltage 660 V DC/1000 V AC max.

Operating current 1600 A max.

Mechanical specifications Dimensions see data table


values might differ slightly due to casting and manufacturing tolerances
dimensions are valid for standard enclosures and IP66 versions only
Enclosure cover detachable, optional hinges

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7005 (grey)

Ambient conditions Ambient temperature –50 … 60 °C (–58 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0022X, INERIS 14 ATEX 9010U
with hazardous areas
Marking II 2 GD, Ex d IIB+H₂ T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C, enclosure without window

International approvals IECEx approval IECEx INE 14.0029X, IECEx INE 14.0028U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

80
Control and Distribution Panels (Ex d)

Dimensions
K
A Height H
B Width F B

C Depth [A]
D Internal height J
E Internal width
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
H Mounting holes distance, horizontal [C] [D]

G
D

A
J Mounting holes diameter
K Maximum external dimension of the
mounting brackets
[A] … [D] Cable entry faces

[B]
See data table for dimension values. Real values C
E
might differ slightly due to casting and
manufacturing tolerances. Dimensions are
valid for standard enclosures and IP66
versions only. Image and drawing are generic
for this enclosure type and may deviate from
the specific version.

Dimensions and Enclosure Details


Internal dimensions Max. power
External dimensions [mm] Mounting [mm] Cover screws
[mm] Mass dissipation
Type
[kg] Torque at T4/+40 °C
A B C K D E F G H J Mx qty.
[Nm] [W]
EJB0* 200 136 150 128 140 75 115 133 108 8 3.8 M6 6 15 51
EJB2A* 220 220 159 226 162 162 130 157 206 8 6.4 M6 8 15 104
EJB4A* 265 225 180 226 200 160 136 188 206 8 8.5 M8 10 20 125
EJB6A* 332 232 172 216 250 150 133 230 196 8 9.8 M8 10 20 139
EJB8* 390 290 182 270 300 200 131 282 250 10 15.7 M8 14 20 192
EJB8A* 390 290 204 270 300 200 153 282 250 10 16.6 M8 14 20 211
EJB8B* 390 290 237 270 300 200 186 282 250 10 17.9 M8 14 20 236
EJB9A* 412 242 186 226 330 160 139 312 206 8 14.2 M8 14 20 185
EJB9B* 412 242 258 226 330 160 211 312 206 8 16.8 M8 14 20 238
EJB10A* 468 358 215 350 370 260 165 345 320 9 25.1 M8 16 20 305
EJB10B* 468 358 265 350 370 260 215 345 320 9 28.7 M8 16 20 353
EJB11A* 498 418 225 415 400 320 173 363 385 10 32 M10 22 30 383
EJB11B* 498 418 276 415 400 320 218 363 385 10 37 M10 22 30 432
EJB15* 580 430 226 460 500 350 172 460 430 11 40.8 M10 20 30 481
EJB15A* 580 430 282 460 500 350 221 460 430 11 52 M10 20 30 540
EJB17* 676 503 269 494 570 397 198 538 464 11 56 M10 22 30 745
EJB17A* 676 503 389 494 570 397 317 538 464 11 67 M10 22 30 746
EJB17Q* 630 630 368 613 500 500 278 453 583 11 94 M12 24 40 593
EJB18A* 750 537 303 535 640 427 213 509 505 11 85 M12 24 40 707
EJB18B* 750 537 408 535 640 427 318 509 505 11 100 M12 24 40 864
EJB20* 935 685 353 670 805 555 247 668 630 14 167 M16 32 65 1616
EJB20A* 935 685 500 670 805 555 393 668 630 14 195 M16 32 65 1616

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
Dimensions are valid for standard enclosures and IP66 versions only.
81
Control and Distribution Panels (Ex d)

Control Panels (Ex d IIB+H₂) in Stainless Steel


(EJBX*)

Features

 Enclosures made of AISI 316L stainless steel


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIB+H₂ and Ex tb
 Many enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Wide choice of operators for control stations
 Customizable configuration of operating elements and
cable gland types as per specification
 Integration of electrical components and control elements
as per customer specification
 Choice of viewing windows for monitoring instruments

Function

The EJBX series of Ex d IIB+H₂ certified enclosures forms the optimal basis for
the application-specific configuration of terminal boxes, control stations,
and control and distribution panels. A wide range of components and
control functions can be integrated into Ex d and Ex tb certified flameproof
enclosures. They come in many sizes and designs and are manufactured
from high-quality stainless steel. The durable, versatile enclosures meet the
requirements of many industries, including offshore and marine applications.
A choice of windows allows integrated monitoring functions to be viewed.
Electrical components can be integrated as per customer specification.

Technical Data

Electrical specifications Operating voltage 660 V DC/1000 V AC max.

Operating current 1600 A max.

Mechanical specifications Dimensions see data table


values might differ slightly due to manufacturing tolerances
dimensions are valid for standard enclosures and IP66 versions only
Enclosure cover detachable, optional hinges

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure AISI 316L stainless steel

Finish shot peened

Ambient conditions Ambient temperature –50 … 60 °C (–58 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0022X, INERIS 14 ATEX 9010U
with hazardous areas
Marking II 2 GD, Ex d IIB+H₂ T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature, and built-in power loss

Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C, enclosure without window

International approvals IECEx approval IECEx INE 14.0029X, IECEx INE 14.0028U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

82
Control and Distribution Panels (Ex d)

Dimensions
K
H
A Height B
F
B Width
C Depth [A]

D Internal height J
E Internal width
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
H Mounting holes distance, horizontal [C] [D]

G
D

A
J Mounting holes diameter
K Maximum external dimension of the
mounting brackets
[A] … [D] Cable entry faces

[B]
See data table for dimension values. C
E
Real values might differ slightly due to
manufacturing tolerances. Dimensions are
valid for standard enclosures and IP66
versions only. Image and drawing are generic
for this enclosure type and may deviate from
the specific version.

Dimensions and Enclosure Details


External dimensions Internal dimensions Mounting Max. power
Mass Cover screws
[mm] [mm] [mm] dissipation
Type approx.
Torque at T4/+40 °C
A B C K D E F G H J [kg] Mx qty.
[Nm] [W]
EJBX0* 198 133 141 128 140 75 110 133 108 8 7 M6 6 15 51
EJBX2A* 220 220 155 226 160 160 125 157 206 8 12 M6 8 15 104
EJBX3A* 252 152 165 165 200 100 135 185 145 8 13 M6 10 15 83
EJBX4A* 262 222 180 226 200 160 145 188 206 8 17 M8 10 25 125
EJBX6A* 309 209 170 216 250 150 135 233 196 8 19 M8 10 25 139
EJBX8B* 371 271 232 270 300 200 195 282 250 10 36 M8 14 25 236
EJBX10B* 450 340 262 350 370 260 225 345 320 10 66 M8 16 25 353
EJBX11B* 490 410 268 415 400 320 230 363 385 10 80 M10 22 35 432
EJBX15A* 580 430 265 460 500 350 220 462 430 12 96 M10 20 35 540
EJBX17A* 662 492 363 494 570 400 315 550 464 14 145 M10 22 35 746
EJBX17Q* 594 594 318 613 500 500 270 453 583 14 143 M12 24 45 593
EJBX18B* 734 524 368 535 640 430 320 590 505 14 167 M12 24 45 864
EJBX20A* 922 672 437 670 800 550 380 697 630 16 320 M12 32 70 1616

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
Dimensions are valid for standard enclosures and IP66 versions only

83
Control and Distribution Panels (Ex d)

Control Panels (Ex d IIB+H₂) in Aluminum


(FH*)

Features

 Enclosures made of copper-free aluminum


 Suitable for operation in Zones 1 and 2
 Certified Ex d IIB+H₂
 5 enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Wide range of operators for control stations
 Customizable configuration of operating elements and
cable gland types as per specification
 Integration of electrical components and operating elements
as per customer specification
 Choice of viewing windows for monitoring instruments

Function

FH* series enclosures are specifically designed for power distribution applications.
They can accommodate a busbar chassis of up to 48 poles in a single enclosure.
The series consists of 5 enclosure versions manufactured from marine-grade
aluminum. Several enclosures can be assembled to form a complete, fully
engineered control and distribution panel. After thorough testing and documentation,
each solution will reach its operation site fully certified and ready for commissioning.
A choice of windows allow integrated monitoring functions to be viewed. Electrical
components can be integrated as per customer specification.

Technical Data

Electrical specifications Operating voltage application-specific

Operating current application-specific

Mechanical specifications Dimensions see data table, values might differ slightly due to casting and
manufacturing tolerances
Enclosure cover detachable, optional hinges

Cover seal chloroprene

Degree of protection IP66

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7032

Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate see data table
with hazardous areas
Marking II 2 G, Ex d IIB+H₂ T* Gb
T6 @ Ta +40 °C/+55 °C/+60 °C

Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C, enclosure without window

International approvals IECEx approval see data table

For further technical data, please refer to individual datasheets.

84
Control and Distribution Panels (Ex d)

B
F H

[A]

[C] [D]

G
D

A
Dimensions

A Height
B Width
C Depth C
[B]
E
D Internal height
E Internal width
F Internal depth to surface F
B
H
mounting plate [A]

G Mounting holes distance, vertical J


H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with
mounting bracket [C] [D]

G
D

A
[A] … [D] Cable entry faces

See data table for dimension values. Real


values might differ slightly due to casting C
[B]
E
and/or machining tolerances. Images and
drawings are generic for these enclosure
K
types and may deviate from the specific H
F B
version.
[A] J

[C] [D]

G
D

upper drawing: FH150 A


[B]
middle drawing: FH160/FH560/FH24/2 C E
lower drawing: FH400

Dimensions and Enclosure Details

External dimensions Internal Mounting Max. power


EU-Type
[mm] dimensions [mm] [mm] Mass dissipation
Type Examination IECEx approval
[kg] at T4/+40 °C
A B C K D E F G H J Certificate
[W]
IECEx SIR 12.0108
FH150 490 358 208 – 381 254 164 452 318 8.5 34 SIRA 07 ATEX 1135X 160
IECEx TSA 06.0054

FH160 490 358 277 – 381 254 230 452 318 8.5 38 SIRA 07 ATEX 1136X IECEx TSA 07.0040 160

FH400 570 368 261 435 480 280 199 533 400 10.5 15.5 SIRA 07 ATEX 1138X IECEx SIM 07.0005X 153

FH560 600 500 224 – 510 410 170 574 474 10.5 54 SIRA 07 ATEX 1137X IECEx SIR 12.0091 205

FH24/2 775 470 280 – 698 394 190 750 445 13 85 SIRA 10 ATEX 1341X IECEx SIR 12.0090X 260

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.

85
Control and Distribution Panels (Ex d)

Control Panels (Ex d IIC) in Aluminum


(GUB*)

Features

 Enclosures made of copper-free aluminum


 Suitable for operation in Zones 1/21 and 2/22
 Certified Ex d IIC and Ex tb
 More than 50 enclosure size options
 Free configuration of cable entries and terminals for customized terminal
boxes
 Customizable configuration of operating elements and cable gland types as
per specification
 Integration of electrical components and operating elements as per
customer specification
 Choice of viewing windows for monitoring instruments

Function

The GUB series of Ex d IIC certified enclosures forms the optimal basis for the
application-specific configuration of terminal boxes and control and distribution
panels. A wide range of components and control functions can be integrated
into Ex d and Ex tb certified flameproof enclosures. They come in many sizes
and designs and are manufactured from copper-free aluminum with increased
corrosion resistance. The durable, versatile enclosures meet the requirements
of many industries, including offshore and marine applications. A choice of
windows allows viewing of integrated monitoring functions. Electrical
components can be integrated as per customer specification.

Technical Data

Electrical specifications Operating voltage 1000 V DC/1500 V AC max.

Operating current recommended: 1600 A max.

Mechanical specifications Dimensions see data table


values might differ slightly due to casting and manufacturing tolerances
Enclosure cover threaded round cover

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7005 (grey)

Ambient conditions Ambient temperature –60 … 60 °C (–76 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0035X, INERIS 16 ATEX 9005U
with hazardous areas
Marking II 2 GD, Ex d IIC T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C

International approvals IECEx approval IECEx INE 14.0042X, IECEx INE 16.0051U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

86
Control and Distribution Panels (Ex d)

Dimensions

A Height
B Width
C Depth
D Internal height C H
B B
H
E Internal width J J

F Internal depth to surface [A] [A]

mounting plate
G Mounting holes distance, vertical
[C] [D] [C] [D]
H Mounting holes distance, horizontal

G
K

K
A

A
L

D
J Mounting holes diameter
K Maximum external dimension with
[B] [B]
mounting bracket
F E E
L Diameter cover
M Diameter mounting aperture
[A] … [D] Cable entry faces

See data table for dimension values. Real


values might differ slightly due to casting and
manufacturing tolerances. Image and drawing
are generic for this enclosure type and may
deviate from the specific version.

Dimensions and Enclosure Details


External dimensions Internal dimensions Mounting Diameter Max. power
Mounting
[mm] [mm] [mm] [mm] Mass dissipation
Type brackets
[kg] at T4/+40 °C
A B C K D E F G H J L M quantity
[W]
GUB00* 119 119 137 170 92 92 98 145 95 8 112 97 2 2 48
GUB0* 150 150 145 205 125 125 117 178 125 8 136 114 2 3.5 78
GUB0H* 150 150 185 205 125 125 150 178 125 8 136 114 2 4.5 91
GUB1* 200 200 160 255 170 170 110 228 178 10 189 163 2 6.4 122
GUB1H* 200 200 200 255 170 170 150 228 178 10 189 163 2 7.6 143
GUB1PF* 176 176 139 220 150 150 105 196 154 10 170 147 2 6.4 95
GUB2* 250 250 160 305 225 225 112 275 232 10 231 206 4 8.5 181
GUB3* 255 255 215 310 228 228 165 285 228 10 231 206 4 11.5 222
GUB3L* 360 360 245 430 325 325 183 395 318 10 348 320 4 21 293
GUB4* (-20 °C) 450 450 305 530 410 410 227 485 410 10 437 406 4 43.5 466
GUB4* 450 450 305 530 410 410 215 485 410 10 437 406 4 53.5 466
GUB4A* (-20 
450 450 235 530 410 410 157 485 410 10 437 406 4 38 400
°C)
GUB4A* 450 450 235 530 410 410 145 485 410 10 437 406 4 48 400
GUB5* 555 555 400 647 514 514 266 595 500 14 546 504 4 80 749
Mass is valid for empty enclosure, it will increase according to integrated components and cable glands.
Values might differ slightly due to casting and manufacturing tolerances.

