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Engineering Stress-Strain Curve: Exam 1

This document contains the responses to exam questions about engineering stress and strain, creep behavior under constant load, and casting processes: 1. Engineering and true stress-strain curves are presented and key points are summarized, including yield strength, modulus of elasticity, ultimate strength, and true stress equation. 2. For a given load and number of cycles to failure, the diameter of a specimen is calculated using the stress amplitude. Creep behavior is analyzed by calculating the steady-state creep rate from experimental data. 3. Casting processes are identified from diagrams and descriptions. Cross-sectional area calculations are shown for steady flow in a casting process using continuity equations.

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Alferid Shifa
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37 views5 pages

Engineering Stress-Strain Curve: Exam 1

This document contains the responses to exam questions about engineering stress and strain, creep behavior under constant load, and casting processes: 1. Engineering and true stress-strain curves are presented and key points are summarized, including yield strength, modulus of elasticity, ultimate strength, and true stress equation. 2. For a given load and number of cycles to failure, the diameter of a specimen is calculated using the stress amplitude. Creep behavior is analyzed by calculating the steady-state creep rate from experimental data. 3. Casting processes are identified from diagrams and descriptions. Cross-sectional area calculations are shown for steady flow in a casting process using continuity equations.

Uploaded by

Alferid Shifa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Alferid Hussin Shifa

11/11/2021
Prof. Makhlouf

Exam 1
QUESTION 1
a) Engineering stress versus engineering strain
i)

Engineering Stress-Strain Curve


60000.00

50000.00 53420.89
Stress-
40000.00 strain
STress (lb/in^2)

f(x) = 8009567.74 x − 15365.34 40939.38 curves


30000.00 0.2%
yield
line
20000.00 Linear
(0.2%
10000.00 yield
line)

0.00
0.0 0.0 0.0 0.1 0.1 0.1 0.1 0.1 0.2 0.2
Strain (in/in)

ii) aprox. Yield Strength = 4.0∗10 4 psi


iii) modulus of stiffness or E = 8,612,246.70 psi
iv) Ultimate Strength = 53,420.89 psi
v) Fracture strength =40,939.38 psi
vi) Modulus of resilience = 92.89 psi

b) true stress vs. true strain curve


i)

90000.00
True Stress-Strain Curve
80000.00
70000.00
60000.00
STress (lb/in^2)

50000.00
Stress-strain curves
40000.00
30000.00
20000.00
10000.00
0.00
0.0 0.0 0.0 0.1 0.1 0.1 0.1 0.1 0.2 0.2
Strain (in/in)
ii) Strength coefficient, K = 73,519.45 psi
iii) Strain hardening coefficient, n = 0.09531 = in/in
iv) True stress vs. True strain equation

σ True =K ε n=¿ 73520*ε 0.1

Calculation and data for question 1 are in the excel sheet (EXAM1.)

QUESTION 2
a)
Given Data: load amplitude, F = 10,000 N
Number of Cycles to Failure, N = 10^7 cycles

Stress Amplitude for N, σ = 168 MPa = 168*10^6 Pa


Find : d

F F F
d 2=

So,
σ=
pi 2 =>
( )
4
d
pi
4
=>
( )
σ
d=

√( )pi
4
σ

10000 N
d=

√( ) pi
4
(168∗10 6 Pa)
= 0.0087 m = 8.7 mm

b)
i) Date for this graph are in the excel sheet2.
Strain VS. Time Curve
2.00
1.80
1.60
1.40
1.20
Strain

1.00
0.80
0.82
0.60
0.40
0.20 0.34

0.00
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 34.0 36.0
Time (min)

ii) A steady state creep rate is the slope of the linear region of the above graph. Which rage
between 4 min to 18 min approximately.

d ε 0.82−0.34
= =0.0343 min−1
dt 18−4

iii) Given data: ε s @ 4 min=0.34 ,l 0 =975 mm


Find: dl 0

dl 0 =ε s∗l 0=0.34∗975 mm=331.5 mm

QUESTION 3
a) G
vent

Riser
Pouring
basin casting
Sprue

Riser
Runner
Gates

b)
i) Investment Casting
ii) die casting
iii) die casting
iv) Slush casting
v) Permanent-mold Casting

c) Given data: Q = 1 liter/s = 10^-3 m/s = 10^ -3 * 10 ^3 mm^3/s


A1 = 800 mm^2
l = 180 mm = 0.18 m
find A2
Q = A1 * V1 = A2 * V2

10^6 mm^3/s = 800*V1


V1 = 1250 mm/s = 1.25 m/s

v 12 v 22
+0.180=
2g 2g
V2^2 = 5.094
V2 = 2.257 m/s = 2257 mm/s

A1 * V1 = A2 * V2
A2 = (A1 * V1)/ V2 = 443.066 mm^2
d)
e)

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