87
Control and Distribution Panels (Ex d)

Control Panels (Ex d IIC) in Stainless Steel


(GUBX*)

Features

 Enclosures made of AISI 316L stainless steel


 Suitable for operation in Zones 1/21 and 2/22
 Ex d IIC and Ex tb certified
 More than 50 enclosure size options
 Free configuration of cable entries and terminals for
customized terminal boxes
 Customizable configuration of operating elements and
cable gland types as per specification
 Integration of electrical components and control elements
as per customer specification
 Choice of viewing windows for monitoring instruments

Function

The GUBX series of Ex d IIC certified enclosures forms the optimal basis for the
application-specific configuration of terminal boxes and control and
distribution panels. A wide range of components and control functions can be
integrated into Ex d and Ex tb certified flameproof enclosures. TThey come in
many sizes and designs and are manufactured from high-quality stainless steel.
The durable, versatile enclosures meet the requirements of many industries,
including offshore and marine applications. A choice of windows allows viewing
of integrated monitoring functions. Electrical components can be integrated as
per customer specification.

Technical Data

Electrical specifications Operating voltage 1000 V DC/1500 V AC max.

Operating current recommended: 1600 A max.

Mechanical specifications Dimensions see data table


values might differ slightly due to casting and manufacturing tolerances
for custom designed solutions dimensions and mass may differ
Enclosure cover threaded round cover

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure AISI 316L stainless steel

Finish shot peened

Ambient conditions Ambient temperature –60 … 60 °C (–76 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate INERIS 14 ATEX 0035X, INERIS 16 ATEX 9005U
with hazardous areas
Marking II 2 GD, Ex d IIC T* Gb, Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,T3/T200 °C
depending on configuration, ambient temperature and built-in power loss

Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C

International approvals IECEx approval IECEx INE 14.0042X, IECEx INE 16.0051U

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

88
Control and Distribution Panels (Ex d)

Dimensions

A Height
B Width
C Depth
B B
D Internal height C H H
E Internal width J J

[A] [A]
F Internal depth to surface
mounting plate
G Mounting holes distance, vertical
[C] [D] [C] [D]
H Mounting holes distance, horizontal

G
K

K
A

A
L
M

D
J Mounting holes diameter
K Maximum external dimension with
[B] [B]
mounting bracket
F E E
L Diameter cover
M Diameter mounting aperture
[A] … [D] Cable entry faces

See data table for dimension values. Real


values might differ slightly due to casting and
manufacturing tolerances. Image and drawing
are generic for this enclosure type and may
deviate from the specific version.

Dimensions and Enclosure Details


External dimensions Internal dimensions Mounting Diameter Max. power
Mounting
[mm] [mm] [mm] [mm] Mass dissipation
Type brackets
[kg] at T4/+40 °C
A B C K D E F G H J L M quantity
[W]
GUBX00* 112 112 135 163 92 92 98 145 95 8 112 97 2 5.3 48
GUBX0* 150 150 153 205 125 125 113 178 125 8 136 114 2 12 78
GUBX0H* 150 150 190 205 125 125 150 178 125 8 136 114 2 16 91
GUBX1* 200 200 157 255 173 173 110 228 178 10 189 163 2 23 122
GUBX1H* 200 200 197 255 173 173 150 228 178 10 189 163 2 27 143
GUBX1PF* 176 176 137 220 150 150 95 196 154 10 170 147 2 23 95
GUBX2* 252 252 160 305 225 225 106 275 232 10 235 206 4 30 181
GUBX3* 258 258 215 310 225 225 165 285 228 10 235 206 4 37 222
GUBX3L* 360 360 225 430 325 325 185 395 318 10 348 320 4 91 293
GUBX4* 450 450 290 530 410 410 228 485 410 10 437 406 4 180 466
GUBX4A* 450 450 220 530 410 410 158 485 410 10 437 406 4 155 400
GUBX5* 540 540 370 640 510 510 288 595 510 16 540 504 4 216 749

Mass is valid for empty enclosure, it will increase according to integrated components and cable glands. Values might differ slightly due to manufacturing
tolerances. For custom designed solutions, such as for different temperature ranges, dimensions and mass may differ.

89
Control and Distribution
Panels (Ex de)
The combination of Ex d enclosures and Ex e control stations provides improved
functionality. Normal industrial electrical components are installed in the Ex d
part of the assembly, while certified Ex e control and monitoring elements as well
as terminals and cable glands are installed in the Ex e enclosure, which is
easy to access for field installation and maintenance. The stainless steel flange
between the enclosures ensures protection of the Ex e control station and
prevents dirt buildup and moisture penetration.

Flanged Panels Ex de, Bushed Panels Ex de

Combining Ex d and Ex e protection provides protection of non-Ex equipment, fast commissioning, and
easy modification. A wide range of sturdy, flameproof enclosures is available to protect equipment from
explosion and environmental hazards. Each “bushed” solution is customized to meet the requirements
of the specific application. To design an optimal solution, experienced project engineers in Pepperl+Fuchs’
Solution Engineering Centers are in close contact with the customer for the duration of the project. Each
solution is shipped to the location of operation with full certification and documentation. Commissioning
is fast and easy as there is no need to open the Ex d enclosure on-site.

Ex de solutions consist of a combination of a flameproof enclosure and an increased safety Ex e enclosure,
which includes terminals and operating elements in customized installations. The enclosures are
securely connected via a special cable duct. A flange between the enclosures prevents dirt buildup and
moisture penetration.

Components for measuring and control technology, or electrical installation technology, that are not
specifically designed for hazardous areas can be installed in the flameproof enclosure. In addition to
isolated barriers from Pepperl+Fuchs, these components may include DCS and ESD systems and other
instruments tailored to user specifications. The Ex d enclosure ensures that the non-Ex devices do
not pose a threat to the environment. Ideally this enclosure will be opened as little as possible after initial
installation because IEC 60079-14 requires special rules to be observed during opening and closing.
The increased safety enclosure contains only Ex e certified components. This makes it much easier and
safer to access than the Ex d enclosure. Terminals and control and monitoring elements can be serviced
or replaced at any time, subject to compliance with the relevant provisions.

This way, customers can reap the benefits offered by both types of protection. The Ex e enclosures allow
for easy extension and modification of the operating elements that they contain. The controllers in the
Ex d enclosure are ready for use and allow rapid commissioning with little plant downtime and reduced
maintenance.

For more information, visit


www.pepperl-fuchs.com/controlpanels-exde

90
91
Control and Distribution Panels (Ex de)

Control and Distribution Panels (Ex de)


in Aluminum/Stainless Steel (FP.*.FS*)

Features

 Aluminum and stainless steel enclosures


 Ex de and Ex tb certified
 Integration of electrical components and operating elements
in Ex d enclosures as per customer specification
 Customizable configuration of operators, terminals,
and cable entries as per specification
 Various enclosure sizes and designs
 Installation in Zones 1/21 and 2/22
 Choice of viewing windows for monitoring instruments

Function

Ex d and Ex e control and distribution panels are combined in an efficient,
flanged assembly that provides improved functionality. Normal industrial
electrical components are installed in the Ex d part of the assembly, while
certified Ex e components like LED status indicators, push buttons, control
switches, ammeters, and connection terminals are installed in the Ex e enclosure,
which is easy to access. During field installation, cables are easily connected
inside the Ex e enclosure with Ex e cable glands and the appropriate terminals.
This means field-installed Ex d cable glands and barrier glands are not
necessary and enables safe operation and easy maintenance of the complete
assembly.

Technical Data

Electrical specifications Operating voltage 1000 V DC/1500 V AC max.

Operating current recommended: 1600 A max.

Mechanical specifications Enclosure range details of Ex e enclosure see datasheet Control Stations FXLS*

Dimensions see data table


values might differ slightly due to casting and manufacturing tolerances
Enclosure cover see data table

Cover seal none, O-ring for IP66/67

Degree of protection IP66 (IP66/67 with O-ring)

Material Enclosure Aluminum alloy or AISI 316L, (1.4404) stainless steel

Finish epoxy coated RAL 7005 (grey) or shot peened

Ambient conditions Ambient temperature –50 … 60 °C (–58 … 140 °F), depending on integrated components

Data for application in connection EU-Type Examination Certificate see data table
with hazardous areas
Maximum power dissipation see data table, maximum power dissipation at T4/+40 °C

International approvals IECEx approval see data table

EAC approval TC RU C-IT.AA87.B.00156

Further approvals available on request

For further technical data, please refer to individual datasheets.

92
Control and Distribution Panels (Ex de)

Dimensions
C B
F S H
A Height
B Width
C Depth
D Internal height
E Internal width
E
F Internal depth to surface
mounting plate

D
D1 Internal height Ex e enclosure
E1 Internal width Ex e enclosure

G
K
F1 Internal depth Ex e enclosure
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter E1
K Maximum external dimension with

D1
mounting frame
S Depth mounting frame
[B] Cable entry face, Ex e enclosure F1 [B] J

See data table for dimension values. Image C B


and drawing are generic for this device type S H
and may deviate from the specific version. F

E
D

G
K
A

E1
D1

F1 [B] J

93
Control and Distribution Panels (Ex de)

Selection Table Ex d IIB+H₂

Mounting
External dimensions [mm]
Ex d [mm]
Type enclosure Sketch
material
A B C K S G H J

Aluminum
FP.EJB8B.FS02B 657 290 272 738 40 688 200 12.5
alloy

Stainless
FP.EJBX8B.FS02B 638 268 270.5 738 40 688 250 12.5
steel

Aluminum
FP.EJB10B.FS04B 774 358 300 847.5 40 797.5 250 12.5
alloy

Stainless
FP.EJBX10B.FS04B 764 340 303.5 847.5 40 797.5 320 12.5
steel

Aluminum
FP.EJB15A.FS05B 981.5 452 320 1070 40 1020 340 12.5
alloy

Stainless
FP.EJBX15A.FS05B 963 430 303.5 1070 40 1020 430 12.5
steel

Aluminum
FP.EJB15A.FS05C 1181.5 452 320 1270 40 1220 340 12.5
alloy

Stainless
FP.EJBX15A.FS05C 1135 430 303.5 1270 40 1220 430 12.5
steel

Aluminum
FP.EJB17Q.FS07.5B 1035.5 630 400 1103 40 1053 483 12.5
alloy

Stainless
FP.EJBX17Q.FS07.5B 1015 594 356.5 1103 40 1053 583 12.5
steel

Aluminum
FP.EJB18B.FS06B 1174 538 440 1233 40 1183 415 12.5
alloy

Stainless
FP.EJBX18B.FS06B 1150 524 406.5 1243.5 40 1193.5 505 12.5
steel

Aluminum
FP.EJB18B.FS06BT 1174 538 440 1233 40 1183 415 12.5
alloy

94
Control and Distribution Panels (Ex de)

Selection Table Ex d IIB+H₂

Mounting
External dimensions [mm]
Ex d [mm]
Type enclosure Sketch
material
A B C K S G H J

Aluminum
FP.EJB18B.FS06C 1504 538 440 1563 40 1513 415 12.5
alloy

Aluminum
FP.EJB18BL.FS08B 1018.5 751 440 1117 40 1067 509 12.5
alloy

Aluminum
FP.EJB20A.FS08B 1393 687 531 1439 40 1389 510 12.5
alloy

Stainless
FP.EJBX20A.FS08B 1387 672 475.5 1454.5 40 1404.5 630 12.5
steel

Aluminum
FP.EJB20A.FS08BT 1393 687 531 1439 40 1389 510 12.5
alloy

Aluminum
FP.EJB20A.FS08C 1693 687 531 1739 40 1689 510 12.5
alloy

Aluminum
FP.EJB20AL.FS09B 1305 937 531 1376.5 40 1326.5 668 12.5
alloy

95
Control and Distribution Panels (Ex de)

Selection Table Ex d IIC

Mounting
External dimensions [mm]
Ex d [mm]
Type enclosure Sketch
material
A B C K S G H J

Aluminum
FP.GUB1H.FS01B 440 220 214 580 40 530 178 12.5
alloy

Stainless
FP.GUBX1H.FS01B 441 201 225 580 40 530 178 12.5
steel

Aluminum
FP.GUB3L.FS04B 668 358 253 817.5 40 767.5 318 12.5
alloy

Stainless
FP.GUBX3L.FS04B 657 347 258 811 40 761 318 12.5
steel

Aluminum
FP.GUB4.FS05B 807.5 447.5 310 958 40 908 410 12.5
alloy

Stainless
FP.GUBX4.FS05B 814 454 322 959.5 40 909.5 410 12.5
steel

Aluminum
FP.GUB5.FS07 961 555 401 1128 40 1078 500 12.5
alloy

Stainless
FP.GUBX5.FS07 950 555 380 1120.5 40 1070.5 495 12.5
steel

Data for application in connection with hazardous areas

Operating Operating
EU-Type Examination
Type voltage current Marking IECEx approval EAC approval
Certificate
[V max.] [A max.]

II 2 GD
Ex db IIB+H₂ T* Gb
Ex tb IIIC T** °C Db
T6/T85 °C @ Ta +60 °C
1000 V DC INERIS 14 ATEX 0022X IECEx INE 14.0029X TC RU C-IT.
FP.EJB* 1600 T5/T90 °C @ Ta +60 °C
1500 V AC CML 16 ATEX 3009X IECEx CML 16.0008X AA87.B.00156
T4/T120 °C @ Ta +60 °C
T3/T140 °C @ Ta +60 °C with window
Ex e enclosure:
Ex de ib IIC T6, T5, T4 Gb

II 2 GD
Ex db IIC T* Gb
Ex tb IIIC T** °C Db
T6/T85 °C @ Ta +60 °C
1000 V DC INERIS 14 ATEX 0035X IECEx INE 14.0042X TC RU C-IT.
FP.GUB* 1600 T5/T90 °C @ Ta +60 °C
1500 V AC CML 16 ATEX 3009X IECEx CML 16.0008X AA87.B.00156
T4/T120 °C @ Ta +60 °C
T3/T140 °C @ Ta +60 °C with window
Ex e enclosure:
Ex de ib IIC T6, T5, T4 Gb

96
Control and Distribution Panels (Ex de)

Internal Dimensions and Enclosure Details

Ex d enclosure Ex e enclosure Max. power


internal dimensions internal dimensions Mass dissipation
Ex d enclosure
Type [mm] [mm] approx. at T4/+40 °C
material
[kg] Ex d enclosure
D E F D1 E1 F1 [W]

FP.EJB8B.FS02B Aluminum alloy 300 200 186 203 209 145 30 236

FP.EJBX8B.FS02B Stainless steel 300 200 195 203 209 145 47 236

FP.EJB10B.FS04B Aluminum alloy 370 260 215 253 279 145 40 356

FP.EJBX10B.FS04B Stainless steel 370 260 225 253 279 145 80 353

FP.EJB15A.FS05B Aluminum alloy 500 350 219 303 369 195 72 540

FP.EJBX15A.FS05B Stainless steel 500 350 220 303 369 195 115 540

FP.EJB15A.FS05C Aluminum alloy 500 350 219 503 369 195 77 540

FP.EJBX15A.FS05C Stainless steel 500 350 220 503 369 195 121 540

FP.EJB17Q.FS07.5B Aluminum alloy 500 500 278 353 494 205 110 593

FP.EJBX17Q.FS07.5B Stainless steel 500 500 270 353 494 205 168 593

FP.EJB18B.FS06B Aluminum alloy 640 427 318 353 454 295 127 864

FP.EJBX18B.FS06B Stainless steel 640 430 320 353 454 295 194 864

FP.EJB18B.FS06BT Aluminum alloy 640 427 318 353 454 295 127 864

FP.EJB18B.FS06C Aluminum alloy 640 427 318 683 454 295 163 864

FP.EJB18BL.FS08B Aluminum alloy 427 640 318 403 599 295 131 864

FP.EJB20A.FS08B Aluminum alloy 805 555 393 403 599 295 229 1616

FP.EJBX20A.FS08B Stainless steel 800 550 380 403 599 295 354 1616

FP.EJB20A.FS08BT Aluminum alloy 805 555 393 403 599 295 229 1616

FP.EJB20A.FS08C Aluminum alloy 805 555 393 800 550 380 240 1616

FP.EJB20AL.FS09B Aluminum alloy 555 805 393 553 849 295 241 1616

FP.GUB1H.FS01B Aluminum alloy 170 170 150 183 139 125 16 143

FP.GUBX1H.FS01B Stainless steel 173 173 150 183 139 125 35 143

FP.GUB3L.FS04B Aluminum alloy 325 325 183 253 279 145 34 293

FP.GUBX3L.FS04B Stainless steel 325 325 185 253 279 145 105 293

FP.GUB4.FS05B Aluminum alloy 410 410 215 303 369 195 62 466

FP.GUBX4.FS05B Stainless steel 410 410 228 303 369 195 168 466

FP.GUB5.FS07 Aluminum alloy 513 513 269 353 494 205 86 749

FP.GUBX5.FS07 Stainless steel 510 510 288 353 494 205 241 749

97
Switch Disconnectors
and Safety Switches
(Ex e)
DIS* switch disconnectors and SAF* safety switches guarantee
safe shutdown of machines during cleaning, maintenance, and
repair. They can be utilized in hazardous areas up to Zone 1/21.
Various main and auxiliary contact configurations cover many
switching requirements. Enclosures are available in high-quality
stainless steel and rugged GRP material.

DIS—Switch Disconnectors

Pepperl+Fuchs’ range of Ex e switch disconnec­tors ensures safe operation of


motors, engines, and drives in hazard­ous areas. Enclosure materials include
stainless steel and glass fiber reinforced polyester. 3-pole, 4-pole, and 6-pole
amperage options are available. A variety of auxiliary contact configurations
ensure optimal operation and the valve actuator can be triple padlocked in the
OFF position.

SAF—Safety Switches

Safety switches offer the same functionalities as switch disconnectors. Furthermore,


the enclosure cover can only be opened when the switch is in the ON position, in
accordance with IEC 62626-1.

For more information, visit


www.pepperl-fuchs.com/switching-exe

98
99
Switch Disconnectors and Safety Switches (Ex e)

Switch Disconnectors/Safety Switches (Ex e)


(DIS.*/SAF.*)

Features

 Various contact configurations and pole numbers


 Labeling '0 - I'
 Ex db eb and Ex tb certified
 Installation in Zones 1/21 and 2/22
 Glass fiber reinforced polyester (GRP) enclosure
 Stainless steel enclosure
 Padlockable switch
 Function-adequate cable gland configurations

Function

DIS* switch disconnectors and SAF* safety switches guarantee safe disconnection
of machines from the power supply during cleaning, maintenance, and repair.
They can be utilized in hazardous areas up to Zone 1/21. Various main and
auxiliary contact configurations cover many switching requirements. Enclosures
are available in high-quality stainless steel and rugged GRP material. In
accordance with IEC 62626-1, the enclosure cover of SAF* versions can only
be opened when the switch is in ON position.

Technical Data

Electrical specifications Operating voltage 690 V max.

Operating current 25 A max. or 40 A max.

Rated impulse withstand voltage 6 kV

Rated frequency 50/60 Hz

Short circuit current limitation recommended: 25 A : 35 A, gG/40 A : 63 A, gG

Rated insulation voltage 800 V

Mechanical specifications Dimensions see data table

Enclosure cover fully detachable

Degree of protection IP65

Switching configuration 2 position changeover with left OFF

Color black and red

Labeling 0–I

Operator action engage – engage

Lockable in 'OFF' position threefold padlockable

Material Enclosure carbon loaded, antistatic glass fiber reinforced polyester (GRP)
or AISI 316L, (1.4404) stainless steel
Finish inherent color black or brushed

Ambient conditions Ambient temperature –40 … 55 °C (–40 … 131 °F) @ T4

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD, Ex db eb IIC T* Gb, Ex tb IIIC T** °C Db, T4/T130 °C @ Ta +55 °C
International approvals IECEx approval IECEx CML 16.0008X

IA approval MASC S/18-0003X

For further technical data, please refer to individual datasheets.

100
Switch Disconnectors and Safety Switches (Ex e)

Dimensions C1 K
C2 H
C B
A Height
B Width
C Depth
C1 Depth with operating element
C2 Depth with screws

A
G Mounting holes distance, vertical J
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension with
mounting brackets
[B]
[B] Cable entry face

C1 K
C2 H
See data table for dimension values. Image C B
and drawing are generic for this device type
and may deviate from the specific version.
J

G
A
[B]

C1 B
C H

A
G

[B]

upper drawing: enclosure series SL, stainless steel


middle drawing: enclosure series XL, stainless steel
lower drawing: enclosure series GL, GRP

101
Switch Disconnectors and Safety Switches (Ex e)

Dimensions and Enclosure Details

Mounting
External dimensions [mm] Mass
Enclosure [mm]
Type approx.
series
[kg]
A B C C1 C2 K G H J

Switch disconnectors in GRP enclosures

DIS.P.025.3P GL 160 160 91 – 141 – 110 140 6.5 1.75


DIS.P.025.3PN GL 160 160 91 – 141 – 110 140 6.5 1.75
DIS.P.025.3P.1NO GL 160 160 91 – 141 – 110 140 6.5 1.75
DIS.P.025.6P.1NO.1NC GL 250 255 165 – 215 – 200 235 6.5 4.4
DIS.P.040.3P GL 250 255 165 – 215 – 200 235 6.5 4.65
DIS.P.040.3PN GL 250 255 165 – 215 – 200 235 6.5 4.65
DIS.P.040.3P.1NO GL 250 255 165 – 215 – 200 235 6.5 4.65
DIS.P.040.6P.1NO.1NC GL 405 400 200 – 250 – 355 380 6.5 8.7

Switch disconnectors in stainless steel enclosures

DIS.S.025.3P SL 150 150 90 99 143 195 – 175 10.3 2.45


DIS.S.025.3PN SL 150 150 90 99 143 195 – 175 10.3 2.45
DIS.S.025.3P.1NO SL 150 150 90 99 143 195 – 175 10.3 2.45
DIS.S.025.6P.1NO.1NC XL 260 260 150 160 205 335 185 310 11 4.9
DIS.S.040.3P XL 260 260 150 160 205 335 185 310 11 5.25
DIS.S.040.3PN XL 260 260 150 160 205 335 185 310 11 5.25
DIS.S.040.3P.1NO XL 260 260 150 160 205 335 185 310 11 5.25
DIS.S.040.6P.1NO.1NC XL 260 260 200 210 255 335 185 310 11 6.45

Safety switches in GRP enclosures

SAF.P.025.3P.1NO GL 160 160 91 – 141 – 110 140 6.5 1.75


SAF.P.040.3P.1NO GL 250 255 165 – 215 – 200 235 6.5 4.65

Safety switches in stainless steel enclosures

SAF.S.025.3P.1NO SL 150 150 90 99 143 195 – 175 10.3 2.45


SAF.S.040.3P.1NO XL 260 260 150 160 205 335 185 310 11 5.25

102
Switch Disconnectors and Safety Switches (Ex e)

Electrical Data

Main contacts Auxiliary contacts


Operating
Type current
[A max.] Contact Contact Usage
Diagram Usage category
configuration configuration category

Switch disconnectors in GRP enclosures

AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A


DIS.P.025.3P 25 3x NO D01 – –
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A
DIS.P.025.3PN 25 4x NO D02 – –
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
DIS.P.025.3P.1NO 25 3x NO D03 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
DIS.P.025.6P.1NO.1NC 25 6x NO D03 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening/1x NC

AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A


DIS.P.040.3P 40 3x NO D01 – –
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A
DIS.P.040.3PN 40 4x NO D02 – –
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
DIS.P.040.3P.1NO 40 3x NO D03 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
DIS.P.040.6P.1NO.1NC 40 6x NO D04 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening/1x NC

Switch disconnectors in stainless steel enclosures

AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A


DIS.S.025.3P 25 3x NO D01 – –
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A
DIS.S.025.3PN 25 4x NO D02 – –
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
DIS.S.025.3P.1NO 25 3x NO D03 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
DIS.S.025.6P.1NO.1NC 25 6x NO D04 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening/1x NC

AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A


DIS.S.040.3P 40 3x NO D01 – –
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A
DIS.S.040.3PN 40 4x NO D02 – –
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
DIS.S.040.3P.1NO 40 3x NO D03 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
DIS.S.040.6P.1NO.1NC 40 6x NO D04 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening/1x NC

Safety switches in GRP enclosures

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
SAF.P.025.3P.1NO 25 3x NO D02 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
SAF.P.040.3P.1NO 40 3x NO D02 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening

Safety switches in stainless steel enclosures

1x NO delayed,
AC23: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A AC11: 500 V AC
SAF.S.025.3P.1NO 40 3x NO D02 advanced
AC3: 690 V AC – 16 A/500 V AC – 20 A/400 V AC – 25 A – 20 A
opening

1x NO delayed,
AC23: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A AC11: 500 V AC
SAF.S.040.3P.1NO 40 3x NO D02 advanced
AC3: 690 V AC – 32 A/500 V AC – 40 A/400 V AC – 40 A – 20 A
opening

103
Switch Disconnectors
and Motor Starters
(Ex d)
Based on several versions of flameproof enclosures, a wide
variety of switching elements ensure reliable start-up and
safe shutdown of machines. Various power ranges, contact
configurations, and cable connection options enable
configuration of the most efficient solution for any switching
requirement whether in gas or dust hazardous environments.

EJB*.D.PS.DIS.—Aluminum

EJB switch disconnectors are based on rugged aluminum enclosures. They are
available in several standard versions up to 100 A. Customization of switching
components and cable entries allow the solution to be tailored exactly to the
specific requirements.

F* SD—Aluminum

The F* SD switch disconnectors are based on certified Ex d and Ex tD enclosures.


According to your specification, various contact configurations and pole numbers
can be integrated into these rugged aluminum enclosures.

F7-DOL—Aluminum

The F7-DOL is a rugged Ex d and Ex tD certified enclosure for configuring motor


starters. They are available with various power ratings and are ready for
installation in gas group IIB environments. Standard and customized solutions
come with up to 11 kW and comprise contractors, overload, and start/stop
operators.

For more information, visit


www.pepperl-fuchs.com/switching-exd

104
105
Switch Disconnectors and Motor Starters (Ex d)

Switch Disconnectors (Ex d IIB) in Aluminum


(EJB*.D.PS.DIS.*)

Features

 Aluminum enclosure
 Ex d and Ex tb certified
 Installation in Zones 1/21 and 2/22
 Various contact configurations and pole numbers
 IP66 rated

Function

Switch disconnectors in sturdy EJB series enclosures guarantee safe


disconnection of machines in Zones 1/21 and 2/22 up to gas group IIB+H₂.
Several standard versions are available up to 100 A for AC23 and AC3.
Customization of switching components and cable entries allow the solution
to be tailored exactly to the specific requirements.

Technical Data

Electrical specifications Operating voltage see data table

Operating current see data table

Rated impulse withstand voltage 6 kV

Rated frequency 50 Hz

Rated insulation voltage 690 V

Mechanical specifications Dimensions see data table, values might differ slightly due to casting and
manufacturing tolerances
Enclosure cover fully detachable

Switching configuration 2 position with left OFF

Color black with yellow shroud

Labeling 0–I

Operator action engage - engage

Lockable in 'OFF' position

Material Enclosure Aluminum alloy

Finish epoxy coated RAL 7005 (grey)

Ambient conditions Ambient temperature –20 … 50 °C (–4 … 122 °F) @ T6

Data for application in connection EU-Type Examination Certificate CML 16 ATEX 3009X
with hazardous areas
Marking II 2 GD, Ex d IIB+H₂ T* Gb, Ex tb IIIC Db
International approvals IECEx approval IECEx INE 14.0029X

For further technical data, please refer to individual datasheets.

106
Switch Disconnectors and Motor Starters (Ex d)

Dimensions K
H
A Height F B
B Width
C Depth
J
C1 Depth with operating element
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
K Maximum external dimension of the
mounting brackets

G
A
[B] Cable entry face

See data table for dimension values. Image


and drawing are generic for this device type
and may deviate from the specific version.
C [B]
C1

Dimensions and Enclosure Details

External dimensions Mounting


Cover screws
[mm] [mm] Mass
Type approx.
[kg] Torque
A B C C1 K G H J Mx qty.
[Nm]

EJB2A.D.PS.DIS.025.3PN.2NO 220 220 159 190.2 226 157 206 8 16.4 M6 8 15

EJB4A.D.PS.DIS.063.3PN.2NO 265 225 180 210.5 258 188 206 8 18.5 M8 10 20

EJB4A.D.PS.DIS.100.3PN.2NO 265 225 180 210.5 258 188 206 8 18.5 M8 10 20

Electrical Data

Operating Short circuit Main contacts Auxiliary contacts


Operating
voltage current Number
Type current
[V AC limitation, of poles
[A max.] Contact Contact
max.] recommended Usage category Usage category
configuration configuration

AC15: 500 V AC – 1.0 A /


EJB2A.D.PS.DIS. AC23: 690 V AC – 25 A 2x NO delayed,
690 25 35 A, gG 4 4x NO 440 V AC – 1.5 A /
025.3PN.2NO AC3: 690 V AC – 25 A advanced opening
240 V AC – 2.5 A

AC15: 500 V AC – 1.5 A /


EJB4A.D.PS.DIS. AC23: 690 V AC – 63 A 2x NO delayed,
690 63 63 A, gG 4 4x NO 440 V AC – 3.0 A /
063.3PN.2NO AC3: 690 V AC – 63 A advanced opening
240 V AC – 6.0 A

AC15: 500 V AC – 1.5 A /


EJB4A.D.PS.DIS. AC23: 690 V AC – 100 A 2x NO delayed,
690 100 100 A, gG 4 4x NO 440 V AC – 3.0 A /
100.3PN.2NO AC3: 690 V AC – 100 A advanced opening
240 V AC – 6.0 A

All cable entries are closed with appropriate metal stopping plugs. For details, please refer to individual product datasheets.
For further configurations, please contact Pepperl+Fuchs.

107
Switch Disconnectors and Motor Starters (Ex d)

Switch Disconnectors (Ex d) in Aluminum


(F* SD)

Features

 Aluminum enclosure
 Ex d and Ex tD certified
 Installation in Zones 1/21 and 2/22
 Various contact configurations and pole numbers
 IP66 rated

Function

This series of switch disconnectors comprise standard and customized solutions


for isolation up to 63 A for AC21A and 18.5 kW for AC3. Standard FW and FC4
versions are available up to 32 A. Customized solutions are based on FC5 and
F7 enclosures and include flexible configuration of cable entries and multiple
disconnectors in one enclosure.

Technical Data

Electrical specifications Operating voltage see data tables


Operating current see data tables
Rated impulse withstand voltage 6 kV
Rated frequency 50 Hz
Rated insulation voltage 690 V
Mechanical specifications Dimensions see data tables
Degree of protection IP66
Switching configuration 2 position with left OFF
Color black
Labeling OFF - ON
Operator action engage - engage
Lockable in 'OFF' position
Material Enclosure Aluminum alloy
Finish epoxy coated RAL 7032
Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F)
Data for application in connection EU-Type Examination Certificate see data tables
with hazardous areas
International approvals IECEx approval see data tables

For further technical data, please refer to individual datasheets.

Electrical Data
Operating Operating Short circuit
Number of Contact
Type voltage current current Switching diagram Usage category
poles configuration
[V AC max.] [A max.] limitation

1 3
OFF ON AC21A: 415 V AC – 20A
FW201 240 20 25 A, gG 2 2x NO
AC23A: 415 V AC – 3.7 kW
2 4

AC21A: 415 V AC – 20A


FC4A-203 415 20 25 A, gG 4 4x NO
AC23A: 415 V AC – 7.5 kW
AC21A: 415 V AC – 32A
FC4C-203 415 32 50 A, gG 4 4x NO 13 23 33 43
OFF ON AC23A: 415 V AC – 15 kW
AC21A: 415 V AC – 63A
FC4U-203 415 50 63 A, gG 4 4x NO
14 24 34 44 AC23A: 415 V AC – 30 kW
AC21A: 415 V AC – 63A
F7-KG64 415 63 63 A, gG 4 4x NO
AC23A: 415 V AC – 22 kW

108
Switch Disconnectors and Motor Starters (Ex d)

C1 B
C H

[A]

[C] [D]

G
A
Dimensions
J
[B]

A Height
B Width
C Depth
C1 Depth with operating element C1 B
G Mounting holes distance, vertical C H
[A]
H Mounting holes distance, horizontal
J Mounting holes diameter
[A] … [D] Cable entry faces

[C] [D]

G
A
See data table for dimension values. Image
and drawing are generic for this device type
and may deviate from the specific version.
upper drawing: FW*
J [B]
middle drawing: F7*
lower drawing: FC4*/FC5*

C1 B
C H C1 B
[A] C H
[A]

[C] [D] [C] [D]


G
A

G
A
J

[B]
[B]

Dimensions and Enclosure Details

External dimensions Mounting


Cover screws
[mm] [mm] EU-Type
Enclosure Mass IECEx
Type Examination Marking
series [kg] approval
Torque Certificate
A B C C1 G H J Mx qty.
[Nm]

II 2 G
SIRA 07 IECEx TSA
FW201 FW 114 114 91 126 54 95 7 1 M6 4 3 Ex d IIB T* Gb
ATEX 1132X 07.0005X
T6 @ Ta +60 °C

II 2 GD
SIRA 07 Ex d IIC T* Gb IECEx SIM
FC4A-203 FC4 152 152 105 140 50 130 7 1.7 M6 6 3
ATEX 1133X Ex tD A21 07.0001X
T6/T80 °C @ Ta +60 °C
II 2 GD
FC4C- SIRA 07 Ex d IIC T* Gb IECEx SIM
FC4 152 152 105 140 50 130 7 1.7 M6 6 3
203 ATEX 1133X Ex tD A21 07.0001X
T6/T80 °C @ Ta +60 °C
II 2 GD
FC4U- SIRA 07 Ex d IIC T* Gb IECEx SIM
FC5 152 152 126 161 50 130 7 2.9 M6 6 3
203 ATEX 1133X Ex tD A21 07.0001X
T6/T80 °C @ Ta +60 °C
II 2 GD
SIRA 07 Ex d IIB T* IECEx TSA
F7-KG64 F7 210 210 156 204 187 187 9 8 M6 8 3
ATEX 1134 Ex tD A21 07.0029
T6/T80 °C @ Ta +60 °C

109
Switch Disconnectors and Motor Starters (Ex d)

Motor Starters (Ex d IIB) in Aluminum


(F7-DOL*)

Features

 Aluminum enclosure
 Ex d and Ex tD certified
 Installation in Zones 1/21 and 2/22
 Gas group IIB
 Various power ratings available
 415 V coil
 Suitable for Ex d motors
 IP66 rated

Function

Series F7 enclosures can accommodate DOL motor starters in gas group


IIB environments. Standard and customized solutions are available up to
11 kW and comprise contactors, overload, and start/stop operators. Further
configuration options are available.

Technical Data

Electrical specifications Operating voltage 415 V


Operating current see data table
Function direct online starter
Contactor rating see data table
Mechanical specifications Enclosure cover detachable, hinged
Degree of protection IP66
Material Enclosure Aluminum alloy
Finish epoxy coated RAL 7032
Ambient conditions Ambient temperature -20 … 60 °C (-4 … 140 °F)
Data for application in connection EU-Type Examination Certificate SIRA 07 ATEX 1134
with hazardous areas
Marking II 2 GD, Ex d IIB T*, Ex tD A21, T6/T80 °C @ Ta +60 °C
Maximum power dissipation 31 W
International approvals IECEx approval IECEx TSA 07.0029

For further technical data, please refer to individual datasheets.

110
Switch Disconnectors and Motor Starters (Ex d)

Dimensions

A Height
C1 B
B Width C H
C Depth [A]
C1 Depth with operating element
G Mounting holes distance, vertical
H Mounting holes distance, horizontal
J Mounting holes diameter
[A] … [D] Cable entry faces
[C] [D]

G
A
See data table for dimension values. Image
and drawing are generic for this device type
and may deviate from the specific version.

J [B]

Dimensions and Enclosure Details

External dimensions [mm] Mounting [mm] Cable Entries Terminals


Type
Face A Face B Torque Capacity Torque
A B C C1 G H J
M20 M20 [Nm] [mm²] [Nm]

see datasheets
2x Stopping 2x metric ISO
F7-DOL* 210 210 158 199 187 187 9 of stopping 4 1.7
Plug pitch 1.5
plugs

Electrical Data
DIL M ZB O/L
L1 T1 T1 T1 2U
L1
L2 T2 T2 T2 4V
Overload L2
L3 T3 T3 T3 6W
M
Power Current Coil Voltage L3
Type relay Phases
[kW] [A] [V]
[A]
STOP
F7-DOL4 4 9 415 7 … 10 3
1 2
F7-DOL5.5 5.5 11 415 9 … 13 3
95 96 13 14 A2 A1

F7-DOL7.5 7.5 14 415 12 … 18 3 DIL M


ZB O/L
3 4
START

Switching Diagram

111
Purge and
Pressurization
Systems (Ex p)
Bebco EPS® purge and pressurization by Pepperl+Fuchs is a
household name in the process automation industry. In
addition to being a leader in purging technology, Pepperl+Fuchs
manufactures innovative solutions that are remarkably easy
to use and can handle just about any application.

5500 Series

The Bebco EPS® 5500 series is engineered to provide a global, all-in-one solution
for Type Z/Ex pz purge applications. The compact 5500 series is suited for Zone
2 and Division 2 gas or dust hazardous operations. This series also provides a
fully automatic system with temperature and pressure monitoring and control for
safe operation of purged enclosures in the harshest environments.

6000 Series

The Bebco EPS ® 6000 series is designed as the complete solution for Zone 1/21
and Class I or II/Div. 1 hazardous operations. This stainless steel unit incorporates
the controller, pneumatics, electrical I/O, and programming interface in one sleek,
fully automatic package. With a straightforward user interface that allows easy
setup and operation, the 6000 series provides reliable protection for the most
demanding applications.

6500 Series

The Bebco EPS® 6500 series Ex px purge and pressurization system sets a new
standard for global purge solutions. Designed specifically for Zone 1/21
applications, this fully automatic solution provides a reliable and flexible solution
for placing general-purpose equipment in hazardous locations. The 6500 series
offers advanced programming capabilities and continuous control of enclosure
pressure and temperature to ensure safe operation for a variety of applications in
gas or dust hazardous locations.

7500 Series

The Bebco EPS ® 7500 series is designed for Class I or II/Div. 2 and Zone 2/22
locations. It is not only provides purged pressurization of the enclosure—it also
continuously monitors enclosure conditions, makes automatic pressure adjustments,
and provides an output alarm for reliable protection. As a high-end purge and
pressurization system, it offers unique features for reliable explosion protection in
an extremely compact housing.

For more information, visit


www.pepperl-fuchs.com/purge

112
113
Purge and Pressurization Systems

Purge and Pressurization (Ex p)


5500 Series

Features

 100 % automatic purge and pressurization system including purging,


temperature and leakage control, alarming, and system power
 Third party approvals for Class I, II, Div. 2, and Zone 2/22
 Universal mounting
 RTD inputs for temperature alarm and control
 Five standard purge programs

Function

The 5500 series purge and pressurization system consists of a control unit and
user interface in a 316 stainless steel enclosure. The unit works in conjunction
with EPV vents, and pneumatic solenoid valves or manual valves complete the
certified system. The user interface is menu-driven and easily guides users
through custom programming for their applications. RTDs can be connected to
inputs and the user can select temperature ranges for controlling and alarming
critical temperatures through a set of contacts. Temperature ranges can also be
selected to energize a solenoid valve for air displacement within the enclosure
or to operate cooling and heating functions. Enclosure pressure, and leakage
can be monitored. In the event of a loss in pressure a solenoid valve can
engage to restore the defined pressure settings and/or alarm for pressure loss.
The 5500 series purge and pressurization system has NEC, CEC, ATEX, and
IECEx third party certifications for Class I, II/Div. 2, and Zone 2/22.

Type Code/Model Number

114
Purge and Pressurization Systems

Technical Data

Electrical specifications Rated voltage 100 … 240 V AC, 0.05 A, 50 … 60 Hz, 20 … 30 V DC, 0.2 A

Power consumption 100 … 240 V AC – 2.3 VA (without digital valve)


20 … 30 V DC – 2.5 W (without digital valve)
Pneumatic parameters Protective gas supply instrument grade air or inert gas

Safe pressure gas 0.7 mbar (0.3" H₂O)


dust 1.6 mbar (0.65" H₂O)
Mechanical specifications Dimensions 165 x 124 x 90 mm (6.5 x 4.9 x 3.5 in)

Connection type High pressure port: 1/8" NPTF


Low pressure port: 1/8" NPTF
Cable gland Wire size
M12 diameter 3 – 6.5 mm
M20 diameter 10 – 14 mm
RTD/Bypass: (3) M12x1.5
K1, K2, SV1: 'P_C' (3) M20x1.5
Degree of protection Type 4X, IP66

Mass approx. 2.7 kg (6 lb)

Material Housing: 316 stainless steel


Cable Gland: 316 stainless steel or nickel-plated brass
Pressure Ports: 316 stainless steel
Membrane Pad: Autotex F200XE
O-ring: EPDM
Ambient conditions Ambient temperature –20 … 40 °C (–4 … 104 °F) at T6
–20 … 60 °C (–4 … 140 °F) at T4
Relative humidity 5 … 90 %, non-condensing

Vibration resistance 5 … 100 Hz, 1 g, 12 m/s2, all axes

Impact resistance 30 g, 11 ms, all axes

Shock resistance EN 60068-2

Data for application in connection Certificate DEMKO 14 ATEX 1282X


with hazardous areas
Marking II 3 G Ex ic ec nC [ic pzc] IIC T4 Gc (-20 °C ≤ Ta ≤ 60 °C)
II 3 G Ex ic ec nC [ic pzc] IIC T6 Gc (-20 °C ≤ Ta ≤ 40 °C)
II 3 D Ex ic tc [ic pzc, IIIC] IIIB T80 °C Dc (-20 °C ≤ Ta ≤ 60 °C) (external version)
II 3 D Ex ic tc [ic pzc, IIIC] IIIB T60 °C Dc (-20 °C ≤ Ta ≤ 40 °C) (external version)
II 3 D Ex ic tc [ic pzc] IIIC T80 °C Dc (-20 °C ≤ Ta ≤ 60 °C) (internal version)
II 3 D Ex ic tc [ic pzc] IIIC T60 °C Dc (-20 °C ≤ Ta ≤ 40 °C) (internal version)
International approvals IECEx approval IECEx UL 14.0019X
Ex ic ec nC [ic pzc] IIC T4 Gc (-20 °C ≤ Ta ≤ 60 °C)
Ex ic ec nC [ic pzc] IIC T6 Gc (-20 °C ≤ Ta ≤ 40 °C)
Ex ic tc [ic pzc, IIIC] IIIB T80 °C Dc (-20 °C ≤ Ta ≤ 60 °C) (external version)
Ex ic tc [ic pzc, IIIC] IIIB T60 °C Dc (-20 °C ≤ Ta ≤ 40 °C) (external version)
Ex ic tc [ic pzc] IIIC T80 °C Dc (-20 °C ≤ Ta ≤ 60 °C) (internal version)
Ex ic tc [ic pzc] IIIC T60 °C Dc (-20 °C ≤ Ta ≤ 40 °C) (internal version)
UL approval cULus UL File E184741
Class I, Division 2, Groups A, B, C, D T4 (-20 °C ≤ Ta ≤ 60 °C)
Class II, Division 2, Groups F, G, T4 (-20 °C ≤ Ta ≤ 60 °C)
Class I, Division 2, Groups A, B, C, D T6 (-20 °C ≤ Ta ≤ 40 °C)
Class II, Division 2, Groups F, G T6 (-20 °C ≤ Ta ≤ 40 °C)

For further technical data, please refer to individual datasheets.

115
Purge and Pressurization Systems

Purge and Pressurization (Ex p)


6000 Series

Features

 Certified for Class I, Class II, Division I; Zone 1/21 to non-hazardous


 Intrinsically safe electrical/pneumatic manifold assembly
 Intrinsically safe user interface for programming and monitoring the system
 Enclosure volume up to 450 ft3 (12.7 m3)
 Control unit monitors system operation and controls enclosure power
 Universal mounting (brackets included)
 Type 4X 316L stainless steel enclosure

Function

The 6000 series consists of a control unit (EPCU) and user interface (UIC)
mounted in a Type 4X (IP66) 316L stainless steel enclosure with a pneumatic
solenoid valve mounted on the unit. The EPV-6000 relief vent is separate and
is mounted to the enclosure.

The user interface allows programming of up to 4 switch inputs, temperature


Type Code/Model Number modules, enclosure power contacts, 2 auxiliary outputs, and various operational
functions. Also, the user interface screen allows monitoring and easy
configuration.

Additional features include inputs for system bypass, enclosure power on/off,
temperature overload and activation of rapid exchange flow for cooling
source, and delay power shutdown. Component kits are available for custom
installations.

Technical Data

Electrical specifications Rated voltage 90 … 264 V AC, 48 … 62 Hz/0.2 A, 20 … 30 V DC


Pneumatic parameters Protective gas supply instrument grade air or inert gas
Pressure requirement 20 … 120 psig (1.4 … 8.3 bar) (138 … 827 kPa) regulated
Safe pressure Gas: 0.25" wc (6.4 mm wc) (0.625 mbar) (62 Pa)
Dust: 0.65" wc (16.5 mm wc) (1.6 mbar) (162 Pa)
Gas and Dust: 0.65" wc (16.5 mm wc) (1.6 mbar) ( 162 Pa
Purge flow rate Maximum flow rate measurement for enclosure size (enclosure volume : flow rate):
< 20 ft³ (0.57 m³): 5, 12 SCFM (56, 141, 340 l/min), or dynamic
20 … 30 ft³ (0.57 … 0.85 m³): 5, 12, 20 SCFM (56, 141, 340, 565 l/min), or dynamic
> 30 ft³ (0.85 m³): 5, 12, 20, 30 SCFM (56, 141, 340, 565, 850 l/min), or dynamic
Purge flow and enclosure With EPV-6000-xx-01, EPV-6000-xx-02
pressure rate 5 SCFM @ 1.5" wc, (141 l/min @ 3.7 mbar)
12 SCFM @ 2.0" wc, (340 l/min @ 5.0 mbar)
20 SCFM @ 2.7" wc, (565 l/min @ 6.7 mbar)
30 SCFM @ 4.1" wc, (850 l/min @ 10.2 mbar)

With EPV-6000-xx-03, EPV-6000-xx-04


5 SCFM @ 2.1" wc, (141 l/min @ 5.2 mbar
12 SCFM @ 2.6" wc, (340 l/min @ 6.5 mbar)
20 SCFM @ 4.1" wc, (565 l/min @ 10.2 mbar)
30 SCFM @ 5.3" wc, (850 l/min @ 13.2 mbar)

With EPV-6000-xx-05, EPV-6000-xx-06


5 SCFM @ 1.8" wc, (141 l/min @ 4.5 mbar)
12 SCFM @ 2.9" wc, (340 l/min @ 7.3 mbar)
20 SCFM @ 7.4" wc, (565 l/min @ 18.5 mbar)

116
Purge and Pressurization Systems

Technical Data

Pneumatic parameters Flow rate for leakage Depends on enclosure seal.


compensation
With EPV-6000-xx-01, EPV-6000-xx-02
0.35 SCFM @ 0.25" wc (10.0 l/min @ 6.3 mbar)
1.0 SCFM @ 0.75" wc (28.0 l/min @ 1.9 mbar)

With EPV-6000-xx-03, EPV-6000-xx-04


0.22 SCFM @ 0.25" wc (6.2 l/min @ 6.3 mbar)
0.58 SCFM @ 0.75" wc (16.4 l/min @ 1.9 mbar)

With EPV-6000-xx-05, EPV-6000-xx-06


0.15 SCFM @ 0.25" wc (4.2 l/min @ 6.3 mbar)
0.35 SCFM @ 0.75" wc (10.0 l/min @ 1.9 mbar)
Mechanical specifications Dimensions 183 x 367.5 x 152.5 mm (7.20 x 14.45 x 6.00 in)
Connection type Pneumatic: Inlet fitting to manifold: 3/8" NPT (female)
Outlet fitting from manifold: 3/8" bulkhead fitting (provided)
Cable gland 4 – M16 x 1.5 cable gland
Degree of protection Type 4X, IP66
Mass -WH- 11.4 kg (25 lb)
-CK- 7.2 kg (16 lb)
Material Enclosure: 316L (UNS S31603) stainless steel
Manifold valve: anodized 6082 aluminum
Fittings: 316L (UNS S31603) stainless steel
Ambient conditions Ambient temperature –20 … 60 °C (–4 … 140 °F)
Storage temperature –30 … 80 °C (–22 … 176 °F)
Relative humidity 5 … 95 %, noncondensing
Vibration resistance 5 … 100 Hz, 1 g, 12 m/s2, all axes
Impact resistance 30 g, 11 ms, all axes
Data for application in connection EU-Type Examination Certificate see below
with hazardous areas Marking 6000 main control unit with housing 6000-xx-S2-UN-xx-xx:
ATEX UL/Demko 07 ATEX 0705753X
II 2 G Ex db [ib pxb] IIC T4 Gb (-20 °C ≤ Ta ≤ 60 °C)
II 2 D Ex ib tb [ib pxb] IIIC T60 °C Db (-20 °C ≤ Ta ≤ 50 °C)

6000 main control unit kit version 6000-xx-S2-UN-CK-xx:


ATEX UL/Demko 07 ATEX 0705753X
II 2 G Ex db [ib pxb] IIC T4 Gb (-20 °C ≤ Ta ≤ 60 °C)
II 2 D Ex tb [ib pxb] IIIC T80 °C Db (-20 °C ≤ Ta ≤ 60 °C)

User interface 6000-UIC-xx:


ATEX UL/Demko 07 ATEX 0705753X
II 2 G Ex ib [pxb] IIC T4 Gb
International approvals UL approval 6000 Main control unit with housing 6000-xx-S2-UN-xx-xx: cULus
Class I, Division 1, Groups A,B,C,D T4 (-20 °C ≤ Ta ≤ 60 °C)
Class II, Division 1, Groups E,F,G T4 (-20 °C ≤ Ta ≤ 50 °C)
Class I, Zone 1, Group IIC T4 (-20 °C ≤ Ta ≤ 60 °C)
Class II, Zone 21, Group IIIC T60 °C (-20 °C ≤ Ta ≤ 50 °C)
[Ex i] Associated Equipment
Ex db [ib pxb] IIC T4 (-20 °C ≤ Ta ≤ 60 °C)
Ex db tb [ib pxb] IIIC T4 (-20 °C ≤ Ta ≤ 50 °C)

6000 Main control unit kit version 6000-xx-S2-UN-CK-xx: cULus


Class I, Division 1, Groups A,B,C,D T4 (-20 °C ≤ Ta ≤ 60 °C)
Class II, Division 1, Groups E,F,G T4 (-20 °C ≤ Ta ≤ 60 °C)
Class I, Zone 1, Group IIC T4
Class II, Zone 21, Group IIIC T60 °C
[Ex i] Associated Equipment
Ex db [ib pxb] IIC T4 X (-20 °C ≤ Ta ≤ 60 °C)
Ex db [ib pxb] IIIC T4 X (-20 °C ≤ Ta ≤ 60 °C)

User interface 6000-UIC-xx: cULus


(-20 °C ≤ Ta ≤ 60 °C)
Class I, Division 1, Groups A,B,C,D T4
Class I, Zone 1, Group IIC T4
Ex i Intrinsically safe
IECEx approval 6000 Main Control unit with housing 6000-xx-S2-UN-xx-xx:
IECEx UL 08.0003X
Ex db [ib pxb] IIC T4 Gb (-20 °C ≤ Ta ≤ 60 °C)
Ex db tb [ib pxb] IIIC T60 °C Db (-20 °C ≤ Ta ≤ 50 °C)

6000 Main control unit kit version 6000-xx-S2-UN-CK-xx:


IECEx UL 08.0003X
Ex db [ib pxb] IIC T4 Gb (-20 °C ≤ Ta ≤ 60 °C)
Ex db [ib pxb] IIIC T80 °C Db (-20 °C ≤ Ta ≤ 60 °C)

User interface 6000-UIC-xx:


IECEx UL 08.0003X
Ex ib [pxb] IIC T4 Gb

For further technical data, please refer to individual datasheets.


117
Purge and Pressurization Systems

Purge and Pressurization (Ex p)


6500 Series

Features

 Automatic purge and pressurization system for most applications


 User-friendly, easy programming
 LCD screen for operation status and LEDs for quick visual
identification of system
 HART communication through RS-485 with PACTware and
device apps through Bluetooth®
 Maximum enclosure size 12.75 cubic meters
 Compact design with panel mounts or direct mounts available
 Universal power 20 to 30 V DC/100 to 250 V AC, 50 to 60 Hz
 Pressure, temperature, dilution control, and monitoring
 Up to SIL 2 acc. to IEC 61508

Function

The 6500 system consists of the 6500 control unit, an EPV-6500 pressure relief
and monitoring vent, and a valve for pressurization, purging, and, in some
models, dilution for analyzer applications.

The 6500 control unit has a compact design. It consists of a user-interface for
programming with an LCD screen for system operation. LEDs provide quick
indication of the system status through completely sealed capacitive touch
buttons. The unit has a 2-wire RTD input for temperature control/monitoring.

Select models are available for mounting the user-interface to the enclosure wall
and the EPCU unit to the back panel or outside of the enclosure for a clean,
nonintrusive look. The HART output allows the unit to be connected to a PC
using PACTware or the customer’s AMS. This is great for remote monitoring
and capturing trends and system status updates. An app for Android, Blackberry,
and Apple devices allows users to monitor multiple control units using the
6500 series’ Bluetooth® connectivity.

Type Code/Model Number

118
Purge and Pressurization Systems

Technical Data

Electrical specifications Rated voltage 100 … 240 V AC, 48 … 62 Hz/0.2 A, 20 … 30 V DC

Pneumatic parameters Protective gas supply instrument grade air or inert gas

Pressure requirement For 6500-MAN-DV: 1.4 to 8.3 bar (20 to 120 psig) regulated
For 6500-MAN-PV: 3.5 to 6.9 bar (50 to 100 psig) regulated
Note: max. pressure will depend on the vent model used. regulated
Safe pressure Gas: 0.35" wc (8.88 mm wc) (0.88 mbar/88 pa)
Dust: 0.35" wc (8.88 mm wc) (0.88 mbar/88 pa)
Gas+Dust: 0.35" wc (8.88 mm wc) (0.88 mbar/88 pa)
Valve flows Standard vent series: EPV-6500-*-01, 03, 05
Readout on display is from 56 to 850 l/min (2 to 30 scfm)
in increments of 28l/min (1 scfm).
Minimum and maximum reading depending on type of vent and supply pressure.
See datasheet for EPV-6500 series vent.

Continuous (Dilution) vent series: EPV-6500-*-07, 08


Readout on display is from 17 to 226 l/min (0.6 to 8 scfm) continuous reading.
Maximum reading depending on type of vent and supply pressure.
See data sheet for EPV-6500 series vent.
Mechanical specifications Dimensions 6500-01-EXT1: 150 x 150 x 145 mm (5.9" x 5.9" x 5.7")
6500-01-PM01: 150 x 150 x 185 mm (5.9" x 5.9" x 7.3")
6500-01-PM02: EPCU: 150 x 150 x 145 mm (5.9" x 5.9" x 5.7"),
UIC: 150 x 150 x 45 mm (5.9" x 5.9" x 1.8")
Connection type See mounting in 6500 manual and cable gland requirements

Cable gland Cable gland requirement: cable glands are not included. Customer can supply there
own approved glands or use one of the 6500-CBLG-… cable gland kits.
I.S.cable glands: requires (5) M12 approved cable glands
Power cable glands: requires (2) M20 and (2) M12 approved cable glands
Degree of protection IP66

Mass approx. 5 kg (11.0 lbs)

Material UIC display: Makrolon FI cover and A380 Aluminum anodized casing
Housing: 316L stainless steel
Hardware: 316L stainless steel
Ambient conditions Ambient temperature –20 … 70 °C (–4 … 158 °F)

Storage temperature –40 … 70 °C (–40 … 158 °F)

Relative humidity 5 … 85 %, non-condensing

Vibration resistance 5 … 100 Hz, 1 g, 12 m/s2, all axes

Impact resistance 30 g, 11 ms, all axes

Data for application in connection EU-Type Examination Certificate ATEX UL/DEMKO 15 ATEX 1622X
with hazardous areas
International approvals IECEx approval IECEx UL/DEMKO 15.0147X

For further technical data, please refer to individual datasheets.

119
Purge and Pressurization Systems

Purge and Pressurization (Ex p)


7500 Series

Features

 Low cost, compact design, easy to use


 Universal power: AC or DC
 Touch screen display with LEDs for easy visual indication
 Easy setup with preset purge programs for your application
 Automatic pressure compensation with digital manifold
 Rugged, corrosion-resistant housing
 Global third-party approvals for Class I, II, Div. 2 and Zone 2/22

Function

The 7500 series purge and pressurization system consists of a control unit, an
enclosure protection vent, and a manual or automatic manifold. The control
unit’s menu-driven touch screen display makes it easy to select pre-programmed
and user-selected variables. The display has 4 LED status indicators that allow
users to determine system condition from a distance.

A digital manifold system such as the 5500-MAN- … can be used to make the
7500 a fully automatic system. Enclosure pressure and leakage are monitored.
If a loss in enclosure pressure occurs, the solenoid valve engages to restore the
defined pressure settings and/or trigger a pressure drop alarm.

The 7500 series system has NEC, CEC, ATEX, and IECEx third-party
certifications for Class I, II/Div. 2 Type Z and Zone 2/22 Ex pzc.

Type Code/Model Number

120
Purge and Pressurization Systems

Technical Data

Electrical specifications Rated voltage 20 … 30 V DC at 0.1 A


90 … 250 V AC, 50 … 60 Hz at 0.04 A without solenoid valve
Supply voltage can be line-to-line or line-to-neutral, single phase. OVC II
Power consumption max. 2.7 W/7.3 VA without valve

Pneumatic parameters Protective gas supply compressed air or inert gas, 5 µm filter, free from oil

Pressure requirement supply pressure: 20 … 120 psig (1.4 … 8.2 bar)

Safe pressure 0.25 in wc (0.63 mbar) minimum for gas


0.65 in wc (1.63 mbar) minimum for dust
Enclosure pressure 0 … 10 in wc (0 … 24.8 mbar)

Mechanical specifications Dimensions 150 x 100 x 50 mm (5.9 x 4 x 2 in)

Connection type electrical: 2 x 1/2 in NPTF (open from factory)


1 x M12 opening (plugged from factory)
pneumatic: high-pressure port - 1/8 in NPTF, low-pressure port - 1/8 in NPTF
Degree of protection Type 4X, IP66

Mass 710 g (1 lb 10 oz)

Material lens: Makrolon® GP-V polycarbonate


screws: AISI 316 (1.4401), 304, or 18-8 stainless steel
housing: A380, A356, or 6061-T6 aluminum
mounting gasket: Bisco ® HT-800 medium cellular silicone
mounting tabs: SAE 304 stainless steel
M12 plug: 6061-T6 aluminum
Ambient conditions Ambient temperature Ambient temperature ranges depend on the T class. See the certificates.

Storage temperature –40 … 80 °C (–40 … 176 °F)

Relative humidity 5 … 90 %, non-condensing

Vibration resistance 5 … 100 Hz, 1 g, 12 m/s2, all axes

Impact resistance 30 g, 11 ms, all axes

Altitude max. 2000 m

Data for application in connection Marking II 3 G Ex ec nC [pzc] IIC T6…T4 Gc


with hazardous areas II 3 D Ex tc [pzc] IIIC T60 °C … T80 °C Dc
International approvals IECEx approval Ex ec nC [pzc] IIC T6…T4 Gc
Ex tc [pzc] IIIC T60 °C … T80 °C Dc
UL approval cULus Class I, Division 2, Groups A, B, C, D T4 (-40 °C ≤ Ta ≤ 70 °C)
Class I, Division 2, Groups A, B, C, D T5 (-40 °C ≤ Ta ≤ 65 °C)
Class I, Division 2, Groups A, B, C, D, T6 (-40 °C ≤ Ta ≤ 50 °C)
Class II, Division 2, Groups F, G T4 (-40 °C ≤ Ta ≤ 70 °C)
Class II, Division 2, Groups F, G T5 (-40 °C ≤ Ta ≤ 65 °C)
Class II, Division 2, Groups F, G T6 (-40 °C ≤ Ta ≤ 50 °C)

For further technical data, please refer to individual datasheets.

121
Cable Glands and
Accessories
(Ex d, Ex e, Ex i)
Cable glands and related accessories such as stopping plugs, adapters, and
breather drains provide the flexibility needed to design a terminal box or control
station to the exact requirements of an application. All components come in many
varieties, are made from high-quality materials, and are certified according to
the relevant explosion protection standards. Diverse seal materials enable use in
wide ambient temperature ranges.

CG.AR—Cable Glands, CG.BA—Barrier Glands for


Metal for Armored Cables Armored Cables

CG.AR metal cable glands provide a combined CG.BA metal cable glands are intended for use with
flameproof seal and environmental seal on the armored cables. A two-part system sealing
outer and inner sheath of the cable. Typical armors compound provides reliable protection against
that can be clamped are steel wire armor (SWA), explosion transmission through the cables. Typical
steel wire braided (SWB), steel tape armor (STA), cables that can be clamped are steel wire armor
pliable wire armor (PWA) and aluminum wire (SWA), steel wire braided (SWB), steel tape armor
armor (AWA). (STA), pliable wire armor (PWA) and aluminum wire
armor.

CG.NA—Cable Glands,
Metal for Non-Armored Cables CG.P—Cable Glands, Plastic

CG.NA metal cable glands are intended for use CG.P plastic cable glands are manufactured from
with non-armored elastomer and plastic insulated special stress-resistant polyamide and offer a
cables, providing a combined flameproof and variety of thread lengths and clamping ranges for
environmental seal on the outer sheath of the cable. non-armored cables. Versions with blue marking
are available for identification of Ex i circuits.

CG.EM—Cable Glands,
Metal, for Shielded EMC Cables

CG.EM metal cable glands are designed for use


with shielded cables, where the shield is connected
to the inner shielding ring of the gland. This provides
the necessary EMC protection.

Selected products from the portfolio.


For more information and all available products, visit
www.pepperl-fuchs.com/accessories

122
123
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Cable Glands, Metal, for Non-Armored Cables


(CG.NA.*)

Features

 Cable gland series for non-armored cables


 Nickel-plated brass or AISI 316 stainless steel
 Metric and NPT versions available
 Ex d, Ex e, and Ex tb certified
 Suitable for operation in Zones 1/21 and 2/22
 Suitable for operation in Class I, Zone 1/2/22
 Suitable for operation in Class I, Division 2 when installed in accordance
with NEC501.10(B)(2)
 IP66/IP68, UL Type 4X rated

Function

CG.NA metal cable glands can be used indoors and outdoors in Zone 1/21
and Zone 2/22 hazardous areas. They are intended for use with non-armored
elastomer and plastic insulated cables, providing a combined flameproof and
environmental seal on the outer sheath of the cable.

Technical Data

Mechanical specifications Thread type metric ISO pitch 1.5 mm or NPT ANSI ASME B1.20.1

Degree of protection IP66/IP68, UL Type 4X

Mass see data table

Material Cable gland brass nickel-plated or AISI 316 (1.4401) stainless steel

O-Ring chloroprene/neoprene or silicone

Seal insert chloroprene/neoprene or silicone

Washer gasket aramid fibers bonded with NBR

Ambient conditions Ambient temperature Ex e and Ex tb versions:


chloroprene seal: –40 … 80 °C (–40 … 176 °F)
silicone seal: –60 … 140 °C (–76 … 284 °F)
washer gasket: –50 … 80 °C (–58 … 176 °F)
sealing plugs: –60 … 70 °C (–76 … 158 °F)

Ex d versions:
chloroprene seal: –40 … 80 °C (–40 … 176 °F)
silicone seal: –60 … 80 °C (–76 … 176 °F)
washer gasket: –50 … 80 °C (–58 … 176 °F)
Data for application in connection EU-Type Examination Certificate IMQ 14 ATEX 012X
with hazardous areas
Marking II 2 GD Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
International approvals cULus E490324 tested to UL 514B, E490962 tested to UL 2225

CSA approval CSA 60079-7, CSA 60079–31

IECEx approval IECEx IMQ 14.0004X

EAC approval TC RU C-TR.GB05.B.00918

General information Scope of delivery K01 – m


 etric versions, individual component: Cable gland, washer gasket, locknut,
earth tag, shroud PVC, brief instructions
K01 – NPT versions, individual component: Cable gland, shroud PVC, brief
instructions
Knn – packing unit with multiple components: Cable glands, brief instructions (1 copy)

For further technical data, please refer to individual datasheets.

124
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Dimensions

1 Washer gasket (accessory)


2 O-Ring
3 Gland body basis
4 Seal insert S3
5 Seal insert S2
6 Seal insert S1
7 Cap nut
D Clamping range, cable sheath
diameter L
D2 Width across corners TL H
SW1 SW2
H Length outside enclosure
L Total length
S* Clamping range, seal insert
combinations
SW* Width across flats

TD

D2
TD Thread size

D
S1
S2
S3
TL Thread length

See data tables for details.


1 2 3 4 5 6 7

Dimensions Metric—Nickel-Plated Brass


Thread Clamping range [mm]
Dimensions [mm]
size seal insert combinations
Type
TD D S1+S2+S3 S1+S2 S1 H L TL D2 SW1 SW2

CG.NA.M16.BN.C.16.* M16 4 … 12 4…6 6…9 9 … 12 24 40 16 24 22 22


CG.NA.M20S.BN.C.16.* M20 4 … 12 4…6 6…9 9 … 12 24 40 16 24 22 24
CG.NA.M20.BN.C.16.* M20 10 … 16 10 … 12 12 … 14.5 14.5 … 16 29 45 16 31 28 28
CG.NA.M25S.BN.C.16.* M25 10 … 18 10 … 12 12 … 14.5 14.5 … 18 24 40 16 31 28 28
CG.NA.M25.BN.C.16.* M25 14 … 20 14 … 17 17 … 20 - 34 50 16 39 35 35
CG.NA.M32S.BN.C.16.* M32 14 … 24 14 … 17 17 … 20 20 … 24 27 43 16 39 35 35
CG.NA.M40S.BN.C.18.* M40 22 … 32 22 … 24 24 … 27 27 … 32 27 45 18 50 45 45
CG.NA.M50S.BN.C.18.* M50 26 … 35 26 … 28 28 … 31 31 … 35 28 46 18 61 55 50
CG.NA.M50.BN.C.18.* M50 35 … 44 35 … 38 38 … 41 41 … 44 45 63 18 70 64 64
CG.NA.M63S.BN.C.18.* M63 35 … 45 35 … 38 38 … 41 41 … 45 35 53 18 75 68 64
CG.NA.M63.BN.C.18.* M63 46 … 56 46 … 48 48 … 52 52 … 56 44 62 18 89 75 80

Details and Accessories Metric—Nickel-Plated Brass

Thread Diameter Nut torques [Nm]


Mass approx.
size thru-hole [mm] seal insert combinations Delivery
Type Sealing plugs
quantity
Compo- Packaging SW2 SW2 SW2
TD DT SW1
nent unit S1+S2+S3 S1+S2 S1
CG.NA.M16.BN.C.16.K01 M16 51 g 76 g 16 … 16.2 4 20 18 16 BP.NA.M16-M20S.PA 1
CG.NA.M16.BN.C.16.K50 M16 51 g 2.81 kg 16 … 16.2 4 20 18 16 BP.NA.M16-M20S.PA 50
CG.NA.M20S.BN.C.16.K01 M20 48 g 70 g 20 … 20.2 5.5 20 18 16 BP.NA.M16-M20S.PA 1
CG.NA.M20S.BN.C.16.K50 M20 48 g 2.64 kg 20 … 20.2 5.5 20 18 16 BP.NA.M16-M20S.PA 50
CG.NA.M20.BN.C.16.K01 M20 65 g 101 g 20 … 20.2 6 25 22 18 BP.NA.M20-M25S.PA 1
CG.NA.M20.BN.C.16.K50 M20 65 g 3.58 kg 20 … 20.2 6 25 22 18 BP.NA.M20-M25S.PA 50
CG.NA.M25S.BN.C.16.K01 M25 73 g 110 g 25 … 25.2 6 25 22 18 BP.NA.M20-M25S.PA 1
CG.NA.M25S.BN.C.16.K25 M25 73 g 2.01 kg 25 … 25.2 6 25 22 18 BP.NA.M20-M25S.PA 25
CG.NA.M25.BN.C.16.K01 M25 116 g 160 g 25 … 25.2 6 28 23 – BP.NA.M25-M32S.PA 1
CG.NA.M25.BN.C.16.K15 M25 116 g 1.91 kg 25 … 25.2 6 28 23 – BP.NA.M25-M32S.PA 15
CG.NA.M32S.BN.C.16.K01 M32 115 g 165 g 32 … 32.3 6 28 23 20 BP.NA.M25-M32S.PA 1
CG.NA.M32S.BN.C.16.K15 M32 115 g 1.9 kg 32 … 32.3 6 28 23 20 BP.NA.M25-M32S.PA 15
CG.NA.M40S.BN.C.18.K01 M40 211 g 293 g 40 … 40.3 12 56 50 45 BP.NA.M32-M40S.PA 1
CG.NA.M40S.BN.C.18.K05 M40 211 g 1.16 kg 40 … 40.3 12 56 50 45 BP.NA.M32-M40S.PA 5
CG.NA.M50S.BN.C.18.K01 M50 327 g 458 g 50 … 50.3 18 57 55 52 BP.NA.M40-M50S.PA 1
CG.NA.M50S.BN.C.18.K05 M50 327 g 1.8 kg 50 … 50.3 18 57 55 52 BP.NA.M40-M50S.PA 5
CG.NA.M50.BN.C.18.K01 M50 438 g 613 g 50 … 50.3 18 190 155 140 BP.NA.M50-M63S.PA 1
CG.NA.M50.BN.C.18.K04 M50 438 g 1.93 g 50 … 50.3 18 190 155 140 BP.NA.M50-M63S.PA 4
CG.NA.M63S.BN.C.18.K01 M63 468 g 655 g 63 … 63.3 25 190 155 140 BP.NA.M50-M63S.PA 1
CG.NA.M63S.BN.C.18.K04 M63 468 g 2.06 kg 63 … 63.3 25 190 155 140 BP.NA.M50-M63S.PA 4
CG.NA.M63.BN.C.18.K01 M63 716 g 891 g 63 … 63.3 25 160 145 135 BP.NA.M63-M75S.PA 1
CG.NA.M63.BN.C.18.K02 M63 716 g 1.58 kg 63 … 63.3 25 160 145 135 BP.NA.M63-M75S.PA 2
*Knn: scope of delivery see table technical data.
See individual datasheets for further versions in stainless steel and NPT.
125
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Cable Glands, Metal, for Shielded EMC Cables


(CG.EM.*)

Features

 Cable gland series for shielded EMC cables


 Nickel-plated brass or AISI 316 stainless steel
 Metric and NPT versions available
 Ex d, Ex e, and Ex tb certified
 Suitable for operation in Zones 1/21 and 2/22
 Suitable for operation in Class I, Division 2 when installed in accordance
with NEC501.10(B)(2)
 IP66/IP68, UL Type 4X rated

Function

Type CG.EM metal cable glands can be used indoors and outdoors in Zone 1/21
and Zone 2/22. They are intended to be used with shielded cables where
the shield will be connected to the inner shielding ring of the gland in order to
provide the necessary EMC protection.

Technical Data

Mechanical specifications Thread type metric ISO pitch 1.5 mm or NPT ANSI ASME B1.20.1

Degree of protection IP66/IP68, UL Type 4X

Mass see data table

Material Cable gland brass nickel-plated or AISI 316 (1.4401) stainless steel

O-Ring chloroprene/neoprene or silicone

Seal insert chloroprene/neoprene or silicone

Washer gasket aramid fibers bonded with NBR

Ambient conditions Ambient temperature Ex e and Ex tb versions:


chloroprene seal: –40 … 80 °C (–40 … 176 °F)
silicone seal: –60 … 140 °C (–76 … 284 °F)
washer gasket: –50 … 80 °C (–58 … 176 °F)
sealing plugs: –60 … 70 °C (–76 … 158 °F)

Ex d versions:
chloroprene seal: –40 … 80 °C (–40 … 176 °F)
silicone seal: –60 … 80 °C (–76 … 176 °F)
washer gasket: –50 … 80 °C (–58 … 176 °F)
Data for application in connection EU-Type Examination Certificate IMQ 14 ATEX 012X
with hazardous areas
Marking II 2 GD Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
International approvals cULus E490324 tested to UL 514B, E490962 tested to UL 2225

CSA approval CSA 60079-7, CSA 60079-31

IECEx approval IECEx IMQ 14.0004X

EAC approval TC RU C-TR.GB05.B.00918

General information Scope of delivery K01 – m


 etric versions, individual component: Cable gland, washer gasket, locknut,
earth tag, shroud PVC, brief instructions
K01 – NPT versions, individual component: Cable gland, shroud PVC, brief
instructions
Knn – packing unit with multiple components: Cable glands, brief instructions (1 copy)

For further technical data, please refer to individual datasheets.

126
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Dimensions

1 Washer gasket (accessory)


2 O-Ring
3 Gland body basis
4 Seal insert S3
5 Seal insert S2
6 Seal insert S1
7 Cap nut
8 EMC spring insert
9 Pressure ring L
D Clamping range, cable sheath TL H
SW1 SW2
diameter
D2 Width across corners
H Length outside enclosure
L Total length
S* Clamping range, seal insert

TD

D2
combinations

D
S1
S2
S3
SW* Width across flats
TD Thread size
TL Thread length

1 2 3 4 5 6 7

See data tables for details.

Dimensions Metric—Nickel-Plated Brass

Thread Clamping range [mm]


Dimensions [mm]
size seal insert combinations
Type
TD D S1+S2+S3 S1+S2 S1 H L TL D2 SW1 SW2

CG.EM.M16.BN.C.16.* M16 4…8 – 4…6 6…8 28.5 44.5 16 24.5 20 20


CG.EM.M20.BN.C.18.* M20 4 … 12 4…6 6…9 9 … 12 26.5 44.5 18 24.5 22 22
CG.EM.M25.BN.C.16.* M25 10 … 18 10 … 12 12 … 14.5 14.5 … 18 30 46 16 31 28 28
CG.EM.M32.BN.C.19.* M32 14 … 24 14 … 17 17 … 20 20 … 24 33 52 19 39 35 35
CG.EM.M40.BN.C.20.* M40 22 … 32 22 … 24 24 … 27 27 … 32 41 61 20 49.5 45 45
CG.EM.M50.BN.C.20.* M50 26 … 35 26 … 28 28 … 31 31 … 35 42.5 63.5 20 61 55 50

Details and Accessories Metric—Nickel-Plated Brass

Thread Diameter Nut torques [Nm]


Mass approx.
size thru-hole [mm] seal insert combinations
Delivery
Type Sealing plugs
quantity
Compo- Packaging SW2 SW2 SW2
TD DT SW1
nent unit S1+S2+S3 S1+S2 S1
CG.EM.M16.BN.C.16.K01 M16 58 g 87 g 16 … 16.2 4 – 25 18 BP.NA.M16-M20S.PA 1
CG.EM.M16.BN.C.16.K50 M16 58 g 3.19 kg 16 … 16.2 4 – 25 18 BP.NA.M16-M20S.PA 50
CG.EM.M20.BN.C.18.K01 M20 56 g 85 g 20 … 20.2 5.5 20 18 16 BP.NA.M16-M20S.PA 1
CG.EM.M20.BN.C.18.K50 M20 56 g 3.08 kg 20 … 20.2 5.5 20 18 16 BP.NA.M16-M20S.PA 50
CG.EM.M25.BN.C.16.K01 M25 61 g 92 g 25 … 25.2 6 25 22 18 BP.NA.M20-M25S.PA 1
CG.EM.M25.BN.C.16.K25 M25 61 g 1.68 kg 25 … 25.2 6 25 22 18 BP.NA.M20-M25S.PA 25
CG.EM.M32.BN.C.19.K01 M32 116 g 174 g 32 … 32.3 6 28 23 20 BP.NA.M25-M32S.PA 1
CG.EM.M32.BN.C.19.K15 M32 116 g 1.91 kg 32 … 32.3 6 28 23 20 BP.NA.M25-M32S.PA 15
CG.EM.M40.BN.C.20.K01 M40 197 g 296 g 40 … 40.3 12 56 50 45 BP.NA.M32-M40S.PA 1
CG.EM.M40.BN.C.20.K05 M40 197 g 1.08 kg 40 … 40.3 12 56 50 45 BP.NA.M32-M40S.PA 5
CG.EM.M50.BN.C.20.K01 M50 332 g 498 g 50 … 50.3 18 57 55 52 BP.NA.M40-M50S.PA 1
CG.EM.M50.BN.C.20.K05 M50 332 g 1.83 kg 50 … 50.3 18 57 55 52 BP.NA.M40-M50S.PA 5

*Knn: scope of delivery see table technical data.


See individual datasheets for further versions in stainless steel and NPT.

127
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Cable Glands, Metal, for Armored Cables


(CG.AR.*)

Features

 Cable gland series for armored cables


 Nickel-plated brass or AISI 316 stainless steel
 Metric and NPT versions available
 Ex d, Ex e, and Ex tb certified
 Suitable for operation in Zones 1/21 and 2/22
 Suitable for operation in Class I, Zone 1/2/22
 Suitable for operation in Class I, Division 2 when installed
in accordance with NEC501.10(B)(2)
 IP66/IP68, UL Type 4X rated

Function

Type CG.AR metal cable glands can be used indoors and outdoors in Zone
1/21 and 2/22 hazardous areas. They are intended for use with armored
cables, providing a combined flameproof seal and environmental seal on the
outer and inner sheath of the cable. Typical armors include steel wire armor
(SWA), steel wire braided (SWB), steel tape armor (STA), pliable wire armor
(PWA) and aluminum wire armor (AWA).

Technical Data

Mechanical specifications Thread type metric ISO pitch 1.5 mm or NPT ANSI ASME B1.20.1

Degree of protection IP66/IP68, UL Type 4X

Mass see data table

Material Cable gland brass nickel-plated or AISI 316 (1.4401) stainless steel

O-Ring chloroprene/neoprene or silicone

Seal insert chloroprene/neoprene or silicone

Washer gasket aramid fibers bonded with NBR

Ambient conditions Ambient temperature chloroprene seal: –40 … 80 °C (–40 … 176 °F)
silicone seal: –60 … 100 °C (–76 … 212 °F)
washer gasket: –40 … 80 °C (–40 … 176 °F)

Data for application in connection EU-Type Examination Certificate CESI 14ATEX033X


with hazardous areas
Marking II 2 GD Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
International approvals cULus E490324 tested to UL 514B, E490962 tested to UL 2225

CSA approval CSA 60079-7, CSA 60079-31

IECEx approval IECEx CES 14.0022X

EAC approval TC RU C-TR.GB05.B.00918

General information Scope of delivery K01 – m


 etric versions, individual component: Cable gland, washer gasket, locknut,
earth tag, shroud PVC, brief instructions
K01 – N
 PT versions, individual component: Cable gland, shroud PVC, brief
instructions
Knn – packing unit with multiple components: Cable glands, brief instructions (1 copy)
For further technical data, please refer to individual datasheets.

128
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Dimensions

1 Washer gasket (accessory)


2 O-Ring
3 Gland body basis
4 Inner seal insert for cable
without armor
5 O-ring
6 Armor cone
7 Armor tightening ring 1 2 3 4 5 6 7 8 10 9 11
8 O-ring
9 Outer seal insert for cable
including armor L
TL H
10 Gland body SW1 SW2 SW3
11 Pressure nut
D Clamping range, cable diameter
without armor at inner seal insert
D1 Clamping range, cable sheath

D2
TD

D1
diameter with armor at outer
seal insert
D2 Width across corners
H Length outside enclosure 1 2 3 4 5 6 7 8 9 10 11
L Total length
SW* Width across flats
TD Thread size
TL Thread length

See data tables for details.

Dimensions Metric—Nickel-Plated Brass

Thread size Clamping range [mm] Max. armor Dimensions [mm]


Type
TD D D1 thickness [mm] H L TL D2 SW1 SW2 SW3
CG.AR.M16.BN.C.16.* M16 6 … 11 8 … 15 1.3 61 77 16 27 25 25 25
CG.AR.M20.BN.C.16.* M20 6 … 11 8 … 15 1.3 61 77 16 27 25 25 25
CG.AR.M20L.BN.C.16.* M20 10 … 15.5 13.5 … 21 1.3 64 80 16 33 30 30 30
CG.AR.M25S.BN.C.16.* M25 6 … 11 8 … 15 1.3 61 77 16 33 30 25 25
CG.AR.M25.BN.C.16.* M25 10 … 15.5 13.5 … 21 1.3 64 80 16 33 30 30 30
CG.AR.M25L.BN.C.16.* M25 13.5 … 20.5 18 … 27 1.6 72 88 16 44.5 40 40 40
CG.AR.M32.BN.C.16.* M32 13.5 … 21 18 … 27 1.6 71.5 87.5 16 44.5 40 40 40
CG.AR.M32L.BN.C.16.* M32 18 … 27 23 … 33 1.6 76.2 92.2 16 47 43 43 43
CG.AR.M40.BN.C.16.* M40 23 … 33 29 … 41 2 78 94 16 55.5 50 50 50
CG.AR.M50.BN.C.16.* M50 29 … 41 35 … 48 2.5 103.4 94.3 16 64 58 58 58
CG.AR.M63.BN.C.20.* M63 35 … 48 42 … 56 2.5 132 152 20 83 75 75 75

Details and Accessories Metric—Nickel-Plated Brass

Diameter
Thread size Mass approx. Nut torques [Nm] Delivery
Type thru-hole [mm]
quantity
TD Component Packaging unit DT SW1 SW2 SW3
CG.AR.M16.BN.C.16.K01 M16 134 g 174 g 16 … 16.2 4 35 25 1
CG.AR.M16.BN.C.16.K15 M16 134 g 2.21 kg 16 … 16.2 4 35 25 15
CG.AR.M20.BN.C.16.K01 M20 139 g 178 g 20 … 20.2 6 35 25 1
CG.AR.M20.BN.C.16.K15 M20 139 g 2.29 kg 20 … 20.2 6 35 25 15
CG.AR.M20L.BN.C.16.K01 M20 178 g 231 g 20 … 20.2 6 45 35 1
CG.AR.M20L.BN.C.16.K15 M20 178 g 2.94 kg 20 … 20.2 6 45 35 15
CG.AR.M25S.BN.C.16.K01 M25 225 g 293 g 25 … 25.2 6 35 25 1
CG.AR.M25S.BN.C.16.K10 M25 225 g 2.48 kg 25 … 25.2 6 35 25 10
CG.AR.M25.BN.C.16.K01 M25 233 g 303 g 25 … 25.2 6 45 35 1
CG.AR.M25.BN.C.16.K10 M25 233 g 2.56 kg 25 … 25.2 6 45 35 10
CG.AR.M25L.BN.C.16.K01 M25 243 g 443 g 25 … 25.2 6 55 30 1
CG.AR.M25L.BN.C.16.K10 M25 243 g 2.67 kg 25 … 25.2 6 55 30 10
CG.AR.M32.BN.C.16.K01 M32 400 g 472 g 32 … 32.3 6 55 30 1
CG.AR.M32.BN.C.16.K10 M32 400 g 4.4 kg 32 … 32.3 6 55 30 10
CG.AR.M32L.BN.C.16.K01 M32 370 g 481 g 32 … 32.3 6 75 55 1
CG.AR.M32L.BN.C.16.K10 M32 370 g 4.07 kg 32 … 32.3 6 75 55 10
CG.AR.M40.BN.C.16.K01 M40 644 g 837 g 40 … 40.3 12 85 65 1
CG.AR.M40.BN.C.16.K05 M40 644 g 3.54 kg 40 … 40.3 12 85 65 5
CG.AR.M50.BN.C.16.K01 M50 715 g 930 g 50 … 50.3 18 95 75 1
CG.AR.M50.BN.C.16.K02 M50 715 g 1.57 kg 50 … 50.3 18 95 75 2
CG.AR.M63.BN.C.20.K01 M63 1.82 kg 2.36 kg 63 … 63.3 25 105 85 1
CG.AR.M63.BN.C.20.K02 M63 1.82 kg 4 kg 63 … 63.3 25 105 85 2
*Knn: scope of delivery see table technical data.
See individual datasheets for further versions in stainless steel and NPT.
129
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Cable Glands, Metal, Barrier Glands for


Armored Cables (CG.BA.*)

Features

 Cable gland series for armored cables


 Barriergland
 Nickel-plated brass or stainless steel
 Metric and NPT versions available
 Ex db, Ex eb, and Ex tb certified
 Suitable for operation in Zones 1/21 and 2/22

Function

Type CG.BA metal cable glands are suitable for indoor and outdoor application
in Zone 1/21 and 2/22 hazardous areas. They are intended for use with
armored cables.  A two-part system sealing compound provides reliable
protection against explosion transmission through the cables. Typical armors
include steel wire armor (SWA), steel wire braided (SWB), steel tape armor
(STA), pliable wire armor (PWA) and aluminum wire armor.

Technical Data

Mechanical specifications Thread type metric ISO pitch 1.5 mm or NPT ANSI ASME B1.20.1
Degree of protection IP66/IP68
Mass see data table
Material Cable gland brass nickel-plated or AISI 316 (1.4401) stainless steel
O-Ring silicone
Seal insert silicone
Ambient conditions Ambient temperature –60 … 100 °C (–76 … 212 °F)
Data for application in connection EU-Type Examination Certificate CESI 18 ATEX 037 X
with hazardous areas Marking II 2 GD Ex db IIC Gb, Ex eb IIC Gb, Ex tb IIIC Db
International approvals IECEx approval IECEx CES 18.0030X
General information Scope of delivery K01 – individual component: Cable gland, epoxy molding compound, pair of gloves,
brief instructions
Knn – packing unit with multiple components: Cable glands, epoxy molding
compound, pair of gloves, brief instructions (1 copy)

For further technical data, please refer to individual datasheets.

Dimensions Metric—Nickel-Plated Brass


Thread Clamping range
Dimensions [mm]
size [mm] Max. armor
Type
thickness [mm]
TD D H L TL D2 SW1 SW2 SW3
CG.BA.M20S.BN.S.16.* M20 6 … 13 1.25 61.5 77.5 16 27 25 25 25
CG.BA.M20.BN.S.16.* M20 8 … 15 1.25 61.5 77.5 16 27 25 25 25
CG.BA.M20L.BN.S.16.* M20 13.5 … 21 1.25 63.2 79.2 16 33 30 30 30
CG.BA.M25S.BN.S.16.* M25 8 … 15 1.25 61.5 77.5 16 33 30 25 25
CG.BA.M25.BN.S.16.* M25 13.5 … 21 1.25 63.2 79.2 16 33 30 30 30
CG.BA.M25L.BN.S.16.* M25 18 … 27 1.6 70.5 86.5 16 44.5 40 40 40
CG.BA.M32.BN.S.16.* M32 18 … 27 1.6 70.5 86.5 16 44.5 40 40 40
CG.BA.M32L.BN.S.16.* M32 23 … 33 1.6 72.3 88.3 16 47 43 43 43
CG.BA.M40S.BN.S.16.* M40 23 … 33 1.6 72.3 88.3 16 50 45 43 43
CG.BA.M40.BN.S.16.* M40 29 … 40 2 80.5 96.5 16 55.5 50 50 50
CG.BA.M50S.BN.S.16.* M50 29 … 40 2 80.5 96.5 16 61 55 50 50
CG.BA.M50.BN.S.16.* M50 35 … 48 2.5 88.3 104.3 16 64 58 58 58
CG.BA.M63S.BN.S.20.* M63 35 … 48 2.5 88.3 104.3 16 64 58 58 58
CG.BA.M63.BN.S.20.* M63 42 … 56 2.5 117.7 137.7 20 83 75 75 75
CG.BA.M75S.BN.S.20.* M75 42 … 56 2.5 117.7 137.7 20 89 80 75 75
CG.BA.M75.BN.S.20.* M75 54 … 70 3.2 124.1 144.1 20 110.5 100 100 100

130
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Dimensions

1 Gland body basis


2 O-Ring
3 Barrier tube
4 Grounding cone
5 Swivel braid ring
6 Gland body
7 Seal insert
8 Pressure nut 2 1 2 2 3 2 4 5 2 6 7 8
D Clamping range, cable sheath
diameter
L
D2 Width across corners TL H
H Length outside enclosure SW1 SW2 SW3

L Total length
SW* Width across flats
TD Thread size
TL Thread length

D2
TD
Barrier details in data tables

D
CQ Max. number of cores
DS Core cross-section,
single-core cable
2 2 1 2 3 2 4 5 2 6 7 8
DM Total core cross-section,
multi-core cables
CC Max. total core cross-section area

See data tables for details.

Details and Accessories Metric—Nickel-Plated Brass

Thread size Mass approx. Barrier details Nut torques [Nm]


Delivery
Type
Compo- Packaging unit CQ DS DM CC quantity
TD SW1 SW2 SW3
nent max. qty. [mm] [mm] max. [mm²]
CG.BA.M20S.BN.S.16.K01 M20 156 g 258 g 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 30 1
CG.BA.M20S.BN.S.16.K15 M20 201 g 4.82 kg 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 30 15
CG.BA.M20.BN.S.16.K01 M20 176 g 233 g 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 25 1
CG.BA.M20.BN.S.16.K15 M20 176 g 3.45 kg 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 25 15
CG.BA.M20L.BN.S.16.K01 M20 226 g 284 g 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 35 1
CG.BA.M20L.BN.S.16.K15 M20 226 g 4.2 kg 9 1.5 … 9.5 1.5 … 9.5 70.9 60 60 35 15
CG.BA.M25S.BN.S.16.K01 M25 213 g 270 g 9 1.5 … 9.5 1.5 … 9.5 70.9 65 60 25 1
CG.BA.M25S.BN.S.16.K10 M25 213 g 2.75 kg 9 1.5 … 9.5 1.5 … 9.5 70.9 65 60 25 10
CG.BA.M25.BN.S.16.K01 M25 250 g 307 g 9 1.5 … 9.5 1.5 … 9.5 70.9 65 60 35 1
CG.BA.M25.BN.S.16.K10 M25 250 g 3.12 kg 9 1.5 … 9.5 1.5 … 9.5 70.9 65 60 35 10
CG.BA.M25L.BN.S.16.K01 M25 431 g 488 g 22 1.5 … 15 1.5 … 15 176.7 65 65 30 1
CG.BA.M25L.BN.S.16.K10 M25 431 g 4.93 kg 22 1.5 … 15 1.5 … 15 176.7 65 65 30 10
CG.BA.M32.BN.S.16.K01 M32 473 g 530 g 22 1.5 … 15 1.5 … 15 176.7 70 70 30 1
CG.BA.M32.BN.S.16.K10 M32 473 g 5.35 kg 22 1.5 … 15 1.5 … 15 176.7 70 70 30 10
CG.BA.M32L.BN.S.16.K01 M32 438 g 520 g 36 1.5 … 21.5 1.5 … 21.5 363.1 70 70 55 1
CG.BA.M32L.BN.S.16.K10 M32 438 g 5.25 kg 36 1.5 … 21.5 1.5 … 21.5 363.1 70 70 55 10
CG.BA.M40S.BN.S.16.K01 M40 507 g 594 g 36 1.5 … 21.5 1.5 … 21.5 363.1 80 70 55 1
CG.BA.M40S.BN.S.16.K05 M40 507 g 3.09 kg 36 1.5 … 21.5 1.5 … 21.5 363.1 80 70 55 5
CG.BA.M40.BN.S.16.K01 M40 574 g 586 g 55 1.5 … 29 1.5 … 29 660.5 80 80 65 1
CG.BA.M40.BN.S.16.K05 M40 574 g 3.55 kg 55 1.5 … 29 1.5 … 29 660.5 80 80 65 5
CG.BA.M50S.BN.S.16.K01 M50 693 g 805 g 55 1.5 … 29 1.5 … 29 660.5 90 80 65 1
CG.BA.M50S.BN.S.16.K02 M50 693 g 1.81 kg 55 1.5 … 29 1.5 … 29 660.5 90 80 65 2
CG.BA.M50.BN.S.16.K01 M50 754 g 891 g 75 1.5 … 37 1.5 … 37 1075.2 90 90 75 1
CG.BA.M50.BN.S.16.K02 M50 754 g 1.98 kg 75 1.5 … 37 1.5 … 37 1075.2 90 90 75 2
CG.BA.M63S.BN.S.20.K01 M63 1.03 kg 1.17 kg 75 1.5 … 37 1.5 … 37 1075.2 110 90 75 1
CG.BA.M63S.BN.S.20.K02 M63 1.03 kg 2.54 kg 75 1.5 … 37 1.5 … 37 1075.2 110 90 75 2
CG.BA.M63.BN.S.20.K01 M63 2.03 kg 2.29 kg 99 1.5 … 46 1.5 … 46 1661.9 110 110 85 1
CG.BA.M63.BN.S.20.K02 M63 2.03 kg 4.78 kg 99 1.5 … 46 1.5 … 46 1661.9 110 110 85 2
CG.BA.M75S.BN.S.20.K01 M75 2.3 kg 2.57 kg 99 1.5 … 46 1.5 … 46 1661.9 120 110 85 1
CG.BA.M75S.BN.S.20.K02 M75 2.3 kg 5.33 kg 99 1.5 … 46 1.5 … 46 1661.9 120 110 85 2
CG.BA.M75.BN.S.20.K01 M75 3.76 kg 4.09 kg 129 1.5 … 58 1.5 … 58 2642.1 120 120 150 1
CG.BA.M75.BN.S.20.K02 M75 3.76 kg 8.38 kg 129 1.5 … 58 1.5 … 58 2642.1 120 120 150 2
*Knn: scope of delivery see table technical data.
See individual datasheets for further versions in stainless steel and NPT.
131
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Cable Glands, Plastic


(CG.P*DS.*.PA.*)

Features

 Cable gland series for non-armored cables


 High-impact-resistant polyamide material
 Suitable for operation in Zones 1/21 and 2/22
 Ex e and Ex tb certified
 Very large clamping range due to double sealing inserts
 Versions with blue marking for use with Ex i circuits
 Full impact resistance of 7 J at -40 °C according to IEC/EN 60079-0
for the full range without limitations

Function

CG.P*DS plastic cable glands are designed for Ex e protection in accordance


with IEC/EN 60079-0 and IEC/EN 60079-7 for use in Zone 1/21 and 2/22
hazardous areas with non-armored cables. They are made of special impact-
resistant polyamide and offer a variety of clamping ranges and thread
lengths. Versions with blue marking are available for identification of Ex i
circuits.

Technical Data

Mechanical specifications Thread type metric ISO pitch 1.5 mm

Degree of protection IP66/IP68

Mass see data table

Material Cable gland high impact-resistant polyamide

Seal insert chloroprene/neoprene or silicone

Washer gasket flat chloroprene gasket

Ambient conditions Ambient temperature chloroprene seal: –40 … 70 °C (–40 … 158 °F)
silicone seal: –60 … 70 °C (–76 … 158 °F)
sealing plugs: –60 … 70 °C (–76 … 158 °F)

Data for application in connection EU-Type Examination Certificate IMQ 15 ATEX 006 X
with hazardous areas
Marking II 2 GD, Ex e IIC Gb, Ex tb IIIC Db
International approvals IECEx approval IECEx IMQ 15.0001X

EAC approval TC RU C-TR.GB05.B.00918

General information Scope of delivery Knn – packing unit with multiple components: Cable glands, brief instructions (1 copy)

For further technical data, please refer to individual datasheets.

132
Cable Glands and Accessories (Ex d, Ex e, Ex i)

Dimensions

1 Flat gasket
2 Gland body basis
3 Seal insert S2
4 Seal insert S1
5 Cap nut
D Clamping range, cable sheath
diameter
D2 Width across corners
H Length outside enclosure
L Total length
S* Clamping range, seal insert TL
L
H
combinations SW1 SW2

SW* Width across flats


TD Thread size
TL Thread length

TD

D2
D
S1
S2
See data tables for details.

1 2 3 4 5

CG.PE* Dimensions

Thread Clamping range [mm]


Dimensions [mm]
Type size seal insert combinations
TD D S1+S2 S1 H L TL D2 SW1 SW2
CG.PEDS.M12.PA.C.10.K50 M12 3 … 6.5 3…4 4 … 6.5 22 32 10 17 15 15
CG.PEDS.M12.PA.C.15.K50 M12 3 … 6.5 3…4 4 … 6.5 22 37 15 17 15 15
CG.PEDS.M16S.PA.C.10.K50 M16 4…8 4…5 5…8 26 36 10 21.3 19 19
CG.PEDS.M16S.PA.C.15.K50 M16 4…8 4…5 5…8 26 41 15 21.3 19 19
CG.PEDS.M20.PA.C.10.K50 M20 6 … 12 6 … 8.5 7 … 12 30 40 10 27.5 24 24
CG.PEDS.M20.PA.C.15.K50 M20 6 … 12 6 … 8.5 7 … 12 30 45 15 27.5 24 24
CG.PEDS.M20XL.PA.C.15.K50 M20 8 … 14 8 … 12 11 … 14 33 48 15 31 27 27
CG.PEDS.M25.PA.C.10.K25 M25 9 … 17 9 … 13 12 … 17 34 44 10 32.5 29 29
CG.PEDS.M25.PA.C.15.K25 M25 9 … 17 9 … 13 12 … 17 34 44 15 32.5 29 29
CG.PEDS.M25L.PA.C.15.K25 M25 10 … 18 10 … 14 14 … 18 35 50 15 37 33 33
CG.PEDS.M32.PA.C.10.K20 M32 12 … 21 12 … 16 16 … 21 42 52 10 41 36 36
CG.PEDS.M32.PA.C.15.K20 M32 12 … 21 12 … 16 16 … 21 42 52 15 41 36 36
CG.PEDS.M32L.PA.C.15.K20 M32 14 … 25 14 … 20 19 … 25 40.5 55.5 15 47.5 42 42
CG.PEDS.M40.PA.C.10.K10 M40 17 … 28 17 … 21 20 … 28 46 56 10 52 46 46
CG.PEDS.M40.PA.C.15.K10 M40 17 … 28 17 … 21 20 … 28 46 61 15 52 46 46
CG.PEDS.M50.PA.C.18.K05 M50 22 … 38 22 … 31 31 … 38 54 72 18 67.5 60 60
CG.PEDS.M63.PA.C.18.K05 M63 28 … 44 28 … 35 35 … 44 54 72 18 72 65 65

CG.PE* Details and Accessories


Thread Diameter Nut torques [Nm]
Mass approx. [g] End-
size thru-hole [mm] seal insert combinations Delivery
Type caps Sealing plugs
Compo- Packaging SW2 SW2 quantity
TD DT SW1 color
nent unit S1+S2 S1
CG.PEDS.M12.PA.C.10.K50 M12 7 213 12 … 12.2 1.5 1 2 black BP.PDS.M12.PA 50
CG.PEDS.M12.PA.C.15.K50 M12 7 216 12 … 12.2 1.5 1 2 black BP.PDS.M12.PA 50
CG.PEDS.M16S.PA.C.10.K50 M16 8 361 16 … 16.2 1.5 3.5 4 black BP.PDS.M16S.PA 50
CG.PEDS.M16S.PA.C.15.K50 M16 10 365 16 … 16.2 1.5 3.5 4 black BP.PDS.M16S.PA 50
CG.PEDS.M20.PA.C.10.K50 M20 12 571 20 … 20.2 2 5 5 black BP.PDS.M20.PA 50
CG.PEDS.M20.PA.C.15.K50 M20 13 600 20 … 20.2 2 5 5 black BP.PDS.M20.PA 50
CG.PEDS.M20XL.PA.C.15.K50 M20 14 700 20 … 20.2 2 5.5 5.5 black BP.PDS.M20XL-M25S.PA 50
CG.PEDS.M25.PA.C.10.K25 M25 15 474 25 … 25.2 2.5 5 5 black BP.PDS.M25.PA 25
CG.PEDS.M25.PA.C.15.K25 M25 16 502 25 … 25.2 2.5 5 5 black BP.PDS.M25.PA 25
CG.PEDS.M25L.PA.C.15.K25 M25 17 686 25 … 25.2 2.5 5.5 8 black BP.PDS.M25L-M32S.PA 25
CG.PEDS.M32.PA.C.10.K20 M32 31 610 32 … 32.3 4 4.5 6 black BP.PDS.M32.PA 20
CG.PEDS.M32.PA.C.15.K20 M32 32 640 32 … 32.3 4 4.5 6 black BP.PDS.M32.PA 20
CG.PEDS.M32L.PA.C.15.K20 M32 26 520 32 … 32.3 4 8 9 black BP.PDS.M32L.PA 20
CG.PEDS.M40.PA.C.10.K10 M40 45 450 40 … 40.3 6 5 5 black BP.PDS.M40.PA 10
CG.PEDS.M40.PA.C.15.K10 M40 46 460 40 … 40.3 6 5 5 black BP.PDS.M40.PA 10
CG.PEDS.M50.PA.C.18.K05 M50 93 465 50 … 50.3 8 18 22 black BP.PDS.M50.PA 5
CG.PEDS.M63.PA.C.18.K05 M63 95 475 63 … 63.3 10 22 24 black BP.PDS.M63.PA 5

*Knn: scope of delivery see table technical data.


See individual datasheets for further versions in stainless steel and NPT.
133
Global Reach

Staying in touch.
The world over.
Good customer relationships need care and attention. They are
an indication of genuine interest, trust, and a cooperative spirit:
the foundation of Pepperl+Fuchs’ strengths. No matter where you
might be, we are always nearby. And we speak your language—
in more than 140 countries the world over.

At Home on Every Continent

Our customers are at the center of all our activities. Our worldwide
network ensures that we provide them with the best possible
service and support. Our world headquarters in Mannheim
services Europe through a network of more than 40 affiliates.
Asia is handled by our office in Singapore, with more than 1,000
employees in manufacturing, service, and sales. And our North
American headquarters in Twinsburg, Ohio, is responsible for a
comprehensive network of offices and sales partners in the
USA, Canada, and Mexico.

No matter where in the world you may be, Pepperl+Fuchs is


right nearby—and always there for you.

134
Global Reach

135
Pepperl+Fuchs Quality
Download our latest policy here:

www.pepperl-fuchs.com/quality

www.pepperl-fuchs.com
Subject to modifications · © Pepperl+Fuchs
Printed in Germany · Part. No. 70100121 06/19 00

You might also like